Stulz Comptrol 5000

Û
COMPTROL 5000
INDEX 52
Issue 5.99
AIR CONDITIONING MICROPROCESSOR
OPERATING INSTRUCTIONS
© STULZ GmbH, Hamburg
Contents Page
INTRODUCTION ................................................................................................................................. 4
NOTES ON SAFETY .......................................................................................................................... 4
PAGE CODE ....................................................................................................................................... 4
DESCRIPTION OF THE CONTROLLER ............................................................................................ 5
OPERATOR INTERFACE ................................................................................................................... 7
OPERATING THE CONTROLLER ..................................................................................................... 8
DESCRIPTION OF MENUS, DIALOGUE WINDOWS AND PARAMETER FIELDS
Start up window ...................................................................................................................... 9
Standard window .................................................................................................................. 10
"Info" menu ...................................................................................................................... 11
"Control" menu ................................................................................................................ 13
"Service" menu ................................................................................................................ 17
FUNCTION DESCRIPTION
Supervisor operation ............................................................................................................ 26
GE operation ......................................................................................................................... 28
Dry cooler operation ............................................................................................................. 29
Internal sequencing for two units ....................................................................................... 30
ZLT/SEQ board ...................................................................................................................... 31
Stand-by operation ............................................................................................................... 33
Sensor broken ....................................................................................................................... 35
SIGNALS.......... ................................................................................................................................ 36
DEFAULT SETTINGS OF THE CONTROLLER AT THE FACTORY ................................................ 39
CONTROL DIAGRAM ...................................................................................................................... 41
HARDWARE DESCRIPTION
Controller ............................................................................................................................... 43
Installation of new software while keeping the parameters ............................................. 46
Standard I/O board ................................................................................................................ 48
Expansion I/O board ............................................................................................................. 51
Supply printed circuit board ................................................................................................ 52
Temperature/humidity sensors ............................................................................................ 53
SYSTEM CONFIGURATION
Wiring diagram of C5000 with I/O boards ........................................................................... 54
Wiring diagram of C5000 with supervisor in 1st module .................................................. 55
Wiring diagram of C5000 with supervisor in 2nd module ................................................ 56
DESCRIPTION OF INTERFACE CARDS
Card for C4000 relay board actuation ................................................................................. 57
PRINTER CONNECTION ................................................................................................................. 58
COMPUTER CONNECTION ............................................................................................................ 58
TROUBLESHOOTING ...................................................................................................................... 59
CHECKING THE TRIACS ................................................................................................................. 60
OVERVIEW OF INFO LEVEL ........................................................................................................... 61
OVERVIEW OF CONTROL LEVEL .................................................................................................. 62
OVERVIEW OF SERVICE LEVEL .................................................................................................... 63
E/0599/52/3
Introduction
This manual describes the operation and design of the controller. The controller forms the
central control station of the A/C unit. The complete A/C unit is controlled and monitored
by the controller.
Notes on safety
Changing the parameters of individual components of the unit at the controller requires a
high level of experience of dealing with refrigerant-conducting systems and must therefore
only be carried out by an authorised trained specialist.
We recommend STULZ customer service for the adjustment and service

of your A/C unit.
It is absolutely essential to carefully read through and comply with the operating instructions
before operating the A/C unit.
If faults occur when operating the A/C unit or when changing the parameters, these are to
be immediately eliminated in accordance with the respective section "fault cause/
elimination" of the operating instructions for the A/C unit. The notes on safety listed at the
start of all operating instructions must be complied with without fail.
If danger occurs or if refrigerant escapes, the A/C unit must be immediately switched off
with the emergency switch and the cause of the fault must be eliminated.
Page code
The page code contains the following information.
E/0599/52/3
Page no.
Index no.
Language
(D) German Date of operating instructions (month, year)
(E) English
(F) French
(S) Spanish
E/0599/52/4
Description of the controller
The controller (CompTrol 5000) is used for operating, controlling and monitoring the
complete A/C unit. It consists of a main printed circuit board with voltage processing unit.
The following function groups are located on the main printed circuit board:
- Voltage processing unit for I/O boards

- Micro controller for controlling and monitoring the A/C unit.
- System bus interface for building services management system (BMS) options
- CAN BUS interface for connecting decentralised I/O boards
- Serial PC/RS232 printer interface
- Various analog sensor connections (temperature and humidity sensors)
- Controller handshake for linking a supervisor (second controller)
- LCD and LEDs for displaying data and operating conditions of the
controller (A/C unit)
- Button for operating the controller
- Various plug connections
A basic I/O board and an expansion I/O board can be connected to the main board of the
controller. The description of the expansion board can be found on the following page.
The controller can also be expanded with an interface printed circuit board (RS485,
RS232C) and options for the BMS connection.
The basic I/O board is provided with the following interfaces:
Digital
Air flow Fan
Inputs Outputs
Compressor high pressure Compressor
Compressor low pressure Heater 1
Electrical heater fault Dehumidifying
Humidifier fault Humidifying
Filter monitoring Heater 2
External alarm Alarm
Analog GE/CW valve

Outputs
Suction throttle/
humidifier
Voltage supply CAN bus
E/0599/52/5
Each A/C unit is fitted as standard with a controller and each module with an I/O board. A
separate power supply unit is required for the I/O board if it is not located on the controller.
The controller and the I/O boards are connected to each other via a CAN bus. The following
illustration shows the basic configuration of a three-module A/C unit.
Module Module Module
Voltage supply Voltage supply Voltage supply
CAN bus CAN bus

Power supply unit Power supply unit CompTrol 5000
I/O board I/O board I/O board
The A/C unit can be equipped with an additional controller (supervisor). If the controller
fails, the supervisor takes over the control and monitoring of the complete A/C unit.
Expansion I/O board

The expansion I/O board enables you to equip your A/C unit with further options. You can
see from the following table which options you require an expansion I/O board for.
Standard board (N02) Expansion board (N03)
X1.1 GND GND

X1.2 Fan GE pump
X1.3 1-stage compressor 2-stage compressor
X1.4 Heater 1 Heater 3
X1.5 Heater 2 Dry cooler
X1.6 Dehumidifying Louver
X1.7 GND GND
X1.8 Humidifying (R) Pump changer (R)
12 x
X1.9 Humidifying (A) Pump changer (A)

X1.10 Humidifying (B) Pump changer (B)
X1.11 Alarm 1 (R) Alarm 2 (R)
X1.12 Alarm 1 (A) Alarm 2 (A)
X1.13 Alarm 1 (B) Alarm 2 (B)
IO board X1.14 GND GND
X1.15 GE/CW 0-10V PWW valve 0-10V
12 x
X1.16 GND GND

IO board X1.17 Suction/humidif./PWW 10V Humidifying 0-10V
Connection X1.18 Air flow Conductivity meter
X1.19 Compressor high pressure UPS (heater,humidifier off)
Adress
X1.20 Compressor low pressure Water detector
X1.21 Electrical heater alarm Dry cooler alarm
X1.22 Filter monitor Pump alarm
X1.23 Humidifier alarm Auxiliary alarm 3
X1.24 Auxiliary alarm 1 Auxiliary alarm 2
E/0599/52/6
Operator interface
The "C 5000" controller is installed in the control section of the A/C unit and can be
operated from the front of the A/C unit.
Operational <> = Selector button

controls of the
Ok = Confirmation button
controller
Reset = Reset button
LED = Alarm
LED = On/off
= On/off switch
Audible indicator Display
Selector button You can select menus and change parameters with the selector
button
Confirmation button You acknowledge the functions/parameters selected with the selector
button with the confirmation button
Reset button Alarm signals are acknowledged with the reset button, whereby the
alarm tone is silenced. The changed parameter values can also be
reset to the standard setting.
LED alarm This LED display lights up in the event of an alarm.
LED on/off This LED display lights up when the A/C unit is switched on.
On/off switch The A/C unit is switched on/off with this button.
Audible indicator The audible indicator issues an alarm tone when there are alarm
signals in the display
Display The display shows data, operating conditions and information for
the operator's guidance.
E/0599/52/7
Display face Menu line
Time
Status symbols Night operation

Day operation
Cooling
Heating Status display
Displays the current room or
Humidifying supply air temperature and
Dehumidifying humidity.
Displays the operating
conditions of the A/C unit. If the unit stops, the display shows why
the unit has stopped.
This symbol appears together with the 1.Remote on/off
message "Service required". 2. I button on controller
3. PC (InCompTrol, TeleCompTrol, etc.)
4.Internal time switch (Day/night
operation)
Operating the controller

The controller is operated in three function levels (info, control, service) which are shown
in the menu line of the display.
All set parameters and function states of the A/C unit can be called up in the info menu by
the operator. This menu is basically only intended for displaying all values and parameters.
However there is the possibility of changing parameters after entering a password in the
info/total climate/display/change menu and in the info/day, night/change menu.
The parameters of the A/C unit such as specified temperature, specified humidity and
switching on/off values of the individual components can be changed and entered in the
control menu.
The service menu is used to configure the A/C unit and should only be operated by
experienced customer service staff.
You will find the following parameter settings in the dialogue windows:
S = constant actuation (0 - 10V)
0 = off
1/2 = single (stage)/2-stage
0-99 = degree of opening of a valve
- = components not fitted
= option selected
= components currently active
E/0599/52/8
Selecting menu contents You select the menu contents by selecting the required
option of the menu line shown with a dark background
using the "selector button" and then confirm with "OK".
Menu The menus are shown in the display.
Opening dialogue window You open a dialogue window by selecting an option with
the "selector button" from the menu and confirm with "OK".
Dialogue The dialogue window now appears on the display.
window
Changing parameters Select the parameter field in the dialogue window using
the "selector button" and confirm with "OK". The
parameter field is now provided with a frame. Change
Parameter field the value shown using the "selector button". When you
confirm with "OK", the revised value is entered and the
frame of the parameter field disappears. You can now
change other parameters.
Description of menus, dialogue windows and parameter fields

When the A/C unit is switched on, the start up window appears on the display which is
faded out after a short period. After this the standard window is shown from which you
enter all sub menus and dialogue windows.
Start up window
The start up window shows you the version If you keep the "<" button pressed whilst
C 5000 VX.X number of the software as well as the starting, you can observe the start up
manufacturer of the A/C unit. The window for a longer period.
configuration of modules 1-5 (MOD) is also
displayed. Explanation of letters below the "EXT"
text field:
B = Basic I/O board I = Interface card available
E = Expansion I/O board A = ZLT board available
R = Interface card for actuating C4000
relay boards available
M = MIB board available
E/0599/52/9
Standard window
The standard window is continuously
displayed when the A/C unit is operating.
In this standard window you can adjust the
time, changeover between room and supply
air display and changeover from day to night
operation. You can also enter the additional
menus from this standard window.
You enter the left dialogue window by

pressing the "OK" button. When the "OK"
button is pressed again, you enter the next
page, to the display of the menu sub-items.
If, by contrast you press the "<>" button,
you enter the display of the right window.
Assuming that you have a second temp./
humidity sensor connected, you can then
change from the display of room air
conditions to the display of supply air
conditions in this window.
By pressing the "OK" button a frame
appears around the field to be changed.
You change the display with "<>".
The change is adopted with "OK" and using

the "<>" button you reach the next window
in which you can change over from day to
night operation. The button operation is
based on the same sequence as just
outlined. Day operation corres-ponds to
operation at the initial setpoint temp. Night
operation corresponds to operation at the
second setpoint (see page P.13).
The final item which you can change in the

standard window is the time as shown in
the left window, which you can reach using
the "<>" button.
The following can be adjusted in sequence:
- Year "OK"
-Month
"OK"
-Day
-Hour "OK"
-Minute
"OK"
E/0599/52/10
"Info" menu
Various data and operating states of the individual modules and components of the A/C
unit are displayed in the "info" menu. Parameters cannot be changed in this function level.
The temperature and air humidity in the last

24 hours are shown in this dialogue window.
The vertical line identifies the current time.
To the right of the line yesterday is shown
and left of the line today is shown. The
"change" option is only available if an option
is selected in the previous dialogue window.
The outside air limit values cannot be
changed.
In this menu you obtain information In this dialogue window you select the
about the room climate, about the A/ required information and call up the Password XXX
C unit modules about the day/night display. Not all combinations are
operation and as well about the unit possible. Only the values which are
You can change the room temperature and
runtimes. provided with sensors can be
air humidity in this dialogue window. The
selected. Non assigned values are
description of the dialogue window can be
shown in grey.
found in the "control/temperature" menu.
The password can be found in the "control
Further information can be menu " chapter.
found on the following
pages of this index.
All alarm signals of the A/C unit are listed in

this dialogue window. The signals contain
the following information:
Module, alarm report, day and time. When
the unit was started and stopped is also
displayed.
Up to 20 events can be displayed. The alarm
memory is erased by keeping pressed the
button combination of "RESET" and "OK"
(until the standard window is visible) while
switching on the voltage.
E/0599/52/11
"Info" menu continued
This dialogue window shows the actual and

specified temperature/humidity.
Furthermore the setpoints shifted by the
controller (CORR.) are displayed. These
setpoints are due to the week cycle pro-
gram (see below) or by the sensor limitation
control (see page 21). The shifted setpoints
are priority setpoints.
The operating state of the components

of the refrigerant circuit of each
individual module is displayed in this
dialogue window.
This dialogue window displays how

many modules your A/C unit is
comprised of. A cross shows which
If the individual modules of your A/C
function of the module is currently
unit are equipped with a heater, the
active. An "S" indicates a stand-by
operating state is displayed in this
module.
dialogue window.
The daily operating time and required

room temperature is shown on a
weekly cycle in this dialogue window.
The two setpoints are also displayed
in this dialogue window.
Password XXX
The runtimes of the listed components
of the A/C unit are shown in hours in After entering the correct password, with If individual modules of your A/C unit
this dialogue window. Further "change" you have the facility of specifying are equipped with a humidifier, the
modules (M3, 4) of the A/C unit are the operating time or changing one of the operating state of the humidifier is
displayed by "continue". You reach the setpoints. The description of the dialogue displayed in this dialogue field.
main menu with "return". window can be found in the In addition the display indicates
"control/day/night" menu. whether the dehumidification circuit is
switched on or off.
E/0599/52/12
"Control" menu
In the "control" menu you have the facility for changing various parameters and operating
states of individual modules and components of the A/C unit.
The password is entered using the selector buttons and the confirmation button. The password is: "<" = left
Password XXX
selector button, "OK" = button, ">" = right selector button, the first two buttons must be pressed,
whilst the double dot of the clock is visible.
Limit values and setpoints for the required
room temperature are to be entered in this
dialogue window. The specified limits can
be changed for the supply air temperature
and water temperature.
You only enter the control mode after

entering the correct password.
The limit values and setpoints for the
required room humidity are to be entered in
this dialogue window. Specified limit values
can be changed for the supply air humidity
if an optional supply air sensor is installed.
Changing the parameters in Further dialogue windows can be selected

the "control/module in this menu in which the limit parameters
functions" menu requires a and setpoint parameters of the individual A/
high level of experience of dealing with C unit components can be changed. Furt-
refrigerant-conducting systems and her information can be found on the following
must therefore only be carried out by pages in this index.
an authorised specialist.
If you select "change" you have the facility

The operating time and the for establishing the operating time and the
setpoint of room temperature setpoint of room temperature.
is displayed in this dialogue thick line: setpoint, day operation
field. The A/C unit then works in a dotted: 2nd setpoint, night operation
weekly cycle according to the set Line
values. No line: A/C unit off,
After going through the days Mon to appears in the display
Sun, you enter the field where you
can change the second setpoint.
Further dialogue windows can be selected

in this menu, in which the values shown can
be changed. Further information can be
found on the following pages in this index.
E/0599/52/13
Continuation of the "control/module
function/cooling" dialogue window
The start temperature for the first and se-

Der Kompress
cond stage (option) can be adjusted for the
compressor in this dialogue window. The
hysteresis can be adjusted in Kelvin. The
setpoint temperature is established in the
"control/temperature" dialogue window.
If your A/C unit is fitted with a suction

throttle you can adjust the start temperature
All start values are entered
(suction throttle opens) and the gradient of
as the difference from the
the suction valve in this dialogue field.
setpoint in K
Hysteresis:margin between the cut-in If your A/C unit is equipped with a GE/CW
and cut-out point. control valve, you can determine the start
temperature and the proportional gradient
of the GE/CW control valve. GE off closes
the GE/CW valve when the entered
On temperature is exceeded. GE dehumi-
difying ends the dehumidifying when the
entered temperature is not achieved, the
Off Temp. GE/CW valve being completely closed. Also
Hysteresis
refer to P.28.
Using the example of the If your A/C unit is connected to a dry coo-
compressor ler, you can determine the cut-in
temperature of the dry cooler and the
hysteresis in this dialogue window. A
Gradient: Increase in the opening detailed description of the dry cooler
angle depending on operation can be found on P.29.
temperature
The optional glycol pump is only installed

in the pump section on GE units. You
determine the cut-in temperature and the
hysteresis of the glycol pump in this dialogue
window.
Gradient
Continuation of "control/module
functions/heating" dialogue window
If your A/C unit is equipped with a LPHW
heater, you can control this via the propor-
tional LPHW valve. You enter the opening
temperature and the gradient of the LPHW
valve in this dialogue window.
You can establish the start temperature for

the optional electrical heaters installed in
your A/C unit in this dialogue window.
E/0599/52/14
Continuation of "control/module All start values are entered as the
functions/humidification" dialogue difference from the setpoint in %
window rel. H.
If your A/C unit is equipped with an optio-
nal humidifier, you have the facility in this
dialogue window for determining the start
humidity, the hysteresis of the humidifier as
well as the starting humidity and the gradient
of the associated proportioning valve.
functions/dehumidification"
dialogue window
You can define the start point of the "Dehumid. stop" function.
dehumidifying circuit as well as the If the temperature drops by the set
hysteresis in this dialogue window. If the temperature "5" below the setpoint
humidity exceeds the entered value, the when dehumidifying, dehumidification
solenoid valve upstream of the evaporator is interrupted with a hysteresis of 1
closes and humidity is withdrawn from the Kelvin.
air flowing through.
functions/default settings" dialogue
window
If you confirm this dialogue window with The same effect is achieved by switching
"yes" all the parameters of the control of the off the voltage, and keeping simul-taneously
A/C unit are set to the basic settings pressed the ON/OFF button and the RESET
established at the factory. The basic settings button (until the standard window is visible),
can be found on P.39/40. while switching on again the voltage.
E/0599/52/15
Continuation "control/preference"
Continuation of the "control/preference/ You can adjust the volume of the alarm tone
alarm tone" menu in this dialogue window.
Continuation of the "control/preference/ You can assign the alarm signals to the
alarm priority" menu alarm relay in this dialogue window. External
alarm signal systems can be connected to
the alarm relay. Depending on the number
of existing I/O boards, 1-10 alarm relays are
available under priority (one alarm relay per
I/O module). "0" means no assignment.
Alarm relay 1 can not be deconfigured. It
Alarm relay assignment corresponds to a collective alarm and is also
set, if e.g. alarm relay 2 is set by an alarm
Module 1 2 3 4 5 message.
Basic I/O board 1 3 5 7 9
Expansion I/O 2 4 6 8 10 If a ZLT-board is fitted some additional alarm
board relays are available (see page 31).
Continuation of the "control/preference/ You can have the actual values of the
sensor compensation" menu sensors displayed in this dialogue window
and compared with the values of external
measuring devices. The measured values
displayed can be calibrated here.
Continuation of the "control/preference/°C/ The temperature display of all dialogue

°F" menu windows can be changed over to °C or °F
in this dialogue window.
Continuation of the "control/preference/ The date display can be changed over to

date format" menu dd/mm/yy or mm/dd/yy in this dialogue
window.
Continuation of the "control/preference/ You can select the language in which the
languages" menu commentaries are displayed in the dialogue
windows in this dialogue window. The
illustration only shows a selection of
possible languages.
E/0599/52/16
"Service" menu
In the "Service" menu you have the facility for changing the configuration of the A/C unit.
Furthermore you can change the settings in respect of types of control and other parameters
as well as scan further data and operate the A/C unit in the manual operation level, without
having to use the controller as a control unit.
Alarm signals do not appear in the service level on the dialogue window but only by
means of an acoustic signal and the alarm LED. If you want to know which alarm has
occurred, you must return to the main menu.
Whilst you are in the "Service" level, the control of the A/C unit is continued. Only in
manual operation is the module, which you control in hand operation, taken out of the
control by the controller.
The password is entered with the selector buttons and the confirmation button. The password is ">" = right
Password XXX
selector button, "OK" = button, "<" = left selector button, the first two buttons having to be pressed while
the double dot of the clock is visible.
The equipment of the A/C unit is divided up

into four areas. In this dialogue window you
select the area in which you wish to
configure the unit. Further information can
be found on pages 18 and 19.
You enter the service level only after

entering the correct password.
You select the area in which you wish to
make further adjustments in this dialogue
window. The sub-item "Function" is
important during supervisor operation, for
the configuration of stand-by modules and
for internal sequencing. Further information
can be found on pages 20-22.
Predominantly sub-items in which you can

scan data are in this menu. You should call
up the sub-item "Service data" after service
is complete. You need the sub-item "Print
data" to select the values which are to be
printed and to start printing. Further
information can be found on page 23.
Control is possible in manual operation in

this menu. However, only those compo-
nents which are configured in the "Service/
equipment" menu or are actually fitted (e.g.
the louver) can be put into operation.
Refer to pages 24/25.
E/0599/52/17
Continuation of the "Service/
equipment" dialogue window
Der Kompress
You enter the number of the modules The value from 1 to 5 can be changed using
which are to be controlled in this the "<>" button. You return again to the left
dialogue window. If you enter more dialogue window using the "OK" button. At
modules than are actually present, the the same time the new value has been
"Transmission error" alarm appears. adopted.
If you press the "OK" button in the
upper dialogue window, the dialogue
window appears which is illustrated on
the right.
Here you specify which module is equipped

with a suction valve, with a GE valve, with
a glycol pump, with a dry cooler and with a
louver. With the compressor you can
choose between "-" (no compressor = CW-
version see page 49) "1" and "2" for the 2-
stage compressor. The suction valve is
actuated analogously, the control is (S)
constant. The procedure for the entry is
explained on the next page.

with an electrical heater, with a hot gas
heater and with a LPHW heater. With the
electrical heater you can also choose the
"2" for the 2-stage electrical heater. The
valve for the LPHW heater is actuated
analogously, the control is (S) constant. The
procedure for the entry is the same as for
the "Service/equipment/cooling" menu, refer
to next page.

with a humidifier (steam humidifier or
ultrasonic), with a conductivity measuring
instrument (for ultrasonic only) and with a
dehumidifying valve. With the humidifier you
can choose between constant control (S)
and 2-point control (1) depending on the
actual equipment of your unit. The
procedure for the entry is the same as for
the "Service/equipment/cooling" menu, refer
to next page.
E/0599/52/18
Changing values using the example
of the "Service/equipment/cooling"
dialogue window.
After you have pressed the "OK" button, the
adjacent dialogue window appears. You can
now make a choice between the modules
using the "<>" button. If you press the "OK"
button again, the dialogue window below
appears.
You can now change the value in the box by

operating the "<>" button. With the
compressor you choose between "1" = sin-
gle-stage compressor and "2" = two-stage
compressor. In the case of the other
components you only choose between "1"
or "S" and "-". "1" stands for components
which are actuated digitally and "S" for
constant, i.e. components, which are
actuated proportionally. Only the suction
throttle valve and the GE valve are actuated
proportionally in this dialogue window.
With "OK" you confirm the entry and can

return to the dialogue window below using
the "<>" button in order to configure any
other components.
The applicable values for the equipment of the

modules have the following significance :
- : not fitted
1 : 1st stage switched on
2 : 2nd stage switched on
S : components are controlled
proportionally
E/0599/52/19
Continuation of the "Service/
setting" dialogue window
You can select the type of control, which
Der Kompress
are described in detail on the following page,
in this dialogue window. The parameters
field can only be selected if you have
selected one of the two types of control
below.
Here you can adjust the time delays, with which

certain components are switched on or alarms
are displayed. This prevents all equipment being
switched on at the same time resulting in a mains
overload.
The switch-on delay of the system can be
adjusted in 10 second stages between 0 and
2550 seconds (approx. 42 minutes).
With several units installed, different switching-
In this window you set whether the on delays are recommended so that you avoid
controller is to work as a supervisor a mains overload after a power failure if all units
(0 = controller operation, 1 = restart automatically.
supervisor operation). Also refer to The switch-on delay of a control stage (e.g.
P.26. heating, humidifying, cooling) can be varied
You select which module is to be between 2 and 255 seconds within a module.
operated as a stand-by module (0 - The alarm signals for all exceeded temperature
4, 0 = there is no stand-by mode). and humidity limit values can be delayed by 0 to
Also refer to P.33/34. 2550 seconds in 10 second stages. This is
If you have set the Autostart appropriate in rooms under extreme conditions
function on "1", the unit is started such, that after a power failure, if the unit starts
automatically after a power failure. automatically, a series of alarm signals does not
If the unit was switched off before the immediately result.
power failure (local, remote, PC or Likewise a time delay of 0 to 255 seconds can
time switch), it also remains switched be set for all alarms.
off after the power is restored. The The compressor delay, which is used to
sequencing time can be set increase the service life of the compressor, by
between 0 and 255 hours, the delaying the restart by the set value, can be
sequencing temperature between 0 adjusted between 1 and 255 seconds.
and 10 Kelvin. Also refer to P.30. The fan after-running can be varied between
1 and 255 seconds and applies to all modules.
The "louver" start delay applies to the fan in

The Baud rate can be set between the first module, if the unit is fitted with louvers.
0.3 and 19.2 k Baud. Refer to the These are opened simultaneously after the
printer/computer connection P.58 for system starts (except the louver of the stand-by
further settings. module), and then the first fan runs with the set
The CPU address can be varied time delay (10 - 2550 seconds).
between 1 and 255 and gives the unit The low pressure switch is bridged for the winter
(controller) a name in the data start. The time of bridging can be adjusted
exchange with other systems between 0 and 255 seconds. There will be no
(sequencing box, telecomptrol). "low pressure fault" alarm within this time.
In this window you enter custom texts

for the auxiliary alarms. With "OK"
the cursor goes letter for letter
through the text, the letters are
changed using "<>". All upper and
lower case letters can be used as well
as numbers and some special
symbols.
E/0599/52/20
Changing values using the example
of the "Service/control/type of
control" dialogue window.
After you have pressed the "OK" button, the
adjacent dialogue window appears. Using
the "<>" button you can now choose
between the types of control. The display of
the actual values changes corresponding
to the above adjusted type of control (Room
/ Sup.Air). With OK you conclude the entry
and return again to the right-hand dialogue
window.
You can select the parameters field and then
obtain the lower dialogue window below for
the "Room, supply air limited" and "Supply
The room air control is the standard control. The temperature/humidity air, room-limited" types of control.
sensor is placed in the return air intake and the C5000 controls in
accordance with the setpoints set in the "Control/temperature/humidity"
menu. The limit values of room air are monitored.
An external T/H sensor is required for supply air control. The control
takes place for the room air control in accordance with setpoints for the
supply air set in the "Control/temperature/humidity" menu. The limit
values of the supply air are monitored.
The start temperature can be varied
between 0 and 40 K in 0.1 K stages. The
gradient can be varied between 0 and 2 in
stages of 0.1.
With the room control with supply air limitation the control takes The start humidity can be varied between 0
and 90% in 1% stages.
place via the T/H sensor in the return air intake and via a second T/H
sensor in the supply air. Primarily the control takes place as for room Setpoint
air control, only if the measured supply air temperature exceeds a certain Temperature
temperature which is described with "Start temperature" in the "Ser-
vice/adjustment/control/parameters" menu item, does an increase in
setpoint occur. The extent of the setpoint increase is determined by a
factor which you enter, as a gradient, in the "Service/adjustment/control/
parameters" menu. The relationship, according to which this happens,
is made clear by the graph opposite. A steep gradient drastically corrects
the failure to meet the supply air temperature, but has the risk that the
control circuit starts to hunt. Actual
With humidity control the setpoint shift takes place in the opposite value
Setpoint
direction. If the adjusted starting humidity is exceeded by the measured
supply air humidity, the setpoint is reduced. You can also enter a gradient Humidity
factor for this. The relationship is shown in the graph opposite.
New setpoint = old setpoint + gradient • (start value - actual value)
Example (temperature): 20.5 = 20 + 0.5 • (16 - 15)
Example (humidity): 49 = 50 + 0.5 • (70 - 72) Actual

value
E/0599/52/21
The supply air control with room air limitation is
based on the same control principle as the supply-air
limited room air control. Only here the setpoint shift
works in the opposite direction, because it works on
the basis that the supply air is colder than the return
air. Return air
If the room temperature exceeds the start temperature
entered, the temperature setpoint is reduced.
If the room humidity drops below the starting humidity
entered, the humidity setpoint is increased. T/H sensor for
return air
T/H sensor for

room air
Height > 1.5 m
Supply air
T/H sensor for

supply air
The limit values of all four input variables are monitored for room air control with supply air
limitation and for supply air control with room air limitation.
- Room air temperature

- Room humidity
- Supply air temperature
- Supply air humidity
The sensor should be positioned depending on the space available, thermal load distribution
and selected type of control.
E/0599/52/22
Continuation of the "Service/data"
dialogue window
You can
Derread off the operating hours per module
Kompress
for the components shown below in the
"Runtime" menu:
- Fan
- Compressor
- Electrical heater
- Pump 1
- Pump 2
- Humidifier
Using the "Ok" button you change to the

numerical field, and can select a module with the
"<>" button and reset the counter status to 0 by
"OK". If you do not wish to change anything,
you exit the numerical field using the "<>" button.
The last 80 alarms which occurred are listed in

the menu item "Alarm history". The number in
front of the colon specifies the defective module.
"C" stands for controller. A summary of all
potential signals can be found on Page 37/38.
The alarm memory is erased by keeping pressed
the button combination of "RESET" and "OK"
(until the standard window is visible) while
switching on the voltage.
The "Service data" menu item represents a

control device. If the service interval entered is
exceeded, the message "Service" appears on
the controller.
You can vary the service interval between 0 and
12 months. You by-pass the service message
by entering zero. After the unit has been
serviced, set the 0 in the "Service carried out"
row to 1 and the current date appears in the row
under it.
The compressor statistics show the runtime of

the compressor for each module, the number of
cut-ins (cycles) and the mean runtime which can
be calculated as follows:
The temperature data will automati- Old mean value + new runtime
cally printed at 0 o'clock, if the value 2
for the print intervall is not zero.
You can obtain additional printings In the "Print data" window you can mark with a
if you select the temp. data case and change cross which data you wish to print out, by setting
the 0 to 1. The temperature curves of the the "0" to "1". Printing is initiated by this operation
last 24 hours are then printed out in the form and the "1" changes back to "0" again. A print
of a table. You must specify the curve order must be triggered separately for each data
interval for this. Possible values: area (temp. data, alarm history etc).
From version 1.40 all printings contain the CPU
15 min. produces 96 values per sensor address.
30 min. produces 48 values per sensor
60 min. produces 24 values per sensor
E/0599/52/23
Continuation of the "Service/manual
operation" dialogue window
Der Kompress
Operation in this menu item is explained in
more detail on the next page.
When exiting the manual operating

level manual operation is ended
automatically.
You can start the compressor, the glycol

pump, the dry cooler and the function of the
suction valve and the GE valve in this
dialogue window.
The symbols in the table have the same
meaning as for the configuration of the unit
in the "Service/equipment" menu.
You can start the function of the electrical

heater, the hot gas heater and the LPHW
heater in this dialogue window. The symbols
in the table have the same meaning as for
the configuration of the unit in the "Service/
equipment" menu.
You can start the humidifier and the function

of the dehumidifying valve in this dialogue
window. The compressor can also be put
into operation with the "Dehumidification"
function.
The symbols in the table have the same
meaning as for the configuration of the unit
in the "Service/equipment" menu.
You can start the fan and open or close the

louver in this dialogue window.
- = open, 1 = closed. The symbols in the
table have the same meaning as for the
configuration of the unit in the "Service/
equipment" menu.
If the fan is switched off, all the other components are locked electrically and cannot be
started.
E/0599/52/24
Changing values using the example of
the "Service/manual operation/
modules" dialogue window
After you have pressed the "OK" button, the On components which are
adjacent dialogue window appears. You can controlled analogously, such
now choose between the modules using the as:
"<>" button. If you press the "OK" button - LPHW heater
again, the dialogue window below appears.
- Humidifying
(2-point control also possible)
- Suction throttle valve
- GE/CW valve
You can now change the value in the box by percentage indication appears in the
pressing the "<>" button. display which specifies the degree of
opening of the valves in the case of
the above mentioned valves. The
number specifies the degree of
opening of the LPHW valve for the
LPHW heater. The number repre-
sents a percentage output indication
for humidifying.
You confirm the entry with "OK" and you

can now go back to the dialogue window
below using the "<>" button in order to switch
individual components. Module 1 now
operates in manual operation and is
excluded from the control by the controller.
The applicable values for the equipment of the

modules have the following significance:
- : not fitted or off

0 : fitted but off
1 : 1st stage switched on
2 : 2nd stage switched on
0-99 : 0-99% output
If the module is switched off again in manual operation, all adjustments in the
cooling, heating etc. menus are reset to zero and the controller takes over the
control again.
E/0599/52/25
Function description
Supervisor operation
The supervisor takes over the control of the system if the controller reports a broken
sensor or no data transmission to the I/O board has been registered for at least 15 seconds.
Previously all the adjusted parameters of the first controller are automatically transferred
to the supervisor except for the following:
- Time
- CPU address (only required for remote monitoring)
- Loudness of alarm tone
- Parameters of serial interfaces
- Sensor calibration values
In addition to the current parameters the controller transmits the START/STOP condition
to the supervisor.
In normal operation of the first controller the
supervisor shows the following display.
If the first controller fails or there is a broken sensor

on the first controller, the supervisor takes over the
control and displays the following signal. In addition
there is an alarm tone which can be acknowledged
using the reset button.
If the fault is eliminated and the first controller is required to take over the control, the
supervisor must be de-energised. The unit must be switched off briefly for this purpose.
After replacing a controller, which is to act as a supervisor, proceed as follows:
1. Disconnect the controller, which controls in the normal case, from the mains (disconnect 24 V at
terminal 1). If the controller and the supervisor are installed in different modules, it is sufficient to
switch off the module, in which the controller is located, at the master switch.
2. Switch on unit.
3. Configure supervisor as supervisor (refer to P.20).
4. Disconnect supervisor from the supply voltage (refer to item 1).
5. Connect controller (connect voltage or switch on the module concerned).
6. Connect supervisor (refer to item 5).
E/0599/52/26
From the version 1.40 the following changes affect on the supervisor operation:
1. The message "Supervisor" is also visible in stop mode.
2. The local time of the supervisor is adjusted with the

controller time when the supervisor is switched on and
when the controller time is changed.
3. Status messages (menu INFO) will be transformed to the supervisor when they have
been changed. They are displayed by means of symbols as on the controller.
4. Alarm messages are transmitted to the supervisor.

The reset of the alarms has to be done with the reset-
button on the controller and supervisor.
An alarm reset on the controller is transmitted to the
supervisor. An alarm reset on the supervisor is not
transmitted to the controller.
As an indication for the source of fault an "S" for the supervisor was added.
A fire alarm appearing on the supervisor is transmitted to the controller.
E/0599/52/27
GE operation
Various adjustments can be made during GE operation, which concern the two components
of the GE unit: The GE valve and the pump (s) (if fitted). You have to call up the "Control/
module function/cooling" menu window for this purpose.
You can enter the start temperature in the form of a Enter the water temperature, in
positive difference to the setpoint of air temperature in the "GE off" field, from which GE
this window. operation is no longer required,
With the aid of the gradient you determine to what because the water is too hot and
extent a setpoint deviation is to be counteracted. The may even contribute to the air
smaller the gradient the more the GE/CW valve is heating up.
opened at a particular temperature difference to the The GE/CW valve is fully open
start temperature. The term "gradient" is used here in for dehumidifying in GE ope-
the sense of a "proportional band". ration. In the "GE dehumidi-
fication" field you enter the water
Hysteresis temperature below which
On
dehumidifying is completed, in
Glycol
pump
which the GE/CW valve is fully
Off
closed.
Start temp. Return air temp.
glycol pump
GE/CW
valve
Return
Setpoint
air temp.
Start temp. Gradient in K
GE/CW valve
If you have selected a GE piping system with one or two pumps for the A/C unit equipment,
you can enter the start temperature of the pump(s) in the form of a positive temperature
difference to the setpoint in an additional window. A pump switch-over occurs after 20
operating hours, provided 2 pumps are configured (Refer to P.17 "Service/equipment/
cooling" menu). If only one pump is configured, no changeover takes place.
E/0599/52/28
Dry cooler operation
Dry cooler operation depends on water temperature, the temperature setpoint of the return
air and in the case of the "external sensor" option also on the outside air temperature.
A distinction is made between two methods of operation, these being summer operation
and winter operation.
With summer operation the start temperature for the dry cooler is entered in the "Control/
module function/cooling/dry cooler" menu and the hysteresis can be varied between 0
and 20 K.
If the water temperature drops sufficiently due to a falling outside temperature so that it is
lower than the stop temperature for the dry cooler, this is only switched on for 10 minutes
every 4 hours. If the water temperature in this time reaches a temperature of 2 Kelvin
below the setpoint for the return air temperature, a changeover is made to winter operation.
The start temperature for the dry cooler in this case is 10°C and the hysteresis is 3 Kelvin.
temperature
temperature
too high
Water
too low
Setpoint of return air

Water
Winter operation Summer operation

On
Dry cooler
Off
Water temp.
The dry cooler is switched on
for 10 minutes every 4 hours in ○ ○ ○ ○ ○ ○ ○ Start temp.
○ ○ ○ ○
this temperature range.
Stop temp.
Outside air temperature
A second alternative that the controller changes over into dry cooler winter operation
arises for the "External sensor" option if the outside air temperature is 8 Kelvin below the
setpoint for the return air temperature.
Note: A GE/CW-valve must be configured to have the dry coolers correctly started at a
water temperature > 10°C in winter operation.
E/0599/52/29
Internal sequencing for two units
Additional outputs and inputs are required to realise the sequencing function. An additional IO
board is used in order to retain the existing outputs. In addition the ZLT/SEQ board offers the
facility of assigning BMS* signals to the free outputs. The assignment of the outputs can be
configured in the C5000 using software.
The sequencing function is configured in the service level of the C5000:
Unit 1: Unit 2:
The sequencing time is set between 1 and 254 hours in Unit 1. Unit 2 must be set to 255 hours.
A changeover always takes place on the hour. Value zero causes the deactivation of the
sequencing function.
If the value seq. temp. (connection of load ) is more than

zero, the stand-by unit switches on, if the actual temperature Setpoint
On
is more than the instantaneous setpoint + seq. temp. value
(in °K). When the setpoint temperature + seq. temp./2 is Stand-
reached the stand-by unit switches off again. In the event by unit
of a fault the defective unit switches off and the other unit
Seq. temp.
takes over. If there is a fault in both units, both units switch 2
Off
on in order to ensure the room is cooled if there are slight
Seq. temp.
faults (e.g. humidifier defective). The connection of both
units can be seen from the following sketch.
In order to test the sequencing function there is the facility of setting the clock of the controller to
59 minutes. The first changeover then takes place on the hour.
Unit 1 Unit 2
C5000 controller C5000 controller
Basic IO board Basic IO board
ZLT/SEQ-board ZLT/SEQ board

Output: X1.12-X1.13
(24V supplied on X1.12) Remote ON/OFF X1.18
Input: X1.23, 24V Group alarm: X1.9-X1.10
Group alarm: X1.9-X1.10 Input: X1.23, 24V
* BMS - Building Management System
E/0599/52/30
ZLT/SEQ board
The ZLT IO board provides the facility of supplying up to 7 BMS* signals (individual fault
signals). The assignment of some outputs can be configured in the C5000 according to
customer requirements (in menue Control / preferences / alarm priority). In this menu
the additional alarm relays 11 - 16 are available. As a result the alarm outputs existing in
the C4000 system can also be made available in the C5000 system.
The ZLT board is based on the existing hardware 1 2 3 4
and only differs from the normal IO boards by the ON
position of the address switch. OFF
The two analogue outputs of the ZLT IO board

can be used to transmit the actual values for humidity and temperature to a BMS. Here
the voltage of 0 V - 10 V corresponds to the temperature range of 0°C - 100°C and the
humidity range 0% - 100% relative humidity.
X1.1 GND
X1.2 Compressor fault (HP/LP) Module 1 (fixed)
-N08 X1.3 Compressor fault (HP/LP) Module 2 (fixed)
X1.5 Alarm 11 (can be configured)
X1.6 Alarm 12 (can be configured)
X1.7 GND
X1.8 Alarm 13 (R) for sequencing: Copy of alarm relay 1
12 x
X1.9 Alarm 13 (A) for sequencing: Copy of alarm relay 1 (can be configured)
X1.10 Alarm 13 (B) for sequencing: Copy of alarm relay 1
X1.11 Alarm 14 (R) for sequencing: Unit#1 - > remote IO Unit#2
X1.12 Alarm 14 (A) for sequencing: Unit#1 - > remote IO Uni#2 (can be configured)
X1.13 Alarm 14 (B) for sequencing: Unit#1 - > remote IO Unit#2
ZLT board X1.14 GND
X1.15 Actual temperature 0 V - 10 V = 0°C - 100°C
12 x
X1.16 GND
IO board X1.17 Actual humidity 0 V - 10 V = 0% - 100% rH
Connection X1.18 Remote ON/OFF remote (24 V = OFF)
X1.19 - FREE -
Adress
X1.20 - FREE -
X1.21 - FREE -
X1.22 - FREE -
X1.23 For sequencing: Group alarm from other unit
X1.24 - FREE -
Both relays X1.8 - X1.10 and X1.11 - X1.13 are assigned exclusively for sequencing when
using the sequencing function and are not available as an alarm output.
* BMS - Building Management System
E/0599/52/31
From version 1.40 the assignment of the outputs X1.3 to x1.6 depends of the number of
configured compressors. This number corresponds generally to the number of modules
(exception CW-units). So the above mentionned outputs are only available as compressor
fault outputs, if the corresponding compressors are configured. Otherwise they are available
as freely assignable alarms.
X1.1 GND
-N08 X1.3 Compressor fault (HP/LP) Module 2 / Alarm 15 (can be configured)
X1.4 Compressor fault (HP/LP) Module 3 / Alarm 16 (can be configured)
X1.7 GND
X1.8 Alarm 13 (R) for sequencing: Copy of alarm relay 1
12 x
X1.9 Alarm 13 (A) for sequencing: Copy of alarm relay 1 (can be configured)
X1.10 Alarm 13 (B) for sequencing: Copy of alarm relay 1
X1.11 Alarm 14 (R) for sequencing: Unit#1 - > remote IO Unit#2
X1.12 Alarm 14 (A) for sequencing: Unit#1 - > remote IO Uni#2 (can be configured)
X1.13 Alarm 14 (B) for sequencing: Unit#1 - > remote IO Unit#2
ZLT board X1.14 GND
X1.15 Actual temperature 0 V - 10 V = 0°C - 100°C
12 x
X1.16 GND
IO board X1.17 Actual humidity 0 V - 10 V = 0% - 100% rH
Connection X1.18 Remote ON/OFF remote (24 V = OFF)
X1.19 - FREE -
Adress
X1.20 - FREE -
X1.21 - FREE -
X1.22 - FREE -
X1.23 For sequencing: Group alarm from other unit
X1.24 - FREE -
An 'A' in the lowest line is shown in the

switch-on display of the C5000 if a ZLT
board is fitted to the system.
E/0599/52/32
Stand-by operation
Only one module can be configured as a stand-by module in a unit. The stand-by module
is not started when the unit is started. If the stand-by module is equipped with louvers,
these remain closed when the unit starts.
The stand-by module runs with its own parameters and is only started by one of the
following alternatives:
1. False start
2. Alarm start
3. Sequencing
4. Manual start
It is possible to switch off the stand-by module by entering a "0" at the "Stand-by module"
item in the "Service/Gen. settings/Function" menu. In this case the module which failed
previously starts again.
1. False start (highest priority)
The stand-by module is started if one of the following conditions occur in a module
- Air flow failure

- Compressor HP fault
- Compressor LP fault
- Heater fault
- Humidifier defective
- Ultrasonic defective
The defective module is switched off and the louvers (if fitted) are closed.
2. Alarm start (average priority)
The stand-by module is switched on at 1.5 Kelvin or 3% rel. humidity before reaching the
limit values of the main type of control. The hysteresis is 1.0 Kelvin and 3% rel. humidity.
E/0599/52/33
3. Sequencing (lowest priority)
Redesignating the stand-by module within a unit, is carried out once a week.
The stand-by module exchanges with modules which are identically equipped in sequence
through the unit. The same equipment relates to:
- Cooling (compressor)
- Heating (electrical heater 1+2, refrigerant heater)
- Humidifying
- Dehumidifying
The parameters between the old and the new stand-by module are replaced in the process.
If the stand-by module is already started (due to false start, alarm start or manual start),
the sequencing between the modules is suspended for this time. The weekly redesignation
time shifts accordingly.
The weekly redesignation time can be reduced to 5 minutes for test purposes.
1. Switch off the voltage.

2. Keep simultaneously pressed the > button and the RESET button.
3. Switch on the voltage.
4. Release the buttons when the standard window is visible.
Switching off and on the voltage sets the redesignation time back to 1 week.
4. Manual start
The stand-by module can be started and stopped manually. This occurs in the "Service/
manual operation" menu. Refer to Pages 24/25.
E/0599/52/34
Sensor broken
Valid value range of sensors (values measured by the sensor without readjustment)
Return air temperature 2...50 °C

Return air humidity 2...100 % rel. humidity
Supply air temperature 2...50 °C
Supply air humidity 2...100 % rel. humidity
Water temperature -47...+50 °C
If one of the measured values is outside the specified range, the sensor is recorded as
defective.
If only part of the sensor (temperature or humidity) fails, the operative part continues to be
used for the control. The defective part is ignored and no longer contributes to the control.
If sensors for return air and supply air are fitted, the defective sensor is switched off and
the appropriate type of control for the operative sensor is selected. If, for example, the
return air sensor fails during return air control with supply air limitation, changeover is
made to supply air control.
In this case, the new set values are the supply air set values, which can
be adjusted previously by switching over to supply air control
(Service\Control\Control type).
If a water sensor fails, the pumps and the dry cooler are switched on permanently, if
cooling or dehumidification is required.
E/0599/52/35
Signals
General definition
A signal always appears on the display if the entered limit values are exceeded or if any
components of the A/C unit do not work satisfactorily. A distinction is made between four
types of signals.
Limit value alarms Always occur if the entered limit values of the control of the
A/C unit are not achieved or are exceeded. Limit value
alarms are also evaluated in stop-mode.
Unit faults Always occur if components of the A/C unit are defective or
do not work satisfactorily.
If a component is not configured, the corresponding alarm is
passive. Example: If no electrical heater in the 2nd module is
configured, the alarm input "electrical heater fault" in the 2nd
module has no function.
The alarms "fire alarm" and "water alarm" are also evaluated
in stop-mode. Other alarms are only evaluated in start-mode.
Internal faults Occur when there is a controller or peripheral components

which are defective or do not work satisfactorily.
Information texts Occur if redundant circuits are developed or service intervals

have expired.
An alarm is displayed by a text output on the display of the controller, an audible signal
and by the alarm lamp (LED) lighting-up. If you operate the "Reset" button, the alarm tone
stops. Operating the "Reset" button again cancels the alarm. However the alarm occurs
again if the cause of the fault has not been eliminated. After an alarm signal the cause of
the fault must be eliminated in accordance with the "Fault/cause elimination" chapter in
the unit-specific operating instructions.
If an alarm input is provided with +24V, no alarm is displayed. In a lack of voltage

(cable rupture also) the alarm is displayed.
E/0599/52/36
Possible signals on the display
Display Delay Cause
Limit value alarms
Room temp. too high Act. val. greater than limit val.
Room temp. too low Act. val. less than limit val.
Supply air temp. too high Act. val. greater than limit val.
Supply air temp. too low Act. val. less than limit val.
Water temp. too high Adjustable between Act. val. greater than limit val.
Water temp. too low 0 - 2550s Act. val. less than limit val.
Room humidity too high Act. val. greater than limit val.
Room humidity too low Act. val. less than limit val.
Supply air hum. too high Act. val. greater than limit val.
Supply air hum. too low Act. val. less than limit val.
Unit faults
Air flow failure D (15s after US) Fan failure/V-belt defective
Compressor LP fault 0-255s after CS Insufficient refrigerant
Compressor HP fault 3s + V Compressor defective
Electrical heater fault 3s + V Heater has over-heated
Humidity defective 3s + V Steam humidifier defective
Filter fault D (15s after US) Filter contaminated
Supervisor alarm D Actual value > or < limit value
Conductivity failure 30 min. + D Conductivity > 5µ S
Ultrasonic fault 30 min. + D Conductivity > 20µ S
Pump 1 fault 3s + D Glycol pump (GE) defective
Pump 2 fault 3s + D Glycol pump (GE) defective
Dry cooler fault 3s + D Dry cooler defective
Water alarm D (10s after US) Water in raised floor
Auxiliary alarm 1 D (10s after US) (Freely assignable)
D : Adjustable delay 0-255s (Service/adjustment/delay menu)

US : Unit start
CS : Compressor start
E/0599/52/37
Display Delay Cause
Fire alarm 0s Fire/Fire alarm system
RT sensor broken Room temp. sensor cable broken

RF sensor broken Room humidity sensor cable broken
ZT sensor broken Supply air temp. sensor cable broken
ZF sensor broken 5s Supply air humidity sensor cable
broken
WT sensor broken Water temp. sensor cable broken
AT sensor broken Outside temp. sensor cable broken
E1 sensor broken External sensor 1 cable broken
E2 sensor broken External sensor 2 cable broken
Internal faults
I/O transmission fault B 0s Connection or basic I/O board defective
I/O transmission fault E 0s Connection or expansion I/O board

defective
CAN bus fault 0s Controller defective/cable connection or
transmission faulty
Information texts
Service due 8 o'clock* Service interval expired
Supervisor 0s Controller works as supervisor
Supervisor failure 0s Supervisor defective
Supervisor operation 30s Controller defective
Stand-by module active 0s Main module defective/limit value
exceeded
UPS 0s Uninterrupted power supply
* The information/alarm is delayed until 8 o'clock the next day.
E/0599/52/38
Default settings of the controller at the factory
Temperature Min Setpoint Max °C Menu

Room 5 24.0 35 Control/temperature
Supply air 5 --- 35
Water -20 --- 45
Humidity Min Setpoint Max % r.H.

Room 5 45 90 Control/humidity
Supply air 5 --- 90
Setpoint + Kelvin
M1 M2 M3 M4
Compressor Control/module function/
Start temperature cooling/compressor
lst stage 0.7 1.1 1.5 1.9
Start temperature
2nd stage 0.9 1.3 1.7 2.1
Hysteresis 0.7 0.7 0.7 0.7
Suction valve (option) Control/module function/

Start temperature 0.0 0.4 0.8 1.2 cooling/suction valve
Gradient, proportional 0.5 0.5 0.5 0.5
GE/CW valve (option) Control/module function/

Start temperature 0.1 0.5 0.9 1.3 cooling/GE/CW valve
GE off 23 23 23 23
GE dehumidification 7 7 7 7
Glycol pump (option) Control/module function/

Start temperature 0.3 0.3 0.3 0.3 cooling/pumping
Hysteresis 0.3 0.3 0.3 0.3
Water temperature
Drycooler Control/module function/
Start temperature 34 35 36 37 cooling/drycooler
Hysteresis 2 2 2 2
E/0599/52/39
Setpoint - Kelvin
Electrical heater (option) M1 M2 M3 M4 Control/module function/
Start temperature EH1 1.5 2.0 2.5 3.0 heating
Hysteresis EH1 0.5 0.5 0.5 0.5
Start temperature EH2 2.0 2.5 3.0 3.5
Hysteresis EH2 0.5 0.5 0.5 0.5
Start temperature HZ3 1.0 1.5 2.0 2.5
Hysteresis HZ3 0.5 0.5 0.5 0.5
LPHW valve (option) Control/module function/

Start temperature 1.5 2.0 2.5 3.0 heating/LPHW valve
Setpoint - % rel. humidity

Humidification (option) Control/module function/
Start humidity 5 10 10 10 humidification
Hysteresis 5 5 5 5
Use, proportional 0 0 0 0
Gradient, proportional 10 10 10 10
Setpoint + % rel. humidity
Dehumidification (option) Control/module function/
Start temperature 10 15 20 20 dehumidification
Hysteresis 10 10 10 10
Setpoint - Kelvin
Dehumidifying stop 5 5 5 5
Settings Function
Type of control Room Supervisor 0
Stand-by module 0
Delay sec. Autostart 1
System 0 Sequencing 0
Stage 5 Seq. temp. 0
Temp./humidity alarm 40
All alarms 0 Interfaces
Compressor interval 240 Baud rate 9,6
Fan 60 Parity N
Louver 90 Stop bit 1
Winter start 180 Data flow XON
CPU address 1
E/0599/52/40
Control diagram
Temperature control
Temp./K
Return air temp.
too high
Supply air temp.

too high
Suction valve
Compressor
per module
GE-CW valve
Stand-by module start

GE pump
Setpoint
Refrigerant
heater
per module
Supply air control
Electrical
Return air control
heater 1
Electrical
heater 2
LPHW heater
Supply air temp.

too low
Return air temp.

too low
OFF
ON
E/0599/52/41
Control diagram
Humidity control
Humidity
Return air
humidity
too high
Supply air
humidity
too high
per module
Dehumidifying

Supply air control
Setpoint
Return air control
per module
Humidifying
Proportional
humidifying
Supply air
humidity
too low
Return air
humidity
too low
OFF
ON
E/0599/52/42
Controller
Connection assignment and technical data
Technical Data:
24V AC
GND
Dimensions: 240 x 120 x 40 mm
Return air temp.
Return air humidity Voltage supply: 24(+20%/-15%) VAC
15V DC Power consumption: 12 VA
GND Fuse: 1 A time-lag
Supply air temp. Sensor inputs: 8
Supply air humidity 0-20 mA or 0-10 V
15V DC Outputs: 15 VDC for sensor
GND Printer interface: RS 232 (cable approx. 10 m long)
Water temp. I/O board interface: CAN
Outside temp. Operating temperature: 5°C...40°C
External temp. Storage temperature: -30°C...60°C
External humidity
External on/off
External on/off
Reset in
Reset in
Reset out
Reset out
Fire alarm
5 V DC
TX data
RX data RS 232
PC detect
PC detect
CAN low
CAN high
GND
CAN low
CAN high
GND
E/0599/52/43
Adjustments on the controller board
a) Jumper positions for various sensor signals on the C5000
b) Contrast adjustment of the LCD-display
(All jumpers are set to a sensor signal of 0 - 20 mA at the factory)
Contrast adjusting device for the display (to be adjusted with a screw driver)
1 1
Battery
1 1
1 1
1 1
Controller
Connection
I/O board
1 1
GLT strip
1 1
EPROM 2
EPROM 1
1 1
1 1
CPU
1 1
1 1
1 1
1 1 Jumper
Jumper
without jumper with jumper
CAN CAN RS-232 Remote I/0, Reset,Sensor... 24V,J4

div. FühlerJ2
...
3x 3x 4x 11 x 11 x
J3
Terminal strips ...

1 2 3 4 .... .. 31 32
0 - 10 V J1 J3 J5 J7 J9 J11 J13 J15 Resistors

0 - 20 mA J2 J4 J6 J8 J10 J12 J14 J16
air humid.
air temp.
External
External
Outside
humid.
humid.
Supply
Supply
Water
Room
Room
temp.
temp.
temp.
temp.
E/0599/52/44
Replacing the EPROM set on the C5000 controller
The unit must be switched off at the master switch before you start the work. It is wise to
note or print out the parameters set as all parameters must be re-entered after changing
the EPROMs.
Use a small screwdriver to carefully prise the EPROMs out of the sockets on both sides
until the EPROMs can be removed by hand.
Before installing the new EPROMs it may be necessary to bend the "small legs" on both
EPROMs somewhat closer together on a smooth surface, so that the EPROMs can be
more easily installed in the socket. When you install the new EPROMs ensure that the
small notch on the EPROM is on the same side as shown in the following drawing.
24V, Sensors ...
Battery CPU
11 x
I/O cards
Push-on terminal strip
EPROM Notch
Ext. ON/OFF, Reset...
Controller printed
11 x
circuit board
123456789012
BMS-Interface
CAN CAN RS-232
4x
EPROM 1 (PRG)
3x
EPROM 2 (TXT)
3x
123456789012
After the EPROMs have been replaced, the master switch can be switched on again.
When switching on, ensure that the new version number as well as the connected I/O
cards are correctly displayed.
In the next step all parameters, if they deviate from the default settings, must be readjusted.
The default language is English. If you require another language, you can change this in
the "Control\Preferences\Languages" menu.
E/0599/52/45
Installation of new software while keeping the parameters
The installation of new software without loosing the parameters is only possible with the
presence of a supervisor. The following description is based on a 2-module-unit with the
controller in the first module and the supervisor in the second module.
Mod.2 Mod.1
1. Switch off all modules at the main switch (if existant) or

disconnect the 24V voltage from the controllers.
2. Disconnect the cable between the controller and the supervisor

(pin 17 to 20 on the C5000).
3. Exchange the supervisor-software.
4. Switch on only the module with the supervisor (mod. 2). The
new software is reset from the supervisor mode back to controller
mode.
Set the supervisor function to "1" in the menu Service / Gen.
settings / Function.
5. Switch on the module with the controller too (mod. 1). The
parameters will now be transmitted from the controller to the
supervisor. After a short "beep" the transmission is accomplished.
trans.
6. Switch off all modules.
7. Exchange the controller-software.
E/0599/52/46
Mod.2 Mod.1
8. Switch on module 1 only. Set the supervisor function to "1" in S
the menu Service / Gen. settings / Function.
The C5000 in module 1 is now in supervisor operation mode
too.
9. Switch off module 1.
10. Switch on module 2 only. Set the supervisor function to "0" in

C
menu Service / Gen. settings / Function.
The C5000 in module 2 is now in controller operation mode.
11. Switch on module 1 too. The parameters will now be

transmitted from the controller (now module 2) to the supervisor
(now module 1). After a short "beep" the transmission is
accomplished.
trans.
12. To restore the original constellation

- set the supervisor function to "0" in module 1 S C
- set the supervisor function to "1" in module 2
in the menu Service / Gen. settings / Function.
13. Switch off all modules and replace the cable between the
controller and the supervisor (pin 17 to 20 on the C5000). The
changes will take effect after switching on all modules.
Legend:
switch on the voltage.
switch off the voltage.
E/0599/52/47
Standard I/O board (A,G,GE-version)
Switch position GND

Fan
1 2 3 4 Compressor 1st stage
ON Module 1 Heater 1
OFF Heater 2
Dehumidifying
GND
1 2 3 4
ON Module 2
OFF Humidifying
1 2 3 4
Alarm 1
ON Module 3
GND
OFF
0-10 V GE/CW valve
GND
1 2 3 4 0-10 V suction valve
ON Module 4 Humidifier
OFF LPHW valve
Air flow monitor
Compressor high pressure
1 2 3 4 Compressor low pressure
ON Module 5 Electrical heater fault
OFF ○ Filter monitor
○
○ Humidifier fault
○
○
○ Ultrasonic 20 µS
○
○ Adress
External alarm 1
○
○
Technical data:

Voltage supply: 5 VDC / 15 VDC
Power consumption: 4 VA
Alarm inputs: 7 (24 VAC/DC) 24V = no alarm
Outputs: 2 analogue 0-10 VDC load rating: 20 mA
2 digital max. 10 A at max. 125 VAC
5 digital 24 VAC max. 6 A
I/O board interface: CAN
Adjustable addresses: 1 to 5 (16 possible)
Operating temperature: 5°C - 40°C
Storage temperature: -30°C - +60°C
E/0599/52/48
Standard I/O board (CW-Version)
Switch position GND

Fan
1 2 3 4 Louver
ON Module 1 Heater 1
OFF Heater 2
Dehumidifying
GND
1 2 3 4
ON Module 2
OFF Humidifying
1 2 3 4
Alarm 1
ON Module 3
GND
OFF
0-10 V GE/CW valve
GND
1 2 3 4 0-10 V Humidifier/
ON Module 4 LPHW valve
OFF
Air flow monitor
Water detector
1 2 3 4 Conductimeter 5 µS
ON Module 5 Electrical heater fault
OFF ○ Filter monitor
○
○ Humidifier fault/
○
○
○ Ultrasonic 20 µS
○
○ Adress
○ External alarm 1
○
Technical data:

E/0599/52/49
Expansion I/O board
GND
Switch position GE pump
Compressor 2nd stage
1 2 3 4 Heater 3
ON Module 1 Drycooler
OFF Louver
GND
1 2 3 4
GE pump changer
ON Module 2
OFF
Alarm 2
1 2 3 4
GND
ON Module 3
0-10 V LPHW valve
OFF
GND
0-10 V humidifying ENS
1 2 3 4 Conductivity measuring instrument 5 µS
ON Module 4 UPS (heating, humidifying off)
OFF Water detector
Drycooler
Pump fault
1 2 3 4 External alarm 3
ON
Module 5 External alarm 2
OFF ○ ○
○ ○
○ ○
○ ○ Adress
○ ○
○ ○
Technical Data:

E/0599/52/50
Connection of contactors, valves and sensors on the I/O board
12 x
I/O board
12 x
I/O board
Connection
Adrese
Digt. inputs Analogue outputs Digt. outputs Digt. outputs
Voltage, e.g. Voltage
24 V AC 24 V AC
supply, e.g.
24 V AC
I/O board
0 - 10 V
I/O board I/O board

Optically decoupled I/O board
inputs for The analogue outputs
24 V supply a 0 - 10 V DC Switch Triac outputs to
Floating contacts for
AC and DC signal as a control voltage GND or 0 V.
arbitrary use.
for the valves etc.
Higher voltages DC voltages can-
possible with series Switching capacity:
Max. 10 A not be switched
resistor No power output at max. 125 V AC
24V AC max. 6 A
E/0599/52/51
Supply printed circuit board
CAN HI
CAN LO
CAN HI
CAN LO
Technical data:
Voltage supply: 24 (+20%/-15%) VAC
Power consumption: power consumption
0.5 VA
Outputs: 5 VDC / 15 VDC with
max. total output 15 W
Fuse: 1 A time-lag
E/0599/52/52
Temperature/humidity sensors
Notes on sensor calibration
1. Temperature (R7)
The fine adjustment takes place in the "Control/preference/sensor calibration" menu.
If the difference between the display and the reference thermometer is more than 5 Kelvin, it must be
rebalanced at R7.
2. Humidity (R2)
The fine adjustment takes place in the "Control/preference/sensor calibration" menu.
If the difference between the display and the reference hygrometer is more than 10% rel. humidity, it must
be rebalanced at R2.
3. Humidity (R20)
Calibration is only required if the display is correct at approx. 50% rel. humidity and a larger difference
occurs at approx. 70% rel. humidity.
Readjustment of the resistors only on consultation

with the factory (tel. ..49 40 / 5585 - 285).
E/0599/52/53
System configuration
Wiring diagram of C5000 with I/O boards
With separate installation of modules the maximum permitted cable length

between the controller and the last I/O-board is 30 m. For this a special data
cable must be used.
A. Maximum equipment
1st module 2nd - 5th module
Can Bus Can Bus

30 6 3 6 3
Controller 31 7 Supply 4 7 Supply 4
32 8 5 8 5
I/O board ZLT board I/O board
Expansion Expansion
I/O board I/O board
B. Minimum equipment
1st module 2nd - 5th module
Can Bus
30 6 3
Controller 31 7 Supply 4
32 8 5
I/O board I/O board
E/0599/52/54
Wiring diagram of C5000 with supervisor in first module
1st module
Can Bus Can Bus

27 30 27 30 6 3
28 Controller 31 28 Supervisor 31 7 Supply 4
29 32 29 32 8 5
17 18 19 20 17 18 19 20
Control line
I/O board
Expansion
I/O board
2nd - 5th module

Can Bus
6 3
7 Supply 4
Can Bus
6 3 8 5
7 Supply 4
8 5
ZLT board
I/O board
Expansion
I/O board
E/0599/52/55
Wiring diagram of C5000 with supervisor in second module
1st module
Can Bus Can Bus

27 30 6 3 6 3
28 Controller 31 7 Supply 4 7 Supply 4
29 32 8 5 8 5
17 18 19 20
I/O board ZLT board
Control line
Expansion
I/O board
Can Bus
2nd module 3rd - 5th module
17 18 19 20 Can Bus
27 30 6 3 6 3
28 Supervisor 31 7 Supply 4 7 Supply 4
29 32 8 5 8 5
I/O Board I/O Board
Expansion Expansion
I/O board I/O board
Can Bus
E/0599/52/56
Description of interface cards
Card for C4000 relay board actuation
The C5000 max. interface card makes a further RS 485 interface available in the C5000
system. These interfaces are required in order to connect the relay boards of the C4000
system to the C5000 CPU and/or in order to incorporate the C5000 in the STULZ monitoring
system or another building services management system.
The interface card is connected and screwed onto the system bus interface of the C5000
CPU. No other connection is required. Due to the mechanical design it is possible to put
a second interface card on the first card, if, for example, apart from the connection of the
C5000 to the relay boards of a C4000 system a further connection to a STULZ monitoring
system is to take place.
Adress
Adress
The function (address) of the card is adjusted with a jumper.
4 3 2 1
Adress Function
1 Interface for monitoring system or another building

services management system
2 Interface for C4000 relay boards
Terminal strip 3 reserved
4 reserved
1 2 3 4
Shielding
Terminal strip
The data line is connected to this terminal strip.
Connection Meaning
1 5 VDC (operating voltage of the interface card)

2 RS 485 dataline HIGH
3 RS 485 dataline LOW
4 0 V (ground of interface card)
Shielding
The shielding of the dataline is connected to this 6.3 mm flat connector. This connection has no connection
to the ground of the interface card. The ground potential must be brought in from outside.
E/0599/52/57
Printer connection
A requirement for a printer connection is a serial RS 232 interface on the printer. The
printer is connected to the terminals 23, 24 and to a ground (e.g. terminal 29) of the
controller printed circuit board. Further adjustments can be made in the "Interfaces"
dialogue window, corresponding to the technical data on the printer. Adjustments under
Port 0 are substantial here.
The following adjustments are possible:
Baud rate Parity Stop bit Data flow

(in k Baud)
0.3 N 0 XON
0.6 E 1 XOFF
1.2 O
2.4
4.8 N: none
7.2 E: even
9.6 O: odd
19.2
The "XON" setting must always be selected for the connection of a printer. All other
settings must agree with the settings on the printer. If you use the STULZ printer cable,
the assignment is as follows:
Printer Printer cable with C5000

25-pin plug
3 RX white 23 TX
2 TX brown 24 RX
7 GND green 10 or 29 GND
Computer connection
You can also print the data to a file and have it displayed on a screen. To do this you must
connect a PC at terminals 23, 24 and GND (e.g. 29) instead of a printer and provide
terminals 25 and 26 on the controller printed circuit board with a bridge. In the menu
window shown above the "XOFF" setting is selected for the type of data flow automatically
if terminals 25 and 26 are bridged. As in the case of the printer, a serial RS 232 interface
is also required on your PC.
E/0599/52/58
Troubleshooting
Signal in display Cause / elimination
1-5 : I/O transmission fault B The data transmission with the basic I/O board is
no longer operative. The number before the colon
shows in which module the fault has occurred.
1-5 : I/O transmission fault E Data transmission with the expansion I/O board is
no longer operative. The number before the colon
shows in which module the fault has occurred.
1. First check whether the configuration of the A/C
unit agrees with the actual equipment. (Service/
equipment/modules menu)
2. Check the set addresses on the I/O board (refer
to P.48-50).
3. Check the cable connections in accordance with
the appropriate wiring diagram (refer to P.54-56).
4. If the fault still occurs after these checks and is
continuous from a particular module onwards,
presumably the cable connection between the last
operative module and the first defective module is
defective. Otherwise the I/O board is defective and
must be replaced.
CAN bus fault The controller is defective or the cable connection/

transmission to other supply printed circuit boards
is faulty.
E/0599/52/59
Checking the TRIACS
The TRIAC outputs are 0-switching, which means, that the appliance is at 24 V.
The function of a TRIAC must not be checked with an electronic continuity tester or Ohm
meter. Measurements using such devices would give incorrect results, because a TRIAC
requires a load for reliable functioning. Continuity testers with a bulb (approx. 2 W) are
suitable for function checking.
The outputs are only designed for 24 VAC. Direct voltages cannot be switched.
E/0599/52/60
Overview of INFO level
Actual/Setpoint Module state Day/Night Runtimes Alarm display
+ password
B
+ password
A
Cooling Heating Humidity
E/0599/52/61
E/0599/52/62
Overview of CONTROL level
Temperature Humidity Module functions Day/Night Preferences

A A B
Cooling Electrical heater Humidifying Dehumidifying Default Settings
LPHW valve
Compressor Suction valve GE/CW valve Dry cooler Glycol pump
Alarm tone Alarm priority Sensor calibration °C/°F Date format Languages
Overview of SERVICE level
Equipment Gen. settings Data Manual operation
Number of Cooling Heating Humidity

modules
Run times Alarm display Maintenance Compressor Print data

Data statistics
Control Delay Interfaces Options text
Type of control Parameters Number of Cooling Heating Humidity Air

E/0599/52/63
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Û

AIR CONDITIONING MICROPROCESSOR

We recommend STULZ customer service for the adjustment and service

- Voltage processing unit for I/O boards

Compressor high pressure Compressor

Compressor low pressure Heater 1

Electrical heater fault Dehumidifying

Humidifier fault Humidifying

Filter monitoring Heater 2

External alarm Alarm

Analog GE/CW valve

Voltage supply CAN bus

Module Module Module

Voltage supply Voltage supply Voltage supply

CAN bus CAN bus

Expansion I/O board

Standard board (N02) Expansion board (N03)

X1.1 GND GND

X1.9 Humidifying (A) Pump changer (A)

X1.16 GND GND

Operational <> = Selector button

Status symbols Night operation

Operating the controller

Description of menus, dialogue windows and parameter fields

You enter the left dialogue window by

You change the display with "<>".

The change is adopted with "OK" and using

The final item which you can change in the

The temperature and air humidity in the last

All alarm signals of the A/C unit are listed in

This dialogue window shows the actual and

The operating state of the components

This dialogue window displays how

The daily operating time and required

You only enter the control mode after

Changing the parameters in Further dialogue windows can be selected

If you select "change" you have the facility

Further dialogue windows can be selected

The start temperature for the first and se-

If your A/C unit is fitted with a suction

The optional glycol pump is only installed

You can establish the start temperature for

Continuation of the "control/preference/°C/ The temperature display of all dialogue

Continuation of the "control/preference/ The date display can be changed over to

The equipment of the A/C unit is divided up

You enter the service level only after

Predominantly sub-items in which you can

Control is possible in manual operation in

Here you specify which module is equipped

Here you specify which module is equipped

Here you specify which module is equipped

You can now change the value in the box by

With "OK" you confirm the entry and can

The applicable values for the equipment of the

Here you can adjust the time delays, with which

The "louver" start delay applies to the fan in

In this window you enter custom texts

New setpoint = old setpoint + gradient • (start value - actual value)

Example (temperature): 20.5 = 20 + 0.5 • (16 - 15)

Example (humidity): 49 = 50 + 0.5 • (70 - 72) Actual