Production and Potential of Bioactive Glass Nanofibers As A Next-Generation Biomaterial
Production and Potential of Bioactive Glass Nanofibers As A Next-Generation Biomaterial
Production and Potential of Bioactive Glass Nanofibers As A Next-Generation Biomaterial
DOI: 10.1002/adfm.200500750
Over the past decades, bioactive glass has played a central role in the bone regeneration field, due to its excellent bioactivity,
osteoconductivity, and even osteoinductivity. Herein, exploitation of bioactive glass as a one-dimensional nanoscale fiber by
employing an electrospinning process based on a sol–gel precursor is reported for the first time. Under controlled processing
conditions, continuous nanofibers have been generated successfully with variable diameters. The excellent bioactivity of the
nanofiber is confirmed in vitro within a simulated body fluid by the rapid induction of bonelike minerals onto the nanofiber
surface. The bone-marrow-derived cells are observed to attach and proliferate actively on the nanofiber mesh, and differentiate
into osteoblastic cells with excellent osteogenic potential. The bioactive nanofibers have been further exploited in various
forms, such as bundled filament, nanofibrous membrane, 3D macroporous scaffold, and nanocomposite with biopolymer,
suggesting their versatility and potential applications in bone-tissue engineering. Based on this study, the bioactive nanofibrous
matrix is regarded as a promising next-generation biomaterial in the bone-regeneration field.
Adv. Funct. Mater. 2006, 16, 1529–1535 © 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim 1529
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ample in Figure 2. After incubation of the fiber mesh for 1 day, (a) 3
the surface became quite irregular with some elongated crys-
Ca ref.
tals being detected on the surface by TEM observation
(Fig. 2a). When incubated for 3 days, the fiber morphology
Concentration (mM)
2
was changed more significantly, with numerous elongated crys- Ca
tals being generated over almost the entire surface (Fig. 2b). A
high-magnification image of the fiber incubated for 1 day P ref.
1
clearly shows the formation of crystals (contrast by dark area) Si
on the fiber surface with sizes of a few to tens of nanometers
(Fig. 2c). The SAED pattern of the crystals in Figure 2c con- P
firmed that they consisted of a poorly crystallized apatite with 0
0 1 2 3 4 5 6 7
(112) strong and (002) weak rings (Fig. 2d). The EDS analysis Dissolution time (days)
of the apatite crystal area shows a higher concentration of Ca (b)
and P with respect to that of Si (Fig. 2e, compare data with
Fig. 1f). The Ca/P ratio was approximately 1.56, being close to,
% Reflectance (a.u)
but slightly lower than, the stoichiometry of pure hydroxyapa-
tite [Ca10(PO4)6(OH)2)], 1.67, which has often been reported silica
in the poorly crystallized or carbonated apatites produced by
this kind of biomimetic process, and is more similar to that of 3 days
bonelike minerals.[17]
The ion-concentration change of the medium was monitored 7 days
using inductively coupled plasma atomic emission spectroscopy
(ICP-AES) after incubation of the nanofiber for periods of up 1200 1000 800 600
-1
to 7 days, as shown in Figure 3a. Initially the prepared medium Wave number ( cm )
contained 2.5 and 1 mM of Ca and P, respectively, and no Si.
Within a short period of time, both the Ca and P concentra-
Figure 3. Change in a) ion concentration of medium and b) Fourier trans-
tions decreased abruptly and then stabilized with increasing form infrared (FTIR) spectroscopy of the nanofiber (dave = 84 nm) before
time, while the Si concentration increased initially and then le- and after incubation for 5 and 7 days. In (b), symbols indicate bands
veled off. Only a slight increase in the Ca concentration was related to silicate (䊊), phosphate (䊉), and carbonate (diamond).
200 nm 200 nm
(d) (e)
(002)
(112) 20 nm
Energy (keV)
Figure 2. Bioactivity analysis of the glass nanofiber (dave = 84 nm) after incubation in a simulated body fluid: TEM image for a) 1 and b) 3 days, c) magni-
fication of (a). d) SAED pattern of the crystal in (c), and e) EDS profile of the crystal.
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observed in the first few hours. These changes in the ionic con- formation.[2] However, this postulation, established from in vi-
centration illustrate the dissolution/precipitation process, i.e., tro conditions, warrants further experiments in vivo when con-
the dissolution of Ca, P, and Si from the nanofiber, and the sub- sidering the dynamic fluidic effect as well as the mediation of
sequent precipitation of Ca–P crystals from the medium, which proteins in the series of reactions.[18]
became supersaturated by the dissolution of Ca and P. In de- The biocompatibility of the glass nanofibers was further
tail, a series of reactions occurred, as proposed by Hench and assessed by their in vitro cellular responses. We used bone-
co-workers: the exchange of alkali ions, such as Ca2+ and Na+ marrow-derived stem cells (BMSCs) to examine the osteogenic
(Ca2+ in this study) with H3O+, the attack of hydroxyl ions potential of our newly developed bioactive nanofiber. The
(OH–) present in the medium through the silica network struc- nanofibrous meshes with an average diameter of 220 nm were
ture to form silanol groups (Si–OH), and through which the used for the cellular test. From electron microscopy images,
precipitation of Ca2+ and PO43– (and mostly CO3– also) occurs, the cells on the nanofiber mesh with 5 days of culturing were
followed by the crystallization of HCA.[6] Of special note, when observed to grow favorably (shown in Fig. 4a). On closer ex-
compared to bulk glasses (melt-derived or sol–gel synthesized) amination, the cells spread actively on the nanofibrous surface
wherein the increase of Ca and P concentrations (in the initial with numerous cytoplasmic extensions, typical of the osteoblas-
dissolution region) usually continues for several days to weeks, tic cellular growth (Fig. 4b). The grown cells were stained to
the nanofibers exhibited a more rapid initial drop (as short as a elicit alkaline phosphatase (ALP) enzyme, which is known to
few days) in the Ca and P concentrations of the medium. This be expressed in the differentiation of osteogenic cells and thus
was mainly attributed to the large surface area afforded by the is regarded as an important marker for osteogenic potential
nanoscale fibers, which resulted in faster dissolution and super- and bone-forming ability. As references, data on the sintered
saturation of the medium with respect to the HCA crystal nu- sol–gel glass disk (same composition as the glass nanofiber)
cleation. Specifically, the sol–gel derived nanofibers developed and the degradable biopolymer (polycaprolactone, PCL) in a
in this study possess around 2–3 orders of magnitude higher nanofibrous form are also provided. The optical image pre-
surface area than the conventional melt-derived glass fibers sented of the glass nanofiber (Fig. 4c1) shows a thicker violet
(diameters of approximately hundreds of micrometers) at an staining of ALP with respect to that on the glass disk (Fig. 4c2),
equivalent volume.[16] To confirm whether these nanoscale- and the difference was clearer when compared to that on the
driven surface properties influence the rate of the CaP induc- PCL nanofiber (Fig. 4c3). The ALP level, as well as the viabili-
tion on the surface, we performed a comparison test using a ty of the cells cultured on the three different samples, was
sintered sol–gel glass disk (with a composition same as the nano- quantified as summarized in Figure 4d. The cells grown on the
fiber) under equivalent medium conditions (see Experimental bioactive glass composition (both nanofiber and disk forms)
section for details). However, the glass disk layer could not in- were more viable than those on the PCL nanofiber, while only
duce the formation of CaP on the surface as rapidly as the nano- a slight difference was observed between the two glass types.
fiber: the Ca–P ionic drop analyzed by ICP-AES was observed However, the expression of ALP on the nanofiber was higher
ca. 7 days after the incubation of the sintered glass disk. than that on the glass disk (particularly significant at day 5).
The crystals formed from the silica fibers were analyzed with Based on these cellular results, we confirm that the nanofibrous
Fourier transform infrared (FTIR) spectroscopy at different glass favors the attachment and growth of the BMSCs and in-
incubation times, as shown in Figure 3b. As the incubation time duces them to differentiate into osteoblastic cells. Moreover,
increased, the bands related to the silica glass (800, 930, 1080, this osteogenic potential of the nanofiber glass was observed to
and 1200 cm–1) were attenuated, while those attributed to be stimulated significantly to levels similar to or even higher
the phosphate groups (570, 605, 960, and 1030–1090 cm–1) than those on the relatively flat surfaces with equivalent com-
increased and carbonate bands (870 and 1200–1300 cm–1) ap- position (glass sintered disk), suggesting the morphologically
peared, suggesting the formation of carbonate-substituted apa- driven (surface associated) properties of the nanofiber, such as
tites (HCA), which is similar to the composition of bone miner- nanoscale-roughened morphology, larger surface area, and
al. higher ionic release, play constructive roles in the osteogenic
These results concerning the crystal formation on the silica- potential. In this study, we used the glass nanofiber with an
glass nanofiber have much in common, for the most part, with average diameter of 220 nm, based on the consideration that it
the previous results obtained for melt-derived or sol–gel pro- is representative of other-sized nanofibers, as we observed sim-
cessed bulk glasses. However, the degree of bioactivity (the ilar in vitro apatite-forming behavior among all the nanofibers.
crystal formation) of the nanofibers in vitro appeared to be sig- However, further study is still warranted regarding the effect
nificantly enhanced by the nanoscale production process. As of diameter of the nanofiber glass on the cellular responses.
suggested above, the extremely large surface area of the nano- Although more extensive works are required as to such ef-
fibers should accelerate the series of reactions taking place on fects on the stimulation of osteogenic potential, the present
the glass surface in contact with the medium. Therefore, when finding drives us to underscore the potential of the nanofiber
these silica glass nanofibers are used as bone substitutes, they when considering the perspectives of manipulation and versa-
could be expected to quickly provide a favorable environment tility of the nanofibrous form, which is useful in a tissue-engi-
owing to the rapid formation of bonelike minerals on the sur- neering matrix (demonstrated in the following Fig. 5). Clearly,
face, thereby exhibiting excellent responses for adhesive pro- the osteogenic potential of our developed nanofiber was
teins and cells and, consequently, resulting in improved bone mostly endowed by the bioactive sol–gel glass composition, as
1532 www.afm-journal.de © 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Adv. Funct. Mater. 2006, 16, 1529–1535
H.-W. Kim et al./Bioactive Glass Nanofibers as a Next-Generation Biomaterial
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(a) (b)
50 µm 10 µm
(d)
Figure 4. Bone-marrow derived osteoblastic cell responses to the bioactive glass nanofiber: Electron microscopy images of the cells on the nanofibrous
mesh at low (a) and high (b) magnification with 5 days of culturing. c1–c3) alkaline phosphatase (ALP) staining of the cells grown on the bioactive glass
nanofiber (c1) and on other comparison samples for 5 days: sol–gel glass sintered disk with the same composition as glass nanofiber (c2) and PCL elec-
trospun nanofiber (c3); ALP was enzymatically stained in violet. d) Quantification of the cellular assays, represented by mean ± one standard deviation
(in brackets), on the samples: cell viability assessed by MTT method at 2 and 5 days and ALP level assessed by an enzymatic reaction at 5 and 10 days.
Statistical significance for the glass nanofiber was considered with respect to the glass disk (+p < 0.05) and PCL nanofibers (*p < 0.05, ** p < 0.01) by
ANOVA.
was demonstrated by the above cellular data in its comparison The usefulness of the bioactive nanofiber was further dem-
with the degradable but bio-inactive polymeric nanofiber PCL. onstrated by utilizing it in 3D structures that could find practi-
This bioactive glass nanofiber preserves the beneficial aspects cal applications as cell-supporting matrices and tissue-engi-
of not only the bioactive composition with high osteogenic po- neering scaffolds. We formulated the nanofibers as various 3D
tential but also the morphological merits permitting use as a matrices using our laboratory-developed techniques, as shown
tissue-regeneration matrix like the degradable polymer nanofi- in Figure 5. As one example, a macroscale filament was pro-
bers. With its excellent properties for the recruitment of stem duced after aligning the nanofibers at a high mandrel winding
cells, the glass nanofiber holds great promise in the tissue-engi- speed (ca. 2000 mm s–1) followed by bundling and compacting
neering field. However, this postulation, established in vitro, them (Fig. 5a). This longitudinally aligned filament with an in-
should be substantiated with further in vivo animal studies on ternal nanofibrous structure can be specifically applied to sup-
the bone-formation ability and the mechanical stability. Never- port the cell ingrowth of aligned tissues such as muscles and
theless, the present in vitro observations, including the rapid nerves. The texture designing of the filament for specific parts
induction of bonelike minerals and the osteogenic cellular re- remains another area for development. A nanofibrous mem-
sponses, suggest great potential in the hard-tissue-regeneration brane (Fig. 5b) was produced by means of stacking the nanofi-
field. brous sheets and warm-pressing followed by heat treatment.
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3. Conclusions
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rotating mandrel for 10 min at high voltage under controlled conditions genic differentiation marker. The cells cultured on the samples for
(voltage: 12 kV, distance: 8 cm, and injection rate: 0.05 mL min–1). The 5 days were treated enzymatically to stain the ALP and reveal it in vio-
electrospun fibers were subsequently heat-treated at 700 °C for 3 h in let. Moreover, the ALP expression level was quantified following our
air at a heating and cooling rate of 1 and 5 °C min–1, respectively. The previous protocol [21]. At each culturing period, the cell layers were
heat-treatment temperature was determined to be high enough to detached by treatment with 0.1 % Triton X-100, and the cell pellets
eliminate organic sources and nitrates completely but low enough to were disrupted via cyclic freezing/thawing processes. Aliquots of the
avoid crystallization [10,11]. As a reference for the biological tests, samples normalized to the total protein content were enzymatically re-
we also prepared disk-type pallets of the sol–gel composition acted with p-nitrophenyl phosphate (p-NPP) substrate following the
(12 mm × 1 mm thickness) after crushing the gelled product into pow- manufacturer’s instruction (Sigma ALP kit 104). The quantity of p-ni-
ders, molding them in a metal die, and partial sintering at 700 °C for trophenol (p-NP) produced was measured at an absorbance of 410 nm
3 h. As another reference material, a degradable biopolymer, polyca- using a spectrophotometer. The cellular tests were performed on five
prolactone (PCL, Sigma), was prepared in a nanofibrous matrix (aver- replicate samples and data were compared using one-way ANOVA
age fiber diameter ∼ 860 nm) by electrospinning using a solvent (tetra- analysis with statistical significance at p < 0.05 and p < 0.01.
hydrofuran/N,N-dimethylformamide = 3:2) under adjusted conditions 3D Structure Formulation: For the fabrication of the nanofiber in 3D
(voltage: 12 kV, distance: 8 cm, and injection rate: 0.05 mL min–1). structured matrices (bundled filament, nanofibrous membrane, macro-
Bioactivity Test: The heat-treated glass nanofibers were subjected to porous scaffold, and nanocomposite with biopolymer), several labora-
a simulated body fluid (containing similar ion concentrations to a body tory-developed techniques were utilized. A filament was produced by
plasma), in order to form bonelike mineral HCA crystals on the glass bundling the electrospun fiber mesh and compacting to a diameter of
surface due to a dissolution/precipitation process [20]. This final step ∼ 300 nm, and followed by a heat-treatment at 700 °C for 3 h. For the
was carried out in an effort to 1) provide a preliminary assessment of production of fibrous membrane, the electrospun nanofiber mesh was
the bioactivity of the glass nanofibers in vitro, since the HCA forma- stacked layer-by-layer and warm-pressed ∼ 80 °C, and then heat-treated
tion has been regarded as the key phenomenon in explaining the bio- under the same conditions. The 3D macroporous scaffolding was per-
compatibility of bioactive materials [2], and 2) utilize the HCA-sur- formed using the nanofibrous filament (diameter of ∼ 600 nm) and a
face-modified glass nanofibers directly. 10 mg of fiber were incubated designed carbon mold as a support material, by means of aligning and
in 10 mL of medium for up to 7 days without refreshing. The glass disk stacking them, and then followed by a thermal treatment. To produce a
prepared as a reference was also tested under the same conditions. At nanofiber–biopolymer nanocomposite, a biodegradable polymer
predetermined time points, the change in the ion concentration of the poly(D,L-lactic acid) (PLA, Aldrich) solution (5 % in tetrahydrofuran)
medium was monitored with inductively-coupled plasma atomic-emis- was filled within the stacked nanofibrous mesh (heat-treated), homoge-
sion spectroscopy (ICP-AES, Shimadzu), and the change in the chemi- nized by vortexing gently, and then dried and warm-pressed (120 °C).
cal bonding structure of the fiber was analyzed with Fourier transform The ratio of nanofiber to PLA was adjusted to 0.5 by weight.
infrared (FTIR, System 2000, Perkin-Elmer) spectroscopy. The fiber di-
ameter was measured from the SEM image in 20 different sections, and Received: October 28, 2005
averaged. The morphology of the fibers was characterized with field- Final version: December 14, 2005
emission scanning electron microscopy (FESEM, JSM6330F, JEOL), Published online: June 27, 2006
and transmission electron microscopy (TEM, CM20, Philips). The com-
position and crystal pattern were also analyzed from the TEM opera-
–
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Adv. Funct. Mater. 2006, 16, 1529–1535 © 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.afm-journal.de 1535