A4 Manual Book

Download as pdf or txt
Download as pdf or txt
You are on page 1of 22

A4 Manual Book

No. 15 Airport South Road, Jiaojiang District, Taizhou, Zhejiang, PRC E-mail: sales@chinajack.com
TEL: 0086-576-88177782 88177767 www.chinajack.com
FAX: 0086-576-88177787
Catalogue

1 .Product Introduction...............................................................2
2.Up needle position...............................................................8
3.Automatic presser foot lif ter set ting.........................13
4.Factory reset setting.............................................................17
5.Free sewing and thread trimming setting.....................18
6.W sewing settings................................................................19
7 .Multi-segment sewing settings........................................20
8.Speed adjustment..................................................................2 3
9.Pedal adjustment...................................................................24
10.Language setting.................................................................26
11.Disassembly and assembly of motor encoder..........27
12.P ar a meters list......................................................................29
13.Troubl e shooting.................................................................35
Manual Book of A4 Product Introduction

Good-looking Voice Reminder

Speaking
Easy to use

Each botton has voice reminder.


Each operation has voice guide.

USB Port

For charging cell phone, cooling fan,


also can be used to upgrade software.

2 3
Manual Book of A4 Product Introduction

Sensor for automatic presser foot lifter New operating panel


1. Easy to learn and to use
2. Easy to understand
3. No need to remember parameter

Global invention, improve the efficiency,reduce the operate


intensity.
New motor
Left Lever 1. Low maintenance cost 2. Light moment of force
3. Convenient for replacing encoder

Humanized operation
Provide a better operating
experience for operator.

4 5
Manual Book of A4 Product Introduction

Moment of force Back cover


Compare with hard-wired, moment of force can be
reduced 100%, it is more efficient. The appearance is more neat and beautiful.

0.4N.m
0.25N.m
0.2N.m

Hard link Soft link A4

New oil tank

Low oil consumption, oil saving 25%, more cost-effective Model of machine,
440g adaptation of product
Oil Need

330g
A4-Q Qixin
electrical control

Products ID groupe number


Universal A4
marketed

6 7
Manual Book of A4 Function Setting

Up needle position setting Motor initial angle test method

Press the button P and hold on, then press the button to Press the button P and hold on, then press the button to
enter the monitor mode, the parameter interface displaying enter the monitor mode, and press P and at the same time to
. Turn the handwheel to take-up lever on the up needle the parameter . Tread the pedal onward, and the system
position, (The parameter will change according to the position of will test motor initial angle automatically. After the test, it’s
handwheel) press P and hold on, press again to calibrate up necessary to change the parameter to ,press the
needle position . Press the button > for 3 seconds, button P to save and press the button P again to exit.
display in the screen, the system saves the parameters and
automatically exit.

Take-up lever at up
needle position

8 9
Manual Book of A4 Product Introduction

Initial angle value check method Version check method

Check the machine version


Press the button P and hold on, then press the button
Press the button P and hold on, then press the button to
again, the machine version ill display on the
enter the monitor mode, the parameter display. Press
operation panel
> until the third number is flicking, press again to , angle
initial display. Value 120 is normal, and the error is about 8
degrees. (Note: This parameter can only be viewed, not be
adjusted)

Check the software version


Press the button P and hold on, then press the button to
enter the monitor mode, display. Press the button
untill the third number is flicking, then press the button >
to . The last four numbers refer software version.
This parameter can only be viewed, not be adjusted)

11
10
Manual Book of A4 Product Introduction

Stitch adjustment method Automatic presser foot lifter settings

The switch of press foot lifter after


Switch of press trimming:
Press , the icon display, means
foot lifter
that the press foot lifter after trimming is
on.
Press again, the icon not display,
Picture means that the press foot lifter after
trimming is off.
Stitch length adjustment instructions:
The right thumb press the button on the lockstitch dial, the
left hand press back seam wrench slowly, the right hand rotate The midway press foot lifter settings:
stitch dial at the same time, on the clockwise direction, stitch Press the button , the icon display,
becomes smaller, on the counterclockwise direction, stitch means that the midway press foot lifter
becomes larger. When adjust to the proper position, you can let LED screen area
is on. Press the button again, the icon
go. not display, means the midway press
Note: When adjusting the pitch, if not press back seam lever, foot lifter is off.
stitch dial is heavy.

12 13
Manual Book of A4 Product Introduction

Parameter
Parameter Default Parameter description
range

The time setting of sensors and presser foot lifter Adjust response time, sense the
P16 1~9999 30 corresponding time after press
foot lifter detecting a cloth

Automatic presser foot sensor


P17 1~99 65 sensitivity setting (between the
maximum and minimum value of
the 02C parameter display)

Presser foot lifting electromagnet


full output time ms When the
P50 100~500 150 presser foot pressure is too much,
this value increases, and the
intensity of presser foot increases

Presser foot lifting electromagnet


per cycle opening time (ms)
P51 1~100 3 When this value increases,
current sound of presser foot
lifting increases

Running delay time when presser


P52 0~800 100 footer comes down (ms)

Sensor work area Presser foot lifting position and


P53 0/1 1 function selection 0: off 1: on
Press the button longer, and the sensor icon display on
the screen, then sensor of press foot lifter function is on. Press the Presser foot lifting electromagnet
button longer again, then the function of the sensor is off. per cycle closing time (ms) When
P54 1~100 5 this value increases, current sound
of presser foot lifting reduces, on
the contrary, increases.

14 15
Manual Book of A4 Product Introduction

Parameter
Parameter Default Parameter description
range
Factory Reset
Presser foot lifting electromagnet
protection time 100ms Delay
P57 0~600 100
time of the midway press foot
lifter (ms)

When the sensor is on and instant


PA0 1~9999 5000s shade the sensor, delay time of
presser footer coming down (5s)
Reset with one button
When the sensor is on and shade
PA1 0~6000 50s the sensor, delay time of presser Operation steps:
footer coming down (5s) On the condition of power on, using a sharp objective
insert into the hole for 3 seconds to restore the factory
default. When the screen shows , take out the sharp
and the screen shows , then panel will display
boot screen automatically, which means resets successfully.

16 17
Manual Book of A4 Product Introduction

Free sewing and thread trimming setting W sewing settings

Free sewing and thread trimming switch D refers to sewing times

W sewing /several A/B refers to the stitch numbers


segment sewing button of initial and final sewing
Free sewing:
W sewing /several
Press the button , and the icon segment sewing
display, means it’s free sewing W sewing:
mode at present. Press the button ,and the icon display, means it’s W sewing
mode. Press the button > > to the corresponding number flicking, then
we can use to adjust. The maximum adjustable stitches of initial
Trimming switch: and final sewing is 15. The maximum adjustable sewing times is 15.

Press the button longer, the icon


display up, means the thread
trimming is on. Press the button longer
LED screen area again, the icon not display, means
the thread trimming is off.

18 19
Manual Book of A4 Product Introduction

Multi-segment sewing setting Electronic tension device setting/


presser foot lifter sensor setting

W-sewing/Multi-segment sewing setting


Button for thread tension /
Multi-segment sewing setting: presser foot lifter sensor
Press the button longer longer, and icon display on the
LED screen, means that it's multi-segment sewing mode. And press Thread tension device setting :
> to move, the number is flicking, then you can use or to set. Press the button and the icon
display on the LED screen,
means the tension device is on .
Press the button again, the icon
The total segment number. And the not display, means the tension
maximum adjustable segment is 24. LED screen area device is off.

Segment number setting, the first segment,


the second ... Display the total number of Setting of presser foot lifter sensor:
N segments of the set, change the section Press the button longer and the icon display on the LED
number when you adjust. screen, means the presser foot lifter is on. Press the button
The stitch number setting the first segment of longer again, the icon not display, means the presser foot lifter
is off.
the stitch number is 16, and the range of the
stitch is from 1 to 99.
20 21
Manual Book of A4 Product Introduction

Adding stitch setting Speed adjustment

Adding half stitch:


When the addition stitch
switch button is pushed backward,
the function of adding half stitch
will come true. When machine
half/ full stops in sewing, pressing addition
needle switch stitch button will have half stitch.

Half stitch button

Adding stitch: LED screen area


When the addition stitch
switch button is pushed forward,
the function of adding one stitch
will come true. When machine
stops in sewing, pressing addition
half/ full stitch button will have one stitch. Increase the speed Reduce the speed
needle switch
Speed adjustment: Speed adjustment:
On the standby condition, On the standby condition,
Back stitch button press to increase the speed. press to reduce the speed.

22 23
Manual Book of A4 Product Introduction

Pedal settings Setting of anti pull after trimming

Adjustable System
Parameter Parameter description
range default
It realizes trimming is pulled
P47 200~360 360 back function When sewing
thick materia

136 The initial position

137 Low speed start position

138 Accelerated position

139 Maximum speed position


Setting of trimming afterburner coefficient
(motor afterburner)
136 The initial position
135 Presser foot lift position
Foot Rest Adjustable System
134 Automatic cutting line position Parameter Parameter description
range default
Pedal simulation theory trimming afterburner coefficient
P31 10~199 50
(motor afterburner)
Adjustable System Parameter
Parameter range description P49 100~500 250 Cutting line speedl
default
Pedal cutting
P24 0~1024 80
line position

24 25
Manual Book of A4 Product Introduction

Language setting Mounting and dismounting of motor encoder

B
Adjustable System The screw must be Downward
Parameter Parameter description removed first
range default
Language selection Operation Sequence:
P99 0/1/2 1 0: language off.
1: Chinese. 2: English 1. Take down the hand wheel and then utilize hex key(4mm)
to loose four electric control fastening screws (represented as AB
in the picture).

2. Take down the electronic control box and then use hex key
(4mm) to loose the screw (represented as C in the lower left
corner of the picture).

3. Loose 2 motor encoder fastening screws by the hex key


and take down the upper part of housing, then remove the motor
encoder.

26 27
Manual Book of A4 Product Introduction

Announcements of dismounting Electronic Parameter


the motor grating film 1、 In the standby state, press key P to enter the parameter
mode.
2、 Press key > > and key to adjust the corresponding
parameter.

1 3、 When the parameter have changed, parameter interface will


flash. Short press key P to save the modified parameters. Long
2 3 press key P to exit parameter interface, return to standby state.

Adjustable System
Parameter Parameter description
range default

Announcements: the maximum speed of free


P01 200~5000 3500
sewing (the maximum speed)
1.Rotating the first screw of the motor grating film to fix flat.
Needle position selection
P03 0/1 1
(0:up; 1: down)
2.After replacing the grating film, need to make sure the left-
P04 200~3000 1800 Start back tacking speed
right position of the grating film, and don't touch the encoder.
P05 200~3000 1800 End back tacking speed
3.Need to make sure the power lines are no connecting to Continuous back sewing speed
the electricity when install the control box. P06 200~3000 1800
(W sewing)

P09 0/1 0 Soft start switch (0: off; 1: on)

28 29
Manual Book of A4 Product Introduction

Parameter Parameter
Parameter Default Parameter Description Parameter Default Parameter Description
Range Range
Mode of adding stitch
Feed forward torque of motor:
P15 2000/1/2 0 0: continuous; 1:adding half stitch; 0: normal functions 1-3
2: adding one stitch
P30 0~31 0
1: feed forward torque level
Automatic presser foot sensor
sensitivity setting (between the Trimming afterburner coefficient
P17 0~9999 3000 maximum and minimum value P31 10~60 20
(motor afterburner)
of the 02C parameter display)

Stitch balance for start back tacking Back stitch electromagnet per
P18 1~70 24 P45 1~10 1 cycle opening time (ms)
No.1 (Pull in compensation)

Stitch balance for star t back


Back stitch electromagnet per
P19 1~170 20 tacking No.2 P46 1~10 1
(Release of compensation) cycle opening time (ms)

P24 0~1024 150 Trimming point of pedal After trimming anti pull (It
P47 200~360 360 realizes trimming is pulled
back function)
Stitch balance for end back
P25 1~170 24
tacking No.1
P49 1~100 2 Trimming speed
Stitch balance for end back
P26 1~70 20 Presser foot lifting electromagnet
tacking No.2
P50 100~500 150
full output time ms
Automatic presser foot lifter of
P27 0~9999 0 Presser foot lifting electromagnet
time
P51 1~10 1 per cycle opening time (ms)

30 31
Manual Book of A4 Product Introduction

Parameter Parameter
Parameter Parameter Description Parameter Default Parameter Description
Range Default Range

Running delay time when presser Slow release lifter level


P52 0~800 100 footer comes down (ms) P71 0~50 2 adjustment, the smaller values
and the faster quickly
0/1 Presser foot lifting function selection
P53 1 0: off 1: on Back sewing electromagnet full
P76 1~500 60
output time ms
Presser foot lifting electromagnet
P54 1~100 5 per cycle closing time (ms)
P78 10~359 120 Clamp wire start angle
Run to up needle position after
P56 0/1 1 Power on: 0: no action 1: action
P79 0~359 320 Clamp wire end angle
Presser foot lifting electromagnet
P57 0~600 100 protection time 0.1s; 0 means no
protection Voice volume(0~4), 4 is maximum
P98 0~4 4 (Restoring the factory will not
The maximum speed of constant change)
P60 200~5000 3000 sewing (Automatic test speed)
Voice selection 0: Voice Closing,
Special mode: 0: Normal mode 1: P99 2000/1/2 1 1: Chinese 2: English Default 1
Simply sewing mode 2: Motor initial Chinese
angle measurement 3: Automatically
P62 0/1/2/3 0 setting the pulley ratio by the CPU. 4: When the sensor is on and instant
Automatic test modle (It has needle shade the sensor, delay time of
stop position of automatic test, PA0 1~9999 5000
presser footer coming down (unit
running 5s and stopping 3S)
ms)

2: safety switch function is on


P66 0/2 2
0: off When the sensor is on and shade
PA1 0~600 50 the sensor, delay time of presser
The upper limit of the maximum footer coming down (unit 0.1s)
P68 0~5000 4000
speed

32 33
Manual Book of A4 Error Code

Parameter Parameter Error


Parameter Description Parameter Description Description Solution
Code
The ratio between Hardware Turn off the power switch, and restart after
10 stitch counter 26 motor and machine Err-01 overcurrent
30 seconds. If the controller still does not
Software work, please replace it and inform the
Counter for sewing The total used time Err-02
11 27 overcurrent manufacturer.
pieces (hours) of motor

real speed of the The sampling voltage Disconnect the controller power and
12 28
head of interaction check if the input voltage is too low
(lower than 176V). If yes, please restart
system under the controller when the normal voltage is
13 State of encoder 29 DSP Software version Err-03
voltage resumed. If the controller still does not
work when the voltage is at normal
Simulate inputing level, please replace the controller and
20 DC voltage 02A inform the manufacturer.
sampled value 1

Simulate inputing
21 Machine speed 02B ver-voltage Disconnect the controller power and
sampled value 2
Err-04 when the check if the input voltage is too high
machine is off (higher than 264V). If yes, please restart
22 The phase current Error Counter the controller when the normal voltage is
02C
resumed. If the controller still does not
Over-voltage work when the voltage is at normal level,
Initial electrical Err-05 please replace the controller and inform
23 angle 02D QP Superstate in operation the manufacturer.

Machine angle The history record of


24 030-037 error codes Turn off the system power to detect if
Solenoid electromagnet connection is correct,
whether there is loose, damaged
Err-06 phenomenon. If yes, replace it in time.
The sampling P+ Control box panel Restart the system after confirmation, if it
25 voltage of pedal free sewing version still does not work, please replace the
Short circuit controller and inform the manufacturer.

34 35
Manual Book of A4 Error Code

Error Error
Description Solution Description Solution
Code Code
Initial motor - Try 2 to 3 more times after power
down
Motor current Turn off the system power, restart after Err-12 electrical angle
30 seconds to see if it works well. If -if it still does not work, please replace
Err-07 measuring failure the controller and inform the
failure such failure happens frequently, seek manufacturer.
technical support.。
Turn off the system power, check if the
motor sensor plug is loose or dropped
Motor hall off, restore it and restart the system. If
Sewing - Eliminate sluggish movement in the Err-13 failure it still does not work, please replace
motor sewing machine the controller and inform the
Err-08
blocked - Replace encoder - Replace sewing manufacturer.
motor
Dsp
read/write
Err-14 eeprom
Check the brake resistor plug on the
Brake circuit failure
Err-09 electric board. Replace the control
failure
box。 Motor over-
Err-15 speed
protection Turn off the system power, restart the
system after 30 seconds, if it still does
Communicati Check the connection and if necessary Motor
Err-10 Err-16 not work, please replace the controller
on failure plug in. Replace the control box. reversion and inform the manufacturer.
Hmi
Err-17 read/write
eeprom
failure
Check if the connection line between
Machine machine head synchronize rand Err-18 Motor overload
head needle controller is loose or not, restore it and
Err-11 positioning Sewing motor - Eliminate sluggish movement in the
restart the system. If it still does not sewing machine
failure work, please replace the controller and Err-23 blocked encoder - Replace encoder - Replace sewing
failure
inform the manufacturer. motor

Straighten the handpiece, to ensure


R Switch alarm that the switch recovery

36
Notes Notes
Notes Notes

You might also like