Rigol M300 DAQ Service Guide
Rigol M300 DAQ Service Guide
Rigol M300 DAQ Service Guide
Service Guide
Dec. 2014
RIGOL Technologies, Inc.
RIGOL
Trademark Information
RIGOL is a registered trademark of RIGOL Technologies, Inc.
Publication Number
SGC07103-1110
Notices
RIGOL products are covered by P.R.C. and foreign patents, issued and pending.
RIGOL reserves the right to modify or change parts of or all the specifications
and pricing policies at company’s sole decision.
Information in this publication replaces all previously corresponding material.
Information in this publication is subject to change without notice.
RIGOL shall not be liable for either incidental or consequential losses in
connection with the furnishing, use or performance of this manual as well as any
information contained.
Any part of this document is forbidden to be copied, photocopied or rearranged
without prior written approval of RIGOL.
Product Certification
RIGOL guarantees this product conforms to the national and industrial standards in
China as well as the ISO9001:2008 standard and the ISO14001:2004 standard.
Other international standard conformance certification is in progress.
Contact Us
If you have any problem or requirement when using our products or this manual,
please contact RIGOL.
E-mail: service@rigol.com
Website: www.rigol.com
Safety Requirement
General Safety Summary
Please review the following safety precautions carefully before putting the
instrument into operation so as to avoid any personal injury or damage to the
instrument and any product connected to it. To prevent potential hazards, please use
the instrument only specified by this manual.
Electrostatic Prevention.
Operate the instrument in an electrostatic discharge protective environment to avoid
damage induced by static discharges. Always ground both the internal and external
conductors of cables to release static before making connections.
Handling Safety.
Please handle with care during transportation to avoid damage to buttons, knob
interfaces and other parts on the panels.
CAUTION
Caution statements indicate conditions or practices that could result in
damage to this product or other property.
Terms Used on the Product. These terms may appear on the Product:
DANGER indicates an injury or hazard may immediately happen.
WARNING indicates an injury or hazard may occur.
CAUTION indicates potential damage to the instrument or other property might
occur.
Symbols Used on the Product. These symbols may appear on the product:
Anschluss einesTastkopfes.
Die Erdungsklemmen der Sonden sindauf dem gleichen Spannungspegel des
Instruments geerdet. SchließenSie die Erdungsklemmen an keine hohe Spannung
an.
Belüftung sicherstellen.
Unzureichende Belüftung kann zu Temperaturanstiegen und somit zu thermischen
Schäden am Gerät führen. Stellen Sie deswegen die Belüftung sicher und
kontrollieren regelmäßig Lüfter und Belüftungsöffnungen.
Sicherer Transport.
Transportieren Sie das Gerät sorgfältig (Verpackung!), um Schäden an
Bedienelementen, Anschlüssen und anderen Teilen zu vermeiden.
WARNING
Die Kennzeichnung WARNING beschreibt Gefahrenquellen die leibliche
Schäden oder den Tod von Personen zur Folge haben können.
CAUTION
Die Kennzeichnung Caution (Vorsicht) beschreibt Gefahrenquellen die
Schäden am Gerät hervorrufen können.
Begriffe auf dem Produkt. Diese Bedingungen können auf dem Produkt
erscheinen:
DANGER weist auf eine Verletzung oder Gefährdung hin, die sofort geschehen
kann.
WARNING weist auf eine Verletzung oder Gefährdung hin, die möglicherweise
nicht sofort geschehen.
CAUTION bedeutet, dass eine mögliche Beschädigung des Instruments oder
anderer Gegenstände auftreten kann.
Symbole auf dem Produkt. Diese Symbole können auf dem Produkt erscheinen:
Document Overview
Chapter 1 Troubleshooting&Maintenance
This chapter provides information about the solutions of the common failures and
maintenance of M300.
Chapter 6 Appendix
This chapter provides the accessory list and warranty of M300.
2. Menu
The menu is denoted by the format of “Character Shading + Menu Word (Bold)”
in the manual, for example, System denotes the “System” menu item under
Utility.
3. Operation Step
The next step of the operation is denoted by an arrow “” in the manual. For
example, Utility System denotes pressing Utility at the front panel and
then pressing System.
Contents
Guaranty and Declaration .........................................................................I
Safety Requirement ................................................................................ II
General Safety Summary ........................................................................... II
Safety Terms and Symbols ....................................................................... IV
Allgemeine Sicherheits Informationen ......................................................... V
Sicherheits Begriffe und Symbole ............................................................. VII
Document Overview ..............................................................................VIII
Chapter 1 Troubleshooting&Maintenance .......................................... 1-1
General Inspection ................................................................................ 1-2
Troubleshooting .................................................................................... 1-3
To Select the AC Voltage Specification ..................................................... 1-6
To Replace the Fuse .............................................................................. 1-6
To Replace the Power Fuse .............................................................. 1-6
To Replace the Power Fuse of the DMM Module ................................. 1-7
System Maintenance .............................................................................. 1-7
General Care and Cleaning ..................................................................... 1-8
Environmental Considerations ................................................................. 1-8
Chapter 2 Performance Verification Test ............................................ 2-1
Devices Under Test ................................................................................ 2-2
Test Devices ......................................................................................... 2-3
Quick Test ............................................................................................ 2-3
Test Notices .......................................................................................... 2-4
DMM Module Performance Test ............................................................... 2-5
Input Connections........................................................................... 2-5
Zero Point Verification ..................................................................... 2-7
Gain Verification ............................................................................. 2-9
Plug-in Module Performance Test ...........................................................2-14
To Query the Number of Relay Cycles .............................................. 2-14
Thermal Couple Reference Junction Test .......................................... 2-14
DAC Output Accuracy Test ..............................................................2-15
Chapter 3 To Acquire Calibration Service............................................ 3-1
Calibration Interval ................................................................................ 3-2
Calibration Notices................................................................................. 3-2
How to Acquire Calibration Service .......................................................... 3-2
Chapter 4 Replaceable Parts............................................................... 4-1
Exploded View of the Instrument ............................................................ 4-2
List of Replaceable Parts ........................................................................ 4-3
Chapter 5 Disassemble and Assemble ................................................ 5-1
Disassemble and Assemble Notices ......................................................... 5-2
Instrument Appearance.......................................................................... 5-3
Chapter 1 Troubleshooting&Maintenance
Topics of this chapter:
General Inspection
Troubleshooting
To Select the AC Voltage Specification
To Replace the Fuse
System Maintenance
General Care and Cleaning
Environmental Considerations
General Inspection
Execute the following inspections when receiving a new instrument.
The consigner or carrier shall be liable for the damage to instrument resulting
from shipment. RIGOL would not be responsible for free maintenance/rework
or replacement of the unit.
Troubleshooting
This section lists the problems or failures which might occur when using this
instrument as well as their solutions. Please solve them according to the
corresponding steps. If the problem remains, please contact RIGOL and provide the
device information of your instrument (Utility Info).
disappears.
4) If the problem remains, please restart the instrument.
CAUTION
To avoid electric shock or fire, please use the specified fuse and make
sure that the fuse seat is not short-circuited.
CAUTION
To avoid electric shock or fire, please use the specified fuse.
System Maintenance
In order to ensure the performance and prolong the service life of the instrument,
please follow the recommendations below.
1. Get a full understanding of the performance and basic operating methods of the
instrument before using it.
2. In order to ensure the measurement accuracy and service life of the instrument,
the instrument should be used and stored in places away from dust, shock,
moisture, magnetic field and static; besides, the instrument should be placed in
places where it will not be exposed to sunlight for long periods of time.
3. Do not operate the instrument when failure occurs. In this situation, you need to
first solve the failure. Besides, regular test and calibration should be performed
to ensure the accuracy of the performance.
4. Arrange the instrument properly after finishing the operation of the instrument.
5. Keep the relative accessories of the instrument properly for future use.
Cleaning
Clean the instrument regularly according to its operating conditions. To clean the
exterior surface, perform the following steps:
1. Disconnect the instrument from all power sources.
2. Clean the loose dust on the outside of the instrument with a lint-free cloth (with
a mild detergent or water). When cleaning the LCD, take care to avoid scarifying
it.
CAUTION
To avoid damage to the instrument, do not expose it to caustic liquids.
WARNING
To avoid injury resulting from short circuit, make sure the instrument is
completely dry before reconnecting to a power source.
Environmental Considerations
The following symbol indicates that this product complies with the WEEE Directive
2002/96/EC.
Test Devices
You are recommended to use the devices listed in Table 2-2 to test M300. Besides,
devices that meet the “Performance Requirement” in the table can also be used.
Quick Test
In quick test, only some of the test points (points marked with Q in Table 2-4 to Table
2-9) in normal performance verification test are used to test M300.
Tip
Quick test is not applicable to devices with function abnormities. Devices that do
not pass the quick test must be calibrated or repaired before being used.
Test Notices
Before performing the test, adjust the power voltage selector at the rear panel of
M300 according to your power supply voltage.
If the power supply voltage is within 115*(100%-10%) V to 115*(100%+10%)
V, please select 115.
If the power supply voltage is within 230*(100%-10%) V to 230*(100%+10%)
V, please select 230.
To ensure optimum performance, all the test procedures should follow the
recommendations below.
1. During the test, the environment temperature should be stable and be between
18℃ and 28℃. The ideal environment temperature is 23℃±1℃.
2. Make sure that the environment relative humidity is lower than 80%.
3. Before performing the test, make sure that the instrument (installed with
MC3065, multiplexer module and external terminal block; the corresponding
channel of the terminal block is short-circuited) has been warmed up for more
than 90 minutes.
4. Use copper connector to reduce the thermoelectric potential effect.
5. Use Teflon shielded twisted pairs (as short as possible) to reduce the effect of
external interference.
6. Connect the shield of the input cable with the LO terminal of the calibrator. When
special requirement is provided, ground the LO terminal of the calibrator.
When performing DC voltage, DC current and resistance gain tests, make sure that
the “0” output of the calibrator is correct.
Before performing the performance verification test of plug-in module, remove all
the connecting cables of the module and terminal block.
You can also use MC3120, MC3132 or MC3164 to perform voltage, frequency and
resistance tests. The recommended connecting channels are as shown in the table
below.
Note: For MC3120, MC3132 and MC3164, current test is not supported. For MC3164,
4-wire resistance test is not supported and temperature test is not recommended.
Note[2]: The specifications are for 4-wire resistance. For 2-wire resistance, 3 Ω additional error
should be added.
Note[3]: Q marks the test points can be used in quick test.
Gain Verification
Test Procedures:
1. Insert the DMM module (MC3065) into Slot 3 of M300.
2. Measurement connections:
(1) Open the top cover of the external terminal block (M3TB24) and connect
the specified channel to the calibrator using Teflon shielded twisted pair by
referring to “Input Connections”.
(2) Connect M3TB24 to the 78 Pin interface of MC3324. Tighten the two screw
bolts and the nuts on the module. Close the top cover of M3TB24.
(3) Insert MC3324 connected with M3TB24 into Slot 1 of M300.
3. Power on and start M300. Warm the instrument up for at least 90 minutes.
4. Perform the following tests respectively.
DC Gain Verification
Test Procedures:
1. Insert MC3324 into Slot 1 of M300.
2. After starting the instrument, press at the front panel of M300 for 4 times
and the instrument enters the channel information display interface. At this
point, you can view the number of on/off of each channel.
For the numbering information of the relays, please refer to the module schematic
diagrams in “Appendix B: Module Schematic Diagrams”.
Test Procedures:
1. Measurement connections:
(1) Open the top cover of the external terminal block (M3TB34) and connect
the test cables to the connecting terminals of the 4 DAC by referring to the
figure below.
(2) Connect M3TB34 to the 78 Pin interface of MC3534. Tighten the two screw
bolts and the nuts on the module. Close the top cover of M3TB34.
(3) Insert MC3534 connected with M3TB34 into Slot 1 of M300.
Note: For this test, the DMM module (MC3065) can be omitted.
To DMM
(2) Press Control at the front panel of M300. At this point, MC3534 in Slot 1 is
selected by default. Press Single to enter the MC3534 control interface.
Use the direction keys to select the DAC channel to be tested.
(3) Test the output values listed in Table 2-9 in sequence: press Write, input
the output value and read the test result of the multimeter. Then, compare
the difference between the test result and the DAC channel output value
with the test limit in the table.
Calibration Interval
Periodic calibration is required for M300. The calibration interval depends on the
measurement accuracy requirement.
In applications requiring relatively higher measurement accuracy, the recommended
calibration interval is 90 days. In most cases, a 1-year calibration interval is
acceptable.
The accuracy specification can only be guaranteed when periodic calibration is
performed.
No matter in what kinds of applications, longer than 1-year calibration interval is not
recommended.
Calibration Notices
No matter which kind of calibration interval do you use, it is recommended that you
perform a complete re-calibration when the calibration interval expires to make sure
that the accuracy of M300 will be within the specification range during the next
calibration interval.
The instrument might not be within the accuracy specification range even though it
passes the performance verification test unless you re-calibrate the instrument.
23
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21
24
25
20
26
27
19
18
28
17
29
16
30
31
32
33
34
35
15
36
14
13
12
37
11
38
10
39
89
40
7
41
26
5
4
3
1
Tools Required:
Torx screwdriver T10/T20
Socket S5/S7
WARNING
Make sure that the power supply is cut off before disassembling the
instrument. Only personnel with relative training or relative qualification
certification can disassemble the instrument.
Instrument Appearance
The appearance of M300 is as shown in Figure 5-1. You need to get a basic
understanding of the main instrument parts before disassembling and assembling
the instrument. When disassembling or assembling the instrument, treat the parts
carefully and follow the steps below to avoid scratching the part surface or damaging
the PCB board. For details, refer to “Disassemble and Assemble Notices”.
Note: Before disassembling the instrument, make sure that no plug-in module or
placeholder plate is in the 5 slots at the rear panel.
Rear panel
Front shields
Handle
Front shields
LCD
Front panel
Figure 5-1 M300 Appearance
Tool:
Torx screwdriver T20
Disassemble Steps:
1. Make sure that no plug-in module or placeholder plate is in the 5 slots at the rear
panel. Disassemble the rear rubber sleeve manually.
2. Remove the 2 screws ① on the right and left sides of the rear panel using
screwdriver T20.
3. Take off the rear panel.
Rear panel
Placeholder plates
Tool:
Torx screwdriver T20
Disassemble Steps:
1. Remove the 2 screws ① fixing the handle using screwdriver T20 and take off the
handle assembly (include the handle rubber sleeve and the handle metal plate in
it, the handle locating rings as well as the handle locating plastic parts).
2. Remove the 2 screws ② fixing the metal chassis using screwdriver T20.
3. Take off the metal chassis.
Assemble Notices:
1. When assembling the metal chassis, pay attention to the direction (take the fan
vents and the installation position of the handle as reference to determine the
left/right direction. The combine seam of the metal chassis should face
downward).
2. When assembling the handle, the curved side of the handle rubber sleeve
should face outwards.
Metal chassis
①
Handle metal plate
Handle rubber sleeve
Handle locating ring Handle locating plastic part
Tools:
Torx screwdriver T10/T20
Disassemble Steps:
1. Remove the 8 screws (①, ② and ③) using screwdriver T20 and take off the four
front shields.
2. Remove the 4 screws ④ at both sides of the chassis using screwdriver T20,
remove the 45Pin FFC cable and 3Pin screen cable connected to the digital
board and take off the front panel assembly.
3. Remove the 5 screws fixing the front panel and metal plate using screwdriver
T10.
4. Remove the 15 screws fixing the key board and metal plate using screwdriver
T10.
5. Remove the 4 screws fixing the screen hold-down frame and front panel using
screwdriver T10.
Assemble Notice:
When assembling the front panel assembly, the surface of the 45Pin FFC cable of
which the two ends are blue should face upward.
Metal plate
Screen
③ hold-down Key board
③ frame
LCD
Front panel
① ⑤
Positions of screws
① ④, the other 2
① Rubber key screws are on the
other side of the
① chassis
②
③
Figure 5-4 To Disassemble the Front Panel Assembly
Tool:
Torx screwdriver T20
Disassemble Steps:
1. Remove the 4 screws ① using screwdriver T20, remove the cable connecting
the fan and digital board and take out the fan.
2. Remove the cables connecting the power board and connect board with the
internal part of the chassis. As shown in the figure below, remove the 4 screws
(torx countersunk head screw FM3*6) on the top and bottom of the chassis
using screwdriver T10 and take out the power cover plate with the power board
and connect board.
3. Remove the 7 screws ② using screwdriver T20 and take off the power board
and connect board.
Power board
Connect
board
②
Figure 5-5 To Disassemble/Assemble the Fan/Power Board/Connect Board
Tools:
Torx screwdriver T20, socket S5/S7
Disassemble Steps:
1. Remove the 2 screws ① fixing the transformer using screwdriver T20.
2. Remove the screw ① grounding the power socket inside the chassis using
screwdriver T20.
3. Remove the 2 screws ② fixing the dial pipe using screwdriver T10.
4. Remove the 4 screws ③ fixing the analog bus interface and RS-232/Alarms/Ext
Trig interface using socket S5. Remove the 2 screws ④ fixing the GPIB interface
using socket S7.
Power socket
③
Positions of screws ④ Positions of screws ①
Part Explanation:
① 5 screws (torx countersunk head screw M4*8) fixing the chassis portion.
Tool:
Torx screwdriver T20
Disassemble Steps:
1. Remove the 5 screws ① at each side and at the bottom of the chassis using
screwdriver T20.
2. Take off the chassis portion.
Assemble Notice:
Before disassembling, pay attention to the installation direction of each plate. When
assembling, please first install the back plate and two tank sidewalls; then, install the
two module slot plates.
Chapter 6 Appendix
Appendix A: Accessories and Options
Description Order Number
M300 data acquisition/switch system M300
Main Frame
M300 data acquisition/switch system + DMM module M301
Power Cord conforming to the standard of the country -
CB-USBA-USBB-FF-15
USB Cable
0
Standard Mixed-interface Separator Line MIX-SEPARATOR
Accessories Four Spare Fuses:
Two AC, 250 V, T250 mA fuses -
Two AC, 250 V, T3.15 A fuses
Quick Guide -
Resource CD (User’s Guide and Ultra Acquire) -
DMM Module (6½ digits) MC3065
20-channel Multiplexer MC3120
32-channel Multiplexer MC3132
64-channel Single-ended Multiplexer MC3164
Optional
20-voltage-channel+4-current-channel Mixed
Accessories MC3324
Multiplexer
: Module
16-channel Actuator MC3416
Multifunction Module MC3534
4×8 Matrix Switch MC3648
Dual 4-channel RF Multiplexer MC3724
MC3120 Terminal Block M3TB20
MC3132 Terminal Block M3TB32
Optional MC3164 Terminal Block M3TB64
Accessories
MC3324 Terminal Block M3TB24
: Terminal
Block MC3648 Terminal Block M3TB48
MC3534Terminal Block M3TB34
MC3416 Terminal Block M3TB16
RS232 Cable -
External Port for Analog Bus Interface A-BUS-EXT-PORT
Optional
Rack Mount Kit RM-DP-1
Accessories
Rack Mount Kit for Two Instruments RM-2-M300
PC Software for M300 Series Ultra Acquire
Note: All the standard or optional accessories can be ordered from you local RIGOL Office.
Signals
.. 78-Pin
Interface
L
to be Com
Measured
. (4W Sense)
H
L
98 Backplane Switches
H
11
L
20
H
L
Reference
Junction ... 97
H H DMM
20 Sense
L L
Signals
.. 78-Pin
Interface
L
to be Com
Measured
. (4W Sense)
H
L
98 Backplane Switches
H
17
L
32
H
L
Reference
Junction ... 97
H H DMM
32 Sense
L L
H
01
Channel Switches
01
...
32
Com H
. Com L
Signals
to be
Measured
.. 78-Pin
Interface
Backplane Switches
H DMM
Source
L
95 96
Bank Switch
33
...
64
H Reference
64 Junction
Com L
.. 78-Pin
Interface
Signals
to be
Switched . ...
NC
H
16 16 COM
L
NO
H
11
L
78-Pin
Interface ... 97
H H DMM
20
L Sense
Signals
to be
.. L
Measured
. H Current Fuse DPDT
21
L
DPDT
H Current Fuse
22
Reference 96
L
Junction 94
H
DMM
H Current Fuse L
H
DPDT
32
L
23
H Current Fuse
93
24
L
95
H
Row 1
L
78-Pin
Signals
to be
.. Interface
Switched
.
H
Col 8
L
Appendix C: Warranty
RIGOL warrants that its products mainframe and accessories will be free from
defects in materials and workmanship within the warranty period.
RIGOL does not provide any other warranty items except the one being provided by
this warranty statement. The warranty items include but not being subjected to the
hint guarantee items related to tradable characteristic and any particular purpose.
RIGOL will not take any responsibility in cases regarding to indirect, particular and
ensuing damage.