Instruction Manual

Instruction Manual
Esteemed clients:

Hello!
Welcome to use the products of our company, and thanks for your reliance on our company! Before the

installation of the equipment, please read this instruction manual in details;

And please reserve this manual after installation.

Catalog
● Equipment type………………………………………………………………………………....1-2
● Special notes…………………………………………………………………………………...2
● Safety notes………………………………………………………………………………….....2
● Main data of the Induction Heating Power Source/ Machine………………………....…...3
● Panel function………............................................................................................................4-5
● Foot pedal switch connection method.....................................………………………….......6
● Installation notes of the Induction Heating Power Source/ Machine.............................…....6-7
● Hydro power Installation requirements of power source/ Machine.......................................8
● Schematic diagram of the Induction Heating Power Source/ Machine..................................9
● Schematic diagram of electric circuit......................................................................................10
● Operation instructions of the Induction Heating Power Source/ Machine..............................11-12
● Instruction of simple malfunction Removal............................................................................13

1
 Instruction Manual

Equipment type

□LSW-16 □LSW-30
□LSW-50 □LSW-60
□LSW-80 □LSW-100
□LSW-120 □LSW-160

Input voltage

□3 phase 380V AC □3 phase VAC

Special notes
1. Firstly please check and confirm the equipment type, extra function and mating parts;
2. Make sure the connection of the cooling water, 45℃ max.,or may possibly cause the failure of the
equipment;
3. Make sure the design of the induction coils is suitable. We suggest use the induction coils produced by our
company. If the induction coils are supplied by the user, please consult our company to avoid any mistake
on the data design, that would affect the heating efficiency, or cause the failure of the equipment.
4. The product belongs to the intellectual property of our company, under legal protection of this country; The
company shall be free of responsibility for the fault caused by copy, disassemble, unless authorized by our
company.

Safety notes
1. The output voltage of the Induction Power Source is 70~550V, so the outlet terminal and capacity connector
are with risk of high voltage, should not be bare, to prevent the electric shock dangerous to the operators.
2. Any breakage of the induction coils should be insulation processed or replaced, to prevent the water
leakage;
3. Any installation and connection should be operated after ensuring the power supply is off，to prevent the
electric shock dangerous.
4. The maintenance of the equipment should be provided by the specialist;
5. For operation safety, the operators should wear insulating gloves, shoes and coat ,etc. ；6．For operation
safety, the equipment should be placed on the insulating board or floor.

2
 Instruction Manual

Main date of the Induction Heating Power Source/ Machine

Type LSW-16 LSW-30 LSW-50 LSW-60 LSW-80 LSW-100 LSW-120 LSW-160

Input power 16KVA 30KVA 50KVA 60KVA 80KVA 100KVA 120KVA 160 KVA
Input current 35A 52A 85A 100A 135A 150A 180A 230A
Output voltage 70～520V 70～550V 70～550V 70～550V 70～550V 70～550V 70～550V 70～550V
Input voltage 1 phase 220V 3 phase 380V±20%50/60HZ
Oscillation frequency 3KHZ-35KHZ or customized
Load duration factor 100% 24hours

Power source weight 25KG 60KG 65KG 110KG 120KG

Dimension
265*600*540 55*65*110 650*480*1360
(L*W*H)CM
Cooling requirement ≥0.2Mpa ≥6/Min ≥0.3Mpa ≥10/Min ≥0.3Mpa ≥20/Min ≥0.5Mpa ≥30/Min

3
 Instruction Manual

Panel function

SUPERSONIC FREQUENCY
INDUCTION HEATING EQUIPMENT

OSC CURRENT DC VOLTAGE

PHASE LOSS WATER TEMPERATURE WATER PRESSURE OVER CURRENT OVER VOLTAGE WORKING POWER

TELECONTROL OVERCURRENT RESTORE

POWER CONTROL HEAT STOP POWER SWITCH

Digital panel meters :

A. OSC.CURRENT meters : it indicates that the present digital meter data is the oscillation frequency, When
under normal heating condition ,this meters will keep 100-600 ; when under stop condition ,it indicate “0”.
B. DC VOLTAGE meters :it indicates direct voltage .

Indicators：
A. Phase loss indicator: The input voltage of the equipment is of 3 phase 380V AC, 2 of which are to control
the power source, see the schematic diagram. The default phase happens in 2 cases: ( a). the default phase is
1 of the 2 that connected with the power source, then the equipment is lack of power supply, the power
indicator will be off, and the equipment does not work; (b). The default phase is not any of the 2 phases
connected with the power source, then the power indicator will keep lighting on, but the equipment will not
work with fault alarming;
B. Water temperature indicator: the radiator of the internal components, inductance and the capacitor box have
been fitted with temperature switch of 55℃.When the temp. on these position get to higher than 55℃,
the equipment will stop working autoly, and the over temp. indicator will turn on with buzzer alarming.
After reducing the temp. by increasing the water and with cooler water, the alarm will be canceled, and the
over temp. indicator will turn off.

4
 Instruction Manual

C. Water pressure indicator: An hydraulic switch is setted inside the equipment, when the water pressure is
lower than 0.2 Mpa, the equipment will stop working autoly, and the indicator will keep flashing with the
buzzer noising. To increase the water pressure can cancel the alarming. A temporary solution is to stop the
outlet of the water for a while, and open the outlet when the alarm is resolved. But if the water pressure is
too low, this method will not work, then must improve the cooling water system.
D. Over current indicator: this indicator lights on indicates the circuit of the wattage adjusting or frequency
adjusting is over current, the equipment will stop working autoly, and keep alarming. Restart the equipment
can cancel the alarming, but if it alarms again, this indicates equipment fault, and please refer to the
instructions to resolve the fault.
E. Over voltage indicator: This lamp gets on indicates the output voltage is overloading, the equipment will
stop working autoly, and keep alarming. Restart the equipment can cancel the alarming, but if it alarms again,
this indicates equipment fault, and please refer to the instructions to resolve the fault.
F. Working indicator: When under normal working condition, this indicator will keep flashing ; When fault
caused to the equipment, the indicator will be off, and this is a signal of equipment fault.
G. Power indicator：Turn on the power switch, the lamp indicates power on.

Power control switch : Control power source circuit .

Power adjust switch: When the equipment is working, this switch can adjust output oscillating voltage and
output power .
Remote control socket: This is a socket to connect with the remote control switch, foot pedal switch or other
dynamic switch, as an alternative option to replace the function of start button and stop button on the panel.
When it is connected to the remote control switch of ON/OFF with individual contacts, the equipment can be
controlled by either the remote control switch or the panel; when it is connected to the foot pedal switch with a
pair of 1NO +1NC contacts, the equipment can be started or stopped only by the foot pedal switch. Push the
pedal, the equipment will start to work, and release the pedal, the equipment will stop work.
Buttons：
A.Start button: Press this button, the equipment will start to heat; When the foot pedal switch is applied, this
button will not work.
B.Stop button: Press this button, the equipment will stop to heat.
C.Over-current restore button : restore over current condition .

5
 Instruction Manual

Foot pedal switch connection

Installation of Induction Heating Power Source

Please read Installation Notice before installation!

1. The output voltage of power source/ heater is 70-550V; so the output end of power source/ heater, the
connecting end of compensation capacitor, all are of high voltage and cannot be exposed outside, in case
the operator gets the electric shock.
2. The power source/ heater, compensation capacitance box, induction coil and transformer should be suitably
matched with each other to fulfill good heating performance. When the user match by himself or make the
inductor, he should consult our technicians.
3. The power source/ heater and compensation capacitance box is connected by coaxial cable; the
compensation capacitance box and inductor is connected by water-cooling coaxial cable. All the connectors
are rapid plugs. When install the cable rapid connector, rotate and clamp it tightly to ensure reliable
connection. The cable swings all the time during usage, making the rapid connector easy to loosen and
causing malfunction, the suggestions are: (1). rotate cable to the opposite direction, insert rapid connector
tightly; (2). regularly check whether the cable is tightly locked; (3). fix the cable in the position of rapid
connector, making the cable unable to swing.
4. When install electric equipment, please note: the equipment belongs to power device, when wiring, it
should be connected tightly and reduce resistance contact as minimal as possible. It is forbidden to hang
power wire on the electric net.
5. Earthing wire: earth the enclosure with 6mm2 annealed copper wires in case electric shock.
6. Cooling water: the key to ensure the equipment normally working and long service life. Please read it
carefully before installation: appendix — installation and maintenance instruction of induction heating
equipment; and install waterway according to requirements.

6
 Instruction Manual

7. When the equipment finishes working, it should input cooling water for at least half an hour. Since it is
such a long heating time, the temperature inside the hearth is very high; if it stops water input at once, it
will burn out the inductor, water pipe and even the equipment.
8. This instruction is only for the installation of power source/ heater, for the whole installation, please refer
to the installation drawings of the whole equipment.

7
Hydropower Installation requirements of power source/ heater

Installation LSW-16 LSW-30 LSW-50 LSW-60 LSW-80 LSW-100 LSW-120 LSW-160

Input power 16KVA 30KVA 50KVA 60KVA 80KVA 100KVA 120KVA 160KVA
4m ㎡ 10m ㎡ 16m ㎡ 16m ㎡ 25m ㎡ 25m ㎡ 35m ㎡ 50m ㎡
Input power requirement
of cable wire annealed annealed annealed annealed annealed annealed annealed annealed
copper wire copper wire copper wire copper wire copper wire copper wire copper wire copper wire
Input power requirement
2P×40A 3×60A 3×100A 3×120A 3×160A 3×180A 3×200A 3×300A
of air switch
Earthing wire 2.5m ㎡ annealed copper wire 6m ㎡ annealed copper wire 10m ㎡ annealed copper wire

Entry of cooling water Water inlet: 1; water outlet: 1 Water inlet: 2 ; water outlet: 2

Water pump power 0.35KW 0.55KW 0.75KW 0.75KW 1.1KW 1.1KW 1.1KW 1.1KW
Head delivery/pressure 20-25m/0.2-0.3Mpa
inlet water pipe: out diameter 25MM
Specification of water
outlet water pipe: out diameter 32MM
pump
water valve pipe: out diameter 25MM

Water tank dimension 4CBM 6CBM 8CBM 10CBM

8
Installation diagram for electric and water connection

9
Schematic diagram of Electric circuit

10
 Instruction Manual

Operation instructions of the Induction Heating Machine

I. Operation Notice
1、Make sure all the installation is finished.
2、Please read the function content of general panel and auto-control panel in the instruction and know well
of the function of all operation units.
3、The input voltage range: 320-420V; when the voltage of electric network is higher than 420V, do not
use this equipment.
4、When energized, do not touch the input connector, output connector, connector of capacitance box
and inductor, in case get electric shock.
5、Cut off the power and then change any inner and external wiring.
6、The inner part of the equipment, induction coil, and capacitance box must be cooled by water; and make
sure water is clean, in case it blocks cooling pipe, causes overheat of the equipment and damage it.

II. Design and installation of induction coil

1、Since the current is large, it causes resistance heat when passing induction coil, when in conditions with high
power copper tube which is more than φ8 and with wall thicker than 1MM, and square copper tube are
recommended, so as to reduce the thermal consumption of copper and increase heating efficiency.
2、Most of time, the induction coil (furnace) is connected with power un-separately, so it is electriferous and
forbidden to touch. When designing, insulation issue should be in priority:
1) Insulate copper pipe with insulation pipe which is high temperature resistant and coil it; or coil copper pipe
first and then smear its surface with high temperature resistant insulation material.
2) Inner cavity of induction coil should be insulated by mica paper or board.
3) Put it into the high temperature brasque.
4) Clad the outer coil of induction coil with insulation board, in case get electric shock.
3、The induction coil should be coiled with long copper pipe and gain large inductance; the total length should
be longer than 5m.

III. Select panel operation/foot switch operation

1 、 When select panel operation, please pull out foot switch (or remote switch); press start button and the
equipment works; press stop button, the equipment stops working.
2、 When select foot switch operation, step on foot switch, the equipment works; step off foot switch, the
equipment stops working.

11
 Instruction Manual

IV. Basic operation procedure

1、Turn on the external power switch, air switch on rear panel, and control power switch on front panel;
2、Open the cooling water, and watch the water pipe;
3、Refer to Panel Function and adjust all the parameters on power panel.
4、Put the device that needs to be heated into induction coil.
5、Press the start button on operation panel, or step on foot switch, and to start heating;
6、Press the stop button on operation panel, or step off foot switch, and to stop heating;
7、When shut down the equipment, turn off the power switch on front panel first, turn off the external main
power switch, and then turn off watering half an hour later. The air switch on rear panel is for the protection of
current-limiting. For the sake of long service life, turn on it all the time and do not turn off it when the
equipment is shut down. When installing, special general switch and current limiting insurance should be
provided for each equipment.

Instruction of simple malfunction Removal

Equipment maintain notes:

1、The equipment should be maintained by professional electricians; it may causes damage to non-professional people.
2、When there is malfunction, please read carefully the Malfunction Removal Instruction, check and maintain it according
to the instruction; if there is anything unclear, please consult our maintenance department in time.
3、The equipment is special device; only the maintenance network of our company and our subordinate company have
various maintaining accessories. When there is a problem, please consult our company in time; do not let radio
maintenance shops maintain it randomly, in case it delays maintaining time or causes more damage.
4、We offer open price for maintenance; if there is irregular charges for our maintaining network, please complain to our
company directly.
Deal with the malfunction according to the following requirements:
1 、Pull out the foot switch or other remote switch, operate with the start and stop buttons on panel; press thestart button
and let off it, do not press it for long time.
2、If the equipment is with time control, turn Manual/Auto to Manual.
3、Adjust the current knob to the minimal position; and turn constant voltage/constant power switch to constant voltage
position.

The followings are normal conditions:

1、 The power and voltage will not reach their maximum because of matching condition;
2、 The value of voltage and power on the panel are only for the same equipment, there will be deviation of value for
different equipment.

12
 Instruction Manual

Thank you for choosing our induction heating machine.

For more information or assistance ,
contact us through following contact information please.

Zhengzhou Lanshuo Electronics Co., Ltd

Address:No10, Hi-tech District, Zhengzhou City, Henan Province, China.
Service hotline: + 86 371 55008501
Email: bella@cn-heating.com
Website: www.cn-heating.com

13