SJ MEPLA Calculation Protocol:: Spacers in Insulating Glass Units

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Project: skylight - ECQ GLASS CHECK 16-04-2018

Page: 1

SJ MEPLA Calculation protocol:

Geometry:
Edge Borderpoint Arccenter Direction of rotation
____________mm________mm________mm________mm_____________+/-______
1 0.00 0.00
2 2250.00 0.00
3 2250.00 2250.00
4 0.00 2250.00

Supports:

Spacers in insulating glass units:


Edge E-modul G-modul Width
__________________N/mm²_____N/mm²________mm_
Bore rim 100.00 0.00 5.00

Spring supports:
Package Layer x y z C_x C_y C_z C_φ
C_θ

________________mm______mm______mm_________N/mm________N/mm________N/mm________Nmm_______

1 1 0.0 0.0 0.0 1.000e+000 1.000e+000 0.000e+000 0.00e+000


0.00e+000
1 1 2250.0 0.0 0.0 0.000e+000 1.000e+000 0.000e+000 0.00e+000
0.00e+000
2 1 0.0 0.0 0.0 1.000e+000 1.000e+000 0.000e+000 0.00e+000

This protocol was created using SJ MEPLA. Copyright 2000-2012 by SJ Software GmbH Aachen, Germany.
Project: skylight - ECQ GLASS CHECK 16-04-2018
Page: 2

0.00e+000
2 1 2250.0 0.0 0.0 0.000e+000 1.000e+000 0.000e+000 0.00e+000
0.00e+000

Point fixings:
Position of point fixings:
------ Position -------- -- Spring rigidities at base point of the point
fixing ---
Reference x y z C_x C_y C_z C_φ
C_θ

__________mm_______mm_______mm_________N/mm________N/mm________N/mm_____Nmm/rad_____Nmm/r

1 2130.00 2130.00 20.00 1.000e+006 1.000e+006 1.000e+006 0.000e+000


0.000e+000
1 120.00 2130.00 20.00 0.000e+000 1.000e+006 1.000e+006 0.000e+000
0.000e+000
1 2130.00 120.00 20.00 0.000e+000 0.000e+000 1.000e+006 0.000e+000
0.000e+000
1 120.00 120.00 20.00 0.000e+000 0.000e+000 1.000e+006 0.000e+000
0.000e+000

Kind of point fixing:


Type Radius Radius E-modul E-modul Thickn. Thickn. Height
Radius
Reference Bush Disk Shim Bush Shim Bush Cone
Cone

___________________mm_______mm____N/mm²______N/mm²________mm________mm_______mm_______mm
1 2 18.00 35.00 60.00 500.00 3.00 2.00 -
-

Point fixing reference:


Reference Manufactor/Name
1 DiskFixing

Force transmittance mechanisms at the bore hole rim:


Point fixing type 2: All layers are lying in contact with the bush

Contact settings:
Without contact approaches between bush resp. edgeprotection and glass
Without contact approaches between shim and glass

Layers:

Layer order:
Package___Layer___Description_______
2 3 Glass, heat strengthened
2 2 PVB 22 C° loading until 3 min
2 1 Glass, heat strengthened

This protocol was created using SJ MEPLA. Copyright 2000-2012 by SJ Software GmbH Aachen, Germany.
Project: skylight - ECQ GLASS CHECK 16-04-2018
Page: 3

1 3 Glass, heat strengthened


1 2 PVB 22 C° loading until 3 min
1 1 Glass, heat strengthened

Mechanical properties:
Package Layer E-mod. ν Thickness Density αt ΔT
_________________N/mm²________________mm_______kg/m³_________1/K______K_
2 3 70000.00 0.23 8.00 2550.00 1.0000e-005 0.00
2 2 3.00 0.50 1.52 1070.00 8.0000e-005 0.00
2 1 70000.00 0.23 8.00 2550.00 1.0000e-005 0.00
1 3 70000.00 0.23 6.00 2550.00 1.0000e-005 0.00
1 2 3.00 0.50 1.52 1070.00 8.0000e-005 0.00
1 1 70000.00 0.23 8.00 2550.00 1.0000e-005 0.00

Intermediate pane space:


Package Thick Int.-pressure ΔT γ
from_to________mm__________N/mm²______K__________1/K_
1 2 12.00 1.01000e-001 0.00 3.67400e-003

External pressure:
Pressure ΔH (Difference of height)
_______N/mm²______m_______________________
1.01000e-001 0.0 (= 1.01000e-001 N/mm²)

Loads:

Concentrated loads:
Package x y Fx Fy Fz lx ly
_____________mm_______mm_________N________N________N________mm_______mm_
1 1125.00 1125.00 0.00 0.00 -500.00 50.00 50.00

Face loads:
- constant distributed:
Package pressure
_______________N/mm²_
2 0.00000e+000
1 -1.50000e-003

Dead weight:
Inclination of pane: 0.00° degree
Direction vector of gravity acceleration [9.81 m/s²]:
______Vx_______Vy_______Vz_
0.00000 0.00000 -1.00000

Calculation approaches:

This protocol was created using SJ MEPLA. Copyright 2000-2012 by SJ Software GmbH Aachen, Germany.
Project: skylight - ECQ GLASS CHECK 16-04-2018
Page: 4

small deflections, linear


static calculation
Insulating unit spacer with linear behavior for tension and compression

Characteristics of the finite element mesh:


Element size : 120.0 mm
Number of elements : 596
Number of nodes : 2105 (per package)
Number of unknown : 37838

Calculation results:

Minimum and maximum displacements w:


- Position- Displacement
Package x y w
_____________mm_______mm_______mm______
2 1125.05 1125.06 -21.35 (min)
0.00 2250.00 2.86 (max)
1 1125.05 1125.06 -22.72 (min)
0.00 2250.00 2.61 (max)

Maximum principal stress:


Package Layer x y σ
____________________mm_______mm_______N/mm²_
2 3 2117.83 2115.48 75.61
2 1 2117.83 2115.48 79.47 > 73 Mpa
1 3 122.76 2104.62 56.20 Hence Not Safe
1 1 2117.83 2115.48 70.30

Spring forces and deformations at base point of point fixing:


u v w φ θ Fx Fy Fz
M_φ M_θ

_____mm______mm______mm_________rad_________rad_________N_________N_________N________Nmm_

(x: 2130.00 y: 2130.00)


0.00 0.00 -0.00 -4.980e-003 -4.980e-003 0.10 0.21 -3011.31 -
0.00 -0.00
(x: 120.00 y: 2130.00)
-0.03 -0.00 -0.00 4.980e-003 -4.980e-003 -0.00 -0.01 -3011.31
0.00 -0.00
(x: 2130.00 y: 120.00)
0.00 -0.03 -0.00 -4.980e-003 4.980e-003 0.00 -0.00 -3011.31 -
0.00 0.00
(x: 120.00 y: 120.00)
-0.03 -0.03 -0.00 4.980e-003 4.980e-003 -0.00 -0.00 -3011.31
0.00 0.00

This protocol was created using SJ MEPLA. Copyright 2000-2012 by SJ Software GmbH Aachen, Germany.
Project: skylight - ECQ GLASS CHECK 16-04-2018
Page: 5

Intermediate pane space:


Package Inside pressure
from_to________________N/mm²__
1 2 1.00030467e-001

Springs:
Package Layer u v w φ θ Fx Fy Fz
M_φ M_θ
(x /
y)_______mm______mm______mm_____rad_____rad________N________N________N________Nmm________

( 0.00 / 0.00 )
1 1 -0.06 -0.06 2.61 0.0112 0.0112 -0.06 -0.06 0.00
0.00 0.00
( 2250.00 / 0.00 )
1 1 0.04 -0.06 2.61 -0.0112 0.0112 0.00 -0.06 0.00 -
0.00 0.00
( 0.00 / 0.00 )
2 1 -0.04 -0.04 2.86 0.0122 0.0122 -0.04 -0.04 0.00
0.00 0.00
( 2250.00 / 0.00 )
2 1 0.01 -0.04 2.86 -0.0122 0.0122 0.00 -0.04 0.00 -
0.00 0.00

This protocol was created using SJ MEPLA. Copyright 2000-2012 by SJ Software GmbH Aachen, Germany.

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