WELDING PROCEDURE SPECIFICATION (WPS)

Welding Procedure Specification No. WPS-XYZ Revision No. 0 Date

Supporting PQR No(s). ABC
Welding Process (es) SMAW Type (s) Manual
(Automatic, Manual, Machine or Semi-Auto)

JOINTS (QW-402)
Joint Design AS PER SKETCH (See Note )
Backing N/A
Backing Material (Type N/A
(Refer to both backing and retainers.)
Metal Nonfusing Metal
Nonmetallic Other
NOTE:Joint design and root spacing as per applicable drawing
BASE METALS (QW-403)
P.No. 1 Group No. 1 to P.No. 1 Group No. 1
OR
Specification type and grad
to specification type and grade -------
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range :
Base Metal with out ImpactGroove 1.5 ~ 14mm Fillet All
Base Metal with Impact Groove N/A Fillet All
Pipe Dia Range: Groove All Fillet All
Other
_ NO PASS WOULD BE GREATER THAN< 13 mm (1/2" )

FILLER METALS (QW-404) Root Filling / Capping

Spec. No. (SFA) 5.1 5.1
AWS No. (Class) E 7018 (BOC))

F. No. 3 4
A.No. 1 1
Consum.insert N/A N/A
Filler Met. Product For Coverd Electrode Coverd electrode
Size of Filler Metals 2.4mm 3.2 mm
Deposited Weld Metal:
Thickness Range :
Groove 3mm 11mm
Fillet All All
Flux/ WireClass N/A None
Alloy Flux None None
Supplemental None None
Alloy Elements: None None
Flux Type None None
Flux Recrushed Slag None None
Other None None
 WPS No. 001 (2009) Rev. 0

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of Groove 6G Temperature Range None
Welding Progression :Uphill ü Downhill Time Range None
Position(s) of Fillet ALL
GAS (QW-408)
PREHEAT (QW-406) Percentage Composition
Preheat Temp Min. N/A Gas (es) (Mixture) Flow Rate
Interpass Temp Max. N/A Shielding N/A N/A N/A
Preheat Maintenance N/A Trailing N/A N/A N/A
(Continuous or special heating where applicable should be reco Backing N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity EP Pulsing Not Used

Amps (Range) Root: 60-85 Filling/Capping: 85-120
Volts (Range) Root, Filling & Capping: 26-32

Tungsten electrode Size and Type None

(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW None
(Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range None

TECHNIQUE (QW-410)
String or Weave bead Root: string Filling/Capping: weave
Orifice or Gas Cup Size N /A
Initial and Interpass Cleaning (Brushing, Grinding e Grinding & Brushing

Method of Back Gouging YES

Oscillation N/A
Contact Tube to Work distance None
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes Multiple
Close to out chamber : None
Electrode spacing None
Travel Speed (Range) Root: 5"-6"/min Filling: 6"-7"/min Capping: 5"-6"/min
Peening N/A
Other None
Travel Speed
Filler Metal Current
Volt Range Heat Input
Weld Type Amp. Range (mm (kj / mm)
Process Class Dia.mm
Layer (s) Polar. Range / min)

ROOT SMAW E 6010 2.4 DCEP 60 ~ 85 26 ~ 32 45 ~ 90 2.08 ~ 1.81

FILLING
SMAW E 7018-1 3.2 DCEP 85 ~ ### 26 ~ 32 70 ~ ### 1.89 ~ 1.92

CAPPING SMAW E 7018-1 3.2 DCEP 85 ~ ### 26 ~ 32 80 ~ ### 1.66 ~ 1.92

PREPARED BY APPROVED BY

SIGN: SIGN :

NAME : NAME :

DATE : DATE :
 PROCEDURE QUALIFICATION RECORD
Procedure Qualification Record No. PEC/PQR-001 Date

WPS No. WPS -XYZ Revision No. 0 Date

Welding Process (es) SMAW

Types (Manual, Automatic, Semi. Auto) Manual

JOINTS (QW-402)

AREA -1- SMAW(0.280")

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

Material Spec. Temperature N/A

Type of Grade SA 106 Gr.B Time N/A

P.No. 1 Gr-No : 1 to P.No. 1 Gr-No 1 Others N/A

Thickness of Test Coupon Thick 0.280"

Diameter of Test Coupon Ø 6" Pipe

Other N/A

GAS (QW-408)

Percent Composition

Gas (es) (Mixture) Flow Rate

Shielding N/A N/A N/A

Trailing N/A N/A N/A

FILLER METALS (QW-404) Root & Hot Filling / Capping Backing N/A N/A N/A

SFA Specification 5.1 5.1

AWS Classification E 6010 E 7018 ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal F.No. 3 4 Current DC

Weld Metal Analysis A.No. 1 1 Polarity DC EP

Size of Filler Metal 2.4 mm 3.2 mm Amps Root 60-85 Filling/Capping 85-120 Volts Root, Filling & Capping 26-32

Filler Metal product Coverd electrode Coverd electrode Heat in put :(K j / mm) SMAW : 0.86 ~ 1.44

Brand : BOC BOC Tungsten Electrode Size N /A

Deposited Weld Metal Thk 3mm 11mm Others : N /A

POSITION (QW-405) TECHNIQUE (QW-410)

Position of Groove 6G Travel Speed Root: 5" - 6"/min Filling: 6" -7"/min Capping: 5"-6"/min

Weld Progression (Uphill, downhill) Uphill String of Weave Bead Root: String Filling & Caping: Weave

Other NONE Oscillation N/A

Multipass or Single Pass (per side) MULTIPLE

single or Multiple Electrodes MULTIPLE

PREHEAT (QW-406) Close to out chamber : N /A

Preheat Temp. N /A Other N /A

Interpass Temp N /A

Other N /A
 PQR No. : PEC/PQR-001

Tensile Test (QW-150)

Tensile
Specimen Dimension Thickness Area UTL Type of Fail-
Type Strength
No. (mm) (mm) mm2 (Kgs) ure & Location
(Kg/mm2)
T-1 _ 20.92 7.92 165.68 8982.68 54.22 Base Metal

T-2 _ 22 7.92 174.24 8996.25 51.63 Base Metal

Guided-Bend Tests (QW-160)

Specimen No.
Type and Figure No. Result Specimen No. Type and Figure No. Result

RB-1 ROOT BEND OK FB-3 FACE BEND OK

RB-2 ROOT BEND OK FB-4 FACE BEND OK

Toughness Test (QW-170)

Impact Strength
Specimen Test Temp
Notch Location Notch Type Comments
No. (°C)
(ft / lb)
WM-1 WELD METAL N/A NOT REQUIRED

WM-2 WELD METAL N/A NOT REQUIRED

WM-3 WELD METAL N/A NOT REQUIRED

HEAT EFFECTED
HAZ-1 N/A NOT REQUIRED
ZONE
HEAT EFFECTED
HAZ-2 N/A NOT REQUIRED
ZONE
HEAT EFFECTED
HAZ-3 N/A NOT REQUIRED
ZONE

Deposit Analysis None

Other RADIOGRAPHY SATISFACTORY (PE-002)

Welder's Nam ABC Stamp No.:

Tests conducted by Laboratory Test No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested

in accordance with the requirements of Section IX of the ASME Code

PREPARED BY APPROVED BY

SIGN : SIGN :

NAME : NAME :

DATE: DATE: