WASHING MACHINE

S803JGB2/YLW
S803JGW2/YLW
S803JGP2/YLW
S803JGS2/YLW
S803JGE2/YLW

SERVICE Manual

WASHING MACHINE CONTENTS

Caution for the safety during servicing

1. SPECIFICATIONS
2. SAFETY DEVICES
3. OVERVIEW OF THE WASHING MACHINE
4. OVERVIEW OF THE CONTROL PANEL
5. MAIN FUNCTION
6. TECHNICAL POINT
7. GENERAL ERROR FUNCTION
8. TROUBLE DIAGNOSIS
9. TEST MODE
10. DESIGNATION OF MAIN COMPONENTS
11. PCB SCHEMATIC DIAGRAM
11-1. PCB CIRCUIT DIAGRAM
12. SETTING UP A WASH MACHINE
13. ASSEMBLE AND DISASSEMBLE
14. TOOLS FOR DISASSEMBLY AND ASSEMBLY
15. EXPLODED VIEW AND PARTS LIST
 11-1. PCB CIRCUIT DIAGRAM
27

- 27 -
11-1. ASSY-PCB Part List

LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK

WDD01 1401-001007 THYRISTOR-TRIAC 10A,800V,20uA,300V/uS,TO-220AB 1 TRIAC1
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1 TRIAC2
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1 TRIAC3
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1 TRIAC4
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1 TRIAC5
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1 TRIAC7
WDD02 0402-001023 DIODE-BRIDGE RBV1506,600V,15A,SIP-4 1 B/D
WDD03 3501-001180 RELAY-MINIATURE 12VDC,400mW,-,2FormC,7mS,3mS 1 RELAY3
WDD04 3501-001156 RELAY-POWER 12VDC,0.53W,16000MA,1FORMA,20MS,10MS 1 RELAY1
WDD04 3501-001156 RELAY-POWER 12VDC,0.53W,16000MA,1FORMA,20MS,10MS 1 RELAY2
WDD05 0402-000137 DIODE-RECTIFIER 1N4007,1000V,1A,DO-41,TP 1 D14
WDD05 0402-000137 DIODE-RECTIFIER 1N4007,1000V,1A,DO-41,TP 6 D15~D19
WDD06 0504-000130 TR-DIGITAL KSR1105TF,NPN,200MW,4.7K/10K,SOT-23,TP 1 TR3
WDD06 0504-000130 TR-DIGITAL KSR1105TF,NPN,200MW,4.7K/10K,SOT-23,TP 1 TR4
WDD06 0504-000159 TR-DIGITAL KSR2105,PNP,200MW,4.7K/10K,SOT-23,TP 1 TR1
WDD06 0504-000159 TR-DIGITAL KSR2105,PNP,200MW,4.7K/10K,SOT-23,TP 1 TR2
WDD07 DE13-20016A IC-VOLT REGU KA7805A,TO-220AB,1A,0/125C,-,- 1 TR7
WDD08 0501-000465 TR-SMALL SIGNAL MMBT3904,NPN,350mW,SOT-23,TP,100-300 2 TR5,TR6
WDD09 1202-000141 IC-VOLTAGE COMP. 7033,SOT-89,3P,-,SINGLE,0V,-,P 1 IC4
WDD10 2802-000188 RESONATOR-CERAMIC 8MHz,0.5%,TP,10.0x5.0x8.0mm 1 RESO
WDD11 DE13-20017A IC-DRIVE KID65003AP,DIP,16P,STICK,TR-AR 3 IC3,IC5,IC6
WDD12 1103-001203 IC-EEPROM 524C20D21,128x8Bit,DIP,8P,300MIL,-,2.5V,-,PL 1 IC2
WDD13 DE30-20016A BUZZER CBE2220BA,STICK,-,-,-,-,-,-,- 1 BZ
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1 SW2
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1 SW3
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1 SW4
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1 SW5
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1 SW7
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1 SW8
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L10
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L11
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L14
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L15
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L21
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L22
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L23
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L24
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L25
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L29
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L30
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L31
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L32
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L33
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L34
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L35
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1 L36
WDD16 DE07-00011A LED DISPLAY A4232GM-0,23.7*18.7*17.2,GRN,2dig,14seg,-,- 1 DISP
WDD18 DE34-20071A SWITCH-ROTARY DC10V,1MA,SH,PA-1005A-003-000, 1 E/SW

28
7. General Error Function
l When an error occurs, this function starts to keep generating error melody sounds and displays error indicators as
shown in the followings per corresponding error by blinking in 0.5sec interval until the error status is completely cleared out.
In this case, all the driving devices are turned off until the error is cleared out.

1. WATER SUPPLY ERROR

- Display shows ‘ E1’ .
- Water Supply Error occurs when water level frequency does not show changes more than 100Hz or water is not supplied
up to the water level presetting for 20 min or more at the time of initial water supply.
- The error status can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status.

2. WATER DRAIN ERROR

- Display shows ‘ E2’ .
- In case the water level frequency is 24.5KHz or less in the initial phase of UNB-detecting cycle.
- Water Drain error can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status.

3. OVER-FLOW ERROR
- Display shows ‘ E3’ .
- Over-Flow error occurs when the water level is in abnormal operation. It can be cleared by turning POWER S/W OFF.
Water is drained prior to POWER S/W OFF and it is forced to be drained for 2 min if a frequency of more than 24.5
KHz is detected.

4. DOOR OPEN ERROR

- Display shows ‘ door’ or ‘Ed’
- Door Open error can be cleared by closing the door.

5. UNBALANCE ERROR
- Display shows ‘ E4’ .
- Laundry load is unbalanced; loosen any tangled laundry.
- If only one item of clothing needs washing, such as a bathrobe or jeans, the final spin result might be unsatisfactory and an
“ E4” error message will be shown in the display window.
- Unbalance error is cleared by POWER S/W OFF and by resuming the POWER ON initial status.

6. WATER HEATER ERROR

- Display shows ‘ E5,E6’ .
- In case the water temperature rises by 7° C or more in 1 min. or by 2° C less in 10 min after heating is started.
- It can be cleared by turning POWER S/W OFF.

7. ASS’ Y PRESSURE S/W ERROR

* Generated Frequency Signal of WATER LEVEL(W/L) S/W (KHz)
Level Low Level High Level
Abnormal W/L Frequency 30.00 KHz 15.00 KHz
- If the same signal as the above table is detected for more than 5 seconds, it is a PRESSURE S/W Error.
- When the error occurs, water drain pump will operate for 3 min. and then turn off the water drain pump.
Then the display shows ‘ E7’ indicating a pressure s/w error indicator.

8. ABNORMAL WATER TEMPERATURE ERROR

Course Water Temp
Delicate 50° C or more
Wool 50° C or more
- In case the water temperature is 50°C or more in Delicate and Wool course.
- At the time of initial water supply, if the water temperature is not appropriate, water starts to be drained
and it is forced to be drained for 2 min when the abnormal frequency of 24.5KHz is detected.
- Display shows ‘ E8’ .
- This error can be cleared by POWER S/W OFF.

9. WATER LEAKAGE ERROR (E9)

- Water Leakage error occures when water is drained naturally after washing program starts.

12
7. General Error Function

10. Tacho Error

- This error occurs in case motor thaco is out of order or tacho siganals inputted are fewer than 2
- "EA" displayed
- This error can be cleared by power s/w off

11. Motor Triac short Error

- This error occurs in case over 300 per 1 sec tacho signals are inputted power S/w should be off.
- "Eb" displayed.
- This error can be cleared by power s/w off

12. Thermistor error

- This error occurs, when Thermistor circuit is abnormal or the detected electrical volt is 0.2v below or 4.5v over
- "Ec" displayed
- This error can be cleared by power s/w off

13
8. Trouble Diagnosis
- As the micom wash machine is configured of the complicate structure, there might be the service call.
Below information is prepared for exact trouble diagnosis and suitable repair guide.

Caution for the Repair and Replacement

Please follow below instruction for the trouble diagnosis and parts replacement.

1) As some electronic components are damaged by the charged static electricity from the resin part of wash
machine or the human body, prepare the human body earth or remove the potential difference of the
human body and wash machine by contacting the power supply plug when the work contacting to PCB is
executed.

POWER SUPPLY PLUG

2) Since AC220~240V is applied to the triac T1 and T2 on P.C.B, the electric shock may occur by touching
and be careful that the strong and weak electricity are mixed.

3) As the P.C.B assembly is designed for no trouble, do not replace the P.C.B assembly by the wrong
diagnosis and follow the procedure of the trouble diagnosis when the micom is not operated normally.

14
8-1. Trouble Diagnosis
No Item Cause and treatment
- Is the PCB connector connected well?
- Is the voltage normal?
- Is the power supply plug connected well?
- Is the noise filter connected well?
1 The power is not supplied
- Is the secondary output of the power supply transformation normal?
- Is the fuse disconnected? (option)
• If above points are not found, the PCB assembly is out of order.
Replace it.
- Is the knob open?
- Did you push START/PAUSE button after selecting the course?
- Is the water supply valve connected well?
2 The water is not supplied. - Is the winding of the water supply valve continuous?
- Is the connection and operation of the pressure switch normal?
• If above points are not found, the PCB assembly is out of order.
Replace it.
- Is the connection and operation of the pressure switch normal?
- Is the pressure switch hose damaged so that the air is leaked?
The wash does not start though - Is the pressure switch hose bent?
3
the water supply is stopped. - Check the operation of the water level switch.
• If above points are not found, the PCB assembly is out of order.
Replace it.
- Is the belt connected well?
- Is the winding of the motor continuous?
The drum does not rotate during (Rotor winding, stator winding, generator)
4
washing. - Is the motor protector normal?
• If above points are not found, the PCB assembly is out of order.
Replace it.
The drum rotates by one direction
- The PCB assembly is out of order. Replace it.
5 during washing. (The drum rotates
(Inversion relay open trouble)
to one direction for SPIN.)
- Is the drainage hose bent?
- Is the winding of the drainage pump continuous?
6 Drainage problem. - Is the drain filter clogged by the waste?
• If above points are not found, the PCB assembly is out of order.
Replace it.
- The unbalance is detected.
7 Dehydration problem.
- Put in the laundry uniformly and start again.
- Is the pulley nut loosen?
- Is the transport safety device removed?
8 Abnormal noise during SPIN.
- Is the product installed on the level and stable place?
(Little noise may be generated during the high-speed SPIN.)
<When the leak breaker and current breaker is installed separately>
- When the leak breaker is down, check and make the earth of the outlet.
- When the current is down, the current is leaked.
Leak breaker or current/leak <Is the breaker down when the leak/current breaker is combined?>
9
breaker is down during washing. - Check the rated capacity of the current and leak breaker.
The current breaker may be down due to the lack of the current when the
wash machine and other apparatus are used.
In this case, execute the cold water wash to check whether the current capacity is lack.
- Is the wash heater terminal unplugged?
- Is the wash heater normal?
10 The heating is not executed.
- If above points are not found, the PCB assembly is out of order.
Replace it.

15
8-2 . Problem Checking And Method Of PCB
8-2-1 The Part Of Power Source

NO Power On
YES

The Voltage Of
NO
Betweenⓐand ⓑIs Check The Trans
As Big As 12V?

YES

The Voltage Of Check The Diode(D15-D19)

NO
Betweenⓒand ⓓ Is And Condenser(CE5)
As Big As 12V?

YES

The Voltage Of
Exchange TR7(7805) And
Betweenⓔand ⓓ Is NO
Check The
As Big As 5V?
Condenser(CE3)

YES

D15,16,18,19
ⓐ
TR7 60
D17 ⓒ CE3 ⓔ
7805 61
62
TRANS ⓑ 2200UF 470UF

30

CE5 63
ⓓ

16
8-2-2. Reset Part

The Value Of
Measurement Result Of NO
Check The Power Source
Between Micom 26 And
Is 5V?

YES

Check IC3

IC3
7042 R12 100
26

CE1 1UF

8-2-3. Interrupt Part

Check The Curve

Check D15 - D19
Output Of ⓐ ?

Check The Micom

Check TR6, R60
Number 11 ?

Check The Part Of

Oscillator

R60 4.7K

TR6 815
ⓐ R64 2.2K
11

C22
R61 C23

17
8-2-4. Checking The Part Of An Oscillator

When The Micom 27,28

Check, The Value Is NO
Check Resonator
8Mhz?

YES

Exchange Micom And Check R29

R29 1M
27

28
RESO
8MHz

8-2-5. Check The Part Of Buzzer

ⓐ Part Confirm DC12V ? NO

Check The Part Of Power Source

YES

Exchange BZ,
Check R40,R13

12V

IC6
BZ
R13 10K
12
ⓑ
ⓐ
R40 1K

18
8-2-6. Driving Part Checking
◆ Confirm The Output Of DC5V, When The Every Part Of Micom Number Check,
According To The Some Problem Condition
ex) When The Drain Is Not Operating But Pump Motor Is Operating, Check
The 5Voltage Of Micom

Micom Number, 17 Is NO
Micom Bad
5Voltage?

YES

The Part Of ⓐ Is NO
Check The IC 65003
0 Voltage?

YES

Check R48, TRIAC4

MICOM

IC65003
ⓐ POWER
37
TRIAC5 R54 ⓐ PRE
19

TRIAC3 R47
ⓐ COLD
18

R58
TRIAC2 ⓐ RINSE
38

TRIAC7 R51
ⓐ DOOR
16

TRIAC4 R48
ⓐ PUMP
17

※ Check The Micom 18th In The Above Method When The Cold Water Is Bad

19
8-2-7. Confirm The Driving Part Of Motor

YES
Motor Is Not Spinning Check BD1, TRIAC1

NO

Motor Is Not Turning YES

Check RELAY2
Right And Left

NO

Check The Tacho Part

12V
MICOM

BD1

CM2
CM05 R71 IC 65003

COIL2 R46
R69
22
TRIAC1 1W 300

15
RELAY3
D13

20
8-2-8. Checking The Tacho Part

Have The Motor Turn In Hand

Is The Rectangular
NO Check The Surroundings
Curve In The Micom 8,
Circuit And TR5
10th ?

YES

Exchange The Motor

MICOM
R41 4.7K
R39
TR5
R38 1K 8
815
10
C15 C28

21
9. Test Mode

min.
C
rpm

P1005J

1 2 3 4

1. Driving Compartment Test Mode

A. Hold down “ 1” and “ 2” keys simultaneously and then press POWER S/W “ 4” on.
(Whole lamps turn on and display show “ tl” after 3 Seconds.)
B. The driving compartment can be tested when you press “ 3” key right after entering
into the initial stage of the TEST MODE.

• Driving Compartment Test

Pre-wash VALVE ON(0.3sec) → OFF(0.3sec) → COLD VALVE ON(0.3sec) → [OFF(0.3sec) →
HOT VALVE ON (0.3sec) : OPTION ] → OFF(0.3sec) → Rinse VALVE ON(0.3sec) → OFF(0.3sec) →
Pump MOTOR ON(0.3sec) → OFF(0.3sec) → MOTOR Left (0.5sec) → OFF(0.5 sec) →
MOTOR Right (0.5sec) → OFF(0.3sec) → HEATER RELAY ON(0.3sec) → OFF(0.3sec) → DOOR OPEN
(Function continues when door is closed)

2. THERMISTOR TEST MODE

A. Hold down “ 1” and “ 2” keys simultaneously and then press POWER S/W “ 4” on.
(Whole lamps turn on and display show “ tl” after 3 Seconds.)
B. Press the “ 1” key and display shows “ t2”
C. Press the “ 3” key and display shows the inside temperature of tub.

22
15. TOP(FRONT) - Exploded View

G012 G027

35
15. TUB - Exploded View

R025
R008

R014
R019

R020

T031

R015 R018

R016
R007

R025

R003
R028
R013
V007
R021
R005

R011
R024

R022
R010

R023

R006

36
15. CASE - Exploded View

J001

C007 G008

J008
T024
J011

J012

R026
C009 J012

G002

CO23
R017
G003

VO17 V010
P001

R012

G018

R012

B006
G020

G009
G025
G015 G023

37
15. Parts List
LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK
B006 DC97-02079A ASSY-LEG S1005J,SLIM/25MM 4 S803JGB(P,S,E)2/YLW
B006 DC97-02079A ASSY-LEG S1005J,SLIM/25MM 4 S803JGW2/YLW
C007 DC96-00524B ASSY-M.WIRE HARNESS P6093,COLD/2WAY/MANU 1
C008 DC97-03032H ASSY-PANEL CONTROL S803J/MASKING,BLUE-2(RUSSIA) 1 S803JGB2/YLW
C008 DC97-01785M ASSY-PANEL CONTROL S803J,RUSSIAN 1 S803JGW2/YLW
C008 DC97-02492R ASSY-PANEL CONTROL S803J/MASKING,PEARL/WHT 1 S803JGP2/YLW
C008 DC97-02492V ASSY-PANEL CONTROL S803J/MASKING,SILVER(RUSSIA) 1 S803JGS2/YLW
C008 DC97-02492T ASSY-PANEL CONTROL S803J/MASKING,GOLD(RUSSIA) 1 S803JGE2/YLW
C009 DC62-00024F VALVE-WATER B1215J,NYLON66/250TRMN,-,-,N 1
C010 DC61-10316B CAP-RINSE SEW-740DR,PP(TB-52),-,-,-,WHT, 1
C021 DC64-00357A INLAY-PANEL S803J,PC(T=0.5),-,-,-,BLUE-2 1 S803JGB2/YLW
C021 DC64-00186B INLAY-PANEL S803J,PC(T=0.5),-,-,-,TRP,RUSSIAN 1 S803JGW2/YLW
C021 DC64-00186S INLAY-PANEL S803JGP,PC(T=0.5),-,-,-,PEARL/WHT 1 S803JGP2/YLW
C021 DC64-00186T INLAY-PANEL S803JGS,PC(T=0.5),-,-,-,SILVER,RUSSIA 1 S803JGS2/YLW
C021 DC64-00186R INLAY-PANEL S803JGE,PC(T=0.5),-,-,-,GOLD(EUN BI) 1 S803JGE2/YLW
C023 DC32-30006P SENSOR PRESSURE DN-S14(P1291),TERMINAL-T 1
G002 DC97-02106A ASSY-FIXER TUB S1005J,SLIM-PJT 3
G003 DC97-00139D ASSY-HOSE DRAIN(O) S1005J,PP(BB110)/L182 1
G008 DC96-00146A ASSY-POWER CORD P1291~P6091,250V/16A(PV) 1
G009 DC90-11110K ASSY-PUMP DRAIN SWF-P12,220V~240V/50Hz 1
G012 DC64-00085A BUTTON-ENCODER PV2-PJT,TRP/ABS,-,-,GRN,- 1
G015 DC61-10673A CAP-DRAIN SWF-P12,PP(TB53),-,-,-,WHT,-, 1
G018 DC61-00440A SHUTTER SLIM-PJT,PP,WHT, 1 S803JGB(P,S,E)2/YLW
G018 DC61-00440A SHUTTER SLIM-PJT,PP,WHT, 1 S803JGW2/YLW
G020 DC61-10672C COVER-FRONT(L) S803JGB,-,-,-,-,-,BLUE,CI 1 S803JGB2/YLW
G020 DC61-10672A COVER-FRONT(L) SWF-P12,PP(BJ-730),-,-,-,-,WHT 1 S803JGW(P)2/YLW
G020 DC61-10672E COVER-FRONT(L) S803JGS,-,-,-,-,-,SILVER,CIS 1 S803JGS2/YLW
G020 DC61-10672D COVER-FRONT(L) S803JGE,-,-,-,-,-,GOLD(EUN BI),CIS 1 S803JGE2/YLW
G023 DC62-10302A HOSE-DRAIN SWF-P12,EPDM,ID5.5,-,-,L220,B 1
G024 DC62-10022K HOSE-PUMP S1005J,PP(BB110),ID21,OD26,-,L 1
G025 DC62-10289B HOSE-WATER(C) WIP4013SRW,PVC+NYLON,ID10. 1
G027 DC64-00082C KNOB-ENCODER P2-PJT,ABS,-,-,-,-,SILVER,- 1 S803JGB(P,S,E)2/YLW
G027 DC64-00082A KNOB-ENCODER PV2-PJT,TRP/ABS,-,-,-,-,WHITE 1 S803JGW2/YLW
G028 DC63-00119X PANEL-DRAWER S803J,ABS(HG00760),-,-,-,-, 1 S803JGB2/YLW
G028 DC63-00119G PANEL-DRAWER -,ABS(HG-0760),-,-,-,-,WHT,S803JGW 1 S803JGW2/YLW
G028 DC63-00119L PANEL-DRAWER S803JGP/YLP,ABS(HG-0760),-,-,-,- 1 S803JGP2/YLW
G028 DC63-00119M PANEL-DRAWER S803JGS/YLP,ABS(HG-0760),-,-,-,- 1 S803JGS2/YLW
G028 DC63-00119K PANEL-DRAWER S803JGE/YLP,ABS(HG-0760),-,-,-,-, 1 S803JGE2/YLW
J001 DC97-00851P ASSY-COVER TOP S803JGB,MDF/CIS-BLUE/SLIM 1 S803JGB2/YLW
J001 DC97-00851H ASSY-COVER TOP S1005J,MDF/WHT/SLIM 1 S803JGW2/YLW
J001 DC97-00851L ASSY-COVER TOP S803JGP,MDF(PEARL/WHT)SLIM 1 S803JGP2/YLW
J001 DC97-00851M ASSY-COVER TOP S803JGS,MDF/SILVER/SLIM 1 S803JGS2/YLW
J001 DC97-00851K ASSY-COVER TOP S803JGE,MDF/GOLD(EUN BI)SLIM 1 S803JGE2/YLW
J006 DC61-00366A BODY-DRAWER SL-600,TB-53,-,-,-,-,-,- 1
J008 DC29-00006A FILTER-EMI DFC-2712R,P/PV/SLIM,250V,12A, 1
J010 DC67-00051A HOSE-DRAWER S1093~S6093,EPDM,-,-,-,-,BLK 2
J011 DC61-60180A SLEEVE-PLUG NYLON#6,SEW-720DR,-,-,NTR 2
J012 DC61-00441A SPRING-HANGER S1005J,HSWR,CD3.0,-,L175,L 2
J014 DC97-02132C ASSY-HOUSING DRAWER S1093~S6093/2-WAY,SL 1

38
15. Parts List
LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK
P001 DC99-00164A ASSY-PAINT FRAME S803J/BLUE,COLD/SLIM-MO 1 S803JGB2/YLW
P001 DC99-00138A ASSY-PAINT FRAME S803J,COLD/SLIM-MODEL 1 S803JGW(P)2/YLW
P001 DC99-00167A ASSY-PAINT FRAME S803J/SILVER,COLD/SLIM-MODEL 1 S803JGS2/YLW
P001 DC99-00166A ASSY-PAINT FRAME S803J/GOLD,COLD/SLIM-MODEL 1 S803JGE2/YLW
P001 DC61-40345A BRACKET-PRESSURE GI or GA,SWK-P12,T1.0,- 1
P003 DC97-00702D ASSY-FRAME FRONT SB-PJT/WHT,ROUND-TYPE 1 S803JGB2/YLW
P003 DC97-00702A ASSY-FRAME FRONT P6091,ROUND-TYPE 1 S803JGW(P)2/YLW
P003 DC97-00416C ASSY-FRAME FRONT SWF-P12,FRAME-FRONT(EUN BI) 1 S803JGS2/YLW
P003 DC97-00702B ASSY-FRAME FRONT S803J/EUN BI,ROUND-TYPE 1 S803JGS2/YLW
P003 DC97-00702E ASSY-FRAME FRONT S803J/GOLD,ROUND-TYPE 1 S803JGE2/YLW
P003 DC97-00417A ASSY-FRAME PLATE(U) SWF-P12,FRAME-PLATE( 1
R003 DC91-12077A ASSY-CLAMP DIAPHGRAM SWF-P12,TUB 1
R005 DC97-02099D ASSY-DRUM S1005J/KRNJM,LEFTER TYPE 1
R006 DC47-00006B HEATER KAWAI,P-SLIM MODEL,SUS316L,-,-,23 1
R007 DC97-02137A ASSY-TUB BACK S1005J,SLIM-MODEL/TUB 1
R008 6602-001073 BELT-TIMING GEAR POLYURETHAN,1270,J3,MEG 1
R010 DC61-00856A BRACKET-HEATER SB-PJT,STS430,-,-,-,-,- 1
R011 DC61-60499B CLIP-TUB HSWR,P1291,-,NO/PAINT, 7
R012 DC66-60149A DAMPER-SHOCK SWF-P12,-,-,80N, 2
R013 DC61-20219C DOOR-DIAPHRAGM P805J,EPDM,-,GRY,-,-,(WAS 1
R014 DC62-10303A HOSE-AIR -,EPDM,ID24,-,-,L130,BLK,SWF-P1 1
R015 DC62-10305A HOSE-DRAWER TUB -,EPDM,ID35,-,-,L158,BLK 1
R016 DC62-00121A HOSE-FILTER TUB S1005J,EPDM,ID65,-,-,-,- 1
R017 DC62-10311A HOSE-PRESSURE -,EPDM,ID13.5,-,-,-,BLK,SW 1
R018 DC31-00002H MOTOR-DRUM HXGP2I,S803J,-,50HZ,-,-,LOW-R 1
R019 DC60-50148B NUT-HEX SM20C(NYLON),M12,-,-,ZPC3(YEL), 1
R020 DC66-10176B PULLEY ALDC,-,D297,P1291,ID12.5 1
R021 DC62-00007A SEAL-OIL -,NBR(SD25),BLK,-,-,-,P6091/NBU 1
R022 DC61-60496A SPACER-HEATER SWF-P12,PBT(GP2301),-,-,-, 2
R023 DC61-00365B TUB-FRONT SL-600,FRPP(GR15%)SAMBAK,-,-,- 1
R024 DC62-20311A VANE-CHECK SWF-P12,EPDM,-,-,BLK,-, 1
R025 DC66-00137A WEIGHT-BALANCER SL-600,CONCREET,SLIM/UPP 1
R025 DC66-00172A WEIGHT-BALANCER SL-600,GC-150,SLIM/LOWER 1
R026 DC61-40345A BRACKET PRESSURE GI or GA,SWK-P12,T1.0,- 1
T024 DC96-00053B ASSY-WIRE HARNESS P8091/6091(SUB),LOW-RP 1
T031 DC61-00041A CUSHION-MOTOR SWF-6V,BUTYL,-,-,-,ID16/OD 1
T031 DC61-00041A CUSHION-MOTOR SWF-6V,BUTYL,-,-,-,ID16/OD 1
V001 DC61-00055C COVER-DOOR S803J,ABS,-,-,-,-,BLUE,DANBY 1 S803JGB2/YLW
V001 DC61-00055A COVER-DOOR P6091,ABS,-,-,-,-,-,WHT,ROUND 1 S803JGW2/YLW
V001 DC61-00055D COVER-DOOR S803J,ABS,-,-,-,-,PEAR/WHT,DANBY 1 S803JGP2/YLW
V001 DC61-00055F COVER-DOOR S803J,ABS,-,-,-,-,SILVER,DANBY 1 S803JGS2/YLW
V001 DC61-00055E COVER-DOOR S803J,ABS,-,-,-,-,GOLD,DANBY 1 S803JGE2/YLW
V002 DC97-00100C ASSY-HINGE S1005J,OPEN ANGLE 180DEG 1
V003 DC61-00057A HOLDER-GLASS DWM599W,ABS(HG-0760),-,-,-, 1
V007 DC91-12078A ASSY-WIRE DIAPHRAGM SWF-P12,FRAME-FRONT 1
V009 DC61-00013A DOOR-GLASS GLASS,NTR,SWF-P12 1
V010 DC61-00122A DOOR-LOCK S/W 250V(120V)16A,BLK,DANBY.P6 1
V017 DC66-00016A LEVER-DOOR POM,-,-,-,-,NTR,DWM599W,DANBY 1 S803JGB(W,P,S)2/YLW
V017 DC66-00016A LEVER-DOOR POM,-,-,-,-,NTR,DWM599W,DANBY 1 S803JGE2/YLW
Y001 MF-S803J-02 ASSY PCB PARTS 2WAY 1

39
15. Screw/Bolt List
CODE NO. DESCRIPTION SPECIFICATION Q'TY ASSEMBLY LOCATION
6011-001421 BOLT-FLANGE M7,L61(29.4),ZPC(YEL),SWRCH18A 1 -
DC60-40144A BOLT-HEX M10,L41,ZPC2(YEL),SM10C/DAMPER 2 DAMPER+FRAME
6011-001232 BOLT-HEX D7,L71(39.4),ZPC(YEL),SWRCH18A 1 WEIGHT/L
6011-001422 BOLT-HEX M10,L20,ZPC(YEL),SWRCH10A 1 -
DC60-40140A BOLT-HEX WEIGHT-UL/SM10C,HEX,M8,L147,-,ZPC2(YEL),-,- 2 WEIGHT/U
DC60-40141A BOLT-HEX SM10C/DAMPER,HEX,M8,L66,-,ZPC2(YEL),-,- 2 DAMPER+TUB
DC60-40005A BOLT-HEX M4,L60,ZPC2(YEL),SS41C,-,-,-,- 1 -
DD60-50018A NUT-FLANGE -,M5XP0.8,FZY,MSWR10,- 2 HINGE
DC60-50153A NUT-HEX 3,M8,FZY,FE,- 1 FILTER-EMI
DC60-50148B NUT-HEX SM20C(NYLON),M12,-,-,ZPC3(YEL),-,HEX,P-PROJECT 1 PULLEY
DC60-10019B SCREW MACHINE RH,+,M5,L12,STS430,SEAL-LOCK 2 HINGE+FRAME
DC60-10019B SCREW MACHINE RH,+,M5,L12,STS430,SEAL-LOCK 2 HOLD-GLASS+HINGE
DC60-10023A SCREW MACHINE TH,+,D4,L10,ZPC2,TAP-TITE 1 B/K-PRESSURE+FRAME
DC60-10023A SCREW MACHINE TH,+,D4,L10,ZPC2,TAP-TITE 1 B/SPRING + EARTH
DC60-20063A SCREW TAPPING TH,-,2,D3.5,L20,FZY,- 2 S/W-DOOR+FRAME
DC60-20054D SCREW TAPPING TH,+,1,D4,L12,STS304,- 4 COVER-DOOR
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 1 LEVER-DOOR+SPRING
DC60-20030A SCREW TAPPING FH,-,1,D4,L12,NTR,- 1 C-PANEL+FRAME
DC60-20049A SCREW TAPPING SCM430,2,PH,+,D4,L12,-,-,-,- 5 PCB+C-PANEL
DC60-20054C SCREW TAPPING TH,+,1,D4,L12,FE FZY,- 1 CLAMP-HOSE+FRAME
DC60-20054D SCREW TAPPING TH,+,1,D4,L12,STS304,- 2 PUMP+FRAME
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 1 E/W(SUB)+FRAME(F)
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 8 FRAME+FRAME-FRONT
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 4 FRAME+PLATE-UPPER
DC60-20138A SCREW TAPPING PH,TORX,1,D4,L12,ZPC2,- 1 P/CORD
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 1 -
DC60-20049A SCREW TAPPING SCM430,2,PH,+,D4,L12,-,-,-,- 1 HOUSING-DRAWER
DC60-20054C SCREW TAPPING TH,+,1,D4,L12,FE FZY,- 1 HOUSING-DRAWER
DC60-20136A SCREW TAPPING TH,+,2,D5,20,ZPC3,COVER-TOP 2 FRAME(TOP)
DC60-20050C SCREW TAPPING -,-,2S,D3,L8,FZY,- 2 B/K+PRE-S/W
DC60-20054A SCREW TAPPING TH,+,1,D4,L10,ZPC3,- 2 B/K-C.T
DC60-20054D SCREW TAPPING TH,+,1,D4,L12,STS304,- 1 VANE-CHECK
DC60-20054C SCREW TAPPING TH,+,1,D4,L12,FE FZY,- 1 -
6001-000947 SCREW-MACHINE TH,+,M4,L10,NTR/WHT,STS304 2 W/V+FRAME
DE60-10022A SCREW-PH PH,+,M3,L8,MSWR10,FEFZY,-,-,-, 2 -
DC60-30015B SCREW-SPECIAL FLANGE,PH,+,D4,L12,ZnFe(YEL),- 2 SHUTTER
DC60-30015B SCREW-SPECIAL FLANGE,PH,+,D4,L12,ZnFe(YEL),- 2 C/TOP+FRAME
DC60-30015B SCREW-SPECIAL FLANGE,PH,+,D4,L12,ZnFe(YEL),- 1 TUB+HOSE-PRESS
DE60-10012A SCREW-TAP TITE TH,+,3,M4,L10,SWR10,ZPC2,TOOTH 1 P/CORD(E/W)
DE60-10012A SCREW-TAP TITE TH,+,3,M4,L10,SWR10,ZPC2,TOOTH 1 H/BEARING+E/W
6002-000445 SCREW-TAPPING TH,+,2S,M4,L18,NTR,STS304 2 PANEL+FRM+HOUSING-D
6002-000444 SCREW-TAPPING TH,+,2S,M4,L14,NTR,STS304 2 B/K-HEATER
DC60-60040A WASHER-NYLON -,ID10.5,OD32,T2,-,PBSP-1/2H 1 FIXER
DC60-60025C WASHER-PLAIN PVC,ID5.5,OD10,T1,-,-,WHT(SWF-P12) 2 HINGE
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 1 FIXER
DC60-60044A WASHER-PLAIN -,ID10.5,OD30,T3,-,STS304 2 DAMPER+TUB
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 1 MOTOR
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 2 WEIGHT/L
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 2 WEIGHT/U
DC60-60049A WASHER-SPRING -,ID10.5,OD18,T2.5,-,SIR 1 PULLEY
DC60-60054A WASHER-TOOTHED -,ID10.5,OD18,T1,-,MSWR10 1 FILTER-EMI

40
2. Safety Devices
※ We adapt 5 safety devices for users to use this wash machine safely.

1) Balancing device (ASSY-Main PCB)

→ When the lauandry is out of balance, to prevent the noises and vibrations, the unbalance
detecting sensor helps the laundry laid even and continue the dehydating process.

2) Anti-over water supply device

→ Because water supply value is broken, once water is supplied to the 2/3 level of the door, the
water supplied is drained automatically, Over -flow error (E3) is displayed on the panel

3) Temperature-regulating device(thermistor)
→ To prevent over-heating over the temperature set up, THERMISTOR senses the temperature of
the machine continuously and helps the wash machine to work at the temperature given by users.

4 Overheating- controlling system

→ Under the circumstances of THERMISTOR inferiority or abnormal condition, if wash-heater is
overheated, automatically, assy -thermal fuse cuts off the power supply to protect the machine to
keep it safe.

5) Delicate clothing safeguard function(ASSY-Main PCB)

→ To protect the clothings which is weak to high temperature, the wash machine senses the
temperature inside the washing tub. if the temperature rises over 50℃ wool washing coure and
Delicate washing course display abnormal water temperature on the panel , after draining the
water.

3
3. Overview of the Washing Machine

4
4. Overview of the control panel
S803J

1. Detergent dispenser

2. Display panel
Displays the remaining wash cycle time and error messages.

3. Wash Button
Press the button repeatedly to cycle through the available partial wash options
{ Eco+ → Prewash → Soak Wash → Cancel → Eco+}.
Note : Prewash/Eco+ is available only with Cotton, Colour, Synthetic or Delicate programs.

4. Rinse Button
Press the button repeatedly to cycle through the available partial rinse options
(Water+ → Rinse+ → Water++Rinse+ → Cancel → Water+).
Note : Prewash/Eco+ is available only with Cotton, Colour, Synthetic or Delicate programs.

5. Spin selection button

Press the button repeatedly to cycle through the available spin speed options.

S803J no spin, rinse hold, 400, 600, 800 rpm

When pressing this button during operation, you can see the selected spin
speed in the display panel.

6. Temperature selection button

Press the button repeatedly to cycle through the available water temperature options
(cold water, 30 ° C, 40 °C , 60 °C and 95° C).
When pressing this button during washing, you can see the selected temperature in the display panel.

7. Delay Start button

Press the button repeatedly to cycle through the available delayed start options
(from 1 hour to 24 hours in one hour increments).

8. Fuzzy Control dial

Turn the dial to select one of the nine available wash programs.

Baby Cotton, Cotton, Colour, Synthetic, Delicate, Wool, Quick, Rinse+Spin, Spin, Drain

9. Start/Pause button
Press to pause and restart programs.

10. (On/Off) button

Press once to turn the washing machine on, press again to turn the washing machine off. If the washing machine power
is left on for longer than 10 minutes without any buttons being touched, the power automatically turns off.

5
5. Main function
1) Auto power S/W off function
● After power on, the auto power S/W off function automatically switches power off for you if you do not press
selection button for 10 minutes
● After selecting the function, the auto power S/W off function automatically switches power off for you if you do
not press start/pause button for 10 minutes
● until 5 minutes past, After finishing the last function, the auto power S/W off function automatically switches
power off for you if you do not re-select the course button or manual button

2) Door open function

● If door is open during the operating, all operating is halted, and door error message will be displayed (2-digit
panel displays "Ed" 4-digit panel displays "door") and error melody will coming out
● Door open error can be cleared by closing the door. the operating keeps going on

3) Rinse hold function

● If rinse hold function selected, the operating is finished , the machine do not drain the water after last rinse

4) No spin function
● If no spin function selected, the operating is finished after last rinse

5) Drain function
● Drain function is over, after pumping out the water for 2 minutes , without motor rotating

6) Pre-washing function
● Pre-washing function can be selected ,when you choice the following mode; cotton, coloreds, sythetics, delicates,
baby cotton
● Water level/reverse time is the same with the selected course
● Pre-washing takes about 15 minutes

7) Rinse+ function
● This function practises rinse process once more

6
5. Main function

8) Power-out compensation function

● If power is out on selected process, the process before power out is stored to EEPROM, once power is back
the process before power out continues.
● When power is back, washing process starts from the process at the point of the power out, rinse/drain process
starts from the initial process.

POWER-OUT COMPENSATION FUNCTION PROCESS

START WASHING RINSE/DRAIN RINSE/DRAIN

FINISH
START PROCESS

POWER OUT
SAVE DATA POWER OUT

to EEPROM
SAVE DATA
to EEPROM POWER BACK POWER BACK

MICOM RESTORE MICOM RESTORE

READ DATA
RESTART
(PROCESS+TIME)
PROCESS

9) Water heater Error function

① This function starts working, when the heater works abnormally.
(this function begins sensing the heater 2 minutes later, after the heater operating)
② The value of the initial thermistor(A1) is compared with that of the thermistor(A2) in 2 minutes (Y=A2-A1)
- For 10 minutes, the variance of temperature(Y) is less than 2℃ "E5"message is displayed on the panel.
③ The value of the initial thermistor(A1) is compared with that of the thermistor(A2) in 11 minutes (Y=A2-A1)
- For 1 minute the variance of temperature(Y) increases more than 7℃(0.3V) "E6"message is displayed on the
panel.
④ At this time heater, Error "E5 (heater do not work), E6(overheated)" is displayed and all working process off
⑤ The heater operating continues during heating hours, if washing hour is left over, the residual washing process
keeps going without heating.

7
5. Main function
10) Fuzzy washing function ( weight-sensing)
☞ After finishing initial water supply, when the fall of the water level needs supplementary water supply,
Sensing function perceives the weight with the supplementary water supply numbers and starts to work.
Under the course of Cotton, or Coloureds, if the supplementary water supply numbers become 3 - 4 times the
function is going at default condition ( high water level ), if 1-2 below that is going at middle level, if 0 below
low water level, heating hours and rinse hours depend on the above data.
ECO PRE mode is selected, the process going on at default condition.

Washing hours
Rinse water level
Cotton Coloureds

High Default Default Default

Middle Default-12 min Default-7min 22.80KHZ

Low Default-25 min Default-15min 23.30KHZ

※After sensing weight, above hours is decreased from above default hours

11) Bubble -detecting function

At the each condition of washing&dehydrating , rinse&dehydrating , hydrating, bubble -detecting function works,
this function works 5times normally, if the function detects bubbles at 6 times , the bubble-detecting function
stops and go on to the next process.
● The bubble-detecting function during washing & dehydrating to rinse & dehydrating
after 2 times instant dehydrating and before main dehydrating, if the water level is under 25.45KHZ, Bubble
→ Detecting function thinks there are bubbles and add the bubbles-removing rinse, needing hours are above
hours and 8 min 40 sec.
→ The bubble-detecting function during single hydrating process
after 2 times instant dehydrating and before main dehydrating , if the water level is 25.45KHZ below or
during main dehydrating, water level data is 23.80KHZ below Bubble-detecting function thinks there are
bubbles and add the bubbles-removing rinse 1 times, needing hours are above hours and 5 min 55 sec.

Bubble-detecting function operating process

600rpm

500rpm

20 sec
laundry scattering

draining &reverse unbalance

1 min detecting range

bubble detection
(default water level 25.45KHZ below)

8
5. Main function
12) Unbalance detecting & laundry balance positioning system
① Just before the hydrating process and just after reversal rotation for balancing laundry position, this function is
carried out
② The initial 6 sec is the period of reversal rotation for balancing laundry position , Drum rotates 50rpm for
initial 6 sec
③ Next 10 sec, the rotation increases the speed from 50 rpm to 90 rpm slowly
④ During the next 18 sec, drum rotates at the speed of 90 rpm, the sensor decides the degree of laundry
unbalance with TACHO data which is attached to motor
⑤ If the degree of unbalanced laundry is over 6 times to default value, laundry balancing system carries out
feed back process 6 times

Unbalance detecting & laundry balance positioning system

600rpm
600rpm

500rpm
500rpm
20 sec
laundry scattering

unbalance
detecting range

90rpm

13) R.P.M control

The rotating motor enables the magnetics( i.e generator) to generate magnetic flux in proportion to r.p.m,
magnetic flux induced by coil sensor in the opposite side produces the wave like the figure below to and
via rectangual wave generating circuit, the waves reaches MICOM and micom controls r.p.m with the pulse,
count and cycle inputted by program.

<COIL electrical wave at both ends> V (VOLT)

Vp

T (HOUR)

9
6. Technical point

1) Motor on/off time at each course unit:sec

Washing Rinse
Course Motor r.p.m
Cw Off Ccw Off Cw Off Ccw Off

Baby cotton 5 15 5 15 5 15 5 15 45
Cotton 13 3 13 3 10 5 10 5 50

Coloureds 11 4 11 4 10 5 10 5 50

Synthetics 7 8 7 8 7 8 7 8 40

Delicates 5 10 5 10 5 10 5 10 30

Wools 2 58 2 58 2 28 2 28 25

Quick 12 3 12 3 10 5 10 5 45

※ Motor on/off time is measured in cold water, in heating time motor on/off time is 10 sec on and 5sec off in
the cotton course, beside cotton course, in the other course motor on/off time is the same with that of cold
water use.

2) Final dehydrating r.p.m at each course unit:rpm

Model
S803J
Course
Baby cotton 800

Cotton 800

Coloureds 800

Synthetics 800

Delicates 600

Wools 400

Quick 800

※ You can change the r.p.m to the above a table by use spin button under no spin situation.

3) The water supply control at each process cycle

Model
S803J
Process cycle
Washing Cold water 4.5L/min + cold 10L/min

Rinse Cold water 4.5L/min + cold 10L/min

Final rinse Cold water 4.5L/min + cold 10L/min + cold 2L/min

10
6. Technical point
4) The water level data at each course unit:Khz

Water level Supplemetary water Supplemetary water

Default water level(khz)
Course START(Khz) end(khz)
Washing 23.50 24.00 23.70
Baby cotton
Rinse 22.45 24.00 23.50
Washing 23.50 24.00 23.70
large 22.45
Cotton
Rinse middle 22.80 24.00 23.50
small 23.30
Washing 23.50 24.00 23.70
Coloureds
Rinse 22.45 24.00 23.50
Washing 23.50 24.00 23.70
Synthetics
Rinse 22.45 24.00 23.50
Washing 22.80 23.55 23.35
Delicates
Rinse 22.65 23.55 23.35
Washing 22.45 23.35 23.00
Wools
Rinse 22.15 23.35 23.00
Washing 23.50 24.00 23.70
Quick
Rinse 22.45 24.00 23.50

5) The other water level data unit:Khz

The water data unter each conditon

1st water supply (only preparation) 24.60 1st water supply level to washing tub

Overflow error 20.50 The water supplied reach 2/3 of door

Bubble
25.45 Bubble -detecting water level
detectingatwashing/rinse/dehydrating
Bubble detecting rinse water level 22.00 The water level which can detect bubbles

Water level which can open door 23.80 over It is possible to open the door

Water level which can drive heater 24.50 Safety water level of wash heater

Water level which can reset the drain 24.50 The water level can be detected after 1st draining

※ If water level is 15KHZ below or 30 KHZ above , sensor-pressur is out of order so needs changing.

11
11. PCB Schematic Diagram

26
10. Designation of Main Components

10-1 Normal / Reverse Revolution of Motor and R. P. M. Control

1 2 3 4 5 6 7 8 9 10
8 Rotor 9
+

MIDDLE-SPEED
CW

TACHO
HIGH-SPEED

PROTECTOR
5 Stator coil 10
-

(150 C)
ROTOR
8 9

STATOR
Rotor
+
CCW
5
-
Stator coil 10 STATOR

5
WASHING MOTOR H

<Figure1> <Figure2>

(± 7%) STATOR(5.1) STATOR(5.1) ROTOR(8.9) TACHO(3.4) PROTECTOR(6.7) "H"(mm) Code-No. Remark

― 1.592Ω 2.094Ω 38.8Ω 0 39 DC31-00002H S803J

Rated 220~240V/50Hz
value

10-2 Door safety Device

When Door is closed, door stay closed. if "set" is operated, power supplied to , wires have bymetal keep
the door closed, and electronical power flows between and make it operate.

23
10-3 Heater
1) Capacity : AC 230V/1900W
2) Location : Bottom of TUB
3) Function : Raise the water temperature
supplied at the wash process. Thermistor
4) Resistance value : 23~29
5) Thermal Fuse : 128°C

10-4 Detergent tub and water supply value

A Detergent tub is composed of housing and 3 drawers . supplied water flows into the 3 drawer-detergent tub by
way of classifier at each washing process.
three open drainage way whith detergent and supplied water by way of connector located under the housing flows
into washing tub.
the water supply valve is composed of a hot water valve(1 way) and a cold water valve(3way) and water flow per
min in the valve is below.

Cold water valve(3 way)

Hot water valve(1 way)
V1 V2 V3
water flow(L/min) 5L 2 L 10L 4.5L
resistance value 4.3㏀ 4.2㏀ 4.2㏀ 4.2㏀
power consumption AC 220v ~ 240V 50/60㎐
usable water pressure 0.5 ~ 8 ㎏/㎤

10-5 Shock absorber and buffer spring

This wash machine is equipped with 2 Shock absorbers with same

capacity and with 2 buffer springs. 2 Shock absorber are placed
under the tub and outside case , 4 buffer springs are placed on the
right and left of the upper side of outside case.
Shock absorber function: during wash, dehydration absorb the shock.
buffer spring: buffering the vibration

device capacity of Shock absorber

Shock absorber 8±2kg

24
10-6 ASSY-TUB BACK

INNER-BEARING
OUT-BEARING

B A C

OIL-SEAL

(unit : mm)
Assy-Housing
TYPE INNER-BEARING(A) OUT-BEARING(B) OIL-SEAL(C) Assy-Tub Back REMARK
Bearing(D)

I ø 20 ø 17 ø 24.3 DC97-02133A DC97-02137A

10-7 ASSY- DRUM

(unit : mm)
TYPE (A) (B) (C) CODE-NO. REMARK
I ø 20 ø 17 ø 25 DC97-02099D Lifter type

10-8 ASSY-PUMP DRAIN

1) Capacity : AC 230V 34W

2) Location : Front bottom(R)
3) Resistance : 15Ω ~ 18Ω

25
12. Setting up a wash machine.

12-1 Remove the safety device for carriage

1) Remove 5 safety device volts with a enclosed wrench for safety device remove
2) Plug the 5 holes with 5 caps after removing the 5 safety device volts.

* Take care of 5 safety device volts and a wrench , you need these when you move wash machine safely.

Caution
You must remove safety device before use , if not, you have much vibration or much load can by impacted on

the machine.

1. Remove safety device behind of machine 2. Plug the 5 holes

● To protect the machine, remove the ● Plug the 5 holes after safety device
assembled 5 safety device with the caps enclosed inside of
washing tub

12-2 Install the wash machine on the leveled place.

With the water level adjustment device, adjust the 4 adjustment legs to install the machine leveled on the right,
left, front and rear side. machine's install condition and size is following.

12-2-1 Initial assembled condition (ass'y cover top)

1) Adjustment legs are stick to the bottom of the machine,
when the machine comes out of factory. this condition is
ideal for vibration and noise.
2) When you install the machine initially or move the machine in use,
unscrew the 4 legs to the left and place the machine level and spin
the locking nuts and tighten it strongly.

29
12. Setting up a wash machine.

3) Even though adjustment legs came out all the way, if machine is not leveled , prop up the
machine with the wood or brick to make it even.
(Do not use fragile material or slippery material such as laminated paper)

598 340

844
17

12-2-2 The condition of setting up sink( Disassembled Ass'y- Cover Top)

1) Spin the adjustment leg to the left and remove them from the front and rear side of the machine.
2) Remove the 4 locking nuts from adjustment legs, and put only adjustment legs back whert those were.
3) After removing the fixing screws(each on right, left side) from the machine which is behind ass'y- cover
top, disassemble the assy-cover top.
4) Install the sink.

598 340
844
17

30
12. Setting up a wash machine.

12-3. Door Opening Dimension(Slim Model)

760 mm

Side

● (When The Door Vertically Open )

The distance between door① and the rear side② is 760mm

Upper
②

③
①
225 mm

255 mm

● (When the door extremely open ※)

The distance between the door edge(①) and the left side of washing
machine(②) is 255mm

※ Maximum door angle(③) is 170°

31
13. Assemble and Disassemble

1. ASS’ Y-COVER TOP

1) Remove two screws fixing the top-cover on back side. m
15m
2) Push the top-cover back about 15mm and pull it up.
3) It’ s possible to exchange and service Assy-Panel SCREW
(PCB), the pressure-sensor, the noise-filter,
the water valve and trans(option).

2. FRAME FRONT
1) Remove the top-cover and the ass’ y drawer.
2) Remove two screws fixing the control-panel on
front side and the screw on right side.
3) Remove the cover-front(L) by using the (-)driver.
4) Pull the lever and open the ass’ y-door.
5) Part the diaphragm and the wire diaphragm
away from the frame-front.
6) Remove the eight screws fixing the frame-front.
7) It’ s possible to exchange and service the heater,
the pump, the shock-absorber and the door lock
s/w.

32
13. Assemble and Disassemble

3. BELT
1) Remove the top-cover.
2) Disassemble and assemble the belt.
3) Check the belt is located at center of the motor-pulley.
<When assemble the belt>
Hook the belt on the motor pulley 1) and place it PULLEY
around the pulley 2).

BELT

1
MOTOR

4. MOTOR
1) Lay down the washer on left side.
2) Remove the wire housing from the motor.
3) Remove the bolt fixing the motor with the box
drive on back side.
4) Remove the motor.

Motor Assemble Hole

Relay

5. How to Assemble the RELAY Housing.

<CAUTION>
Insert the Relay Housing to the Relays on the
Relay Housing (A)
opposite direation each other.

[Relay Housing Color]

A B
Relay Housing (B)
WHITE BLUE

33
14. Tools for Disassembly and Assembly

NO. TOOL
10mm Heater (1)
13mm Motor (1), Balance (5)
1 Box driver
17mm 2 holes of each left and right of the shock absorber
19mm 1 Pulley hole

Replaceable for the box driver.

Double-ended
2 10, 13 17,19mm Since the bolt runs idle when the box driver is used, use the box
spanner
driver 17mm.

3 Vice pliers Tool to protect the idle and abrasion of the bolt for the box driver.

4 Other(Driver, Nipper, Long nose) General tools for the after service.

5 JIG for the Tub 1 (Disassemble and Assemble)

4 1
19

17

13

10
mm

mm

mm

mm

5 2 4 3
17

12

10
13
19

34
1. Specifications

WASH TYPE FRONT LOADING TYPE

DIMENSION GROSS W 680mm X D 470mm X H 892mm

NET W 598mm X D 340mm X H 844mm
WATER PRESSURE 50 kPa ~ 800 kPa

WEIGHT GROSS 58 kg
NET 55 kg
WASH and SPIN CAPACITY 3.5 kg (DRY LAUNDRY)
POWER CONSUMPTION 220 V 70 W
WASHING
240 V 70 W

WASHING and 220 V 1800

HEATING 240 V 2100

MODEL S803J
SPIN
220-240V 200 W
PUMPING 34 W
WATER CONSUMPTION 43ℓ(STANDARD COURSE)
MODEL S803J
SPIN REVOLUTION
rpm 800

2
 Caution for the safety during servicing
1. Do not allow the customer to repair the product.
☞ The person may be injured or the product life may be shortened.
2. Execute A/S after unplugging the power supply unit.
☞ Be care of the electric shock.
3. Do not plug several plugs in the same outlet.
☞ It may cause the fire due to overheat.
4. Check the damage, pressing or burning of the power plug or outlet.
☞ Replace it promptly if it has problem. (may cause the electric shock or fire)
5. Do not clean the main body with the water.
☞ It may cause the electric shock and fire and shorten the product life.
6. The wiring of the harness shall be free from the moisture and tightened during serving.
☞ It shall not be deviated by certain impact.
7. Remove any dust or filth on the housing section,wiring section,connection section during servicing.
☞ Protect the cause of the fire such as the tracking,and etc.
8. Check any mark of the moisture on the electrical parts, harness section and etc.
☞ Replace the parts or remove the moisture.
9. Check the assembly status of the parts after servicing.
☞ Maintain the status before servicing.
10. Pull out the power cord with holding the plug.
☞ Be care of the electric shock and fire when the cord is damaged.
11. Unplug the power plug from the outlet when the wash machine is not used.
☞ Be care of the electric shock and fire due to the strike of the lightening.
12. Do not use or store the spray or flammable materials(including gasoline,alcohol and etc.)
around the wash machine.
☞ Be care of the explosion or fire due to the electric spark.
13. Do not put the bowl of water or wet laundry on the wash machine.
☞ If the water is penetrated to the wash machine, this may cause the electric shock or fire.
14. Do not install the wash machine in the place where the snow or rain falls.
☞ It may cause the electric shock and fire and shorten the product life.
15. Do not push the control buttons with the awl,pin, or sharp materials.
☞ It may the electric shock and trouble.
16. Check the wash machine is leveled horizontally and installed properly on the floor.
☞ The vibration may shorten the product life.
17. Joint the wire by the connector correctly.
☞ When the wire is jointed by the tape, this may cause the fire due to the tracking.
18. When the wash machine is to be laid for the service, put the pad on the floor and lay the product at
side slowly.
☞ If the wash machine is laid front, the relay may be damaged by the tub.
19. When the wash-heater is replaced, check it is inserted in the bracket-heater and screw the nut.
☞ If the wash is not inserted in the bracket-heater properly, this may cause the noise and
leakage since it is contacted to the drum.