PH 8000series

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pH/ORP-8000

Series of Single /Double Channels Intelligent pH /ORP Meter

Operation Manual

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pH/ORP-8000 is used for on-line measuring the pH/ORP, it is widely used in power factory,
chemistry, medicine making, environmental protection, paper making, food and water supply etc.

I. Main features:
l High-speed inserting MCU chip, unique structure design, Core independent intellectual property
rights; Elegant appearance, Superb electronic technology, seal shell-structure, meet the technical
requirements of protection class IP65, achieve patent of appearance design, patent number: ZL2004
3 0013938.4
l The Dot matrix LCD128×64 screen which is friendly and easy to operate. Electromagnetism
compatible function(anti-interference).
l EEPROM Data Saver inside, setting and saving of data won’t lose in case of power off. The date
can be saved for as long as 5 years.
l Watch-dog, power-off protection, automatic return process monitoring function.
l High-intelligence, high-steady performance.
l Isolated, transferable, reversible 4-20mA current signal output: instrument mode and transmitter
mode.
l RS485 isolated digital connection: standard Modbus communication agreement (RTU), easy to
connect with PLC, upper level, Upper level can send reading order, display the value; Baud rate
2400 4800 9600 can be set by keyboard, and photoelectric isolated, and communicate lively with
upper level.
l Five digit password protection function.
l All range alarm control: date can be set through keyboard, relay action point and backlash zone can
be set in all range.
l Three-defending design: defending from humidity, static, corrosion.
It is widely used for power factory, chemicals, pharmacy, environmental protection, metallurgy,
paper making, food and water supply etc.)

II. Product type and function introduction


Function
Model Main functions Auxiliary electrode

1 piece pH electrode or
pH/ORP8151 Single channel measurement : pH or ORP 1 piece ORP electrode

Double channels: Show the pH/ORP value of the 1 piece of pH , 1 piece of ORP;2 pieces of pH
pH/ORP8152 Channel 1 or Channel 2; show the pH/ORP electrodes;2 pieces of ORP electrodes. Three
value of the double channels. kinds of group can be select.
pH/ORP8156 Double channels: measuring the single channel 1 pieces pH electrode and 1 piece ORP
pH and double channels ORP. electrode.
Single channel: show the pH value; work with
the Dosing pump to achieve the PID automatic
pH8161 1 piece pH electrode
regulation. This can make sure the accurate of
the Dosing.

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III. Main Technical Specifications:

measurement range 0~14 pH


pH Resolution 0.02 pH
Accuracy ±0.1 pH
Measurement range -1999mV — +1999 mV
ORP Resolution ±1 mV
Accuracy ±2 mV
Measurement range 0~99.9℃
Temperature Resolution 0.1℃
Accuracy ±1℃

l The range of automatic and manual temperature compensation: 0~99.9℃


l Stability: pH≤0.05pH/24H, T≤0.2℃/24h, A≤0.03mA/24h
l Identify automatically pH buffer and three point calibration.
l pH standard liquid: 4.01, 6.86, 9.18.
l Input impedance: >1.5×1012
l Electrode pressure resistance: 0~0.6 MPa
l Measuring distance: ≤20m(standard configuration for electrode cable:5m).Please use pH
transducer for overlong range.
l Control range: 0~14pH;
l The mode of control output: high limit, low limit double rode ON/OFF double
contact point output.
l Capacity of contact point: AC250V/3Amax; AC125V/5AMax
l 4~20mA current output: isolated, transferable, reverse, optional meter/transmitter
output.
l The max load capability:600Ω
l Power supply: DC 24V(±4V)
l Environment conditions: temperature :0~50℃ humidity: ≤85%/RH; no strong
electro-magnetic field interference except earth magnetic field
l Outline dimensions: 96×96×103mm (height×width×depth)
l Instrument panel hole: 91×91mm
l Installation mode: Jam-in

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IV. Dimensions Of Instrument Installation

Front panel

V. Operation Introduction of the keyboard.

corresponding mV menu of pH

Keyboard sign Name Function

Back space key Return to the former menu after setting.

Circularly select thousand, hundred, ten, and


unit digits, and the selected digit will be in
Digit selection key
flashing status; switch over the pH value and the
corresponding mV value.
Adjust the number of the selected digit in the
Adding key menu option from 0 to 9; switch over the pH
value and the corresponding mV value.
Save the setting parameter and enter the next
Enter key parameter setting; Enter the customer menu
under the measuring.

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VI. Introduction of the Menu parameter operation .
1) Turn on :Enter the main interface of the measurement after turning on.
2) Main interface.

3) Main interface.
Channel 1 showing : (pH measuring or ORP measuring )
Channel 2 showing : (pH measuring or ORP measuring )
Channel 1 + channel 2 Displaying at the same time (pH/ORP measuring )
Note: channel + channel 2 Displaying at the same time. (No mA value and temperature
showing at this time. )

4) Password input

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Manual compensation menu

Under the operating/measuring, press to enter the Password setting, as the following picture. Use
the and to enter the correct password , and then press to enter the Menu items ( The
incorrect password will be note, then go back to the Password enter ; the correct password , then enter
to the User parameter setting menu ) Use and to select the item which need correct. Press
to enter the related menu. Return to the main interface after press . (The password for
entering the Parameter setting : 08151(pH/ORP8151),08152( pH/ORP8152),08156(pH/ORP8156)
08161 (pH8161)

User can modify the password ) User could enter 16302 for the Operating compensation.
(pH/ORP8151)
,16304( pH/ORP8152),16312(pH/ORP8156)16322 (pH8161)。

5) Items of the Menu

Press to enter the Parameter setting interface when select the needed item. Use to select
the setting parameter. Press to select kilobit, hundred, tens place, and unit digits circularly;

press to select the No. from 0~9 or modify the content. Press to save the parameter setting or
return to the former menu or return to the main menu.
The same method for another parameter setting (following the Tips on the LCD screen.
6) Type of the Electrode choosing .

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Note: Please re-set the parameter when the type of the electrode has been changed. (Alarm, temperature
and electric current loop.)

7) PH1 OR PH2 Three point calibration

First Second

Third Check finish

Following the System to calibrate the electrode. The system will inspect the electrode parameter
automatically. .The performance of the electrode is divided into three kinds: good, normal, bad.
Note: There is no effort on the menu setting when select the ORP electrode.

8) CH1 or CH2 temperature compensation


The automatic Mode selection: compensate the measuring pH value automatically on
the current medium temperature by triplicate combination electrode; manual Mode
selection: the system follows the Appoint Temperature item to compensate the
temperature by pH duplicate combination electrode.

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Note: 1. the menu is no effort when choose the ORP electrode.
2. The temperature setting is no effort when choose the Automatic temperature compensation
mode.

9) CH1 OR CH2 alarm setting .


Hi-limited alarm: Alarming if the measuring value is higher than the setting value.
Hi-limited different return: After the Hi-limited alarm, if the measuring value is lower than
the Hi-limited different return setting value the alarm will be released.
Low-limited alarm: Alarming if the measuring value is lower than the setting value.
Low-limited different return: After the Hi-limited alarm, if the measuring value is higher than
the Hi-limited different return setting value, the alarm will be released.

10) 9 CHI and CH2 electric current loop

4—20mA transferable setting


4mA: set the corresponding pH measure value of 4mA output
20mA: set the corresponding pH measure value of 20mA output

11) PH1 and PID controlling

First Second

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Third Fourth
Firstly, start up the PID function, and then setting up the constant, the constant range, P,
I, D parameter, frequency parameter, dynamic mode or static state mode.
P range: 0.01-1.99
I range: 1-599
D range: 0.01-5.99
Frequency: 1-399

12) RS-485 setting


Baud rate:
Address: communication address of the meter.

13) Interface mode setting.


The “Main interface”:interface mode selection under main interface. Three kind of interface
mode could be selected according to the “electrode type setting”.
Channel 1 ( PH1/ORP1 measuring value )
Channel 2 ( PH2/ORP2 measuring value)
Double channels ( show the channel 1 and channel 2 measuring value.PH1+ORP1 ,
PH2+ORP2,pH1+pH2,ORP1+ORP2

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14) Languages:Language type: Chinese / English

15) Password modification


Users could modify the password when enter the parameter setting menu. 5 bits password could be
set , 0~3 is the Maximum value for Million bit , 0~9 for other bits .

VII. Introduction and connection of the Rear Panel

pH8161 with PID adjustment function

Connection introduction

1.484A (485 communication) 10.NC


2. 484B (485 communication) 11.NC
3. NC 12. T-GND temperature collection.
4. P+mA signal and power supply. 13. T1 first channel temperature collection
5 mA+(mA signal output ) 14. COM relay output public port
6.SGND 15. Acid dosing pump
7. DC24V+ 16. Alkali dosing pump.
8.DC24V- 17. NC.
9.NC 18. NC.
Note: Connect with the 5th and 6th port under the instrument output mode; Connect with
the 4th and 5th port under the transmitter output mode.

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pH/ORP8152(8156)double channels

Connection introduction:
1. 485A (485 communications) 10. T2 the second channel
2. 485B (485 communication) temperature sampling.
3. mA2+(2 channels signal output) 11. T2-GND temperature sampling.
4.p+ mA 外加电源 12. T1-GND temperature sampling
5. mA1+ (1 channel mA signal 13. T1 the first channel temperature
output) sampling
6.SGND(public port of the mA signal 14. COM public port of relay output.
output ) 15. Channel 1 Hi-limit alarm
7. DC24V+ 16. Channel 1 Lo-limit alarm.
8. DC24V- 17. Channel 2 Lo-limit alarm.
9. NC 18. Channel 2 Hi-limit alarm.

PH/ORP8151 signal channel

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Connection introduction:
1. 485A (485 communications) 10. NC
2. 485B (485 communications) 11. NC
3. NC 12. T-GND temperature sampling.
4. p+ mA 信号外加电源 13. T1 the first channel temperature
5. mA+(mA signal output ) sampling.
6. SGND 14. COM public port of the relay
7. DC24V+ output.
8. DC24V- 15. Channel 1 Hi-limit alarm.
9. NC 16. Channel 1 Lo-limit alarm.

VIII. Communication agreement


Data format: 1bit is the beginning , 8 bits is the data ,2 bits is the end bit.

Communication agreement: use the Modbus(RTU mode), the agreement items as below.
1) Meter receives the data.

As lower-level, the instrument can only be visited, and accept orders no. Modbus 04, format as
follows:
CRCH,CRC
T1 AR 04 00,00 00,0C T2
L
CRC
Begin Requirement Register Reading the
Address checkout Over
ning characters address. registers
units
1byte 1byte 2byte 2byte 2byte

T1: Communication beginning , more than 3.5 characters time .


AR: The input Address of the meter .
04: Reading the input register .
00,00: Reading the register address.
00,06: Reading the length of register .。
CRCH,CRCL:CRC check out units ,CRCH、CRCL 2 bytes .
T2: Over of the communication , more than 3.5 characters time .

2) Data mode of the Meter sending .


Data beacon frame mode .

T1 AR 04 uS1 N1 mA1 uS2 N2 mA2 T TY CRC T2

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Conductivity radix point

Conductivity radix point

ratio of desalinization
Out-put conductivity
In-put Conductivity

CRC Verify units


In- flow

Out-flow mA

Temperature
Beginning

Order

Over
Add

mA
1 1 2 1 1 2 1 1 2 2 2

T1: Beginning of the communication .More than 3.5character time,1 bye .


AR: The input Address of the meter , 1 byte.

04: Reading the input register order , 1 byte.


The total byte : 21

Channel 1 , type of the electrode : PHOXAA ORP 0X55

Channel 2, type of the electrode: PH OXAA ORP 0X55


Channel 1 measuring : measurement H*256+ measurement L (ORP)

(measuring H*256+ measuring L)/100 (PH)


Channel 2 measuring : measurement H*256+measurement L (ORP)

(measurement H*256+ measurement L)/100 (PH)


Channel 1 temperature mode: automatic 0X55 manual OXAA

Channel 2 temperature mode: automatic 0X55 manual OXAA


Channel 1 temperature:(measurement H*256+ measurement L)/10

Channel 2 :(measurement H*256+ measurement L)/10


Channel 1 Hi-limited alarm :alarm 0xaa, normal 0X00

Channel 1 Lo-limited alarm : Alarm 0xaa, normal 0X00


Channel 2 Hi-limited alarm :Alarm 0xaa,normal 0X00

Channel 2 Lo-limited alarm :Alarm 0xaa, normal 0X00


T2:Communication end bit ,more than 3.5 characters time。

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IX. Installation of the Electrode

3/4″ GZ pipe thread

Duplicate pH Combination Electrode and Triple pH Combination Electrode could be selected.


The BNC connect with the BNC interface. The other two temperature cable connect with T and
G.
The electrode is a combination electrode with 3/4"NOT pipe thread joint, which can be
screwed into the tee for on-line operation. Before calibration, remove the solution holding sleeve
first. To shorten the electrode responding time after long time transportation and storage, the
electrodes can be inserted into solutions of pH9.18, pH6.86 and pH4.01 and in turn to be
activated for 2 minutes.
Maintenance
1) Electrolyte doesn’t’t have to be injected into electrode.
2) Don’t expose the electrode in air, when it’s not in use, clean it by water and insert it back into
the solution holding sleeve with 1molKCL in the sleeve, or insert the electrode into a
container with1molKCL in it.
3) Check if the joint is dry and clean, if it’s stained by use, clean it by absolute alcohol and dry it
by a blower before use again
4) The electrode should be regularly cleaned and washed. If the glass bulb of the electrode
and the Teflon ring are stained at their interfaces with the liquid, they can be cleaned by the
following:
① Grease and oil-bearing substances can be cleaned by surface active agent.
② Calcium deposit and metal hydroxide can be cleaned by 10% dilute hydrochloric
acid.
③ Sulfide deposit can be cleaned by 10% dilute hydrochloric acid.
④ Protein adhesive substance can be cleaned by the combination of 10% dilute
hydrochloric acid and pepsin.

X. Installation of the Electrode


To guarantee the trueness of the measurement result of the electrode, data distortion caused by
air bubble or dead water in the electrode room should be avoided. Installation should be
conducted strictly in accordance with the lower figure.

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Measuring cable

Measuring electrode

3/4″ GZ pipe thread

Water outflow Water


direction inflow
Notes: direction

1) The measuring electrode should be installed in a place in the pipe where the stream is steady
and air bubbles are hard to gather.
2) The electrode should be deep into the flowing water.
3) pH signals are weak level signals; their collecting cable should be separately routed and
should not be routed through the same armor tube with power and control wires, so damp
interference and measuring circuit breakdown can be avoided.

XI. Maintenance
1) The measuring electrode is a precision part, unless necessary, don’t take it out from the
measuring room. The pH electrode should be cleaned regularly.
2) The measuring cable is a special one, it should not be replaced by cables of other types,
and defective cable will cause big errors.
3) In case of damage or ineffectiveness of the measuring electrode, please purchase the
combination electrode of the same type to replace it, and perform calibration according
to Section 7 of this manual.
4) Since the instrument is assembled by precision integrated circuit and electronic
components, damp-proofing is very important.

XII. Complete sets of instrument


Instrument 1 Electrode: As customer required
Operation manual 1 Fixing clamp: 1 set Certificate: 1

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