CE 39007 - Concrete Lab: Experiment 4 - Aggregates

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CE 39007 – Concrete Lab

Mondays/Thursdays/Fridays

Instructors:
Nirjhar Dhang (CE, Monday)
Sudhirkumar Barai (CE, Monday)

S K Bhattacharyya (CE, Thursday)


Biswanath Banerjee (CE, Thursday)

Sushanta Chakrabarti (CE, Friday)


A George (ARP, Friday)

Experiment 4 - Aggregates

 75 % of Volume of Concrete
 Classification of Aggregates
-Fine aggregate
-Coarse Aggregate

IS:383 Definition
Fine Aggregate –
aggregates which passes through 4.75 mm IS Sieve

Coarse Aggregate –
aggregates which stays in 4.75 mm IS Sieve

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Properties of Aggregate

 Particle shape
 Surface texture
 Strength of aggregate
 Specific gravity
 Bulk density
 Water absorption and surface moisture
 Bulking of sand
 Deleterious substances in aggregates
 Soundness of aggregate
 Alkali-aggregate reaction

Experiment 4.A –
Sieve Analysis of CA and FA

 Sieves –

A set of 5 sieves 450 mm diameter –


80,40,20,12.5, 4.75 mm and
5 sieves 200 mm diameter –
2.36, 1.18 mm and 600,300 and 150 micron.

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Fineness Modulus of CA

Fineness Modulus of FA

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Fineness Modulus

 Represents the massed average size of the sieve on which


material is retained, the sieve being counted from the finest
 Example – FM = 3 => the third sieve 600 micron is the average
size
 Limits –
For Fine sand 2.2 to 2.6
F Medium
For M di sandd 2 6 tto 2
2.6 2.9
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For Coarse sand 2.9 to 3.2

FM > 3.2 Not Acceptable

Grading Curves

Compare the graphs with standard grading curves

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Grading of Fine Aggregates

IS Sieve Percentage passing for


Designation Zone 1 Zone 2 Zone 3 Zone 4
10 mm 100 100 100 100
Zone 1: Coarse sand
4.75 mm 90-100 90-100 90-100 95-100 Zone 2: Normal sand
2.36 mm 60-95 75-100 85-100 95-100 Zone 3: Fine sand
1.18 mm 30-70 55-90 75-100 90-100 Zone 4: Very fine sand

600 micron 15-34 35-59 60-79 80-100


300 micron 5-20 8-30 12-40 15-50
150 micron 0-10 0-10 0-10 0-15

Experiment 4.B –
Bulking of Fine Aggregate
 Presence of moisture content  aggregates bulk in volume
 The moisture particles form a thin film around the aggregates
and exert surface tension  leads to bulk in volume

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Experiment 4.C –
Aggregate Crushing Value for CA

 Strength of the bulk of


aggregate by direct method
is impossible
- Compressive strength of
prepared samples of parent
rock
- Aggregate crushing value
etc.

Experiment 4.C –
Aggregate Crushing Value for CA

• Explicit relation between Compressive Strength and


Aggregate is NOT AVAILABLE

• Lower the Crushing Value -> Higher the Compressive


Strength

• Crushing value > 30% for Road/Pavement


• Crushing Value > 45% for Structural work

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Experiment 4.D –
Absorption of Aggregates

• Determination of
percentage of absorption
of the aggregates
• % Absorption

Experiment 4.E –
Bulk Density of Aggregates

• The ratio of Loose bulk density/ Compacted bulk density should


be between 0.87 to 0.96

• Bulk Density
Cement 1440 kg/m3
Sand 1440 kg/m3 to 1600 kg/m3
CA 1600 kg/m3 to 1880 kg/m3

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Any questions on

Courtesy: http://en.wikipedia.org/wiki/File:10mm-aggregate.jpg

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