Method of Statement For Installation of Wires and Cables
Method of Statement For Installation of Wires and Cables
Method of Statement For Installation of Wires and Cables
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Fiber Cable of equipment /
Tools required
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Cutting Tools
Hydraulic Crimping Tools
Manual Crimping Tools
Scaffolding Step Ladder
Cable Drum Trolleys
Cable Spindle s & Jacks
Cable Rollers
Measuring Equipment
Megger
Pulling Wires, Rope, Lubricant (Soapbased, Wax Based)
Hand Gloves, Fall protection and Other necessary PPE’s.
Installation Of Wires & Cables
All materials intended for cables & wires shall be submitted for
approval of the consultant as per the standard procedure using
the Notification of permanent material received at site. POPULAR METHODSTATEMENTS
Material samples shall be submitted as required by the Download Method Statement for Installation of
consulting engineer for approval. Lightning Protection System
June 6th, 2015
INSPECTION AND GUIDANCE
Download Method Statement for Installation of Lightning Protection System
The Supervisor will complete the inspection checklist and follow Including Earth Pits Dow [...]
the Inspection & Test Plan detailed in this procedure. The intent
Download Method Statement for Testing &
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6/7/2015 Method Of Statement For Installation of wires and cables
of this procedure is to establish a high level of assurance that the Download Method Statement for Testing &
end product meets the specification requirements. Commissioning of Variable Air Volumes VAV
The QA/QC Inspectors should verify the approved procedures System
are followed and the inspections and testing records are June 5th, 2015
completed. Download Method Statement for Testing & Commissioning of Variable Air
Volumes VAV System Downl [...]
TRAINING & QUALIFICATIONS OF PERSONNEL
All operatives will attend safety induction along with the relevant Download Method Statement for Installation Of
document copies i.e. valid visa company ID copy, and copy of Underground Electrical Duct Banks and Sleeves
previous experience and training in the same job which proves June 5th, 2015
his competency. Download method statement for Installation Of Underground Electrical Duct
Supervisor should closely monitor the activity, if he finds any Banks and Sleeves Downlo [...]
operative is lagging on safe work competency, he will be sent for
reinduction and even retraining if deemed necessary. Download Method Statement for Installation Of
Examine the areas to execute the work and the conditions under Cable Raceways Trays Ladders & Trunking
which the work will be performed. Identify conditions detrimental June 4th, 2015
or unsafe for the proper and timely completion of the Work. Do Installation Of Raceways (Cable Tray, Cable Ladder And Cable Trunking) For
not proceed until unsatisfactory or unsafe conditions have been Electrical Services Dow [...]
corrected.
INSPECTION & STORAGE OF MATERIALS Download Method Statement For Testing &
Commissioning of Audio Visual System AVS
Submit Notification of Permanent Material Received on Site i.e. June 4th, 2015
Material Inspection Request upon receipt of materials delivery to
Download Method Statement For Testing & Commissioning of Audio
site. Attach Delivery Receipt, Material Submittal Approval and Visual System AVS Download pa [...]
other documents to show complete compliance with
specifications and QA/QC Plan. Download Method Statement For Testing &
Any material found not as of approved material or with surface Commissioning of Access Control System ACS
damage which is not rectifiable will be set aside. These materials June 3rd, 2015
will be labelled and returned to supplier warehouse and a Non
Download Method Statement For Testing & Commissioning of Access
conformance Report will be issued to the supplier by QAlQC Control System ACS Download [...]
superior.
Store materials in protected dry location offground in Download Method Statement For Installation of
accordance with manufacturer’s instructions and to protect from Access Control System ACS
mechanical damage or weather effects etc. Extreme care shall June 3rd, 2015
be taken while handling the subject materials.
Download Method Statement For Installation of Access Control System ACS
Lay down area at site to be coordinated with MAIN Download package contain [...]
CONTRACTOR and arrangements to be made for unloading and
/ or mobilization of materials.
Ladders / Scaffoldings to be secured firmly over the working
platform and inspected by competent personnel and tagging
system (green/red) are implemented, prior to start of work.
Prior to commencement of work, the Engineers &
Supervisor/Foreman will inspect all materials delivered to work
place are checked for with their shipment check list and ensure
they are the relevant piece for the site and materials are not
damaged, without excessive scratches or visible corrosion.
Only required materials to be shifted to site and stored
temporarily and ensure extra materials are not dumped to site
and congest the working area.
Once work is completed extra materials and tools to be return
back to stores, work area to be kept clean.
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6/7/2015 Method Of Statement For Installation of wires and cables
Pre Installations
Ensure all drawings are approved and available to the installation
team.
Prior to the installation of cables in any area, cable ladders or
any containment system must be inspected and approved.
Ensure that the factory test reports for continuity of the cables is
provided and reviewed to ensure the fault free installation.
Check that ladders/trays are free from any sharp edges and
have sufficient space for installing the cables.
Ensure that ladders/trays are provided with purpose made bends
to accommodate the minimum bending radius of the cable. This
is to ensure that cable is not given undue stress.
PVC sleeves shall be installed for all cables passing through
brick, block or concrete or similar structures in case there is need
for future withdrawal.
Non ferrous spacer clips for multiple runs and single fixing non
ferrous clips for single runs will be provided for cables fixed
directly to the structure.
Collect and keep ready at site materials such as cable pulling
sleeves, tools, rollers and tackles etc.
Preparations:
Cables and wires shall be installed in accordance with the
approved shop drawings and properly coordinated with MAIN
CONTRACTOR site engineer/construction manager for exact
locations and levels.
Proper marking / selection of location on site to be done prior to
commencement of installation works.
Complete a mockup installation before main works and get its
approval.
INSTALLATION PROCEDURE I WORK SEQUENCE
Wires Pulling
i. Make sure that all conduits and boxes in both ends are free from
damages and blockages etc and installation is approved.
ii. Blockage shall be checked by inserting the draw wire and checking
that it reaches to the other end without any disturbance.
iii. Once the conduit is not blocked the wires shall be pulled using the
draw wires while ensuring no damage occurs while pulling.
iv. Pulling compound or lubricant shall be used for pulling the wires
where required.
v. Use soapbased pulling compound for short runs i.e. less than 20
meters for semi conductive insulated wires.
vi. Use wax based pulling compound for the runs greater than 20
meters for semi conductive insulated wires.
vii. While pulling the wires care should be taken to not insert the pull
tension greater than the manufacturer allowed limits.
Cable Pulling & Termination
1. Transport and place the cable drums as per drum schedule and
at the locations where space is available for working. The cable
drum shall be placed on a jack & spindle arrangement to ensure
free rotation of the drum.
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6/7/2015 Method Of Statement For Installation of wires and cables
ix. Erect scaffolding where required as per the site requirements.
x. Cable rollers shall be placed under the cable during pulling over
longer distances and standoff rollers for acute bends, to ensure that
the cable is pulled with minimum effort and the cable outer jacket is
free of scouring lines.
xi. The cable shall be pulled by using pulling means such as fish
tape, rope and basket weave wire/cable grips so as not to damage
cable or its containment system. Care will be taken to ensure that the
maximum pulling tension of all the cables is not exceeded at any time.
xii. Cable should be free of any static load i.e. to be places side by
side parallel on the cable tray or ladders. Any kind of dead weight on
the cable shall be avoided.
1. At all times the cable schedule & section drawings for the
relevant area will be referred to ensure proper location of cable
on the required ladder and to ensure compliance with project
specifications.
2. A pulling compound / lubricant shall be used where necessary as
per site conditions i.e. in slabs and underground conduits etc, the
lubricant should not deteriorate the cable insulation.
xv. The cables shall be secured to the containment system using
approved cable ties for horizontal runs and cable cleats for vertical
runs.
1. All control cables will be installed at a minimum distance of
100mm from power cables unless otherwise agreed with
consultant as per site conditions.
2. Earth (green/yellow) cables shall also be pulled along the power
cables.
3. At all time of pulling, mark both power and earth cables for
pairing them on both sides of connection i.e. at sending and
receiving ends.
4. Before termination complete length and route of the cable shall
be inspected by QA/QC engineer , after which a RFIA shall be
raised for consultant approval. Cable shall be caped and sealed
on both ends after installation until termination is done.
xx. Termination shall be done by using the approved termination
materials that include glands, lugs and other accessories part of
termination kit, by using proper crimping tools. Matching colour gland
sheaths shall be provided.
1. All termination shall be provided with tight fitting covering
sleeves.
Insulation Resistance Test
Set the Meggar meter to 1000 volts DC for cables and 500 volts
DC for wires.
Take reading between phase, phase and neutral, phase and
earth neutral and earth.
Note that resistance reading must not exceed 2 megaohms
(MΩ)
Check and record the resistance readings as per specification on
the approved insulation resistance test forms.
Cables Identifications
Install the tags / labels as per project specifications and as per
approved material submittals.
Cables shall be identified at feeders i.e. the sending and
receiving ends (outgoing cables in SMDB’s and final DB’s) about
50mm below the gland.
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6/7/2015 Method Of Statement For Installation of wires and cables
Identification labels shall be provided at all positions where cable
changes direction and each side of the wall or floor slab and
where cables are in multiple runs.
Cores of cables connecting control gear, thermostats, valves etc
will also be identified and shall be fitted with identification sleeves
bearing the same marking as the terminals of the apparatus to
which these are connected.
For cables at feeders, identification will be done as per
specification and approved materials.
Attachments:
ITP
Checklist
Risk Assessment
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