Natural Gas Compressor

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Product Catalogue

Automated Natural Gas Pump


Engines
&
Natural Gas Compressors

www.jblllc.com

800 626 3319

03/08
OPP – Economy Model
Base Package

o Kohler engine converted to run on natural gas.

o IMPCO carburetor used on 18 & 25 hp engines.

o Venturi mixer with low pressure fuel gas regulator used on 12 hp engine.

o Theft deterrent skid measures 32”Lx20”Wx20”H x ¼” thick base plate w/ rain shield.

o Compound shaft is 1 ½ ” diameter with sealed bearings and 2-B input pulley.

o Battery included.

o Package weight approximately 250 lbs.

o *Type 2B output sheave standard.

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OPP – Mid Size Model

Base Package

o Kubota DF 972 – 30 hp engine.

o Crankcase oil level, oil pressure, water temperature, throttle and ignition controls.

o Theft deterrent skid measures 36”Lx30”Wx30”H x 3/8 ” thick base plate w/ rain shield.

o Compound shaft is 1 ½ ” diameter with sealed bearings and 2-B input pulley.

o Battery included.

o Package weight approximately 400 lbs.

o *Type 3B output sheave standard.

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OPP - Heavy Duty Model

Base Package

o GM 3.0L – 60 hp engine.

o Crankcase oil level, oil pressure, water temperature, throttle and ignition controls.

o Theft deterrent skid measures 48”Lx48”Wx39”H x 5/8 ” thick base plate w/ rain shield.

o Compound shaft is 2 ” diameter with sealed bearings and 3-B input pulley.

o Battery included.

o Package weight approximately 1200 lbs.

o *Type 3C output sheave standard.

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Pricing on OPP
OPP – Economy Model

Base Package price with 12 hp engine ……………………..…………..…..….. $3145.00

Base Package price with 18 hp engine ………………..……………………..…$3885.00

Base Package price with 25 hp engine……………………..………..………… $4615.00

OPP – Mid Size Model

Base Package price…………………………………..………………………….$6100.00

OPP - Heavy Duty Model

Base Package price. ….……………………..……………..…….……....…… $11,805.00

Optional equipment (add to base price):

PGEC II “auto start” electronic controller - when sold with base package………$660.00

PGEC II “auto start” electronic controller – when sold separately …………......$1200.00

12 V electric clutch for Kohler and Kubota engines …………………….………$350.00

12 V electric clutch for GM 3.0L engine ……………..…………………………$450.00

Engine/compound shaft belt guard …………………………………………..….$400.00

5 gal reserve oil tank …………………………………… ………………..……$290.00

*Output sheave and hub needs to be sized for each application and can be an extra cost to the package
price.

All Prices FOB Fort Smith, Arkansas. Taxes not included

Quantity discounts:
10-20 units……………………………………………………....price above less 5%
20 + units………………………………………………………..price above less 9%

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. “Self Starter” Engine Controller

Model PGEC-II
Fast Installation
Easy to Program
Rugged, Reliable
Design
Easy to Read
Low Cost

DESCRIPTION FEATURES SPECIFICATIONS


The PGEC II Self Start Engine • Small and lightweight Power input – 12 VDC.
Controller gives the user an easy • Built in back-up battery Engine-Speed Sensing Input
to install and operate, yet a full • Displays in English or Spanish One “Start” and three “Stop”
featured automatic engine starter. • Day and Date clock inputs (wet to 30 VDC or dry)
• Adjustable starter disengage RPM RS232 I/O
The PGEC II operates on 12 • Adjustable engine under speed RS485 I/O
Volts. It includes ignition, crank, shutdown RPM
and rest cycles, sensing of crank
• Adjustable engine over speed RELAYS
time, start up speed and start
shutdown RPM Power output – 12V/10A
attempts.
• Adjustable start attempts Magneto ground
• Adjustable starter run time Ignition power
The easy to read display reflects
the current status of the controller • Adjustable start up warning time
Starter
and engine. Statistics such as • Adjustable start retry delay
• Adjustable time delay for stop Clutch / Accessory
engine run time, start ups, retries,
fail times and others are easily inputs. Piezo Alarm (105 dB)
accessible. • Adjustable engine warm up time
• Adjustable engine cool down time Shipping Weight:
“Wet” or “dry” inputs provide • Adjustable MODBUS slave 3lbs
flexibility to use the controller for address
numerous applications. • Adjustable Serial Port Speed
• Adjustable Serial Port Format
The unit is MODBUS compatible • Adjustable Serial RTS On Delay Shipping Dimensions:
to interface with most remote • Adjustable Serial RTS Off Delay 9-1/2” x 7” x 5”
control or SCADA systems. • Adjustable Serial Obey CTS

Four user interface buttons make


for easy set up of run/off
schedules as well as adjustable
parameters such as over
speed/under speed shutdown
RPM.
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Typical Wiring Diagram
BASIC OPERATIONS
Operation in Manual Mode
is performed by scrolling
through the menu to set in
manual mode. Pressing the
set button again either starts
or stops the engine.

Operation in Schedule Mode


is performed by scrolling
through the menu to set in
schedule mode. Up to 40
schedules can be set to start
the engine at a specific time
of day for a specific number
of days and to run for a
specific number of hours and
minutes.

Operation in Statistic Mode


is performed by scrolling
through the menu to set in
statistics mode. This mode
will allow the user to view
the many statistics recorded
such as run time, start ups,
retries, failures, resets, etc…..

Operation in the
Configuration Mode is
performed by pressing the
reset button on the back of
the PCB. This mode will
allow changes to all
operating parameters, adjust
serial port parameters, and
change language
(English/Spanish)

If the engine shuts down


because of a potential engine
malfunction, such as, under
speed, over speed, to many
start attempts, etc…. The
displays will “Read Out” the
shut down reason and the
engine will not attempt to
restart until the controller is
manually reset.

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JBL,LLC
“The Economic Solution for your gas compression need”

MODEL GCP-XXX-XX GAS COMPRESSOR PACKAGE

Compressor Model Approximate engine HP

TYPE: Reciprocating, two or four cylinder, single or two stage air cooled compressor driven by a 3 or
4 cylinder, four stroke, liquid cooled natural gas engine.

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PACKAGE COMPONENTS:

Drive: Belt driven from engine PTO

Base: One piece, 5’x 7’, welded steel equipped with handling lugs

Piping: Steel high pressure lines with vibrator hoses on inlet and outlet of compressor. Manual vent
and blowdown line installed from final discharge for unloading to start engine. Two stage
compressors have inner stage cooling coil.

Safety Switches: Package is equipped with the following shut down devices:
• Low engine lube oil pressure and level
• Low compressor lube oil pressure and level
• Hi-low suction pressure
• Hi-low discharge pressure
• Hi discharge gas temperature
• Hi engine coolant temperature
• Hi liquid level in suction and discharge scrubber

Control Panel: Weather proof steel enclosure with glass cover. Instruments include: Electronic
engine tachometer and engine hour meter. Engine and Compressor oil pressure gauge. Suction and
discharge pressure gauges. Discharge temperature gauge. Digital Annunciator for safety shutdown
switches.

Scrubbers: Size 12”x48”inlet gas scrubber. 6”x 30” discharge gas scrubber and fuel bottle.
Equipped with pressure relief valves, and manual drain valves. Automatic dump valves optional.

Fuel System: Piped from suction scrubber for start up gas and from discharge scrubber for running
gas. Fuel pressure regulator(s) and fuel/air mixer
.
Finish: Steel base and scrubber are cleaned and painted.

Dimensions: Base is 5’x7’. Maximum height is 64”. Weight ranges from 1500 to 3500 lbs.
Depending on model.

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Pricing on GCP

Single Stage

Model Approximate List Price


Shipping Weight

PGP-240-30 1500 $18,900.00


PGP-270-30 1700 $21.090.00
PGP-270-50 2500 $23,090.00
PGP-4125-50 3500 $28,300.00

Two Stage

Model Approximate List Price


Shipping Weight

PGP-325-30 1500 $18,900.00


PGP-350-30 1700 $21,090.00
PGP-350-50 2500 $23,090.00
PGP-5120-50 3500 $28,300.00

Notes:

1. Pricing is FOB Fort Smith, Arkansas. Transportation and taxes not included.
2. Not for use in “sour” gas applications

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Quincy Natural Gas Compressors

QUINCY QRNG SINGLE-STAGE COMPRESSORS


CFM Max Max
Model Bore & Min Max Displacement @ Inlet Discharge
No. Stroke RPM RPM Max RPM Pressure Pressure BHP
216 NG 3x3x2.5*** 400 900 18.4 50 125 5.5
240 NG 4x4x3* 400 900 39.3 50 125 10.9
270 NG 4.5x4.5x4* 400 900 66.3 50 125 18.3
4125NG 4.5x4.5x4** 400 900 132.5 50 125 34.5
QUINCY QRNG TWO-STAGE COMPRESSORS
CFM Max Max
Model Bore & Min Max Displacement @ Inlet Discharge
No. Stroke RPM RPM Max RPM Pressure Pressure BHP
325 NG 4.5x2.5x3* 400 900 24.9 30 500 13.2
340 NG 5.25x3x3.5* 400 900 39.5 30 500 20
350 NG 6x3.25x3.5* 400 900 53.7 30 400 23.8
370 NG 6x3.25x4* 400 900 61.6 30 400 27.7
5120NG 6x3.25x4** 400 900 123.2 15 325 33

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Natural Gas Engine Choices

Kubota DF972, liquid cooled , 4 cycle, 3 cylinder, NG fuel.

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GM 3.0 L, liquid cooled, 4 cycle, 4 cylinder, NG fuel.

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Continental TM27, liquid cooled, 4 cycle, 4 cylinder, NG fuel.

POWER CURVES

70 125
60
120
50

FT. LBS.
40 115
HP

30 110
20
105
10
0 100
1500 1800 2000 2400 2600 2800 3000
RPM

HP TORQUE

Electric Motor versions also available.

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JBL, LLC

STANDARD LIMITED WARRANTY


This warranty applies to JBL, LLC pump driver or compressor packages shipped from the factory on or after January 1,
2005.

JBL, LLC (The Seller), subject to the following conditions, limitations and exclusions, warrants to Buyer that any
new product manufactured by Seller and purchased and paid for by Buyer will be free from defects in material and
workmanship for 12 months from the date of initial use or from the date of shipment, whichever period expires first. Seller
warrants products manufactured by others, such as engines, clutches, batteries and similar products; only to the extent that
Seller is able to enforce warranties provided to Seller by the manufacturer of such products. Seller warrants replacement
parts and products of its manufacture only to the extent of and for the unexpired warranty period of Seller’s warranty
applicable to the replaced part or product, if any. The terms, conditions and limitations of Seller’s warranties cannot be
waived or modified except by an instrument in writing executed by a duly authorized officer of Seller.
Seller’s warranty shall apply only if (1) Buyer promptly notifies Seller of the alleged defect upon discovery. (2)
Seller receives from Buyer written notice of the alleged defect within the warranty period and (3) Seller in its sole
judgment determines that the product is covered by its warranty. Seller shall have the option of requiring Buyer, at Buyer’s
sole risk and expense, to return the alleged defective part or product to Seller for inspection. If the Seller determines the
part or product is covered by its warranty, the Seller, at its option will repair or replace the part or product at Sellers
authorized repair facility or other Seller approved location during normal business hours. For (6) months from the date of
initial use or date of shipment from the factory, whichever period expires first; Seller will pay reasonable, established
labor needed to make warranty repairs during the repair facilities normal working hours.

This warranty does not include costs for transportation of parts or products to or from the authorized repair
facility, removal of product from attached equipment nor travel expense to repair the product in any location except those
approved by Seller.

Seller’s warranty does not apply to goods purchased for personal, family or household purposes, and Seller’s
warranty does not apply where (1) the part or product has been improperly installed, operated, maintained, altered or
serviced or (2) the part or product has been damaged in shipment or otherwise damaged without fault of Seller.

DISCLAIMER OF OTHER WARRANTIES: SELLER MAKES NO WARRANTY. EXPRESS OR IMPLIED,


INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, OTHER THAN THE EXPRESS WARRANTY STATED OR DESCRIBED ABOVE.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. JBL,
LLC IS NOT LIABLE FOR CONSEQUENTIAL DAMAGE OR CONTINGENT LIABLILITIES.

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