C A LO R E X T E C H N I C A L G U I D E

P R O - PAC 30|45|70 |9 0 |1 4 0 H | H Y
Air/water heat pumps
Comprehensive support
Comprehensive engineering support is provided by our experienced and well qualified team.

Calorex units are designed, tested and manufactured in the UK, and supported by our comprehensive customer service organisation

2 Calorex reserves the right to modify these specifications at any time. For accurate sizing please contact Calorex.
CO N T E N T S

CALOREX MODEL SYSTEM IDENTIFICATION..............4

AIR/WATER HEAT PUMPS.........................................................5
THE HEAT PUMP CYCLE............................................................6
INSTALLATION................................................................................7
1. SITING/POSITIONING..............................................7
2. AIR FLOW.........................................................................8
3. PLUMBING......................................................................9
4. TYPICAL INSTALLATION DIAGRAM................9
ELECTRICAL................................................................................... 10
SPECIFICATION OF CALOREX PRO-PAC
30 | 45 | 70 | 90 | 140 BH | BHY.......................................... 12
WHAT IS A WRAS APPROVAL?........................................... 13
TECHNICAL DATA............................................................................
HEAT PUMPS, SPECIALIST APPLICATIONS
HEATERS H MODELS.................................................. 14
HEAT PUMPS, SPECIALIST APPLICATIONS
HEATERS HY MODELS............................................................. 15
PERFORMANCE GRAPHS...................................................... 16
INSTALLATION DRAWINGS.................................................. 18
WINTERISING PROCEDURE................................................. 23
START UP PROCEDURE AFTER WINTERISATION... 23

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C A LO R E X T E C H N I C A L G U I D E
C A LO R E X M O D E L S YS T E M I D E N T I F I C AT I O N

PP 30 B H Y
Heat pump with reverse cycle
defrost, operation down to -15°C

Heat pump down to 7°C ambient

H=water flow up to 70°C
M= water flow up to 50°C

Electrical supply
400V ~ 3N ~ 50Hz

Model size

Product "Pro-Pac"

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C A LO R E X T E C H N I C A L G U I D E
A I R / WAT E R H E AT P U M P S

MODELS COVERED IN THIS MANUAL

The machines detailed in this manual are specifically designed for

heating potable water. The heat pumps use R134a as a refrigerant
and operate in air temperatures from 7°C to 55°C providing heated
water to 68°C.

As an option, machines are available with reverse cycle defrost

which allows the heat pumps to operate in temperatures down
to -15°C.

All units are supplied as a package and have integral safety

devices to protect the heat pump from internal and external faults.
Indicator lamps indicate operating mode. An adjustable thermostat
controls water temperature. Also a six minute cycle time delay is
incorporated. The units are weatherproof and can be installed either
outside or within a ventilated plant-room (as detailed in section 1 of
this manual).

A 12 hour delay timer is incorporated into machines, which after a

power interruption or from initial start up will prevent the machine
compressor(s) from starting for a 12 hour period. This feature is to
protect the compressors from liquid pumping which can cause
internal compressor damage.

Health and Safety

This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.

Children should be supervised to ensure that they do

not play with the appliance

Important Note

Calorex heat pumps Limited is an ISO9001:2000 certified company.

All Calorex heat pumps are CE approved. Heat exchangers within the heat pumps are compliant to WRAS (British Water Regulation Authority
Standards) and listed under UL standards.

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C A LO R E X T E C H N I C A L G U I D E
T H E H E AT P U M P C YC L E

The Calorex heat pump provides thermodynamic heating by means of a vapour compression
cycle, (similar to that employed in a conventional refrigerator), in addition to operating as an active
solar collector.

The EVAPORATOR collects the heat from the air. This is either atmospheric
air, which has been heated by the sun, or internal air, which has been
The COMPRESSOR, where it is compressed, which
heated by heat lost from another process. In Calorex heat pumps, high
has the effect of upgrading the gas to a much
volumes of air are drawn into the unit by the fan and passed across the
higher temperature. The electrical energy that is
evaporator fins. The evaporator has liquid refrigerant passing through
used to drive the compressor is also absorbed by
it, which is at a considerably lower temperature than the ambient air.
the refrigerant gas. The hot gas now enters:
Therefore the air gives up its heat to the refrigerant which then vaporises
to a gas. This pre-heated refrigerant gas then passes to:

THE HEAT PUMP CYCLE

COMPRESSOR
COOL GAS
HOT GAS

WATER OUT

AMBIENT
AIR

HEAT EVAPORATOR
EXCHANGER

WATER IN

CONDENSED
COLD LIQUID
REFRIGERANT
EXPANSION REFRIGERANT
VALVE

HIGH PRESSURE SIDE LOW PRESSURE SIDE

The HEAT EXCHANGER (or CONDENSER), where it is surrounded by

the water to be heated in adjacent tubes. The refrigerant vapour, at a
The EXPANSION DEVICE, and from there, now at
higher temperature, gives up its heat to the water which is returned to a
normal pressure, it is returned to the evaporator
storage tank. As the refrigerant cools it returns back to its liquid state, i.e.
and the cycle starts again.
it condenses, but remains under high pressure from the compressor. The
pressure is released by passing the liquid refrigerant through:

Coefficient of Performance

The efficiency of a heat pump is usually called its ‘Coefficient of Performance’ – (C.O.P.) which is simply a ratio of heat output to energy input,
both being expressed in kW. Thus a heat pump absorbing 1 kW of electricity, collecting 4 kW of energy from the air, and delivering 5 kW of
heat to the water is said to have a C.O.P. of 5:1. Naturally this ratio will vary according to the temperature of the ambient air.

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C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N

1. SITING/POSITIONING

a) Ensure heat pump on site is as ordered, i.e. model, electrical f ) Allow adequate clearance to service panels on unit; recommend
supply and factory fitted options. 500mm minimum (see installation drawings).
b) Inspect unit for damage, in particular inspect the evaporator g) All Calorex heat pumps are by design as quiet as is practical,
(finned side) to ensure that it is undamaged. (Minor indentations however due consideration should be given to siting in order to
in the fins do not affect performance). If severely damaged, fully exploit this feature, i.e. ensure that the inlet and outlet grilles
endorse delivery note in presence of the driver and send a face away from occupied property.
recorded delivery letter to transport company giving details. h) Ensure loose debris such as leaves, grass cuttings, etc will not
c) Protect unit if installation is delayed. block air inlet grilles.
d) Provide a firm level base capable of supporting operational i) Consider protection from extreme weather conditions if installed
weight of unit; spread load on timber floor. externally, i.e. lean-to-cover or building.
e) Ensure water cannot collect under unit – recommend units are
installed on plinths 100mm above finished floor level and to
also aid condensate drainage.

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C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N CO N T.

2. AIR FLOW

Due consideration must be given to air flow, i.e. do not obstruct inlet or outlet and ensure discharge air cannot recirculate to inlet
(See figures 1 and 2).

Fig. 1 Fig. 2

Typical outside installation Typical inside or plant-room installation

(not recommended for long duct runs)

Grill or apertures MUST comply with figures (see table 1)

Required free areas to provide air flow to and from heat pumps BUT discharge from each unit must be kept separate and must
when installed in an enclosed area or where required to pass air not be incorporated into one common duct system.
through a wall, etc. 2. If the unit is installed within a plant-room, connected to
ductwork, Calorex can supply the unit with an uprated fan
Free area is the available area that air can pass through a grille or
motor. Please consult Calorex before ordering a unit.
louvres.

1. Note: If multiple units are installed in an enclosed area then the

inlet free areas required for each unit can be added together to
form one inlet aperture.

Table 1

Model Minimum Free Area m²

Inlet Discharge

Pro-Pac 30 0.59 0.25

Pro-Pac 45 0.98 0.42
Pro-Pac 70 1.19 0.52
Pro-Pac 90 1.731 0.84
Pro-Pac 140 2.138 1.04

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C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N CO N T.

3. PLUMBING

a) Calorex ‘Pro-Pac’ range heat pumps have water inlet/outlet

connections as follows:
Table 2

Model Water in/out connection size

Pro-Pac 30 1½" BSPM
Pro-Pac 45 1½" BSPM
Pro-Pac 70 1½" BSPM
Pro-Pac 90 1½" BSPM
Pro-Pac 140 2" BSPM

b) If an existing heater is retained, the Calorex heat pump should

be connected in parallel with it. f ) When the pipework installation is complete the system should
be run and tested for leaks. If everything is then working
c) Suitable breakable couplings, isolating valves and flow meters
normally the water circulating system is ready to use.
should be installed local to the heat pump.
g) Water circuit to and from unit to be capable of maintaining
d) Drain valve or plug should be fitted to lower pipe to facilitate
within specified limits the rate of flow required by heat pump
drain down in winter period.
(see data sheet).
e) The condensate drain at the base of the unit collects
h) All pipework must be adequately supported with allowance for
condensation from the evaporator fins. This should be run away
expansion/contraction especially with plastic pipework.
to waste via 1½” domestic waste piping. It is therefore necessary
to ensure that the Calorex heat pump is placed on a level plinth i) It is recommended that when installing water system the last
so that the condensate can run away with adequate fall to waste connections to be made in the system should be breakable
i.e. ½” per foot minimum. A U trap should also be incorporated couplings to avoid any stresses on to the unit connections.
into the pipework

4. TYPICAL INSTALLATION DIAGRAM

AIR VENT

CALOREX HEAT PUMP

STORAGE TANK HOT WATER
CLOSED TYPE SUPPLY

HOT WATER
RETURN PUMP

MAKE UP COLD
WATER
DRAIN VALVE

Important note

Maximum pressure of water in heat pump circuit should not exceed 10 bar.

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C A LO R E X T E C H N I C A L G U I D E
ELECTRICAL

ELECTRICAL (MACHINE WIRING AND SUPPLY)

All electrical work to be carried out in accordance with I.E.E. Fig. 4

standards, latest issue, or local codes of practice as applicable.
Location of mains input and external interlock terminals
The machine should be installed in accordance with EMC2004/108/
EC.

Protected supply
To incorporate fuses or motor type circuit breakers (Type GU, FAZC)
to specified rating, (see Data Sheet). H.R.C. fuses are recommended.
An isolator which disconnects all poles must be fitted within 2m and
in sight of machine.*

All units must be correctly earthed-grounded and an earth leakage

trip installed.

Inconsistent electrical supply

The following limits of operation must not be exceeded if Interlock
Calorex machines are to be guaranteed either in performance or
These units have an interlock circuit incorporated into the control
warranty terms.
circuit, brought out to two terminals. These terminals are shorted out
for factory testing.
Voltage Minimum Maximum
On site the shorting loop is to be removed and two wires taken to a
Three-phase machines (UK) 360V 440V pair of volt free contacts in the water pump starter/contactor/relay
Three phase machines (60Hz) 187V 253V or flow switch so that the heat pump cannot operate unless the
Three phase machines + N (60Hz) 360V 440V water pump is operating. (See figures 5 and 6).
Cycle frequency (50Hz) 47.5Hz 52.5Hz
Cycle frequency (60Hz) 57.0HZ 63.0Hz

N.B. This voltage must be available at the heat pump whilst running.

The voltage must not drop below the above figures when starting
the machine.

*Note the isolator must have a minimum of 3mm air gap when
turned off.

Note

All machines are fitted with a phase protection relay and will not run if the phases are not connected in correct order (phase sequence) or
if the supply voltage is 15% less than the nominal voltage. (415V for 3N~ 50Hz) . The lamp on the phase rotation relay, situated in the electric
box, is illuminated when the phases are correctly connected and the voltage is sufficient. The under voltage protection feature is not present
in phase protection relays fitted in 220V 3~ 60Hz machines.

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C A LO R E X T E C H N I C A L G U I D E
ELECTRICAL

ELECTRICAL (MACHINE WIRING AND SUPPLY)

Fig. 5

Recommended electrical installation for Calorex heat pump with single phase water pump

Fig. 6

Recommended electrical installation for Calorex heat pump with three phase water pump

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C A LO R E X T E C H N I C A L G U I D E
S P E C I F I C AT I O N S

CALOREX PRO-PAC 30 | 45 | 70 | 90 | 140 BH | BHY

Automatic hot water heat pumps The refrigeration circuit shall utilise R134a refrigerant and contain
a sight glass, drier and expansion valve control, reversing valve
The heat pump shall be a packaged design with all necessary
and pump down valve. Suction accumulators shall be sized for
refrigeration/control functions fitted within the unit as a hermetically
100% of the unit refrigerant capacity. The refrigeration circuit shall
sealed system.
be protected by HP, LP, thermal overloads, MCBs, phase rotation
The cabinet shall be weatherproof to IP24. The machine chassis protection and delay timers.
shall be constructed of 14 gauge hot dipped galvanised steel and
The refrigeration circuit shall be capable of operating in air
all panels exposed to ambient conditions shall be 20 gauge steel,
temperatures ranging from 10°C to 50°C and water temperatures up
phosphate protected and plastisol coated to RAL7038 Agate Grey
to 68°C. Heating operation shall be controlled by an integral digital
(fixed panels) or RAL9002 Grey White (service panels) semi-gloss.
water thermostat with a 4°C differential.
The air-cooled evaporator shall be constructed from rifled copper
BH models shall be provided with a defrost limit thermostat to
tube, aluminium fins and end-plates, all phenolically coated to
provide automatic evaporator defrosting. BHY models shall be
prevent corrosion from airborne contaminants and salt.
provided with fully automatic reverse cycle defrost mechanism to
The water-cooled condensers shall be of tube in shell type give operation down to -15°C air temperature.
constructed from copper (tube) and steel (shell). WRAS approved
All units are designed, assembled and individually tested in the UK
condensers with 90/10 marine grade cupro-nickel (tube) shall
under ISO 9001:2008 accreditation.
be available as an option. The condensers shall be of seamless
construction and the maximum working water pressure shall be 10 All units are designed, assembled and individually tested in the
bar. UK under ISO 9001:2008 accreditation.

The Pro-Pac 30 shall utilise a 500mm, 880rpm vertical discharge axial

owlet fan. The Pro-Pac 45 and 90 shall utilise a 710mm, 690rpm,
vertical discharge, axial fan (two for the Pro-Pac 90). The Pro-Pac 70
Optional features
and 140 shall use an 800mm, 700rpm vertical discharge, axial fan
(two for the Pro-Pac 140). Fans shall be ERP 2015 compliant FE2 The following optional features shall be available
owlet rated to IP 54. on request:

The compressor shall be a fully compliant hermetic, high back — WRAS approved cupro-nickel condensers
pressure, scroll unit with built in overload protection. The Pro-Pac 90 — Compressor soft-start
and 140 shall utilise twin scroll compressors.
— High pressure fan
— RS485 compatible thermostat

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W H AT I S A W R A S A P P R O VA L ?

Any water fitting which, when installed, will carry or receive water
from the public mains water supply in the UK, must comply with the
Water Supply (Water Fittings) Regulations or Scottish Byelaws. These
require that a water fitting should not cause waste, misuse, undue
consumption or contamination of the water supply and must be ‘of
an appropriate quality and standard’.

Operational envelope

70

60
Water off temperature (°C)

50

40

30

20

10
-30 -20 -10 0 10 20 30 40 50 60
Air temperature (°C)

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C A LO R E X T E C H N I C A L G U I D E
T E C H N I C A L D ATA

Heat pumps, specialist applications heaters H models

Units Pro-Pac 30BH Pro-Pac 45BH Pro-Pac 70BH Pro-Pac 90BH Pro-Pac 140BH

Duty - output to water @ 30°C/55°C

Air on @ 30°C, 90%RH kW 24.5/21.6 30.6/27.0 46.2/40.7 61.2/53.9 92.3/81.4
Electrical input kW 5.1/8.0 6.5/10.2 9.1/14.8 13.0/20.5 18.4/30.0
Air on @ 20°C, 65%RH kW 22.0/19.9 28.0/24.0 42.0/37.4 56.0/49.5 84.0/74.8
Electrical input kW 4.4/7.0 5.8/8.9 8.1/12.8 11.5/17.7 16.2/25.5
Air on @ 10°C, 85%RH kW 18.9/16.8 23.5/20.1 35.5/31.7 47.1/42.0 71.0/63.3
Electrical input kW 4.2/6.5 5.5/8.3 7.6/11.9 10.9/16.6 15.2/23.9
Electrical data
Electrical supply (50 Hz, 3PH) V 400 400 400 400 40
Minimum supply capacity (3PH) Amps 20 22 35 44 70
Recommended supply fuse (3PH) Amps 30 30 50 60 100
Max starting curent STD (LRA) Amps 80 102 174 102 174
Max starting current soft start (LRA) Amps 31 34 40 34 40
Air data
Nominal air flow m³/h 5500 10000 14000 20000 28000
Fan external resistance Pa 0 0 0 0 0
Fan external resistance (F) Pa n/a 60 60 60 60
Water Data
Water flow ±10% l/min 66 66 130 130 260
Pressure drop (water) m hd 2.1 4.2 3.9 4.2 5.3
Water connections inch 1½ BSPM 1½ BSPM 1½ BSPM 1½ BSPM 2 BSPM
Condensate water connections inch 1½ BSPM 1½ BSPM 1½ BSPM 1½ BSPM 1½ BSPM
General data
Gas charge (R134a) BH kg 5.5 13 22 13 x 2 28 x 2
Compressor type 1 x Scroll 1 x Scroll 1 x Scroll 2 x Scroll 2 x Scroll
Fan type 1 x Axial 1 x Axial 1 x Axial 2 x Axial 2 x Axial
Sound pressure level @ 3m air on dB(A) 64 66 70 65 70
Sound level @ 3m air off dB(A) 60 61 64 64 67
Sound level @ 3m side dB(A) 61 64 65 61 65
Dimensions
Width (unpacked) mm 1555 1665 1810 2065 2210
Depth (unpacked) mm 790 1060 1190 1190 1650
Height (unpacked) mm 1080 1330 1310 1350 1340
Weight (unpacked) kg 247 329 460 632 858
Width (export, packed) mm 1775 1845 2020 2265 2470
Depth (export packed) mm 900 1170 1300 1310 1770
Height (export, packed) mm 1250 1500 1480 1520 1505
Weight (export, packed) kg 268 346 571 747 1078

Notes: 1 mm WG = 9.8 Pa
1 m hd = 1.4 psi
1) Weight and dimensions nett. 1 l/min = 0.22 gall/min
2) Allow 500mm clearance to service panels.
3) Minimum air temperature standard models (BH) 7°C.
4) Calorex reserve the right to change or modify models without
prior notice.
5) Global warming potential (GWP) R134a 1300.
6)Performance data below 10°C is derated to account for
defrost periods.

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C A LO R E X T E C H N I C A L G U I D E
T E C H N I C A L D ATA CO N T.

Heat pumps, specialist applications heaters HY models

Units Pro-Pac 30BHY Pro-Pac 45BHY Pro-Pac 70BHY Pro-Pac 90BHY Pro-Pac 140BHY

Duty - output to water @ 30°C/55°C

Air on @ 30°C, 90%RH kW 24.5/21.6 30.6/27.0 46.2/40.7 61.2/53.9 92.3/81.4
Electrical input kW 5.1/8.0 6.5/10.2 9.1/14.8 13.0/20.5 18.4/30.0
Air on @ 20°C, 65%RH kW 22.0/19.9 28.0/24.0 42.0/37.4 56.0/49.5 84.0/74.8
Electrical input kW 4.4/7.0 5.8/8.9 8.1/12.8 11.5/17.7 16.2/25.5
Air on @ 10°C, 85%RH kW 18.9/16.8 23.5/20.1 35.5/31.7 47.1/42.0 71.0/63.3
Electrical input kW 4.2/6.5 5.5/8.3 7.6/11.9 10.9/16.6 15.2/23.9
Air on @ 0°C, 90%RH kW 13.2/11.6 16.4/14.4 24.7/21.7 32.8/28.8 49.5/43.4
Electrical input kW 3.6/6.0 5.0/7.6 6.9/10.9 9.9/15.2 13.8/21.8
Air on @ -3°C, 99%RH kW 12.3/10.47 15.34/13.05 23.14/19.69 30.67/26.1 46.28/39.38
Electrical input kW 4.04/6.6 5.25/8.44 7.31/12.13 10.5/16.88 14.62/24.25
Electrical data
Electrical supply (50 Hz, 3PH) V 400 400 400 400 400
Minimum supply capacity (3PH) Amps 20 20 35 44 70
Recommended supply fuse (3PH) Amps 30 30 50 60 100
Max starting curent STD (LRA) Amps 80 80 174 102 174
Max starting current soft start (LRA) Amps 31 31 40 34 40
Air data
Nominal air flow m³/h 5500 10000 14000 20000 28000
Fan external resistance Pa 0 0 0 0 0
Fan external resistance (F) Pa n/a 60 60 60 60
Water Data
Water flow ±10% l/min 66 66 130 130 260
Pressure drop (water) m hd 2.1 4.2 3.9 4.2 5.3
Water connections inch 1½ BSPM 1½ BSPM 1½ BSPM 1½ BSPM 2 BSPM
Condensate water connections inch 1½ BSPM 1½ BSPM 1½ BSPM 1½ BSPM 1½ BSPM
(optional factory fit)
General data
Gas charge (R134a) BH kg 17 16 30 16 x 2 30 x 2
Compressor type 1 x Scroll 1 x Scroll 1 x Scroll 2 x Scroll 2 x Scroll
Fan type 1 x Axial 1 x Axial 1 x Axial 2 x Axial 2 x Axial
Sound pressure level @ 3m air on dB(A) 64 66 70 65 70
Sound level @ 3m air off dB(A) 60 61 64 64 67
Sound level @ 3m side dB(A) 61 64 65 61 65
Dimensions
Width (unpacked) mm 1555 1665 1810 2065 2210
Depth (unpacked) mm 790 1060 1190 1190 1650
Height (unpacked) mm 1080 1330 1310 1350 1340
Weight (unpacked) kg TBA TBA TBA TBA 908
Width (export, packed) mm 1775 1775 2020 2265 2470
Depth (export packed) mm 900 900 1300 1310 1770
Height (export, packed) mm 1250 1250 1480 1520 1505
Weight (export, packed) kg TBA TBA TBA TBA 1128

Notes: 1 mm WG = 9.8 Pa
1 m hd = 1.4 psi
1) Weight and dimensions nett. 1 l/min = 0.22 gall/min
2) Allow 500mm clearance to service panels.
3) Minimum air temperature standard models (BH) 7°C.
4) Calorex reserve the right to change or modify models without
prior notice.
5) Global warming potential (GWP) R134a 1300.
6)Performance data below 10°C is derated to account for
defrost periods.

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C A LO R E X T E C H N I C A L G U I D E
PERFORMANCE GRAPHS

PP30BHY
30.00

Water temperature (°C)

30
35
25.00 40 Heat output (kW)
45
50
55
60
65

20.00
Heat output to water (kW)

15.00

Water temperature (°C)

10.00 65
60
55 Power input (kW)
50
45
40
35
5.00 30

0.00
-5 0 5 10 15 20 25 30 35
Air temperature (°C)

PP45BHY
35.00 Water temperature (°C)
30
35
40
45 Heat output (kW)
30.00 50
55
60
65

25.00
Heat output to water (kW)

20.00

15.00
Water temperature (°C)
65
60
10.00 55
50 Power input (kW)
45
40
35
30
5.00

0.00
-5 0 5 10 15 20 25 30 35
Air temperature (°C)

16
 PP70BHY
60.00

Water temperature (°C)

50.00 30
35
40
45 Heat output (kW)
50
55
60
65
40.00
Heat output to water (kW)

30.00

20.00
Water temperature (°C)
65
60
55
50 Power input (kW)
45
40
10.00 35
30

0.00
-5 0 5 10 15 20 25 30 35
Air temperature (°C)

PP90BHY
70.00
Water temperature (°C)
30
35
40
45
60.00 50 Heat output (kW)
55
60
65

50.00
Heat output to water (kW)

40.00

30.00
Water temperature (°C)
65
60
20.00 55
50 Power input (kW)
45
40
35
30
10.00

0.00
-5 0 5 10 15 20 25 30 35
Air temperature (°C)

PP140BHY
120.00

Water temperature (°C)

100.00 30
35
40 Heat output (kW)
45
50
55
60
65
80.00
Heat output to water (kW)

60.00

40.00 Water temperature (°C)

65
60
55 Power input (kW)
50
45
40
20.00 35
30

0.00
-5 0 5 10 15 20 25 30 35
Air temperature (°C)

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18
PRO-PAC 30
Dimensions
Propac 30 in mm

Allow 500mm
Dimensions for access to service panels
in mm
Allow 1000mm clearance in front of
evaporator
Allow 500mm for access to service panels
Allow
Allow 1000mm clearance
3000mmclearance above
in front machine
of evaporator
Allow 3000mm clearance above machine
Water connections 1½" BSPM
Condensate
Water connections
1½" 1½" BSPM
Condensate 1½"
C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N D R AW I N G S
 PRO-PAC 45
Dimensions in mm

Allow 500mm for access to service panels

Allow 1000mm clearance in front of evaporator
Allow 3000mm clearance above machine

Water connections 1½" BSPM

Condensate 1½"
C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N D R AW I N G S CO N T.

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PRO-PAC 70
Dimensions in mm

Allow 500mm for access to service panels

Allow 1000mm clearance in front of evaporator
Allow 3000mm clearance above machine

Water connections 1½" BSPM

Condensate 1½"
C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N D R AW I N G S CO N T.
 PRO-PAC 90
Dimensions in mm

Allow 500mm for access to service panels

Allow 1000mm clearance in front of
evaporator
Allow 3000mm clearance above machine

Water connections 1½" BSPM

Condensate 1½"
C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N D R AW I N G S CO N T.

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PRO-PAC 140
Dimensions in mm

Allow 500mm for access to service panels

Allow 1000mm clearance in front of evaporator
Allow 3000mm clearance above machine

Water connections 2" BSPM

Condensate 1½"
C A LO R E X T E C H N I C A L G U I D E
I N S TA L L AT I O N D R AW I N G S CO N T.
C A LO R E X T E C H N I C A L G U I D E
WINTERISING PROCEDURE

Warning
Isolate machine before opening! As the heat pump embodies electrical and rotational equipment, it is recommended for your own safety that
a competent person carries out the following procedure.

Drain down procedure Start up procedure after winterisation

ALL MODELS 1. Replace covers (if not fitted).

2. Remove front grille – using soft brush clean finned surfaces of
Objective heat pump. Replace panel.
— To provide frost protection 3. Remove plastic covers on water connections and reconnect
— To eliminate corrosion problems water piping or close drain valve.
— To inhibit electrical components 4. Start up water circulating pump and leave running for at least
1/4 hour to establish flow and enable any air in piping to escape.
5. Replace fuses to heat pump circuit.
1. Switch off electric supply to heat pump.
6. Switch on heat pump.
2. Remove external fuses and keep in safe place away from heat
pump to prevent accidental operation of heat pump. 7. Check control thermostat is set to required pool temperature.
3. Ensure water circulation pump is switched off. 8. Check daily to ensure water is at correct pH (if applicable) and
has correct chemical balance. See warranty conditions.
4. Drain water from heat pump by:
a – drain valve if fitted.
b – disconnecting pipework to and from heat pump.
c – note that on units fitted with more than one condenser,
there are also multiple drain down points. Each condenser
water circuit will need to be drained when the winterisation
process is carried out.
5. Flush through water circuit in heat pump by using CLEAN TAP
WATER via hose into outlet connection – run for 10 minutes
minimum; use spray nozzle if available.
6. Allow to drain, after draining fit plastic bags secured by elastic
bands over water connections.
7. Uncover electrical enclosure (see page 10) and liberally spray
interior of unit with moisture-repellant aerosol WD40 or similar;
reseal enclosure.
8. If heat pump located outside, protect from weather by
covering with VENTILATED cover. Do not use plastic sheet as
condensation can occur within unit.

NB If this procedure is not adopted and frost or corrosion damage results then the warranty will become invalid.

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 calorex.com

Dantherm Ltd.
Unit 12, Galliford Road
Maldon CM9 4XD
United Kingdom
+44 (0)1621 856611 Calorex is part of the
sales.uk@dantherm.com

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