LYSAGHT®

trimdek optima ® ™ Structural Solutions

Subtle square fluted steel cladding with extra-wide span

roofing & Walling Solutions

House Framing Solutions

 2 LYSAGHT®
TRIMDEK® OPTIMA™

LYSAGHT®

Trimdek Optima
Subtle square fluted steel cladding with extra-wide span
® ™

lysaght® trimdek® optimaTM is a subtle square-fluted steel cladding, available in long lengths, so on most jobs you can
have one sheet from ridge to gutter or full wall height without end laps.

lysaght® trimdek® optimaTM is made of high strength steel and despite its lightness, provides excellent spanning
capacity.

The strength, spanning ability, lightness and rigidity of lysaght® trimdek® optimaTM means wide support spacings can
be used with safety.

Simple, low-cost fixing

Long, straight lengths of lysaght® trimdek® optimaTM can be lowered into place and aligned easily. Fixing with hexagon headed screws is simple and fast.

BMT (mm) kg/m kg/m2 m2/t

0.35 ZINCALUME® steel 3.56 3.50 285
0.35 Clean COLORBOND® steel 3.63 3.58 280
0.42 ZINCALUME® steel 4.23 4.16 240
0.42 Clean COLORBOND® steel 4.30 4.24 236
0.48 ZINCALUME® steel 4.80 4.73 211
0.48 Clean COLORBOND® steel 4.87 4.80 208

• Subtle square ribs and fluted pan roof and wall cladding are strong,
durable and versatile
• Available in long lengths so one continuous sheet may be used
from ridge to gutter or full wall lengths without end laps
• The fluting in the pans provides strength and long spanning
capabilities
• The strength, spanning ability, lightness and rigidity of lysaght®
trimdek® optimatm means wide support spacings can be used
with safety
• Long spanning capacity allows cladding to be lowered into place
and easily aligned
 LYSAGHT®
TRIMDEK® OPTIMA™ 3
PRODUCT PROFILE
Material specifications
• Zincalume® aluminium/zinc alloy-coated steel complying with AS‑1397 - 2001 G550, AZ150 (550MPa minimum yield stress, 150g/m2 minimum coating mass);

The Clean colorbond® steel complies with AS/NZS2728:1997.

Lengths
Sheets are supplied custom cut.

Tolerances
Length: + 0mm, - 15mm
Width: + 4mm, - 4mm

Minimum roof pitch

Long lengths and a special anti-capillary groove in the side lap allows you to use lysaght® trimdek® optimaTM on roof pitches as low as 2 degrees (1 in 30).

Colours
lysaght® trimdek® optimaTM is available in an attractive range of colours in Clean colorbond® steel and in unpainted zincalume® aluminium/zinc-alloy
coated steel.

zincalume® steel provides a minimum of twice the life of conventional galvanised steel in the same environment.

The standard Clean colorbond® steel offers a full range of contemporary colours suitable for all building projects. Clean colorbond® metallic steel provides
superior aesthetic qualities, and Clean colorbond® ultra steel is intended for severe coastal or industrial environments.

PHYSICAL PROPERTIES OF LYSAGHT® TRIMDEK® optimaTM

Steel Grade (MPa) G550 (550 MPa minimum yield stress)
Effective Width of Coverage 1015mm
Depth of Rib 28.5mm
Minimum Recommended Roof Pitch 2° (1 in 30)
Base Metal Thickness 0.35, 0.42, 0.48mm
1015 mm

28.5 mm

PERFORMANCE
Maximum support spacing • For roofs: the data are based on foot-traffic loading.
• For walls: the data are based on pressures (see wind pressures table).
• Table data are based on supports of 1mm BMT.
lysaght® trimdek® optimaTM
Basic wind speed (Strength Limit State) = 57m/sec
Type of span BMT (mm) Terrain category co-efficient = 0.83
0.35 0.42 0.48 Shielding factor = 0.85
Topography factor = 1
Roofs
Design wind speed Strength Limit State (with above factors) = 40.2m/sec
Single span 900 1200 1600
Basic wind speed (Strength Limit State) = 40m/sec
End span 1850 1900 2100 Terrain category co-efficient = 1
Internal span 2100 2500 3000 Shielding factor = 1
Unstiffened overhang 150 150 150 Topography factor = 1
Stiffened overhang 200 250 250 Design wind speed Strength Limit State (with above factors) = 40m/sec

Walls
Walls
Cpe = -0.65, Kl = 2 for single and end spans, Kl = 1.5 for internal spans
Single span 2000 2200 2300
Cpi = +0.20
End span 2200 2500 2700
Internal span 3300 3300 3300 Roofs
Overhang 150 150 150 Cpe = -0.9, Kl = 2 for single and end spans, Kl = 1.5 for internal spans
Cpi = +0.20

These spacings may vary by Serviceability and Strength Limit States for
particular projects.
 4 LYSAGHT®
TRIMDEK® OPTIMA™

Maximum roof lengths for drainage measured

from ridge to gutter (m)

Peak rainfall Roof Slope (degrees)

intensity (mm/hr) 2 3 4 5 7.5 10
100 235 275 310 342 408 469
150 156 183 207 228 272 313
200 117 138 155 171 204 235
250 94 110 124 137 163 188
300 78 92 103 114 136 156
400 59 69 78 86 102 117
500 47 55 62 68 82 94

Penetrations will alter the flow of water on a roof. For assistance in design of
Punggol Junior College, Singapore
roofs with penetrations, please seek advice from our information line.

LYSAGHT® trimdek® optimaTM : Limit state wind pressure capacities (kPa)

LYSAGHT® trimdek® optimaTM 0.35mm BMT

For roofs (c/c) Span (mm)
Span Fasteners per sheet 600 900 1200 1500 1800 2100 2400 2700 3000 3300
type per support
Single 5 Serviceability 2.79 2.25 1.72 1.25 0.85 0.54 0.34 0.23 0.18
Strength* 8.40 6.96 5.57 4.31 3.23 2.39 1.84 1.49 1.31

End 5 Serviceability 5.15 4.07 3.06 2.14 1.36 0.79 0.45 0.29 0.26
Strenght* 7.14 6.08 5.06 4.11 3.27 2.57 2.03 1.61 1.31

INTERNAL 5 Serviceability 2.04 1.87 1.69 1.52 1.34 1.17 0.99 0.82 0.65 0.48
Strenght* 8.24 6.67 5.17 3.83 2.70 1.89 1.76 1.64 1.51 1.39

LYSAGHT® trimdek® optimaTM 0.42mm BMT

For roofs (c/c) Span (mm)
Span Fasteners per sheet 600 900 1200 1500 1800 2100 2400 2700 3000 3300
type per support
Single 5 Serviceability 4.89 3.88 2.91 2.04 1.30 0.75 0.41 0.24 0.19
Strength* 9.94 8.08 6.29 4.69 3.36 2.39 2.11 1.93 1.81

End 5 Serviceability 6.57 5.24 3.99 2.85 1.88 1.16 0.71 0.48 0.40
Strenght* 9.40 8.08 6.80 5.60 4.52 3.60 2.87 2.29 1.81

INTERNAL 5 Serviceability 4.13 3.55 2.98 2.45 1.97 1.57 1.25 1.01 0.81 0.64
Strenght* 10.18 8.69 7.25 5.90 4.71 3.71 3.09 2.53 2.00 1.49

LYSAGHT® trimdek® optimaTM 0.48mm BMT

For roofs (c/c) Span (mm)
Span Fasteners per sheet 600 900 1200 1500 1800 2100 2400 2700 3000 3300
type per support
Single 5 Serviceability 6.69 5.28 3.93 2.72 1.69 0.93 0.47 0.25 0.19
Strength* 11.27 9.04 6.91 5.02 3.47 2.39 2.35 2.30 2.24

End 5 Serviceability 7.79 6.25 4.79 3.46 2.33 1.47 0.93 0.64 0.52 0.49
Strenght* 11.34 9.79 8.29 6.88 5.59 4.49 3.59 2.87 2.25 1.69

INTERNAL 5 Serviceability 5.93 4.99 4.08 3.24 2.51 1.91 1.48 1.17 0.95 0.78
Strenght* 11.48 10.41 9.03 7.69 6.43 5.27 4.23 3.29 2.42 1.58

* A capacity reduction factor of 0.9 is applied to strength capacities.

These capacities are based on tests conducted at BlueScope Steel’s NATA registered testing laboratory using a direct pressure testing rig.
Supports must not be less than 1mm BMT.
 LYSAGHT®
TRIMDEK® OPTIMA™ 5
Limit states wind pressures
The wind pressure capacities are based on tests conducted at BlueScope Lysaght’s
NATA registered testing laboratory. Testing was conducted in accordance with AS
1562.1 - 1992 Design and Installation of Sheet Roof and Wall Cladding - Metal, and
AS 4040.2 - 1992 Resistance to Wind Pressure for Non-cyclonic Regions.

The pressure capacities for serviceability are based on a deflection limit of (span/120)
+ (maximum fastener pitch/30).

The pressure capacities for strength have been determined by testing the cladding
to failure (ultimate capacity).

These pressures are applicable when the cladding is fixed to a minimum of 1.0mm,
G550 steel.

METHOD STATEMENT AND GENERAL NOTES

Walking on roofs
Generally, keep your weight evenly distributed over the soles of both feet to avoid concentrating your weight on either heels or toes. Always wear smooth soft-soled
shoes; avoid ribbed soles that pick up and hold small stones, swarf and other objects.

Whatever direction you walk, always walk in the pans. When walking across the width of the roof, walk over, or close to, the roof supports.

Fasteners without Insulation

Fixing to steel Fixing to steel
up to 0.75mm BMT >0.75 to 3mm BMT Fixing to timber
Crest fixed Self drilling screws with Self drilling screws with Type 17 Self drilling screws
hex. washer-head, EPDM seal, hex. washer-head, EPDM seal, with hex. washer-head,
12 - 11 x 50 12 - 14 x 45 SOFTWOOD: 12 - 11 x 65 (M5.5 - 11 x 65)
(M5.5 - 11 x 50) (M5.5 - 14 x 45) HARDWOOD: 12 - 11 x 50 (M5.5 - 11 x 50)

Valley fixed Self drilling screws with Self drilling screws with Type 17 Self drilling screws
hex. washer-head & EPDM seal, hex. washer-head & EPDM seal, with hex. washer-head & EPDM seal
10 - 12 x 20 (M4.8 - 12 x 20) 10 - 16 x 16 SOFTWOOD: 10 - 12 x 30 (M4.8 - 12 x 30)
or (M4.8 - 16 x 16) HARDWOOD: 10 - 12 x 20 (M4.8 - 12 x 20)
Self drilling screws with
hex. washer-head, EPDM seal,
10 - 16 x 16 (M4.8 - 16 x 16)

Side lap & Self drilling 10 - 16 x 16

accessories hex head screws with OR
washer and EPDM seal EPDM seal: 8 - 15 x 15

Fasteners
LYSAGHT® trimdek® optimaTM requires 5 fasteners per sheet per support as shown below.

CURVING
Please contact your nearest BlueScope Lysaght office spring curving advice.

LYSAGHT® trimdek® optimaTM

Fastening sheets to supports

LYSAGHT® trimdek® optimaTM profile is pierce-fixed to timber or steel supports. This means that fastener screws pass through the sheeting.

You can place fasteners for LYSAGHT® trimdek® optimaTM through the crests or in the pans. To maximise watertightness, always place roof fasteners through
the crests.

For walling, you may use either crest- or valley-fixing.

Always drive the fasteners perpendicular to the sheeting, and in the centre of the corrugation or rib. Don’t place fasteners less than 25mm from the ends of
sheets.
 6 LYSAGHT®
TRIMDEK® OPTIMA™

Side-laps
The side of LYSAGHT® trimdek® optimaTM with the anti-capillary groove is always the underlap (see figures on this page). It is generally considered good practice
to use fasteners along side-laps however, when cladding is supported as indicated in Maximum Support Spacings, side-lap fasteners are not usually needed for
strength.

End lapping
End-laps are not usually necessary because LYSAGHT® trimdek® optimaTM is available in long lengths.

If you want end-laps, seek advice from our information line on the sequence of laying and the amount of overlap.

Ends of sheets
It is usual to allow roof sheets to overlap into gutters by about 50mm. If the roof pitch is less than 25°or extreme weather is expected, the pans of sheets should be
turned-down at lower ends, and turned-up at upper ends by about 80°.

Stitching screw hex head #10 - 16 x 16

Crest fixing for roofs or walls Pan fixing for walls only

Laying procedure
For maximum weather - tightness start laying sheets from the end of the building that will be in the lee of worst-anticipated or prevailing weather.

It is much easier and safer to turn sheets on the ground than up on the roof.

Before lifting sheets on to the roof, check that they are the correct way up and the overlapping side is towards the edge of the roof from which installation will
start.

Place bundles of sheets over or near firm supports, not at mid span of roof members.

Approx. 5mm
Approx. 5mm

Cut back corner & rib

SHEET-ENDS ON LOW SLOPES

When LYSAGHT® trimdek® optimaTM is laid on slopes of 5 degrees or less, cut back the corner of the under-sheet, at the downhill end of the sheet, to block
capillary action.
 LYSAGHT®
TRIMDEK® OPTIMA™ 7
Adverse conditions
If this product is to be used in marine, severe industrial, or unusually corrosive environments, ask for advice from our information line.

Metal & timber compatibility

Lead, copper, free carbon, bare steel and green or some chemically-treated timber are not compatible with this product. Don’t allow any contact of the product with
those materials, nor discharge of rainwater from them onto the product. Supporting members should be coated to avoid problems with underside condensation. If
there are doubts about the compatibility of other products being used, ask for advice from our information line.

Maintenance
Optimum product life will be achieved if all external walls are washed regularly.

Areas not cleaned by natural rainfall (such as the tops of walls sheltered by eaves) should be washed down every six months.

A programme of roof maintenance is required to maintain any warranty offered.

Safety, storage and handling

Lysaght® product may be sharp and heavy.

It is recommended that heavy-duty cut resistant gloves and appropriate manual handling techniques or a lifting plan be used when handling material.

Keep the product dry and clear of the ground. If stacked or bundled product becomes wet, separate it, wipe it with a clean cloth to dry thoroughly.

Handle materials carefully to avoid damage: don’t drag materials over rough surfaces or each other; don’t drag tools over material; protect from swarf.
Cutting

For cutting thin metal on site, we recommend a circular saw with a metal-cutting blade because it produces fewer damaging hot metal particles and leaves less
resultant burr than a carborundum disc.

Cut materials over the ground and not over other materials.

Sweep all metallic swarf and other debris from roof areas and gutters at the end of each day and at the completion of the installation. Failure to do so can lead to
surface staining when the metal particles rust.

Sealed joints
For sealed joints use screws or rivets and neutral-cure silicone sealant branded as suitable for use with galvanised or zincalume® steel.

Non-cyclonic areas
The information in this brochure is suitable for use only in areas where a tropical cyclone is unlikely to occur as defined in AS 1170.2-2002. Map and table (below)
taken from HB212-2002.

Wind speeds versus return period

(3 s gust, 10m height, open country terrain)
Handbook Description Equation for VR V50 V500

I Strong thunderstorms 70 - 56r -0.1

32 40
and monsoon winds
II Moderately severe 67 - 41R -0.1 39 45
thunderstorms and
extra-tropical gales
III Severe thunderstorms and 106 - 92R -0.1 44 57
moderate or weakening
typhoons/tropical cyclones
IV Strong typhoons/ 122 - 104R -0.1 52 66
tropical cyclones
V Very strong typhoons/ 156 - 142R -0.1 60 80
tropical cyclones

Table summarises the proposed relationships beyween 3 s gust wind speed and return
period for the five levels in the handbook (see map above).
The values are for 50 years and 500 years return periods.
 LYSAGHT®.
There IS NO EQUIVALENT

BlueScope LYSAGHT (MALAYSIA) Sdn Bhd BlueScope LYSAGHT (SINGAPORE) PTE LTD
No 6, Persiaran Kemajuan 18 benoi sector
Seksyen 16, P.O. Box 2222 jurong town
Pusat Bisnes Bukit Raja singapore 629851
40800 Shah Alam Tel: 65-6264 1577 Fax: 65-6265 0951
Selangor Darul Ehsan, Malaysia
Tel: 603-5519 2000 Fax: 603-5510 5428 www.bluescopelysaght.sg

Penang
Tel: 604-390 0853/398 6935 BlueScope LYSAGHT (B) PTE LTD
Fax: 604-397 8553 industrial complex
beribi phase 1
Johor Bahru 6km, jalan gadong
Tel: 607-351 2660/4660 bandar seri begawan be 1118
Fax: 607-351 5660 brunei darussalam
Tel: 673-244 7155 Fax: 673-244 7154
Kuantan
Tel: 609-515 7836/7837 www.bluescopelysaght.com.bn
Fax: 609-515 7834

KOTA BHARU
Tel: 609-747 5222/6222
Fax: 609-747 4212

coating
BlueScope Lysaght (Sabah) Sdn Bhd
Lorong Kurma Off Jalan Kolombong colour choices
88450 Kota Kinabalu
P.O. Box 12152, 88823 Kota Kinabalu
Sabah, Malaysia DESIGN FLEXIBILITY
Tel: 6088-445 161
Fax: 6088-421 178
durability /security

BlueScope Lysaght (Sarawak) Sdn Bhd hi-tech production

Lot 610, Section 66, Pending Industrial Area
Jalan Merbau, 93450 Kuching
Sarawak, Malaysia recycling
Tel: 6082-333 621
Fax: 6082-483 486 termite proof

www.bluescopelysaght.com.my
thermal efficiency

warranty

Print : MAY 2010.

Copyright © 2010 by BlueScope Steel Limited. All rights reserved. No part of this brochure shall be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording or otherwise, without written permission from BlueScope Steel Limited. LYSAGHT®, ZINCALUME®, COLORBOND® and TRIMDEK® are
registered trade marks and OPTIMA™ is a trade mark of BlueScope Steel Limited. BlueScope is a trade mark of BlueScope Steel Limited.

* Warranty terms and conditions apply.