150 KVA MODULAR UPS and ISOLATION TRANSFORMER AND TUBULAR

BATTERY with 15 min back up

These specifications describe requirements for a Modular, Three-Phase UPS (Uninterruptible Power
System). The design of the UPS shall be Double/Delta Conversion online. The scope includes supply,
installation, testing and commissioning of the UPS system, Tubular battery(12v) for 15 min back up at
full load, isolation transformer of required capacity at the output, suitable enclosures & racks for UPS,
battery & transformer, interconnecting cables, circuit breakers(power and control) etc.. Complete for
the satisfactory functioning of the UPS system at site. The UPS shall automatically maintain AC power
within specified tolerances to the critical load, without interruption (for specified duration as per battery
run time), during periods of failure or deterioration of the mains power supply. The UPS shall be
equipped with a centralized mains Static Bypass Switch. The UPS shall be suitable for providing power to
harmonic rich medical equipment load.

The Modular design of UPS shall support N+0 and N+1 modes of operation. In the event of single power
module failure, the load shall be automatically distributed among remaining modules to avoid the risk of
single point of failure. Each independent power module shall be conveniently hot-swappable for easy
power expansion and system maintenance without disrupting connected load.

The UPS shall be expandable by paralleling additional units (up to three UPS of same rating), to provide
for redundancy and load growth requirements. The supplier shall design and furnish all materials and
equipment to be fully compatible with electrical, environmental, and space conditions at the site. It is
understood that supplier has full site knowledge required prior to submission of bid. He shall include all
equipment to properly interface the AC power source to the intended load and it shall be designed for
unattended operation.

STANDARDS

The UPS and all associated equipment and components shall be manufactured in accordance with the
following applicable standards or equivalent.
Safety Requirements: IEC 62040-1-1, EN 50091-1-1
EMC: IEC 62040-2 (Class A), EN 50091-2 (Class A)
Performance: IEC 62040-3 (VFI SS 111), EN50091-3
ROHS, CE certification

The above mentioned product standards incorporate relevant compliance clauses with generic IEC and
EN standards for safety (60950), electromagnetic emission and immunity (61000 series) and
construction (60146 series and 60529). The UPS shall be CE marked in accordance with EEC directives
73/23 “low voltage” and 89/336 “electromagnetic compatibility”.
The UPS shall conform to Quality System Standard ISO 9001 for the design and manufacture of power
protection systems for computers and other sensitive electronics.
Test certificates (with attested English transcripts wherever applicable) shall be submitted for which a
weight age of 5% of contract value shall be attributed.
SYSTEM DESCRIPTION:

Design Requirements
1. The Modular UPS system shall be sized to provide output power of not less than 150 KVA during
N+0 mode of operation at the output terminals of the UPS system as usable power.
2. Individual Power Modules may have a capacity anywhere between 20 KVA and 30 KVA only.
3. The present system shall be on a scalable platform and shall have the capability of expansion by
inserting additional modules of same rating to enhance capacity upto 150 KVA or more. Further
the UPS shall be such that upto three frames with the present specifications can be combined
together to work in ‘parallel’ mode to expand the overall capacity.
4. Load voltage and bypass line voltage will be 415 VAC, three phase and neutral. Input voltage
shall be 415 VAC, three phase and neutral.
5. The battery system shall have a capacity of 150 KVA for at least 15 minutes of backup time
under ambient temperature.
6. The system shall be designed to ensure no single point failure. . In the event of any failure, the
load shall be automatically distributed among remaining modules to avoid the risk of single
point failure and ensure no interruption in power to the critical AC load.

Modes of Operation:
The UPS shall be designed to operate as an on-line, double-conversion or Delta conversion, reverse
transfer system in the following modes:
1. Normal: UPS inverters continuously power the critical AC load. The rectifier/charger derives
power from the mains AC power supply source converting this to DC power to supply the
inverters, while simultaneously float/boost charging the battery system. Power supplied by the
UPS inverters is, to within specified tolerance, at rated voltage and frequency.
2. Battery: Upon failure of the mains AC power supply source, the critical AC load is powered by
the inverter, which gets power without interruption from the battery system. There shall be no
interruption in power to the critical load upon failure or restoration of the mains AC power
supply source. Upon restoration of the mains AC power supply source, power to the charger
initially is restricted by a gradual power walk-in. Following the short power walk-in period, the
charger powers the inverter and simultaneously recharges the battery through the battery
converter. This shall be an automatic function and shall cause no interruption to the critical
load.
3. Off-Battery operation: When the battery system is taken out of service for maintenance or
the UPS is used as a frequency converter, it is disconnected from the battery converter and
inverter by means of an external disconnect breaker / Isolator. The UPS shall continue to
function and meet all of the specified steady-state performance criteria, except for the power
outage back-up time capability
4. Bypass: If the inverter fails, or the inverter overload capacity is exceeded, or the inverter is
manually turned off by user, and at this time the inverter is synchronous with the bypass, the
static transfer switch shall perform a transfer of the load from the inverter to the bypass source
with no interruption in power to the critical AC load.
5. Maintenance: UPS shall have an internal maintenance bypass switch. The unit shall be
designed such that if the UPS needs to be maintained or repaired, after the inverter is turned off
and the load is transferred to bypass, the internal maintenance bypass switch can be turned on
and the UPS can be shut down and the battery can be disconnected for maintenance purposes
with no interruption in power to the critical AC load.
 6. Parallel: For higher capacity or higher reliability, the UPS outputs (3ph/4w) can be directly
paralleled together; in such case, parallel controllers in every UPS shall automatically share the
load. The largest parallel capacity is up to three times the nominal load of each unit composing
the system.

Performance Requirements:
1. The UPS shall be VFI (Voltage and Frequency Independent) classified (according to IEC 62040-3)
producing an output waveform that is independent of both the input supply frequency and
voltage

UPS Module AC Input:

Three-phase, 4-wire plus ground.
A. Voltage Range:380V/400V/430V, three phase; 220V/230V/240V(line to neutral)
B. Frequency Range:40~70Hz
C. Power Walk-In: maximum 30 seconds to full rated input current.
D. Power Factor: Shall be > 0.99 at full rated UPS output load (for all kinds of load).

UPS Module AC Output:

Three-phase, 4-wire plus ground.
A. Load Rating: 100% continuous load rating for any combination of linear and non-linear
loads.
B. Voltage Range: 380V/400V/415V (line to line), 220V/230V/240V (line to neutral)
C. Voltage Stability: ± 1.5% in steady state.
D. Power Factor: Shall be > 0.9 at full rated UPS output load (for all kinds of load).
E. Frequency stability: 50/60Hz (± 0.2%)
F. Efficiency: It is defined as output kW / input kW:
Not less than 95% at full rated load, nominal input,
Not less than 98% at full rated load when supplying the load through the static bypass.
G. Phase Tolerance: 120± 1el. for 100% balanced or unbalanced loads.
H. Voltage Distortion (at 400V, 100% rated load with crest factor 3:1):
Less than 1% total harmonic distortion (THD) for linear loads
Less than 6% total harmonic distortion (THD)for non-linear loads
I. Module Overload Capability at Rated Output Voltage:
125 %< load<150% of UPS rated output with a resistive load for one minute.
110%<load<125% of UPS rated output with a resistive load for ten minutes
105%<load<110% of UPS rated output with a resistive load for one hour

Static Bypass Switch:
A. Bypass Voltage: 380V/400V/415V (line to line), 220V/230V/240V (line to neutral)
B. Bypass Voltage Window:-20% to +15% on full load
C. Overload Capability:
Below 110% rated output, long-term operation (no time limitation).
From 110 %< load<125% rated output, more than five minutes.
125% <Load<150% - More than one minute.
≥ 400% full UPS rated output, 200 milliseconds.
Earthing:
The AC output neutral shall be electrically isolated from the UPS chassis. The UPS chassis shall have an
equipment earth terminal. Provisions for local bonding are to be provided.

ENVIRONMENTAL CONDITIONS:
Operating Ambient Temperature:
UPS: 0C to 40C
Battery: 25C ± 5C for optimum battery performance.
Relative Humidity:
0 to 95%, non-condensing
Altitude:
Operating: at SCTIMST, Thiruvananthapuram (at sea level) without de-rating.
Noise:
65 dB from 1.5 meter

Factory Testing
(The following tests shall be conducted at the suppliers factory )
Vendor to submit the Itemized Factory Test Report prior to dispatch 1 Lot
 Visual Inspection (Physical / Dimensional Check UP)
 Functional Test
 Regulation Test No Load 25%, 50%, 75%, 100% & UNBALANCE LOAD (Parameters
required – I/P% THD Voltage & Current (Input harmonic (ordinals 1 to 21). Wave form),
I/P Power Factor, Efficiency etc.)
 Load Transfer Test for 100% Balance & 100% Unbalance Load on BYPASS &
MAINTENANCE BYPASS (Wave Form)
 Transient Response on Step Load at 50% Load & 100% Load (Waveform)
 Heat Run Test on Each UPS at Full Load (6 Hours)
 Parallel Operation of UPS for 50% Load on Each UPS & Load Sharing
 Short Circuit Test (Phase to Phase & Phase to Neutral) (Wave Form, Voltages, Currents &
Tripping Time to be Captured& Noted)
 Over Load Tests
 Temperature measurement by Thermal Scanning for battery/UPS capacitors etc.
 dB Level Test (at 1.5 meter) on full load

Site Testing:
(Testing shall be at the contractors cost and contractor shall bring the testing equipment required;
testing will be in the presence of the Engineer)
 Visual Inspection (Physical Check UP)
 Functional Test
 Parallel Operation of UPS for 25% Load on each UPS & load sharing (2 hours)
 Battery Autonomy Tests
 System Failure Mode Tests
 Temperature measurement by Thermal Scanning for battery/UPS capacitors etc.
 dBA Level Test (at 1.5 meter) on full load

WARRANTY:
Manufacturer warranty.
Man-Machine Interface
A. Metered Values to be digitally displayed on panel:
Mains input
Three-phase input line-to-neutral voltage
Three-phase input line-to-line voltage
Three-phase input current
Input frequency
Bypass: All parameters
UPS output
Each phase output voltage of UPS
Each phase output current of UPS
UPS output frequency
Local load
Load of each phase (% of total load)
Power of each phase (output)
Battery
Battery bus voltage
Battery current
Forecasted Battery backup time (remaining time)
Battery temperature (In degree centigrade)
B. Power Flow mimic: UPS shall indicate power flow to the critical load along with an indication of the
availability of the rectifier/charger, battery, automatic bypass, inverter, and load. UPS shall provide a
quick and easy indication of the load level (displayed on LCD), including for overload conditions
(displayed on LCD).
C. Alarms and Status Information: The display and control panel shall report the alarms and status
information. Each alarm shall be visually displayed in text form
D. Inverter ON/OFF: UPS shall be equipped with an inverter ON/OFF buttons which will transfer the load
from all UPS modules to the bypass mains supply, if it is available.
Management software:
UPS shall be equipped with SNMP/HTTP Network Interface Card for UPS monitoring and management
(Including provision of real-time status information) over LAN network
The UPS system shall be delivered with fully functional software for remote monitoring, control and
event management.
All the relevant management software licenses shall be provided.

Technical details of Isolation transformer (External)

Scope:
- The scope includes supply, installation, testing and commissioning of K-13 or higher rated shielded
isolation transformer. All systems shall be designed and manufactured to assure maximum reliability,
serviceability and performance. The isolation transformer shall support harmonic rich non-linear loads
while maintaining safe temperature restrictions.
- The multi-shielded isolation transformer shall be wound with Electrolytic copper wire with high
conductivity. The shielded isolation transformer shall regulate the secondary voltage to provide the
correct output voltage and offer superior common mode and transverse mode noise attenuation.

Standards:
- K-rated Isolation Transformer shall be in accordance with IS 2026/Equivalent to International
Standards.
Environment:
- Humidity: 0 to 95% non-condensing.
- Altitude: the altitude of location:
- Ambient Temperature: 25C± 10C

- Location:
Sree Chitra Tirunal Institute for Medical Sciences & Technology,
Trivandrum
Thiruvananthapuram - 695 011,
Kerala, India.

Ratings:

- The K-rated Isolation Transformer shall be designed as per the ratings of K-7 or higher. Model
number shall indicate identity for: input, phase, output, and frequency, KVA, Series, Shielding, Filtering
and Surge Protection.
- Input: Nominal input voltage is 415 V. However the transformer shall be designed to withstand an
input of 440V AC 3 phase delta with sufficient margin to sustain a constant input of +10% without
saturation.
- Operating Frequency: 50 Hertz +3 Hertz
- Turn-On Characteristics When energized the current inrush shall not exceed four times the full
load input current for 1/2 cycle or less.
Output:
- The three phase transformer’s output shall be configured as a 5 wire wye 415/240 volts AC 3 phase
with neutral and ground (other voltages available).
- Load Regulation: The output voltage shall be maintained within +2.5%, or less, from no load to full
load.
Overload Rating:
- 500 % for ten seconds.
- 1,000 % for one cycle.
Harmonic Distortion:
- K-rated Isolation Transformer system shall add no more than 1% total harmonic distortion to the
output waveform.
- Output voltage shall have no flat topping when non-linear loads are present at the output, upto crest
factor of 3.0.
Efficiency:
- Not less than 98 %.
Audible Noise:
- Less than 65 dB units measured from 1 meter.
Noise Attenuation:
- Vendor shall specify the minimum common-mode noise attenuation that he proposes to deliver.
Common mode noise shall be < -126 db.
- The transformer shall incorporate a dual or triple copper electrostatic shield to minimize inner winding
capacitance, transient and noise coupling between primary and secondary windings.
Operating Temperature :
- 20C to +40C
Main Transformer:
- The K-rated Isolation Transformer shall be designed as a dry type, convection air cooled, shielded
isolation transformer.
- The transformer windings shall be all copper conductor construction, with separate primary and
secondary, isolated windings. The transformer conforms to IS2026/equivalent to International Standards
that specifies a separately derived power source.
- All leads, wires and terminals shall be labeled to correspond with circuit wiring diagram.

Insulation:
- Class H, 200°C system.
Cooling:
- The transformer shall be designed for natural convection cooling. The full load operating temperature
rise shall be less than 115 degrees C above ambient.
Cabinet:
- Cabinet shall be suitable for indoor installation.
- Transformer cabinet shall be equipped with suitable terminals for hard wiring the input and output.
Acceptance Tests
- All Test to be conducted as per IS 2026/Equivalent and standard mentioned in the specifications.
- All Test reports shall be verified with purchaser before dispatching the unit to the Site.