F w5100

Model Be-C1
Machine Code: D046/D049
Field Service Manual
August 2008
Subject to change
Safety, Conventions, Trademarks
Safety
PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the machine and peripherals, make sure that they are
unplugged.
2. The plug should be near the machine and easily accessible.
3. Note that some components of the machine and the paper tray unit are supplied with electrical voltage
even if the main power switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers off or open while the main
switch is turned on, keep hands away from electrified or mechanically driven components.
5. If the [Start] key is pressed before the machine completes the warm-up period (the [Start] key starts
blinking red and green ), keep hands away from the mechanical and the electrical components as
the machine starts making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while the machine is operating.
Be careful to avoid touching those components with your bare hands.
7. Always connect the power cord directly into a wall outlet. Never use an extension cord.
8. Inspect the power cord for damage. Never cut or attempt to modify the power cord in any way.
9. Keep the machine away from dust and high humidity. Never expose the machine to corrosive gases.
10. Never use flammable liquids or aerosols around the machine.
11. Never handle the power cord or plug with wet hands.
HEALTH SAFETY CONDITIONS

1. Never operate the machine without the ozone filters installed.
2. Always replace the ozone filters with the specified types at the proper intervals.
3. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause
temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful,
get medical attention.
4. This machine employs an LED array in the scanner and image writing unit.
• This machine is rated as a Class 1 LED Device. It is safe for both office and EDP use.
1
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The machine and its peripherals must be installed and maintained by a customer service representative
who has completed the training course on those models.
2. Test the breaker switches on the main machine and all peripheral devices at least once a year.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an
open flame.
2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations.
(These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100
batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical
reactions and heat build-up.
• The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the
same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance
with the manufacturer’s instructions.
Conventions and Trademarks
Conventions
Symbol What it means
 Core Tech Manual
 Screw
 Connector
 E-ring
 C-ring
 Harness clamp
2
The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of
paper feed.
In this manual "Horizontal" means the "Main Scan Direction" and "Vertical" means the "Sub Scan Direction"
relative to the paper feed direction.
Switches and Symbols
Where symbols are used on or near switches on machines for Europe and other areas, the meaning of
each symbol conforms with IEC60417.
3
Warnings, Cautions, Notes
In this manual, the following important symbols and notations are used.
• A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in
death or serious injury.
• A Caution indicates a potentially hazardous situation. Failure to obey a Caution could result in minor
or moderate injury or damage to the machine or other property.
• Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of valuable
data and to prevent damage to the machine
• This information provides tips and advice about how to best service the machine.
4
Special Instructions
Moving the Copier
1. Open the upper unit [A]

2. Push the pressure lever [B] to the left. This separates the cleaning the blade from the drum so the blade
does not damage the drum during shipping.
3. After setting up the printer in its new location, repeat this procedure and push the pressure lever to
the right to bring the cleaning blade in contact with the drum.
4. After moving the machine to a new location, always re-install the leveling shoes under the casters of
the machine.
Points to Confirm with Operators

At the end of installation or a service call, instruct the user about use of the machine. Emphasize the following
points.
• Show operators how to remove jammed paper and troubleshoot other minor problems by following
the procedures described in the operating instructions.
• Point out the parts inside the machine that they should never touch or attempt to remove.
5
• Confirm that operators know how to store and dispose of consumables.
• Make sure that all operators have access to an operating instruction manual for the machine.
• Confirm that operators have read and understand all the safety instructions described in the operating
instructions.
• Demonstrate how to turn off the power and disconnect the power plug (by pulling the plug, not the
cord) if any of the following events occur:
1. Something has spilled into the product.
2. Service or repair of the product is necessary.
3. The product cover has been damaged.
• Caution operators about removing paper fasteners around the machine. They should never allow
paper clips, staples, or any other small metallic objects to fall into the machine.
• Caution operators about storing extra toner cartridges. To prevent clumping on one end of the toner
cartridge, it should always be stored horizontally on a flat service. A toner cartridge should never be
stored on its end vertically.
Trademarks
• Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the
United States and /or other countries.
• PostScript® is a registered trademark of Adobe Systems, Incorporated.
• PCL® is a registered trademark of Hewlett-Packard Company.
• Ethernet® is a registered trademark of Xerox Corporation.
• PowerPC® is a registered trademark of International Business Machines Corporation.
• Other product names used herein are for identification purposes only and may be trademarks of their
respective companies. We disclaim any and all rights involved with those marks.
6
TABLE OF CONTENTS
Safety, Conventions, Trademarks......................................................................................................................1
Safety..............................................................................................................................................................1
Conventions and Trademarks........................................................................................................................2
Warnings, Cautions, Notes...........................................................................................................................4
Special Instructions.........................................................................................................................................5
1. Product Information
Specifications....................................................................................................................................................13
Overview..........................................................................................................................................................14
Machine Codes, Peripheral Configurations..................................................................................................15
Guidance for Those Who are Familiar with Predecessor Products..............................................................16
2. Installation
Preparation.......................................................................................................................................................17
Environment..................................................................................................................................................17
Space Requirements....................................................................................................................................18
Machine Level..............................................................................................................................................21
Power Source...............................................................................................................................................21
Installation Procedure Guide......................................................................................................................22
Main Machine (D046/D049).......................................................................................................................27
Accessory Check..........................................................................................................................................27
Installation Procedure..................................................................................................................................29
Roll Feeder Type 7140 (D394)......................................................................................................................47
Accessory Check..........................................................................................................................................47
Installation....................................................................................................................................................48
Paper Cassette Type 7140 (D395)................................................................................................................64
Accessory Check..........................................................................................................................................64
Installation....................................................................................................................................................66
Tray and Stacker Options................................................................................................................................76
Original Exit Tray Type G (B341)..............................................................................................................76
Original Hanger (D311).............................................................................................................................80
Multi Stacker Type 7140 (D437)..............................................................................................................80
Rear Stacker Type 7140 (D438)...............................................................................................................93
Double Stacker Type 7140 (D469)..........................................................................................................97
Bridge Unit BU6500 (D407) Folder FD6500A (B889)............................................................................103
7
Accessories: Bridge Unit...........................................................................................................................103
Before You Begin.......................................................................................................................................105
Bridge Unit Installation..............................................................................................................................108
Fan Fold Unit Installation..........................................................................................................................128
Power On...................................................................................................................................................141
Skew Adjustment.......................................................................................................................................141
Manual Feeder (D333)................................................................................................................................145
Before You Begin.......................................................................................................................................145
Accessories................................................................................................................................................145
Manual Feeder Installation.......................................................................................................................146
Power On...................................................................................................................................................151
Folder FD6500B (Cross Folder) (B890).....................................................................................................152
Accessories................................................................................................................................................152
Installation..................................................................................................................................................154
Power On...................................................................................................................................................181
Skew Adjustment.......................................................................................................................................182
MFP Options..................................................................................................................................................186
Overview....................................................................................................................................................186
Before You Begin.......................................................................................................................................188
Printer Option Type W7140 (D396)......................................................................................................192
Scanner Option Type W7140 (D397)...................................................................................................194
IEEE 1284 Interface Board Type A (B679-17) (Centronics)................................................................196
IEEE 802.11a/g Interface Unit Type J/K (D377-01, -02, -19)..........................................................197
HDD Encryption Unit Type A (D377-16)................................................................................................200
Data Overwrite Security Unit Type H (D377-06)..................................................................................204
Browser Unit Type D (D377-17, -18, -08)............................................................................................207
VM Card Type E (D377-10/-11/-12)..................................................................................................208
Gigabit Ethernet Type B (D377-21)........................................................................................................210
Interface PCB Type W7140 (D445).......................................................................................................214
Scanner Separation Unit Type 7140 (D436).............................................................................................220
Accessories: Table (D346).......................................................................................................................220
Accessories: Scanner Separation Unit (D436).......................................................................................221
Assembling the Table................................................................................................................................223
8
Installation: Scanner Unit..........................................................................................................................228
3. Preventive Maintenance
Preventive Maintenance................................................................................................................................255
4. Replacement and Adjustment
Common Procedures.....................................................................................................................................257
Opening and Closing the Machine.........................................................................................................257
Covers........................................................................................................................................................259
Scanner Unit...................................................................................................................................................268
Operation Panel........................................................................................................................................268
Scanner Cover...........................................................................................................................................269
Platen Plate.................................................................................................................................................274
Original Transport Rollers.........................................................................................................................275
CIS..............................................................................................................................................................281
Exposure Glass..........................................................................................................................................287
Original Junction Gate, Original Junction Gate Solenoid.....................................................................290
Around The Drum...........................................................................................................................................295
LPH (LED Print Head).................................................................................................................................295
Charge Corona Unit.................................................................................................................................298
Quenching Lamps.....................................................................................................................................300
Drum, Development Unit...............................................................................................................................301
Development Unit......................................................................................................................................301
Developer..................................................................................................................................................302
Drum, ID Sensor, and Cleaning Blade....................................................................................................307
Motors............................................................................................................................................................311
Scanner Motor...........................................................................................................................................311
Main Motor...............................................................................................................................................313
Fusing/Exit Motor.....................................................................................................................................314
Development Motor..................................................................................................................................315
Registration Motor.....................................................................................................................................316
Paper Feed Motor.....................................................................................................................................317
Clutches..........................................................................................................................................................318
Registration Clutch.....................................................................................................................................318
Original Feed Clutch.................................................................................................................................320
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Toner Supply Clutch..................................................................................................................................321
Paper Feed, Cutting.......................................................................................................................................322
Cutter Unit..................................................................................................................................................322
Cutter Motor, Cutter HP Switches............................................................................................................323
Cutting Sensor, Feed Exit Roller...............................................................................................................324
Roll Tray.....................................................................................................................................................326
1st/3rd Feed Roller and Clutch...............................................................................................................329
2nd/4th Feed Roller and Clutch..............................................................................................................330
Registration Roller......................................................................................................................................330
Paper Transfer, Transport Unit......................................................................................................................337
Transfer Unit...............................................................................................................................................337
Transport Unit.............................................................................................................................................339
Transport Belts...........................................................................................................................................342
Gear Replacement....................................................................................................................................343
Fusing..............................................................................................................................................................345
Fusing Unit..................................................................................................................................................345
Paper Junction Gate Solenoid/Exit Sensor.............................................................................................349
FPDB (Fusing Pressure Drive Board)........................................................................................................349
Pressure Roller Thermistors........................................................................................................................350
Hot Roller Center Thermistor.....................................................................................................................352
Hot Roller Cleaning Roller........................................................................................................................352
Thermostats................................................................................................................................................354
Fusing Lamps..............................................................................................................................................355
Hot Roller...................................................................................................................................................357
Pressure Roller............................................................................................................................................361
Sensors, Switches..........................................................................................................................................364
Original Sensors........................................................................................................................................364
Bypass Set, Bypass Registration Sensors.................................................................................................368
Scanner Cover Microswitch.....................................................................................................................371
Scanner Cover Sensor..............................................................................................................................371
PCB, HDD.......................................................................................................................................................373
Overview....................................................................................................................................................373
SIB (Scanner Interface Board).................................................................................................................374
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SDB (Scanner Drive Board)......................................................................................................................376
PSU.............................................................................................................................................................377
IOB.............................................................................................................................................................377
AC Control Board.....................................................................................................................................378
CGB Power Pack.......................................................................................................................................379
T/S Power Pack.........................................................................................................................................380
VDB (Video Drive Board).........................................................................................................................381
NVRAM......................................................................................................................................................382
BCU............................................................................................................................................................384
IPU..............................................................................................................................................................385
Controller Board........................................................................................................................................387
MB..............................................................................................................................................................388
HDD............................................................................................................................................................389
More About Boards.......................................................................................................................................392
Overview....................................................................................................................................................392
Main Boards..............................................................................................................................................392
Other Boards.............................................................................................................................................403
Breaker Switch...........................................................................................................................................404
Other...............................................................................................................................................................406
Ozone Filter...............................................................................................................................................406
Used Toner Bottle Cleaning......................................................................................................................406
Important Adjustments...................................................................................................................................409
LPH Adjustment with SP Codes.................................................................................................................409
LPH Density Adjustment with SP Codes...................................................................................................412
Image Position, Magnification, Margin Adjustments.............................................................................413
5. System Maintenance Reference
Service Program Mode.................................................................................................................................423
Firmware Update...........................................................................................................................................424
NVRAM Upload, Download........................................................................................................................426
Uploading NVRAM Data to an SD Card................................................................................................426
Downloading NVRAM Data from an SD Card......................................................................................426
Using the Debug Log.....................................................................................................................................428
Overview....................................................................................................................................................428
11
Switching On and Setting Up Save Debug Log......................................................................................428
Retrieving the Debug Log from the HDD.................................................................................................431
Recording Errors Manually.......................................................................................................................432
New Debug Log Codes............................................................................................................................432
Printing an SMC Report.................................................................................................................................434
Initialize All SP Settings.................................................................................................................................435
Calibrating the Touch Panel..........................................................................................................................436
Calibrating the Touch Panel.....................................................................................................................436
Software Reset...............................................................................................................................................437
Card Save Function.......................................................................................................................................438
Overview....................................................................................................................................................438
Procedure...................................................................................................................................................438
Error Messages..........................................................................................................................................442
6. Troubleshooting
Troubleshooting.............................................................................................................................................443
INDEX...........................................................................................................................................................445
12
Specifications 1
See the "Appendices" for the following information:
• Main Machine Specifications
• Printer Controller Specifications
• Scanner Specifications
• Peripheral Specifications
13
Overview
1 • Machine Layout
• Mechanical Component Layout
• Drive Layout (With Optional Roll Feeder)
• Original/Copy Paper Paths
14
Machine Codes, Peripheral Configurations

For the machine codes and peripherals configuration, please refer to the "Appendices".
1
15
Guidance for Those Who are Familiar with

Predecessor Products
1 Machine D046/D049 is a successor model to Machine B188. I f you have experience with the
predecessor products, the following information will be of help when you read this manual.
Different Points from Predecessor Products
D046/D049 B188
Developer TYPE 30W BLACK TYPE 16W BLACK
Same cartridge as B010/

Toner New cartridge
B125/B286
GW: Type W7140 -

Printer Option
External: Type RW-7140 External: Type RW-480
Scanner unit can be separated with

Scanner -
scanner separation unit
SD Card Slots 2 slots 3 slots
Mainframe: SD card Mainframe: SD card

Firmware update MFP options: SD card MFP options: SD card
Folder FD6500A/B: IC card -
New option
Folder Option Fan Folder: FD6500A -
Cross Folder: FD6500B
16
2. Installation
Preparation
Environment 2
• Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the
hard disk or memory, press the operation power switch on the operation panel to turn the power off,
wait for the power LED to go off, then turn the main power switch off.
1. Temperature Range: 10°C to 30°C (50°F to 86°F)

2. Humidity Range: 15% to 90% RH
3. Ambient Illumination: Less than 1,500 Lux (do not expose to direct sunlight).
4. Ventilation:Minimum space 20 m3 (approx. 700 cubic ft.)
Room air should turn over at least 3 times per hour.
5. Ambient Dust: Less than 0.075 mg/m3
6. If the installation place is air-conditioned or heated, place the machine as follows:
• Where it will not be subjected to sudden temperature changes from low to high, or vice versa.
• Where it will not be directly exposed to cool air from an air conditioner in the summer.
• Where it will not be directly exposed to reflected heat from a space heater in the winter.
7. Avoid placing the machine in an area filled with corrosive gases.
8. Avoid any area higher than 2,000 m (6,500 ft) above sea level.
9. Place the machine on a strong and level base.
10. Avoid any area where the machine may be subjected to frequent strong vibration.
17
2. Installation
Space Requirements
Minimum Space Requirements
[A] Front: 1,000 mm (39")
[B] Back: 600 mm (23.6")
[C] Right: 600 mm (23.6")
[D] Left: 600 mm (23.6")
Height: 450 mm (18")
18
Preparation
Configuration 1: Main Machine (D046/D049) Standalone
Configuration 2: Main Machine + Folder FD6500A (B889)
19
2. Installation
Configuration 3: Main Machine + Folder FD6500B (B890)
20
Preparation
Configuration 4: Main Machine + Scanner Separation Unit Type 7140 (D436)
Machine Level
1. Front to back: Within 0.15 mm/1000 mm (0.006”/39.4”) of level

2. Right to left: Within 0.15 mm/1000 mm (0.006”/39.4”) of level. Make sure that the machine is level
using a carpenter’s level.
Power Source
The machines must be installed in a building or facility equipped with a protective device such as a circuit
breaker, as the machine relies on such devices for protection against over-current and short circuits
Main Machine (D046/D049)

1. Input Voltage Level:
200V, 60Hz, More than 15 A (for the U.S.A. version)
220 to 240V, 50/60Hz, More than 15 A (for the Europe/China version)
21
2. Installation
2. Permissible Voltage Fluctuation: ± 10%

3. Do not set anything on the power cord.
• Make sure the plug is firmly inserted in the outlet.

• Avoid multi-wiring.
2
Folder FD6500A/B (B889/B890)
1. Input Voltage Level:
120V, 60Hz, More than 2.5 A (for the U.S.A. version)
220 to 240V, 50/60Hz, More than 1.2 A (for the Europe/China version)
2. Permissible Voltage Fluctuation: ± 10%
3. Do not set anything on the power cord.
Installation Procedure Guide
The peripheral units for this machine are shown above.
22
Preparation
[1] Main Machine (D046/D049)
[2] Fan Folder FD6500A (B889)
[3] Bridge Unit BU6500 (D407)
[4] Manual Feeder (D333)
[5] Folder FD6500B Fan Unit (B890-17, -27) (Fan Fold Unit) 2
[6] Folder FD6500B Cross Unit (B890-57) (Transport Unit + Cross Fold Unit)
This guide describes the correct order of installation for these devices.
1. Main Machine (D046/D049) Stand-alone
Install the main machine.
2. Roll Feeder Type 7140 (D394) or Paper Cassette Type 7140 (D395)
1. Install the main machine. * p.27

2. Install:
Roll Feeder (D394) * p.47
-or-
Paper Cassette (D395) * p.64
• You must install the roll feeder or paper cassette before installation of folder FD6500A/B. Folder
FD6500A/B will block access to the rear of the machine and you will not be able to install the roll
feeder or paper cassette.
• If the folder FD6500A/B has already been installed, you must disconnect it and pull it away from the
back of the main machine in order to install the roll feeder or paper cassette.
3. MFP Options
23
2. Installation

2. Install the roll feeder * p.47
-or-
Paper cassette. * p.64
3. Install the MFP options. * p.186
• Install the MFP options now before installing Folder FD6500A/B. It is much easier to access the
controller box SD card slots and board slots before the fan folder is installed.
• If the fan folder has already been installed, disconnect folder FD6500A/B and pull it away from the
main machine.
4. Folder FD6500A (B889), Bridge Unit BU6500 (D407)

–or-
Paper cassette * p.64
3. Install the MFP options.
24
Preparation
4. Remove the tapes and shipping materials from the Folder 6500A (B889).
5. Remove the tapes and shipping materials from the Bridge Unit BU6500 (D407).
6. Install the bridge unit on the folder. * p.103
7. Dock the folder to the main machine.
5. Folder FD6500A (B889), Bridge Unit BU6500 (D407), with Manual Feeder (D333)

-or-
4. Remove the tapes and shipping materials from the Folder FD6500A (B889).
5. Remove the tapes and shipping materials from the Bridge Unit BU6500A (D407). * p.103
6. Remove the tapes and shipping materials from the Manual Feeder (D333). * p.145
7. Install the bridge unit on the folder. * p.103
8. Install the Manual Feeder (D333) on top of the folder. * p.145
9. Dock the folder to the main machine.
6. Folder FD6500B (B890)
25
2. Installation

-or-
2 4. Remove the tapes and shipping materials from the Fan Fold Unit (B890-17, -27). * p.152
• The manual feeder and bridge unit are pre-installed on the fan fold unit.
5. Dock the fan fold unit to the back of the main machine.
6. Remove the tapes and shipping materials from the Cross Fold Unit (B890-57) (transport unit and cross
fold unit). * p.152
7. Connect the transport unit [1] and cross fold unit [2].
1. Dock the assembled cross fold unit (B890-57) to the fan fold unit (B890-17, -27).
26

Accessory Check
Check the accessories and their quantities against the following list:
2
No. Description Q’ty
1. Cloth – Exposure Glass 1
2. Paper Holder 4
3. Operating Instructions Holder 1
4. Rear Copy Tray Guide 3
5. Rear Copy Tray 3
6. Guide Mylar (Curved) 2
7. Guide Mylar (Strips) 3
8. Front Copy Tray 1
9. Support Bracket 1
27
2. Installation
10. Rear Copy Tray Holder 1
11. Leveling Shoes 4
12. Original Tray Mylars 3

2 13. Upper Original Guide 1
14. Original Tray 3
15. Original Guide 1
16. Original Guide Plate 1
17. Step Screws 2
18. Round Head Screws (M4 x8) (Original Tray x2 each) 6
19. Tapping Screws (M3 x 6) 5
20. Grommets 6
21 Ferrite Core 1
• Because the installation procedure is not packed with the copier as an accessory, always bring this
manual with you.
28
Installation Procedure
Unpacking
1. Unpack the machine box and place the copier onto a flat floor with lifting equipment (a fork lift).
• The machine weighs approximately 230 kg (507 lb). If a fork lift is not available, at least 4
people, one on each corner of the machine, are needed to lift it from the pallet.
• Before you start this procedure, make sure the machine is unplugged.
29
2. Installation
2. Remove the accessories [A] from the back of the machine.

3. Remove all tape and shipping materials.
• Keep the shipping retainers after installing the machine. They will be reused if the machine is
moved to another location in the future.
The position of the operation panel can be adjusted to reduce reflection on the operation panel
display.
4. If you want to adjust the position, remove the screws ( x3).
5. Raise or lower the operation panel [1] to one of the three sets of holes.
6. Push each screw [2] into its hole ( x3). (These screws do not need to be tightened.)
7. Pull out the upper tray.

8. Take out the four paper holders and remove their tapes (x 2 each).
30
9. Open the scanner cover [A].

10. Remove the packing [B].
11. Open the upper unit [A].

12. Pull out the red tape and remove the drum protection sheet [B].
• Pull the red tape out slowly and carefully, to prevent damage to the cleaning unit entrance seal.
31
2. Installation
Leveling the Machine
1. Place a level at [A] and [B].

2. Make the machine level by turning the bolts [C] on the machine’s four feet.
• The gap [D] must be less than 2 mm for the bolt to clear the roll feeder (option) when the feeder
is opened and closed.
32
Developer and Toner
1. With the upper unit raised, open the toner hopper cover [A].
2. Remove the sheet [B].
• A developer lot number is embossed on the top edge of each package. Keep these top edges
after you open each developer package. You will need these numbers when you input them
later with SP2801-2 and -3.
3. Open the first 1 kg pack of developer [C] and pour it into the development unit.
• Slowly add the developer from the first pack into the development unit, while you move the pack
from left to right until the pack is empty.
• An equal amount of developer must be spread along the entire open slot of the development
unit.
• Do not open and add the second pack at this time.
33
2. Installation
4. Prepare the toner cartridge for installation.

• Shake the cartridge several times and make sure that the toner is moving inside.
• Push the cartridge cap [A]. At the same time, tap the bottom of the toner cartridge 4 or 5 times.
• Hold the cartridge horizontally and shake it quickly from side to side 4 or 5 times.
• Hold the joint [B] of the toner cartridge with two fingers, and turn the joint. If the joint does not
turn, do the procedure again.
• Tell the customer how to prepare a toner cartridge for installation.

• If toner is not loosened before the toner cartridge is installed, the customer may hear a rattling
noise. The agitators inside the toner cartridge will disengage if compacted toner does not let
them turn easily. This is the source of the rattling noise.
• To prevent this problem, instruct the customer to store extra toner cartridges horizontally on a
flat surface. A toner cartridge should never be put on its end or stored vertically.
34
5. Install the unopened toner cartridge [A].
• Do not remove the tape from the toner cartridge at this time.
6. Rotate knob [B] until it stops.
7. Close the toner hopper cover.
8. Close the upper unit.
9. Connect the power supply cord and switch the main power switch on. The main motor switches on
and distributes the developer evenly inside the development unit.
10. Wait about 22 seconds until the machine stops.
11. Turn the operation switch off.
12. Turn the main power switch off.
13. Open the upper unit.
14. Open the toner hopper cover.
15. Remove the unopened toner cartridge.
16. Open the second 1 kg pack of developer, then slowly add it to the development unit. Move the pack
from left to right until it is empty.
17. Use a clean cloth to clean the edges around the slot of the development unit.
35
2. Installation
18. Install the toner cartridge [A]. Refer to the decal attached to the left side of the machine.
• Peel off the green tape [B] from right to left to expose the clear tape and toner supply holes.
• Rotate knob [C] clockwise until it stops.
Enter Developer Lot Numbers

1. Turn on the main switch.
2. Wait for the machine to warm up.
3. Enter SP mode.
• Press the [Clear Modes] key.
• Enter [1] [0] [7].
• Hold down [Clear/Stop] for more than 3 seconds.
• Touch "System SP".
4. Do SP2801-2 and 3 to enter the lot numbers.
Use the soft keyboard on the display panel to enter the lot numbers. (The lot numbers are embossed
on the top edge of each developer pack.) If the numbers are the same, enter the same number twice.
• You must enter the lot numbers with SP2801-2 and -3 before doing SP2801-1. The main
machine will return an error ("Failed") if you attempt to do SP2801-1 before SP2801-2 and -3.
36
Initializing the Developer
• Do not do this procedure until you have entered the Lot Numbers. See the previous section.
1. Go into the SP mode.
2. Enter 2801 001 and press [#].
3. When the message prompts you to proceed, touch "Yes". 2
4. Push [Execute]. Wait for about 2.5 min.
5. When the message tells you that the operation is finished, touch "Exit".
6. Touch "SP Direct", then use the 10-key pad to enter 2923 001 and push [#].
7. Push [Execute]. The machine enters the drum set mode and dusts the drum with toner.
8. When the message prompts you that the operation is finished, touch [Exit].
9. Open the upper unit [A] and confirm that the drum is covered with toner.
10. Push the pressure lever [B] to the right to push the cleaning blade against the drum, then close the
upper unit.
11. To initialize the ID sensor, touch "SP Direct", push [#], enter SP3001 002 then touch [Execute]. Wait
about 6 seconds for initialization to complete.
12. When the message prompts you that the operation is finished, touch "Exit".
37
2. Installation
Enable NIB and USB

The Ethernet NIB and USB are built in but must be enabled.
1. Do SP 5985 (the default is ‘disabled’).
• 001: Onboard NIC (Ethernet NIB)
• 002: Onboard USB
2 2. Exit the SP mode.
Sample Copies
1. Load some roll paper in the machine.
• For loading instructions, see the decals on the top edge of the roll feeder front cover.
2. Make some copy samples.
Emblem Panel: Brand Set D046 or D049
1. Attach the emblem to the original feed unit cover.
• Push the panel in until the emblem and panel move into their positions with an audible click.
38
Front Copy Tray
1. Attach the front copy tray [A].
Original Trays
• Only three original trays are provided. The trays can be installed on top of the machine (Top Exit) or
at the rear (Rear Exit)
39
2. Installation
Original Trays: Top Exit
1. Select any original tray [A] (they are identical).

1. Attach
[B] Original guide plate
[C] Original guide
2. Set upper original guide [A].

3. Set original tray [B] in the center. (This is the tray with the original guide plate and original guide
attached in the previous step.)
40
4. Set the other original trays [C] and [D] next to the center tray.
5. Fasten each original tray ( x2 each, round-headed screws).
6. Instruct the operators about this point of operation: Before feeding large originals (larger than A0),
pull the original guide plate [A] out and pull the original guide [B] forward.
Original Trays: Rear Exit
1. Attach an original tray mylar [A] to each tray [B].
• The trays must be installed with the flat side facing up.
2. Attach each tray to the back of the main machine (x2 each).
41
2. Installation
Rear Copy Trays and Mylars
1. Remove the bottom screws of the rear cover [A] ( x4). Do not discard these screws.
2. Set the step screws in the rear cover [A] ( x2).

3. Hang the support bracket [B] on the step screws.
42
4. Fasten the support bracket [A] ( x3).

5. Fasten the rear copy tray holder [B] ( x6). (Use the four screws removed earlier from the bottom
edge of the rear cover).
6. At the rear, attach:

[A] Guide mylar strips x3
[B] Curved mylars x2.
43
2. Installation
7. Slide two grommets onto each rear copy tray, and set them in the center as shown.
8. Use the holes provided to hang the rear copy tray guides [A] (x3) from the back of the main machine.
9. Set the rear copy tray [B] (x3) into the holes in the support bracket [C] and rear copy tray holder [D].
Testing the Breaker Operation

1. Make sure that the main power switch is off.
2. Check the power cord of the copier and make sure that it is connected to the power source.
• Before you test the breaker, always make sure that the main power switch is off. Do not attempt
to test the breaker switch with the copier power turned on.
44
3. Push in the breaker test button with the tip of the screwdriver, until the breaker snaps to the
‘Trip’ ("O") position [A].
4. Confirm that the breaker switch is at the ‘O’ position.
If the breaker switch does not drop to the “O” position:
• Make sure that the power cord is securely connected to the power supply.
• Push the test button again.
• If the breaker switch does not snap down to the ‘O’ position, the breaker switch must be replaced.
5. Raise the breaker switch to the on ("|") position [B].
• The breaker switch must be at the "|" position for the machine to operate.
Connect the LAN Cable

1. Make sure that the main power switch is off.
45
2. Installation
2. Fasten the ferrite core to the end of the LAN cable connector about 4.5 cm from the end nearest the
machine.
3. Attach the LAN cable [A] to the LAN connector [B].
46
Roll Feeder Type 7140 (D394)

Accessory Check
1. Left Slide Rail 1
2. Right Slide Rail 1
3. Paper Holder 4
4. Positioning Pins 2
5. Drawer Connector 1
6. Cover Plates 2
7. Harness Clamp – LWS-21116 2
8. Locking Support EMSS-45 1
47
2. Installation
9. Edging 1
10. Tapping Screws M4x8 4
11. Tapping Screws – M4x8 4

2 12. Tapping Bind Screws – M3x6 4
13. Screw with Spring Washer – M4x6 1
14. Screws M4x6 24
15. Step Screw M4 4
16. Decal – Tray 3/4 1
17. Harness Clamp – FCW52 2
Installation
• Unplug the main machine power cord before starting the following procedure.
• Before starting the installation, insert the leveling shoes under the leveling feet, and level the machine.
• The machine is very heavy. To avoid serious injury, make sure that you have a sufficient number of
people to assist, and use proper lifting equipment for lifting or moving.
• The feed tray weighs 32 kg (70.5 lb.) and requires at least two people to lift and install.
48
Covers
1. Remove:
[A] Rear copy tray guides (x3)
[B] Rear copy tray (x3)
2. Remove:
[A] Rear copy tray holder ( x6)
[B] Rear cover ( x3)
[C] Right rear cover ( x6)
49
2. Installation
[D] Right front cover ( x4)

[E] Left rear cover ( x7)
[F] Left front cover ( x4).
3. Remove tray cover [A] ( x2).
• Keep these screws, to reattach the cover later.

4. Remove the step screws [B] and discard them ( x2).
5. Remove and discard these screws:

[A] Left side bracket ( x1)
50
[B] Handle and brackets ( x2)

[C] Right side bracket ( x1)
Controller Box
1. Top:
[A] Harness clamp screw ( x1).
[B] Connectors and clamps ( x2,  x6).
2. Right side:
[C] Connectors ( x2)
[D] FFC x1.
3. Remove the controller box [E] ( x4).
51
2. Installation
4. Remove the inner cover [A] ( x2).
Rails and Front Positioning Pins
1. Remove the used toner bottle [A] ( x1).
52
2. Install the right rail [A] and left rail [B] (Step  x 2 each,  x 8 each M4 x 6).
3. Install the positioning pins [A] ( x 2 each, M4 x 6).

4. Lower the bolt [B] until it is level with the base plate.
53
2. Installation
Drawer Connector
1. Loosen the screws on the connector bracket [A] ( x3).
2. Set the drawer connector [A] in its slot at the rear of the machine.
54
3. On the left side, fasten the drawer connector bracket [A] ( x4).
4. Behind the connector of the upper roll feeder drawer [A], separate the connectors [B] ( x1)
55
2. Installation
5. Connect lower connector [A] (long harness) to the right connector, which was separated in the
previous step ( x1).
6. Connect lower connector [B] (short harness) to the left connector, which was separated in the previous
step ( x1).
7. Connect the harness from the lower drawer connector to the red connector [A] on the left side of the
machine ( x1).
8. Fasten the lower drawer connector ground [B] ( x1).
9. Push the connector right, left, up, and down to make sure there is a slight amount of play in the bracket
around the three screws.
56
10. At the top, fasten the thick harnesses [A] with the clamp ( x1).
11. At the bottom, fasten the thin harness (red connector) and ground wire [B] with the clamp ( x1).
Flat Cable and Roll Feeder Tray
1. At the right rear corner inside the machine, install two harness clamps [A] ( x 2 each M3 x 6).
57
2. Installation
2. Set harness clamps [A] and [B].

3. Attach edging cover [C].
4. Remove flat cable [A].

5. Set the roll feeder [B] on the positioning pins [C] of the left and right rails.
6. Fasten the tray to the rails [D] ( x 2 each M4 x 6).
58
7. With the drawer open, loosen the roll feeder positioning brackets:
[A] On the left ( x2)
[B] On the right ( x2)
8. Pull out the lower roll feeder drawer completely.

9. Pull out the flat cable [A] as far as it will reach.
10. Set the cable in flat clamp [B] and [C], then close the clamps.
11. Open the harness clamps ( x7) and flat clamp [D].
12. Close the clamps over the flat cable and connect the flat cable at [E] to CN230 of the IOB ( x8,
 x1)
59
2. Installation
Roll Feeder Drawer Positioning
1. Remove the plastic and tape from the roll feeder on the left [A] and right [B].
2. Very slowly, push in the lower drawer [A] until it locks. This positions the drawer correctly at the drawer
connector at the rear, and at the positioning pins at the left and right front corners.
3. At the rear, tighten the screws ¬, Á, ®, of the lower drawer connector [B].
60
4. Reattach the inner cover [A] ( x2).
5. At the front (with the drawer still closed), tighten the roll feeder positioning brackets:
[A] On the left ( x2)
[B] On the right ( x2)
61
2. Installation
Drawer Cover, End Plates
1. Open the lower drawer.

2. Attach the lower front cover [A] ( x2).
• Use the screws removed from either end of the cover when you removed it.
3. Attach the decal [B].
4. Fasten one cover plate [1] to the left side of the drawer ( x1).
5. Attach the other cover plate to the right side of the drawer ( x1).
62
Roll Heater Switch
1. The heater switch [A] for the roll feeder is at the rear left corner of the roll feeder.
2. Switch on the roll heater if the humidity at the installation site is high.
63
2. Installation
Paper Cassette Type 7140 (D395)

Accessory Check
Check the accessories and their quantities against this list:

2
No. Description Qty
1. Interface Harness 1
2. Heater Harness 1
3. Decal: Paper Size Indication 1
4. Decal: Warning A2 (High Temperature) 1
5. Guide Screws 2
8. Harness Clamps – LWS-0711 5
9. Harness Clamps – LWS-2218 2
10. Harness Clamp 1
11. Bushing - 11.5 mm 1
12. Bushing – 25 mm 1
13. Lock Pins 2
14. Cover Plate - Right 1
15. Cover Plate - Left 1
16. Left End Cover 1
17. Right End Cover 1
18. Decal: Cassette: Multi-Language (-27 only) 1
64
65
2. Installation
Installation
Unpacking the Unit
1. Unpack the cassette tray [A].

2. Remove accessory pack [B], all tapes, and shipping material.
• Always turn the machine off and unplug the machine before you do any of the following
procedures.
• The cassette tray weighs 60 kg (132 lb.). At least two people are needed to lift and install it.
Removing the Covers
66
1. Remove:
[A] Rear copy tray guides (x3)
[B] Rear copy tray (x3)
2. Remove:
[A] Rear copy tray holder ( x6)
[C] Right rear cover ( x6)
[D] Right front cover ( x4)
[E] Left rear cover ( x7)
[F] Left front cover ( x4).
67
2. Installation
3. Remove tray cover [A] ( x2). Discard these screws.

4. Remove the step screws [B] ( x2). Discard these screws.
Guide Screws, Caution Decal, Heater Harness
1. Put the guide screws [A] ( x2) in the holes.

2. Attach the warning decal (high temperature) [B].
68
3. Attach the small harness clamps (x4) [A] to the holes (À, Á, Â, Ã) on the left side of the frame inside
the drawer.
4. Attach the small bushing [B] to the hole.
5. Insert the small end of the heater harness [C] through the grommet and pull it to the front.
6. Close the harness clamps on the harness.
7. At the left rear corner, attach the small harness clamp [A] ( x1).
69
2. Installation
8. Open the harness clamps ( x2).

9. Separate the connectors [B] to provide connection points for the harness.
10. Connect the heater harness [C] ( x2).
11. Push the heater harness through the hole [D] to remove slack.
12. Close the harness clamps ¬, Á, ® ( x3).
2
Interface Harness
1. At the right rear corner, attach the large bushing [A].

2. Thread one end of the interface harness [B] through the hole.
• The white/gray connector pair [C] is at the front end of the cable.
3. Attach one large harness clamp [D] to the right frame inside the drawer, then close the clamp around
the cable.
70
4. At the rear, release the four harness clamps [A].

5. Attach the long harness clamps [B].
6. Connect the harness [A] to CN235 ¬ and CN236 Á on the IOB ( x2).
7. Put the harness in the clamps, and close the clamps around the harness ( x6).
71
2. Installation
Inserting and Setting the Cassette Tray
1. Set the cassette tray [A] in front of the copier.

2. Connect the cassette tray interface connector [B] ( x2).
3. With one person on each side of the tray, lift the tray and slide it between the guide pin on the left [A]
and on the right [B].
72
4. Push the tray in until it stops.
5. At the front left corner of the copier, connect the heater cable [A] to the tray ( x2)
6. Attach the left lock pin [A] and right lock pin [B] in the order that is shown by the numbers ( x2 each).
• Insert the stud of each lock pin first on the left À then on the right Á.
• Check that all 6 holes are aligned correctly before you attach the screws.
• You may need to move the cassette tray slightly to the right or to the left to align the holes.
• Screws Â and Ã are M3 size.
73
2. Installation
• Screws Ä and Å are M4 size
7. Pull out the roll feeder drawer [A].

8. Install the left cover plate [B] ( x1).
9. Install the right cover plate [C] ( x1).
10. Close the roller feeder drawer.
11. Open the cassette drawer.
74
12. Attach the left end cover [A] ( x2).

13. Attach the right end cover [B] ( x2).
14. Attach the paper size decals [C].
Tray Cassette Heater Switch

2
1. Turn on the tray cassette heater switch [A] if the humidity at the installation site is very high.
2. To turn the cassette tray heater on:
• Open the top drawer until you can see the heater switch.
• Turn the switch on.
75
2. Installation
Tray and Stacker Options
• After installation of the original exit tray or stacker at the rear, go into the SP mode and switch of
SP4975 (Original Edge Hold). Otherwise, only one original can be fed at a time.
2
Original Exit Tray Type G (B341)
• This option cannot be used when Folder FD6500 A/B (B889/B890) is installed.
Accessory Check
1 Base Strut Frame 2
2 Base Struts 2
3 Middle Struts 2
4 Tray Struts 2
5 Original Tray 1
6 Size Decal Sheet 1
7 Original Stoppers 2
8 Original Guides 2
9 Caps – Base Struts 2
10 Caps –Tray Struts 2
11 Hexagonal Bolt – M8 x 40 12
12 Washer – 8 mm 20
13 Tapping Screw – M4 x 8 6
14 Hex Nut – M8 8
15 Caster – φ40 2
76
16 Caster – φ40 Stopper 2
1. Attach the following to the base struts [A]:

[B] Casters: diameter 40 with stopper
[C] Caster: diameter 40
2. Assemble base stays [D] and base frame struts [A] (Bolts x4, Washers x4).
3. Attach caps [E] to base frame struts [A].
77
2. Installation
4. Attach:
[A] Middle struts (Bolts x4, Washers x8, Nuts 4)
[B] Tray struts (Bolts x4, Washers x8, Nuts x4)
[C] Caps
5. Install the original tray [A] on the original tray stays ( x 6).
78
6. Attach the size decals.
7. Attach:
[A] Original stoppers
[B] Original guides
79
2. Installation
Original Hanger (D311)
1. Open the top roller feeder drawer [A].

2. Hang one stacker [B] on the right.
3. Hang the other stacker [C] on the left.
Multi Stacker Type 7140 (D437)
• This option cannot be used at the rear when the following are installed: Folder FD 6500 A/B (B889/
B890), Original Exit Tray Type G (B341), Rear Copy Stacker Type 7140 (D438).
80
Accessories
1 Stacker Tray 1
2 Stoppers 2
3 Guides 2
4 Crosspieces 2
5 Tray Legs 2
6 Long Bolts – M8x45 4
7 Allen Key 1
81
2. Installation
Installation
1. Assemble the base:

• Fasten cross-piece [1] to tray legs [3] and [4] (Long bolts  x2).
• Fasten cross-piece [2] to tray legs [3] and [4] (Long bolts  x2).
2. Note the "F" markings on the tray legs [1] and the stacker tray [2]. The "F" marks must face toward
the rear of the main machine.
82
3. Remove the lower knobs:

[1] Left knobs x2
[2] Right knobs x2
4. With the "F" mark on the stacker tray [1] over the "F" marks on the legs, insert the arms of the stacker
tray into the holes in the upright supports [2].
5. Push down the stacker tray [3] completely so the holes [4] are aligned on both the left and right upright
supports.
83
2. Installation
6. Reattach the knobs:

[1] Left knobs x2
[2] Right knobs x2
7. Loosen the tray height adjustment knobs:

[1] Left knob x1
[2] Right knob x 1
84
8. Swing the tray [1] up to the required height and tighten the height adjustment knobs.
9. Install the tray:
• At the rear for originals or copies
-or-
• At the front for copies
Original Rear Exit

Follow this procedure to set the multi-stacker tray to hold long originals from the rear exit.
85
2. Installation
1. Make sure that the "F" mark on the stacker tray is on the same side as the "F" marks on the legs.
2. Loosen the tray angle adjustment knobs on the right [1] and left [2].
3. Adjust the angle of the tray [3] to the height of the original exit and tighten the knobs.
86
4. Loosen the tray extension adjustment knobs on the right [1] and left [2].
5. Push the stacker tray [1] as far as the rear original exit [2].
6. Tighten the tray extension knobs on the left [3] and right [4].
87
2. Installation
7. On the left and right, loosen the tray height adjustment knobs [1], swing the edge of the stacker tray
to the exact height of the rear original exit [3], then tighten the knobs.
8. Set the remaining accessories on the stacker tray:

[1] Upper guide
[2] Lower guide
[3] Right stopper
[4] Left stopper
9. Hang the stoppers at the correct position for the length of the originals. The illustration above shows
the stoppers set for the maximum length.
10. Go into the SP mode and switch off SP4975 (Original Edge Hold).
Front Copy Tray

Follow this procedure to set the multi-stacker to hold copies from the front copy tray.
88
1. Move the assembled multi-stacker to the front of the machine.

2. Loosen the height adjustment knobs [1] on the left and right side of the multi-stacker.
3. Swing the edge of the stacker [1] to the edge of the front copy tray [2].
4. Tighten the height adjustment knobs on the left and right side of the stacker.
Rear Copy Exit

Follow this procedure to set the multi-stacker to hold long copies.
89
2. Installation
1. Remove the rear copy tray supports [1] (x3).

2. Remove the mylar strips [2] (x3).
3. Remove the two lower knobs [1] on the left and right side of the stacker.
4. Pull the stacker [2] out of the upright supports.
90
5. Lay the stacker on a flat surface and remove the extensions [1] and [2].
6. Re-insert the arms of the stacker [1] completely into the upright supports so the holes are aligned on
the left and right upright supports.
7. Reattach the knobs on the left and right upright supports [2] (2 each).
91
2. Installation
1. Move the assembled multi-stacker to the rear of the machine.

2. Loosen the height adjustment knobs [1] on the left and right side of the multi-stacker.
3. Swing the edge of the stacker to the edge of the rear copy exit.
4. Tighten the height adjustment knobs on the left and right side of the stacker.
5. Loosen the tray extension knobs [1] and [2].

6. Extend the tray [3] to the edge of the rear copy exit .
7. Tighten the extension knobs.
92
8. Set the remaining accessories on the stacker tray:

[1] Upper guide
[2] Lower guide
[3] Right stopper
[4] Left stopper
9. Hang the stoppers at the correct position for the length of the copies. The illustration above shows the
stoppers set for the maximum length.
Rear Stacker Type 7140 (D438)
• This option can be installed only when the Manual Feeder (D333) is installed on top of the Folder FD
6500A (B889) or Folder FD 6500B (B890).
93
2. Installation
Accessories
1 Rear Stacker 1
2 Original Tray 3
3 Round-head Screws – M4x8 (Original Tray 2 ea.) 6
4 Tapping Screws – M3x12 (Rear Stacker) 4
5 Allen Key 1
94
Installation
1. From the fan folder, remove:

[1] Right end cover screws ( x2)
[2] Left end cover screws ( x2).
Do not remove the end covers!
2. Attach the original trays to the rear of the main machine:

[1] Right ( x2)
[2] Center ( x2)
[3] Left ( x2)
95
2. Installation
3. Set the rear stacker [1] on top of the fan folder.
4. Use the long screws to attach the rear stacker to the end covers of the fan folder:
[1] Right end cover ( x2)
[2] Left end cover ( x2)
96
5. Use the Allen key [1] to loosen the height adjustment bolts on both ends of the rear stacker.
6. Raise the stacker tray [2] to the desired height, then use the Allen key to tighten the adjustment bolts
on both ends of the rear stacker.
Double Stacker Type 7140 (D469)
• This option cannot be used when the Folder 6500A/B is installed.
97
2. Installation
Accessories
1 Nuts 12
2 Bolts 24
3 Screws – M4x8 6
4 Base Stay – Short 4
5 Base Stay – Long 2
6 Stoppers 4
7 Guides - Long 2
8 Guides - Short 2
9 Mylars 8
10 Base Struts 4
11 Tray Struts 4
12 Middle Struts 2
98
13 Spacers 36
14 Decal Sheet 1
15 Small Tray 1
16 Large Tray 1 2
1. Use the two long base stays [1] to assemble base struts Á and ® ( x4, Spacers x4)
2. Use two of the short base stays [2] to attach base frame strut [3] to base frame strut À ( x4, Spacers
x4)
3. Use the remaining two short base stays [4] to attach base frame strut [5] to base strut ® ( x4, Spacers
x4).
99
2. Installation
4. Attach tray strut [1] to base strut Á ( x2, Nuts x2, Spacers x4)
5. Attach tray strut [2] to base strut ® ( x2, Nuts x2, Spacers x4).
6. Attach the small tray [1] to the tray struts [2] ( x6).
7. Hang the guides [3] on top of the tray (¬ long, Á short).
8. Hang the stoppers [4] on the tray. (These stoppers can be moved to a higher or lower position to
accommodate the length of the copy.)
100
9. Attach four mylars to the small tray as shown above.
10. Attach middle strut [1] to base strut ¬ ( x2, Nuts x2, Spacers x4).
11. Attach original strut [2] to the middle strut [1] ( x2, Nuts x2, Spacers x4).
12. Attach middle strut [3] to base strut ¯ ( x2).
13. Attach original strut [4] to the middle strut [3] ( x2, Nuts x2, Spacers x4).
101
2. Installation
14. Attach the large tray [1] to the tray struts [2] ( x6).
15. Hang the guides [3] on the tray (¬ long, Á short).
16. Hang the stoppers [4] on the tray. (These stoppers can be moved to a higher or lower position to
accommodate the length of the original.)
17. Attach four mylars to the large tray as shown above.
102
Bridge Unit BU6500 (D407) Folder FD6500A (B889)
Bridge Unit BU6500 (D407) Folder FD6500A

(B889)
• The Bridge Unit BU6500 (D407) is required for installation of the Folder FD6500A with the main
machine (D046/D049). 2
Accessories: Bridge Unit
No. Description Qty
1. Screws M3x6 6
2. Screws M4x8 4
3. Screws M3x8 11
4. Screws M3x6 32
5. Screws: Shoulder 4
6. E-ring M4 1
103
2. Installation
No. Description Qty
7. E-ring M6 1
8. E-rings M10 2
9. Spring 1
2 10. Positioning Bracket 2
11. Connection Bracket 2
12. Mylar (Large) 2
13. T-Plate 1
14. Connector Harness Bracket 1
15. Rectangular Plate 1
16. Side Cover: Left 1
17. Side Cover: Right 1
18. Arm Cover 2
19. Timing Belt 1
20. Pulley 1
21. Lower Damper Bracket 1
22. Lock Bracket 1
23. Arm Brackets (Left, Right) 2
24. Cover Arm 3
25. Collar 2
26. Mylar (Narrow) 4
27. Mylar (Wide) 2
28. Exit Guide Mylar Strip 1
29. Bridge Unit 1
30. Damper Unit 1
104
Before You Begin
1. Unpack the Folder FD6500A (Fan Fold Unit) (B889)
• The fan fold unit weighs 145 kg (319 lb.) and requires two service technicians to move it and
install it safely.
• Before installing the fan fold unit, switch off the main machine and disconnect its power cord
2
from the main power source.
• Do not reconnect the main machine and switch it on until after the fan fold unit installation has
been completed.
2. Check the accessories and their quantities against the table below.
No. Description Qty Comment
1 Operating Instructions Holder 1
2 Connector Harness 1
3 Joint Brackets 2 Not used: D046/D049
4 Lock Plate: Right 1
5 Lock Plate: Left 1
6 Shoes 4
7. Decal 1
8. Guide Mylar 1
9 Pin 2
10. Folder Positioning Bracket: Lower 2
11. Folder Positioning Bracket: Upper 2 Not used: D046/D049
12. Rear Copy Tray 3
13. Screw (M4x8) 8 For items 3, 4, 5
14. Screw (M3x6) 15 For items 2, 10, 11, 16
15. Operating Instructions 1
16. Upper Guide Mylars 2 Not used: D046/D049
105
2. Installation
No. Description Qty Comment
17. Mylars 2
• Do not connect the fan fold unit power cord to a power source during these procedures until you are
specifically instructed to do so.
106
1. Remove the filament tape from the front [1] and rear [2].
2. Open the rear doors, and remove tapes [3] inside the fan fold unit.
107
2. Installation
Bridge Unit Installation
Preparation
1. If the manual feeder is installed, remove:

[A] Left end cover ( x3)
[B] Right end cover ( x3)
2. From the right side of the fan fold unit, remove:
[C] Right upper cover ( x3)
[D] Right lower cover ( x4)
[E] Right door (L-hinges x2)
3. From left side of the fan fold unit, remove:
[F] Left upper cover ( x3)
[G] Left lower cover ( x4)
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4. From the relay unit, remove:

[A] Paper entrance right cover ( x2)
[B] Paper entrance left cover ( x2)
5. Open the right door of the fan fold unit.

6. Remove knob N2 ( x1). Clamp pliers at [A] to stop rotation of the shaft and use a long screwdriver
[B] to remove the screw.
7. Remove the inner cover [C] ( x4,  x1).
109
2. Installation
8. Fasten shoulder screws to the paper entrance unit on the left end [A] and right end [B] ( x2).
9. Fasten shoulder screws under the paper entrance unit on the right [A] and left [B] ( x2).
110
Damper Unit
1. Attach the lower damper bracket below the center of the relay unit ( x6 M3x6).
2. Attach the lock bracket [A] ( x2 M3x6).
111
2. Installation
3. Below the paper entrance unit, attach:

[A] Left arm bracket ( x4 M3x6)
[B] Right arm bracket ( x4 M3x6)
The brackets are marked "L" and "R" (Left and Right).
4. Lift the damper unit [A], and position it.
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5. Fasten the damper unit to the paper entrance unit: ( x6 M3x6).

[A] Left ( x2 M3x6)
[B] Right ( x2 M3x6)
[C] Center front ( x1 M3x6)
[D] Center rear ( x1 M3x6)
Bridge Unit
1. Lift the bridge unit and place its holes over the two shoulder screws that were previously installed on
the paper entrance unit.
113
2. Installation
The illustration above shows the cutouts in the bridge unit that hang over the shoulder screws.
2. Fasten the bridge unit to the fan fold unit.

[A] Left side: Fasten [1] then [2] ( x2 M3x6)
[B] Right side: Fasten [1] then [2] ( x2 M3x6)
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3. On the left, loosen the screw of the timing belt tension plate [A].
4. Attach spring [B].
5. Attach pulley [A] ( x1)
6. Remove gear [A] ( x1).
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2. Installation
7. Set the timing belt [A] over the gears and pulleys.
8. Tighten the screw of the timing belt tension plate [A].
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9. Reattach the gear [A] (removed in Step 6) with the accessory e-ring (M6). (Discard the original e-
ring removed in Step 6).
10. Fasten the cover arms.

[A] Left side: 1 Cover arm ( x2 M3x8)
[B] Right side: 2 Cover arms ( x2 each M3x8)
117
2. Installation
Move the Bridge Unit Position Switch
1. Remove the switch [A].
2. Remove the screws:

[A] Left side
[B] Right side
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3. Press lock lever [A] and lower the bridge unit [B].
4. Set the damper plunger [A] in the lower damper bracket [B].
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2. Installation
5. Remove the lock lever [A] ( x2)
6. On the right, fit the arm [A] over the pin of the arm bracket.
7. Attach a collar [B] and fasten it [C] ( x1 M10).
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8. Fasten arm cover [A] to the right bracket [B] ( x1 M3x6).

9. Repeat Steps 6, 7, 8 to attach the left arm.
10. Locate the two holes marked "B" [1].

11. Fasten the microswitch [2] with screws to the "B" holes.
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2. Installation
12. Attach the covers.

[A] Left cover ( x2 M3x8)
[B] Right cover ( x3 M3x8)
Mylars
1. Use the holes as a reference to position the sponge mylars on the bridge unit.
• These sponge mylar strips are provided as accessories with the Folder FD6500A (B889).
• Clean the surface before attaching the mylars.
122
2. Remove the paper entrance cover [A] of the fan fold unit ( x4).
3. Clean the surface of the paper entrance cover.
4. Attach the square seals [A] to the paper entrance cover.
123
2. Installation
5. Turn over the paper entrance cover [A].

6. Clean the surface of the cover edge where the mylar strip will be attached.
7. Using the small holes as reference points and with the beveled corner [B] on the left, attach the exit
guide mylar [C].
8. Reattach the paper entrance cover to the unit.
9. Reattach all covers removed from the fan fold unit and manual feed unit.
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10. Open cover [A].

11. Attach the large mylars [B] to cover N5.
125
2. Installation
12. Attach the wide mylars [A] and [B] to the fusing exit cover of the main machine.
13. Attach the narrow mylars to the fusing exit cover of the main machine.
Decals
• These decals are provided as accessories with the Folder FD6500A (B889).
1. Attach decal "1" [A] to the original rear exit guide [B].
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2. Attach decal "3" [A] to the right end cover of the manual feeder [B].
• If the manual feeder is not installed, attach the decal to the right upper cover of the Folder
FD6500A at the same position.
3. Attach "N1" decal [A] to the right side cover of the bridge unit.
127
2. Installation
Fan Fold Unit Installation
Fan Fold Unit
1. Remove:
[A] Base plate ( x6)
[C] Left rear cover ( x7)
[D] Left front cover ( x6)
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2. Remove:
[A] Inner cover ( x2)
[B] Cover plate ( x2) (Keep these screws)
3. Replace connector harness bracket [A] with bracket [B]:

[A] Connector harness: Folder FD6500A Accessory
[B] Connector harness bracket: Bridge Unit BU 6500 Accessory
4. Attach:
[A] I/F connector plate ( x2) (Use the screws removed from the plate in the previous step.)
[B] T-plate ( x2)
129
2. Installation
5. Attach the small rectangle plate [A] ( x2).

6. With the I/F cable [B] to the left, reinstall the inner cover [C] ( x2).
7. Open harness clamps ¬, Á, ®, then route the I/F cable through the open clamps, then close the
clamps ( x3).
8. Insert the I/F connector ¯ at connection point "208".
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9. Reattach:
[A] Left front cover (x4)
[B] Left rear cover (x7)
[C] Rear cover (x3)
[D] Base plate (x6)
• In the following steps, use the positioning joint brackets and joint brackets provided as
accessories with the Bridge Unit BU6500.
10. Attach the left and right positioning brackets [A] and [B] to the front of the fan fold unit ( x2 each).
131
2. Installation
11. Attach the left and right joint brackets [A] and [B] to the rear bottom edge of the main unit.
12. Attach the following to the front of the fan fold unit:
[A] Right lower positioning bracket ( x2)
[B] Left lower positioning bracket ( x2)
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13. At the rear of the fan fold unit, remove the bottom panel [A] ( x3).
14. On the left side of the fan fold unit, remove the lower cover ( x4).
15. Remove the red tag, brace, and screw [A] ( x1).
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2. Installation
Leveling and Docking
1. Level the main machine.
• The main machine should already have been leveled (side-to-side) at installation. If the main
machine has not been leveled side-to-side, this must be done before doing the procedure below
(leveling front-to-rear).
• Set the level on the left bottom support À and then on the right bottom Á support.
• Use a wrench to turn the nut on the leg at each corner under the machine to adjust the height.
• The machine should be level (front to rear) on both sides to within ±0.15 mm/m.
134
2. Push the fan fold unit [1] against the back of the machine [2].
3. Make sure that the fan fold unit is aligned properly with the back of the main machine.
• At the top and on both sides, make sure that upper positioning bracket À of the fan fold unit is
touching the back of the main machine Á. There must be no gap here.
• At the right bottom side, make sure that the lower positioning bracket Â of the fan fold unit is
touching the outer arm of the joint bracket Ã of the main machine.
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2. Installation
4. On each side of the unit, insert the pin [1] through the arms of the joint bracket À into the hole in the
lower fan fold unit positioning bracket Á.
• If the pins cannot be inserted because the holes are not aligned, use a wrench to turn the nuts
on the legs under each corner of the fan fold unit until the holes are aligned.
• Â and Ã must both be adjusted with the same number of turns.
• Ä and Å must both be adjusted with the same number of turns.
5. Remove both pins after you make sure that they can be easily inserted.
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6. Level the fan fold unit.
• The fan fold unit must be level within ±0.15 mm/m on the right, left, and rear sides.
• Set the level on each side of the fan fold unit as shown above.
• Level the sides of the fan fold unit in this order: À right, Á rear, Â left.
• Use a wrench to adjust the nuts on the right leg [1] and left leg [2] to raise or lower the fan fold
unit until it is level.
137
2. Installation
7. At the left rear corner of the main machine, measure the distance [A] between the bridge unit and the
main machine. (This should be about 49.5 to 50 mm.)
8. At the right rear corner of the main machine, measure the distance [B] between the bridge unit and
the main machine. (This should be about 49.5 to 50 mm.)
9. The difference between the measured distances on the left and right ([A] – [B]) must not be more than
0.5 mm.
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10. On the left side:

• Insert the pin [1]
• Attach the lock plate [2] (x2).
• The shapes of the left lock plate [2] and right lock plate [5] are different.
• Confirm that the groove of the pin [3] is in the slot of the lock plate.
11. On the right side:
12. Reattach all covers and doors.
139
2. Installation
13. Attach the guides of the copy tray À, Á, Â to the rear of the fan fold unit.
14. Attach the guide mylar Ã to the middle copy tray guide.
Checking the Fan Fold Unit Circuit Breaker
140
• On the fan fold unit, check that the main switch [1] and heater switch [2] are off.
1. Connect the fan fold unit power cord to the power source.
2. Look at the circuit breaker [3].
• With the horizontal line displayed on the circuit breaker, use the tip of a small screwdriver to
depress the breaker test button. 2
• The circuit breaker should flip to the "O" position. This indicates that the circuit breaker is operating
normally.
• If the circuit breaker does not flip to the "O" position, the circuit breaker must be replaced.
• Push the lever to display the vertical line again and reset the machine for normal operation.
• The fan fold unit will not switch on if the lever remains at the "O" position.
3. Disconnect the fan fold unit power cord from the power source.
Power On
The fan fold unit must be switched on before the main machine.
1. Switch on the fan fold unit.
2. Switch on the main machine.
• The fan fold unit must be switched on first, so that the main machine will recognize the fan fold unit
after the main machine is powered on and starts its initialization procedure.
Skew Adjustment
1. After setting up the system, do a folding test run with at least 10 sheets of A1 LEF paper.
• Before doing this procedure, measure the distances between the bridge unit and the left and
right rear corners of the main machine. The difference between these two distances must not be
more than 1 mm.
2. Measure the amount of skew.
• If the average amount of skew is less than ±0.5 mm, no adjustment is required.
• If the average amount of skew is more than ±0.5 mm, adjustment is required.
141
2. Installation
2
3. Do the adjustment:
For Adjust: Turn plate:
A Right side Right (cw)
B Right side Left (ccw)
• In the table above, "cw" means "clockwise", "ccw" means "counter-clockwise".

• The range of adjustment is ±1.5 mm within an arc of 90 degrees (±0.75 mm if rotated only 45
degrees.)
4. To determine the amount of adjustment, divide the amount of measured skew (mm) by 0.0166 mm.
Refer to the detailed instructions below.
Adjustment Plates
The photo above shows the right side (viewed from the front of the main machine).
• [A] is the adjustment plate.
142
• [B] is the notch (shown at the starting position).

Loosen the screw [C], change the position of the plate, then re-tighten the screw.
The dotted arrows show the range of adjustment up (cw) and down (ccw) (90 degrees). This adjustment
mechanism is the same on the left side of the machine.
Right Side Adjustment
[1] The plate has been rotated right (clockwise) 90 degrees.

[2] The plate has been rotated left (counter clockwise) 90 degrees.
Rotation To adjust for
90° 1.5 mm
67° 1.2 mm
45° 0.75 mm
Examples
143
2. Installation
Each degree of rotation adjusts for 0.0166 mm.

• If the amount of "A" type skew is 0.8 mm, the plate should be rotated right approximately 50 degrees
(0.8/0.0166 = 48.2)
• If the amount of "B" type skew is 0.8 mm, the plate should be rotated left approximately 50 degrees
(0.8/0.0166 = 48.2)
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Manual Feeder (D333)

Before You Begin
The manual feeder is installed on top of the Folder FD6500A (B889).

2
Safety
• The Manual Feeder D333 (hereafter "manual feeder") weighs 31 kg (68.2 lb.) and requires two
service technicians to move it and install it without bending or warping its shape.
• Before installing the manual feeder: 1) Switch off the main machine and folder unit, 2) Disconnect
both the main machine and folder unit from the power source.
• Do not reconnect the main machine and switch it on until after the manual feeder has been installed.
Location
The environmental specifications of the main machine apply to the manual feeder as well.
Accessories
Check the accessories and their quantities against the table below.
No. Description Qty
1 Shoulder Screw 1
2 Screw (M3 x 8) 8
3 E-ring 2
4 Spring 1
5 Timing Pulley/Gear 1
6 Gear 1
7 Tension Bracket 1
8 Lock Plate 2
9 Harness 1
145
2. Installation
No. Description Qty
10 Edge Clamps 2
11 Clamps 3
Manual Feeder Installation
• Confirm that the folder unit is switched off and disconnected from the power source before doing this
procedure.
Mounting the Manual Feeder on the Folder Unit
146
1. Remove:
• [1] Left cover (x3)
• [2] Right cover (x2)
• [3] Top cover (x6)
2. Push down the lever [4] and lower the cover [5].
• To prevent bending or warping the manual feeder, two people are required to lift the manual
feeder as shown above and place it on the top of the folder unit.
3. With a service technician on each end, lift the manual feeder [1].
147
2. Installation
4. With a service technician on each end, place the manual feeder on top of the folder unit [1].
5. Remove:
• [1] Right cover (x3)
• [2] Left cover (x3)
148
Right Side
1. Attach and fasten lock pin [1] (x1).

2. Fasten the manual feeder [2] to the top of the folder unit (x2).
3. Attach the edge clamp [3].
4. Remove the short-circuit connector [1].

5. Route and attach the harness:
• To the folder unit [2] (x6, x3)
• To the manual feeder [3] (x7, x5)
6. Reattach the right covers.
149
2. Installation
Left Side
1. Attach and fasten lock pin [1] (x1).

2. Fasten the manual feeder [2] to the top of the folder unit (x2).
3. Attach the edge clamp [3].
4. Release the clamps holding the harness [1] and timing belt [2], then close the clamps.
5. Route the timing belt as shown above.
6. Remove the bushing [3] ( x1)
7. Attach
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• [4] Gear (x1)

• [5] Timing pulley/gear (x1)
• [6] Tension bracket (x2, Spring x1) (Screw is a shoulder screw.)
• [7] Clamps (x3)
8. Route the harness [8] through the edge clamp [9] and close it (x1).
9. Connect the harness [10]. 2
10. Reattach the left covers.
Power On
The folder unit must be switched on before the main machine.

1. Switch on the folder unit.
• The folder unit must be switched on first, so that the main machine will recognize the folder unit after
the main machine is powered on and starts its initialization procedure. If the main machine is powered
on before the folder unit, the folder will not operate because it has not been recognized by the main
machine.
151
2. Installation
Folder FD6500B (Cross Folder) (B890)

Accessories
2
Description Qty
1. Screws: Tapping M3x6 6
152
Description Qty
4. Lock Plate: Right 1
5. Lock Plate: Left 1
6. Joint Brackets 2
7. Folder Position Brackets: Lower 2 2

8. Pins 2
9. Connector Harness 1
10. Operating Instructions Pocket 1
11. T-Plate 1
12. Rectangular Plate 1
13. Shoes 4
14. Decal: Paper Jam 1
16. Transport Unit Brackets 2
17. Shoes 8
18. Rear Brace 1
19. Right Brace 1
20. Left Corner Bracket 1
21. Rear Copy Tray 3
22. Side Copy Tray 5
23. Exit Tray 1
24. Side Copy Tray Bracket 1
25. Guide Mylar 3
26. Mylar – Wide 2
27. Mylar – Narrow 4
28. Round Knob (with one M4x8 screw) 1
153
2. Installation
Description Qty
29. Winged Knob (with one M4x8 screw) 1
30. Stoppers 3
31. Spring 1
2 32. Side Fences 2
33. Rear Door 1
Installation
Fan Fold Unit (B890-17, -27)

1. Unpack the Fan Fold Unit (B890-17, -27)
• The fan fold unit weighs 145 kg (319 lb.) and requires two service technicians to move it and
install it safely.
• Before installing the fan fold unit, switch off the main machine and disconnect its power cord
from the main power source.
• Do not reconnect the main machine and switch it on until after the fan fold unit installation has
been completed.
154
2. Remove all orange tape and shipping blocks from the front and rear.
3. Remove the accessory packs [A] from the top.
4. At the rear, open N5 [B] and remove the tapes on the left and right.
155
2. Installation
5. Remove tape, screws, and red shipping tags:

[A] Right side
[B] Left side
6. Remove:
[A] Base plate ( x6)
156
[C] Left rear cover ( x7)

[D] Left front cover ( x6)
7. Remove:
[A] Inner cover ( x2)
[B] Cover plate ( x2)
8. Attach:
[A] Connector harness ( x2).
[B] T-plate ( x2)
157
2. Installation
9. Attach the rectangle plate [A] ( x2).

10. With the connector harness [B] to the left, reinstall the inner cover [C] ( x2).
11. Open harness clamps ¬, Á, ®, route the connector harness through the open clamps, then close
them ( x3).
12. Insert the connector harness ¯ at connection point CN208.
158
13. Reattach:
[A] Left front cover (x4)
[B] Left rear cover (x7)
[C] Rear cover (x3)
[D] Base plate (x6)
14. Attach the following to the rear of the main machine:

[A] Left joint bracket ( x2)
[B] Right joint bracket ( x2)
159
2. Installation
15. Attach the wide mylars [A] and [B] to the fusing exit cover of the main machine.
16. Attach the paper jam decal [A] to the original rear exit guide [B].
160
17. Attach the narrow mylars [A] to the fusing unit exit cover of the main machine.
18. Attach the following to the front of the fan fold unit:
[A] Left lower positioning bracket ( x2).
[B] Right lower positioning bracket ( x2).
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2. Installation
19. At the rear of the fan unit, remove the bottom panel [A] ( x3).
20. On the right side, remove:

[A] Right end cover (manual feeder) ( x3)
[B] Right upper cover ( x3)
[C] Right lower cover ( x4)
[D] Right door (L-pin hinges x2)
162
21. On the left side, remove:

[A] Left end cover (manual feeder) ( x3)
[B] Left upper cover ( x3)
[C] Left lower cover ( x4)
22. Remove the red tag, brace, and screw [A] ( x1).
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2. Installation
Leveling and Docking
1. Push the fan fold unit [1] against the back of the machine [2].
2. Make sure that the folder is aligned properly with the back of the main machine.
• At the top and on both sides, make sure that upper positioning bracket À of the fan fold unit is
touching the back of the main machine Á. There must be no gap here.
• At the right bottom side, make sure that the lower positioning bracket Â of the folder is touching
the outer arm of the joint bracket Ã of the main machine.
164
3. On each side of the unit, insert the pin [1] through the arms of the joint bracket À into the hole in the
lower folder positioning bracket Á.
• If the pins cannot be inserted because the holes are not aligned, use a wrench to turn the nuts
on the legs under each corner of the fan fold unit until the holes are aligned.
• Â and Ã must both be adjusted with the same number of turns.
• Ä and Å must both be adjusted with the same number of turns.
4. Remove both pins after you make sure that they can be easily inserted.
165
2. Installation
5. Level the folder.
• The fan fold unit must be level within ±0.15 mm/m on the right, left, and rear sides.
• Set the level on each side of the folder as shown above.
• Level the sides of the fan fold unit in this order: À right, Á rear, Â left.
• Use a wrench to adjust the nuts on the right leg [1] and left leg [2] to raise or lower the fan fold
unit until it is level.
166
6. At the left rear corner of the main machine, measure the distance [A] between the bridge unit and
7. At the right rear corner of the main machine, measure the distance [B] between the bridge unit and
8. The difference between the measured distances on the left and right ([A] – [B]) must not be more than
0.5 mm.
167
2. Installation
9. On the left side:

• The shapes of the left lock plate [2] and right lock plate [5] are different.
10. On the right side:
168
Checking the Fan Fold Unit Circuit Breaker
• On the fan fold unit, check that the main switch [1] and heater switch [2] are off.
1. Connect the fan fold unit power cord to the power source.
2. Look at the circuit breaker [3].
• With the horizontal line displayed on the circuit breaker, use the tip of a small screwdriver to
depress the breaker test button.
• The circuit breaker should flip to the "O" position. This indicates that the circuit breaker is operating
normally.
• If the circuit breaker does not flip to the "O" position, the circuit breaker must be replaced.
• Push the lever to display the vertical line again and reset the machine for normal operation.
• The fan fold unit will not switch on if the lever remains at the "O" position.
3. Disconnect the fan fold unit power cord from the power source.
4. Reattach all covers and doors.
169
2. Installation
Cross Folder (B890-57)
1. Remove all tape and accessories from the transport unit.
2. Remove all tape and accessories from the cross fold unit.
170
3. Remove the rear cover [A] of the cross fold unit ( x3).
4. Remove cover [A] ( x1).
171
2. Installation
5. Locate the timing belt [A] protruding from the cross folder unit and pull it out.
6. Push the cross-fold unit [A] and transport unit [B] together.
172
7. Set the front joint bracket [A] and fasten it ( x2 M3x8).
8. At the rear, set the rear joint bracket [A] and fasten it ( x2 M3x8).
173
2. Installation
9. Attach the rear brace [A] between the transport unit [B] and cross fold unit [C] ( x4 M3x8).
10. Attach spring [A].
174
11. Remove the collar [A] ( x1) and attach timing belt [B].
12. Reattach the collar ( x1).
13. Tighten the timing belt tension plate [C] ( x1).
14. Stand the rear door frame [A] up and fasten it to the rear base frame of the cross folder unit ( x2).
15. Fasten the panel of the rear door [B] ( x3).
175
2. Installation
16. Attach knob [A] ( x1, M4x8)

17. Attach knob [B] ( x1, M4x8). Insert a screwdriver at [C] to stop the rotation of the round knob while
the screw is being tightened.
18. Release the harness clamp and pull away the connectors.
19. Above the rear brace, connect the cross folder unit to the transport unit ( x9).
176
20. Connect the bayonet connectors to the micro-switch [A] ( x2).

21. Connect the door sensor [B] ( x1).
22. Fasten the cover of the transport unit [A] to the cross fold unit ( x2).
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2. Installation
23. Reattach cover [A] ( x1).
24. Reattach cover [A] ( x3).
178
25. Push the transport/cross unit [A] against the rear of the fan fold unit [B].
26. At the front, fasten the left corner bracket [A] to the cross folder unit [B] and the fan fold unit [C].
27. On the right side, fasten the right brace [A] to connect the fan folder [B] and transport unit [C] ( x4
M3x8).
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2. Installation
28. Set the ends of the side copy tray supports [A] (x5) into the side copy tray bracket [B].
29. Slide the groove on the end of each copy tray support into the slots [C] in the side of the transport
unit.
30. Position the side copy tray brackets and supports so that the bracket is parallel to the side of the
transport unit and the supports are evenly spaced.
31. Set the rear copy tray supports [A] (x3) and wide guide mylars [B] in the holes at the top of the transport
unit [C].
32. Make sure that the strip mylars [D] overlap the wide guide mylars.
180
33. Attach [A] to the base of each rear copy tray support [B].
34. Attach the I/F cables of the fan fold unit [A] to the cross fold unit [B] and the main machine [C].
Power On
The fan fold unit must be switched on before the main machine.
1. Switch on the fan fold unit.
• The fan fold unit must be switched on first, so that the main machine will recognize the fan fold unit
after the main machine is powered on and starts its initialization procedure.
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2. Installation
Skew Adjustment
1. After setting up the system, do a folding test run with at least 10 sheets of A1 LEF paper.
• Before doing this procedure, measure the distances between the bridge unit and the left and
2 right rear corners of the main machine. The difference between these two distances must not be
more than 1 mm.
2. Measure the amount of skew.
• If the average amount of skew is less than ±0.5 mm, no adjustment is required.
• If the average amount of skew is more than ±0.5 mm, adjustment is required.
3. Do the adjustment:
For Adjust: Turn plate:
A Right side Right (cw)
B Right side Left (ccw)
• In the table above, "cw" means "clockwise", "ccw" means "counter-clockwise".

• The range of adjustment is ±1.5 mm within an arc of 90 degrees (±0.75 mm if rotated only 45
degrees.)
4. To determine the amount of adjustment, divide the amount of measured skew (mm) by 0.0166 mm.
Refer to the detailed instructions below.
182
Adjustment Plates
The photo above shows the right side (viewed from the front of the main machine).
• [A] is the adjustment plate.
• [B] is the notch (shown at the starting position).
Loosen the screw [C], change the position of the plate, then re-tighten the screw.
The dotted arrows show the range of adjustment up (cw) and down (ccw) (90 degrees). This adjustment
mechanism is the same on the left side of the machine.
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2. Installation
Right Side Adjustment
[1] The plate has been rotated right (clockwise) 90 degrees.

[2] The plate has been rotated left (counter clockwise) 90 degrees.
Rotation To adjust for
90° 1.5 mm
67° 1.2 mm
45° 0.75 mm
Examples
Each degree of rotation adjusts for 0.0166 mm.
• If the amount of "A" type skew is 0.8 mm, the plate should be rotated right approximately 50 degrees
(0.8/0.0166 = 48.2)
184
• If the amount of "B" type skew is 0.8 mm, the plate should be rotated left approximately 50 degrees
(0.8/0.0166 = 48.2)
185
2. Installation
MFP Options
Overview
The machine controller box has four board slots and two SD card slots. Make sure that each board and
2 SD card is put in the correct slot.
Board Slots
No. Name Description
--- File Format Converter (MLB). Pre-installed at the factory.
Slot A • IEEE1284 (B679)
Slot B • IEEE 802.11a/g (D377-01, -02, -19)
Slot C • Gigabit Ethernet (D377-21)

-or-
• Interface PCB Type W7140 (D445).
Slot 1 • Printer Option (D396) (Printer SD Card)

• Scanner Option (D397)
• Data Overwrite Security (D377-06)
• Browser Unit (D377-17, -18, -08)
• HDD Encryption Unit (D377-16)
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MFP Options
Slot 2 • Service Slot. Used as the Service Slot for firmware updates, moving
applications to another SD card with SP5873 (Apli Move).
• VM Card (D377-10, -11, -12). The VM card must remain in the
service slot.
• Printer Option (D396) (TIFF/GL Filter SD Card) 2
USB B Built-in for connection of USB devices.
Note: USB is built-in, but it must be enabled with SP5985.
Ethernet Standard LAN connection point for network
Important Notes
• Only two SD Card slots are available for applications.
• The printer option consists of two SD cards: Printer Option (must be in Slot 1) and TIFF/GL filter (must
be in Slot 2).
• The VM card must be inserted in Slot 2 (the service slot). The VM card cannot be used if the printer
option is installed.
• Other applications must be inserted in Slot 1.
• If more than one application is required in Slot 1, the applications must be moved to the same SD
card with SP5873-1.
187
2. Installation
Before You Begin
Slot Cover Removal
The SD card slot cover ¬ and board slot covers Á, ®, and ¯ are located on the faceplate of the controller
box attached to the right rear side of the main machine. The unmarked board slot ° holds the File Format
Converter which is pre-installed at the factory.
• The SD card slots (under the cover) are marked "1" and "2" on the left.
• The board slot covers (2), (3), (4) are marked "A", "B", "C" below each cover.
• The decal attached to the back of the machine tells you where the SD cards are boards should be
installed.
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MFP Options
To insert an SD card:
1. Remove the screw, and pull off the SD card slot cover [1] ( x1).
2. Insert the SD card [2] (beveled corner up) in either Slot 2 or Slot 1.
• SD cards are held in position by a small spring-lock mechanism.

• To install an SD card, push it into the slot until it stops, then release it.
• To remove an SD card, push the SD card in carefully to release it, and then remove it from the
slot.
3. Reattach the SD card slot cover ( x1).
189
2. Installation
To insert a board:
1. With your fingers, loosen the top and bottom screws of the cover [1].
2. Discard the cover.
3. Insert the board [2] in the slot.
4. With your fingers, tighten the top and bottom screws.
• Finger-tighten the screws attached to the board. Do not use a screw driver. If the screws are too
tight, this could twist and damage the board.
Moving Applications on to One SD Card

There are only two SD card slots:
• Slot 1. Insert the application card in this slot. If more than one application is needed, the applications
must be moved to one SD card with SP5873-1.
• Slot 2. This is the service slot used for updating the firmware. Also, the VM card application must reside
in this slot.
Here are some important points you should keep in mind about SD cards and their applications:
• The data necessary for authentication is transferred with the application program to the target SD
card.
• Do not use an SD card if it has previously been used with a computer. Correct operation is not
guaranteed if such an SD card is used.
• The SD card is the only evidence that the customer is licensed to use the application program. The
service technician may occasionally need to check the SD card and its contents to solve problems.
Although copied SD cards are disabled for use, they must be stored at the customer site as proof of
purchase.
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MFP Options
• After an SD card has been used to hold several applications, it should not be used for any other
purpose.
Moving Applications
Do this procedure to put more than one application on one SD card.
1. Turn off the copier.
2. Remove the SD card slot cover ( x 2).
2
3. Insert the Source SD card in Slot 2. This card contains the application that you want to move to the
other SD card.
4. Put the Target SD card in Slot 1.
5. Turn the copier on.
6. Go into the SP mode and do SP5873-1.
7. Follow the instructions on the display and touch "Execute" to start copying.
8. When the display tells you copying is completed, touch "Exit".
9. Turn the copier off.
10. Remove the Source SD card from Slot 2, and leave the target SD card in Slot 1.
11. Turn the copier on.
12. Go into the User Tools mode and confirm that all the applications on the SD card in Slot 1 are enabled.
User Tools> System Settings> Administrator Tools> Next> Firmware Version> Next (3/4)
13. Turn the copier off again, then:
• Reattach the SD card slot cover.
• Store the copied SD card at the customer site.
The SD card must be stored with the machine for these reasons:
• After an SD card has been copied, it can no longer be used. But it must be stored at the customer site
to serve as proof of purchase by the customer.
• Also, at a later time the stored SD cards can be restored to full use with SP5873-2 (described in the
next section).
• Before storing the SD card at the customer site, label it so that it can be easily identified.
Undo Exec
1. Turn the main switch off.
2. Put the SD card with the applications in Slot 2.
3. Put the original destination SD card into Slot 1.
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2. Installation
• The SD card in Slot 1 must be the original SD card of the application you want to move from
Slot 2 to Slot 1. You cannot use any blank SD card in Slot 1. The application will be moved only
to the original SD card.
4. Turn the main switch on.
2 5. Go into the SP mode and do SP5873-2 (Undo Exec)

6. Follow the messages on the operation panel to complete the procedure.
7. Turn the main switch off.
8. Remove the SD cards from the slots.
9. Turn the main switch on.
Printer Option Type W7140 (D396)
Accessories
Description Qt'y
1. SD Card: Printer 1
2. SD Card: TIFF/GL Filter 1
3. Keytop 1
4. Decal: PS3 1
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MFP Options
Installation
• Before doing the procedure, turn off the main power switch and unplug the machine from its power
source.
1. Make sure that the machine is switched off and disconnected from its power source.
2. Remove the SD card slot cover (x1). 2
3. Insert the Printer Option (D396) SD Card in Slot 1.
4. Insert the Printer Option (D396) SD Card: TIFF/GL Filter in Slot 2.
5. Reattach the SD card slot cover.
6. On the operation panel, remove the dummy keytop [1] and replace it with the "Printer" keytop [2].
7. Attach the "PS3" decal [3].
8. Reconnect the machine to its power source and turn the main power switch on.
9. Enter the SP mode and set SP5985-1 to "1" (Device Setting: Onboard NIC).
10. Set SP5985-2 (USB) to "1".
11. Turn the machine power off/on.
12. Print a Configuration Page to make sure that the machine recognizes the installed board:
User Tools> Printer Features> List/Test Print> Configuration Page
13. Contact the system administrator then do the network settings in the User Tools mode (IP address,
subnet mask, etc.)
• If the customer intends to use the Printer Controller Type RW-7140, the GW controller printer SD card
must be removed from the main machine.
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2. Installation
Scanner Option Type W7140 (D397)
• The Memory Unit Type 7140 1GB (D444-17) is required for the scanner option.
2 Accessories
No. Description Qt'y
1. SD Card: Scanner 1
2. Keytop 1
Installation
• Before doing the procedure, turn off the main power switch and unplug the machine from its power
source.
2. Remove the SD card slot cover (x1).
3. Insert the scanner SD card into Slot 1.
• If the printer SD card is in Slot 1, do SP5873-1 to move the scanner application to the printer
application SD card.
4. Reattach the SD card slot cover (x1).
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MFP Options
5. On the operation panel, remove the dummy keytop and replace it with the "Scanner" keytop.
6. Remove the controller box cover.
7. Insert the memory unit in the open slot on the controller board.
8. Reconnect the machine to its power source and turn the main power switch on.
9. Enter the SP mode and set SP5985-1 to "1" (Device Setting: Onboard NIB).
10. Set SP5985-2 (Device Setting: Onboard USB) to "1".
11. Turn the machine power off/on.
12. Print a Configuration Page to make sure that the machine recognizes the installed board:
User Tools> Printer Features> List/Test Print> Configuration Page
195
2. Installation
• If the customer intends to use the Printer Controller Type RW-7140, the GW controller scanner
option can be used and does not need to be removed from the main machine.
• If the GW printer option has been moved to the scanner SD card, be sure to remove the printer
option from this SD card.
2 13. Reassemble the machine.
IEEE 1284 Interface Board Type A (B679-17) (Centronics)
Accessories
Description Qty
1. IEEE1284 Interface Board B679 1
Installation
1. Remove the cover of Slot A ( x 2).
2. Touch a metal surface to discharge any static electricity from your hands.
3. Install the interface board in Slot A ( x 2).
4. Cycle the machine power off and on.
5. Do SP5990 to print an SMC Report.
6. Check the report to confirm that the interface board is installed correctly (the Centronics option should
appear in the report).
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MFP Options
IEEE 802.11a/g Interface Unit Type J/K (D377-01, -02, -19)
Accessories
Check the accessories and their quantities against this list.
Description Qty 2
1. Wireless LAN PCB (GW-WLAN) 1
2. Card (GW-WLAN) 1
3. Wireless LAN Instructions 1
Installation
1. Remove the cover of Slot B ( x 2).
2. Touch a metal surface to discharge any static electricity from your hands.
3. Insert the interface board in Slot B.
4. Confirm that the board is inserted completely, tighten the board screws [1] with your fingers (do not
use a screwdriver).
5. Fasten the cable connector [2] ( x 2).
6. Separate the antenna cables so they are not tangled.
197
2. Installation
7. With the white ferrite core above and the black ferrite core below, close the clamps [1] and [2] around
the cables on each side of the cores.
8. Remove the seals from the backs of the clamps.
9. Attach the clamps [1] and [2] to the rear panel of the right rear cover. Attach the clamps at the same
height so the cables are straight and level with the board connection to the controller board.
10. Measure the distances using the dimensions shown above and mark the positions with a pencil. (5
cm from the top edge, 3 cm from the side edges of the cover).
11. Remove the seals from the back of the black Velcro pads.
12. Below the scanning unit attach the black Velcro pads [1] and [2] to the right panel of the right rear
cover.
13. Determine which antenna has the black ferrite core on its cable and which has the white core on its
cable. (These are the ferrite cores attached to the rear panel in Step 9.)
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MFP Options
14. Attach the antenna with the black core [1] to the front pad.
15. Attach the antenna with the white core [2] to the rear pad.
• The antenna with the black core transmits and receives. It must be installed at the front.
• The antenna with the white core only receives. It must be installed at the rear.
16. Peel the seal from a clamp, close the clamp around the cables at [3], and attach the clamp to the
cover.
17. Attach then next clamp [4] 15 cm below the antennas.
18. Attach the last clamp [5] 5 cm below clamp [4].
19. Confirm that the cables are not covering any part of the ventilation port [6].
20. Confirm that the cables are not crossed.
• Cable with the black core to the antenna at the front.
• Cable with the white core to the antenna at the rear.
• To assure reliable data sending and receiving, the antenna with the black core must be
installed at front, and the antenna with the white core at the rear.
199
2. Installation
SP Mode Settings for 802.11a/g Wireless LAN

The following SP commands can be set for 802.11a/g
1. Go into the SP mode
2. Touch "System SP" on the touch-panel.
3. Do SP5840-11.
2
SP No. Name Function
5840 011 WEP Key Select Used to select the WEP key (Default: 00).
HDD Encryption Unit Type A (D377-16)
Accessories
Description Qty
1. HDD Encryption Unit D377-16 1
Before You Begin the Procedure

1. Make sure that the following items have been set for the operation of the encryption option:
• Supervisor login password
• Administrator login name
• Administrator login password
• These settings must be set up by the customer before the encryption option can be installed.
2. Confirm that "Admin. Authentication" is on:
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MFP Options
[User Tools]> "System Settings"> "Administrator Tools"> > "Next"> "Authentication Management">
"Admin. Authentication"> "On"
"Available Settings: [Administrator Tools]" appears below "Authentication Management".
• "Available Settings" is not displayed until "Admin. Authentication" is switched on.

• This setting must be selected and displayed before you can do the installation procedure. 2
Seal Check and Removal
• You must check the box seals to make sure that they were not removed after the items were sealed in
the box at the factory before you do the installation.
1. Check the box seals [1] on each corner of the box.

• Make sure that a tape is attached to each corner.
• The surfaces of the tapes must be blank. If you see "VOID" on the tapes, do not install the
components in the box.
2. If the surfaces of the tapes do not show "VOID", remove them from the corners of the box.
3. You can see the "VOID" marks [2] when you remove each seal. In this condition, they cannot be
attached to the box again.
1. Remove the SD card slot cover ( x 1).
201
2. Installation
2. Insert the SD card in Slot 1.

3. Turn on the main power switch.
4. Enter the SP mode.
5. Select SP5878-002 (Option Setup – Encryption Option), and then touch [Execute].
6. Turn off the main power switch.
2 7. Remove the SD card.

8. Re-attach the SD card slot cover ( x 1).
9. Switch the machine on.
Recovery from a Device Problem
Restoring the encryption key

The encryption key must be updated after the controller board has been replaced in a model in which the
HDD encryption unit was installed.
1. Prepare an SD card which has been initialized.
2. Make the "restore_key" folder in the SD card.
3. Make an "nvram_key.txt" file in the "restore_key" folder in the SD card.
4. Ask an administrator to input the encryption key (this has been printed out earlier by the user) into the
"nvram_key.txt" file.
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MFP Options
5. Remove only the HDD unit.

7. Confirm that the prompt on the LCD tells you to install the SD card (storing the encryption key) in the
machine.
9. Insert the SD card that contains the encryption key into Slot 1.
2
10. Turn on the main power switch, and the machine automatically restores the encryption key in the flash
memory on the controller board.
11. Turn off the main power switch after the machine has returned to normal status.
12. Remove the SD card from Slot 1.
13. Reinstall the HDD unit.
Clearing the NVRAM

When replacing the controller board for a model in which the HDD encryption unit has been installed and
a customer has lost the encryption key, clearing the NVRAM is required to recover the HDD encryption
unit.
1. Prepare an SD card which has been initialized.
2. Make the "restore_key" folder in the SD card.
3. Make an "nvram_key.txt" file in the "restore_key" folder in the SD card.
4. Input "nvclear" into the "nvram_key.txt" file.
6. Confirm that the prompt on the LCD tells you to install the SD card (storing the encryption key) in the
machine.
8. Insert the SD card that contains "nvclear" into Slot 1.
9. Turn on the main power switch, and the machine automatically restores the encryption key in the flash
memory on the controller board.
10. Turn off the main power switch after the machine has returned to normal status.
13. Initialize the NVRAM (SP5801-001) and HDD unit (SP5832-001) with SP mode.
14. The user must enable the HDD encryption unit with a user tool.
203
2. Installation
Data Overwrite Security Unit Type H (D377-06)
Accessory Check
2 Description Qt'y
1. Data Overwrite Security SD Card 1
2. Operating Instructions CD-ROM 1
3, Comments Sheet (17 languages) 2
Before You Begin…

1. Make sure that the Data Overwrite Security unit SD card is the correct type for this machine. The
correct type for this machine is type "H".
2. Make sure that the following settings are not at the factory default settings:
• Supervisor login password
• Administrator login name
• Administrator login password
These settings must be set up by the customer before the Data Overwrite Security unit can be installed.
3. Confirm that "Admin. Authentication" is on:
[User Tools]> "System Settings"> "Administrator Tools"> > "Next"> "Administrator Authentication
Management"> "Admin. Authentication"> "On"
"Available Settings: [Administrator Tools]" appears below "Authentication Management".
• "Available Settings" is not displayed until "Admin. Authentication" is switched on.
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MFP Options
• This setting must be selected and displayed before you can do the installation procedure.
Seal Check and Removal
1. Check the two seals and confirm that they are firmly attached.
• If you see "VOID" on the tapes this means that the seals have been disturbed. If the "VOID"
notations are visible, do not use the SD card for this installation. Contact your sales division.
2. Remove the seals. The silver "VOID" notations become visible only after you have removed the seals.
Before doing the procedure, turn off the main power switch and unplug the machine from its power source.
2. Disconnect the network cable.
3. Turn the main power switch on.
4. Turn the operation switch and main power switch off.
5. Remove the SD card slot cover (x1).
6. Check the security tape on the wrapping.
• If you see "VOID" on the security tape this means that the tape has been disturbed.
• If the "VOID" notations are visible, do not use the SD card for this installation. Contact your sales
division
7. Remove the security tape from the SD card wrapping.
8. Insert the DOS SD card into Slot 1.
205
2. Installation
9. On the operation panel, remove the dummy keytop and replace it with the "Other Functions" keytop.
10. Reconnect the network cable.
12. Do SP5878-1 and push [Execute] to enable the Data Overwrite Security option.
13. Go out of the SP mode.
14. Cycle the machine off/on.
15. Do SP5990-5 to print the Self Diagnosis Test.
16. Make sure the ROM number and firmware version in area [a] of the diagnostic report are the same
as those in area [b]:
• Area [a]: “ROM Number/Firmware Version” – “HDD Format Option”
• Area [b]: “Loading Program” - “GW4a_zoffyx”
Check Operation of the DOS Application

1. Turn "Auto Erase Memory Setting" on:
[User Tools]> "System Settings"> "Administrator Tools"> "Auto Erase Memory Setting"> "On"
2. Exit User Tools.
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MFP Options
3. Check the display and make sure that the overwrite erase icon is displayed is the lower left corner of
the operation panel.
4. Check the overwrite erase icon.
• Icon [1]. Lights when temporary data exists that must be overwritten, and blinks during
overwriting.
• Icon [2]: Lights when no temporary data exists that must be overwritten.
Browser Unit Type D (D377-17, -18, -08)
Accessories
Description Qt'y
1. Browser Unit B828 SD Card 1
2. Keytops 2
207
2. Installation
Installation
1. Switch the machine off.
2. Remove the SD card slot cover.
3. Insert the browser SD card into Slot 1.
4. Turn the machine on.
2 5. Push [User Tools]> [Login/Logout].
6. Login with the administrator user name and password.
7. Touch "Extended Feature Settings" twice.
8. Touch "SD Card" then touch the "Browser" line.
9. Under "Install to:" touch "Machine HDD"> "Next".
10. When you see "Ready to Install", check the information on the screen to confirm your previous
selection.
11. Touch "OK". You will see "Installing…" then "Completed".
12. Touch "Exit" twice to return to the copy screen.
13. Remove the SD card from the SD card slot.
VM Card Type E (D377-10/-11/-12)
Accessories
Description Qt'y
1. VM SD Card D377 1
2. Keytops 2
3. Decal 1
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MFP Options
Installation
1. Switch the machine off.
2. Remove the SD card slot cover ( x1).
3. Insert the SD card into Slot 2.
• The VM card must stay in SD card Slot 2 (lower slot).

4. Reattach the SD card slot cover.
5. On the operation panel, remove the bottom blank keytop [1] and replace it with the "Other Functions"
keytop [2].
6. Attach the decal [3] to the copier.
7. Switch the machine on.
209
2. Installation
Gigabit Ethernet Type B (D377-21)
Accessories
2 No. Description Qt'y
1. Gigabit Ethernet PCB 1
2. Cap – LAN Connector 1
3. Screws 2
4. Ferrite Cores 2
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MFP Options
Installation
1. Remove the rear cover of the machine to expose the controller box [A] ( x8).
2. Remove:
[A] SD card slot cover ( x1)
[B] Slot A cover (or installed board) ( x2)
[C] Slot B cover (or installed board) ( x2)
[D] Slot C cover ( x1)
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2. Installation
[E] File format converter board ( x2)
3. Remove the controller box faceplate [A] ( x6).
4. Remove the controller box cover [A] ( x18).

5. Insert the edge connector of the gigabit Ethernet PCB [B] into the controller board.
• If the scanner unit will be installed, you must also install Memory Unit Type 7140 1GB (D444)
[C]. Do this now while the controller box cover is off.
6. Reattach the controller box cover and faceplate.
7. Reattach all slot covers (or reinstall any boards, including the file format converter board).
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MFP Options
8. Fasten the gigabit Ethernet PCB [A] to the faceplate ( x2).
9. Fasten one ferrite core to each end of the cable, about 4.5 cm from the ends.
213
2. Installation
10. Attach the cable [A] to the connector.

11. Attach the Cap – LAN connector [B] to the standard LAN connector.
Interface PCB Type W7140 (D445)
• The Interface PCB Type W 7140 (D455) is required for the Printer Controller Type RW-7140 (D399).
Accessories
No. Description Qt'y
1. Interface PCB 1
2. Screws 3
3. Protector Plate 1
4. Cable 1
5. Ferrite Cores 2
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MFP Options
Installation
1. Remove the rear cover of the machine to expose the controller box [A] ( x8).
215
2. Installation
2. Remove:
[A] SD card slot cover ( x1)
[B] Slot A cover (or installed board) ( x2)
[C] Slot B cover (or installed board) ( x2)
[D] Slot C cover ( x1)
[E] File format converter board ( x2)
3. Remove the controller box faceplate [A] ( x6).
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MFP Options
4. Remove the controller box cover [A] ( x18).

5. Insert the edge connector of the interface PCB [B] into the controller board.
• If the scanner unit will be installed, you must also install Memory Unit Type 7140 (D444) [C].
Do this now while the controller box cover is off.
6. Reattach the controller box cover and faceplate.
7. Reattach all slot covers (or reinstall any boards, including the file format converter board).
217
2. Installation
8. Fasten the interface PCB [A] to the faceplate ( x2).
9. Fasten one ferrite core to each end of the cable, about 4.5 cm from the ends.
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MFP Options
10. Attach the cable [A] to the connector.
11. With the prongs of the protector plate on both sides of the attached cable, fasten the protector plate
[A] to the controller box face plate ( x1).
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2. Installation
Scanner Separation Unit Type 7140 (D436)
• This option can be installed and used with the D049 only.
2 Accessories: Table (D346)
1. Shelves 2
2. Top Shelf 1
3. Rails*1 2
4. Left Stay 1
5. Right Stay 1
6. Screws 6
7. Hex Wrench 1
8. Long Bolts 12
*1: Taped to the bottom of one of the shelves (1),
220
Accessories: Scanner Separation Unit (D436)
1. Screws: Round Head 4
2. Screws: Tapping (M4x8) 12
3. Screws: Tapping (M3x6) Blue 13
4. Screws (Blue: M4 x 8) 4
5 Lock Washers 4
6 End Cover: Left 1
7 Top Cover (for copier) 1
8 Square Plate 1
9 Beveled Plate 1
10. End Cover: Right 1
11. Ferrite Core 2
12. Ferrite Core 4
221
2. Installation
13. Cable Harness (brackets attached) 1
14. Cable Harness: Small 1
15. Mylars: Black 2

2 16. Decals 1
17. Scanner Relay Board (Large) 1
18. Printer Relay Board (Small) 1
19. Flat Wrench (5.5 mm) 1
• Work carefully to avoid damaging the cable harness with attached brackets (Item 13 above). Never
attempt to modify these cables in any way.
222
Assembling the Table
1. Hold the left stay [1] upright.

2. Insert two long bolts at the bottom.
3. Select either of the two identical shelves.
4. Lean the stay toward the end of the shelf [2] and turn the bolts.
• Leave the bolts loosely attached. Do not tighten any bolt or screw until you are instructed to do
so.
223
2. Installation
5. Hold the right stay [1] upright.

6. Insert two long bolts at the bottom.
7. Turn the bolts to attach them to the right end of the bottom tray [2] (do not tighten).
8. Fasten the bottom right rear panel [1] and bottom left rear panel [2] ( x1 each). (Do not tighten.)
224
9. Insert two long bolts at the top of the left stay [1] and at the top of the right stay [2].
10. Set the top cover [1] on the bolts.
225
2. Installation
11. At each corner between the stays [1] and top cover [2], insert each long bolt into its hole.
12. Turn each bolt with the hex wrench [3] to set it ( x4). (Do not tighten.)
13. At the rear, fasten the top of the right stay [1] and the top of the left stay [2] to the top cover (x 1
each). (Do not tighten.)
226
14. Insert two long bolts in the middle of the left stay [1] and right stay [2].
15. Set the remaining shelf [1] on top of the bolts.

16. At both ends of the middle shelf, insert each bolt [2] into its hole and turn with the hex wrench to fasten
the bolts ( x4). (Do not tighten.)
227
2. Installation
17. At the rear, fasten the left stay panel [1] and right stay panel [2] to the middle shelf ( x1 each) (Do
not tighten.)
18. Set each end of rail [1] into the holes in the middle shelf.
19. Set each end of rail [2] into the holes in the bottom shelf.
20. Tighten all long bolts and screws.
Installation: Scanner Unit
• Unplug the main machine power cord before doing the following procedures.
228
Preparation
• You must assemble the table before you do this procedure.

• Two service technicians are required at installation for disassembly and reassembly of the scanner
unit.
2
1. Remove:
[A] Right rear cover (x6)
[B] Rear cover (x7)
[C] Left rear cover (x7)
229
2. Installation
2. Open the scanner cover unit [A]

3. Remove:
[B] Left end cover (x2)
[C] Right end cover (x2)
Original Rear Exit Guide
1. Open the scanner cover.

2. Remove the screws on the left side.
230
3. Remove the screws on the right side (x2).
4. Remove the original rear exit guide [1] (x8).
Original Transport Guide
231
2. Installation
1. On the left side, remove screws [1] (x2) and pull away the switch bracket [2].
2. Remove the third screw [3] (x1).
3. Remove the original transport guide [1].
CIS, Controller
1. At the center of the main machine inside the CIS unit, disconnect the connector [1] from the CIS board.
2. Pull out the cable and head of the connector through the hole [2].
232
3. At the left rear corner [1], disconnect the connectors and ground wire [2] (x2, x2).
4. At the rear of the main machine, disconnect the CIS-IPU harness [1] from the top of the controller box
[2] (x1).
233
2. Installation
5. Disconnect the SIB-IOB harness [1] from the SIB ( x3).
6. Above the IOB [1], disconnect the SIB-IOB harnesses [2] (x2).
7. Disconnect the SIB-IOB harness [3] from the PSU (x1).
234
8. On top of the controller box [1], disconnect the operation panel-MB harness [2] and ground wire
[3] ( x1,  x1).
9. Remove the harnesses:

[1] SIB-IOB harness
[2] Operation Panel-MB harness
[3] CIS-IPU harness
235
2. Installation
Scanner Unit Removal
Left Side
1. Locate the three screws that must be removed on the right side:
[1] Right front ( x1)
[2] Right rear ( x2)
2. At the rear, open harness clamp [1] ( x1).
236
3. At the front, open harness clamps [1] ( x2).
4. Remove the screws of the scanner motor drive board [1] ( x2).
5. Turn the scanner motor drive board [2] so you can see the rear screws. (You do not need to remove
the drive board.)
237
2. Installation
6. At the rear, remove the screws near the large harness [1] ( x2).
7. At the front, [1] remove the screw ( x1).

Right Side
238
1. On the right side [1], remove the screws ( x3).
2. Close the scanner cover unit [1], then lift it off the main machine and set it on the table [2].
239
2. Installation
3. Fasten the scanner unit at the right corner [1] ( x2) and left corner [2] ( x2).
Scanner Relay Board, Cable Connection
1. At the rear of the main machine, insert the scanner relay board [1] into the side of the SIB [2].
2. Fasten the relay board bracket [3] to the main machine (x1 M3).
3. At the left rear corner of the table [1], route the large cable harness [2] from below through the hole.
4. Set the bracket [3] at the left top corner of the table and fasten it (x1).
240
5. Connect the harness [1] and [2] to the scanner relay board (x2).
6. Fasten the two ground wires [3] (x2 Round head, Lock washers x 1 each).
7. On the left side of the main machine, route the other end of the cable through the hole [1] as far as
the CIS board [2].
8. Note the shape and position of the D-connector [3] on the left side of the CIS board.
241
2. Installation
9. Turn the connector [1] to match the shape of the D-connector on the left side of the CIS board [2].
10. Connect the cable to the left side of the CIS board (x1).
11. Make sure there is no slack in the cable between the left side of the main machine and the CIS board.
12. Clamp the cable at [3] (x1).
13. Attach the ferrite core [1].
Printer Relay Board, Cable Connection
1. At the rear of the main machine, attach the printer relay board [1] above the IOB (x3 M3).
242
2. Attach connector [1] (x1).

3. Fasten ground wire [2] (x1 M3).
4. Attach the connectors to the printer relay board [1] (x2).
243
2. Installation
5. On top of the PSU cover [1], attach the connector (x1,  x1 M3).
6. Remove the inner cover [1] from the left rear corner of the main machine (x2).
7. Remove the T-bracket [2] from the side of the inner cover (x2).
8. Fasten the T-bracket [1] (with the cables attached) to the side of the inner connector (x2).
244
9. Reattach the inner cover [1] to the rear of the main machine (x2).
10. Attach connector [1] to the PSU.
• Make sure that you have connected this harness, which is attached to the 24V power supply
harness. This is a black DP1 cable that meets electrical standards (UL, etc.)
11. Route the cables [2] and [3] through the clamps and close the clamps (x4).
245
2. Installation
12. Attach connector [1] to the controller board.

13. Attach connector [2] to the printer relay board.
14. Attach ferrite core [1].

15. Above the PSU, fasten the two ground wires [2] (x2 Round head, Lock washer x1 each).
246
Top Cover: Main Unit
1. Set the top cover [1] on top of the main unit [2].
2. Fasten the left end [1] of the cover (x2).

3. Fasten the right end [2] of the cover (x2).
4. Attach the right end cover [1] to the right end of the top cover (x2).
247
2. Installation
5. Attach the left end cover [1] to the left end of the top cover (x2).
6. Fasten the rear edge of the top cover [1] to the main machine (x4).
Final Connections
1. On the left side of the main machine, route the small harness though the hole [1].
248
2. Connect the connectors [2] (x2).
3. Connect the other end of the connector [1] to the SIB (x1).
4. Fasten the ground wire [2] (x1).
5. Attach the ferrite core [1].
249
2. Installation
Ferrite Cores
1. Below the left front corner of the table, fasten one ferrite core to each white cable:
[1] Close the ferrite core around the cable to lock it.
[2] Insert the end of the band into its clamp and pull it tight with your fingers.
2. Slide both cores [1] up until they stop against the bottom of the table.
3. Use a pair of long nose pliers [2] to pull the bands tight so the cores will not slip down.
4. Use a pair of nippers [3] to trim off the ends of the bands.
250
Black Mylars
1. Remove the right copy tray [1] (x2).

2. Remove the left copy tray [2] (x2).
3. Turn over both copy trays.
4. Remove the tape [3] from the edge closest to the hole.
5. With its sticky side facing down, set the hole in the mylar over the hook [1], align it with the top edge,
then press down.
6. Remove the second tape [2] from the bottom.
7. Press down on the bottom edge [3].
8. Make sure that the top and bottom edges of the mylar are both flat.
9. Attach the second mylar to the underside of the other copy tray.
251
2. Installation
10. Reattach the copy trays.

11. Check the holes and make sure that the mylars are snug and cover the holes completely.
• These mylars prevent light from entering the development unit.
Table Leveling
1. Rotate the leveling shoes with your fingers until they touch the floor.
2. With at least three casters touching the floor (¬, Á, ®), make sure that the 4th caster is not floating
more that 5 mm above the floor.
3. Tighten the lower nut [1] until it is snug.
4. Tighten the upper nut [2] to fix the position.
Reinstallation
Follow these instructions in reverse order to reattach:
• Scanner cover
252
• Original transport guide

• Original table
• Rear exit guide
• End covers
• Left, right rear trays
• Rear tray 2
253
2. Installation
254
Preventive Maintenance
The PM tables are included in the "Appendices".
255
256
Common Procedures
Opening and Closing the Machine
• Before you attempt any procedure described in this section, always switch off the main power switch
on the machine and disconnect the machine from the power source.
4
Scanner Cover, Upper Unit
• To avoid bending the catch and release mechanisms, always release and raise the right and left sides
together.
1. Push the scanner cover release buttons on both sides and raise the scanner cover [1].
2. Push the upper unit release buttons on both sides and raise the upper unit [2].
257
Roll Tray, Toner Hopper
4
1. Pull out the handle [1] to unlock it and pull out the roll tray.
2. Set your thumbs in the recesses on both sides of the toner hopper cover [2] and lower the cover.
Paper Exit Cover, Paper Exit Guide Plate
1. Grip both ends of the paper exit cover [1], pull it toward you to release it, and lower the cover.
258
Common Procedures
2. Grip the rings on both ends of the paper exit guide [1], pull it toward you to release it, and lower the
guide.
Covers
Right Covers
[1] Right rear cover ( x5)

[2] Right front cover ( x4)
259
Left Covers
[1] Left rear cover ( x7)

[2] Left front cover ( x4)
Inner Covers
Left Inner Cover
Preparation
• Remove the left rear cover, left front cover * p.260
• Open the upper unit * p.257
1. Remove:
260
Common Procedures
[1] Front screw ( x1)

[2] Rear screw ( x1)
4
1. Remove:
[1] Rear plate x1
[2] Front plate x1
Right Inner Cover
Preparation
• Remove the right rear cover, right front cover * p.259
[1] Front screw ( x1)
[2] Rear screws ( x2)
[3] Right inner cover
261
Upper Unit Covers
Left Upper Unit Cover
4
1. Raise the upper unit [1] and remove screws ( x2)
2. Push up the release [2] then remove the left upper unit cover [3].
Right Upper Unit Cover
1. Raise the upper unit and remove screws ( x2)

2. Push up the release [1] then remove the right upper unit cover [2].
262
Common Procedures
End Covers
Left End Cover
1. At the front [1], remove the screw.

2. Remove the screw at the rear, and pull off the left end cover [2].
Right End Cover
1. At the front [1], remove the screw.

2. Remove the screw at the rear, and pull off the right end cover [2].
263
Rear Cover
4
1. Remove:
[1] Guides x3
[2] Small mylars x3
[3] Large mylar x1
[4] Rear copy tray stays x3
[5] Rear copy tray holder ( x4)
2. Remove the rear cover [1] ( x7)
264
Common Procedures
Controller Box Cover
1. Remove all installed boards, including the file format converter board [1].
2. Remove the SD card cover plate [2] ( x1).
265
3. Remove the controller box faceplate [1] ( x6).
4. Remove the controller box cover [1] ( x11).
266
Common Procedures
With the controller box cover removed, you can see:
¬ Controller board
Á HDD unit
® Motherboard (MB)
¯ IPU
° BCU
± IOB
² PSU
267
Scanner Unit
Operation Panel
1. Remove the three original guide trays [1] ( x2 each).

2. Pinch the two bottom sides of the upper original guide [2] and remove it.
3. Remove the anchor screws [1] from the back of the operation panel [2] ( x3).
4. Lift the operation panel [3] and turn it over.
268
Scanner Unit
5. Disconnect the operation panel [1] ( x1,  x1).

4
Scanner Cover
Preparation
Remove:
• Operation panel * p.268
• Left, right end covers * p.263
• Left rear cover * p.260
• Raise the scanner cover * p.257
1. Disconnect the scanner unit on the right [1] and left [2] ( x2).
269
4 2. On the left side, remove the scanner cover microswitch cover [1] ( x1).
3. On the right side, remove the screws of the SIB [2] and slide it out slightly ( x1,  x2).
4. Remove the e-rings from the pneumatic springs:

[1] Right side ( x1)
[2] Left side ( x1)
270
Scanner Unit
5. On the right, remove the bracket [1] ( x2)
4
6. Disconnect a ground wire [1] ( x1).
7. Disconnect the right pneumatic spring arm [2].
8. Remove bracket [1] ( x2).
271
4
9. On the left, remove bracket [1] ( x1), and disconnect the left pneumatic spring arm [2].
10. At the left rear corner of the machine, pull out the stopper arm [1].
11. Rotate it to the horizontal position [2].
272
Scanner Unit
4
12. At the right rear corner of the machine, pull out the stopper arm [1].
13. Rotate it to the horizontal position [2].
14. With both stopper arms [1] on the right and left released and at the horizontal position, lift the scanner
cover [2] from the top of the machine.
273
Platen Plate
1. Open the scanner cover. * p.257

2. Remove the screws from the left end [1] and right end [2] of the platen plate ( x2).
3. Remove the platen plate [1] from under the scanner cover.
274
Scanner Unit
Original Transport Rollers
Original Entrance Roller
Preparation
• Open the scanner cover * p.257
• Microswitch cover (scanner open switch) * p.269
• Registration clutch * p.318
1. On the right side, remove:
[1] E-rings (x2)
[2] Bearing x1
2. On the left side, remove:

[1] E-ring (x1)
275
[2] Bearing x1
3. Disengage the anti-static plates [1] that cover the roller, to prevent bending them when the roller is
removed.
4. Remove the roller [1] from the front.
276
Scanner Unit
Reinstallation
4
1. Set the anti-static plates [1] on top of the roller when you reinstall the roller.
Original Exit Roller
1. Remove the original exit guide [1].
277
4 2. On the right side, remove plate [1] (x2).
3. Disconnect the right pneumatic spring arm [1] (x1).

4. Set the arm in the closest available notch, to prop up the right side of the scanner cover while you
continue to work.
278
Scanner Unit
5. On the right, disconnect timing belts [1], [2], [3].
6. Rotate the gear until the hole [1] is visible.

7. Use a hex wrench [2] to loosen the set screw (do not remove).
8. Remove the gear [1] and bearing [2].
279
4
9. On the left, remove the e-ring [1] and bearing [2] (x1, Bearing x1)
10. From the rear, disengage the anti-static plates [1], to prevent them from bending when the roller is
removed.
11. Remove the roller [2] from the rear.
280
Scanner Unit
Reinstallation
1. Apply some grease (Silicone Grease G501) at [1].
CIS
• The CIS and two lamp regulators must be replaced as a set.

Preparation
• Remove the scanner cover. * p.269
1. On the left, disconnect the cover [1] of the scanner cover microswitch ( x1).
281
4 2. Remove the original transport guide [1] ( x2).
3. Disconnect the large connector [1] from the CIS board ( x1).
4. Disconnect the original registration sensor bracket [2] ( x1).
282
Scanner Unit
5. Disconnect the other connectors from the CIS board [1] ( x4).
4
6. Remove the left lamp regulator:

[1] Screws x2
[2] Left connectors x2
[3] Right connectors x2
7. Remove the right lamp regulator:

[1] Screws x2
[2] Left connectors x2
[3] Right connectors x2
283
4 8. Remove the left scanner plate [1] ( x2).
9. Remove the right scanner plate [1] ( x2).
284
Scanner Unit
10. Remove the CIS unit [1].
285
Reinstallation
1. Make sure that you match the lamp regulator connectors with the correct connection points on the
lamp regulator boards.
• Lamp regulator 1 (left). The connectors/sockets are marked "1" and "2".
• Lamp regulator 2 (right). The connectors/sockets are marked "3" and "4".
286
Scanner Unit
4
2. When you reattach the left and right exposure plates:
• Set front screw [1]. Do not tighten.
• Set front screw [2]. Do not tighten.
• Set and tighten rear screw [1].

• Set and tighten rear screw [2].
• Tighten the left front screw then the right front screw.
Exposure Glass
• After removal of the exposure glass, work carefully to prevent dust from entering the CIS unit.
287
4 1. Raise the scanner cover. * p.257

2. Remove the left exposure plate [1] ( x2).
3. Remove the stopper plate screws [2] ( x2).
4. Remove the stopper plate [1].
288
Scanner Unit
4
5. Remove the right exposure glass plate [1] ( x2).
6. On the left, pull out the exposure glass [1].
289
Original Junction Gate, Original Junction Gate Solenoid
Preparation
• Remove the scanner cover. * p.269
1. Remove the original upper exit guide [1] ( x4).
2. Remove screw [1] on the left and screw [2] on the right ( x2).
290
Scanner Unit
4
3. Remove the original upper exit guide [1].
4. Remove screws on the left [1] ( x2) and screws [2] on the right ( x2).
291
5. Remove the original stay [1].
6. On the left, remove the original junction gate solenoid bracket [1] ( x1, Spring x1).
292
Scanner Unit
4
7. Disconnect the shaft [1] of the original junction gate ( x1,  x1, Bushing x1).
8. On the right, disconnect the other end of the original junction gate shaft [1] ( x1, Bushing x1).
293
9. Remove the original junction gate [1].
294
Around The Drum
Around The Drum

LPH (LED Print Head)
Preparation
• Raise the upper unit. * p.257
• Remove the upper unit left and right covers. * p.262
• Close the upper unit.
• Open the toner hopper cover. * p.258
1. Remove:
[1] Right copy tray ( x2)
[2] Left copy tray ( x2)
295
2. On the left and right side of the upper unit, loosen the screw to release lock plate [1].
3. Disconnect the VDB [1] (FFC x6, x1).
4. Disconnect the front screws:
296
Around The Drum
[1] Left ( x1)

[2] Center ( x2)
[3] Right ( x1)
5. Remove the LPH [1].
• Before replacing the right copy tray, read the LPH settings from the labels attached to the LPH.
• After replacing the LPH, print an IPU Test Pattern to confirm that the joints of the LPH are aligned
correctly and then adjust if necessary. For Details, see “Replacement and Adjustment, Important
Adjustments, LPH Adjustment with SP Codes”
297
Charge Corona Unit
Preparation
• Open and raise the upper unit. * p.257
• Remove the scanner motor. * p.311
1. Remove:
[1] Leaf spring ( x1)
[2] Leaf spring ( x1)
[3] End plate ( x1)
[4] Disconnect the cleaning pad, and move it to the left
[5] Charge corona unit
298
Around The Drum
2. Remove:
[1] Guide wires (Springs x1 each)
[2] Cover plates (x2 pressure release)
[3] Charge corona wire
Reinstallation
1. Insert the right end into the right hole.
2. Insert the left end into the left hole.
3. Attach the right plate, then the left plate.
4. After replacing the corona wire, do SP2803 to clean the new corona wire.
299
Quenching Lamps
Preparation
• Remove the charge corona unit * p.298
1. Remove:
[1] Lamp bracket, left ( x 2,  x 1)
[2] Lamp bracket, right ( x 1,  x 1)
[3] Quenching lamp arrays x 2
Reinstallation
1. On the left side [1] and right side [2] of the upper unit, reset the lock brackets and tighten the screws.
300
Drum, Development Unit

Development Unit
Development Unit Removal
Preparation
• Left and right upper unit covers * p.262
• Toner hopper cover, lower toner hopper cover * p.258
• The development unit weighs 10.4 kg (22.9 lb.) with the toner cartridge installed.
1. Confirm that the upper unit is open.
• Make sure the upper unit is open. Do not remove the development unit with the upper unit closed.
2. Disconnect the bias connector [1] ( x 1).
3. Remove the development unit [2] ( x 6,  x 1).
• To avoid damaging the fragile wings on either end of the development unit, never attempt to
remove or install the development unit in the machine with the upper unit closed.
301
Development Unit Gear Replacement
4
The gears on the development unit [1], [2], and [3] ( x1 each) must be checked every 200 Km (656 K
ft.) of paper feed and replaced if necessary.
Developer
Preparation
• You need one unopened toner cartridge to do this procedure.
• Remove the toner cartridge from the machine. Follow the instructions on the decal on the front left side
of the machine.
1. Remove
302
[1] Toner supply casing ( x 2)

[2] Development filter and bracket.
• Always handle the development unit carefully, to avoid damaging the bias terminal on the left
end of the unit.
• Make sure that the filter is re-installed with the holes facing down.
2. Raise the clutch-end [1] up about 45° to remove the developer, and then lay it flat.
303
3. Rotate the unit [1] to remove more developer.

4. Rotate the knob [2] to remove the remaining developer.
Installing the developer

1. Open the first 1 kg pack of developer and pour it into the development unit.
• Slowly add the developer from the first pack into the development unit, while you move the pack
from left to right until the pack is empty.
• An equal amount of developer must be spread along the entire open slot of the development
unit.
• Do not add the second pack at this time.
304
4
2. Set an unopened toner cartridge [A] in the machine.
• If a new toner cartridge is not available, cover the open slot of the toner cartridge with some
tape to seal it temporarily.
3. Rotate knob [B] until it stops.
6. Connect the power supply cord and switch the main power switch on. The main motor switches on
and distributes the developer evenly inside the development unit.
7. Wait about 22 seconds until the machine stops.
8. Turn the operation switch off.
10. Open the upper unit.
11. Open the toner hopper cover.
12. Remove the toner cartridge.
13. Open the second 1 kg pack of developer, then slowly add it to the development unit. Move the pack
from left to right until it is empty.
14. Use a clean cloth to clean the edges around the slot of the development unit.
15. Remove the unopened toner cartridge from the machine.
16. Install the original toner cartridge.
305
Enter Developer Lot Numbers

1. Turn on the main switch.
2. Wait for the machine to warm up.
3. Enter SP mode.
• Press the [Clear Modes] key.
• Enter [1] [0] [7].
• Hold down [Clear/Stop] for more than 3 seconds.
• Touch "System SP".
4. Do SP2801-2 and 3 to enter the lot numbers.
4 Use the soft keyboard on the display panel to enter the lot numbers. (The lot numbers are embossed
on the top edge of each developer pack.) If the numbers are the same, enter the same number twice.
• You must enter the lot numbers with SP2801-2 and -3 before doing SP2801-1. The main
machine will return an error ("Failed") if you attempt to do SP2801-1 before SP2801-2 and -3.
Initializing the Developer
• Do not do this procedure until you have entered the Lot Numbers. See the previous section.
2. Enter 2801 001 and press [#].
3. When the message prompts you to proceed, touch "Yes".
4. Push [Execute]. Wait for about 2.5 min.
5. When the message tells you that the operation is finished, touch "Exit".
6. Touch "SP Direct", then use the 10-key pad to enter 2923 001 and push [#].
7. Push [Execute]. The machine enters the drum set mode and dusts the drum with toner.
8. When the message prompts you that the operation is finished, touch [Exit].
9. Open the upper unit and confirm that the drum is covered with toner.
10. Push the pressure lever to the right to push the cleaning blade against the drum, then close the upper
unit.
11. To initialize the ID sensor, touch "SP Direct", push [#], enter SP3001 002 then touch [Execute].
Wait about 6 seconds for initialization to complete.
12. When the message prompts you that the operation is finished, touch "Exit".
306
Drum, ID Sensor, and Cleaning Blade
Preparation
• Remove the development unit * p.301
• To the right of the drum drive gear, loosen the screw to relieve the tension on the drive belt.
1. Remove
[1] Drum drive gear and belt ( x 2, use a hex wrench)
[2] ID sensor connector ( x 1)
[3] Left drum bracket ( x 2)
[4] Right drum bracket ( x 2)
[5] OPC drum assembly
2. Cover the OPC with a sheet of paper to protect it from light.
• Never touch the surface of the drum.
307
4 3. Set the lever [1] to the left to release the blade from the drum.
4. Remove:
[1] Drum unit left side ( x 1, spring x 1, bushing x 1)
[2] Drum unit right side ( x 1, spring x 1, bushing x 1)
[3] OPC drum
[4] Rubber plates
• When installing a new drum, remove both rubber plates inside the old drum and install them in
the new drum. (These plates reduce the noise caused by inertia when the drum starts and stops.)
308
[5] ID Sensor ( x 2,  x 2)
[6] Pick-off pawl solenoid ( x 1,  x 1)
5. Remove the cleaning blade [1] (Springs x2,  x 2).

Reinstallation
Do the following SP codes after replacing the drum and cleaning blade.
• After Drum Replacement:
Drum Set Mode. Applies toner to the drum and blade to reduce friction
SP2923 between the drum and cleaning blade. As a result of this, the blade will not
bend and will not scratch the surface of the drum.
SP3001 002 ID Sensor Setting – Initial Setting. Initializes the ID sensor.
• After Blade Replacement
Drum Set Mode – Execute. Applies toner to the drum and blade to reduce
SP2923 friction between the drum and cleaning blade. This prevents the blade from
bending or scratching the surface of the drum.
• Drum set mode procedure
309
1. Set the pressure lever [1] to the left.

2. Plug in the power cable and switch the main power switch on.
3. Press .
4. Enter "107".
5. Hold down  for more than 3 seconds.
6. On the touch panel, touch "Copy SP".
7. Enter 2923, press [#] , then push [Start] to execute Drum Set Mode.
8. After it has finished, set the pressure lever [1] to the right.
9. If you have replaced the OPC drum, enter 3001 002, press [#], then press Start to initialize the
ID sensor.
310
Motors
Motors
Scanner Motor
Preparation
• Raise the scanner cover and open the upper unit. * p.257
• Remove the upper unit right cover (x2). * p.262
1. Remove the original exit guide [1] (x11).

2. Disconnect the scanner motor [2] (x1).
3. Loosen the timing belt tension screw [1].

4. Pull off the tension belt [2].
311
4 5. Remove the cover plate [1] (x2).

6. Remove the spring [2].
7. Pull off the sprocket [1].

8. Pull out the motor bracket [2] and motor.
312
Motors
Main Motor
Preparation
• Remove the left cover of the upper unit. * p.262
• Remove the left rear cover and the left front cover. * p.260
1. Remove the main motor [1] (x4, x1, x4).
313
Fusing/Exit Motor
Preparation
1. Remove the fusing/exit motor [1] (x1, x4).
314
Motors
Development Motor
Preparation
1. Remove the development motor [1] (x1, x4).
Reinstallation
315
1. Set the timing belt [1] behind the panel to receive the drive gear of the development motor.
2. After reattaching the development motor [2], turn it slowly to the front and back.
3. If the two gears at [3] move to the front and back when you turn the development motor, the belt and
timing gear are correctly engaged.
Registration Motor
Preparation
1. Remove the screws of the left inner plate [1] (x2).
2. Remove the vertical [1] and horizontal [2] halves of the left inner plate.
316
Motors
3. Remove the registration motor [1] (x1, x1, x4).
Paper Feed Motor

4
Preparation
• The paper feed drive motor is located under the front left corner of the roll tray.
• Remove the roll tray.
1. Remove:
[1] Paper feed drive cover, left rear corner ( x 1)
[2] Loosen the adjustment screw.
[3] Remove the pressure spring.
[4] Motor assembly ( x 1,  x 2 top,  x 2 side)
[5] Paper feed motor ( x 2)
317
Clutches
Registration Clutch
Preparation
• Raise the scanner cover, open the upper unit * p.257
• Remove the left rear and left front covers. * p.260
1. Remove the front [1] and rear [2] halves of the left inner plate (x2).
2. Pull off the registration motor assembly [1] (x1, x4, x4).
318
Clutches
3. Remove the clutch bracket screw [1]. 4

4. Loosen the belt tension screw [2].
5. Remove the screws of the development motor and tip the motor [1] forward slightly (x5).
6. Pull off the gear and drive belt [1].
319
7. Remove the registration clutch [2].
Original Feed Clutch
Preparation
• Open the scanner cover. * p.257
• Remove the right cover of the upper unit. * p.262
1. Remove:
[1] Sensor cover (x1)
[2] Clutch cover (x1, x1)
2. Disconnect the clutch [1] (x1).

3. Remove the e-ring [2] (x1).
320
Clutches
4. Loosen the belt tension spring screw [1] (x1). 4

5. Remove the clutch [2].
Toner Supply Clutch
Preparation
• Remove the development unit. * p.301
1. Remove:
[1] Plate ( x1, x1, Bushing x1)
The stopper is spring-loaded. It will pop out suddenly after removal of the e-ring.
[2] Cut the harness clamp
[3] Toner supply clutch
321
Paper Feed, Cutting

Cutter Unit
Preparation
• Pull out the roll tray
1. Remove
[1] Roll tray cover ( x 2)
[2] Left spring, hook ( x 1)
[3] Side plate ( x 2)
[4] Guide plate (pressure release).
322
Paper Feed, Cutting
2. Remove:
[1] Left cutter HP switch connector ( x 1)
[2] Right cutter HP switch connector ( x 1)
[3] Cutter motor connector ( x 1, clamps x 2)
[4] Cutter unit ( x 2). (Slide out to the left.)
Cutter Motor, Cutter HP Switches
Preparation
• Remove the cutter unit * p.322
323
4
1. Remove:
[1] Cutter motor ( x 2,  x 1)
2. Remove:
[1] Left cutter HP switch ( x 2,  x 1)
[2] Right cutter HP switch ( x 2,  x 1)
Cutting Sensor, Feed Exit Roller
Preparation
• Pull out the roll tray drawer.
• Remove the left and right inner cover. * p.260
324
Paper Feed, Cutting
4
1. Remove
[1] Lock plate ( x 2)
[2] Sensor bracket
[3] Cutting sensor ( x 1, x 1)
2. Remove:
[1] Bushings ( x 2)
[2] Guide plate ( x 4)
[3] Feed exit roller
Reinstallation
325
• Re-install the left end first (viewed from the front).
Roll Tray
Preparation
• The roll tray weighs 36 kg (80 lb.) At least two technicians are needed to remove it and re-install it.
• Prepare a clean flat surface to set the unit on after removal. The paper feed motor is mounted under
the roll tray. A strong table, or four blocks, to raise the roll tray slightly, is ideal and will make it easier
to service.
4 • Right rear cover, right front cover * p.259
• Rear cover * p.264
• Controller box cover * p.265
1. Remove:
[1] Open the harness clamps ( x 6)
[2] Connectors ( x 2)
326
Paper Feed, Cutting
2. Remove:
[1] Left inner cover ( x 3)
[2] Right inner cover ( x 2)
[3] Harness clamp at the corner of the right inner cover
327
3. Remove harness clamps [1] inside the machine ( x 2).
4. Remove the roll tray [1] ( x 4 with washers).

5. Pull the flat connector [2] from the back to the front of the machine.
6. Coil the flat connector and then place it inside the roll tray.
7. With a technician on each side of the roll tray, lift it off the rail and set it down on a clean flat surface.
328
Paper Feed, Cutting
1st/3rd Feed Roller and Clutch
Preparation
• Remove the roll tray. * p.326
1. Remove:
[2] First feed roller ( x 1)
[3] Paper feed clutch ( x 1, clamps x 2)
2. After replacement, do the SP codes for the roller which you replaced, to adjust the cut length.
SP1920-021 - 253 Cut Length Adjustment
329
2nd/4th Feed Roller and Clutch
Preparation
• Remove the roll tray. * p.326
1. Remove:
[2] Second feed roller ( x 1)
[3] Paper feed clutch ( x 1, clamps x 2)
2. After replacement, do these SP codes for the roller which you replaced, to adjust the cut length.
SP1920-021 - 253 Cut Length Adjustment
Registration Roller
Preparation
1. Raise the upper unit.
2. On the left, remove:
• Upper unit left cover p.262
• Left front cover * p.260
330
Paper Feed, Cutting
• Left inner cover * p.262

• Registration motor * p.316
• Registration clutch * p.318
3. On the right, remove:
• Upper unit right cover * p.262
• Right front cover * p.259
• Right inner cover * p.260
• T/S power pack * p.380
4. At the front, remove the bypass feed table.
Torque Limiter
4
1. On the right side, remove the torque limiter bracket [1] (x2).
2. Remove the torque limiter [1] from the right end of the roller (x1).
331
Aluminum Guide Plate
1. On the right [1], remove the screws (x2).
2. On the left, remove:

[1] E-ring (x1)
[2] Spring x1
332
Paper Feed, Cutting
3. Slide the gear [1] out slightly (do not remove it).
4
4. Remove the screw [2] (x1).
5. Remove the aluminum guide plate [1].
333
Main Guide Plate
4
1. On the left, remove screws [1] and [2] (x3).
2. On the right, remove screws [1] and [2] (x2).
334
Paper Feed, Cutting
3. On the left, remove screws [1] and [2] (x2).
4
4. Remove screws [1] and [2] (x3).
5. While pressing down plate [1], remove screw [2] (x1).
335
4 6. Grasp the main guide plate at each corner and remove it [1].
Roller Removal
1. Disconnect the roller:

[1] Left end (x1, Bushing x1)
[2] Right end (x1, Bushing x1)
2. Slide the right end of the roller [3] to the right until the left end of the roller shaft clears its hole on the
left.
3. Pull the roller to the left and remove it.
336
Paper Transfer, Transport Unit

Transfer Unit
Preparation
• Open and raise the upper unit. * p.257
• Remove the right side cover. * p.259
• Remove the left side cover. * p.260
1. Remove the transfer unit [1].
Reinstallation
Confirm that tabs [2] and [3] are engaged on both ends of the unit. The tabs are engaged correctly
when the end caps are level.
337
2. Remove:
[1] Left cap (tab release)
[2] Right cap (tab release)
[3] Paper guides
• Note the position of each guide before removal. Each guide must be installed at its original
position.
• To remove a paper guide, lift it slightly and move it toward the center.
[4] Transfer wire
[5] Separation wires
Reinstallation
• Each paper guide pair must be installed at the original position.
• For each pair, the high guide is set on the outer side, and the low guide is set on the inner side.
• Paper will wrinkle if the guides are not installed at their original positions.
• Remove the T/S corona unit carefully, to avoid touching or scratching the OPC drum above.
• The single wire at the front and the double wire at the back are both spring-loaded on the left.
• Make sure the wires are correctly positioned in the correct slots and not crossed.
• If replacing wires, hold them by the ends. Oil from hands could cause uneven charge on the drum.
• Handle wires carefully. Never bend or stretch them.
338
Transport Unit
Preparation
• Left rear cover, left front covers * p.260
• Registration motor * p.316
• Right rear, right front cover * p.259
• Fusing unit * p.345
1. Free the cables on the registration motor bracket [1] (x5).

2. Loosen the tension screw [2] and remove the spring [3].
3. Remove the registration motor bracket [1] (x3).
339
4 4. Remove the gear [1] and screws [2] (x2).
5. Remove the ozone filter duct [1] (x2).
6. Push the internal duct [1] to the left to disconnect it, then remove it.
340
4
7. On the right [1], remove the screws (x2).
8. At the rear, disconnect the connectors below the left transport belt [1] and right transport belt [2]
(x2, x2).
341
9. Remove the transport unit [1].
Transport Belts
Preparation
• Remove the transport unit. * p.339
1. Remove:
[1] Guide plate ( x 2)
[2] Left transport fan motor ( x 2)
[3] Right transport fan motor ( x 2)
342
2. Remove:
[1] Arm bushings ( x 3)
[2] Bracket ( x 1)
[3] Bushings x 2
[4] Drive gear
[5] Drive shaft
[6] Transport belts
Gear Replacement
• Remove the fusing unit * p.345
343
• Remove gear [1].
• Gear [1] must be checked every 200 Km (656 K ft.) of paper feed and replaced if necessary.
344
Fusing
Fusing
Fusing Unit
Preparation
• To avoid serious personal injury, switch off the main power, unplug the machine from its power source,
and allow the fusing unit to cool before removing the fusing unit.
1. Remove:
[1] Fusing lower cover ( x 2)
[2] Connector ( x 1,  x 2)
[3] Grounding wire ( x 1)
[4] Paper exit cover (hinges x 2)
345
2. Remove:
[1] Paper exit guide plate (hinges x 2)
[2] Ground wire ( x 1)
3. Disconnect:
[1] Right fusing pressure motor (x2)
[2] Fusing lamp connectors (x2)
[3]Left fusing pressure motor (x3)
346
Fusing
• The rated voltages of the fusing lamps are different, depending on location (EU or NA). Also,
make sure that you always install the correct fusing lamp for the machine (D046 or D049).
4. Disconnect the thermistor [1] (x1).
5. Remove the right plate [1] (x2).
347
4
6. Remove the left plate [1] (x2).
7. Slowly slide the fusing unit [1] out.
• The fusing unit is heavy, about 14 kg (31 lb). Hold it carefully at both ends when you remove it
from the machine, and place it on a flat clean surface.
• Re-install the fusing unit carefully to avoid hitting other components when the fusing unit passes
over them.
348
Fusing
Paper Junction Gate Solenoid/Exit Sensor
1. Remove:
[1] Ground wire ( x 1)
[2] Spring
[3] Solenoid arm
[4] Guide plate ( x 4,  x 4)
[5] Solenoid ( x 2,  x 1)
[6] Exit sensor ( x 1,  x 1)
FPDB (Fusing Pressure Drive Board)
349
1. Remove:
[1] Right FPDB ( x 2, standoffs x 3,  x 2)
[2] Left FPDB ( x 2, standoffs x 3,  x 2)
Pressure Roller Thermistors
Pressure Roller Center Thermistor
1. Remove the fusing unit. * p.345

2. Remove the thermistor bracket [1] (x1).
Pressure Roller End Thermistor
350
Fusing
Hot Roller Strippers

3. Remove the stripper support plate [1].
351
Hot Roller Center Thermistor
4
Hot Roller Cleaning Roller

2. Remove:
[1] Left screws (x2)
[2] Right screws (x2)
352
Fusing
4
3. Remove the cleaner roller assembly [1].
4. Remove:
[1] Plate (x1, Bushing x1)
[2] Plate (x1, Bushing x1)
[3] Cleaning roller
353
Thermostats

2. Remove:
[1] Cover
[2] Bracket
• Note the correct arrangement of the harness wires at [2]. They must be reattached in the same
way. If they are not reattached correctly, this will cause a SC code for a fusing unit error.
3. Pull apart the thermostat assembly [1] to remove the thermostat [2].
If you are replacing a thermostat:
• Use only thermostats rated for use with this machine.
• The thermostats may have different numbers. This means they are taken from different lots.
354
Fusing
• This is a backup safety policy that ensures the thermostats are taken from separate lots.
• Always replace a thermostat with a new thermostat.

• Never attempt to reset a thermostat by striking it on a table. If a thermostat has triggered an error,
discard it and replace it with a new one.
Fusing Lamps

2. Remove the left plate [1] (x1).
355
3. Remove the right plate [1] (x1).
4. Locate the positions of the connections of the leads [1] from the fusing lamps and disconnect them
(x4). (You should mark their positions for correct reconnection.)
5. On the left, remove plate [1] (x1).

6. With the fusing lamps still inside the hot roller, pull the leads [2] out of the rubber stoppers of the plate.
356
Fusing
4
7. On the right, remove plate [1] (x1).
8. With the fusing lamps still inside the hot roller, pull the leads [2] out of the rubber stoppers of the plate.
9. Carefully remove the fusing lamps from the hot roller.
• Use a dry cloth to avoid touching the lamps with your fingers. Oils from the fingers could cause
the lamp to burn unevenly.
• If you touch the surface of a fusing lamp accidentally, clean the surface with a clean cloth
dampened slightly with alcohol, then wipe it dry with a dry cloth.
Hot Roller
1. Remove:
357
• Fusing lamps * p.355

2. Disconnect:
[1] Left pressure spring
[2] Right pressure spring
4
3. On the left, spread the wire clamp [1] with your fingers and remove it.
4. Remove gear [2] and bearing [3].
5. On the right, spread the wire clamp [1] with your fingers and remove it.
6. Remove bearing [2].
358
Fusing
7. Insert some paper [1] between the hot roller and pressure roller.
8. On the left, remove the screws [1] and bearing [2] (x2).
359
4
9. On the right, remove the screws [1] and bearing [2] (x2).
10. Remove the hot roller [1].
360
Fusing
Pressure Roller
Preparation
Remove:
• Fusing lamps * p.355
• Hot roller * p.357
1. On the left, remove plate [1] (x1).
2. On the right, remove plate [1] (x1).
361
4 3. While depressing the release plate [1] with the tip of a screwdriver or narrow pliers, press the plate
[2] to the right.
4. Remove the plates [1] and [2] from the left and right ends of the fusing unit (x2).
362
Fusing
5. Remove the pressure roller [1] from the fusing unit.
4
6. Pull the bearings [1] and [2] from the left and right ends of the roller.
7. Pull out the steel spindle roller [1] and remove it from inside the pressure roller.
363
Sensors, Switches
Original Sensors
Original Width Sensors
Preparation
• Remove the original transport guide. * p.281
EU
1 Original Size Sensor B1T
5 Original Set Sensor/Size Sensor A4
6 Original Size Sensor A3T
9 Original Size Sensor 660
364
Sensors, Switches
11 Original Size Sensor 914
NA
1 Original Size Sensor 36"

4
7 Original Set Sensor/Size Sensor 8.5"
1. The sensors are arrayed from left [1] to right [2] in a straight line.
2. Remove the sensor [3] (x1, x1, x1).
Original Set Sensor
Preparation
365

Remove:
[1] Sensor assembly (x1)
[2] Sensor (x1, x1)
Original Registration Sensor
Preparation
1. Remove:
[1] Sensor assembly (x1)
[2] Sensor (x1, x1)
366
Sensors, Switches
Original Exit Sensor
Preparation
• Open the scanner cover. * p.257
• Remove the original exit guide plate. * p.311
1. Insert a long screwdriver [1] at the rear of the machine.
2. Remove:
[2] Screw (x1)
[3] Sensor (x1)
367
Bypass Set, Bypass Registration Sensors
Preparation
• Remove the upper unit right cover. * p.262
1. Pull out the bias connector [1] (x1).
2. Remove screw [2] (x1).
368
Sensors, Switches
4
4. Remove screws [1] and [2] on the right and left (x2).
5. Remove the registration idle roller panel [1].
369
4
6. Turn over the registration idle roller panel and lay it on a flat surface.
• [1] is the bypass set sensor, [2] is the bypass registration sensor
7. Remove:
[1] Sensor assembly ( x1)
[2] Bypass paper set sensor ( x1, x1)
[3] Bypass paper registration sensor ( x1, x1)
370
Sensors, Switches
Scanner Cover Microswitch
Preparation
• Remove the left end cover. * p.263
1. Remove the switch cover [1] ( x1).
2. Remove the microswitch [2] ( x1, x2).
Scanner Cover Sensor
Preparation
• Remove the upper unit right cover. * p.262
1. Disconnect the sensor cover [1] ( x1).
371
4
2. Disconnect the sensor assembly [1] ( x1).
3. Remove the sensor [2] ( x1, Pawls x4).
372
PCB, HDD
PCB, HDD
Overview
With the rear cover and controller box cover removed, you can see:
¬ Controller board
Á HDD unit
® Motherboard (MB)
¯ IPU
° BCU
± IOB
² PSU
373
SIB (Scanner Interface Board)
Preparation
• Left end cover, right end cover (x2 each) * p.263
1. Behind the exposure glass, remove screws [1] and [2] on the left and right (x2).
2. Remove the four pairs of screws from the original rear exit guide [1] (x8).
374
PCB, HDD
3. Remove the screws [1] and [2] from the left and right side (x2).
4
4. Remove the original rear exit guide [1] to expose the SIB [2].
375
5. Remove the SIB assembly [1] (x6, x4).
SDB (Scanner Drive Board)
Preparation
• Remove the right cover of the upper unit. * p.262
1. Remove the SDB [1] (x4, x3, x2).
376
PCB, HDD
PSU
4
Preparation
• Rear cover (x7). * p.264
1. Remove the PSU cover [1] (x5).
2. Remove the PSU assembly [2] (x8, x5).
IOB
Preparation
• Remove the rear cover (x7). * p.264
377
1. Remove the IOB [1] (x4, x18, x5, FFC x1). There is a standoff at [2], not a screw.
AC Control Board
Preparation
Remove:
• Left rear cover, left front cover * p.260
1. Remove the cover plate [1] (x2, x3).
378
PCB, HDD
2. Remove the AC control board assembly (x8, x4).
CGB Power Pack
Preparation
• Remove the right cover of the upper unit (x2). * p.262
379
1. Remove the CGB power pack [1] (x3, Standoff x1, x1, x4).
T/S Power Pack
Preparation
Remove:
• Right rear cover, right front cover * p.259
1. Remove the right inner cover [1] (x3).
2. Disconnect the T/S power pack [2] (x3).
3. Disconnect the used toner tube [1] (x2).

4. Remove the tube [2].
380
PCB, HDD
5. Disconnect the T/S power pack assembly [1] (x2). 4
6. Pull the T/S power pack [1] straight out and remove it.
VDB (Video Drive Board)
381
1. Remove:
[1] Right copy tray (x2)
[2] Left copy tray (x2)
• To avoid damaging the pawls on the bottom of the covers, hold the cover level when you pull it
straight out.
[3] VDB (x4, FFC x6, x4, Ground x)
NVRAM
4
To Upload NVRAM to an SD Card
1. Enter the SP mode and do SP5990-2 to print an SMC report.
2. Turn the machine off.
3. Insert the SD card in Slot 1.
5. Enter the SP mode and do SP5824.
6. Touch [OK] on the operation panel to start the upload.
7. Data uploaded from NVRAM is stored in the NVRAM folder on the card.
382
PCB, HDD
To Replace the NVRAM
Preparation
Remove:
• Rear cover (x7) * p.264
1. Depress the top and bottom sides of the NVRAM [1] and remove it.
After Replacement
1. Turn the machine main power on.
2. Do SP5801-1 (All Clear) to reset all of the NVRAM memory to the defaults.
3. On the User Tools main menu, confirm that the counter is zero.
4. Enter the serial number with SP5811-1 (contact the technical supervisor).
• The machine serial number must be re-entered manually.
To Download NVRAM Data from the SD Card

383
2. Insert the SD card to hold the NVRAM data in Slot 1.

5. Print an SMC report with SP5990-2.
6. Compare the information in this SMC report with the one you printed before NVRAM removal.
• If the content of the SMC reports do not match, this means that the content of the old NVRAM
could not be uploaded to the SD card.
• In this case, do SP5801-1 again and do the settings recommended for the machine.
• The factory settings are printed on a sheet of paper taped on the inside of the rear cover.
4
BCU
Preparation
Remove:
1. Remove the BCU [1] (x1, FFC x1, x3).
384
PCB, HDD
IPU
Preparation
Remove:
• BCU * p.384
1. At the top [1], disconnect the IPU (x4, x3).
2. Release the motherboard harnesses [2] (x2).
3. Disconnect the IPU [3] ( x3).
385
4. Use a wrench [1] to remove the BCU stand screws (x3).

5. Remove the IPU [2].
386
PCB, HDD
Controller Board
Preparation
1. Remove the controller board [1] (x4, x5 Standoff x1 at [2]).
387
MB
Preparation
• Controller board * p.387
1. Disconnect the motherboard [1] (x3).
388
PCB, HDD
2. Remove the motherboard [1] (x4).
HDD
Before Replacement
Explain to the customer that the following information on the HDD is lost after the HDD has been replaced
• Document server documents
• Document server address book
• Document stamps created by the user
The address book and document server documents (if needed) must be input again. However, before
replacing the HDD, you can try to recover the address book by uploading it to an SD Card.
To Upload the Address Book to an SD Card
Do this procedure before replacing the HDD
389
• This procedure may not execute successfully if the HDD is damaged.

2. Insert an SD card in SD card Slot 1.
3. Do SP5846-51 to upload the address book to the SD card in Slot 1.
To Download the Address Book from an SD Card
Do this procedure after replacing the HDD
4 1. Turn the main power switch off.

2. Insert the SD card with the directory information in SD card Slot 1.
3. Do SP5846-52 to download the information from the SD card in Slot 1.
HDD Replacement
Preparation
• Remove the rear cover. * p.264
• Remove the controller box cover. * p.265
1. Remove the HDD unit assembly [1] (x4).
2. Mark the connectors [2] on left side of the HDD before you remove them, so that they can be connected
correctly when an HDD unit is reinstalled.
3. Disconnect the HDD unit (x2).
390
PCB, HDD
• This is a two-disk unit. All disks must be replaced at the same time. Do not try to replace one disk
only.
Reinstallation
• Follow the directions provided on the decal.
• Do SP5853 to copy the preset stamp data from the firmware to the hard disk. Then turn the main
power switch off/on.
• If you successfully uploaded the address book to an SD card, download the information now.
• If the customer is using the Data Overwrite Security feature, the DOS function must be set up again.
• If the customer is using the optional Browser Unit, this unit must be installed again. For more, see
Section 1 (Installation). 4
• Explain to the customer that the following information stored on the HDD is lost when the HDD is
replaced:
• Document server documents
• Custom-made stamps
• Document server address book
• The address book and document server documents (if needed) must be input again.
Important Notes about HDD Replacement

• Never remove an HDD unit from the work site without the consent of the client.
• If the customer has concerns about the security of information on the HDD, leave the HDD unit with
the customer for disposal or safekeeping.
• The HDD may contain proprietary or classified (Confidential, Secret) information. Specifically, the
HDD contains document server documents and data stored in temporary files created automatically
during copy job sorting and jam recovery. Such data is stored on the HDD in a special format, so it
cannot normally be read but can be recovered with illegal methods.
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Overview
Main Boards
BCU
The BCU (Base Control Unit) is the main board. It controls the printer engine and all system processing.
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SW Address: SW 1
SW No. Function Factory Setting Comments
Engine control reset operates only when

SW1 Reset None
button is depressed.
LED
Downloading
LED Color Function Normal
EXECUTE END
LED 1 RED Displays BCU ON OFF OFF

Operation Status
LED 2 GREEN _eSOC OFF FLASH FLASH
IPU
The IPU (Image Processing Unit) conducts image processing. It processes image data from the CIS (Contact
Image Sensors), sends it to the VDB (Video Drive Board), and then to the LPH (LED Print Heads).
393
LED Color LED Definition LED State
Normal: ON
1 GREEN Power Display: 3.3V
Abnormal: OFF
Normal: ON
3 YELLOW Power Display: 3.3VEP
Abnormal: OFF
Normal: ON
5 RED Power Display: 5VE
Abnormal: OFF
Image Processing IC (IC14) Standby: FLASH

2 ORANGE
Status Display Operation: ON

4 ORANGE
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LED Color LED Definition LED State

6 ORANGE

8 ORANGE

7 GREEN
Standby: OFF
10 YELLOW
Image Processing IC (IC23) Original Reading: OFF 4
Status Display (ON at power on, download
end)
Normal: ON
Image Processing IC (IC23)
11 YELLOW Memory Line Over Abnormal:
Status Display
OFF
No JPEG Line Over Interrupt: ON

Image Processing IC (IC23)
12 YELLOW JPEG Line Over Interrupt: OFF
Status Display
(No abnormality if OFF.)
Image Processing IC (IC23) Normal: ON

13 YELLOW
Status Display DDR Lead Line Abnormal: OFF
File Format Converter (MLB)

The file format converter (also called the "Media Link Board" or "MLB") allows you to download copy and
print data through via network with Desk Top Binder.
395
LED Color Normal Status
LED1 GREEN Lights
LED2 GREEN Lights
LED3 YELLOW Flashes
LED4 YELLOW Flashes
LED5 YELLOW Flashes
IOB
The IOB (Input/Output Board) controls each sensor, motor, solenoid, and high voltage supply board. It
contains the drive circuits for these components. It also performs process control, transfers serial data
between the machine and peripherals, and controls the fusing unit.
• The paper cassette sensors and motors are controlled by the RFDB (Roll Feeder Drive Board).
• The pressure motors are controlled by the FPDB (Fusing Pressure Drive Board).
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• The DIP switch settings are provided here for reference only. They should always remain OFF (default).
They should never be changed in the field.
DIP SW Address: SW 1
SW No. Function Default Comments
Region SW1 SW2
Japan OFF OFF

Destination Setting
1 OFF
1 NA ON OFFF
EU OFF ON
397
SW No. Function Default Comments
CHN ON ON
Destination Setting
2 OFF
2
3 Jam Detect OFF OFF No jam detection at ON
4 SC Detection OFF OFF No SC detection at ON
5 (Not Used) OFF --
6 (Not Used) OFF --

4 7 (Not Used) OFF --
8 (Not Used) OFF --
LEDs
Downloading
LED Color Function Normal
EXECUTE END
Displays IOB Operation Status

1 RED ON or OFF FLASH
_e10
2 RED IOB Operation Status _Trio2 ON or OFF FLASH
PSU
The PSU (Power Supply Unit) supplies direct current for every electrical component in the machine, and
controls alternating current input to the fusing lamps and anti-condensation heaters.
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Fuses
No. Connector Capacity Volts Load Type Part No.
FU1 -- 10A/250V AC DC Power 11071160
FU301 CN126-1 6.3A/250V 24V IOB (via interlock) 11071067
FU302 CN126-2 6.3A/250V 24V IOB (via interlock) 11071067
FU303 CN126-3 6.3A/250V 24V IOB 11071067
FU304 CN126-4 6.3A/250V 24V -- 11071067
FU305 CN126-5,6,7 6.3A/250V 24V IOB, MB 11071067
FU306 CN126-8 6.3A/250V 24V -- 11071067
FU307 CN129-1,2 6.3A/250V 24V SIB (Drive System) 11071067
FU308 CN129-3,4 6.3A/250V 24V SIB (Xe lamp system) 11071067
399
GW Controller
GW (Ground Works) controller architecture allows a basic 600-dpi copier to be upgraded to a full
multifunctional product, including printing, Internet, scanning, scan-to-email, and scan-to-folder with Scan
Router.
Controller LED States
LED Color Function LED State
Normal: ON
1 RED BIOS Post Code Installing: ON
Installing END: ON
Normal: ON
2 RED BIOS Post Code Installing: ON
Installing END: ON
Normal: ON
3 RED BIOS Post Code
Installing: ON
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LED Color Function LED State

Installing END: ON
Normal: ON
4 RED BIOS Post Code Installing: ON or FLASH
Installing END: ON
Normal: ON
5 RED BIOS Post Code Installing: OFF
Installing END: ON
Normal: ON
4
Installing END: ON
Normal: OFF
Installing END: ON
Normal: FLASH
8 RED BIOS Post Code Installing: FLASH
Install END: FLASH
Normal: FLASH
9 RED BIOS/OS Distinction Installing: FLASH
Install END: FLASH
Normal: ON
10 GREEN Power On Installing: ON
Installing END: ON
Normal: FLASH
11 YELLOW Flash LED Installing: FLASH
Install END: FLASH
Controller DIP Switches

SW 1
401
No. Application Default Comments
Boot SW1 SW2 SW3
1 Selects boot device OFF USB OFF OFF OFF
SD Card ON OFF OFF
2 Selects boot device OFF
3 Selects boot device OFF
OFF: Quick Boot

4 Selects "Quick Boot" OFF
ON: Normal Boot
4
OFF: Disable
5 Selects Boot Prompt OFF
ON: Enable
6 - OFF Do Not Use
7 - OFF Do Not Use
8 - OFF Do Not Use
SW 3
1 - OFF Do Not Use
2 - OFF Do Not Use
Initializes CMOS RAM in OFF: Normal

3 OFF
ICH6-M ON: Clear
4 - OFF Do Not Use
Selects sub system software boot device.
Boot SW5 SW6

5 Selects boot device 2 ON:
Flash ROM ON ON
SD Card OFF OFF
6 Selects boot device 2 ON:
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OFF: VE System Power

Power always on, regardless of energy save
status.
ON: VEP System Power
Selects HDD common
7 OFF Power source goes off according to energy
power source
save mode (STR).
However, ASIC: Whistle controls HDD
common power source, regardless of this
setting.
8 - OFF Do Not Use

4
Other Boards
• VDB. The Video Drive Board controls the LPH (LED Print Heads). It processes the image information
sent from the IPU and sends it to the LPH.
• RFDB. Roll Feed Drive Board controls the motors, solenoids, and clutches inside the roll paper trays.
• FPDB. The Fusing Pressure Drive Board controls the two pressure roller motors mounted on each side
of the pressure roller. These motors apply more or less pressure between the pressure roller and hot
roller, depending on the type of paper used for the copy/print job.
• AC CTL Board. The AC Control Board is the connection point for the main power supply. It controls
the power supply to the PSU, fusing lamps, and all heaters.
• HVPS. Two power packs comprise the High Voltage Power Supply unite. The CGB power pack
provides is the power supply for the charge, grid, bias applied to the drum. The T&S power pack is
the power supply for image transfer to paper and paper separation from the drum.
• SIB. The Scanner Interface Board controls the scanner, and serves as the signal I/F board between
the IOB and IPU.
• PFB. The Paper Feed Board inside the optional Paper Cassette (D395) controls the components that
feed paper from the paper cassette (sensors, clutches, and motors).
• MLB. The file format converter (also called the "Media Link Board" or "MLB") allows you to download
copy and print data through via network with Desk Top Binder.
• Operation Panel. Mounted directly below the operation panel LCD, controls the operation panel
display and input from the 10-key pad.
403
Breaker Switch
Key to Acronyms
TR Transformer
TC Trip Coil
ZCT Zero Cross Terminal
R Resistance Test Switch
M Load Device
Ig Current Leakage
The breaker switch mechanism consists of a ZCT (Zero Cross Terminal), a sensor inside the breaker switch
unit checks the amplified signals from a detection device.
The main power supply line runs through the ZCT. The ZCT generates a signal if it detects any fluctuation
in the power supply caused by a short circuit.
Normally, the current phase is zero and the breaker does not operate.
When a short circuit occurs:
• The current leakage (Ia + Ib Ic = Ig) flows.
• Voltage is generated at the secondary winding.
• The amplitude of the detection device increases
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• The magnetic trip coil operates and opens the breaker circuit to cut the power supply to the machine.
405
Other
Ozone Filter
Preparation
Remove:
• Right rear cover * p.264
1. Pull the old ozone filter [1] out of the duct.
2. Insert the new ozone filter.
Used Toner Bottle Cleaning
Preparation
Remove:
• Right rear cover, right front cover * p.259
406
Other
1. Remove the used toner bottle [1] ( x1).
2. Wrap a piece of dry cloth [1] around the tip of a small screwdriver and fasten it with tape.
3. Insert the covered tip [2] and clean the area around the upper right corner of the toner bottle [3] to
remove all toner.
407
4. The area [1] around the used toner bottle sensor [2] must be clean so that the sensor can function
accurately.
408
Important Adjustments
LPH Adjustment with SP Codes
Doing SP Adjustment Settings for a Replacement LPH

1. Remove the replacement LPH from its box.
2. Read the label [A] attached to the replacement LPH and write down the settings for SP2952 and
SP2943.
• This label is attached to the replacement LPH only.

3. Remove the old LPH and install the new LPH unit.
4. Do SP2952-1, -2, -11, -12 and enter the settings you read from the label attached to the LPH
replacement unit.
5. Do SP2943-1, -2, -3 and enter the settings you read from the label attached to the replacement unit.
6. Do SP4417 to print IPU Test Pattern 19 to make sure that the LPH joints are aligned correctly (see the
procedure below).
To Print IPU Test Pattern 19

1. Open the roll feeder drawer. Cut off a sheet manually from a roll.
2. Close the roll feeder drawer.
4. Do SP4417 (Printing Test Pattern), select Pattern “19” then press “OK”.
409
5. Touch "COPY Window" to go to the copy display.

6. Select one of the rolls for paper feed.
7. Feed a blank sheet of paper into the machine, then press [Start].
8. Check the printed pattern:
• If you see vertical white or black lines, do the vertical line adjustments (See the next section,
"Main Scan Adjustment: White or Black Vertical Lines").
• If you see the areas are not aligned, do the misalignment adjustments (See below, "To Adjust
the LPH for Misalignment").
• If you see vertical white/black lines and misalignment, do the vertical line adjustment first.
4 Main Scan Adjustment: White or Black Vertical Lines

1. Check the printed pattern at LPH 1-2 for white or black lines.
2. If there are no lines, no adjustment is necessary.
If you see white or black lines at LPH 1-2, go to the next step.
• White lines occur if too few LEDs come on at the joint.
• Black lines occur if too many LEDs come on at the joint.
3. Left line:
• If the left line is white, adjust SP2952-1 to a smaller value.
• If the left line is black, adjust SP2952-1 to a larger value.
410
4. Right line:
• If the right line is white, adjust SP2952-2 to a smaller value.
• If the right line is black, adjust SP2952-2 to a larger value.
5. After the adjustment, feed the blank sheet again to print one more pattern.
6. Check the results of the adjustment.
7. Do the adjustment again until the lines appear faint.
• The lines cannot be completely erased.
Main Scan Adjustment: LED Light Level at LPH Joints

4
After you do the previous procedure to adjust the main scan at the LPH joints, you can do a fine adjustment
on this area. To do this, you increase or decrease the intensity of the light from the four LEDs at the joints.
“500” is the default setting for LPH 1-2 and LPH 2-3.
• If you change the 2nd digit of the value for LPH 1-2 (500 to 510) with SP2952-1, this moves the four
LEDs by one position to the left.
• If you change the 2nd digit of the value for LPH 2-3 (500 to 510) with SP2952-2, this moves the four
LEDs by one position to the right.
• If you change the 3rd digit of LPH 1-2 or LPH 2-3 (510 to 512, for example), this increases the
quantity of light from LEDs 1, 2, 3, 4 in the illustration.
The quantity of light can be adjusted for each LED independently with SP2953 (Power Correction). But,
this fine adjustment is usually not necessary in the field.
411
Adjusting LPH Alignment
Broken lines [A] or [B] in the IPU Test Pattern (SP4417, Pattern 28) indicate incorrect sub scan timing at
4 one or both joints.
1. Go into the SP mode, and do SP2952-11 for LPH 1-2
• Adjust the position of LPH 2 (LPH 1 does not move).
• If LPH 2 is higher than LPH 1, set a larger value.
• If LPH 2 is lower than LPH 1, set a smaller value.
2. Print one more pattern with SP2952-11 and check the alignment at the joints.
3. Do this procedure again until the pattern at the joint is correct.
4. Do SP2952-12 for LPH 2-3
• Adjust the position of LPH 3 to LPH 2 (LPH 2 is the standard).
• If LPH 3 is higher than LPH 2, set a larger value.
• If LPH 3 is lower than LPH 2, set a smaller value.
5. Do this procedure again until the pattern at the joint is correct.
LPH Density Adjustment with SP Codes
To Print the IPU Test Pattern 19

1. Open the roll feeder drawer. Cut off a sheet manually from a roll.
2. Close the roll feeder drawer.
4. Do SP4417, select Pattern "19", then touch "OK".
5. Touch "COPY Window" to show the main screen.
6. On the operation panel, select one of the rolls for paper feed.
412
• You must select Tray 1 (1st Roll) or Tray 2 (2nd Roll). You cannot use "Auto Paper Select". If you
select "Auto Paper Select" the pattern will not print.
7. Set the blank sheet of paper on the original feed tray.
8. Press [Start]. The pattern prints.
9. Touch "SP Mode" to return to the SP mode.
10. Check the density of the patterns in LPH 1, LPH 2, and LPH 3.
If density is equal for all areas, no adjustment is necessary. If the density is not equal, do the next
procedure.
To Correct Pattern Density

1. Do SP2943-1, -2, and -3
• This SP makes the output of each LPH block brighter or darker.
2. Adjust the density for LPH 1 with SP2943-1.
• If the density is too dark, set a smaller value.
• If the density is too light, set a larger value.
3. Do SP4417, select Pattern #19, touch [OK], then print the pattern by feeding the blank sheet and
check the density.
4. Do this procedure for LPH2 and LPH3 until the density is the same in each of the three sections.
• LPH2: SP2943-2
• LPH3: SP2943-3
Image Position, Magnification, Margin Adjustments
Do these adjustments if the customer is unhappy about the above properties of the output. Before you do
any measurements, allow the test print output to cool for five minutes.
413
• Do these adjustments in the order prescribed below.
Printer Skew Adjustment

SP1914-2, -3 (Fusing Pressure Adjustment)
(1)
Standard: No more than 1 mm skew /1 m.
Note: Difference between the two SP values must be less than 30.
Printer Magnification Adjustment

(2)
Standard: Magnification error less than ±0.3%.
4 Print and Erase Margin Setting

(3) SP4012-5, -7 (Scanner Erase Margin): 0
SP2101-1, -3 (Print Erase Margin): 5 mm
Printer Leading Edge and Side-to-Side Registration

SP1001 (Leading Edge Registration)
(4) Standard: 5±2.8 mm.
SP1002 (Side-to-side Registration)
Standard: 5±2.0 mm
Restoring the Printing and Scanner Erase Margin Setting

SP4012 (Scanner Erase Margin)
(5)
SP2101 (Printing Erase Margin)
Return to previous setting (before Step 3)
Printer/Scanner Magnification
SP4101 001 (Scanner Main Scan Mag.)
(6)
SP4008 001 (Scanner Sub Scan Mag.).
Standard: Magnification error less than ±0.5%
Printer/Scanner Leading Edge Registration

(7) SP4010 001 (Scanner Sub Scan Registration)
Standard: ±3.0 mm
Printer/Scanner Side-to-side Registration

(8) SP4011 (Scanner Main Scan Registration)
Standard: ±2.8 mm
414
Printer Cut Length Adjustment

SP1920 (Cut Length Adjustment)
(9)
SP1921 (Cut Length Offset)
Standard: Depends on the length
Printer/Scanner Trailing Edge Registration (Synchro-cut)

SP4961 (Original Adjustment):
(10)
SP4961 001: Standard: 210 mm ±0.5 mm
.SP4961 002: Standard: 1000 mm ±1 mm
(1) Printer Skew Adjustment

4
1. Set normal weight plain paper (841 mm wide/E size, from roll 1) and print an IPU dot pattern with
SP2902-3 (IPU Print Test Pattern – Pattern 1), of length 6 m, and output to the rear exit.
2. At the rear paper exit, measure the amount of skew on the output. Make sure it is within the standards
below.
Allowed skew < 1 mm per meter
3. If the amount of measured shift is not within standards, adjust the right and left fusing pressure from
the pressure roller with the following SP codes.
SP1914 002 Fusing Pressure Motor –Pressure Adjustment: Right
SP1914 003 Fusing Pressure Motor –Pressure Adjustment: Left
If the paper is skewed to the right, weaken the pressure on the right roller, then increase the pressure on
the left roller.
To determine if there is skew, look at the trailing edge.
The SP values must be the same size, but of opposite sign (for example, if SP 1914 002 is –10, SP 1914
003 must be + 10). The difference between the two SP values must be less than 30.
If roller pressure adjustment is not successful, reset the SP settings to their previous values, then try again to
adjust roller pressure.
415
(2) Printer Magnification Adjustment
SP2902-3, Pattern 1, A0 SEF/E SEF (send it out the rear exit).
2. Refer to the illustration above:
• From the top measure the distance from the bottom of the 9th black to the bottom of the 101st
block. This should be 997±3 mm
416
• On the left measure the distance from the right edge of the first block to the right edge of the 76th
block. This should be 812.8±3 mm.
3. If the main scan measurement (down) is not 997±3 mm do SP2916-1 to adjust it.
4. If the sub scan measurement (left to right) is not 812.8±3 mm do SP2916-2 to adjust it.
5. Repeat this procedure until the measurements are within standard.
6. After the measurements are within standard, adjust the following SP codes with the same value you
used to adjust SP2916-1:
• SP2916-7
• SP2916-9
• SP2916-15
7. Next, adjust the following SP codes with the same value you used to adjust SP2916-2: 4
• SP2916-8
• SP2916-10
• SP2916-16
(3) Print and Erase Margin Setting

1. Execute SP5990 002 to print the SMC Copy List (a list of the SPs).
2. Set the following SPs to the settings below to make measurement easier.
SP Name Setting
2101-1 Printing Erase Margin – Leading Edge 2 to 5
2101-3 Printing Erase Margin – Left Edge 2 to 5
4012-5 Scanner Erase Margin – DF Leading Edge 1.5 to 0
4012-7 Scanner Erase Margin – DF Left 1.5 to 0
417
(4) Printer Leading Edge and Side-to-Side Registration
Leading Edge Registration

SP2902-003, Pattern 1 (Length: A1 LEF/D LEF)
2. Measure the leading edge registration.
Standard 5±2.8 mm
3. Adjust leading edge registration for each paper feed station if necessary.
SP Name
1001-1 Leading Edge Registration - 1st Roll
1001-2 Leading Edge Registration - 2nd Roll
1001-3 Leading Edge Registration - 3rd Roll/1st Cassette
1001-4 Leading Edge Registration - 4th Roll/2nd Cassette
1001-5 Leading Edge Registration - By-pass feed
Side-to-Side Registration
1. Set normal weight plain paper (841 mm wide/E size, from roll 1) and print an IPU Print Pattern with
SP2902-003, Pattern 1.
418
2. Measure the side-to-side registration.
Standard 5±2.0 mm
3. Adjust side-to-side Registration for each paper feed station if necessary.
SP Name
1002-1 Side-to-Side Registration - 1st Roll
1002-2 Side-to-Side Registration - 2nd Roll
1002-3 Side-to-Side Registration - 3rd Roll/1st Cassette
1002-4 Side-to-Side Registration - 4th Roll/2nd Cassette 4

1002-5 Side-to-Side Registration - By-pass feed
(5) Restoring the Printing and Scanner Erase Margin Setting

1. Restore the SP codes listed below to their original settings. (Refer to the SMC list printed earlier).
SP Name Setting
2101-1 Printing Erase Margin – Leading Edge 5 to 2 (default)
2101-3 Printing Erase Margin – Left Edge 5 to 2 (default)
4012-5 Scanner Erase Margin – DF Leading Edge 0 to 1.5 (default)
4012-7 Scanner Erase Margin – DF Left 0 to 1.5 (default)
(6) Printer/Scanner Magnification

1. Copy an OS-A-1 Test Chart with plain paper (cut sheet or roll).
2. Measure the length and width of the image on the original and the copy.
Standard Less than ± 0.5 %
3. If the measurements do not meet the standard, adjust the following SP codes.
SP4101-1 Scanner Main Scan Magnification
SP4008-1 Scanner Sub Scan Magnification
419
(7) Printer/Scanner Leading Edge Registration

• Make sure that you execute the copy with manual density set at the operation panel.
• Measure the leading edge registration.
Standard Within ±3.0 mm
If the measurement does not meet the standard, adjust the following SP code.
SP4010 001 Scanner Sub Scan Registration Leading Edge

4
(8) Printer/Scanner Side-To-Side Registration
• Make sure that you execute the copy with manual density set at the operation panel.
• Measure the side-to-side registration, within 50 mm from the leading edge of the copy.
Standard Within ±2.8 mm
If the measurement does not meet the standard, adjust the following SP code.
SP4011 001 Scanner Main Scan Registration
(9) Printer Cut Length Adjustment

1. Using the Preset Cut feature, make standard cuts of plain paper for A4 sideways, A3 sideways, A1
lengthways, and A0, A sideways, B sideways, D lengthways, and E.
2. Measure the cuts and check them against the standards in the table.
Range Plain Translucent/Film
Up to 297 mm Less than ±2 mm Less than ±3 mm
298 - 800 mm Less than ±3 mm Less than ±4.5 mm
801 - 1189 mm Less than ±4 mm Less than ±5 mm
1190 - 2500 mm Less than ±7 mm Less than ±9 mm
420
2501 - 3600 mm Less than ±11 mm Less than ±13.5 mm
3601 - 6000 mm Less than ±20 mm ---
6001 - 15000 mm Less than –32 to +200 mm ---
15001 – 30000 mm Less than –32 to +400 mm ---
3. If a measurement does not meet the standard, then adjust the following SPs for each roller and paper
type.
Upper Tray
SP1920-21 to 33 Cut Length Adjustment – 1st Roll: Plain

4
SP1920-41 to 53 Cut Length Adjustment - 1st Roll: Translucent
SP1920-61 to 73 Cut Length Adjustment – 1st Roll: Film
SP1920-81 to 93 Cut Length Adjustment – 2nd Roll: Plain
SP1920-101 to 113 Cut Length Adjustment - 2nd Roll: Translucent
SP1920-121 to 133 Cut Length Adjustment - 2nd Roll: Film
Lower Tray
SP1920-141 to 153 Cut Length Adjustment – 3rd Roll: Plain
SP1920-161 to 173 Cut Length Adjustment – 3rd Roll: Translucent
SP1920-181 to 193 Cut Length Adjustment – 3rd Roll: Film
SP1920-201 to 213 Cut Length Adjustment – 4th Roll: Plain
SP1920-221 to 233 Cut Length Adjustment – 4th Roll: Translucent
SP1920-241 to 253 Cut Length Adjustment – 4th Roll: Film
(10) Printer/Scanner Trailing Edge Registration (Synchro-Cut)

1. Prepare two originals. One must have length 210 mm, and the other must have length 1000 mm.
2. Make a copy of each original with plain paper in the synchro cut mode.
3. Measure the cuts and check them against the standards in the table.
Range Plain Translucent/Film
421
Up to 297 mm Less than ±3.5 mm Less than ±4.5 mm
298 to 594 mm Less than ±4.0 mm Less than ±5.0 mm
1190 to 2500 mm Less than ±12 mm Less than ±17.5 mm
3601 to 6000 mm Less than ±32 mm ---
4 6001 to 15000 mm Less than –32 to +200 mm ---
15001 to 30000 mm Less than –32 to +400 mm ---
4. If the measurements do not meet the standards (see the table below), adjust the following SP settings.
Original Adjustment – Synchro Cut Adjustment 210 mm

SP4961 001
Standard: 210 mm ±0.5 mm
Original Adjustment – Synchro Cut Adjustment 1000 mm

SP4961 002
Standard: 1000 mm ±1 mm
422
Service Program Mode

Please refer to the "Appendices" for information about the following:
• SP Table Key
• System SP Tables
• Printer SP Tables
• Scanner SP Tables
• Input Check
• Output Check
• Test Patterns
5
423
Firmware Update
To upgrade the firmware for this machine, you need the most recent version of the firmware downloaded
onto an SD card. The SD card is then inserted into the service slot (Slot 2) of the controller so the firmware
can be downloaded from the card to the machine.
• Never insert or remove the SD card with the main power switch turned on.
• Never turn the machine off while the firmware is being updated.
1. Prepare the SD card.
• Format the SD card.
• Create a "romdata" folder on the SD card.
• Download the firmware into the " romdata " folder.
5 2. Turn the main power switch off.
3. Remove the SD slot cover ( x1).
4. Insert the SD card with the firmware into Slot 2 (the bottom slot).
• Insert the SD card carefully into the slot. Make sure that you do not wedge the SD card in the
gap between the slot and the frame.
5. Turn the copier on. A message appears on the screen:
Preparing to start firmware update…
6. Wait for the initial screen to appear.
7. Read the left and right columns to the right of the touch-keys.
• The "ROM" column lists the numbers of the versions currently installed.
• The "NEW" column lists the numbers of the versions on the SD card in Slot 2.
424
Firmware Update
8. Touch the key for the item that you want to update: (1) System/Copy, (2) Engine, (3) Scanner.
• The selected item appears in reverse.

• The "Update(#) touch-key appears to the right of the "Exit" key.
5
9. Touch [Update (#)] to start the update procedure.
• You will see a series of progress bars (lines of asterisks) appear while the update is in progress.
• When you see "Update done" the update is finished.
10. Update the next item if necessary.
11. When you are finished, turn the copier off and remove the SD card from Slot 2.
12. Turn the copier on, wait for the machine to warm up, then confirm that it is operating normally.
425
NVRAM Upload, Download

Uploading NVRAM Data to an SD Card
An SD card is used to upload and download NVRAM data.
• Data upload from NVRAM to SD card will fail if the machine serial number of the machine is not
registered with SP5811. The machine serial number should be set at the factory before shipping.
• NVRAM data can be uploaded from several machines and stored on the same SD card. A unique
filename is created automatically for each machine.
1. Enter the SP mode and do SP5990-2 to print an SMC report.
• Always print an SMC report before uploading NVRAM data, just in case the download of the
5 NVRAM data fails.
• If the download fails you can use the report to re-enter the SP and UP settings manually.
3. Insert the SD card in Slot 2 (the bottom slot).
6. Touch [OK] on the operation panel to start the upload. Data uploaded from NVRAM is stored in the
NVRAM folder on the card:
NVRAM\<Machine No.>.nv
• The upload automatically overwrites any file of the same name without warning.
Downloading NVRAM Data from an SD Card
• Downloading NVRAM data from an SD card may fail if the SD card is defective or if there is poor
connection between the controller and the BCU.
• If downloading NVRAM data from an SD card fails, just repeat the procedure.
• If the second attempt to download from the SD card fails, then you must enter the SP and UP settings
manually from the SMC report your printed before uploading the NVRAM data to the SD card.
2. Insert the SD card to hold the NVRAM data in Slot 2.
426
NVRAM Upload, Download

The download executes, provided the SD card contains the NVRAM data for the machine. (The
machine serial number in the file name of the NVRAM data must match the registered number of the
machine.)
-or-
The download will not proceed if the correct NVRAM data is not on the SD card.
427
Using the Debug Log

Overview
This machine provides a Save Debug Log feature that allows the Customer Engineer to save and retrieve
error information for analysis.
Every time an error occurs, debug information is recorded in volatile memory but this information is lost
when the machine is switched off and on.
The Save Debug Log feature provides two main features:
• Switching on the debug feature so error information is saved directly to the HDD for later retrieval.
• Copying the error information from the HDD to an SD card.
When a user is experiencing problems with the machine, follow the procedure below to set up the machine
5 so the error information is saved automatically to the HDD.
Switching On and Setting Up Save Debug Log
The debug information cannot be saved the until the “Save Debug Log” function has been switched on
and a target has been selected.
1. Enter the SP mode and switch the Save Debug Log feature on.
• Press  then use the 10-key pad to enter .
• Press and hold down  for more than 3 seconds.
• Touch “Copy SP”.
• On the LCD panel, open SP5857.
2. Under “5857 Save Debug Log”, touch “1 On/Off”.
3. On the control panel keypad, press “1” then press . This switches the Save Debug Log feature on.
• The default setting is “0” (OFF).

• This feature must be switched on in order for the debug information to be saved.
428
Using the Debug Log
4. Next, select the target destination where the debug information will be saved. Under “5857 Save
Debug Log”, touch “2 Target”, enter “2” with the operation panel key to select the hard disk as the
target destination, then press .
Select “3 SD Card” to save the debug information directly to the SD card if it is inserted in the service
slot.
5. Now touch “5858” and specify the events that you want to record in the debug log. SP5858 (Debug
Save When) provides the following items for selection.
1 Engine SC Error Saves data when an engine-related SC code is generated. 5

Saves debug data when a controller-related SC Code is
2 Controller SC Error
generated.
Saves data only for the SC code that you specify by entering code
3 Any SC Error
number.
4 Jam Saves data for jams.
More than one event can be selected.

Example 1: To Select Items 1, 2, 4
Touch the appropriate items(s). Press “ON” for each selection. This example shows “Engine SC Error”
selected.
Example 2: To Specify an SC Code

Touch “3 Any SC Error”, enter the 3-digit SC code number with the control panel number keys, then
press . This example shows an entry for SC670.
429
For details about SC code numbers, please refer to the SC tables in Section “4. Troubleshooting”.
6. Next, select the one or more memory modules for reading and recording debug information. Touch
“5859”.
• Under “5859” press the appropriate key item for the module that you want to record.
• Enter the appropriate 4-digit number, then press .
• Refer to the two tables below for the 4-digit numbers to enter for each key.
• The example below shows “Key 1” with “2222” entered.
5
The following keys can be set with the corresponding numbers. (The initials in parentheses indicate the
names of the modules.)
4-Digit Entries for Keys 1 to 10
Key No. Copy Printer Scanner Web
1 2222 (SCS)
2 2223 (SRM)
3 256 (IMH)
4 1000 (ECS)
5 1025 (MCS)
6 4848 (COPY) 4400 (GPS) 5375 (Scan) 5682 (NFA)
7 2224 (BCU) 4500 (PDL) 5682 (NFA) 6600 (WebDB)
8 4600 (GPS-PM) 3000 (NCS) 3300 (PTS)
9 2000 (NCS) 2000 (NCS) 6666 (WebSys)
430
Using the Debug Log
10 2224 (BCU) 2000 (NCS)
The default settings for Keys 1 to 10 are all zero (“0”).

Key to Acronyms
Acronym Meaning Acronym Meaning
ECS Engine Control Service NFA Net File Application
GPS GW Print Service PDL Printer Design Language
GSP-PM GW Print Service – Print Module PTS Print Server
IMH Image Memory Handler SCS System Control Service
System Resource
MCS Memory Control Service SRM
Management 5
Web Document Box
NCS Network Control Service WebDB
(Document Server)
The machine is now set to record the debugging information automatically on the HDD (the target selected
with SP5857-002) for the events that you selected SP5858 and the memory modules selected with
SP5859.
Please keep the following important points in mind when you are doing this setting:
• Note that the number entries for Keys 1 to 5 are the same for the Copy, Printer, Scanner, and Web
memory modules.
• The initial settings are all zero.
• These settings remain in effect until you change them. Be sure to check all the settings, especially the
settings for Keys 6 to 10. To switch off a key setting, enter a zero for that key.
• You can select any number of keys from 1 to 10 (or all) by entering the corresponding 4-digit numbers
from the table.
• You cannot mix settings for the groups (COPY, PRINTER, etc.) for 006 to 010. For example, if you
want to create a PRINTER debug log you must select the settings from the 9 available selections for
the “PRINTER” column only.
• One area of the disk is reserved to store the debug log. The size of this area is limited to 4 MB.
Retrieving the Debug Log from the HDD
Retrieve the debug log by copying it from the hard disk to an SD card.
1. Insert the SD card into the service slot of the copier.
431
2. Enter the SP mode and execute SP5857-009 (Copy HDD to SD Card (Latest 4 MB)) to write the
debugging data to the SD card.
3. After you return to the service center, use a card reader to copy the file and send it for analysis to
Ricoh by email, or just send the SD card by mail.
Recording Errors Manually
Since only SC errors and jams are recorded to the debug log automatically, for any other errors that occur
while the customer engineer is not on site, please instruct customers to perform the following immediately
after occurrence to save the debug data. Such problems would include a controller or panel freeze.
In order to use this feature, the customer engineer must have previously switched on the Save Debug Feature
(SP5857-001) and selected the hard disk as the save destination (SP5857-002).
1. When the error occurs, on the operation panel, press  (Clear Modes).
5 2. On the control panel, enter “01” then hold down  for at least 3 sec. until the machine beeps
then release. This saves the debug log to the hard disk for later retrieval with an SD card by the service
representatives.
3. Switch the machine off and on to resume operation.
The debug information for the error is saved on the hard disk so the service representatives can retrieve
it on their next visit by copying it from the HDD to an SD card.
New Debug Log Codes
SP5857-015: Copy SD Card-to-SD Card: Any Desired Key

This SP copies the log on an SD card (the file that contains the information written directly from shared
memory) to a log specified by key number. The copy operation is executed in the log directory of the SD
card inserted in the same slot. (This function does not copy from one slot to another.) Each SD card can
hold up to 4 MB of file data. Unique file names are created for the data during the copy operation to
prevent overwriting files of the same name. This means that log data from more than one machine can be
copied onto the same SC card. This command does not execute if there is no log on the HDD for the name
of the specified key.
SP5857-016: Create a File on HDD to Store a Log
This SP creates a 32 MB file to store a log on the HDD. However, this is not a completely empty file. The
created file will hold the number “2225” as the SCS key number and other non-volatile information. Even
if this SP is not executed, a file is created on the HDD when the first log is stored on the HDD, but this
operation takes time. This creates the possibility that the machine may be switched off and on before the
log can be created completely. If you execute this SP to create the log file beforehand, this will greatly
reduce the amount of time required to acquire the log information and save onto the HDD. With the file
already created on the HDD for the log file, the data only needs to be recorded; a new log file does not
432
Using the Debug Log
require creation. To create a new log file, execute SP5857-011 to delete the debug log data from the
HDD and then execute this SP (SP5857-016).
SP5857-017 Create a File on SD Card to Store a Log
This SP creates a 4 MB file to store a log on an SD card. However, this is not a completely empty file. The
created file will hold the number “2225” as the SCS key number and other non-volatile information. Even
if this SP is not executed, a file is created on the SD card when the first log is stored on the SD card, but this
operation takes time. This creates the possibility that the machine may be switched off and on before the
log can be created completely. If you execute this SP to create the log file beforehand, this will greatly
reduce the amount of time required to acquire the log information and save onto the SD card. With the file
already created on the SD card for the log file, the data only needs to be recorded; a new log file does
not require creation. To create a new log file, execute SP5857-012 to delete the debug log data from the
SD card and then execute this SP (SP5857-017).
433
Printing an SMC Report

The SP mode settings are adjusted before shipment, and are listed in the copy of the SMC print provided
on the original table. Keep this SMC print in the used-toner-bottle cabinet as a record of the default settings.
Follow this procedure if you want to print another copy of the SMC list.
1. Enter the SP Mode.
• Press  then use the 10-key pad to enter .
• Press and hold down  for more than 3 seconds.
2. Press [Copy Mode] to return to the initial screen and select the feed source and other settings for the
print job, and then press SP Mode to return to the SP Mode.
3. Enter 5990-2 and then press .
4. Press [Start].
434
Initialize All SP Settings
Initialize All SP Settings

Follow this procedure to initialize the SP settings and restore them to their factory default settings.
1. Enter the SP Mode.
2. Print an SMC list (see the procedure above).
3. To initialize the SP settings, do 5801-1.
• The total counter is not cleared when RAM is cleared.

4. After initializing the SP settings, use SP5811 to re-enter the serial number of the machine.
435
Calibrating the Touch Panel

Calibrating the Touch Panel
Follow this procedure to calibrate the touch panel.

1. On the operation panel, enter "1993".
2. Press and release  5 times to open the menu.
3. Touch "[1] Touch Screen Adjust".
4. With a blunt instrument, press the circle in the upper left corner.
• Never press the touch panel with a sharp object.
5 5. Touch the center of the circle in the lower right corner.

6. Touch any location on the touch panel. A "+" should appear where you touched the screen.
7. Touch the screen again several times to confirm that a "+" sign appears every time where you touch
the screen.
8. To leave the touch panel calibration mode, press [OK] and press [EXIT].
9. Wait for the panel to go off, then turn the machine off and on.
436
Software Reset
Software Reset
To reset the software, hold down  and  together for 10 seconds. This software reset is the same as
turning the machine off on and with the main power switch.
You cannot use this procedure to reset the software when the operation panel has stalled or if a fusing-
related SC code has appeared.
437
Card Save Function

Overview
Card Save:
• The Card Save function is used to save print jobs received by the printer on an SD card with no print
output. Card Save mode is toggled using printer Bit Switch #1 bit number 4. Card Save will remain
enabled until the SD card becomes full, or until all file names have been used.
• Captures are stored on the SD card in the folder /prt/cardsave. File names are assigned sequentially
from PRT00000.prn to PRT99999.prn. An additional file PRT.CTL will be created. This file contains a
list of all files created on the card by the card save function.
5 • Previously stored files on the SD card can be overwritten or left intact. Card Save SD has “Add” and
“New” menu items.
• Card Save (Add): Appends files to the SD Card. Does not overwrite existing files. If the card
becomes full or if all file names are used, an error will be displayed on the operation panel.
Subsequent jobs will not be stored.
• Card Save (New): Overwrites files in the card's /prt/cardsave directory.
Limitation:
• Card Save cannot be used with PJL Status Readback commands. PJL Status Readbacks will not work.
In addition they will cause the Card Save to fail.
Procedure
1. Turn the main power switch OFF.

2. Insert the SD card into slot 2. Then turn the power ON.
3. Enter SP mode.
4. Select the “Printer Sp”.
5. Select SP-1001 "Bit Switch”.
438
Card Save Function
6. Select “Bit Switch 1 Settings” and use the numeric keypad to turn bit 4 ON and then press the “#”
button to register the change. The result should look like: 00010000. By doing this, Card Save option
will appear in the “List/Test Print” menu.
7. Press “Exit” to exit SP Mode.

8. Press the “User Tools/Counter” button.
9. Select “Printer Features”.
439
10. Card Save (Add) and Card Save (New) should be displayed on the screen. Select Card Save (Add)
or Card Save (New).
11. Press “OK” and then exit the “User Tools/Counter” menu.
5
12. Press the “Printer” button.

13. Card Save should be displayed in the top left of the display panel.
14. Send a job to the printer. The Communicating light should start blinking as shown below.
440
Card Save Function
15. As soon as the printer receives the data, it will be stored on the SD card automatically with no print
output. Nothing is displayed on the screen, indicating that a Card Save operation was successful.
16. Press “Offline” and then the “Clear/Stop” button to exit Card Save mode.
5
17. Change the Bit Switch Settings back to the default 00000000. Press the “#” button in the numeric
keypad to register the changes.
18. Remove the SD card after the main power switch is turned off.
Error Messages
Card Save error messages:
• Init error: A card save process (i.e. card detection, change to kernel mode) failed to initialize.
• Card not found: Card cannot be detected in the slot.
• No memory: Insufficient working memory to process the job.
• Write error: Failed to write to the card.
• Other error: An unknown error occurred.
If an error occurs, pressing “OK” will cause the device to discard the job and return to the ready state.
441
Error Messages
Card Save error messages:

• Init error: A card save process (e.g. card detection, change to kernel mode) failed to initialize.
• Card not found: Card cannot be detected in the slot.
• No memory: Insufficient working memory to process the job.
• Write error: Failed to write to the card.
• Other error: An unknown error occurred.
If an error occurs, pressing “OK” will cause the device to discard the job and return to the ready state.
442
6. Troubleshooting
Troubleshooting
• SC Tables
• Troubleshooting Guide
• Jam Detection
443
6. Troubleshooting
444
Model Be-C1
Machine Code: D046/D049
Appendixes
August 2008
Subject to change
TABLE OF CONTENTS
1. Appendix: Specifications
Specifications......................................................................................................................................................3
Main Machine (D046/D049).....................................................................................................................3
Printer Option Type W7140 (D396)...........................................................................................................7
Scanner Option Type W7140 (D397)........................................................................................................8
Peripheral Specifications...............................................................................................................................9
2. Appendix: Overview
Overview..........................................................................................................................................................15
Machine Layout...........................................................................................................................................15
Mechanical Component Layout.................................................................................................................17
Drive Layout (With Optional Roll Feeder).................................................................................................19
Original/Copy Paper Paths........................................................................................................................20
3. Appendix: Machine Codes and Peripherals Configuration
Machine Codes, Peripheral Configurations..................................................................................................21
Machine Codes...........................................................................................................................................21
Machine Configuration...............................................................................................................................22
MFP Options................................................................................................................................................25
4. Appendix: Preventive Maintenance Tables
PM Tables.........................................................................................................................................................27
Main Machine (D046/D049)...................................................................................................................27
Options.........................................................................................................................................................32
Lubrication Points.........................................................................................................................................34
5. Appendix: Service Call Conditions
SC Tables..........................................................................................................................................................37
Service Call Conditions...............................................................................................................................37
Tray Names..................................................................................................................................................38
SC Code Tables...........................................................................................................................................38
6. Appendix: Troubleshooting Guide
Troubleshooting Guide....................................................................................................................................71
Troubleshooting Flowchart..........................................................................................................................71
Scanning.......................................................................................................................................................72
Printing..........................................................................................................................................................74
1
7. Appendix: Jam Detection
Jam Detection...................................................................................................................................................77
Paper Feed Path Layout...............................................................................................................................77
Jam Code Table...........................................................................................................................................78
8. Appendix: SP Mode Tables
SP Table Key.....................................................................................................................................................81
System Service Mode......................................................................................................................................82
SP1000 Feed...............................................................................................................................................82
SP2000 Drum............................................................................................................................................117
SP3000 Process Control...........................................................................................................................134
SP4000 Scanner.......................................................................................................................................135
SP5000 Mode..........................................................................................................................................151
SP6000 Peripherals..................................................................................................................................200
SP7000 Data Log.....................................................................................................................................228
SP8000: Data Log2..................................................................................................................................237
Printer SP Tables.............................................................................................................................................271
Scanner SP Tables.........................................................................................................................................273
Input Check....................................................................................................................................................276
Input Check................................................................................................................................................276
SP5803 Input Check.................................................................................................................................276
Output Check.................................................................................................................................................281
Output Check.............................................................................................................................................281
Test Patterns....................................................................................................................................................284
Test Patterns................................................................................................................................................284
INDEX...........................................................................................................................................................287
2
Specifications 1
Configuration Console
Copy/print method Dry electro-static printing
Originals Sheet
Max. Original Width Max. : 950 mm (37.4")
D046 D049
914.4 x 15,000 mm 914.4 x 30,000 mm

Max.
36" x 590" 36" x 1180"
Original Image Size (W x L)
210 x 210 mm
Min.
8.5" x 8.5"
Max. through-put width: 950 mm (37.4")
Original Weight
Rear: Straight 20.0 to 157 g/m² (5.32 to 41.7 lb), 30 μm to 1.1 mm
Upper 20.0 to 104.7 g/m² (5.32 to 27.9 lb)
Roll Feed Max. Min.
914.4 x 15,000 mm 914.4 x 30,000 mm

Max.
36" x 590" 36" x 1180"
Copy Paper Size Min. 182 mm x 210 mm, 8.5" x 8.5"
Bypass Max. Min.
914 x 2,000 mm 210 mm x 257 mm

36" x 78" 8.5" x 11"
Copy Paper Weight 52.3 to 110 g/m² (13.9 to 29.3 lb)
Printing Speed D046: 10 ppm @ A1 / D LEF
3
(ppm: print / minute) D049: 14 ppm @ A1 / D LEF
Photoconductor Organic photoconductor drum
1 Leading Edge: Less than 8 mm (0.32")
Non-reproduction area Trailing Edge: Less than 8 mm (0.32")

(copier)
2±2 mm (0.08±0.08")
Left, Right Edges:
Less than 5 mm (0.19") on either side
Reduction, Enlargement
Inch
Preset Red./Enlarge Metric
Engineering Architecture
25%, 32.4%, 50%, 25%, 33.3%, 50% , 25%, 35.4%, 50%,

Reduce
64,7% 66.7% 70.7%
100% 100% 100% 100%
129.4%, 200%, 133.3%, 200%, 141.4%, 200%,

Enlargement
258.8%, 400% 266.7%, 400% 282.8%, 400%
Zoom 25 to 400% (0.1% / step)
Scanning: 600 dpi

Resolution
Printing: 600 dpi
Scanning: 256 levels

Gradation
Printing: 2 levels
Warm-up Time Less than 120 seconds (Room temperature 23 °C)
From 1st Feed with A1/ D LEF:

First Print Time D046: 13 sec.
D049: 10 sec.
Print Number Input Ten-key Pad, 1 to 99 (Standard size only)
Roll Feed: 2 rolls

• Width: 210 to 914 mm
Print Paper Capacity
• Max length: 150,000 mm
• Max diameter: 175 mm
4
Specifications
Bypass Feed: 1 sheet
Upper: 99 sheets @ A1/D LEF (plain paper)

(Larger than A1/D size cannot be stacked.)
• 10 sheet @ A1/D LEF (application paper)
1
• 1 sheet/film
Output Tray Capacity
Rear: 10 sheets @ A0/E SEF (plain paper)
(Smaller than A2/C size cannot be stacked)
• 1 sheet @ A0/E SEF (application paper)
• 1 sheet @ film
Memory Capacity 1024 MB (Copy, Printer), 2048 MB (Scanner)
HDD 320 GB (shared with copy, print, scan applications)
Toner Replenishment Cartridge exchange (800 g/cartridge)
2,200 prints
Toner Yield
(A1 LEF, 6% full black, 1 to 99 printing, Text mode)
Power Source
D046 NA 200V 15A 60 Hz
EU/Asia 220V-240V/8A 50/60 Hz
D049 NA 200V 15A 60 Hz
EU/Asia 220V-240V/15A 50/60 Hz
1250 × 757 × 1200 mm

Dimensions (w x d x h)
49.2 x 29.8 x 47.2 in.
Weight 230 kg (506 lb)
Power Consumption
EU
D046 D049
D046 D049
Operation Mode D394/D395 D394/D395
D394/D395 D394/D395
B890 B890
1. Warm-up 2100W 2100W 3000W 3000W
5
D046 D049
D046 D049
D394/D395 D394/D395
B890 B890
1 2. Standby 300W 375W 300W 375W
3. Copying 1750W 2020W 2000W 2020W
4. Maximum 2100W 2650W 3000W 3550W
5. Low Power Mode 210W 285W 210W 285W
6. Off/Sleep Mode 11W/30W 86W/105W 11W\30W 86W/105W
NA
D046 D049
D046 D049
D394/D395 D394/D395
B890 B890
1. Warm-up 2400W 2400W 3500W 3500W
2. Standby 300W 370W 300W 370W
3. Copying 1750W 2000W 2200W 2450W
4. Maximum 2400W 2950W 3500W 4050W
5. Low Power Mode 210W 280W 210W 280W
6. Off/Sleep Mode 11W/30W 81W/100W 11W\30W 81W/100W
Noise Level
D046 D049
D046 D049
Operation Mode D394 D394
D394 D394
B890 B890
1. Standby 55.7 db 55.2 db 55.0 db 55.2 db
2. Copying 68.8 db 75.1 db 70.1 db 75.1 db
3. Copying (from memory) 68.8 db 75.1 db 70.1 db 75.1 db
6
Specifications
Printer Option Type W7140 (D396)
Resolution 600 x 600 dpi
Printing Speed D049 14 ppm (A1/D Plain Paper SEF)

1
D046 10 ppm (A1/D Plain Paper SEF)
Interface Standard • Ethernet Interface (100BASE-TX/10BASE-T)

• USB2.0 Interface
Option • Giga Ethernet Interface (1000BASE-T/

100BASE-TX/ 10BASE-T)
• IEEE1284 Parallel Interface
• IEEE802.11a/b/g Wireless LAN Interface
Network Protocol IPv4, IPv6, IPX/SPX, AppleTalk
Printer Language RPCS, PostScript3, PDF, GL/2 & TIFF Filter*1
Fonts PostScript3: 136 fonts (Type 2:24, Type 14: 112)
Memory 1 GB
Hard Disk Capacity: 320 GB
USB Interface (Standard) • Supported Operating Systems

• Windows 2000, Windows XP, Windows Vista, Windows
Server 2003, Windows 2003R2
• Mac OS 10.3.3 or later
• Transmission Specs: USB2.0 Standard
• Connectable Devices: Devices corresponding to USB2.0
Standard
*1: This machine can print HP-GL, HP-GL/2, and TIFF files.
• When using Mac OS, use only the standard USB Interface. The optional USB interface board is not
supported.
• When using USB Interface (Standard) with Mac OS 10.3.3, USB2.0 is supported.
7
Scanner Option Type W7140 (D397)
Scanning Method Original feed image scanning

1 Scanning Speed B&W Originals • 150 dpi: 340 mm (13.3")/sec.
• 200 dpi: 255 mm (10.0")/sec.
• 300 dpi: 340 mm (13.3")/sec.
• 600 dpi: 170 mm (6.6")/sec.
• 1200 dip: 85 mm (3.3")/sec.
Grayscale Originals • 150 dpi: 300 mm (11.8")/sec.

• 200 dpi: 225 mm (8.8")/sec.
• 300 dpi: 300 mm (11.8")/sec.
• 600 dpi: 150 mm (5.9")/sec.
• 1200 dip: 75 mm (2.9")/sec.
Full Color Originals • 150 dpi: 200 mm (7.8")/sec.

• 200 dpi: 150 mm (5.9")/sec.
• 300 dpi: 200 mm (7.8")/sec.
• 600 dpi: 100 mm (3.9")/sec.
• 1200 dip: 50 mm (1.9")/sec.
Note: Scanning originals at 1200 dpi is possible only if you are using the
network TWAIN scanner function.
Image Sensor Fixed CIS (Contact Image Sensor)
Scan Modes Text/Photo, Text/Line Art, Photo, Drawing, Gray Scale
Scan Type Sheet
Ethernet Interface 10BASE-T/100BASE-TX or 100BASE-T (optional)
Original Size D046 • Length: 210 to 15,000 mm (8.3 to 590")

• Width: 210 to 914 mm (8.3 to 36.0")
D049 • Length: 210 to 30,000 mm (8.3 to 1,181")

• Width: 210 to 914 mm (8.3 to 36.0")
Basic Resolution 600 dpi
8
Specifications
Resolution Selection 150 dpi, 200 dpi, 300 dpi, 400 dpi, 600 dpi, when using Scan-to-Email,
Scan-to-Folder, Network delivery
150 dip to 1200 dpi when using TWAIN scanner.

1
Send Formats TIFF, JPEG, PDF
Image Compression B&W Binary TIFF (MH, MR, MMR)
Grayscale, Full Color JPEG
Protocols Network IPv4, IPX
Send-to-Email SMTP, POP3
Scan-to-Folder SMB, FTP, NCP
Peripheral Specifications
Paper Weight 52.3 to 110 g/m² (13.9 to 29.3 lb)
2 roll papers
Width: 210 to 914 mm
Paper Capacity
Max length: 150,000mm
Max diameter: 175mm
Power Source From main frame
Weight 36 kg (79.2 lb)
Paper Size A2/C LEF (Max.) to A4/A LEF (Min.)
Paper Weight: 64 to 110 g/m² (17 to 29.3 lb)
Plain paper: 250 sheets (or less than 27 mm stack thickness)

Paper Capacity:
Translucent paper: 100 sheets (or less than 7 mm)
Power Source: From mainframe
9
Weight: Less than 38 kg (83.6 lb)
1 Folder FD6500A (B889)
Paper types Plain paper, recycled paper
Paper sizes Same as main machine*1
Unfolded Paper Exit Stack capacity 10 sheets A1 (D-size paper)
Paper weight 64 to 81.4 g/m2 (17.1 to 21.7 lb)
*1: Paper 200 to 320 mm (7.9" to 12.6") is output from paper exit.
Paper sizes Same as main machine*1
Offline 297 to 6000 mm (11.7" to 236.3")
Online 320 to 6000 mm (12.6" to 236.3")

Folded Paper Exit
Note: Regardless of paper length, the number of folded surfaces
cannot exceed 30 (i.e. 29 folds).
Stack capacity 1 sheet
Five patterns
Fold Types • Fan folding: 4 patterns
• Fan fold (with margin): 1 pattern
Fan folding: 8.5", 9", 11", 12"

Inch
Fan folding (with margin): 8.5"
Fold Lengths
Fan folding: 140 mm, 170 mm, 210 mm, 297 mm
Metric
Fan folding (with margin): 210 mm
A0 SEF (E SEF): 2 sheets/min.

Folding Speed A1 SEF (D SEF): 3 sheets/min.
A2 SEF, A1 SEF (C SEF, DLEF): 4 sheets/min.
Power Source NA 120V, 60 Hz, 15.A
10
Specifications
EU 220-240V, 50/60 Hz, 8A
Max. Power Consumption 200 W (20 W with only heaters operating)
Dimensions (w x d x h) 126 x 545 x 995 mm (49.9 x 21.5 x 39.2 in.) 1

Folder FD6500B (B890)
Paper sizes Same as main machine

Unfolded Paper Exit
Stack capacity 10 sheets A1 (D-size paper)
(Fan Folder)
*1: Paper 200 to 320 mm (7.9" to 12.6") is output from paper exit.
Paper sizes Same as main machine
Width Same as main machine
Folded Paper Exit Length 320 to 6000 mm (12.6 to 236.3")

(Fan Folder)
Note: Regardless of paper length, the number of folded surfaces cannot
exceed 30 (i.e. 29 folds).
Stack capacity 1 sheet
Cross-Folder
Shift Tray
• Standard fold: A0(E) LEF, A1(D)

LEF/SEF, A2(C) LEF/SEF, A3(B)
Paper sizes LEF/SEF
• No fold: A4(A) LEF/SEF
Stack capacity 50 sheets A1(A) standard fold
11
NA
Fan fold: 5 patterns:
• Fan fold: 2 patterns
1 • Fan margin fold: 1 pattern
• Special fan fold: 2 patterns
Standard folds: 4 patterns:
• Margin fold
• Standard fold
• Special fold 1
• Special fold 2
Fold Types (11 Patterns) EU
Fan fold: 6 patterns:
• Fan fold: 3 patterns
• Fan margin fold: 1 pattern
• Special fan fold: 2 patterns
Standard folds: 5 patterns:
• Standard fold
• Narrow standard fold
• Margin fold
• Special fold 1
• Special fold 2
Fold Widths
Fan fold 8.5 to 9 in.
Fan fold (margin) 8.5"
NA Standard Fold
Engineering Margin, Standard: 8.5 to 11"

Architecture Margin, Standard: 9 to 12"
• 140 mm (5.6"
• 170 mm (6.7")
EU Fan fold
• 210 mm (8.3")
• Fan margin fold: 210 mm (8.3")
12
Specifications
• Standard, margin fold: A4

Standard fold • Narrow standard fold: 170 x 297 mm (6.7
x 11.7")
• A0(E) LEF: 2 sheets/min.

1
Fan Fold
• A1(D) LEF/SEF: 3 sheets/min.
(210 mm/8.5")
• A2(C): LEF: 3 sheets/min.
Folding Speed • A0(E) LEF: 3 sheets/min.

• A1(D) LEF: 5 sheets/min.
Standard Fold
• A1(D) SEF: 4 sheets/min.
• A2(C) LEF: 5 sheets/min.
NA 120V, 60 Hz, 15A

Power Source
EU 220 - 240V, 50/60 Hz, 8A
Max. Power Consumption 550 W
2250 x 1550 x 1140 mm

Dimensions (w x d x h)
(88.6 x 61.0 x 44.8 in.)
Maximum: 914 x 15,000 mm (36" x 590")

Copy Paper Size: (W x L)
Minimum: 210 x 280 mm (8.5" x 11")
Copy Paper Weight 64 g/m2 (55 kg, 17 lb) to 81.4 g/m2 (70 kg, 22 lb)
Paper Type Plain paper only
Power Source: From the folder unit
Dimensions (w x d x h) 1263 x 596 x 236 mm (49.7 x 23.5 x 9.3 in.)
Weight: 33 kg (76.6 lb)
13
14
Overview
Machine Layout 2
1. Image Writing Unit
15
• Uses an LPH (LED Print Head) capable of 32-level gradation to write 2-bit image data.
2. Scanner Unit
• Uses a CIS for 256-level scanning. To minimize black lines caused by dust or other particles,
the original is scanned from above.
3. Cleaning Unit
2 • The drum is cleaned with a counter blade.

4. Fusing Unit
• Fusing is done using a hot roller containing two halogen lamps. For the given paper type/size
selected by the user, the machine chooses the most suitable fusing temperature and nip band
width.
5. OPC Drum, Around the Drum
• The units located around the OPC drum do the charging, image writing, development, transfer,
separation, cleaning, and quenching.
6. Roll Trays (2nd Tray optional)
• Paper is supplied from continuous rolls.
7. By-pass Tray
• The by-pass tray can be used to feed individual sheets of copy paper.
8. Development Unit
• Toner is attracted from a single magnetic roller to the low charge areas on the OPC drum. The
ID sensor inside the unit is used to control the toner concentration.
16
Overview
Mechanical Component Layout
1 Front Copy Tray 18 Transfer & Separation Corona Unit
2 OPC Drum 19 Roll Holder
3 Original Table 20 2nd Feed Rollers
4 Charge Corona Unit 21 4th Feed Rollers
5 Cleaning Unit 22 Relay Rollers
17
6 Original Feed Rollers 23 3rd Feed Rollers
7 Original Exit Rollers 24 2nd Roll Tray (option)
8 Upper Original Exit Rollers 25 Cutter Unit 2
9 Upper Original Exit Guides 26 3rd/4th Feed Exit Roller

2 10 Original Exit Junction Gate 27 Vertical Feed Rollers
11 Upper Exit Rollers 28 1st Feed Rollers
12 Fusing Cleaning Roller 29 1st Roll Tray
13 Paper Exit Junction Gate 30 Cutter Unit 1
14 Exit Rollers 31 1st/2nd Feed Exit Roller
15 Hot Roller 32 Registration Rollers
16 Pressure Roller 33 Development Unit
17 Rear Copy Tray 34 Toner Cartridge
18
Overview
Drive Layout (With Optional Roll Feeder)
1 Original Feed Motor 5 Roll Feed Motor 1
2 Drum Motor 6 Development Motor
3 Registration Motor 7 Fusing/Exit Motor
4 Roll Feed Motor 2
19
Original/Copy Paper Paths
A Paper path from the by-pass feed table
B Paper path from the 1st/2nd roll tray
C Paper path from the 3rd/4th paper tray (option)
D Original paths
20
3. Appendix: Machine Codes and
Peripherals Configuration

Machine Codes
3
Machine Machine code
Main Machine D046/D049
Roll Feeder Type 7140 D394
Paper Cassette Type 7140 D395
Printer Option Type W7140 D396
Scanner Option Type W7140 D397
Printer Controller Type RW-7140 D399
Folder FD6500A B889
Manual Feeder D333
Bridge Unit BU6500 D407
Folder FD6500B B890
Original Hanger D311
Scanner Separation Unit Type 7140 D436
Memory Unit Type 7140 1GB D444-17
Original Tray Type G B341
Multi Copy Stacker Type 7140 D437
Rear Stacker Type 7140 D438
W Stacker Type 7140 D469
Gigabit Ethernet Type B D377-21
21
Machine Machine code
DATA Overwrite Security Unit Type H D377-06
Browser Unit Type D D377-17, -18, -08
Java VM Card Type F D377-10, -11, -12
HDD Encryption Unit Type A D377-16
Interface PCB Type W7140 D445-17

3
IEEE 1284 Interface Board Type A B679-17
IEEE802.11a/g Interface Unit Type J/K D377-01, -02, -19
Machine Configuration
¬ Roll Feeder Type 7140 (D394)
22
¬ Paper Cassette Type 7140 (D395)
¬ The scanner unit is removed from the main machine and placed on the table (assembly
required). A cover is installed on top of the main machine to replace the removed scanner
unit.
Table
23
¬ Bridge Unit BU6500 (D407)
Á Manual Feeder (D333)
® Folder FD6500A (B889)
Folder FD6500B (B890-17/-27)

¬
(Fan fold unit)
Á Folder FD6500B (B890-57)
24
(Transport and cross fold unit)
MFP Options
The machine controller box has four board slots and two SD card slots.
--- File Format Converter (MLB). Pre-installed at the factory.
Slot A • IEEE1284 (B679)
Slot B • IEEE 802.11a/g (D377-01, -02, -19)
Slot C • Gigabit Ethernet (D377-21).
Slot 1 • Printer Option (D396) (Printer SD Card)

• Scanner Option (D397)
• Data Overwrite Security (D377-06)
• Browser Unit (D377-17, -18, -08)
• HDD Encryption Unit (D377-16)
Slot 2 • Service Slot. Used as the Service Slot for firmware updates, moving
applications to another SD card with SP5873 (Apli Move).
• VM Card (D377-10, -11, -12). The VM card must remain in the
service slot.
• Printer Option (D396) (TIFF/GL Filter SD Card)
25
USB B Built-in for connection of USB devices.

Note: USB is built-in, but it must be enabled with SP5985.
Ethernet Standard LAN connection point for network
26
4. Appendix: Preventive Maintenance
Tables
PM Tables
Letter PM
A Adjust
C Clean
I Inspect 4
L Lubricate
R Replace
Units of measure in the PM Interval column: 1 m = 3.28 ft.
Original Feed
Interval
Item PM Comment
m ft.
Original Feed Roller

10K 32.8K C Alcohol or water, dry cloth
Original Exit Roller
Original Set Sensor 196.8

60K C Blower brush
Original Registration Sensor K
Original Table 10K 32.8K C Water, dry cloth
Optics
27
Interval
Item PM Comment
m ft.
32.8
Platen Plate 10K C Alcohol or water, dry cloth
K
32.8
Exposure Glass 10K C Water, glass cleaner
K
Development
Interval
4 Item Qty PM Comment
m ft.
Developer 2 30K 114.8K R Replace if necessary.
Development Filter 1 20K 65.6K R Dry cloth, vacuum
--- 10K 32.8K L Silicone Grease G501

Development Sleeve Gear*1
1 200K 656K R Replace if necessary
Gear - 28Z 2 200K 656K R Replace
Paddle Gear 1 200K 656K R Replace
Cartridge Holder 10K 32.8K C Blower brush, dry cloth.
Registration Upper Guide Plate 10K 32.8K C Damp cloth, then dry cloth.
Side Seals 10K 32.8K I/C Dry cloth
Development Lower Gears*1 10K 32.8K IL Silicone Grease G501
Development Lower Casing 10K 32.8K C Damp cloth, dry cloth
Empty used toner. Clean rear

Used Toner Bottle 10K 32.8K I shoulder of bottle near full
sensor.
*1: See "Lubrication Points" (at end of this section).

Cleaning
28
PM Tables
Interval
Item Qty PM Comment
m ft.
Cleaning Blade 1 30K 94.8K R Replace if necessary.
Cleaning Entrance Seal 20K 65.6K C Dry cloth, when required
Side Seals 20K 65.6K C Dry cloth.
Pick-off Pawls 20K 65.6K C Dry cloth.
Cleaning Unit Interior 20K 65.6K I Dry cloth if necessary
Drum, Around the Drum 4

Interval
Item Qty PM Comment
m ft.
Charge Corona Wire 1 10K 32.8K R Replace
Cleaner: Charge
1 10K 32.8K R Replace
Corona: Ass’y
Charge Corona Casing 1 10K 32.8K C Damp cloth, dry cloth.
Damp cloth, dry cloth.

Grid Wire 1 10K 32.8K C
Every PM visit.
Transfer Corona Wire 1 10K 32.8K R Replace if necessary
Separation Corona Wire 1 10K 32.8K R Replace if necessary
T&S Corona Casing 1 10K 32.8K C Damp cloth, dry cloth
T&S Corona Guide 1 10K 32.8K C Dry cloth
Quenching Lamp 10K 32.8K C Dry cloth
ID Sensor 10K 32.8K C Blower brush
Alcohol, dry cloth.

No chemical cleaners!
LPH (LED Print Heads) 10K 32.8K C
After wiping, touch to
discharge static.
29
Interval
Item Qty PM Comment
m ft.
Drum Drive Gear 10K 32.8K L Silicone Grease G501
Paper Feed
Interval
Item Qty PM Comment
m ft.
Replace if necessary (approx.

Cutter Unit 1 10K 32.8K C
4 service life: 140K cuts)
Paper Feed Roller 1 10K 32.8K C Alcohol, dry cloth
Paper Exit Roller 1 10K 32.8K C Alcohol, dry cloth
Cutting Sensor 20K 65.6K C Blower brush
Alcohol, dry cloth (both drive

Registration Rollers 10K 32.8K C
and idle rollers)
Registration Sensor 10K 32.8K C Blower brush
Transport Belt 10K 32.8K C Alcohol, dry cloth
Timing Belt 10K 32.8K I Adjust tension if necessary.
Fusing Unit
Interval
Item Qty PM Comment
m ft.
Hot Roller 1 35K 114.8K R Replace if necessary.
Fusing Cleaning Roller 1 30K 98.4K R Replace if necessary.
Bushing – Hot Roller 2 35K 114.8K R Replace with hot roller.
Cleaning Roller (Pressure Roller) 1 30K 98.4K R Replace if necessary.
Pressure Roller 1 35K 114.8K R Replace if necessary.
Hot Roller Stripper 10K 32.8K C Dry cloth.
30
PM Tables
Interval
Item Qty PM Comment
m ft.
Pressure Roller Stripper 10K 32.8K C Dry cloth.
Thermistors 2 20K 65.6K C Dry cloth.
Fusing Entrance Guide

10K 32.8K C Alcohol, dry cloth
Fusing Entrance Spurs
Fusing Exit Guide Plate 10K 32.8K C Alcohol, dry cloth.
Fusing Unit Gears*1 120K 393.6K L Barrieta JFE 55/2 4

Fusing Pressure Screw Shaft*1 40K 130.2K L Barrieta JFE 55/2
Fusing Drive Gears 10K 32.8K L Silicone Grease G501
Exit Turn Guide 10K 32.8K C Damp cloth, then dry cloth.
Paper Exit Sensor 10K 32.8K C Blower brush
Exit Rollers 20K 65.6K C Alcohol, dry cloth
*1: See "Lubrication Points" (end of this section).

Others
Interval
Item Qty PM Comment
m ft.
Ozone Filter 1 20K 65.6 K R Replace.
Breaker switch 1 --- --- C Check operation once a year.
Gear – 16Z 1 200K 656K R Replace
31
Options
Interval
Item Qty PM Comment
m ft.
Replace if necessary.
Cutter Unit 1 10K 32.8K C
Approx. service life: 140K cuts
4 Paper Feed Roller 10K 32.8K C Alcohol, dry cloth
Interval
Item Qty PM Comment
m ft.
Pick-up Roller 2 10K 32.8K R Replace
Paper Feed Roller 2 10K 32.8K R Replace
Separation Roller 2 10K 32.8K R Replace
Folder FD6500A (B889)
PM Interval
Item Qty PM Comment
m ft.
Fan Fold Sensors 20K 65.6K C Blower brush or dry cloth
Fan Fold Rollers 20K 65.6K C Damp cloth
Circuit Breaker The circuit bracket should be tested once a year.
32
PM Tables
PM Interval
Item Qty PM Comment
m ft.
Paper Width Sensors 20K 65.6K Blower brush or dry cloth
Bypass Relay Sensor 20K 65.6K Blower brush or dry cloth
Folder FD6500B (B890)
Interval 4
Item Qty PM Comment
m ft.
Stay: Stopper: Guide: Adhesion 2 280K 918.4K R Replace
Torque Limiter: OTLV8-2000C 2 280K 918.4K R Replace
Shaft: Holder: Driven Roller 6 350K 1148K R Replace
Paper Width Sensors 20K 65.6K C Blower brush or dry cloth
Bypass Relay Sensor 20K 65.6K C Blower brush or dry cloth
Fan Fold Rollers 20K 65.6K C Damp cloth
Circuit Breaker The circuit bracket should be tested once a year.
33
Lubrication Points
Fusing Section
[1] Fusing Gears (Barrieta JFE 55/2)
[2] Fusing Drive Gears (Silicone Grease G501)
[3], [4] Fusing Pressure Screw Shaft (Barrieta JFE 55/2)
34
PM Tables
Development Section
[1] Development Sleeve Gear (Silicone Grease G501)
[2] Gear-20Z (Auger) (Silicone Grease G501)
The following gears should be checked every 200 km and replaced if necessary:
• [1] Development Sleeve Gear
• [3] Gear 28Z (Idle Gear)
• [4] Paddle Gear
35
Drum Drive Section
[1] Drum Drive Gear (Silicone Grease G501)
36
SC Tables
Service Call Conditions
There are 4 levels of service call conditions.
Level Definition Reset Procedure
To prevent the machine from being damaged, the SC

Enter SP mode, then turn the main
A can only be reset by a service representative (see the
power switch off and on.
note below). The copier cannot be operated at all.
Turn the operation switch or main

5
The SC can be reset by turning the main power switch power switch off and on.
B off and on if the SC was caused by incorrect sensor A level B’ SC can only be reset by
detection. turning the main power switch off and
on.
The copier can be operated as usual except for the

C Turn the operation switch off and on.
unit related to the service call.
The SC history is updated. The machine can be The SC is not displayed, but SC
D
operated as usual. history is updated.
• If the problem concerns electrical circuit boards, first disconnect then reconnect the connectors before
replacing the PCBs.
• If the problem concerns a motor lock, first check the mechanical load before replacing motors or
sensors.
• When a Level A or B SC occurs while in an SP mode, the display does not indicate the SC number.
If this occurs, check the SC number after leaving the SP mode. This does not apply to Level B’ codes.
• Some of these SC codes contain more than one level (SC303-1, SC303-2, SC303-3, etc.); however,
some SCs may display a “-1” even if there is no second or third level (-2, -3).
37
Tray Names
SC Code Tables
Group 100: Exposure
Lamp error
Lamp does not light at power on.
If cycling the machine power off/on does not solve the problem:
SC101 B
• Clean the white plate
• Clean the CIS glass
• Lamp regulator connection loose broken, defective
• CIS, IPU, BCU connection loose broken defective
38
SC Tables
• Harness connection between Xenon lamp and lamp regulator loose broken
defective
• Harness between CIS and IPU loose, broken, defective
• Harness between CIS and PSU loose, broken, defective
• One or more defective: CIS, IPU, BCU, PSU, Xenon lamp
CIS communication error
A serial communication error occurred with the CIS due to a PCB malfunction or
loose connection.
SC 144 B • Harness between CIS and IPU loose broken defective
• Harness between CIS and PSU loose, broken, defective
• CIS defective
5
• IPU defective
• BCU defective
IPU Error
Three attempts to configure the Cetus chip on the IPU board failed when the machine
SC161 B
was switched on or when machine recovered from the energy save mode.
• Replace the IPU
Left scanner fan lock
The BCU detected a left scanner fan lock signal 5 sec. after the machine was
switched on.
SC180 B
• Left scanner fan harness connection to the IOB loose, broken, defective
• Left scanner fan defective
• IOB defective
• BCU defective
SC181 B Right scanner fan lock
39
The BCU detected a right scanner fan lock signal 5 sec. after the machine was
switched on.
• Left scanner fan harness connection to the IOB loose, broken, defective
• Left scanner fan defective
• IOB defective
• BCU defective
Gray balance adjustment error
The value for gray balance was detected out of range after gray adjustment.
5 • Clean the white strip
• Clean the CIS glass
• Check the following harnesses for loose, broken, or defective connectors:
1. Xe lamp to lamp regulator
SC186 B 2. Lamp regulator to CIS

3. CIS to IPU
4. CIS to IPU
5. IPU to IOB
• One of the following boards is defective
1. CIS
2. IPU
3. IOB
4. BCU
Original exit roller thermistor error
The original exit roller thermistor reading was abnormal.
• Thermistor connection loose, broken, defective

SC191 A
• Thermistor short
• Harness between thermistor and IOB loose, broken, defective
• IOB defective
• BCU defective
40
SC Tables
Group 300: Charge, Development
Charge corona output error
Charge corona feedback voltage less than 0.5 V was detected for more than 200
sec after power on.
SC300 D
• TD power pack defective.
• High voltage cable defective.
• Dirty charge corona wire caused voltage leak
Charge grid output error
Control PWM duty value is higher than 1% (FB less than 1V) for more than 200 ms
due to grid current leak.
SC303 D
5
• CGB power pack is defective.
• CGB power pack harness loose, broken, defective
Charge corona wire cleaner error
The wire cleaning pad did not return to its home position within 5 sec. after wire cleaning.
• Wire cleaner motor harness loose, broken, defective

• Wire cleaner motor defective
SC305 D
• Charge corona wire defective
Note:
• This SC is not issued if SP2804 is set to zero (no cleaning).
• If immediate repair is not possible, set SP2804 to zero to switch off the charge
corona cleaner function.
Development drive motor lock error
Development drive motor stopped (the lock signal remained HIGH longer than 5 sec.
when the development was operating).
SC347 D
• Motor or drive mechanism blocked
• Motor harness loose, broken, defective
• Motor defective
41
Development bias error
The PWM duty level was detected higher than 5% within 100 ms after high voltage
output started, and the feedback voltage was detected less than 0.3 V for more than
200 ms.
SC392 D
• Harness connection between CGB power pack and IOB loose, broken,
defective
• CGB power defective
• High voltage cable damaged
Group 400: Around the Drum (Transfer, Separation, Cleaning)
5 ID sensor error 1: automatic adjustment error
During the process control self-check, the Vsg value (reflectivity of the bare drum
surface) could not be adjusted to within 4.0±0.2V within 20 sec. after automatic
adjustment began.
• ID sensor dirty
SC400 B • ID sensor harness loose, broken, defective
• ID sensor harness connection at IOB loose, broken, defective.
• ID sensor defective
• Exposure unit defective
• Development unit defective
• TD power pack defective
ID sensor error 2: Vsg
When the ID sensor was calibrated, Vsg (reflectivity of the bare drum surface) was
detected less than 2.5V after two attempts.
-or-
SC401 B After calibration, Vsg was detected as 5.0V at PWM adjustment and PWM=0.
• Dirty ID sensor
• ID sensor harness connection loose, broken, defective
• IOB defective
42
SC Tables
ID sensor error 3: Vsp
The Vsp (reflectivity of ID sensor pattern) value was detected at "0" or more than
2.5V when the ID sensor was calibrated during process control.
• OPC drum gear Allen screw loose

• ID sensor dirty
SC402 B • ID sensor harness loose, broken, defective
• IOB defective
5
ID sensor error 4: LED current error
During Vsg adjustment (reflectivity of the bare drum surface) during process control,
the averaged PWM output was zero or 255.
• ID sensor dirty
• ID sensor harness connection loose, broken, defective
SC403 B
• IOB defective
ID sensor error 5: edge detection error during calibration
The voltage reading of the ID sensor pattern during process control remained less
than 2.5V for more than 0.6 sec. during process control.
• ID sensor dirty
SC406 B • ID sensor harness connection loose, broken, defective
• IOB defective
43
Transfer voltage output error
100 ms after the TD power pack started to output the transfer voltage, the feedback
SC440 B voltage was detected less than 0.5 V for more than 200 ms.
• Defective high voltage cable caused a voltage leak

Paper separation DC error
100 ms after the TD power pack started to output the separation charge, the
SC460 B feedback voltage was detected less than 0.5 V for more than 200 ms.
5 • Defective high voltage cable

Group 500: Paper Feed, Paper Transport, Fusing
Lift sensor 1 error
After the upper paper cassette was closed, lift sensor 1 did not switch on within 20 s
after tray lift motor 1 switched on.
-or-
Lift sensor 1 did not switch off within 1 sec. after the tray started to descend.
SC503 B
• Tray lift motor 1 connector loose, disconnected, broken.
• Paper or other foreign object has jammed tray lift motor 1.
• Pickup solenoid 1 connector is loose, disconnected, damaged.
• Paper or other foreign object has jammed pickup solenoid 1
• Lift sensor 1 defective
Lift sensor 2 error
After the lower paper cassette was closed, lift sensor 2 did not switch on within 20 s
SC504 B after tray lift motor 2 switched on.
-or-
Lift sensor 2 did not switch off within 1 sec. after the tray started to descend.
44
SC Tables
• Tray ift motor 2 connector loose, disconnected, broken.

• Paper or other foreign object has jammed tray lift motor 2.
• Pickup solenoid 2 connector is loose, disconnected, damaged.
• Paper or other foreign object has jammed pickup solenoid 2
• Lift sensor 2 defective
Cassette feed motor error
The cassette feed motor lock signal remained HIGH longer than 2 sec. during operation.
Note: When this SC occurs, paper feed from the cassette is not possible. However, roll
SC506 B paper can feed from tray 1 and tray 2.
• Cassette feed motor harness loose, broken, defective

• Drive mechanism overload due to physical obstruction 5
• Motor driver PCB or motor defective
Main motor lock: registration
The registration motor lock signal remained high longer than 5 sec. during motor
operation.
SC507 D
• Drive mechanism overloaded due to obstruction
• Motor driver PCB or motor defective
Drum motor error
The main motor lock signal remained HIGH for 5 sec. after the motor started.
SC521 A
• Motor driver PDB or motor defective
Fusing drive motor error
The fusing drive motor lock signal remained HIGH for 5 sec.
SC531 D
• Fusing motor drive mechanism overloaded.
• Motor defective.
45
Left fusing pressure motor home position error 1
The left pressure motor did not arrive at the home position within 23 sec. after the left
pressure motor started.
SC532 D • Left fusing pressure motor home position sensor loose, broken, defective.
• Sensor defective.
• Motor drive mechanism overloaded
Left fusing pressure motor home position error 2
The left pressure motor remained at the home position for 3 sec. after the motor
switched on.
5 SC533 D • Left fusing pressure motor home position sensor loose, broken, defective.
• Left fusing pressure motor drive mechanism overloaded
Right fusing pressure motor home position error 1
The right pressure motor did not arrive at the home position 23 sec. after the right
pressure motor switched on.
SC534 D • Right fusing pressure motor home position sensor loose, broken, defective.
• Right fusing pressure motor drive mechanism overloaded
Right fusing pressure motor home position error 2
The right pressure motor remained at the home position 3 sec. after motor switched
on.
SC535 D • Right fusing pressure motor home position sensor loose, broken, defective.
• Right fusing pressure motor drive mechanism overloaded
46
SC Tables
Fusing thermistor open
The fusing temperature detected by the thermistor remained below 5°C (41°F) for
SC541 A 30 sec.
• Thermistor cable disconnected, broken, defective

• Thermistor defective
Fusing temperature warm-up error
During warm-up after switching on the machine, or after opening and closing the
machine, hot roller did not attain the ready temperature within 5 minutes (the
temperature was detected below 3°C (37.4°F) 5 times within 5 sec.).
SC542 A
• Fusing lamp defective
• Thermistor floating, out of position 5
• Thermistor cable disconnected, broken
• Fusing thermistor defective
Fusing overheat error 1: Software
A fusing temperature of over 230°C (446°F) was detected for 2 sec.

SC543 A
• PSU defective
• TRIAC short, IOB board defective
• BCU board defective
Fusing overheat error 2: Hardware
The backup circuit detected fusing temperature over 235°C (455°F) for longer than
the time prescribed for high temperature fluctuation.
SC544 A
• TRIAC short, IOB board defective
• PSU board defective
• Fusing unit defective
Fusing lamp overheat error 3
SC545 A After reaching the ready temperature, the hot roller does not start to rotate and the
fusing lamp stays on at full power for 50 sec.
47
• Fusing lamp harness loose, broken, defective

• IOB defective
Unstable fusing temperature
Fusing temperature fluctuated more than 20°C (68°F) within 1 sec. more than 7
times during the previous 60 sec. of fusing temperature control.
SC546 A
• Thermistor disconnected
• Thermistor out of position, not in contact with hot roller
Zero-cross signal error
5 One of the following conditions occurred:

• No zero-cross signal detected within 50 ms after the machine was powered
on with Relay 0 off, or abnormal zero-cross detected 3 times.
SC547 D • No zero-cross signal detected for 3 sec. after fusing relay turned on after power
on.
• Abnormal mains frequency was detected more than 10 times.
• Electrical noise on the power line

• PSU power relay defective.
Pressure roller center thermistor error 1
The thermistor returned temperature readings less than 5°C (41°F) for 12 sec.
during fusing temperature control while the hot roller and pressure rollers were
rotating
SC551 A
• Thermistor floating free, not positioned correctly
• IOB defective
Pressure roller center thermistor error
SC553 A During fusing temperature control the thermistor at the center of the pressure roller
returned an abnormally low reading.
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SC Tables
• Thermistor has short circuited

• Thermistor not positioned correctly
• Thermistor harness loose, broken, defective
• IOB defective
Applied zero-cross waveform error
SC557 D The applied power ac frequency was detected less than 66 Hz more than 10 times.
• Noise on the ac power supply line
Three consecutive fusing paper jam errors
Three consecutive paper jam errors occurred in the fusing unit.

5
Note: This SC code is not issued unless SP1159 is switched on.
SC559 A
• Paper jam in fusing unit
• Pick-off pawl defective
• Paper scraps in fusing unit
• Exit sensor defective
Pressure roller end thermistor error 1
The thermistor returned temperature readings less than 5°C (41°F) for 12 sec.
during fusing temperature control while the hot roller and pressure rollers were
rotating
SC561 A
• IOB defective
The thermistor returned digital readings for the pressure roller during fusing
SC563 A
temperature control that were low (out of range).
49

• IOB defective
The thermistor returned 30 readings for the end of the pressure roller that were below
5°C (41°F) for 30 sec.
SC571 A
5 Pressure roller end thermistor error 4
The thermistor returned 5 readings for the end of the pressure roller that were below
3°C (37.4°F) for 5 sec.
SC572 A
• Fusing lamp disconnected
• Fusing lamp defective
• IOB defective
Fusing temperature error: Software
SC573 A Fusing temperature exceeded 230°C (446°F) for more than 2 sec.
• TRIAC short, IOB defective
Cutter 1 home position error 1: Upper Tray
Both left and right cutter HP switches were on:

Immediately after the machine was turned on.
SC591 B
-or-
After the upper tray was opened and closed.
• Right or left cutter home position switch defective.
SC592 B Cutter 1 home position error 2: Upper Tray
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SC Tables
The left home position switch remained on 300 ms after the cutter motor switched
on.
• Cutter motor 1 harness loose, broken, defective

• Cutter motor overload due to physical obstruction
• Cutter motor 1 defective
The home position switch remains off for 1 sec. after cutter motor 1 switches on.
SC593 B
• Cutter motor 1 overload due to physical obstruction
5
Cutter 2 home position error 1: Lower Tray
Both left and right cutter HP switches were on:

Immediately after the machine was turned on.
SC594 B
-or-
After the upper tray was opened and close.
• Right or left cutter home position switch defective.
Cutter 2 home position error 2: Lower Tray
The left home position switch remained on 300 ms after the cutter motor switched
on.
SC595 B
• Cutter motor overload due to physical obstruction
The home position switch remained off for 1 sec. after cutter motor 1 switched on.
SC596 B
• Cutter motor 1 overload due to physical obstruction
51
Group 600: Communication
Fan folder communication error 1
The main machine issued a timeout three failed attempts to communicate with the
fan folder unit. Possible causes:
• There was no answer from the fan folder within 100 ms in response to data
sent from the main machine.
• The fan folder unit was switched off while folding was in progress.
SC628 B • The main machine received an illegal command from the fan folder.
• 60 sec. after the main machine fed the document to the fan folder, the fan
folder failed to notify the main machine that the folded document has exited
the fan folder.
5 • Fan folder not connected to main machine

• Fan folder main control unit connector loose, broken, defective
• Fan folder main control unit defective
Fan folder communication error 2: Cross Folder
There was no answer from the fan folder within 100 ms in response to data sent
from the main machine.
SC629 B
• Fan folder not connected to main machine
• Fan folder main control unit connector loose, broken, defective
• Fan folder main control unit defective
Key/card counter device error 1 GW
After 1 data frame is sent to the device, an ACK signal is not received within 100
SC632 B ms, and is not received after 3 retries.
• The serial line from the device to the copier is unstable, disconnected, or
defective.
During communication with the device, the BCU received a break (Low) signal.
SC633 B
• The serial line from the device to the copier is unstable, disconnected, or
defective.
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SC Tables
SC634 B The backup battery of the counter device RAM is low.
• Replace the RAM backup battery.
After installation of the device, a message alerts user to a battery voltage abnormal
SC635 B error.
• Device control board defective

• Device control board backup battery defective
Expansion recognition module error GW

5
An error has occurred while trying to access the file of the expansion recognition
module.
SC636 B • DESS module does not exist on SD card
• External expansion recognition module does not exist on SD card
• SD card damaged
• External expansion recognition file corrupted
Engine-to-controller communication error: No response GW
The controller sent a frame to the main machine engine but there was no response
as demanded by RAPI protocol. The frame was sent 3 times at 100 ms intervals. This
SC641 B SC was issued after the 3rd attempt failed.
• Examine the connection between the controller and the engine board.
• Replace the engine board if the error is frequent.
Cumin-M communication error GW
An error occurred with the Cumin modem (dialup, modem port) when the machine
was switched on.
SC650 B
• The settings for @Remote SP5816 are incorrect
• Modem disconnected from the phone line
• Modem port disconnected
53
• Wireless LAN card missing
@Remote dial-up incorrect GW
An unexpected error occurred while the machine was dialing up the @Remove
SC651 B
service center via modem.
• No action required
Engine startup error GW
The BCU failed to respond with the prescribed time when the machine was turned
on.
SC670 D
• Connections between BCU and controller board are loose, disconnected, or
5 damaged
• Replace the BCU
• Replace the controller board
Illegal engine board detected GW
SC671 B An illegal engine board was detected at power on by the firmware.
• NIA
Controller startup error GW
After power on, the line between the controller and the operation panel did not
open for normal operation.
After normal startup, communication with the controller stopped.
SC672 C
• Controller stalled
• Controller installed incorrectly
• Controller board defective
• Operation panel harness disconnected or defective
Per-command error
SC687 B The main machine received no per-command module from the GW controller.
• Poor communication, cycle the machine power off/on
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SC Tables
VDB communication error
An error occurred on the video drive board.

SC690 B
• VDB harness loose, broken, defective
• IOB harness loose, broken, defective
• VDB to IPU harness loose, broken, defective
Group 700: Peripheral Devices
Fan folder transport motor error
A lock signal was detected at the transport motor for longer than 5 sec.
SC720 B • Transport motor harness loose, broken, defective 5

• Transport motor drive mechanism overloaded due to physical obstruction
• Transport motor defective
• MCU defective
Horizontal transport guide HP sensor error
The home position sensor neither switched on nor switched off while the pressure
release drive was operating.
• Fan fold motor harness loose, broken, defective

SC722 B
• Vertical transport clutch defective
• HP sensor harness loose, broken, defective
• HP sensor defective
• MCU defective
Cross folder jogger HP sensor error
The jogger fence HP sensor neither switched on nor switched off during operation
of the jogger fence.
SC726 B • Jogger fence HP sensor harness loose, broken, defective
• Jogger motor harness loose, broken, defective
• Motor drive overload due to physical obstacle
• Jogger fence HP sensor defective
55
• Jogger motor defective

• MCU defective
Cross folder horizontal transport guide HP sensor error
The horizontal transport guide HP sensor did not switch on or switch off during
operation of the horizontal transport press motor.
• Horizontal transport guide HP sensor harness loose, broken, defective

SC727 B • Horizontal transport press motor harness loose, broken, defective
• Motor drive overload due to physical obstacle
• Horizontal transport guide HP sensor defective
• Horizontal transport press motor defective
5 • MCU defective
Horizontal transport guide lower limit sensor error
The horizontal transport guide HP sensor did not go ON or OFF at the prescribed
time.
• Horizontal transport guide motor harness loose, broken, defective

SC728 B • Horizontal transport guide lower limit sensor harness loose broken defective
• Motor drive overload due to physical obstruction
• Motor defective
• Sensor defective
• MCU defective
Cross fold shift tray upper limit sensor error
The sensor did not go on or off while the tray was being raised and lowered.
• Tray lift motor harness loose, broken, defective
SC750 B • Tray lift motor overloaded due to physical obstacle

• Tray upper limit sensor 1 harness loose, broken, defective
• Tray lift motor defective
• Tray upper limit sensor 1 defective
• Main board defective
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SC Tables
Fan folder fan fold plate HP sensor (F) error
The state (on/off) of the front fan fold plate HP sensor did not change within 1 sec.
after the fan fold plate motor (F) switched on
• Undetected paper or scraps have jammed the fold mechanism

SC762 B • HP sensor harness loose, broken, defective
• Motor harness loose, broken defective
• Motor defective
• MCU defective
Fan folder fan fold plate HP sensor (R) error
The state (on/off) of the rear fan fold plate HP sensor did not change within 1 sec. 5
after the fan fold plate motor (R) switched on

• Motor defective
• MCU defective
Cross folder fold plate HP sensor (U) error
The state (on/off) of the upper fold plate HP sensor did not change within 1 sec.
after the fold plate motor (U) switched on

• Motor defective
• MCU defective
SC765 B Cross folder fold plate HP sensor (L) error
57
The state (on/off) of the lower fold plate HP sensor did not change within 1 sec.
after the fold plate motor (L) switched on

• HP sensor harness loose, broken, defective
• Motor defective
• MCU defective
Fan folder PCB fan motor error
A motor lock signal was detected at the PCB cooling fan for more than 20 sec. after
5 the fan was switched on.

SC790 • Fan overloaded due to physical obstruction
• Fan motor harness loose, broken, defective
• Fan motor defective
• MCU defective
Group 800
Energy save I/O sub system error GW
An error occurred in the energy save sub system. This error occurs only when energy
sub system module such as ASIC Whistle is present.
SC816 A
• Cycle the machine power off/on
• If cycling the machine off/on does not restore normal operation, replace the
IOB.
Monitor Error GW
This is a file detection and electronic file signature check error when the boot loader
attempts to read the self-diagnostic module, system kernel, or root system files from
SC817 D
the OS Flash ROM, or the items on the SD card in the controller slot are false or
corrupted.
• OS Flash ROM data defective; change the controller firmware
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SC Tables
• SD card data defective; use another SD card
Watchdog error
While the system program is running, a bus hold or interrupt program goes into an
endless loop, preventing any other programs from executing.
SC818 C
• System program defective; switch off/on, or change the controller firmware if
the problem cannot be solved
• Replace the peripheral device
Fatal kernel error GW
Due to a control error, a RAM overflow occurred during system processing. One of
the following messages was displayed on the operation panel.
5
HAIC-P2 Error Data decompression error
554C USB loader stop

SC819 C • System program defective
• Optional board defective
• Replace controller firmware
For more details about this SC code error, execute SP5990 to print an SMC report
so you can read the error code. The error code is not displayed on the operation
panel.
Sellf-diagnostic error 1: CPU GW
An unexpected error occurred, or the boot monitor program or self-diagnostic

program generated an interrupt. In either case, this is a fatal error.

SC820 C
• Update (upload again) all firmware modules to restore the boot program and
the self-diagnostics.
This SC displays up to approximately 50 number codes. These codes are used to
find design problems and have no meaning for service technicians. The procedure
for solving the problem is the same in every case.
59
Self-diagnostic error 2: ASIC GW
The ASIC provides the central point for the control of bus arbitration for CPU access,
for option bus and SDRAM access, for SDRAM refresh, and for management of the
internal bus gate.
Error code 0xffff ffff is returned when the register Write & Verify check is
SC821 C executed on the ASIC mounted on the controller board. The ASIC controls
0B00 the ROM and buses for other devices.
• ASIC defective, replace the controller board
The interrupts of the ASIC and CPU are not timed correctly.
0D05 • ASCI timing device defective, or CPU defective. Replace the
controller board.
5
SC833 D Self-diagnostic error 8: Engine I/F ASIC GW
0F30 ASIC (Mandolin) for system control could not be detected. After the PCI
0F31 configuration, the device ID for the ASIC could not be checked.
The read/write check done for resident RAM on the mother board could not be
0F41
done correctly.
50B1 Could not initialize or read the bus connection.
50B2 Value of the SSCG register is incorrect.
• Check for loose connections at MB (Mother Board)

• Replace MB
IEEE1394 interface error GW
SC851 B The 1394 interface is unusable.
• Defective controller
Wireless LAN Error 1: Startup GW
During machine start-up, the machine can access the board that holds the wireless
SC853 B
LAN, but not the wireless LAN card.
• Wireless LAN card missing from slot
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SC Tables
Wireless LAN Error 2: Operation GW
During machine start-up, the machine can access the board that holds the wireless
SC854 B
LAN, but not the wireless LAN card.
• Wireless LAN card missing from slot
Wireless LAN Error 3: Board Error GW
During machine operation of the wireless connection, an error occurred on the

SC855 B wireless LAN board.
• Wireless LAN board not installed properly

• Wireless LAN board defective
Wireless LAN error 5: Board Error GW 5

An error was detected on the wireless LAN board.
SC856 B
• Wireless LAN board defective
• PCI connector (to the mother board) loose
USB I/F Error GW
The USB driver is not stable and caused an error.

SC857 B
• Bad USB board connection
Serious data encryption error GW
A serious error occurred during data encryption due to corruption of USB Flash or
SC858 B other data, or the presence of a magnetic field.
• Power the system off/on

• If this does not solve the problem, replace the data encryption board
Data encryption HDD error GW
SC859 B An error occurred while data encryption was in progress.

• The update procedure for the data encryption key was started with no HDD
installed in the main machine.
61
• The machine was switched off while the data encryption key was being
updated.
• An HDD error occurred caused by the effect of spurious noise on the disk or
harnesses.
• Check all the HDD harness connection points

• Initialize the HDD with SP5832
• Replace the HDD
HDD startup error at main power on GW
HDD is connected but a driver error is detected.

The driver does not respond with the status of the HDD within 30 s.
SC860 B
5 • HDD is not initialized
• Level data is corrupted
• HDD is defective
HDD re-try failure GW
At power on with the HDD detected, power supply to the HDD is interrupted, after
the HDD is awakened from the sleep mode, the HDD is not ready within 30 s.
SC861 D • Harness between HDD and board disconnected, defective
• HDD power connector disconnected
• HDD defective
HDD data read failure GW
The data written to the HDD cannot be read normally, due to bad sectors generated
during operation.
SC863 D
• HDD defective
Note: If the bad sectors are generated at the image partition, the bad sector
information is written to NVRAM, and the next time the HDD is accessed, these bad
sectors will not be accessed for read/write operation.
SC864 D HDD data CRC error GW
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SC Tables
During HDD operation, the HDD cannot respond to an CRC error query. Data
transfer did not execute normally while data was being written to the HDD.
• HDD defective
HDD access error GW
HDD responded to an error during operation for a condition other than those for
SC865 D
SC863, 864.
• HDD defective.
SD card error 1: Recognition error GW
SC866 B The SD card mounted in the slot contains illegal program data.
• Use only SD cards that contain the correct data.

5
SD card error 2: SD card removed GW
The SD card in the boot slot when the machine was turned on was removed while
SC867 D
the machine was on.
• Insert the SD card, then turn the machine off and on.
SD card error 3: SC card access GW
An error occurred while an SD card was used.
SC868 D • SD card not inserted correctly

• SD card defective
Note: If you want to try to reformat the SC card, use SD Formatter Ver 1.1.
Address book data error GW
Address book data on the hard disk was detected as abnormal when it was accessed
from either the operation panel or the network. The address book data cannot be
SC870 D read from the HDD or SD card where it is stored, or the data read from the media
is defective.
• Software defective. Turn the machine off/on. If this is not the solution for the
problem, then replace the controller firmware.
63
• HDD defective.
More Details
1. Do SP5846 050 (UCS Settings – Initialize all Directory Info.) to reset all
address book data.
2. Reset the user information with SP5832 006 (HDD Formatting– User
Information).
3. Replace the HDDs.
4. Boot the machine from the SD card.
HDD mail RX data error GW
An HDD error was detected immediately after power on. The HDD may be defective
SC872 D or the machine was accidentally powered off while the HDD was being accessed.
5 • Reformat the HDD with SP5832-7 (Mail RX Data)
• Replace the HDD
HDD mail send data error GW
An error was detected on the HDD immediately after the machine was turned on,
SC873 D or power was turned off while the machine used the HDD.
• Do SP5832-007 (Format HDD – Mail TX Data) to initialize the HDD.

• Replace the HDD
Delete All error 1: HDD GW
A data error was detected for the HDD/NVRAM after the Delete All option was
used.
Note: The source of this error is the Data Overwrite Security Unit running from an
SC874 D SD card.
• Turn the main switch off/on and try the operation again.
• Install the Data Overwrite Security Unit again. For more, see section “MFP
Options” in "Installation".
• HDD defective
Delete All error 2: Data area GW

SC875 D
An error occurred while the machine deleted data from the HDD.
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SC Tables
Note: The source of this error is the Data Overwrite Security Unit running from an
SD card.
• Turn the main switch off/on and try the operation again.
Log data errors GW

SC876 D These errors occur when the machine tries to acquire the log data immediately
after power on or upon leaving the energy save mode.
Log data error 1
SC876-1 D Log data file corrupted
• Do SP5832-4 (HDD Formatting - Job Log)
Log data error 2

5
There was no data encryption module available when there was an attempt
to set up data encryption. This error can occur at power on, while the machine
SC876-2 D is operating, or when the data encryption settings are set up or changed.
• Replace the data encryption board

• Do the set up procedure again
Log data error 3
NVRAM error. The log encryption key was disabled when the machine was
SC876-3 D turned on.

• Disable the log encryption settings
Log data error 4
NVRAM error 2. One of the following occurred:

• Although log encryption has been disabled, the log data file was
SC876-4 D encrypted.
• Although the log encryption has been enabled, the log data file was not
encrypted.
SC876-5 B Log data error 5
65
NVRAM, HDD switch error. This error can occur when the NVRAM or the
HDD is removed and installed in another machine.
• Remove the NVRAM and replace it with the original NVRAM.

• Remove the HDD and replace it with the original HDD.
• With the SC code displayed, do SP5832-4 (HDD Formatting - Job Log)
Log data error 99
SC876-99 B Other errors. .
• Contact the service center if this SC appears
If only the HDD is replaced:

1. Switch off the machine.
5 2. Remove the HDD, switch the machine on again.
3. Do SP5801-19 (Memory Clear - LCS).
4. Switch off the machine.
5. Reinstall the original HDD and switch on the machine.
6. Do SP5832-4 (HDD Formatting - Job Log).
8. Do SP9730-2 and switch it ON (set to "1").
Data Overwrite Security SD card error GW
An error occurred, preventing successful execution of the Data Overwrite Security

function, even though it has been set up and enabled.
• DOS card is not inserted completely into the SD card slot

• DOS card has been removed from the SD card slot
SC877 B
• DOS card is damaged.
Note:
• If the SD card has been removed (or was not installed correctly), switch the
machine off, insert the SD card, then switch on the machine again.
• If the SD card has been damaged, procure a new SD card, replace the
NVRAM, then do the DOS option installation.
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SC Tables
TPM electronic authentication error GW
The attempt by the main machine to electronically authenticate TPM failed. When
SC878 B the machine was switched on the value registered by TPM did not match the value
stored in the USB Flash Memory
• Replace the IOB.
File Format Converter (MLB) error GW
SC880 D A request to get access to the MLB was not answered within the specified time.
• MLB defective, replace the MLB
Group 900
5
Electrical total counter error GW
The total counter contains something that is not a number.
SC900 D • NVRAM incorrect type

• NVRAM defective
• NVRAM data scrambled
• Unexpected error from external source
Mechanical counter error
At the beginning of a count, the machine detected that the mechanical was not
connected.
SC901 D
Note: This function is provided only in EXP machines.
• Mechanical counter disconnected

• Mechanical counter connector loose or defective
SC910 External controller error 1 GW

B
67
An external application sent an error notice.
• VLB defective
• I/F cable defective
External controller down GW
The EAC received an interrupt signal from the FLUTE serial driver during print jobs
in progress and the connection between the copier and external controller was
broken.
SC919 D Note: The EAC is the External API Converter.

5 2. Check the I/F cable to determine if it became disconnected during operation.
Printer error 1 GW
An internal application error was detected and operation cannot continue.

SC920 B
• Software defective; turn the machine off/on, or change the controller firmware
• Insufficient memory
Printer error 2 GW
SC921 B When the application started, the necessary font was not on the SD card.
• Font not on the SD card
Printer Image Setting Error
The IPU did not issue the signal required to start image processing for the printing
mode within 60 s after the paper stops for registration.
SC954 D
• Software defective
• Replace the software (all firmware modules).
• IPU defective
SC965 D Print start signal error 1
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SC Tables
The printer received another print start signal after print job has already started.
• Main machine firmware defective

• Replace all firmware modules on the main machine
Print start signal error 2
The printer received another print start signal after print job has already started.
SC967 D
• Main machine firmware defective
• Replace all firmware modules on the main machine
• IOB defective
Print image data send error

5
No data was sent within 1 sec. after the print image data stream started.
SC984 D
• Harness from IPU to controller board loose, broken, defective
• IPU defective
Software error 1 GW
SC990 D The software performs an unexpected function and the program cannot continue.
• Software defective, re-boot*1
Software error 2 GW
The software performs an unexpected function. However, unlike SC990, recovery

SC991 C
processing allows the program to continue.
• Software defective, re-boot
For more details about SC990 and SC991:

1. Execute SP7403 or print an SMC Report (SP5990) to read the history of the 10 most recent logged
errors.
2. If you press the "0" key on the operation panel with the SP selection menu displayed, you will see
detailed information about the recently logged SC990 or SC991 error, including the software file
name, line number, and so on.
3. The first method "1" is because another SC could write over the information for the previous SC.
SC992 C Software error 3: Undefined GW
69
An error not controlled by the system occurred (the error does not come under any
other SC code).
• Software defective
• Turn the machine power off and on. The machine cannot be used until this error
is corrected.
Operation panel management code error GW
Thee number of records exceeded the limit for images managed in the service layer
of the firmware. This can occur if there are too many application screens open on
SC994 C the operation panel.
• No action required.
• This error does not interfere with operation of the machine.
5
Software Error 4: Cannot select application function GW
An application does not start after the user pushed the correct key on the operation
panel.
SC997 B
• Software bug
• A RAM or DIMM option necessary for the application is not installed or not
installed correctly.
Software Error 5: Application cannot start GW
Register processing does not operate for an application within 60 s after the machine
power is turned on. No applications start correctly, and all end abnormally.
SC998 D
• Software bug
• A RAM or DIMM option necessary for the application is not installed or not
installed correctly.
70
Troubleshooting Guide
Troubleshooting Flowchart
For the VDB test patterns, use SP2902-003.

For the IPU test patterns, use SP 4417
71
Scanning
No image (blank copy/print, or no image with only vertical black

lines on the output)
1. Possible causes:
• Connection problem between CIS and IPU.
• CIS defective
No image (solid black copy/print, or no image with only vertical

white lines on the output)
2. Possible causes:
6 • Connection problem between CIS and IPU.
• CIS defective
Light image
Possible causes:
3.
• Low CIS output
• IPU board defective
72
Vertical black lines

Possible causes:
4.
• Dirty exposure glass
• CIS defective
Vertical white lines

Possible causes:
5. • Dirty exposure glass
• Dirty or scratched white platen roller
• CIS defective 6
Black or white bands with no image-width 1/8 A0 (E) size

Possible causes:
6. • Connection problem between CIS and IPU
• CIS output error
• IPU board adjustment error
73
White lines every 1 mm pitch in halftone areas

7. Possible cause:
• CIS defective
Bands/lines every 8 mm pitch in halftone areas

8. Possible cause:
6 • LPH defective
Printing
No Image (blank copy/print)

Possible causes:
1. • VDB board defective
• IPU board defective
• LPH (LED head) defective
74
Band with no image-width 1/3 of image

2. Possible cause:
• Connection problem between VDB and LPH
Bands with no image-width 1/8 A0 (E) size

3. Possible cause:
• VDB board defective
Vertical white and black line at 150 mm from center.

Possible causes:
4.
LPH Joints adjustment error
(*LPH Adjustment)
75
Horizontal line broken at 150 mm from center.

Possible causes:
5.
• LPH sub scan timing error at joint position. (*LPH
Adjustment )
76
Jam Detection
Paper Feed Path Layout
7
1. Registration roller nip: R
2. Registration sensor ON: RS
3. Registration sensor OFF: RS
4. Paper stop position: P
5. Image transfer position: T
6. Transfer belt END: BE
7. Spur position: H
8. Hot roller/pressure roller entrance: NIP
9. Hot roller/pressure roller exit: NIP
10. Fusing unit exit sensor: FS
11. Fusing exit roller nip: E1
12. Separation stripper pawl position: B
77
13. Lower paper exit: EX
14. Upper paper exit roller nip: E2
Jam Code Table
Jam Name Detection Site Sensor
1 At Power On If any sensor is ON.
Upper tray roll feed exit sensor. Exit sensor did not go ON
3 Tray 1: No Feed: A2
during paper feed from Tray 1
Upper tray roll feed exit sensor. Exit sensor did not go ON
during paper feed from Tray 2.
Lower roll feed exit sensor. Exit sensor did not go ON during
paper feed from Tray 3.
5 Tray 3: No Feed: A1 (Upper)
Upper cassette exit sensor
Threshold: CF 270 mm
7
Exit sensor did not go ON during paper feed from Tray 4.
Lower cassette exit sensor
Upper tray roll feed exit sensor. Upper tray roll feed, feeding
8 Tray 3/4: No Feed: A2 from Tray 3 or Tray 4. Roll or cassette). Exit sensor did not
go ON.
Upper cassette exit sensor. Tray 3 (cassette), feeding from

9 Tray 4: No Feed: A1 (Upper)
Tray 4 (cassette). Cassette only. Exit sensor did not go ON.
(1) Registration sensor. Registration sensor did not go ON

during paper feed. Other than when feeding paper
13 Registration Sensor: Not On: B manually.
(2) Manual paper set sensor. Manual paper set sensor did
not go ON during manual feed.
Exit Sensor. Exit sensor did not go ON after paper passed

16 Exit Sn: Not On: C
registration sensor.
Registration sensor. Registration sensor did not go on during

34 Bypass: No Feed: B
manual paper feed.
78
Jam Detection
Jam Name Detection Site Sensor
Upper tray roll feed exit sensor. Exit sensor did not go OFF
53 Tray 1: Paper Lag: A2
Upper tray roll feed exit sensor. Exit sensor did not go OFF
54 Tray 2: Paper Lag: A2
Lower roll feed exit sensor. Exit sensor did not go OFF during
55 Tray 3: Paper Lag: A1 (Upper)
Upper cassette exit sensor. Exit sensor did not go OFF during
paper feed from Tray 3 (upper paper cassette).
Lower roll feed exit sensor. Exit sensor did not go OFF during
56 Tray 4 feed sensor A1 (Lower)
Lower cassette exit sensor. Exit sensor did not go OFF during
paper feed from Tray 4 (lower paper cassette).
Upper tray roll feed exit sensor. Upper tray roll feed, feeding
58 Tray 3/4: No Feed: A2 from Tray 3 or Tray 4. (Roll or cassette.)
Exit sensor did not go OFF. 7

Upper cassette exit sensor. Tray 3 (cassette), feeding from
59 Tray 4: Paper Log: A1 (Upper)
Tray 4 (cassette). Cassette only. Exit sensor did not go OFF.
Registration sensor. Registration sensor did not go OFF after

63 Registration Sensor: Not Off: B
start of paper feed.
Exit Sensor. Exit sensor did not go OFF after paper passed
66 Exit Sensor: Not Off: C
Manual paper set sensor. Manual paper set sensor did not
84 Bypass Sn: Not Off: B
go OFF after start of manual paper feed.
79
80
SP Table Key
Notation What it means
Example: [-9 to +9/0.1 mm]. Setting can be adjusted in the range ±9, and
the value can be changed in 0.1 mms with each key press. The initial settings
[range/step]
are recorded in the SMC report and displayed on the operation panel in
the "Initial" box of each SP setting display.
italics Comments.
DFU Denotes “Design or Factory Use”. Do not change this value.
Japan only Feature or item is for Japan only. Do not change this value.
GW These SP codes are related to controller operation.
• As a general rule, cycle the machine off and on with the main power switch every time you enter
numbers for a new SP code settings. Switching the machine off and on enables the new settings.
• After you reset any SP code in Groups 1000 to 4000, a message on the operation panel will prompt
you to cycle the machine off and on. 8
• The machine must be cycled off and on after changing any SP code in Group 5000 as well. However,
a message does not appear to prompt you to cycle the machine off and on.
81
System Service Mode

SP1000 Feed
1001 Leading Edge Registration
1 1st Roll
2 2nd Roll
Adjusts the printing leading edge registration.
3 3rd Roll/1st Cassette [+10.0 to -10.0/0/0.1 mm]
To delay the starting position of the image, increase the value.
4 4th Roll/2nd Cassette
5 By-pass feed
1002 Side-to-Side Registration
1 1st Roll
2 2nd Roll
Adjusts the printing side-to-side registration.
3 3rd Roll/1st Cassette [+10.0 to -10.0/0/0.1 mm]
8 4 4th Roll/2nd Cassette

To shift the starting position to the right, increase the value.
5 By-pass feed
Registration Buckle Adjustment

1003
Removes skew from sheets feed from the cassettes or paper rolls.
1 Cassette Feed
When the registration sensor detects the leading edge of a cut sheet paper at the nip of the
registration roller, the registration roller motor stops briefly and then starts again.
• This buckles the paper slightly (about 5 mm) to correct skew. Use this SP to adjust the
amount of time that the roller stops.
• Too much buckle can cause wrinkling and lead to poor images. Lower this setting to
shorten the time the registration motor remains off.
• Not enough buckle can cause a jam at the registration roller (lag error). Raise this setting
to lengthen the time registration motor remains off.
[-20 to +20/0/1 mm]
82
System Service Mode
1st Roll/2nd Roll
10 D046: [-20 to +20/-5/1 mm]
D049: [-20 to +20/0/1 mm]
3rd Roll/4th Roll
D046: [-20 to +20/-5/1 mm]

D049: [-20 to +20/0/1 mm]
11 This SP adjusts the amount paper buckle created when the paper hits the registration roller.
When the leading edge of paper longer than 460 mm from Tray 1, or paper longer than 690
mm from Tray 2, stops temporarily at the registration roller, even if the paper is stretched tight
or there is too much slack, this can be corrected. After paper feed and registration roller rotation
resume the paper is fed the prescribed distance to create buckle, the paper feed motor stops,
then the paper is cut.
1103 Fusing Idling DFU
Selects the fusing idling time.

[0 to 5/0/1 min.]
If the fusing temperature is below 100°C when the machine is turned on, idling starts as soon
as the hot roller reaches the target temperature. However, if the fusing temperature is below
15°C the hot roller will idle for at least 1 minute, even with this SP set to "0" (OFF: No idling).
8
1105 Fusing Temp. Adjustment
1 Copy Ready Temperature
This setting is used to determine the copy ready temperature. Copying can start at this
temperature before the target control temperature set with SP1931-3.
Note: This SP code applies to Mode 3 only.
[0 to 50/40/1°C]
Example:
195 - 40 = 155°C
where "195" is the target control temperature set with SP1931-3 and "40" is the default setting
of SP1105-1.
2 Edge Temperature DFU
When the temperature set for the ends of the fusing roller is different from the temperature at
the center, the setting for this SP is subtracted from the value of the target center temperature.
83
Note: This SP applies to the D046 only.

D046: [0 to 25/10/1]
3 Low Power Mode
Sets the fusing temperature for low power mode.

[80 to 150/90/1°C]
4 Lower Limit Edge Temperature DFU
This SP sets the lower limit for the value of the hot roller/pressure roller end temperature. If the
difference between the center and roller end temperature is greater than or equal to the value
of the SP code setting, the machine will suspend fusing until these temperatures are once rise
to acceptable levels.
Note: This SP applies to the D046 only.
[150 to 170/155/1°C]
Center Temp (SP1105-1).- End Temp (SP1105-2 ≥ SP1104
5 Fusing Temperature Calibration DFU
Calibrates the scale for the fusing temperature settings at the center of the hot roller.
[-10 to +10/0/1°C]
6 Pressure Temperature Calibration DFU

8 Calibrates the scale for the pressure temperature control at the center of the pressure roller.
[-10 to +10/1°C]
7 Pressure Temperature Calibration: Edge DFU
Calibrates the scale for the temperature control at the end of the pressure roller.
[-10 to +10/0/1°C]
8 Fusing Temperature Calibration: Edge DFU
Calibrates the scale for the temperature control at the end of the hot roller.
[-10 to +10/1°C]
Note: This SP applies to the D046 only. (The D046 has one hot roller end thermistor; the D049
has none.)
Fusing Temperature Display

1106
Displays the hot roller and pressure roller temperatures (°C)
84
System Service Mode
1 Hot Roller Temperature
2 Pressure Roller Temperature: Center
3 Pressure Roller Temperature: Edge
4 Hot Roller Temperature: Edge D046 only
1159 Fusing SC Settings
This SP determines whether the machine stops and displays an SC if three consecutive jams
occur in the fusing unit.
[0 to 1/0/1]
0: Disable. SC code is not displayed.
1: Enable. SC code is displayed.
1801 Motor Speed Adjustment DFU
These speeds of the motors below can be adjusted by the percentage entered.
• D046 120 mm/s
• D049 170 mm/s
• Raising the setting in the plus direction increases speed, lowering the setting in the minus
direction lowers speed. 8
1 Feed Motor: 1st Roll
Adjusts the feed motor speed.
2 Feed Motor: 2nd Roll
[D046: [-5 to +5/-0.4./0.1% ]
3 Feed Motor: 3rd Roll
[D049: [-5 to +5/-0.2./0.1% ]
4 Feed Motor: 4th Roll
5 Feed Motor: Cut Paper Tray [-5 to +5/0/0.1%]
Adjusts the registration motor speed.

6 Registration Motor
[-5 to +5/0/0.02%]
Adjusts the fusing motor speed.

7 Fusing Motor D046: [-5 to +5/0.8/0.01%]
D049: [-5 to +5/0.3/0.01%]
1901 Black Core Full Paste
85
Use this SP code to select the feed station where a full-paste roll with a black core has been
installed. The roll has a black core with the trailing edge of the roll paper either fully or partially
taped to the surface of the black core.
Note:
• The normal paper-out control sequence does not for this type of roll.
• When a roll reaches the end, paper feed stops before the end of the roll separates from
the roll core, and the machine signals a paper jam.
1 1st Roll
2 2nd Roll
[0 to 1/1/1 Step]
3 3rd Roll
4 4th Roll
1911 By-pass Feed Start Timing Adjustment
Adjusts the waiting time for the by-pass paper feed when paper is fed manually from the manual
feed table.
[0.5 to 8.0/2/0.5 sec.]
Registration Motor Speed-Up Adjustment DFU

8
Determines how fast the registration motor speeds up before the paper leaves the registration
roller.
[0 to 5/2/0.02%]
• To keep a long sheet of paper taut and to prevent it from wrinkling the fusing motor rotates
slightly faster than the registration motor.
1912 • If this tension is not adjusted the paper will snap out of the nip of the registration rollers
and cause "jitter" in the image. This problem can occur specifically with A SEF paper.
• While using Cut Pattern 3 with a copy longer than 460 mm from the upper roll tray (or
longer than 690 mm from the lower roll tray), when the trailing edge of the paper feeds
to a point 50 mm before the registration sensor, the speed of the registration motor is
increased 20 pulses. This reduces the tension in the paper and allows the paper to exit
the nip of the registration rollers smoothly.
• This has the same effect as adjusting the feed motor speed with SP1801.
1913 Fusing Motor Speed-Up Control DFU
86
System Service Mode
1 Adjustment Ratio
Adjusts the percent of the increase in fusing motor speed. Normally, the speed of the fusing
motor is slightly faster to keep the paper taut and prevent skewing and wrinkling.
[0 to 18/10/1%]
2 Off Timing
After the registration roller starts turning to feed paper, just before the paper reaches the nip
of the fusing roller, the speed of the fusing motor is increased slightly while the paper is still in
the paper separation path. This raises the speed of the paper separation belt and prevents
skew.
This SP adjusts the length of time from when the speed of the fusing motor is increased to when
it returns to normal speed.
[180 to 230/205/5 mm)
1914 Fusing Pressure Motor DFU
Resets the fusing pressure roller motor to the home

1 Home Position Stop Mode position.
[1 = ON, 0 = OFF]
2 Pressure Adjustment: Right Adjusts the pressure.
3 Pressure Adjustment: Left [-25 to +25/1] 8

1915 Fusing Motor Speed-Down Adjustment DFU
This SP sets the rate of reduction in the fusing motor speed before the trailing edge of the paper
leaves the nip of the registration rollers.
[0 to -5/-0.4./0.02%]
Note:
• During paper feed to the fusing unit the fusing/exit motor speeds up slightly to keep the
paper straight and tight in the paper feed path.
• Before the trailing edge of the leaves the registration rollers, the speed of the fusing/exit
motor is reduced so the paper does not snap out of the registration nip quickly and cause
jitter in the image.
• Stretching the paper excessively could cause distortion of the image. This SP allows you
to correct this.
87
1916 Fusing Motor Speed Adj. DFU
These SP codes are used to calculate the speed of the fusing motor.
Example: Translucent Paper, Mode 2, 420 mm Roll Paper
• SP1-916-012…1.0% (298∼460 mm Width)
• SP1-916-032…0.5% (Trans. Mode 2)
• SP1-916-051… 0% (Roll)
SP1916-10 to -13 Settings Table
Width (mm) Range Default Step (%)
10 611 0
11 461 to 610 0.7

-5 to +5 0.01
12 298 to 460 1
13 297 Less 1.2
Type Mode Range(%) Default(%) Step (%)
8 21 1
22 2
23 Plain 3 -5 to +5 0.01 0.01
24 4
25 5
31 1
32 2
33 Trans. 3 -5 to +5 0.5 0.01
34 4
35 5
41 1
Film. -5 to +5 0.5 0.01
42 2
88
System Service Mode
Type Mode Range(%) Default(%) Step (%)
43 3
44 4
45 5
Source Range (%) Default (%) Step (%)
51 Roll
52 Bypass -5 to +5 0 0.1
53 Cassette
1917 Side-to-Side Registration Offset
The center of the paper cassette is the reference point for the alignment of all paper sizes in
the paper cassettes. However, the amount of skew can be different for some paper sizes due
to the positions of the side fences and the number of feed rollers that touch the paper.
• After buckle adjustment, the machine corrects skew in the main scan direction (side-to-
side) based on the size of the paper.
• Based on the settings of SP1002-3, -4, this SP sets the amount of offset for the paper
8
sizes.
• This is a mechanical adjustment that is stored before execution. This adjustment is done
for paper wider than 400 mm (in the main scan direction) after the adjustments of
SP1002 003, 004 have been done.
SP1917 Settings Table
Source Width (mm) Range Default Step (mm)
30 230
31 Cassette-1 310 -5 to +5 0 0.1
32 400
40 230
Cassette-2 -5 to +5 0 0.1
41 310
89
Source Width (mm) Range Default Step (mm)
42 400
110 299
111 1st Roll 440 -5 to +5 0 0.1
112 600
120 299
121 2nd Roll 440 -5 to +5 0 0.1
122 600
130 299
131 3rd Roll 440 -5 to +5 0 0.1
132 600
140 299
141 4th Roll 440 -5 to +5 0 0.1
142 600
8
Fusing/Registration Motor Speed Change DFU
The machine stretches the paper between the registration roller and fusing roller by running
the fusing/exit motor at a speed slightly higher than that of the registration motor. This "stretch-
transport" method prevents long sheets from skewing and wrinkling. However, this stretching
1918 can also affect the rate of magnification. magnification.
• To compensate for this, these SP codes change a shift in speed and timing control.
• These settings are done for three variables: paper type, paper width, feed station.
• Up to three shifts during the printing of one sheet is possible, but normally there is only
one shift per sheet.
Source Event Type Width
10 > 611
Roll 1st Chg Timing Plain [132-3200/170/1 mm]
11 461-610
90
System Service Mode
12 298-460
13 <297
D046:[-5 to +5/-0.8/0.01%]
15 >611
D049:[-5 to +5/-0.5/0.01%]
D046:[-5 to +5/-1.1/0.01%]
16 1st Chg % 461-610
D049:[-5 to +5/-1.2/0.01%]
17 298-460 D046:[-5 to +5/-1.3/0.01%]
18 <297 D049:[-5 to +5/-1.5/0.01%]
20 > 611
21 461-610
1st Chg Timing [0-3200/170/1 mm]
22 298-460
23 <297
25 Roll Trans. >611 [-5 to +5/-0.8/0.01%]
D046:[-5 to +5/-1.2/0.01%]
26
1st Chg %
461-610
D049:[-5 to +5/-1.3/0.01%]
8
27 298-460 D046:[-5 to +5/-1.3/0.01%]
28 <297 D049:[-5 to +5/-1.5/0.01%]
30 > 611
31 461-610
32 298-460
33 <297
Roll Film.
35 >611 [-5 to +5/-1/0.01%]
D046:[-5 to +5/-1.4/0.01%]
36 1st Chg % 461-610
D049:[-5 to +5/-1.2/0.01%]
37 298-460 D049:[-5 to +5/-1.5/0.01%]
91
38 <297
41 461-610
42 1st Chg Timing 298-460 [0-3200/170/1 mm]
43 <297
Cass. Plain
46 461-610 [-5 to +5/-1/0.01%]
47 1st Chg % 298-460

[-5 to +5/-1.2/0.01%]
48 <297
51 461-610
52 1st Chg Timing 298-460 [0-3200/170/1 mm]
53 <297
56 Cass. Trans 461-610 [-5 to +5/-1.2/0.01%]
D046:[-5 to +5/-1.5/0.01%]
57 1st Chg % 298-460
D049:[-5 to +5/-1.3/0.01%]
8 58 <297 [-5 to +5/-1.5/0.01%]
70 > 611
71 461-610
72 298-460
73 <297
75 >611 [-5 to +5/-0.8/0.01%]

Bypass Plain.
D046:[-5 to +5/-1.2/0.01%]
76 461-610
D049:[-5 to +5/-1.1/0.01%]
1st Chg %
D046:[-5 to +5/-1.4/0.01%]
77 298-460
D049:[-5 to +5/-1.3/0.01%]
78 <297 [-5 to +5/-1.5/0.01%]
80 Bypass 1st Chg Timing Trans.. > 611 [0-3200/170/1 mm]
92
System Service Mode
81 461-610
82 298-460
83 <297
D046:[-5 to +5/-1/0.01%]
85 >611
D049:[-5 to +5/-0.7/0.01%]
D046:[-5 to +5/-1.4/0.01%]
86 461-610
D049:[-5 to +5/-1.2/0.01%]
1st Chg %
D046:[-5 to +5/-1.6/0.01%]
87 298-460
D049:[-5 to +5/-1.3/0.01%]
D046:[-5 to +5/-1.7/0.01%]
88 <297
D049:[-5 to +5/-1.5/0.01%]
90 > 611
91 461-610
92 298-460
93 <297 8
95 >611 [-5 to +5/-0.9/0.01%]
Bypass Film.
D046:[-5 to +5/-1.5/0.01%]
96 461-610
D049:[-5 to +5/-1.2/0.01%]
1st Chg % D046:[-5 to +5/-1.6/0.01%]

97 298-460
D049:[-5 to +5/-1.3/0.01%]
D046:[-5 to +5/-1.7/0.01%]
98 <297
D049:[-5 to +5/-1.5/0.01%]
110 > 611
111 461-610
Roll 2nd Chg Timing Plain [132-3200/170/1 mm]
112 298-460
113 <297
93
115 >611
116 461-610
2nd Chg % [-5 to +5/0/0.1%]
117 298-460
118 <297
120 > 611
121 461-610
2nd Chg Timing [0-3200/170/1 mm]
122 298-460
123 <297
Roll Trans.
125 >611
126 461-610
2nd Chg % [-5 to +5/0/0.1%]
127 298-460
128 <297
130 > 611
8 131 461-610
132 298-460
133 <297
Roll Film.
135 >611
[-5 to +5/-1/0.01%]
136 461-610
2nd Chg %
137 298-460
[-5 to +5/0/0.01%]
138 <297
141 461-610
142 2nd Chg Timing 298-460 [0-3200/0/1 mm]
143 Cass. Plain <297
146 461-610
2nd Chg % [-5 to +5/00.01%]
147 298-460
94
System Service Mode
148 <297
151 461-610 [0-3200/0/1 mm]
152 2nd Chg Timing 298-460
153 <297
Cass. Trans
156 461-610 [-5 to +5/00.01%]
157 2nd Chg % 298-460
158 <297
170 > 611
171 461-610
172 298-460
173 <297
Bypass Plain.
175 >611
176 461-610
2nd Chg % [-5 to +5/00.01%]
177 298-460 8
178 <297
180 > 611
181 461-610
182 298-460
183 <297
Bypass Trans..
185 >611
186 461-610
2nd Chg % [-5 to +5/00.01%]
187 298-460
188 <297
190 > 611

Bypass 2nd Chg Timing Film. [0-3200/0/1 mm]
191 461-610
95
192 298-460
193 <297
195 >611
196 461-610
2nd Chg % [-5 to +5/00.01%]
197 298-460
198 <297
210 > 611
211 461-610
3rd Chg Timing [0-2200/0/1 mm]
212 298-460
213 <297
Roll Plain
215 >611
216 461-610
3rd Chg % [-5 to +5/0/0.1%]
217 298-460
8 218 <297
220 > 611
221 461-610
3rd Chg Timing [0-2200/0/1 mm]
222 298-460
223 <297
Roll Trans.
225 >611
226 461-610
3rd Chg % [-5 to +5/0/0.1%]
227 298-460
228 <297
230 > 611
231 Roll 3rd Chg Timing Film. 461-610 [0-2200/0/1 mm]
232 298-460
96
System Service Mode
233 <297
235 >611
236 461-610
3rd Chg % [-5 to +5/00.01%]
237 298-460
238 <297
250 1st Change Speed Min. Length
This adjustment affects the minimum length of the paper fed from Tray 1 only when the roll feeder
is installed in Tray 2 as well.
[0 to 300/0/1 mm]
Paper Interval Adjustment DFU
This SP allows you to increase or decrease the lengh of the interval between sheets when they
go through the paper feed path.
[0 to 1000/0/1 mm]
Notes:
• Enter the number with the operation panel, and push [#]. Use the [./*] key to enter a
minus sign.
8
1919
• "0" is the smallest setting allowed. The "0" sets default interval of 90 mm; it does not set
the interval to zero.
• If this SP setting is less than the CPM down setting (which also sets the interval) the machine
will ignore this SP setting and use the CPM setting to set the interval between sheets.
• If this SP setting is more than the CPM down setting, the CPM setting will be subtracted
from this SP setting and the difference will be added to the CPM setting. For example, if
this SP setting "80" and CPM is "50", then (80 - 50) + 50 = 30 + 50 = 80 mm.
1920 Cut Length Adjustment
This SP adjusts the cut length for each paper source and type of paper.
97
Step
Source Length (mm) Type Range Default
(mm)
21 210 (8.5"/9") -5 to 5
22 297 (11"/12")
23 420 (17"/18")
24 594 (22"/24") -10 to +10
25 841 (34"/36")
26 1st Roll 1189 (44"/48") Plain 0 0.1
27 2000 -15 to 15
28 3600 -30 to 30
29 6000 -100 to 100
30 15000 -300 to 300
33 30000 -300 to 300
41 210 (8.5"/9") -5 to 5
8 42 297 (11"/12")
43 420 (17"/18")
44 594 (22"/24") -10 to 10
45 841 (34"/36")
Translucen
46 1st Roll 1189 (44"/48") 0 0.1
t
47 2000 -15 to 15
48 3600 -30 to 30
49 6000 -100 to 100
50 15000 -300 to 300
53 30000 -300 to 300
61 210 (8.5"/9") -5 to 5
1st Roll Film 0 0.1
62 297 (11"/12") -10 to 10
98
System Service Mode
Step
(mm)
63 420 (17"/18")
64 594 (22"/24")
65 841 (34"/36")
66 1189 (44"/48")
67 2000 -15 to 15
68 3600 -30 to 30
69 6000 -100 to 100
70 15000 -300 to 300
73 30000 -300 to 300
81 210 (8.5"/9") -5 to 5
82 297 (11"/12")
83 420 (17"/18")
84 594 (22"/24") -10 to +10

8
85 841 (34"/36")
86 2nd Roll 1189 (44"/48") Plain 0 0.1
87 2000 -15 to 15
88 3600 -30 to 30
89 6000 -100 to 100
90 15000 -300 to 300
93 30000 -300 to 300
101 210 (8.5"/9") -5 to 5
102 297 (11"/12")

Translucen
2nd Roll 0 0.1
103 420 (17"/18") t -10 to 10
104 594 (22"/24")
99
Step
(mm)
105 841 (34"/36")
106 1189 (44"/48")
107 2000 -15 to 15
108 3600 -30 to 30
109 6000 -100 to 100
110 15000 -300 to 300
113 30000 -300 to 300
121 210 (8.5"/9") -5 to 5
122 297 (11"/12")
123 420 (17"/18")
124 594 (22"/24") -10 to 10
125 841 (34"/36")
8 126 2nd Roll 1189 (44"/48") Film 0 0.1
127 2000 -15 to 15
128 3600 -30 to 30
129 6000 -100 to 100
130 15000 -300 to 300
133 30000 -300 to 300
141 210 (8.5"/9") -5 to 5
142 297 (11"/12")
143 420 (17"/18")

3rd Roll Plain 0 0.1
144 594 (22"/24") -10 to +10
145 841 (34"/36")
146 1189 (44"/48")
100
System Service Mode
Step
(mm)
147 2000 -15 to 15
148 3600 -30 to 30
149 6000 -100 to 100
150 15000 -300 to 300
153 30000 -300 to 300
161 210 (8.5"/9") -5 to 5
162 297 (11"/12")
163 420 (17"/18")
164 594 (22"/24") -10 to 10
165 841 (34"/36")

Translucen
166 3rd Roll 1189 (44"/48") 0 0.1
t
167 2000 -15 to 15
168 3600 -30 to 30

8
169 6000 -100 to 100
170 15000 -300 to 300
173 30000 -300 to 300
181 210 (8.5"/9") -5 to 5
182 297 (11"/12")
183 420 (17"/18")
184 594 (22"/24") -10 to 10

3rd Roll Film 0 0.1
185 841 (34"/36")
186 1189 (44"/48")
187 2000 -15 to 15
188 3600 -30 to 30
101
Step
(mm)
189 6000 -100 to 100
190 15000 -300 to 300
193 30000 -300 to 300
201 210 (8.5"/9") -5 to 5
202 297 (11"/12")
203 420 (17"/18")
204 594 (22"/24") -10 to +10
205 841 (34"/36")
206 4th Roll 1189 (44"/48") Plain 0 0.1
207 2000 -15 to 15
208 3600 -30 to 30
209 6000 -100 to 100
8 210 15000 -300 to 300
213 30000 -300 to 300
221 210 (8.5"/9") -5 to 5
222 297 (11"/12")
223 420 (17"/18")
224 594 (22"/24") -10 to 10
224 841 (34"/36")

Translucen
4th Roll 0 0.1
226 1189 (44"/48") t
227 2000 -15 to 15
228 3600 -30 to 30
229 6000 -100 to 100
230 15000 -300 to 300
102
System Service Mode
Step
(mm)
233 30000 -300 to 300
241 210 (8.5"/9") -5 to 5
242 297 (11"/12")
243 420 (17"/18")
244 594 (22"/24") -10 to 10
245 841 (34"/36")
246 4th Roll 1189 (44"/48") Film 0 0.1
247 2000 -15 to 15
248 3600 -30 to 30
249 6000 -100 to 100
250 15000 -300 to 300
253 30000 -300 to 300
Cutter Brake Timing Not Used

8
1923 These two SP codes set the brake timing for the 1st and 2nd cutter.
[0 to 12/10/1 ms]
1 1st Cutter For upper tray drawer (T1, T2)
2 2nd Cutter For lower tray drawer (T3, T4)
Roll Reverse Timing DFU
Sets the length of time that the paper feed motor stops before it reverses take-up paper after
1924 paper feed. (The rolls are reversed after every job to take-up the leading edge of the roll so
the common paper path remains clear.)
[0 to 2/1/0.1 sec.]
1925 Cut Length Offset Correction Not Used
103
This setting corrects for factors that affect paper slippage during feed, such as paper surface
characteristics.
0: Japanese paper (Factory standard)
1: Other countries paper
1926 Lift Motor Off Timing DFU
When a loaded paper cassette tray is closed:

• The tray lift motor lifts the tray until the lift sensor switches on.
• The tray lowers until the sensor switches off.
• The tray lift motor switches the prescribed time (20 ms) to lift the tray to the correct feed
position.
This SP adjusts the length of time for the prescribed lift.
1 1st Cassette
[20 to 200/20/20 ms]
2 2nd Cassette
1927 Pickup Solenoid On Time DFU
This SP adjusts the length of time the pickup solenoid remains on (500 ms) when a sheet of
paper is feed from a cassette tray.
8
1 1st Cassette
[200 to 1000/500/20 ms]
2 2nd Cassette
Registration Clutch ON/OFF: Leading Edge Roll DFU
This SP switches off the registration clutch timing. Switch this SP on (1) if a blank spot appears
in the center of the image at the leading edge.
[0 to 1/0/1]
1929 0: OFF
This is normal operation. The registration clutch disengages and stops the registration roller
just before the leading edge reaches the roller.
1: ON
The registration roller does not disengage, and the registration roller does not stop. The paper
continues to feed without the leading edge hitting the stopper roller to correct skew.
104
System Service Mode
Target Temperature: Hot Roller
1931 These settings set the values for the target temperature of the hot roller, based on the type of
paper used: Plain Paper, Tracing Paper (Trans.), and Film. Each paper type has 5 modes, so
a total of 15 calculations is done:
Type Mode [Range/Default/Step °C]
1 1
2 2 [120 to 220/195/5°C]
3 Plain 3
4 4 [120 to 220/185/5°C]
5 5 [120 to 220/175/5°C]
6 1 [120 to 220/220/5°C]
7 2
[120 to 220/195/5°C]
8 Trans. 3
9 4
[120 to 220/165/5°C]
10 5
11 1 [120 to 220/195/5°C] 8
12 2 [120 to 220/190/5°C]
13 Film 3
[120 to 220/185/5°C]
14 4
15 5 [120 to 220/175/5°C]
016 Plain: Low Temperature Mode [120 to 220/195/5°C]
Target Temperature: Pressure Roller
These settings set the values for the target temperature of the pressure roller, based on the type
1932 of paper used: Plain Paper, Tracing Paper (Trans.), and Film. Each paper type has 5 modes,
so a total of 15 calculations is done. This SP codes sets the start temperature for feedback
pressure control.
105
Type Mode [Range/Default/Step °C]
1 1 [55 to 180/100/5°C]
2 2 [55 to 180/90/5°C]
3 Plain 3
4 4 [55 to 180/60/5°C]
5 5
6 1 [55 to 180/150/5°C]
7 2 [55 to 180/100/5°C]
8 Trans. 3
9 4
10 5
11 1
[55 to 180/60/5°C]
12 2
13 Film 3
8 14 4
15 5
Lower Limit Temperature: Hot Roller
1934 These settings set the values for minimum temperature, based on the type of paper used: Plain
Paper, Tracing Paper (Trans.), and Film. Each paper type has 5 modes, so a total of 15
calculations is done:
Target Type Mode [Range/Default/Step]
1 1 [0 to 50/20/5°C]
2 2 [0 to 50/15/5°C]
Hot Roller Plain
3 3 [0 to 50/25/5°C]
4 4 [0 to 50/20/5°C]
106
System Service Mode
5 5
6 1
7 2
8 Trans. 3
9 4
10 5
11 1
12 2
13 Film 3
14 4
15 5
Upper Limit Temperature: Pressure Roller
These settings set the values for maximum temperature, based on the type of paper used: Plain
1935
Paper, Tracing Paper (Trans.), and Film. Each paper type has 5 modes, so a total of 15 8
calculations is done:
Target Type Mode [Range/Default/Steps]
1 1 [0 to 50/20/5 Steps]
2 2 [0 to 50/25/5 Steps]
3 Plain 3 [0 to 50/30/5 Steps]
4 4
5 Pressure Roller 5
6 1
[0 to 50/20/5 Steps]
7 2
Trans.
8 3
9 4
107
10 5
11 1
12 2
13 Film 3
14 4
15 5
16 Plain: Low Temperature Mode [0 to 50/0/5 Steps]
1936 Lower Limit Temperature: Press Roller
This SP sets the minimum difference allowed between the actual temperature and the target
temperature of the pressure roller.
• If the setting for the target temperature of the pressure roller is high (SP1932), the
temperature of the pressure roller is lowered for continuous printing on plain paper.
• At this time, if the temperature is below the temperature set for the pressure roller, paper
feed will stop during a long job to perform inching to allow enough time for the pressure
roller temperature to rise to the level of the prescribed setting, and then the job will
continue.
8 Important:
• Modes "1" to "5" below refer to the paper and thickness settings selected in User Tools.
• In order for this SP to operate, SP9952-1 must be at "0" (default) so that the machine
can acquire temperature readings (feedback) from the pressure roller thermistors.
SP9952 should never be adjusted in the field.
Type Mode [Range/Default/Steps]
1 1
2 2
3 Plain 3 [0 to 50/20/5oC]
4 4
5 5
6 1 [0 to 50/0/5oC]
Trans.
7 2 [0 to 50/20/5oC]
108
System Service Mode
8 3
9 4
10 5
11 1
12 2
13 Film 3
14 4
15 5
1937 Low Temp Environ Detect Control
These SP's are used to modify fusing temperature control sequence in a low temperature
environment where room temperature is below the optimum room temperature of 20oC
(68oF).
Note
• At optimum room temperature, the machine should reach the target fusing temperature
within 2 min.
• If the hot roller does not reach the target fusing temperature within 2 minutes, the machine
issues SC542 (Fusing Temperature Warmup Error).
8
1 Low Temperature Setting
The machine monitors the time required for the hot roller temperature to reach the critical
temperature defined by this SP:
Copy Ready Temperature (SP1105) - This SP Value (Default: 20oC)
In a low temperature environment copying will not begin at the normal copy ready temperature.
[0 to 50/20/5]
2 Low Temperature Time Setting
This SP sets the length of time within which the hot roller temperature should reach the target
temperature set with SP1937-1. If the hot roller does not reach the SP1937-1 temperature
within this time limit, the machine will not allow copying to start when the temperature reaches
the ready temperature.
[0 to 120/120/1 sec.]
3 Pressure Inching Start Temperature
109
This SP sets the temperature at which inching starts in a low-temperature environment where
fusing temperature control is handled with the settings of SP1937.
If the machine detects a low temperature environment at power on:
• Inching starts if the temperature of the pressure roller is more than 60°C. Inching will start
when the hot roller reaches its target temperature.
• Inching does not start if the temperature of the pressure roller is less than 60°C. Inching
will start when the temperature of the hot roller reaches the copy ready temperature.
Note: 60°C is the default target temperature of the pressure roller set with SP1932-3 (Roll
paper, plain Mode 3).
[0 to 50/20/5]
11 Low Temperature Mode Setting: Cold Start
If the hot roller temperature is below the temperature set with this SP at the beginning of a cold
start, the machine determines that it is in a low temperature environment
[0 to 50/15/1]
12 Low Temp Mode Setting: Cold Start Hold Time
This SP determines the length of time the machine remains in the low temperature cold start
mode after the machine determines that that it has been cold started in a low temperature
environment. After this time has elapsed, fusing temperature control will operate with the paper
type and thickness settings.
8 [0 to 20/7/0.5 min.]
13 Low Temp Mode Paper Interval Ratio
This SP sets the size of the gap between sheets of paper while the machine is in the low
temperature environment cold start mode.
[1 to 10/3/0.1 mm]
CPM Down DFU
While the machine is operating the CPM down function increases the gap between the trailing
1940 edge of the sheet in the fusing unit and the leading edge of the sheet behind. Widening this
gap allows more time for the hot roller to transfer heat to the pressure roller while there is no
paper between the fusing roller and pressure roller. This keeps the fusing temperature at the
optimum level for fusing. This is especially important in long jobs that use narrow paper.
1 Enable
This setting disables/enables the CPM down function during machine operation.
110
System Service Mode
[0 to 1/1/1]
Note: Disabling this feature is not recommended.
11 Temperature Differential: Step 1 [25 to 75/50/5]
21 Paper Interval: Step 1 [90 to 200/100/10 mm]
SP1940-11, -12, -13, -21, -22, -23
Temp. Difference (°C) Gap (mm)

Item
Setting Default Setting Default
Step 1 25 to 75 50 100 to 420 100
Step 2 5 to 50 25 100 to 420 210
Step 3 5 to 50 25 100 to 420 210
Cutoff Value 5 10 8
• The "differential" (SP1940-11, -12, -13) is the difference between the temperatures at the center and
end of the pressure roller (measured by the pressure roller center and end thermistsor).
• The "paper interval" (SP1940-21, -22, -23), is set (or adjusted) with SP1940-21, -22, -23.
If the temperature reading of the pressure roller center thermistor is higher than the
Step 1 temperature of the pressure roller end thermistor ("differential"), the paper feed timing widens
the gap between paper by the Default distance (+100 mm to existing gap).
If the difference between the temperatures is still not within range at Step 2 after the gap
Step 2 was widened at Step 1, the default distance for Step 2 is added to the gap (+210 mm to
existing gap).
If the difference between the temperatures is still not within range at Step 3 after the gap
Step 3 was widened at Step 3, the default distance for Step 3 is added to the gap (+210 mm to
existing gap).
111
CPM Down Setting II DFU
1943 The SP1940 settings control the operation of the CPM function while the machine is operating.
SP1943 controls the operation of the CPM down function after a cold start and after the
machine recovers from the energy save mode.
1 Enable II
This setting disables/enables the CPM down function after a cold start after the machine
recovers from the energy save mode.
[0 to 1/1/1]
Note: Disabling this feature is not recommended.
11 Paper Interval: Step 2 II [100 to 1500/450/10 mm]
12 Paper Interval: Step 3 II [100 to 1500/1300/10 mm]
SP1943-11, -12
Plain Paper, Recycled paper, Film
Mode 1 Mode 2 Mode 3 Mode 4 Mode 5
Step 1 160<T 155<T 148<T
8 Step 2 151<T<159 146<T<154 143<T<147
Step 3 T<150 T<145 T<142
Tracing Paper
Mode 1 Mode 2 Mode 3 Mode 4 Mode 5
Step 1 175<T 170<T 166<T 155<T
Step 2 166<T<174 161<T<169 156<T<165 146<T<154
Step 3 T<165 T<160 T<155 T<145
• The numbers in the table above are the temperatures at the center and end of the pressure roller
(measured by the pressure roller center and end thermistsor) when the machine is turned on or leaves
the energy save mode.
• The temperature thresholds are based on the type of paper selected for the job and the mode.
Range/Defaults for Both Types of Paper
112
System Service Mode
Setting Range (mm) Gap mm (Defaults)
Step 1 Normal: No Adjustment ---
Step 2 100 to 1500 450
Step 3 100 to 1500 1300
• The "Setting Ranges" are the ranges for SP1943-11, -12.

• The "Gap" settings are the default sizes set for the gap between the trailing edge of the sheet ahead
and leading edge of the sheet behind (S1943-11, -12).
Step 1 No adjustment.
Step 2 The size of the gap is increased with the default (450) if the temperature is not within range.
The size of the gap is increased with the default setting (1300) if the temperature is still not
Step 3
within range after the gap is widened by at Step 2.
1945 Long Print Level Setting DFU
1949 Press FB Temperature Coeff DFU
1950 Paper Exit Control DFU

8
Fusing Pressure
Control adjustments are done for each fusing mode to achieve optimum pressure between the
fusing roller and pressure roller for the job. The adjustments are done for the type of paper
used (normal, tracing paper, film) in Modes 1 to 5 (5 Modes/Each Paper Type (3) = 15
patterns).
There are three: Step 1, 2, 3
1951 • Step 1: Less than 165°C
• Step 2: 166-180°C
• Step 3: More than 181°C
The amount of pressure exerted by each pressure motor can be adjusted with this SP code for
optimum fusing.
• Step 1 (< 165°C) entered value [a]
• Step 2 (166-180°C) entered value [b] + Step 1 entered value [a]
113
• Step 3 (>181°C) entered value [c] + Step 2 entered value [b] + Step [1] entered value
[a].
Notes:
• Sum limit is [a] + [b] + [c] less than or equal to 5000.
• The priority for reflection of the values is in this order: [a], [b], [c].
• The initial values for D046/D049 are not the same (see below).
Type Mode Step Input Value [Range/Default/Step]
D046: [0 to 5000/2800/1]
11 1 [a]
D049: [0 to 5000/1500/1]
Plain 1
12 2 [a]+[b]
[0 to 5000/0/1]
13 3 [a]+[b]+[c]
D046: [0 to 5000/2800/1]
21 1 [a]
D049: [0 to 5000/1500/1]
D046: [0 to 5000/200/1]
22 Plain 2 2 [a]+[b]
D049: [0 to 5000/750/1]
8 D046: [0 to 5000/300/1]
23 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
D046: [0 to 5000/1800/1]
31 1 [a]
D049: [0 to 5000/500/1]
D046: [0 to 5000/1200/1]
32 Plain 3 2 [a]+[b]
D049: [0 to 5000/1750/1]
D046: [0 to 5000/300/1]
33 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
D046: [0 to 5000/2800/1]
41 1 [a]
D049: [0 to 5000/1500/1]
Plain 4 D046: [0 to 5000/200/1]

42 2 [a]+[b]
D049: [0 to 5000/750/1]
43 3 [a]+[b]+[c] D046: [0 to 5000/300/1]
114
System Service Mode

D049: [0 to 5000/750/1]
D046: [0 to 5000/2800/1]
51 1 [a]
D049: [0 to 5000/1500/1]
52 Plain 5 2 [a]+[b] [0 to 5000/750/1]
D046: [0 to 5000/300/1]
53 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
D046: [0 to 5000/2800/1]
61 1 [a]
D049: [0 to 5000/1500/1]
Trans. 1
62 2 [a]+[b]
[0 to 5000/0/1]
63 3 [a]+[b]+[c]
D046: [0 to 5000/2800/1]
71 1 [a]
D049: [0 to 5000/1500/1]
Trans. 2
72 2 [a]+[b]
[0 to 5000/0/1]
73 3 [a]+[b]+[c]
81 1 [a]
D046: [0 to 5000/2800/1] 8
D049: [0 to 5000/1500/1]
Trans. 3
82 2 [a]+[b]
[0 to 5000/0/1]
83 3 [a]+[b]+[c]
D046: [0 to 5000/2800/1]
91 1 [a]
D049: [0 to 5000/1500/1]
Trans. 4 D046: [0 to 5000/200/1]

92 2 [a]+[b]
D049: [0 to 5000/750/1]
93 3 [a]+[b]+[c] [0 to 5000/300/1]
D046: [0 to 5000/2800/1]
101 1 [a]
D049: [0 to 5000/1500/1]
Trans. 5
D046: [0 to 5000/200/1]
102 2 [a]+[b]
D049: [0 to 5000/750/1]
115
103 3 [a]+[b]+[c] [0 to 5000/300/1]
D046: [0 to 5000/2800/1]
111 1 [a]
D049: [0 to 5000/1500/1]
D046: [0 to 5000/200/1]
112 Film. 1 2 [a]+[b]
D049: [0 to 5000/750/1]
D046: [0 to 5000/300/1]
113 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
D046: [0 to 5000/2800/1]
121 1 [a]
D049: [0 to 5000/1500/1]
D046: [0 to 5000/200/1]
122 Film. 2 2 [a]+[b]
D049: [0 to 5000/750/1]
D046: [0 to 5000/300/1]
123 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
D046: [0 to 5000/2800/1]
131 1 [a]
D049: [0 to 5000/1500/1]
8 D046: [0 to 5000/200/1]
132 Film. 3 2 [a]+[b]
D049: [0 to 5000/750/1]
D046: [0 to 5000/300/1]
133 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
D046: [0 to 5000/2800/1]
141 1 [a]
D049: [0 to 5000/1500/1]
D046: [0 to 5000/200/1]
142 Film. 4 2 [a]+[b]
D049: [0 to 5000/750/1]
D046: [0 to 5000/300/1]
143 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
D046: [0 to 5000/2800/1]
151 Film. 5 1 [a]
D049: [0 to 5000/1500/1]
116
System Service Mode
D046: [0 to 5000/200/1]
152 2 [a]+[b]
D049: [0 to 5000/750/1]
D046: [0 to 5000/300/1]
153 3 [a]+[b]+[c]
D049: [0 to 5000/750/1]
1955 Transport Fan Duty Setting DFU
Very Thin Paper
Selects the transport fan rotation speed for Japanese chemical paper.
1 The suction created by the transport motor below the paper feed path keeps the paper straight.
The force of this suction could be too great for extremely thin paper.
[0 to 100/0/10 %]
Stand-by Condition
2 Selects the transport fan rotation speed for stand-by mode.
[0 to 100/100/10%]
SP2000 Drum 8
2001 Charge Corona Adjustment DFU
Adjusts the charge corona output.

1 Total Corona Current
[650 to 1530/1250/10 uA]
Adjusts the charge grid output.

2 Grid Voltage: Image Area
[160 to 1080/800/10V]
Adjusts the charge grid output for the ID sensor pattern.

3 Grid Voltage: ID Sensor Pattern
[160 to 1080/650/10V]
2101 Printing Erase Margin
SP2946 must be "On", or these settings will be ignored.
Adjusts the printing margin.

1 Leading Edge
[0 to 10/2/0.1 mm]
117
2 Trailing Edge
3 Left Edge
4 Right Edge
2110 Test Mode dpi DFU
This SP adjusts the image resolution. This adjustment is required for Design checking and testing
the FCI operation with the test patterns. Once the machine leaves the SP mode, this SP
automatically returns to its default settings.
[0 to 19/8/1]
2201 Development Bias Adjustment
Image Area
1 Sets the development bias voltage to adjust the toner amount for the image area.
[100 to 1000/650/10V]
ID Sensor Pattern: Low Duty Copy Jobs
2 Sets the development bias to adjust the toner amount for the ID sensor pattern.
8 [100 to 1000/390/10V]
ID Sensor Pattern: High Duty Copy Jobs
3 Sets the development bias to adjust the toner amount for the ID sensor pattern.
[100 to 1000/440/10V]
Copy Jobs
Determines the mode used for generating the ID sensor pattern.

4
[0 to 1/1/1]
0: Low, 1:High
Forced Toner Supply
2207 Press [Execute] to execute a forced toner supply.

If this switched on, this SP supplies more toner to darken light copies. For every execution,
toner is supplied one time. After doing this SP, make a copy and check the copy density.
118
System Service Mode
2208 Toner Supply Setting
Gain
Adjusts the toner supply for ordinary operations by adjusting the GAIN (Vsp/Vsg). DFU
[0 to 9/3/1]
1 The GAIN value for toner supply is determined by the ID sensor reading (Vsp/Vsg) and
selected from a lookup table. The larger the value of the setting, the larger the GAIN used
to control the density.
This setting may require adjustment for a customer with special needs, such as continuous
copy jobs of that contain photographs.
Supply Capacity
Selects the toner supply capacity for the job load.

[0.1 to 3.5/2.5/0.1]
2 This SP sets the toner supply coefficient for toner supply control. This coefficient is used to
determine the amount of toner, based on the calculation with this coefficient, the GAIN value,
and width of the paper. Increasing the value of this setting raises the amount of toner applied
and controls the image density. The larger this setting, the larger the amount of toner for the
image density.
Toner Supply Mode
This SP sets the toner supply mode. Three selections are available. 8
[0 to 2/0/1]
0: Detect Mode. Uses the ID sensor reading (Vsp/Vsg) to determine the GAIN setting.
1: Fixed Mode (3%)
Sets the GAIN value for toner supply for 3% coverage and ignores the ID sensor input. Use
this setting for drawings (originals that contain fine lines.)
3 2: Fixed Mode (6%).
Sets the GAIN value for toner supply for 6% coverage and ignores the ID sensor input. Use
this setting for graphics (originals that contain photos or graphics that require large amounts
shading or fill.)
Note:
• Normally the machine uses the Detect Mode (the default) for copies up to 1250 mm
(49.2 in.) in length.
• Even with the default setting (0: Detect Mode) the machine automatically switches to
Fixed Mode for "Long Prints". Long prints are copies longer than 1250 mm (49.2 in.).
119
• For the Fixed Mode only two selections are available: 1:3% or 2:6%. However, you
can adjust this amount of coverage for either setting. SP2208-5 adjusts the amount of
coverage for selection "1" (3%). SP2208-6 adjusts the amount of cover for selection
"2" (6%). SP2208-7 must be switched on for either adjustment to take effect.
• If the ID sensor is damaged and cannot be replaced immediately, set to 1 or 2 so the
customer can continue to use the machine until a new ID sensor is available for
replacement. After installing a new ID sensor, reset this SP code to 0.
Toner Supply Time
This SP determines the length of time that the toner supply clutch remains on to supply toner.
[0 to 1/0/1]
4 0: Normal
1: Increase Toner Supply Time

Important: If "1" is selected independently all toner is supplied while the development unit
rollers are rotating. This can adversely affect toner supply control.
Long Print: Drawing
This SP sets the percent of coverage precisely for drawings when the machine uses the Fixed
Mode (SP2208-3).
[1 to 40/3/1%]
Note:
8 5 • If the length of the copy exceeds 1250 mm (49.2 in.) the machine automatically
switches to the Fixed Mode (SP208-3).
• The Long Print: Drawing mode (this SP) and Long Print: Graphic mode (SP2208-6) are
separate. Drawings are originals with large numbers of fine lines, and Graphics are
originals with graphic images that require more solid shading and fill such as photos.
• If the customer is scanning large numbers of drawings, first switch on SP2208-7 (select
"1") then do this SP adjustment to set the percent of coverage.
Long Print: Graphic
This SP sets the percent of coverage precisely for graphics when the machine uses the Fixed
Mode (SP2208-3).
6 [1 to 40/6/1%]
Note:
• If the length of the copy exceeds 1250 mm (49.2 in.) the machine automatically
switches to the Fixed Mode (SP208-3).
120
System Service Mode
• The Long Print: Graphic mode (this SP) and Long Print: Drawing mode (SP2208-5) are
separate. Drawings are originals with large numbers of fine lines, and Graphics are
originals with graphic images that require more solid shading and fill such as photos.
• If the customer is scanning large numbers of originals that contain graphics, first switch
on SP2208-7 (select "1") then do this SP adjustment to set the percent of coverage.
Long Print Mode Setting
This SP must be switched ON to have the adjustments for SP2208-5 and SP2208-6 enabled
for Fixed Mode (SP2208-3). If the length of the copy exceeds 1250 mm (49.2 in.) the
machine automatically switches to the Fixed Mode (SP208-3).
[0 to 1/0/1]
7 0: Off: SP2208-5, SP2208-6 adjustments are ignored. In SP2208-3 the default settings are
used for 3% or 6% ("1" or "2", whichever is selected).
1: On. After this SP is switched ON:
• The SP2208-5 (Long Print: Drawing) setting will applied to the "1" selection (3%) for
SP2208-3 .
• The SP2208-6 (Long Print: Graphic) setting will be applied to the "2" selection (6%)
for SP2208-3.
2301 Transfer Current Adjustment
These SPs adjust the transfer output power and the transfer output coefficients for the leading
edges, central images, and trailing edges. Adjustments can be done for each type of paper.
8
Source Type Location [Range/Default/Step]
1 Before Leading Edge

[0 to 230/75/1 uA]
2 Leading Edge
3 Plain Image Area [0 to 230/80/1 uA]
4 Trailing Edge [0 to 230/75/1 uA]

Roll
5 Coefficient [1 to 2/1/0.1]

[0 to 230/75/1 uA]
7 Trans Leading Edge
8 Image Area [0 to 230/80/1 uA]
121
Source Type Location [Range/Default/Step]

[0 to 230/95/1 uA]
12 Leading Edge
13 Film Image Area [0 to 230/100/1 uA]
21 Before Leading Edge [0 to 230/75/1 uA]
22 Leading Edge
23 Plain Image Area [0 to 230/80/1 uA]

[0 to 230/75/1 uA]
8 27 Leading Edge
28 Cut Trans Image Area [0 to 230/80/1 uA]
31 Before Leading Edge [0 to 230/95/1 uA]
32 Leading Edge
33 Film Image Area [0 to 230/100/1 uA]
2401 Transfer Current Timing
These SP codes adjust the transfer current timing.
122
System Service Mode
ON Timing: Roll Paper
1 SP2401-1 to SP2401-3 controls current timing at the leading edge of roll paper, SP2401-5
controls current timing to areas other than the leading edge of roll paper.
[-5 to 30/-5/ 1 mm]
ON Timing: Cut Paper
2 SP2401-2 to SP2401-4 controls current timing at the leading edge of cut sheet paper,
SP2401-5 controls current timing to areas other than the leading edge of cut sheet paper..
[-5 to 30/-5/ 1 mm]
Leading Edge: Roll Paper
3 SP2401-1 to SP2401-3 controls charge timing at the leading edge of roll paper, SP2401-5
controls charge timing to areas other than the leading edge of roll paper.
[10 to 300/100/1 mm]
Leading Edge: Cut Paper
This SP sets area outside the image area from the time separation ac/dc goes ON and
switches the separation dc for the leading edge separation.
AC is not reflected. Also, this setting is specific for different types of paper.
4
• SP2401-2 to SP2401-4 controls current timing at the leading edge of cut sheet paper,
• SP2401-5 controls current timing to areas other than the leading edge of cut sheet 8
paper.
[10 to 300/100/1 mm]
OFF Timing: Roll Paper
This SP sets the OFF timing for ac/dc with roller paper.
Also, ac/dc is done separately, this setting is specific for different types of paper.
5
• SP2401-1 to SP2401-3 controls charge timing at the leading edge of roll paper
• SP2401-5 controls charge timing to areas other than the leading edge of roll paper.
[-30 to 30/19/1]
OFF Timing: Cut Paper
This SP sets the OFF timing for ac/dc with cut sheets.
6
Also, ac/dc is done separately, this setting is specific for different types of paper.
• SP2401-2 to SP2401-4 controls current timing at the leading edge of cut sheet paper
123
• SP2401-5 controls current timing to areas other than the leading edge of cut sheet
paper.
[-30 to 30/19/1]
2402 Separation AC Current Adjustment
Adjusts the separation ac voltage setting. DFU
1 Roll Paper
[18 to 466/280/1 uA]
2 Cut Paper
Separation DC Current Adjustment DFU

2403 Adjusts the separation dc voltage. If the setting is too high, toner will be re-attracted from the
paper to the drum after transfer.
Source Type Area [Range/Default/Step]
1 Leading Edge [0 to 80/40/0.1 uA]

Plain
2 Image Area [0 to 80/30/0.1 uA]
8 3 Leading Edge [0 to 80/50/0.1 uA]
Roll Trans
4 Image Area
[0 to 80/40/0.1 uA]
5 Leading Edge
Film
6 Image Area [0 to 80/b/0.1 uA]

Plain
12 Image Area [0 to 80/30/0.1 uA]

Cut Trans
14 Image Area
[0 to 80/0/40.1 uA]
15 Leading Edge
Film
16 Image Area [0 to 80/0/0.1 uA]
2602 PTL Adjustment DFU
124
System Service Mode
2801 Developer Initial Setting
Execute this SP only after replacing the developer. Executing this SP raises the chargeability of
the developer in the development unit.
You must also enter the lot numbers of the toner that has just been installed.
Note: The lot number is embossed on the top edge of each developer pack.
1 Initialize Developer: Execute Press [Start] to execute.
2 Lot Number 1
Enter the lot numbers with the 10-key pad.
3 Lot Number 2
2803 Charge Corona Wire Cleaning
Press [Start] to clean the charge corona wire. Executing this SP also ensures that the cleaning
pad is set at the home position.
Cleaning requires about 60 seconds.
2804 Corona Wire Cleaning Interval
This SP selects the interval between corona wire cleanings.

[0 to 6/3/1]
0: None (no cleaning)

8
1: After main power SW on
2: After 300 m prints (job end)
Test Pattern
2902
Select the test pattern number, touch [Copy Screen], then push [Start].
Operates the test pattern printing. Enter the number for the desired test pattern, switch the
display to the "Copy Window" then press the [Start] button. Once you leave the SP mode,
the pattern selection is disabled and the test pattern cannot be printed.
125
[0 to 25/0/1]
0 None
1 Grid Pattern (1-dot)
7 Argyle Pattern (1-dot)
8 13 Vertical Line (1-dot)
14 Vertical Line (2-dot)
15 Horizontal Line (1-dot)
17 Checkered Flag
18 Alternating Dot Pattern (1-dot)
21 Trimming Area
22 Full Dot Pattern
23 Black Band (Vertical)
24 Black Band (Horizontal)
126
System Service Mode
25 Blank Image
2916 Fine Magnification
This SP supplements the rate of magnification and paper selected by the user for the job in
order to maintain the fine magnification for the paper in use.
Type Mode Direction [Range/Default/Step]
1 Main Scan [-1 to 1/0/0.01%]

Plain
2 Sub Scan [-0.8 to 1/0/0.1%]
3 Main Scan [-1 to 1/0/0.01%]

Trans
4 Sub Scan [-0.8 to 1/0/0.1%]
1 to 4
5 Main Scan [-1 to 1/0/0.01%]
Film
6 Sub Scan [-0.8 to 1/0/0.1%]
7 Main Scan [-1 to 1/0/0.01%]

Recycled
8 Sub Scan [-0.8 to 1/0/0.1%]
8
9 Main Scan [-1 to 1/0/0.01%]
Plain
10 Sub Scan [-0.8 to 1/0/0.1%]
11 Main Scan [-1 to 1/0/0.01%]

Trans
12 Sub Scan [-0.8 to 1/0/0.1%]
5
13 Main Scan [-1 to 1/0/0.01%]
Film
14 Sub Scan [-0.8 to 1/0/0.1%]
15 Main Scan [-1 to 1/0/0.01%]

Recycled
16 Sub Scan [-0.8 to 1/0/0.1%]
Execute Cleaning Blade Replace Mode

2923
Do this SP after replacing the drum or cleaning blade
127
After drum or cleaning blade replacement, this SP dusts the drum and blade with toner to
reduce friction between the new drum and/or new blade, reducing the chance of scouring
the drum or bending the blade.
2924 Developer Mixing: Warmup DFU
1 Warm-up
This SP setting controls warm-up to prevent dark backgrounds in the first prints after a cold
start.
[0 to 2/1/1]
0: No warm-up control
1: Executes warm-up control only if the fusing temperature is below 50°C.
2: Executes warm-up control every time the machine is powered on, regardless of the fusing
temperature.
Warm-up timing.
• D046: 31.5 sec.
• D049: 22.3 sec.
2 Enable
If the drum seal is left open external light can fatigue the drum and cause horizontal banding
8 in prints. After the upper unit has been open, the charge corona is applied and the drum
operates so the drum can recover from drum fatigue.
[0 to 1/0/1]
0: (Upper unit opening/closing) drum initialization operates.
1: (Upper unit opening/closing) drum initialization does not operate.
However, each setting is affected by the following:
• "Toner-End Recovery" and "Drum Initialization"> Toner-end recovery executes. Drum
initialization is not done.
• "Warm-up Control" and "Drum Initialization"> Cold-start inching executes. Drum
initialization is not done.
• After the machine is turned on with the upper unit open, after the upper unit is closed
then the conditions described above exist.
The operation timing of drum initializing when the drum is opened and closed is:
• D046: 4.3 sec.
• D049: 3.0 sec.
128
System Service Mode
2925 Transfer Current Timing DFU
Adjusts the timing of voltage on timing for paper separation at the leading/trailing edges for
different paper. Enter a minus setting for the voltage to apply earlier, enter a plus setting for
the voltage to apply later.
Action Source Type [Range/Default/Step
1 Plain
2 Roll Trans
3 Film
ON Timing [-5 to 10/0/1 mm]
5 Plain
6 Cut Trans
7 Film
Action Target [Range/Default/Step
10 Leading Edge [10 to 30/16/1 mm]
11
OFF Timing
Trailing Edge [-30 to 10/-8/1 mm] 8
Action Source Type [Range/Default/Step
15 Plain
16 Roll Trans
17 Film
OFF Timing [0 to 35/8/1 mm]
21 Plain
22 Cut Trans
23 Film
25 Transfer Current ON Timing
This SP sets the transfer current ON timing. This cannot be adjusted for each paper type (roll,
cut sheets, plain paper, translucent, etc.)
129
[-20 to -5/10/1 mm
2927 Toner (Near) End Detection
Near End Level
Selects the near end level (Vsp/Vsg). DFU

1
[0.13 to 0.215/0.155/0.005]
A higher setting increases toner, a lower setting increases toner.
This SP sets the level to trigger the toner-near end condition.

Toner Near-End Conditions
• The toner near-end alert is issued if the values of three successive readings of the ID sensor
pattern (Vsp/Vsg) are larger than the Vsp/Vsg pattern selected in SP2927-1.
• After the toner near-end alert is issued it is cancelled immediately if even one of the Vsp/
Vsg readings after the alert is issued is less that the Vsp/Vsg value set in this SP mode.
• The toner near-end alert is issued once again if the values of three successive readings
of the ID sensor pattern (Vsp/Vsg) are larger than the Vsp/Vsg pattern selected in this
SP code.
• After the near-end alert appears on the operation panel screen, prints go through the
machine one at a time (before near-end detection they go through at the default distance
of 1 m).
8 Toner End Level
After the toner near-end alert has been issued based on the ID sensor pattern readings, if the
2 reading is larger than this SP for three successive readings, the toner end alert is issued and
the machine stops.
[0.15 to 0.235/0.175/0.005]
2928 Toner End Recovery: Recovery Level DFU
Selects the recovery level (Vsp/Vsg).

[0.13 to 0.215/0.155/0.005]
Once the calculated Vsp/Vsg drops below the value of this SP setting, the machine recovers
from the toner-end (or toner near-end) condition.
LPH Fan Motor Setting

2940
This setting controls the operation of the LPH fan.
130
System Service Mode
[0 to 2/1/1]
0: Synchronized with driving motor
Fan operation is synchronized with main motor or fusing motor.
• The left, right motors go ON when the main motor, fusing motor start-up (whichever is
first) goes ON.
• Left, right motors go OFF when the main motor or fusing motor goes OFF (whichever goes
OFF second).
1: Off
2: Synchronized with power relay. Synchronized with the operation of the fusing lamps (OFF
when an SC is issued and when the upper unit is open.)
LED Duty Adjustment

2943
Adjusts the LED duty level for each LPH.
1 LPH1
2 LPH2 [24 to 80/72.8/0.2 us]
3 LPH3
2952 LPH Joint Adjustment
These SP codes adjust the scanning at the points of the LPH joints.
8
Note: Do these adjustments only after replacing the LPH>
Scan Paper Joint [Range/Default/Step]
1 LPH-2 LPH1, 2
Main [0 to 999/500/1]
2 LPH-3 LPH2, 3
All
11 LPH-2 LPH1, 2 [300 to 500/412/1]
Sub
12 LPH-3 LPH2, 3 [2 to 100/16/1]
2954 Binary Line Width Correction: Print
These SP's determine how line processing is handled for vertical lines.
Note: This SP has no effect on horizontal lines.
131
1 Change On/Off
This SP switches fine line processing by the LPH off and on.
[0 to 1/1/1]
0: Disabled
1: Enabled
10 Level Select: > 2 dots
This SP selects the level for fine line processing of vertical lines thicker than two dots.
[0 to 3/1/1]
0: Strongest processing (thinnest)
1: Normal processing
2: Weaker processing
3: Weakest processing (thickest)
The illustration above shows how two elements comprise each dot. This example shows vertical and
horizontal 1-dot lines.
132
System Service Mode
The diagram above illustrates the patterns for the settings SP2954-10 (0 to 3) on a 2-dot vertical line. The
settings have no effect on the horizontal line. 8
133
When line thickness more than 2 dots the value selected for SP2954-10 affects only the outer lines. The
diagram above shows "1" selected for SP2954-10. The setting does not affect the horizontal line.
2955 Binary Smoothing: Print
This SP controls the number of times that binary smoothing is performed.
1 2 Times
This SP switches double-smoothing ON/OFF

[0 to 2/2/1] [0 to 2/2/1]
2 3 Times
This SP switches triple-smoothing ON/OFF

[0 to 2/2/1]
VDB ID
2959 Reads and displays the FPGA version 8-bit data of the VDB.
Note: The VDB (Video Drive Board) controls the LPH. It processes the image information sent
from the IPU and sends it to the LPH.
8 SP3000 Process Control
3001 ID Sensor Initial Setting
PWM Setting: ID Sensor LED
1 Adjusts PWM. DFU
[0 to 100/20/0.01%]
Initialization
Automatically adjusts the output to 4.0 ±0.2V. During auto adjustment, the voltage applied to
the ID Sensor LED depends on the PWM value.
2 Press the Start button to initialize the ID sensor LED with the value entered for the PWM.
Initialization requires about 4 seconds.
Note: Do this SP cleaning the ID sensor and after replacement of the drum, ID sensor, NVRAM
and BCU.
3103 ID Sensor Output Display
134
System Service Mode
Displays the values for Vsp/Vsg (0.0V to 5.0V)
1 Vsg Measured reflection of bare drum surface.
2 Vsp Measured reflection from ID sensor pattern.
ID Sensor Pattern Interval

3920
Determines the intervals between ID sensor readings of the ID sensor pattern.
1 Job End
[20 to 1000/100/10 cm]

This SP sets the distance between creation and reading of the ID sensor patterns. The default
setting (100) creates the ID sensor pattern for the next reading if the previous copy was longer
than 100 cm (4 in.).
2 During Job On/Off
This SP determines whether ID sensor patterns are created and read during jobs.
[0 to 1/1/1]
1: On. ID sensor patterns are created and read during the job at prescribed intervals so the
Vsp/Vsg readings are updated for more accurate toner supply control. (The interval is
prescribed by SP3020-3 below.)
0: Off. No ID sensor patterns are created and read during the job. The machine uses the last 8
Vsp/Vsg reading of the previous job for toner supply control.
3 During Job
[20 to 200/100/10 cm]

This SP determines the interval for creation and reading of the ID sensor pattern done for toner
supply control during a job. This setting is ignored if SP3920-2 above is switched off.
SP4000 Scanner
400
Scanner Sub Scan Magnification
8
Adjusts the magnification by changing the scanning speed.

[-0.9 to +0.9/0/0.1 %]
135
4010 Scanner Sub Scan Registration
Leading Edge
1 Fine adjusts the time between the sensor-on position and the leading edge of the image.
[-10 to +10/0/0.1 mm]
Trailing Edge
Fine adjusts the time between the sensor-off position and the trailing edge of the image. This
2 determines the timing for the CIS to stop reading the image after the original has passed the
[-10 to +10/0/0.1 mm]
4011 Scanner Main Scan Registration
Adjusts the scan registration.

[-4 to +4/0/0.1 mm]
4012 Scanner Erase Margin
Adjusts the non-scanning area.
8 5 DF: Leading Edge
6 DF: Trailing Edge [0.0 to +9.0/1.5/0.1 mm]
7 DF: Left
8 DF: Right [0.0 to +9.0/0.5/0.1 mm]
Scanner Free Run

4013
This SP sets up the free run operation.
1 Start
To start the free run, touch [On].

To end the free run, touch [Off].
The free run simulates scanning pages of length determined by SP4013 003, with the interval
between each page determined by SP4013 002.
2 Page Interval Setting
136
System Service Mode
Adjusts the scanner free run (see the description for SP4013-1).
[0 to 25/0.1 s]
3 Original Length Setting
Adjusts the scanner free run (the description for 4013 001).
[0.1 to 15/0.1 m]
4101 Scanner Main Scan Magnification
Adjusts the side-to-side scan magnification.

[-0.9 to +0.9/0/0.1 %]
IPU Test Pattern: Test Pattern Selection
Operates the test pattern printing.

4417
Enter the number for the desired test pattern, switch the display to the "Copy Window" then
press the [Start] button. Once you leave the SP mode, the pattern selection is disabled and the
test pattern cannot be printed.
Scan Test Patterns
0 Scanner Data
1 Vertical Line: 1-dot: SCN

8
3 Horizontal Line: 1-dot: SCN
5 Independent Dot: 1-dot: SCN
6 Grid Pattern: 1-dot: SCN
7 Vertical Stripes: SCN
8 Grayscale Horizontal: 16-level: SCN
9 Grayscale Vertical: 16-level: SCN
10 Density Patch: 16-level: SCN
11 Plus Sign: SCN
137
12 Argyle Pattern: SCN
15 Trimming Area: SCN
16 Bandwidth Vertical: SCN
17 Bandwidth Horizontal: SCN
Print Test Patterns
18 Independent Dot: 1-4 dot: PRN
19 Grayscale Horizontal: 16-level: PRN
20 Grayscale Vertical: 16-level: PRN
21 Grayscale: 16-level: PRN
22 Density Patch: 256-level: PRN
24 Plus Sign: PRN
8 25 Grid Pattern: 96-dot: PRN
26 Argyle Pattern: PRN
27 Grayscale Horizontal: 16-level: + Line: PRN
28 Grid Pattern: 128-dot: PRN
Scanner: Text/Chart DFU
Sets the MTF (Modulation Transfer Function) level. When the CCD converts the original image
to electrical signals, the contrast is reduced due to the influence that adjacent white and black
pixels have on one another as a result of lens properties. Typically, you will see very narrow
width and spacing between black and white areas. MTF corrects this problem and emphasizes
4550 image detail.
For each adjustment below:
• Weak: Low end of the range (0)
• Medium: Center of the range (default)
• Strong: High end of the range.
138
System Service Mode
5 MTF: 0 (Off) 1-15 (Weak – Strong) [0 to 15/8/1
6 Smoothing 0 (x1) 1 – 7 (Weak – Strong) [0 to 7/0/1]
7 Brightness: 1 – 255
[1 to 255/128/1]
8 Contrast: 1 – 255
9 Ind Dot Erase: 0 (x1) 1 – 7 (Weak – Strong) [0 to 7/0/1]
Scanner: Text DFU
Adjusts the MTF level in the main scan direction for the Text (OCR) mode of the scanner
application.
4551 For each adjustment below:
[1 to 255/128/1]
8
4553 Scanner: Text/Photo DFU
Adjusts the MTF level in the main scan direction for the Photo mode of the scanner application.
[1 to 255/128/1]
139
Scanner: Photo DFU
Adjusts the MTF level in the main scan direction for the Drawing mode of the scanner
application.
[1 to 255/128/1]
Scanner: Drawing DFU
8 Adjusts the MTF level in the main scan direction for the Drawing mode of the scanner
application.
[1 to 255/128/1]
4565 Scanner: Grayscale DFU
140
System Service Mode
Adjusts the MTF level in the main scan direction for the Drawing mode of the scanner
application.
[1 to 255/128/1]
Scanner: Color: Text/Photo DFU
Adjusts the MTF level in the main scan direction for the Text/Photo mode of the scanner
application.
• Medium: Center of the range (default) 8
[1 to 255/128/1]
Scanner: Color: Glossy Photo DFU
Adjusts the MTF level in the main scan direction for the Glossy Photo mode of the scanner
4571 application.
141

[1 to 255/128/1]
4700 Display the ID of ASIC
This SP displays the ID of ASIC or FPGA_A0 after an error occurs and causes SC144 (CIS
Communication Error).
Note: This SP displays after SC144 is issued if the reading of the ID value is not within
specifications for automatic CIS adjustment control.
1 CIS: ASIC_1
Reads and displays the ID of ASIC_1 (Marble 1) where an error was detected during
automatic CIS adjustment.
8 2 CIS: ASIC_2
Reads and displays the ID of ASIC_2 (Marble 2) when an error was detected during automatic
CIS adjustment.
3 CIS: ASIC_3
Reads and displays the ID of ASIC_3 (Marble 3) when an error was detected during automatic
CIS adjustment.
4 FPGA_A0
Reads and displays the ID of FPGA_A0 when an error was detected during automatic CIS
adjustment.
Periodic Adjustment Setting DFU

4701
This SP sets the CIS read cycle for lines in the main scan direction.
[0 to 65535/14455/1]
142
System Service Mode
4705 Gray Balance Adjustment: Flag Displays
Displays "Adjusted" after executing 4705 002. Displays a flag to indicate that grayscale
balance adjustment has executed.
1-Bit Copy Mode 0: Not Executed, 1: Executed
0-Bit Color Scan Mode 0: Not Executed, 1: Executed
4706 Gray Balance Adjustment DFU
1 CS: Start
This SP is used to adjust the gray balance for color scan (CS) mode after the machine has left
the factory.
2 BS: Start
This SP is used to adjust the gray balance for monochrome scan (BS) mode after the machine
has left the factory.
BC: Start
3
This SP is used at the factory to adjust the gray balance for monochrome copy (BC) mode.
CS: Start
4 This SP is used after the machine has left the factory to confirm that SP4706-1 (gray adjustment
8
for color scan mode) executed successfully. SC 186 issues of the adjustment is not correct.
BS: Start
for monochrome scan mode) executed successfully.
Note: SC186 (Gray Balance Adjustment Error) is issued if the adjustment is abnormal.
BC: Start
for monochrome copy mode) executed successfully. SC 186 issues of the adjustment is not
correct.
CS: Gray Balance Adjustment Value

4709 This SP displays the adjusted gray balance value of ASIC_1 (the value set for "R" digital gain)
for the CIS color scan mode.
143
4710 BS: Gray Balance Adjustment Value
This SP displays the adjusted gray balance value of ASIC_1 (the value set for "R" digital gain)
for the CIS monochrome scan mode.
4711 BC: Gray Balance Adjustment Value
This SP displays the adjusted gray balance value of ASIC_1 (the value set for "R" digital gain)
for the CIS monochrome copy mode.
4718 CS: Gray Balance Reading Value (Present)
This SP displays the current value of the gray balance adjustment for ASIC_1:R (Marble_1:
R).
[0 to 4095/0/1]
4719 CS: Gray Balance: Reading Value (Factory)
This SP displays the gray balance adjust setting for CS: ASIC_1:R (CS: Marble_1:R) that was
done at the factory.
4720 BS: Gray Balance: Reading Value (Factory)
This SP displays the gray balance adjust setting for BS: ASIC_1:R (BS: Marble_1:R) that was
8 4721 BC: Gray Balance: Reading Value (Factory)
This SP displays the gray balance adjust setting for BC: ASIC_1:R (BC: Marble_1:R) that was
Gray Balance Error Flag
4744 This SP displays errors that occur during gray balance adjustment.
Note: In the bit display "0" indicates "normal", "1" indicates an "error".
0 : GB_ERR_R_CS
1 : GB_ERR_G_CS
2 : GB_ERR_B_CS
3 : GB_ERR_R_BC
4 : GB_ERR_G_BC
5 : GB_ERR_B_BC
144
System Service Mode
CIS Adjustment Error Flag

4745 This SP displays any black level or white level errors that occur during automatic CIS adjustment
for the scan or copy modes (CS, BC, BS) after the machine is turned on.
Flag Level [Range/Default/Step]
1 CS
2 BS L
3 BC
Black
4 CS
5 BS H
6 BC
[0 to 4095/0/1]
7 CS
8 BS L
9 BC
White
10 CS 8
11 BS H
12 BC
CIS Hard Error Flag
Displays a code for the error if any occurs as a result of the communication check with the
CIS done immediately after the machine is switched on. Displays "0000 000" for normal.
Displays a "1" for an error at the bit position.
4746 Bit Error Description
0 1 Serial output board defective.
1 1 Failed to read CIS version information.
2 1 Mismatch between version data read and data stored in the CIS register.
145
CIS Output Mode Setting
This SP sets the CIS output mode.

[0 to 4/0/1]
0 : Normal output. Corrected black data output, corrected white data (shading data) output.
4750
1: Black Correction
2: White Correction
3 : Test Pattern
4 : No Correction (raw data)
CIS Test Pattern
This SP sets the mode for the CIS test pattern.

[0 to 4/0/1]
0 : Fixed pattern
4751
1 : Main Scan Gradation Pattern (1 Grade/1 Pixel)
2 : Sub Scan Gradation Pattern (1 Grade/1 Line)
3 : 1-Bit Grid Pattern (128 pixel intervals)
4 : 1-Bit Grid Pattern-X (128 pixel intervals)
8 CIS Test Pattern Setting: Fixed Data DFU
4753 This SP displays and sets the fixed data when the RGB test pattern is done.
[0 to 2023/1023/1]
4820 Lamp Abnormal Detection
1 Counter Lamp 1
2 Counter Lamp 2
Displays the error counts for the Xe lamps that are used in the
3 Counter Lamp 3 CIS unit to scan originals.
[0 to 255/0/1]
4 Counter Lamp 4
5 Counter Clear
6 Lamp Error Flag Displays the error flags for lamps 1, 2, 3, 4.
146
System Service Mode
Scan Correction DFU

490
1 Adjusts the AEREF (Automatic Exposure Reference) setting used for shading correction processing
during image scanning and shading data output.
Shading Correction: AEREF Setting
1 [0 to 63/0/1]
Set a low value for weak background erase, a high value for stronger background erase.
Shading Correction: Shading Data Output
2 [0 to 4095/4000/1]
This SP displays and sets the coefficient for shading correction of scanned images.
Digital AE: AEREF Correction
3 Changes the level for background erase (AEREF value) that is used in the digital A/E processing
of the scan data.
[-63 to +63/0/1]
Digital AE: Low Limit
4 Defines the lower limit of the background erase level that is used in the digital A/E processing
of the scanned data.
[0 to 255/82/1] 8
Digital AE: Start Position
Changes the starting point for digital A/E processing of the scanning data.
5
[0.5 to 10.0/3/0.1 mm]
Note: The starting position specified with the scanning application takes priority over this setting.
Digital AE: Left Start Position
This SP sets the start position for digital AE processing P-Wind for scanned image data in the main
6 scan direction (from the center of the orignal as a reference point), starting at the left side of the
original.
[0 to 512/60/0.1 mm]
Digital AE: Right Start Position
7 This SP sets the start position for digital AE processing P-Wind for scanned image data in the main
scan direction (from the center of the orignal as a reference point), stopping at the right side of
the original.
147
[0 to 512/60/0.1 mm]
Image Quality Adjustment DFU

490
3 Sets the independent dot erase mode and line width correction mode for the Text (scanning)
mode.
Function Mode [Range/Default/Step]
1 Text
[0 to 7/4/1]
2 Ind Dot Erase Generation
3 Drawing [0 to 7/0/1]
11 Text: Mode Select [0 to 8/3/1]
12 Text: Main Scan [0 to 2/1/1]
13 Text: Sub Scan [0 to 1/1/1]
14 Generation Mode: Select [0 to 8/3/1]
15 Line Width Corr Generation: Main Scan [0 to 2/1/1]

8 16 Generation: Sub Scan [0 to 1/1/1]
17 Drawing: Mode Select [0 to 8/3/1]
18 Drawing: Main Scan [0 to 2/1/1]
19 Drawing: Sub Scan [0 to 1/1/1]
Image Process Setting DFU

490
4 Sets the filter level for copy text mode.
Note: Filter level corrections false outlines in images.
Smoothing Filter Level [Range/Default/Step]
1 Text [0 to 3/1/1]
148
System Service Mode
2 Photo [0 to 3/2/1]
3 Text/Photo
4 Generation
5 Drawing [0 to 3/1/1]
6 Patched Original
7 Blue Line
Gray Scale Processing Select
Selects the type of dithering done in Text/Photo mode.

[0 to 255/0/1]
4905
0: 2-value dithering 8x8
4918 Manual Gamma DFU
4961 Original Adjustment

8
Synchro-cut Adjustment 210 mm
Adjusts the synchro-cut position.

1 [-9.9 to +9.9/0/0.1 mm]
Use the 210-mm position in the sample to check the difference. This difference is used to
calculate the motor clock count for adjusting the difference.
Synchro-cut Adjustment 1000 mm
Adjusts the synchro-cut position.

2 [-9.9 to +9.9/0/0.1 mm]
Use the 1000-mm position in the sample to check the difference. This difference is used to
calculate the motor clock count for adjusting the difference.
Original Length Display

3
Display the original length.
149
4962 Original Speed Calibration by Temperature
Displays the temperature of the original exit roller.

Note: There are two abnormal readings. The thermistor requires servicing if you see either of
these readings:
A 100oC reading means the thermistor is disconnected.
A 0oC reading means the thermistor has shorted.
1 Feed Roller Temperature Display
2 Calibration Value Display
3 Calibration Value Setting DFU
Original Edge Hold
This SP switches the original edge hold function off and on.
[0 to 1/0/1]
0: On. With paper longer than 450 mm (18"), the original exit roller stops and holds the paper
4975 at the trailing edge so it does not fall off the original exit tray.
1: Off. With paper shorter than 450 mm, the rollers do not stop. The paper is allowed to fall
onto the tray.
8 Note: When the rollers hold the original edge the operator must pull the paper out of the nip
and remove it from the tray before another original can feed.
4991 IPU Image Data Path DFU
RGB Frame Memory (Change 1)

[0 to 255/0/1]
0: Dot correction module
1: Gray create module
2: Scanner gamma module
1
3: Registration adjustment & mirroring module
4: Main scan magnification & left shift/right shift module
5: Multi-rate_filter module
6: Multi-rate_line correction module
7: Multi-rate_independent dot erase module
2 RGB Frame Memory (Change 2)
150
System Service Mode
0: Multi-rate gamma conversion module

1: Main scan fine adjust/simple magnification module
2: Density gamma module
3: Gradation processing (M-to-P) module
4: Reserved
5: Reserved
6: Reserved
7: Reserved
SP5000 Mode
5024 mm/inch Display Selection GW
Selects the unit. Press mm or inch.

0: Metric, 1: Inch
Accounting Counter GW
5045
Sets the method of accounting for machine usage.
1 Japan Only 8
Selects the unit for the counter (m, ft, yards, m2, ft2, or yd2)
0: metres
1: yards
2: feet
3: m2
2
4: yards2
5: feet2
6: A3 area = 1 unit
7: 0.1 metre (key counter only)
8: 0.1 yard (key counter only)
5055 Display IP Address GW
Switches the IP address display on the operation panel on/off.

OFF: IP address not displayed on operation panel
ON: IP address displayed on operation panel.
151
5056 Coverage Counter Display GW
Display or does not display the coverage counter on the LCD.

[0 to 1 / 0 / 1]
0: Not displayed, 1: Displayed
Panel Off Level DFU
Sets the level of the panel off mode according to the hot roller temperature control:
0: Level 1 – 190°C (374°F)
5101
1: Level 2 – 180°C (356°F)
2: Level 3 – 170°C (338°F)
3: Level 4 – 155°C (311°F)
Optional Counter Type GW

5113
This SP is used for the key counter only.
Default Optional Counter Type
Selects the type of counter:

0: None
8 1: Key card (RK3, 4) Japan only
2: Key card down Japan only
1
3: Pre-paid card Japan only
4: Coin Lock Japan only
5: MF key card Japan only
11: Exp Key Card (Add) (used key counter connector)
12: Exp Key Card (Deduct) (used key counter connector)
External Optional Counter Type
Enables the SDK application. This lets you select a number for the external device for user
access control.
2 Note: "SDK" refers to software on an SD card.
[0 to 3/1]
0: None
1: Expansion Device 1
152
System Service Mode
Optional Counter I/F Japan Only GW

5114
This SP enables the I/F connection for the MF key card.
Disable Copying GW
Temporarily denies access to the machine.

5118
0: Release for normal operation
1: Prohibit access to machine
Mode Clear Opt. Counter Removal GW
Do not change.
5120 0: Yes. Normal reset
1: Standby. Resets before job start/after completion
2: No. Normally no reset
Counter Up Timing GW
8
Determines whether the optional counter counts up at paper feed-in or at paper exit.
5121
0: Feed count
1: No feed count
APS OFF Mode GW
This SP can be used to switch APS (Auto Paper Select) off when a coin lock or pre-paid key
5127 card device is connected to the machine.
0: On
1: Off
App. Switch Method GW
Controls if the application screen is changed with a hardware switch or a software switch.
5162
0: Soft Key Set
1: Hard Key Set
153
CE Login GW
To change the printer bit switches, you must log into service mode with this SP before you go
5169 into the printer SP mode.
0: Off. Printer bit switches cannot be adjusted.
1: On. Printer bit switches can be adjusted.
5180 Charge Count Method Japan Only
5188 Copy NV Version GW
Displays the version number of the NVRAM on the controller board.
5191 Mode Set DFU
5195 Limitless SW DFU GW
Page Numbering DFU

5212
Do the page numbering settings with the User Tools menus.
8 Set Time DFU GW
Sets the time clock for the local time. This setting is done at the factory before delivery. The
setting is GMT expressed in minutes.
[–1440 to 1440/1 min.]
• JA: +540 (Tokyo)
5302
• NA: -300 (NY)
• EU: +60 (Paris)
• CH: +480 (Peking)
• TW: +480 (Taipei)
• AS: +480 (Hong Kong)
Auto Off Setting DFU GW
5305 This SP switches off the energy save feature.

[0 to 1/0/1]
154
System Service Mode
0: Enable
1: Disable
Important: Do not change this setting.
Summer Time GW
Lets you set the machine to adjust its date and time automatically with the change to Daylight
Savings time in the spring and back to normal time in the fall. This SP lets you set these items:
Day and time to go forward automatically in April.
Day and time to go back automatically in October.
Set the length of time to go forward and back automatically.
The settings for 002 and 003 are done with 8-digit numbers:
Digits Meaning
Month. 4: April, 10: October (for months 1 to 9, the first digit of 0 cannot be
1st, 2nd
5307 input, so the eight-digit setting for 002 or 003 becomes a seven-digit setting)
3rd Day of the week. 0: Sunday, 1: Monday
The number of the week for the day selected at the 3rd digit. If "0" is selected
4th for "Sunday”, for example, and the selected Sunday is the start of the 2nd
week, then input a "2” for this digit.
The time when the change occurs (24-hour as hex code).

8
5th, 6th
Example: 00:00 (Midnight) = 00, 01:00 (1 a.m.) = 01, and so on.
7th The number of hours to change the time. 1 hour: 1
If the time change is not a whole number (1.5 hours for example), digit 8 should
8th
be 3 (30 minutes).
Enables/disables the settings for 002 and 003.

[0 to 1/1]
1 Setting
0: Disable
1: Enable
3 Rule Set (Start) The start of summer time.
4 Rule Set (End) The end of summer time.
5401 Access Control GW
155
This SP stores the settings that limit uses access to SDK (Software Development Kit)
application data. This data can be converted from SAS (VAS) when installed or uninstalled.
103 Default Document ACL
162 ExtAuth Detail
200 SDK1 Unique ID
201 SDK1 Recognition
210 SDK2 Unique ID
220 SDK3 Unique ID
230 SDK Certification Device
240 Detail Option
User Code Count Clear GW
5404 Clears all user code counters.

8 Press [#] to execute.
5411 LDAP Certification GW
Easy Certification
Determines whether easy LDAP certification is done.
4 [0 to 1/1/1]
1: On
0: Off
Password Null Not Permit

This SP is referenced only when SP5411-4 is set to "1" (On).
5 [0 to 1/0/1]
0: Password NULL not permitted.
1: Password NULL permitted.
156
System Service Mode
5413 Lockout Setting GW
Lockout On/Off
Switches on/off the lock on the local address book account.
1 [0 to 1/b/1]
0: Off
1: On
Lockout Threshold
2 Sets a limit on the frequency of lockouts for account lockouts.
[1 to 10/b/1]
Cancellation On/Off
Determines whether the system waits the prescribed time for input of a correct user ID and
password after an account lockout has occurred.
3
[0 to 1/0/1]
0: Off (no wait time, lockout not cancelled)
1: On (system waits, cancels lockout if correct user ID and password are entered.
Cancellation Time
Determines the length of time that the system waits for correct input of the user ID and
4
password after a lockout has occurred. This setting is used only if SP5413-3 is set to "1" (on).
8
[1 to 999/60/1 min.]
5 Counter Clear Time (Not available)
5414 Access Mitigation GW
Mitigation On/Off
Switches on/off masking of continuously used IDs and passwords that are identical.
1 [0 to 1/0/1]
0: Off
1: On
Mitigation Time
2 Sets the length of time for excluding continuous access for identical user IDs and passwords.
[0 to 60/15/1 min.]
157
5415 Password Attack GW
Permissible Number
Sets the number of attempts to attack the system with random passwords to gain illegal
1
access to the system.
[0 to 100/30/1 attempt]
Detect Time
2 Sets the time limit to stop a password attack once such an attack has been detected.
[1 to 10/5/1 sec.]
5416 Access Information GW
Access User Max Number

Limits the number of users used by the access exclusion and password attack detection
1
functions.
[50 to 200/200/1 users]
Access Password Max Number

Limits the number of passwords used by the access exclusion and password attack detection
2
functions.
[50 to 200/200/1 passwords]
8
Monitor Interval
3 Sets the processing time interval for referencing user ID and password information.
[1 to 10/3/1 sec.]
5417 Access Attack GW
Access Permissible Number

Sets a limit on access attempts when an excessive number of attempts are detected for MFP
1
features.
[0 to 500/100/1]
Attack Detect Time

2 Sets the length of time for monitoring the frequency of access to MFP features.
[10 to 30/10/1 sec.]
3 Productivity Fall Wait
158
System Service Mode
Sets the wait time to slow down the speed of certification when an excessive number of
access attempts have been detected.
[0 to 9/b/1 sec.]
Attack Max Number

Sets a limit on the number of requests received for certification in order to slow down the
4
certification speed when an excessive number of access attempts have been detected.
[50 to 200/200/1 attempt]
5420 User Authentication GW
These settings should be done with the System Administrator.

Note: These functions are enabled only after the user access feature has been enabled.
1 Copy
Determines whether certification is required before a user can use the copy applications.
[0 to 1/0/1]
0: On
1: Off
2: Color Security Setting
Document Server
8
Determines whether certification is required before a user can use the document server.
11 [0 to 1/0/1]
0: On
1: Off
Scanner
Determines whether certification is required before a user can use the scan applications.
31 [0 to 1/0/1]
0: On
1: Off
Printer
Determines whether certification is required before a user can use the printer applications.
41
[0 to 1/0/1]
0: On
159
1: Off
51 SDK1
[0 or 1/ 0 / 1] 0: ON. 1: OFF
61 SDK2 Determines whether certification is required before a user can use the
SDK application.
71 SDK3
Authentication Error Code GW

5481
These SP codes determine how the authentication failures are displayed.
System Log Disp

Determines whether an error code appears in the system log after a user authentication
failure occurs.
1
[0 to 1/0/1]
0: Off
1: On
Panel Disp
Determines whether an error code appears on the operation panel after a user
authentication failure occurs.
2
[0 to 1/1/1]
8 1: On
0: Off
MF Keycard Japan Only
Sets up operation of the machine with a keycard.
5490 [0 to 1/0/1]
0: Disabled. Cancels operation if no code is input.
1: Enabled. Allows operation if another code is input and decrements the counter once for
use of the entered code.
5501 PM Alarm
PM Alarm Level
Sets the count level for the PM alarm.
1
[0 to 9999/1]
0: Alarm disabled
160
System Service Mode
Note: The PM alarm goes off when the print count reaches this value (multiplied by 1,000).
2 Original Count DFU
5504 Jam Alarm
5505 Error Alarm Japan Only
5507 Supply Alarm
5508 CC Call Japan Only
1 Jam Remains
2 Continuous Jams
Continuous Door Open
Enables/disables initiating a call.

3 [0 to 1/1]
0: Disable
1: Enable
Jam Detection: Time Length
Sets the length of time to determine the length of an unattended paper jam. 8
11
[03 to 30/1]
This setting is enabled only when SP5508-004 is enabled (set to 1).
SC/Alarm Setting
5515 With @Remote in use, these SP codes can be set to issue an SC call when an SC error
occurs. If this SP is switched off, the SC call is not issued when an SC error occurs.
001 SC Call
[0 or 1 / 1 / 1]
002 Service Parts Near End Call
0: OFF
003 Service Parts End Call
1: ON
004 User Call
005 Communication Information Test Call [0 or 1 / 1 / 1]

006 Machine Information Notice 0: OFF
161
007 Alarm Notice
008 Non Genuine Toner Alarm
009 Supply Automatic Ordering Call 1: ON
010 Supply Management Report Call
012 Jam/Door Open Call
Memory Clear GW
5801
Clears all data from NVRAM. Before executing this SP, print an SMC Report.
All Clear
Initializes items 2 to 15 below.

Note: This SP does not clear the information stored for the following SP codes:
1
SP8381 to SP83878 (counter information)
SP5811 001 (Serial Number)
SP5907 (Plug & Play)
Engine
2
8 Initializes all registration settings for the engine and copy process settings.
SCS
3 Initializes default system settings, SCS (System Control Service) settings, operation display
coordinates, and ROM update information.
IMH Memory Clear
4 Initializes the image file system.
(IMH: Image Memory Handler)
MCS
5 Initializes the automatic delete time setting for stored documents.
(MCS: Memory Control Service)
Copier application
6
Initializes all copier application settings.
7 Not used.
162
System Service Mode
Printer application
8 Initializes the printer defaults, programs registered, the printer SP bit switches, and the printer
CSS counter.
Scanner application
9
Initializes the defaults for the scanner and all the scanner SP modes.
Web Service
10 Deletes the Netfile (NFA) management files and thumbnails, and initializes the Job login ID.
Netfiles: Jobs to be printed from the document server using a PC and the DeskTopBinder
software
NCS
11 Initializes the system defaults and interface settings (IP addresses also), the SmartNetMonitor
for Admin settings, WebStatusMonitor settings, and the TELNET settings.
(NCS: Network Control Service)
Clear DCS Setting

14
Initializes the DCS (Delivery Control Service) settings.
Clear UCS Setting

15
Initializes the UCS (User Information Control Service) settings.
8
MIRS Setting
16
Initializes the MIRS (Machine Information Report Service) settings.
CCS
17
Initializes the CCS (Certification and Charge-control Service) settings.
SRM Memory Check

18
Initializes the SRM (System Resource Manager) settings.
LCS
19
Initializes the LCS (Log Count Service) settings.
Web Uapli
20
Initializes the web user application settings.
163
ECS
21
Initializes the ECS settings.
Engine Free Run
Makes a base engine free run.

Note: The machine automatically leaves free run mode after the machine leaves the SP mode
5802 or after the machine is cycled off and on.
[0 to 1/1]
0: Disable: Release free run mode
1: Enable: Enable free run mode
5803 Input Check
Allows you to test component input. For details see "Input Check" in the "Appendices".
5804 Output Check
Allows you to test component output. For details see "Input Check" in the "Appendices".
8 5810 SC Reset DFU
When the machine issues one of the "Level A" SC codes shown below, this indicates a serious
problem in the fusing unit. The machine is disabled and the operator cannot reset the SC.
The machine requires servicing immediately. Touch [EXECUTE] release the machine for
servicing.
• SC542 – SC545 Heating roller thermistor 1
• SC547 – Zero Cross
• SC548 – SC550 Heating roller thermistor 2
• SC551 – Pressure roller thermistor
• SC553 – SC555 Pressure roller thermistor
• SC662 – SC565 Hot roller thermistor
5811 Machine Serial Number GW
The serial number is set with this code before shipping.
164
System Service Mode
5812 Service Tel. No. Setting GW
Inputs the telephone number of the CE (displayed when a service call

1 Service
condition occurs.)
2 Facsimile Input the fax number of the CE.
3 Supply These SP codes allow you to enter the telephone numbers to be displayed
4 Operation for the supply and operation support centers in the User Tools mode.
5816 Remote Service GW
1 I/F Setting
Selects the remote service setting.

[0 to 2 / 2 / 1 /step]
0: Remote service off
1: CSS remote service on
2: @Remote service on
2 CE Call
Performs the CE Call at the start or end of the service.

[0 or 1 / 0 / 1 /step] 8
0: Start of the service
1: End of the service
NOTE: This SP is activated only when SP 5816-001 is set to “2”.
3 Function Flag
Enables or disables the remote service function.

[0 to 1 / 0 / 1 /step]
0: Disabled, 1: Enabled
NOTE: This SP setting is changed to "1" after @Remote registor has been completed.
6 Device Information Call Display
Controls if the item for initial setting of the screen for the NRS device-information notification-
call is shown.
[0 to 1/1]
0: Enabled. Item initial setting not shown.
165
1: Disable. Item for initial setting shown.
7 SSL Disable
Uses or does not use the RCG certification by SSL when calling the RCG.
[0 to 1 / 0 / 1 /step]
0: Uses the RCG certification
1: Does no use the RCG certification
8 RCG Connect Timeout
Specifies the connect timeout interval when calling the RCG.

[1 to 90 / 10 / 1 second /step]
9 RCG Write to Timeout
Specifies the write timeout interval when calling the RCG.

[1 to 100 / 60 / 1 second /step]
10 RCG Read Timeout
Specifies the read timeout interval when calling the RCG.

[1 to 100 / 60 / 1 second /step]
11 Port 80 Enable
8
Enables/disables access via port 80 to the SOAP method.
[0 or 1 / 0 / – ]
0: Disabled, 1: Enabled
21 RCG – C Registed
This SP displays the Embedded RC Gate installation end flag.

0: Installation not completed
1: Installation completed
22 RCG – C Registed Detail
This SP displays the Embedded RC Gate installation status.

0: RCG device not registered
1: RCG device registered
2: Device registered
23 Connect Type (N/M)
166
System Service Mode
This SP displays and selects the Embedded RC Gate connection method.

[0 or 1 / 0 / 1 /step
0: Internet connection
1: Dial-up connection
Cert. Expire Timing (DFU)

61
Proximity of the expiration of the certification.
62 Use Proxy
This SP setting determines if the proxy server is used when the machine communicates with
the service center.
Proxy Host
This SP sets the address of the proxy server used for communication between Embedded RC
Gate-N and the gateway. Use this SP to set up or display the customer proxy server address.
63 The address is necessary to set up Embedded RC Gate-N.
Note: The address display is limited to 128 characters. Characters beyond the 128
character are ignored.
This address is customer information and is not printed in the SMC report.
Proxy Port Number

8
64 This SP sets the port number of the proxy server used for communication between Embedded
RC Gate-N and the gateway. This setting is necessary to set up Embedded RC Gate-N.
Note: This port number is customer information and is not printed in the SMC report.
Proxy User Name
65 This SP sets the HTTP proxy certification user name.

Note: The length of the name is limited to 31 characters. Any character beyond the 31st
character is ignored. This name is customer information and is not printed in the SMC report.
Proxy Password
66 This SP sets the HTTP proxy certification password.

Note: The length of the password is limited to 31 characters. Any character beyond the 31st
character is ignored. This name is customer information and is not printed in the SMC report.
CERT: Up State
67
Displays the status of the certification update.
167
0 The certification used by Embedded RC Gate is set correctly.
The certification request (setAuthKey) for update has been received from the GW
1
URL and certification is presently being updated.
The certification update is completed and the GW URL is being notified of the
2
successful update.
The certification update failed, and the GW URL is being notified of the failed
3
update.
The period of the certification has expired and new request for an update is being
4
sent to the GW URL.
A rescue update for certification has been issued and a rescue certification setting
11
is in progress for the rescue GW connection.
The rescue certification setting is completed and the GW URL is being notified of
12
the certification update request.
The notification of the request for certification update has completed successfully,
13 and the system is waiting for the certification update request from the rescue GW
URL.
The notification of the certification request has been received from the rescue GW
14
controller, and the certification is being stored.
8 The certification has been stored, and the GW URL is being notified of the successful
15
completion of this event.
The storing of the certification has failed, and the GW URL is being notified of the
16
failure of this event.
The certification update request has been received from the GW URL, the GW
17 URL was notified of the results of the update after it was completed, but a
certification error has been received, and the rescue certification is being recorded.
The rescue certification of No. 17 has been recorded, and the GW URL is being
18
notified of the failure of the certification update.
CERT: Error
Displays a number code that describes the reason for the request for update of the
certification.
68
0 Normal. There is no request for certification update in progress.
1 Request for certification update in progress. The current certification has expired.
168
System Service Mode
2 An SSL error notification has been issued. Issued after the certification has expired.
3 Notification of shift from a common authentication to an individual certification.
4 Notification of a common certification without ID2.
5 Notification that no certification was issued.
6 Notification that GW URL does not exist.
CERT: Up ID
69
The ID of the request for certification.
Firmware Up Status
83
Displays the status of the firmware update.
Non-HDD Firm Up
This setting determines if the firmware can be updated, even without the HDD installed.
84
0: Not allowed update
1: Allowed update
Firm Up User Check
This SP setting determines if the operator can confirm the previous version of the firmware
85 before the firmware update execution. If the option to confirm the previous version is selected, 8
a notification is sent to the system manager and the firmware update is done with the firmware
files from the URL.
Firmware Size
86 Allows the service technician to confirm the size of the firmware data files during the firmware
update execution.
CERT: Macro
087
Displays the macro version of the @Remote certification.
CERT: PAC
88
Displays the PAC version of the @Remote certification.
89 CERT: ID2 Code
169
Displays ID2 for the @Remote certification. Spaces are displayed as underscores (_).
Asteriskes (*) indicate that no @Remote certification exists. "000000___________"
indicates "Common certification".
CERT: Subject
90 Displays the common name of the @Remote certification subject. CN = the following 17
bytes. Spaces are displayed as underscores (_). Asterisks (*) indicate that no @Remote
certification exists. "000000___________" indicates "Common certification".
CERT: Serial No.

091 Displays serial number for the @Remote certification. Asterisks (*) indicate that no @Remote
certification exists.
CERT: Issuer
92 Displays the common name of the issuer of the @Remote certification. CN = the following
30 bytes. Asteriskes () indicate that no @Remote certification exists.
CERT: Valid Start

93
Displays the start time of the period for which the current @Remote certification is enabled.
CERT: Valid End

94
8 Displays the end time of the period for which the current @Remote certification is enabled.
Selection Country
150
Not used
Line type Automatic Judgment

151
Not used
Line type Judgment Result

152
Not used
Selection Dial/push
153
Not used
Not used
154 The SP sets the number that switches to PSTN for the outside connection for embedded RCG-
M in a system that employs a PBX (internal line).
170
System Service Mode
• If the execution of SP5816-151 has succeeded and embedded RCG-M has connected
to the external line, this SP display is completely blank.
• If embedded RCG-M has connected to an internal line, then the number of the
• connection to the external line is displayed.
• If embedded RCG-M has connected to an external line, a comma is displayed with
• the number. The comma is inserted for a 2 sec. pause.
• The number setting for the external line can be entered manually (including commas).
Remove Service: PPP Certification Timeout (SSP)
155 Sets the length of the timeout for the embedded RCG-M connection to its access point. The
timeout is the time from when the modem sends the ATD to when it receives the result code.
[1 to 65536 / 60 / 1 /step]
Dial Up User Name
Use this SP to set a user name for access to remote dial up. Follow these rules when setting
a user name:
156
• Name length: Up to 32 characters
• Spaces and # allowed but the entire entry must be enclosed by double quotation marks
(").
Dial Up Password
Use this SP to set a password for access to remote dial up. Follow these rules when setting
8
a user name:
157
• Name length: Up to 32 characters
• Spaces and # allowed but the entire entry must be enclosed by double quotation marks
(").
Local Phone Number
161 Use this SP to set the telephone number of the line where embedded RCG-M is connected.
This number is transmitted to and used by the Call Center to return calls.
Limit: 24 numbers (numbers only)
Connection Timing Adjustment Incoming
When the Call Center calls out to an embedded RCG-M modem, it sends a repeating ID
162 tone (*#1#). This SP sets the time the line remains open to send these ID tones after the
number of the embedded RCG-M modem is dialed up and connected.
[0 to 24 / 1 / 1 /step]
171
The actual amount of time is this setting + 2 sec. For example, if you set "2", the line will
remain open for 4 sec.
Access Point
This is the telephone number of the dial-up access point for embedded RCG-M. If no setting
163 is done for this SP code, then a preset value (determined by the country selected) is used.
Default: 0
Allowed: Up to 16 numeral characters
Line Connecting
This SP sets the connection conditions for the customer. This setting dedicates the line to
embedded RCG-M only, or sets the line for sharing between embedded RCG-M and a fax
unit.
[0 or 1 / 0 / - ]
164
0: Line shared by embedded RCG-M/Fax
1: Line dedicated to embedded RCG-M only
• If this setting is changed, the copier must be cycled off and on.
• SP5816-187 determines whether the off-hook button can be used to interrupt an
embedded RCG-M transmission in progress to open the line for fax transaction.
Modem serial No.

8 173
This SP displays the serial number registered for the embedded RCG-M.
Retransmission Limit
Normally, it is best to allow unlimited time for certification and ID2 update requests, and for
the notification that the certification has been completed. However, embedded RCGM
174 generates charges based on transmission time for the customer, so a limit is placed upon the
time allowed for these transactions.
If these transactions cannot be completed within the allowed time, do this SP to cancel the
time restriction.
RCG - C M Debug Bit SW DFU

186
This is a debugging tool used by Designers.
FAX TX Priority
187 This SP determines whether pushing the off-hook button will interrupt an embedded RCGM
transmission in progress to open the line for fax transaction. This SP can be used only if
SP5816-164 is set to "0".
172
System Service Mode
[0 or 1/ 0 / - ]
0: Disable. Setting the fax unit off-hook does not interrupt a fax transaction in progress. If
the off-hook button is pushed during a embedded RCG-M transmission, the button must be
pushed again to set the fax unit on-hook after the embedded RCG-M transmission has
completed.
1: Enable. When embedded RCG-M shares a line with a fax unit, setting the fax unit off-
hook will interrupt a embedded RCG-M transmission in progress and open the line for a fax
transaction.
Manual Polling
200
No information is available at this time.
Regist: Status
Displays a number that indicates the status of the @Remote service device.
0 Neither the registered device by the external nor embedded RCG device is set.
The embedded RCG device is being set. Only Box registration is completed. In this
1
status, this unit cannot answer a polling request from the external RCG.
201
The embedded RCG device is set. In this status, the external RCG unit cannot answer
2
a polling request.
The registered device by the external RCG is being set. In this status the embedded
3
RCG device cannot be set. 8
4 The registered module by the external RCG has not started.
Letter Number
202
Allows entry of the number of the request needed for the embedded RCG.
Confirm Execute
203
Executes the inquiry request to the @Remote Gate Way URL.
Confirm Result
Displays a number that indicates the result of the inquiry executed with SP5816-203.
204 0 Succeeded
1 Inquiry number error
2 Registration in progress
173
3 Proxy error (proxy enabled)
4 Proxy error (proxy disabled)
5 Proxy error (Illegal user name or password)
6 Communication error
7 Certification update error
8 Other error
9 Inquiry executing
Confirm Place
205 Displays the result of the notification sent to the device from the GW URL in answer to the
inquiry request. Displayed only when the result is registered at the GW URL.
Register Execute
206
Executes "Embedded RCG Registration".
Register Result
Displays a number that indicates the registration result.
8 0 Succeeded
2 Registration in progress
3 Proxy error (proxy enabled)
207 4 Proxy error (proxy disabled)
5 Proxy error (Illegal user name or password)
6 Communication error
7 Certification update error
8 Other error
9 Registration executing
208 Error Code
Displays a number that describes the error code that was issued when either SP5816 204
or SP5816 207 was executed.
174
System Service Mode
Cause Code Meaning
-11001 Chat parameter error
Illegal Modem Parameter -11002 Chat execution error
-11003 Unexpected error
Inquiry, registration attempted without

-12002
acquiring device status.
Attempted registration without execution of an

-12003
inquiry and no previous registration.
Attempted setting with illegal entries for

-12004
certification and ID2.
Operation Error, Incorrect
-12005 @Remove communication prohibited
Setting
Confirmation requested again after
-12006
confirmation completed.
Different numbers were used for registration

-12007
and confirmation.
Update certification failed because device

-12008
was in use.
8
Attempted dial up overseas without the correct
-2385
international prefix for the telephone number.
-2387 Not supported at the Service Center
-2389 Database out of service
-2390 Program out of service
Error Caused by Response -2391 Two registrations for same device

from GW URL
-2392 Parameter error
-2393 External RCG not managed
-2394 Device not managed
-2395 Box ID for external RCG is illegal
-2396 Device ID for external RCG is illegal
175
-2397 Incorrect ID2 format
-2398 Incorrect request number format
Inst Clear
209
Releases the machine from its embedded RCG setup.
CommLog Print
250
Prints the communication log.
5821 Remote Service Address Japan Only
1 CSS PI Device Code
Sets the PI device code. After you change this setting, you must turn the machine off and on.
2 RCG IP Address
Sets the IP address of the RCG (Remote Communication Gate) destination for call processing
at the remote service center.
[00000000h to FFFFFFFFh/1]
NVRAM Data Upload GW

8 5824 Uploads the NVRAM data to an SD card. Push Execute.
Note: When uploading in this SP mode data, the front door must be open.
NVRAM Data Download GW
5825 Downloads data from an SD card to the NVRAM in the machine. After downloading is
completed, remove the card and turn the machine power off and on.
Note: The pages-printed data stored by SP8381 to SP8387 are not downloaded.
5828 Network Setting GW
1284 Compatibility (Centro)
Enables and disables bi-directional communication on the parallel connection between

50 the machine and a computer.
0: Off
1: On
176
System Service Mode
ECP (Centro)
Disables and enables the ECP feature (1284 Mode) for data transfer.
52
0: Disabled
1: Enabled
Job Spool Setting
65 Switches job spooling spooling on and off.
0: No spooling 1: Spooling enabled
Job Spool Clear: Start Time
This SP determines whether the job interrupted at power off is resumed at the next power
66 on. This SP operates only when SP5828 065 is set to 1.
1: Resumes printing spooled jog.
0: Clears spooled job.
Job Spool (Protocol)
This SP detemines whether job spooling is enabled or dispabled for each protocol. This is
a 8-bit setting.
69 0 LPR 4 BMLinks (Japan Only)
1 FTP (Not Used) 5 DIPRINT 8

2 IPP 6 Reserved (Not Used)
3 SMB 7 Reserved (Not Used)
TELNET Operation SettingsTELNET (0:OFF 1:ON)
Disables or enables Telnet operation. If this SP is disabled, the Telnet port is closed.
90
0: Disable
1: Enable
Web Operation Web (0:OFF 1:ON)
Disables or enables the Web operation.

91
0: Disable
1: Enable
177
This is the IPv6 local address referenced on the Ethernet

or wireless LAN (802.11) in the format: "Link-Local
address" + "Prefix Length"
145 Active IPv6 Link Local Address The IPv6 address consists of a total 128 bits configured
in 8 blocks of 16 bits each. These notations can be
abbreviated. See "Note: IPV6 Addresses " below this
table.
147 Active IPv6 Stateless Address 1

These SPs are the IPv6 stateless addresses (1 to 5)
149 Active IPv6 Stateless Address 2 referenced on the Ethernet or wireless LAN (802.11b)
in the format:
"Stateless Address" + "Prefix Length"
153 Active IPv6 Stateless Address 4 The IPv6 address consists of a total 128 bits configured
in 8 blocks of 16 bits each.
IPv6 Manual Address
This SP is the IPv6 manually set address referenced on the Ethernet or wireless LAN
(802.11) in the format:
156
"Manual Set Address" + "Prefix Length"
The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits each. These
notations can be abbreviated. See "Note: IPV6 Addresses" below this table.
8
IPv6 Gateway
158 This SP is the IPv6 gateway address referenced on the Ethernet or wireless LAN (802.11).
The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits each. These
notations can be abbreviated. See "Note: IPV6 Addresses" below this table.
Note: IPV6 Addresses

Ethernet and the Wireless LAN (802.11) reference the IPV6 "Link-Local address + Prefix Length". The
IPV6 address consists of 128 bits divided into 8 blocks of 16 bits:
aaaa:bbbb:cccc:dddd:eeee:ffff:gggg:hhhh:
The prefix length is inserted at the 17th byte (Prefix Range: 0x0 to 0x80). The initial setting is 0x40 (64).
For example, the data: "2001123456789012abcdef012345678940h" is expressed:
"2001:1234:5678:9012:abcd:ef01:2345:6789": prefixlen 64
However, the actual IPV6 address display is abbreviated according to the following rules.
Rules for Abbreviating IPV6 Addresses
The IPV6 address is expressed in hexadecimal delimited by colons (:) with the following characters:
178
System Service Mode
0123456789abcdefABCDEF
1. A colon is inserted as a delimiter every 4th hexadecimal character.
fe80:0000:0000:0000:0207:40ff:0000:340e
2. The notations can be abbreviated by eliminating zeros where the MSB and digits following the
MSB are zero. The example in "2" above, then, becomes
fe80:0:0:0207:40ff:0:340e
3. Sections where only zeros exist can be abbreviated with double colons (::). This abbreviation can
be done also where succeeding sections contain only zeros (but this can be done only at one point
in the address). The example in "2" and "3" above then becomes:
fe80::207:40ff:0:340e (only the first null sets zero digits are abbreviated as "::")
-or-
fe80:0:0:0:207:40ff::340e (only the last null set before "340e" is abbreviated as "::")
Enable or disables the automatic setting for IPv6

161 IPv6 Stateless Auto Setting
stateless.
Web Item visible
Displays or does not display the Web system items.

[0 x 0000 to 0 x ffff / 0 x ffff] 0: Not displayed, 1: Displayed
236
bit0: Net RICOH
bit1: Consumable Supplier
8
bit2-15: Reserved (all)
Web shopping link visible
Displays or does not display the link to Net RICOH on the top page and link page of the
237 web system.
[0 to 1 / 1 / 1]
0: Not display, 1:Display
Web supplies Link visible
Displays or does not display the link to Consumable Supplier on the top page and link
238 page of the web system.
[0 to 1 / 1 / 1]
239 Web Link1 Name
179
This SP confirms or changes the URL1 name on the link page of the web system. The
maximum characters for the URL name are 31 characters.
Web URL
240 This SP confirms or changes the link to URL1 on the link page of the web system. The
maximum characters for the URL are 127 characters.
Web visible
Displays or does not display the link to URL1 on the top page of the web system.
241
[0 to 1 / 1 / 1]
242 Web Link2 Name Same as "-239"
243 Web Link2 URL Same as "-240"
244 Web Link2 visible Same as "-241"
5831 Initial Settings Clear DFU
This SP code clears all initial settings with the exception of the time setting and user code
settings, and returns them to the factory defaults.
8 Note: This function can also be done with the User Tools.
5832 HDD Formatting GW
Enter the SP number for the partition to initialize, then press #. When the execution ends,
cycle the machine off and on.
1 HDD Formatting (All)
2 HDD Formatting (IMH)
3 HDD Formatting (Thumbnail)
4 HDD Formatting (Job Log)
5 HDD Formatting (Printer Fonts)
6 HDD Formatting (User Info.)
7 Mail RX Data
8 Mail TX Log
180
System Service Mode
9 HDD Formatting (Data for Design)
10 HDD Formatting Log
11 HDD Formatting (Ridoc I/F)
5836 Capture GW
Capture Function (0:Off 1:On)
1 With this function disabled, the settings related to the capture feature cannot be initialized,
displayed, or selected.
0: Disable 1: Enable
Panel Setting
Determines whether each capture related setting can be selected or updated from the initial
2 system screen.
The setting for SP5836-001 has priority.
Print Backup Function (0:Off 1:On) DFU
Turns the print backup feature on and off. Default: 0 (Off)

3 When this feature is on, the print backup features are shown in the initial system settings.
Enabled only when optional File Format Converter (MLB) is installed.
8
72 Reduction for Copy B&W Text 0:1 1:1/2 2:1/3 3:1/4 6:2/3
73 Reduction for Copy B&W Other 0:1 1:1/2 2:1/3 3:1/4 6:2/3
76 Reduction for Printer B&W HQ DFU 1:1/2 3:1/4 4:1/6 5:1/8
0: JFIF/JPEG, 1: TIFF/MMR,
82 Format for Copy B&W Text
2: TIFF/MH, 3: TIFF/MR
83 Format Copy B&W Other
85 Format for Printer B&W DFU
86 Format for Printer B&W HQ DFU
181
91 Default for JPEG
Sets the JPEG format default for documents sent to the document management server with
the MLB, with JPEG selected as the format. Enabled only when optional File Format Converter
(MLB: Media Link Board) is installed.
[5 to 95/1]
92 High Quality for JPEG
Sets the quality level of JPEG images for high quality sent to the Document Server with the
MLB (Media Link Board).
[5 to 95/1]
93 Low Quality for JPEG
Sets the quality level of JPEG images for low quality sent to the Document Server with the
MLB (Media Link Board).
[5 to 95/1]
94 Default Format for Backup Files DFU
Sets the format of the backup files.

0: TIFF 1: JPEG 2: For printing
This feature can be selected only if SP5836-3 is set to "1”.
8 95 Default Resolution for Backup Files DFU
Sets the resolution conversion ratio for the backup files.

0: 1x 1: 1/2x 2: 1/3 x 3: 1/4x
96 Default User Name for Backup Files
Do this SP to open the soft keyboard. Enter the default user name for the backup up files.
97 Default Compression for Backup Files DFU
Sets the rate of compression for the backup files.

[0 to 2/1]
0: Standard 1: Low 2: High
98 Back Projection Removal
Removes the ghost images that are copied from the back sides of two-sided originals.
182
System Service Mode
5840 IEEE 802.11b GW
Channel MAX
Sets the maximum range of the bandwidth for the wireless LAN. This bandwidth setting varies
6 for different countries.
NA/CHN: [1 to 11/1]
EU: [1 to 13/1]
Channel MIN
Sets the minimum range of the bandwidth for operation of the wireless LAN. This bandwidth
7 setting varies for different countries.
NA/CHN: [1 to 11/1]
EU: [1 to 13/1]
WEP Key Select
Determines how the initiator (SBP-2) handles subsequent login requests.

00: If the initiator receives another login request while logging in, the request is refused.
11 01: If the initiator receives another login request while logging in, the request is refused and
the initiator logs out.
10: Not used
11: Not used 8
Note: Displayed only when the wireless LAN card is installed.
Fragment Thresh
Adjusts the fragment threshold for the IEEE802.11 card.

42
[256 to 2346 / 2346 / 1]
This SP is displayed only when the IEEE802.11 card is installed.
11g CTS to Self
Determines whether the CTS self function is turned on or off.

43
[0 to 1 / 1 / 1] 0: Off, 1: On
11g Slot Time
44 Selects the slot time for IEEE802.11.
[0 to 1 / 0 / 1] 0: 20 μm, 1: 9 μm
183
WPA Debug Lvl
Selects the debug level for WPA authentication application.

45
[1 to 3 / 3 / 1] 1: Info, 2: warning, 3: error
Supply Name Setting GW
5841 This SP allows you to enter the names of the supplies that will appear when you push [User
Tools] and then touch "Inquiry" on the operation panel display. After you open this SP,
touch the "Soft Key Board" button then use the keyboard to enter the names of the supplies.
5842 GWWS Analysis Mode Setting DFU GW
Bit Groups
0 System & other groups (LSB)
1 Capture related
This is a debugging tool. It sets the
debugging output mode of each Net 2 Certification related
File process.
8 Bit SW 0011 1111
3 Address book related
4 Machine management related
5 Output related (printing, delivery)
6 Repository related
5844 USB GW
Transfer Rate
Sets the speed for USB data transmission.

1
[Full Speed]
[Auto Change]
Vendor ID DFU
2 Sets the vendor ID:
Initial Setting: 0x05A Ricoh Company
184
System Service Mode
[0x0000 to 0xFFFF/1]
Product ID DFU
3 Sets the product ID.
[0x0000 to 0xFFFF/1]
Device Release No. DFU
Sets the device release number of the BCD (binary coded decimal) display.
4 [0000 to 9999/1]
Enter as a decimal number. NCS converts the number to hexadecimal number recognized
as the BCD.
Delivery Server GW
5845
These are delivery server settings.
FTP Port No.

1
[0 to 65535/1]
IP Address
2 Use this SP to set the Scan Router Server address. The IP address under the transfer tab
can be used with the initial system setting. 8
[0 to FFFFFFFF/1]
Delivery Error Display Time
6 Use this setting to set the length of time that the message is shown when a test error occurs
during document transfer with the NetFile application and an external device.
[0 to 999/1 sec.]
IP Address (Secondary)
8 Sets the IP address that is given to the computer that is the secondary delivery server for
Scan Router. This SP lets you set only the IP address, and does not refer to the DNS setting.
Delivery Server Model
Lets you change the model of the delivery server that is registered by the I/O device.
9 0: Unknown
1: SG1 Provided
2: SG1 Package
185
3: SG2 Provided
4: SG2 Package
Delivery Svr. Capability
Changes the functions that the registered I/O device can do.
[0 to 255/1]
Bit7 = 1 Comment information exits
Bit6 = 1 Direct specification of mail address possible
10 Bit5 = 1 Mail RX confirmation setting possible
Bit4 = 1 Address book automatic update function exists

Bit3 = 1 Fax RX delivery function exists
Bit2 = 1 Sender password function exists
Bit1 = 1 Function to link MK-1 user and Sender exists
Bit0 = 1 Sender specification required (if set to 1, Bit6 is set to "0”)
Delivery Svr.Capability (Ext)
11 These settings are for future use. They will let you increase the number of registered devices
(in addition to those registered for SP5845 010).
There are eight bits (Bit 0 to Bit 7). All are unused at this time.
8 013 Server Scheme (Primary)
014 Server port Number (Primary) [1 to 65535 / 80 / 1]
015 Server URL Path (Primary)
016 Server Scheme (secondary)
017 Server Port (Secondary) [1 to 65535 / 80 / 1]
018 Server URL Path (Secondary)
019 Capture Server Port Number
020 Capture Server URL Path [1 to 65535 / 80 /1]
021 Capture Server URL Path
These SPs (5845-013/014/015/016/017/018/019/020/021) listed above are

used for the scan router program.
022 Rapid Sending Control [0 to 1 / 0 / -]
186
System Service Mode
0: Disable, 1: Enable
Enables or disables the prevention function for the continuous data sending error.
5846 UCS Setting GW
Machine ID (Delivery Server)
Displays the unique device ID in use by the delivery server directory. The value is only
displayed and cannot be changed.
This ID is created from the NIC MAC or IEEE 1394 EUI.
1 The ID is displayed as either 6-byle or 8-byte binary.
6-byte
%02X.%02X.%02X.%02X.%02X.%02X
8-byte
%02X.%02X.%02X.%02X.%02X.%02X.%02X.%02X
Machine ID Clear (Delivery Server)
2 Clears the unique ID of the device used as the name in the file transfer directory. Execute
this SP if the connection of the device to the delivery server is unstable. After clearing the
ID, the ID will be established again automatically by cycling the machine off and on.
Maximum Entries 8
Changes the maximum number of entries that UCS can handle.
3 [2000 to 20000/1]
If a value smaller than the present value is set, the UCS managed data is cleared, and the
data (excluding user code information) is displayed.
Delivery Server Retry Timer
Sets the interval for retry attempts when the delivery server fails to acquire the delivery
6 server address book.
[0 to 255/1 s]
0: No retries
Delivery Server Retry Times
7 Sets the number of retry attempts when the delivery server fails to acquire the delivery server
address book.
[0 to 255/1]
187
Delivery Server Maximum Entries
8 Lets you set the maximum number of account entries and information about the users of the
delivery server controlled by UCS.
[20000 to 50000/1]
LDAP Search Timeout
10 Sets the length of the time-out for the search of the LDAP server.
[1 to 255/1]
Addr Book Migration (USB -> HDD)
This SP moves the address book data from the SD card or flash ROM on the controller
board to the HDD. You must cycle the machine off and on after executing this SP.
2. Install the HDD.
40 4. Do SP5846 040.
5. Turn the machine off/on.
Note: Executing this SP overwrites any address book data already on the HDD with the
data from the flash ROM on the controller board.
8 We recommend that you back up all directory information to an SD card with SP5846-051
before you execute this SP.
After the address book data is copied to HDD, all the address book data is deleted from
the flash ROM. If the operation fails, the data is not erased from the flash ROM.
Fill Addr Acl Info.
This SP must be executed immediately after installation of an HDD unit in a basic machine
that previously had no HDD. The first time the machine is powered on with the new HDD
installed, the system automatically takes the address book from the NVRAM and writes it
onto the new HDD. However, the new address book on the HDD can be accessed only
41 by the system administrator at this stage. Executing this SP by the service technician
immediately after power on grants full address book access to all users.
Procedure
2. Install the new HDD.
188
System Service Mode
4. The address book and its initial data are created on the HDD automatically. However,
at this point the address book can be accessed by only the system administrator or
key operator.
5. Enter the SP mode and do SP5846 041. After this SP executes successfully, any user
can access the address book.
Addr Book Media
43 Displays the slot number where an address book data is in.
[0 to 30 / - /1]
0: Unconfirmed
1: SD Slot 1 20: HDD
2: SD Slot 2 30: Nothing
4: USB Flash ROM
Initialize Local Address Book

47
Clears all the information in the local address book. This SP also clears all the user codes.
Initialize Delivery Info.

48 Push [Execute] to delete all items (this does not include user codes) in the delivery address
book that is controlled by UCS.
Initialize LDAP Info. 8

49 Push [Execute] to delete all items (this does not include user codes) in the LDAP address
book that is controlled by UCS.
Initialize Local Info.

50 Clears everything (including users codes) in the directory information managed by UCS.
However, the accounts and passwords of the system administrators are not deleted.
Upload All Directory Info.

51
Uploads all directory information to the SD card.
Download All Directory Info.

52
Downloads all directory information from the SD card.
Update Info Clear

53 Deletes the address book uploaded from the SD card in the slot. Deletes only the files
uploaded for that machine. This feature does not work if the card is write-protected.
189
Note: After you do this SP, go out of the SP mode, turn the power off. Do not remove the
SD card until the Power LED stops flashing.
Search Option
This SP uses bit switches to set up the fuzzy search options for the UCS local address book.
Bit Meaning
0 Checks both upper/lower case characters
060 2 Japan Only
4 --- Not Used ---
5 --- Not Used ---
6 --- Not Used ---
7 --- Not Used ---
Complexity Option 1
Use this SP to set the conditions for password entry to access the local address book.
8 Specifically, this SP limits the password entry to upper case and sets the length of the
password.
062 [0 to 32 / 0 / 1step]
Note:
• This SP does not normally require adjustment.
• This SP is enabled only after the system administrator has set up a group password
policy to control access to the address book.
Complexity Option 2
Specifically, this SP limits the password entry to lower case and defines the length of the
063 password.
[0 to 32 / 0 / 1step]
Note:
190
System Service Mode
Complexity Option 3
Specifically, this SP limits the password entry to numbers and defines the length of the
password.
064 [0 to 32 / 0 / 1step]
Note:
Complexity Option 4
Specifically, this SP limits the password entry to symbols and defines the length of the
password.
065 [0 to 32 / 0 / 1step]
Note:
policy to control access to the address book. 8
FTP Auth. Port Settings
91 Sets the FTP port to get the delivery server address book that is used in the individual
authorization mode.
[0 to 65535/1]
Encryption Status
94 Shows the status of the encryption function of the address book on the LDAP server.
[0 to 255/1] No default
5847 Net File Resolution Reduction GW
5847 1 through 5847 6 changes the default settings of image data sent externally by the
Net File page reference function. [0 to 2/1]
5847 21 sets the default for JPEG image quality of image files controlled by NetFile.
191
"NetFile” refers to jobs to be printed from the document server with a PC and the
DeskTopBinder software.
2 Rate for Copy B&W Text
3 Rate for Copy B&W Other [0 to 6/1]
5 Rate for Printer B&W
Network Quality Default for JPEG
21 Sets the default value for the quality of JPEG images sent as NetFile pages. This function is
available only with the MLB (Media Link Board) option installed.
[5 to 95/1]
5848 Web Service GW
5847 2 sets the 4-bit switch assignment for the access control setting. Setting of 0001 has
no effect on access and delivery from Scan Router.
5847 100 sets the maximum size of images that can be downloaded. The default is equal
to 1 gigabyte.
0000: No access control

2 Access Control. : Repository (Lower 4 Bits) 0001: Denies access to
8 DeskTop Binder.
3 Access Control. : Doc. Svr. Print (Lower 4 Bits)
4 Access Control. : User Directory (Lower 4 Bits)
5 Access Control. : Delivery Input (Lower 4 Bits)

Switches access control on
9 Access Control. : Job Control (Lower 4 Bits) and off.
0000: OFF
11 Access Control: Device Management (Lower 4 Bits)
21 Access Control: Delivery (Lower 4 Bits)
22 Access Control: User Administration (Lower 4 Bits)
210 Setting: Log Type: Job 1
211 Setting: Log Type: Job 2
212 Setting: Log Type: Access
213 Setting: Primary Srv
192
System Service Mode
214 Setting: Secondary Srv
215 Setting: Start Time
216 Setting: Interval Time
217 Setting: Timing
5849 Installation Date GW
Displays or prints the installation date of the machine.
Display
1
The "Counter Clear Day” has been changed to "Installation Date” or "Inst. Date”.
Switch to Print
Determines whether the installation date is printed on the printout for the total counter.
2
0: No Print
1: Print
3 Total Counter
Displays the total count on the day SP5849-1 was set.
8
Bluetooth GW
5851 Sets the operation mode for the Bluetooth Unit. Press either key.
[0: Public] / [1: Private]
5853 Stamp Data Download GW
Push [Execute] to download the fixed stamp data from the machine ROM onto the hard disk.
Then these stamps can be used by the system. If this is not done, the user will not have access
to the fixed stamps ("Confidential”, "Secret”, etc.).
You must always execute this SP after replacing the HDD or after formatting the HDD. Always
switch the machine off and on after executing this SP.
5856 Remote ROM Update DFU GW
When set to "1” allows reception of firmware data via the local port (IEEE 1284) during a
remote ROM update. This setting is reset to zero after the machine is cycled off and on. Allows
the technician to upgrade the firmware using a parallel cable
193
0: Not allowed
1: Allowed
5857 Save Debug Log GW
On/Off (1:ON 0:OFF)
1 Switches on the debug log feature. The debug log cannot be captured until this feature is
switched on.
0: OFF 1: ON
Target (2: HDD 3: SD Card)
2 Selects the destination where the debugging information generated by the event selected
by SP5858 will be stored if an error is generated
2: HDD 3: SD Card
Save to HDD
5
Specifies the decimal key number of the log to be written to the hard disk.
Save to SD Card
6
Specifies the decimal key number of the log to be written to the SD Card.
8 Copy HDD to SD Card (Latest 4 MB)
Takes the most recent 4 MB of the log written to the hard disk and copies them to the SD
9 Card.
A unique file name is generated to avoid overwriting existing file names on the SD Card. Up
to 4MB can be copied to an SD Card. 4 MB segments can be copied one by one to each
SD Card.
Copy HDD to SD Card Latest 4 MB Any Key)
Takes the log of the specified key from the log on the hard disk and copies it to the SD Card.
10
A unique file name is generated to avoid overwriting existing file names on the SD Card. Up
to 4 MB can be copied to an SD Card. 4 MB segments can be copied one by one to each
SD Card. This SP does not execute if there is no log on the HDD with no key specified.
Erase HDD Debug Data

11
Erases all debug logs on the HDD
12 Erase SD Card Debug Data
194
System Service Mode
Erases all debug logs on the SD Card. If the card contains only debugging files generated
by an event specified by SP5858, the files are erased when SP5857 010 or 011 is executed.
To enable this SP, the machine must be cycled off and on.
Free Space on SD Card

13
Displays the amount of space available on the SD card.
Copy SD to SD (Latest 4MB)

14 Copies the last 4MB of the log (written directly to the card from shared memory) onto an SD
card.
Copy SD to SD (Latest 4MB Any Key)

15 This SP copies the log on an SD card (the file that contains the information written directly
from shared memory) to a log specified by key number.
Make HDD Debug

16
This SP creates a 32 MB file to store a log on the HDD.
Make SD Debug
17
This SP creates a 4 MB file to store a log on an SD card.
Debug Save When GW 8

5858 These SPs select the content of the debugging information to be saved to the destination
selected by SP5857 002. SP5858 3 stores one SC specified by number. Refer to Section
4 for a list of SC error codes.
Engine SC Error
1 Stores SC codes generated by copier engine errors.
0: OFF 1: ON
Controller SC Error
2 Stores SC codes generated by GW controller errors.
0: OFF 1: ON
Any SC Error
3
[0 to 65535/1]
4 Jam
195
Stores jam errors.

0: OFF 1: ON
Debug Log Save Function GW
These SPs allow you to set up to 10 keys for log files for functions that use common memory
5859 on the controller board.
[-9999999 to 9999999/1]
001 to 010 Key 1 to 10
5860 SMTP/IMAP4 GW
20 Partial Mail Receive Timeout
[1 to 168/1]
Sets the amount of time to wait before saving a mail that breaks up during reception. The
received mail is discarded if the remaining portion of the mail is not received during this
prescribed time.
21 MDN Response RFC2298 Compliance
Determines whether RFC2298 compliance is switched on for MDN reply mail.

8 0: No
1: Yes
22 SMTP Auth. From Field Replacement
Determines whether the FROM item of the mail header is switched to the validated account
after the SMTP server is validated.
0: No. "From” item not switched.
1: Yes. "From” item switched.
25 SMTP Auth Direct Sending
Occasionally SMTP fails to be recognized. If this occurs use this SP to force manual
recognition.
26 S/MIVE: MIME Header Setting
Selects the MIME header type of an E-mail sent by S/MIME.

[0 to 2 / 0 / 1]
0: Microsoft Outlook Express standard
196
System Service Mode
1: Internet Draft standard

2: RFC standard
5866 E-Mail Report
Enables or disables the email alert function.

1 Report Validity
[0 or 1 / 0 / – ] 0: Enabled, 1: Disabled
Adds or does not add the date field to the header of the alert mail.
5 Add Date Field [0 or 1 / 0 / – ]
0: Not added, 1: Added
Common Key Info Writing
5870 Writes to flash ROM the common proof for validating the device for NRS specifications.
Note: This SP is for future use and currently not used.
1 Writing
3 Initialize
SD Card Apli. GW
5873
Allows you to copy MFP controller applications from one SD card to another SD card.
8
Move Exec
1
Executes the move from one SD card to another.
Undo Exec
2
This is an undo function. It cancels the previous execution.
5875 SC Auto Reboot GW
This SP determines whether the machine reboots automatically when an SC error occurs.
Note: The machine does not rebut for Type A (fatal) SC code errors.
1 Reboot Setting
[0 to 1/ 0 / 1]
0: The machine reboots automatically when the machine issues an SC error and logs the
SC error code. If the same SC occurs again, the machine does not reboot.
197
1: The machine does not reboot when an SC error occurs.
2 Reboot Type
[0 to 1 / 0 / 1]
0: Manual reboot, 1: Automatic reboot
Option Setup GW
Data Overwrite Security (DOS) Setup

5878
This SP enables the DOS function after it has been installed. For more, see "MFP Options"
in the installation section of the Service Manual.
1 Data Overwrite Security Enables the DOS option.
2 Encryption Option Enables the data encryption.
5881 Fixed Phase Block Erasing DFU
Detects fixed phase.
5887 SD Get Counter
8 This SP sends a text file to an SD card inserted in SD card Slot 2 (lower slot). The operation
stores. The file is stored in a folder created in the root directory of the SD card called
SD_COUNTER. The file is saved as a text file (*.txt) prefixed with the number of the machine.
1. Insert the SD card in SD card Slot 2 (lower slot).
2. Select SP5887 then touch [EXECUTE].
3. Touch [Execute] in the message when you are prompted.
Personal Information Protect GW
Selects the protection level for logs.

5888 [0 to 1 / 0 / 1}
0: No authentication, No protection for logs
1: No authentication, Protected logs (only an administrator can see the logs)
5907 Plug & Play Maker/Model Name GW
198
System Service Mode
Selects the brand name and the production name for Windows Plug & Play. This information
is stored in the NVRAM. If the NVRAM is defective, these names should be registered again.
After selecting, press the "Original Type” key and "#” key at the same time. When the
setting is completed, the beeper sounds five times.
5913 Switchover Permission Time: Print Application Timer GW
Sets the length of time to elapse before allowing another application to take control of the
display when the application currently controlling the display is not operating because a
key has not been pressed.
[3 to 30/1 s]
Copy Server: Set Function GW
Enables and disables the document server. This is a security measure that prevents image
5967 data from being left in the temporary area of the HDD. After changing this setting, you must
switch the main switch off and on to enable the new setting.
0: ON 1: OFF
5974 Cherry Server Japan Only GW
Device Setting 8
5985 The NIC and USB support features are built into the GW controller. Use this SP to enable
and disable these features. In order to use the NIC and USB functions built into the controller
board, these SP codes must be set to "1".
1 On Board NIC
[0 to 2 / 0 / 1 /step]
0: Disable, 1: Enable, 2: Function limitation
When the "Function limitation" is set, "On board NIC" is limited for use with only NRS or
LDAP/NT authentication.
Note:
• Other network applications than @Remote or LDAP/NT authentication are not
available when this SP is set to "2".
• Even if you can change the initial settings of those network applications, the settings
will not work
2 On Board USB
199
[0 or 1 / 0 / 1/step]
0: Disable, 1: Enable
5990 SP Print Mode (SMC Print) GW
In the SP mode, press Copy Window to move to the copy screen, select the paper size,
then press Start. Select A4/LT (Sideways) or larger to ensure that all the information prints.
Press SP Window to return to the SP mode, select the desired print, and press Execute.
1 All (Data List)
2 SP (Mode Data List)
3 User Program Data
4 Logging Data
5 Self-Diagnostic Report
6 Non-Default (Prints only SPs set to values other than defaults.)
7 NIB Summary
8 Capture Log
21 Copier User Program

8
22 Scanner SP
23 Scanner User Program
SP6000 Peripherals
6117 Folder Input Check
This SP retrieves the SP settings of each bit within 0.5 sec., collects the data into 1-byte, then
sends it to the controller. However, undefined sensor information on the Folder unit side is set
to "0" without checking the Folder unit.
• If there is no response from the Folder FD within the prescribed time after it is checked, the
1-byte data (sensor information) is set to "0".
• The requests for engine information stop after this SP screen is closed.
(7) 0000 0000 (0)
200
System Service Mode
1 Fan Folder 1
Bit Input Status
7 Not used ---
6 Not used ---
5 Original width sensor 36 in.
4 Not used ---
3 Entrance sensor 0: No paper, 1: Paper present
2 Not used ---
1 Exit JG sensor 0: No paper, 1: Paper present
0 Not used ---
2 Fan Folder 2
Bit Input Status
7 Original width sensor: 24 in. 0: No paper, 1: Paper present
5 Original width sensor: 12 in. 0: No paper, 1: Paper present 8

3 Original width sensor: 841 mm/34 in. 0: No paper, 1: Paper present
3 Fan Folder 3
Bit Input Status
7 Not used ---
6 Not used ---
5 Not used ---
4 Not used ---
201
3 Fold plate HP sensor (F) 0: Off, 1: On
2 Fold plate HP sensor (R) 0: Off, 1: On
1 Fold plate down sensor (F) 0: Off, 1: On
0 Fold plate down sensor (R) 0: Off, 1: On
4 Fan Folder 4
Bit Input Status
7 Folder unit entrance sensor 0: No paper, 1: Paper present
6 Corner fold entrance sensor 0: No paper, 1: Paper present
5 Fan fold sensors (F) 0: No paper, 1: Paper present
4 Corner fold sensors (F) 0: No paper, 1: Paper present
3 Fan fold sensors (R) 0: No paper, 1: Paper present
2 Corner fold sensors (R) 0: No paper, 1: Paper present
1 Fan fold exit sensor 0: No paper, 1: Paper present
0 Corner fold exit sensor 0: No paper, 1: Paper present
8 5 Transport Switching (Cross-Folder)
Bit Input Status
7 Junction gate entrance sensor 0: No paper, 1: Paper present
6 Paper exit sensor 0: No paper, 1: Paper present
5 Paper length sensor 0: No paper, 1: Paper present
4 Horizontal pressure HP sensor 1 0: No paper, 1: Paper present
3 Horizontal pressure HP sensor 2 0: No paper, 1: Paper present
2 Jogger HP sensor 0: No paper, 1: Paper present
1 Punch registration sensor (H) 0: No paper, 1: Paper present
0 Punch reginstration sensor (V) 0: No paper, 1: Paper present
6 Cross Folder
Bit Input Status
202
System Service Mode
7 Not used ---
6 Not used ---
5 Not used ---
4 Cross folder entrance sensor 0: No paper, 1: Paper present
3 Cross folder (U) sensor 0: No paper, 1: Paper present
2 Cross folder (L) sensor 0: No paper, 1: Paper present
1 Cross fold plate HP sensor (U) 0: Off, 1: On
0 Cross fold plate HP sensor (L) 0: Off, 1: On
7 Invert/Rotate (Cross-Folder)
Bit Input Status
7 Not used 0: No paper, 1: Paper present
6 Inverter entrance sensor 0: No paper, 1: Paper present
5 Inverter exit sensor 0: No paper, 1: Paper present
4 Inverter output sensor 0: No paper, 1: Paper present
3 Rotate entrance sensor 0: No paper, 1: Paper present 8

2 Non-rotate entrance sensor (U) 0: No paper, 1: Paper present
1 Non-rotate entrance sensor (L) 0: No paper, 1: Paper present
0 Paper registration sensor 0: No paper, 1: Paper present
8 Shift Tray (Cross-Folder)
Bit Input Status
7 Not used ---
6 Not used ---
5 Not used ---
4 Exit sensor 0: No paper, 1: Paper present
3 Shift tray HP sensor 0: Off, 1: On
2 Paper sensor 0: No paper, 1: Paper present
203
1 Lower limit sensor 0: Off, 1: On
0 Door Switch 0: Off, 1: On
9 Punch: Horiz (Japan Only)
Bit Input Status
7 Not used ---
6 Not used ---
5 Not used ---
4 Not used ---
3 Not used ---
2 Not used ---
1 Punch HP sensor 0: Off, 1: On
0 Punch hopper full sensor 0: Off, 1: On
10 Punch: Vert (Japan Only)
Bit Input Status
8 7 Not used ---
6 Not used ---
5 Not used ---
4 Not used ---
3 Punch unit HP sensor 0: Off, 1: On
2 Punch hopper full sensor 0: Off, 1: On
1 Punch leading edge sensor (V) 0: Off, 1: On
0 Punch HP sensor (V) 0: Off, 1: On
11 Door 1: Fan Folder
Bit Input Status
7 N3 door switch 0: Close, 1: Open
204
System Service Mode
3 Bypass front cover 0: Close, 1: Open
2 Bypass rear cover 0: Close, 1: Open
1 N6 guide switch (U) 0: Close, 1: Open
0 N6 guide switch (L) 0: Close, 1: Open
12 Door 2: Fan Folder
Bit Input Status
7 Not used ---
6 Not used ---
5 Not used ---
4 Not used ---
3 N1 guide microswitch 0: Close, 1: Open
2 N3 door microswitch 0: Close, 1: Open
1 N5 door microswitch 0: Close, 1: Open 8

0 Bypass jam door microswitch 0: Close, 1: Open
13 Door 1: Cross Folder
Bit Input Status
7 Not used ---
6 Not used ---
5 Not used ---
4 Not used ---
3 Transport JG door sensor (F) 0: Close, 1: Open
2 Transport JG door sensor (U) 0: Close, 1: Open
1 Transport JG door sensor (R) 0: Close, 1: Open
0 Cross fold door sensor (R) 0: Close, 1: Open
205
14 Door 2: Cross Folder
Bit Input Status
7 Not used ---
6 Not used ---
5 Not used ---
4 Transport JG door microswitch (F) 0: Close, 1: Open
3 Cross horizontal microswitch 1 0: Close, 1: Open
2 Cross horizontal microswitch 2 0: Close, 1: Open
1 Inverter door microswitch 0: Close, 1: Open
0 Inverter door microswitch 0: Close, 1: Open
15 --- Stamp Japan Only ---
6118 Folder Output Check
Use this SP to switch on the motors, clutches, and solenoids of the Folder unit B889 to test their
operation.
8 Important: After switching on a motor, clutch, or solenoid, be sure to switch it off after you finish
your work.
1 Transport Motor: Fwd: Fan Folder
2 Bypass Feed Clutch: Fan Folder
3 Paper Entrance Clutch: Fan Folder
4 Output Junction Gate SOL: Fan Folder
5 Pre-Fold Motor: SE: Fwd: Fan Folder
6 Pre-Fold Motor: LE Fwd: Fan Folder
7 Pre-Fold Clutch: SE: Fan Folder
8 Pre-Fold Clutch: LE: Fan Folder
9 Relay Clutch: Fan Folder
10 Corner Fold Exit Clutch: Fan Folder
206
System Service Mode
11 Front Fold Plate: Fan Folder
12 Rear Fold Plate: Fan Folder
13 Fold Motor: Fwd: Fan Folder
14 Fold Motor: Rev: Fan Folder
15 Corner Fold Guide SOL: Fan Folder (Japan Only)
16 Front Fold Plate Motor: Fwd: Fan Folder
17 Front Fold Plate Motor: Rev: Fan Folder
18 Rear Fold Plate Motor: Fwd: Fan Folder
19 Rear Fold Plate Motor: Rev: Fan Folder
20 Feed 5 Clutch: Fan Folder
21 Fan Fold Press Position Clutch: Fan Folder
22 Corner Fold Guide Plate Motor: Fan Folder (Japan Only)
31 Vert Transport Motor: Fwd: Fan Folder
32 Vert Transport Motor: Rev: Fan Folder
33 Jogger Motor: Fwd: Cross Folder 8

34 Jogger Motor HP Sensor: Cross Folder
35 Punch Transport JG SOL: Cross Folder
36 Horiz Feed Pressure Motor HP Sensor: Cross Folder
37 Horiz Feed Press Motor Press Position Cross
38 Vert Feed Pressure SOL 1-3: Cross Folder
39 Horiz Feed Motor: Fwd: Cross Folder
40 Horiz Feed Motor: Rev: Cross Folder
41 Vert Feed Pres Idle SOL 1: L: Cross Folder
42 Vert Feed Pres Idle SOL 2: C: Cross Folder
43 Vert Feed Pres Idle SOL 3: R: Cross Folder
44 Fold Motor: Fwd: Cross Folder
207
45 Fold Motor: Rev: Cross Folder
46 Upper Fold Plate Motor: Fwd: Cross Folder
47 Upper Fold Plate Motor: Rev: Cross Folder
49 Lower Fold Plate Motor: Fwd: Cross Folder
50 Lower Fold Plate Motor: Rev: Cross Folder
51 Fold Plate Motor Position HP Sensor: Cross Folder
52 Inverter Motor: Fwd: Cross Folder
53 Inverter Motor: Rev: Cross Folder
54 Rotate/Transport Motor: Fwd: Cross Folder
55 Inverter Entrance JG SOL: Cross Folder
57 Rotation Sensor SOL: Cross Folder
58 Rotation Entrance Pressure SOL: Cross Folder
59 Rotation Exit Pressure SOL: Cross Folder
60 Rotation Right Pressure SOL: Cross Folder
8 61 Rotation Left Pressure SOL: Cross Folder
64 Tray Lift Motor HP Sensor: Cross Folder
65 Tray Upper Sensor Release SOL
66 Punch Move Motor: Fwd Horiz
67 Punch Move Motor: Rev Horiz
68 Punch Waste Absorption Fan Output (Japan Only)
73 Punch Move Motor: Fwd Vert
74 Punch Move Motor: Rev Vert
75 Punch Drive Motor: Horiz
76 Punch Drive Clutch
081 Stamp Transport Motor: Fwd : Cross Folder

Japan Only
082 Stamp Trans Motor: Rev : Cross Folder
208
System Service Mode
083 Stamp Trans Motor: HP Sensor : Cross Folder
084 Stamp Press Motor: Fwd : Cross Folder
085 Stamp Press Motor: Rev : Cross Folder
086 Stamp Press Motor: HP Sensor : Cross Folder
6961 Trans. Motor Adj.: Fan Folder: Number of Folder Motor Rotations
This SP adjusts the speed of the transport motor.

Each step increases or reduces the speed by 0.1%.
[-10 to +10/0/0.1%]
6962 Fold Motor Adjustment: Fan Folder DFU
Use these SP's to adjust the fan motor speed to correct skew and offset at the Folder unit entrance.
The fan fold motor drives both pairs of fan fold rollers at the bottom of the Folder unit.
1 Display Paper Length
This SP displays the length of the paper most recently fed into and folded in the Folder unit.
[0 to 32767 mm]
One of two sensors detects the leading edge and trailing edge of the paper, and calculates
the paper length based on the length of time for the paper to pass below:
8
• On line mode. The Folder unit entrance sensor detects the length of the paper fed from the
main machine.
• Off line mode. The leading edge sensor of the Manual Feeder detects the length of the
paper fed directly into the manual feeder.
2 Display Folded Length
This SP displays the length of the paper most recently folded in the Folder unit.
[0 to 32767 mm]
One of two sensors detects the leading edge and trailing edge of the paper, and calculates
the paper length based on the length of time for the paper to pass below:
• On line mode. The Folder unit entrance sensor detects the length of the paper fed from the
main machine.
• Off line mode. The leading edge sensor of the Manual Feeder detects the length of the
paper fed directly into the manual feeder.
11 Fold Roller Speed
209
The SP sets the default speed of the fan fold roller motor when the man machine is turned on.
[80 to 160/80/1 mm/s]
21 Skew at Folder Entrance
This SP can be adjusted to correct the reading of the paper length. The input from SP6962-1
(paper length) and SP6962-22 (paper offset) are used together. After two sheets of different
length have passed, the amount of skew and offset are calculated then corrected using this
equation:
Y = aX + b
where:
X: Actual paper length
Y: Paper length read by machine (SP6962-1)
a: Skew correction (SP6962-21)
b: Offset correction (SP6962-22)
[70 to 130/100/0.1 %]
22 Offset at Folder Entrance
This SP can be adjusted to correct reading of the paper length. The input from SP6962-1 (paper
length) and SP6962-021 (paper skew) are used together. After two sheets of different length
have passed, the amount of skew and offset are calculated then corrected using this equation:
8 Y = aX + b
where:
X: Actual paper length
Y: Paper length read by machine (SP6962-1)
a: Skew correction (SP6962-21)
b: Offset correction (SP6962-22)
[70 to 130/100/0.1 %]
31 Offset at Folder Exit
This SP adjusts the length of the fan folds in the paper to be sent to the cross fold unit.
[-10 to +10/0/0.1 mm]
41 Fold Motor Rotation
This SP adjusts the rotations of the fan fold motor.

[-10 to +10/0/0.1 %]
210
System Service Mode
51 Fan Folder Entrance Loop Timing
This SP adjusts the timing of the entrance clutch to increase amount of registration to correct
skew which can occur with paper of short length.
[-5 to +20/0/0.1 mm]
This SP is enabled for the following paper.
(1) Standard Sizes
• A3 SEF
• 11 x 17 SEF
• 12 x 18 SEF
(2) Free Cut
• Paper shorter than 470 mm
6963 Fold Plate Adjustment: Fan Folder DFU
Use these SP's to adjust operation of the fold plates inside the fan folder of the Folder unit.
1 Fold Plate Movement : LEdge
This SP adjusts how far the fold plates descend to guide the leading edge.
[-200 to +200/0/1]
Note: 8
• An adjustment of 1 step is equivalent to 0.191 mm.
• An adjustment in the "+" direction moves the fold plates closer to the fan fold rollers, and
an adjustment in the "-" direction moves them away from the fan fold rollers.
2 Fold Plate Movement
This SP adjusts how far the fold plates descend to push the paper between the fan fold rollers
to form the folds.
[-400 to +400/0/1]
Note:
• An adjustment in the "+" direction moves the fold plates closer to the fan fold rollers, and
an adjustment in the "-" direction moves them away from the fan fold rollers.
11 Fold Plate Halt : LEdge
This SP adjusts when the fold plates pause on the downstroke at the lowest point near the fan
fold rollers after the leading edge of the paper has entered the fan folder mechanism.
211
[-100 to 500/0/10 ms]

Note: An adjustment in the "+" direction sets a longer time, and an adjustment in the "-" direction
sets a shorter time.
12 Fold Plate Halt : Folding
This SP adjusts the how long the fold plates pause on the down stroke at its lowest point near
the fan fold rollers.
[-100 to 500/0/10 ms]
Note: An adjustment in the "+" direction sets a longer time, and an adjustment in the "-" direction
sets a shorter time.
21 Fold Plate Timing : LEdge
This SP adjusts the distance the paper feeds past the fan folder entrance sensor (the sensor goes
ON) before the fold plate starts to descend.
[-70 to 70/0/0.1 mm]
Note: An adjustment in the "+" direction lengthens the distance, and an adjustment in the "-"
direction shortens the distance.
22 Fold Plate Timing: Folding
This SP adjusts the distance that the paper travels past the fan fold sensor pair before the fold
plate starts to descend.
8 [-70 to 70/0/0.1 mm]
31 Fold Plate Movement: LEdge Corner Folding
This SP adjusts the distance that the fan fold plate descends in order to guide the paper into the
fan folding unit for the first fold when corner folding and fan folding have been selected for the
job.
[-200 to +200/0/1 mm]
Note:
• This SP applies only if corner folding the first sheet has been selected for the job.
• An adjustment in the "+" direction moves the fan fold plates closer to the fan fold rollers,
and an adjustment in the "-" direction moves the plate away from the fan fold rollers.
32 Fold Plate Halt: LEdge Corner Folding (Japan Only)
212
System Service Mode
This SP adjusts the length of time the paper feeds before the fan fold plate starts to ascend when
corner folding and fan folding have been selected for the job.
[-100 too +500/0/10 mm]
Note:
• This SP applies only if corner folding has also been selected for the job.
• An adjustment in the "+" direction lengthens the time, and an adjustment in the "-" direction
shortens the time.
33 Fold Plate Timing: LEdge Corner Folding (Japan Only)
This SP adjusts the distance the paper feeds past the fan folder entrance sensor (the sensor goes
ON) before the fold plate starts to descend when corner folding is also selected for the job.
[-70 to 70/0/0.1 mm]
Note:
• This adjustment applies only after corner folding is also selected for the job.
• An adjustment in the "+" direction lengthens the distance, and an adjustment in the "-"
41 Fold Plate Movement: Paper Exit
This SP adjusts the distance for the fan fold plate to move in order to guide the trailing edge of
the last fold out of the fan folder unit.
[-200 to +200/0/1 mm] 8
Note:
• An adjustment in the "+" direction moves the fan fold plates closer to the fan fold rollers,
and an adjustment in the "-" direction moves the plate away from the fan fold rollers.
42 Fold Plate Halt: Paper Exit
This SP adjusts the length of time that the fan fold plate stops after descending in order to output
trailing edge of the folded copy out of the folder unit after the last fold.
[-100 to +6000/0/1 msec.]
Note: An adjustment in the "+" direction lengthens the time, and an adjustment in the "-" direction
shortens the time.
43 Fold Plate Timing: Paper Exit
This SP adjusts distance that the paper moves after the fan fold sensor pair detects the trailing
edge and switches ON until the fan fold plate starts to move when feeding the copy out of the
folder unit after the last fold.
213
[0 to 350/0/1 mm]
shortens the distance.
6964 Length Adjustment: Fan Folder
These SP codes adjust the length of the folds. The summary below describes important terms
used in these SP descriptions. For more see the "Folder FD 6500 Service Manual".
There are two types of folding:

• Long folding. The folded copy looks like an accordion with the edges of the folded surfaces aligned.
• File folding. The same as long folding but the leading edge of the bottom sheet protrudes from the
bottom of the stack. This margin can be used to fasten the leading edge into a flat binder, or it can be
punched for filing in a ring binder.
The first example [A] is a long fold. The second example [B] is a file fold. The colored arrows show the
direction of paper feed when viewed from the right side of the folder unit. For the sake of convention, the
folds on the right sides of the stacks shown above are called "peak folds" and those on the left are "valley
folds". In Stack [A], fold ¬ is a peak fold, fold is a valley fold, ® is a peak fold, and so on.
• In a "long fold" like Stack [A], the first fold is always a peak fold.
• In Stack [B], ¬ is the leading edge fed wider than other sections of the stack, is a valley fold, ® is a
peak fold, ¯ is a valley fold, and so on.
• In a "file fold" like Stack [B], the first fold is always a valley fold (done after creating the longer bottom
sheet with the protruding leading edge). To create this difference in length, the fan fold motor feeds
the leading edge to the rear slightly farther (about 40 mm) than the other folded sections above.
214
System Service Mode
As shown in Stack [A] above, the top flap is slightly shorter than the other folds below which are of uniform
size. If this is not desirable, the folding job can be set to calculate how much paper is needed for the last
fold to ensure that the top flap is the same length as the other folds below, with folded surfaces of shorter
length hidden in the stack. The folds of the paper remaining before the final full-length fold are "adjusted"
to create shorter sections that will be covered by the top flap, so that the stack has a neat and uniform
appearance.
These adjusted folds can be done for either long folds or file folds as shown above.
• Stack [C] is a long fold (the first fold ¬ is a peak fold). The folds are adjusted at ® so that the last flap
is the same size as the other sections of the stack and long enough to cover the shorter adjusted folds 8
below.
• Stack [D] is a file fold (the first fold is a valley fold). The folds are adjusted at ° so that the last flap is
the same size as the other sections of the stack and long enough to cover the short adjusted folds
below.
1 Fold Length: 1st Fold Peak
This SP determines the start of the first peak fold. To do this, it changes the timing of the fan fold
sensor (F) that affects how far the paper feeds past this sensor after the first peak fold. This
adjustment determines the length of a flap at the first fold wider than the succeeding folds.
[-70 to 70/0/0.1 mm]
Note:
• Adjustment in the "-" or "+" direction decreases or increases the amount of paper that feeds
past the sensor. This decreases or increases the length of paper between the first two folds.
2 Fold Length: 1st Fold Valley
215
This SP determines the start of the first valley fold. To do this, it changes the timing of the fan fold
sensor (R) that affects how far the paper feeds past this sensor after the first peak fold. This
adjustment determines the length of a flap, starting at the leading edge, that is wider than the
succeeding folds. (This elongated flap can be used to bind the folded copy.)
[-70 to 70/0/0.1 mm]
Note: Adjustment in the "-" or "+" direction decreases or increases amount of paper that feeds
past the sensor. This decreases or increases the length of the paper (section) from the leading
edge to the first valley fold.
3 Fold Length: 2nd Fold Peak
This SP adjusts the operation of the fan fold sensor (F).

• If the first fold is a peak fold, this SP setting determines the length of even number sections,
excluding that of the first section.
• If the first fold is a valley fold, this SP setting determines the length of odd sections.
past the sensor. This decreases or increases the length of the even or odd sections.
4 Fold Length: 2nd Fold Valley
This SP adjusts the operation of the fan fold sensor (R).

• If the first fold is a peak fold, this SP setting determines the length of odd number sections.
8 • If the first fold is a valley fold, this SP setting determines the length of even sections,
excluding that of the first section.
past the sensor. This decreases or increases the length of the even or odd sections.
11 Margin Fold Length: 3rd Fold: A0 SEF
This SP adjusts the length of the 3rd section when folding A0 SEF paper.
[-20 to +20/-2.5/01. mm]
Note: Adjustment in the "-" or "+" direction decreases or increases the length of the 3rd section.
12 Margin Fold Length: 5th Fold A0 SEF
This SP adjusts the length of the 5th section when folding A0 SEF paper.
[-20 to +20/-3/01. mm]
Note: Adjustment in the "-" or "+" direction decreases or increases the length of the 5th section.
216
System Service Mode
[-20 to +20/-1.5/01. mm]

[-20 to +20/-6/01. mm]
15 Fold Length: 1st Fold Valley: Corner Folding
16 Margin Fold Length: 1st Fold: Corner Fold: A2L

(Japan Only)
17 Margin Fold Length: 1st Fold: Corner Fold: A2
18 Margin Fold Length: 1st Fold: Corner Fold: A2
21 Margin Fold Length: 7th Fold
This SP adjusts the length of the 6th section in order to complete the 7th (last) section.
[-20 to +20/3/01. mm]
Note: Adjustment in the "-" or "+" direction decreases or increases the length.
22 Margin Fold Length: 5th Fold
This SP adjusts the length of the 4th section in order to complete the 5th (last) section.
8
[-20 to +20/0/01. mm]
23 Margin Fold Length: 3rd Fold
This SP adjusts the length of the 2nd section in order to complete the 3rd (last) section.
[-20 to +20/-3/01. mm]
31 Margin Fold Length: Regular Size
This SP fine adjusts the length of the sections between folds for copies printed on standard size
paper.
[-20 to +20/0/0.1]
32 Margin Fold Length: Long Print
217
This SP adjusts the length of the last section (from last fold to the trailing edge) during long fan
folding.
[-20 to +20/0/0.1 mm]
41 Long Print: 1st Fold Peak: After 2nd Fold
This SP modifies the operation of the fan fold sensor (F) to determine the lengths of the odd and
even sections for long fan folding only.
• If the first fold is a peak fold, this SP setting determines the length of even number sections,
excluding the 1st section.
42 Long Print: 1st Fold Valley: After 2nd Fold
This SP modifies the operation of the fan fold sensor (R) to determine the lengths of the odd and
even sections for long fan folding.
• If the first fold is a peak fold, this SP setting determines the length of odd number sections,
• If the first fold is a valley fold, this SP setting determines the length of even sections.
8 43 Margin Fold: 1st Fold Peak: After 4th Fold
This SP modifies the operation of the fan fold sensor (F) to determine the lengths of the odd and
even sections for long fan folding (including file flap or margin folding).
• If the first fold is a peak fold, this SP setting determines the length even number sections,
44 Margin Fold: 1st Fold Valley: After 2nd Fold
This SP modifies the operation of the fan fold sensor (R) to determine the lengths of the odd and
even sections for long fan folding) including file flap folding).
• If the first fold is a peak fold, this SP setting determines the length even number sections.
• If the first fold is a valley fold, this SP setting determines the length of odd sections, excluding
the 1st section.
218
System Service Mode
45 Fold Length: 1st Fold Peak: A3 SEF
This SP fine adjusts the length of the sections between folds for copies printed on A3 SEF paper.
[-20 to +20/0/0.1]
48 Margin Fold Length: Odd (19-30) Section Fold
This SP adjusts the length of odd sections so they come out the same width in order to avoid
"W" adjusted folds in the folded paper.
[-70 to +70/0/0.1 mm]
• If the fold width is wide, the machine calculates the width as soon as the fan fold sensors
(R) or (F) go on.
• If the fold width is extremely narrow, the machine calculates the width automatically and
the fan fold sensors are ignored.
49 Margin Fold Length: Even (19-30) Section Fold
This SP adjusts the length of odd sections after the second fold so they come out the same width
in order to avoid "W" adjusted folds in the folded paper.
[-70 to +70/0/0.1 mm]
50 Margin Fold Length:
This SP adjusts the size of the margin (the first length of the fold used for binding) when the job 8
has been set up to ignore fan fold sensor input.
[-70 to +70/0/0.1 mm]
51 Margin Fold Length: File
This SP fine adjusts the calculated length of the file flap.

[-20 to +20/0/0.1]
61 Margin Fold Length: Threshold
This SP adjusts the threshold variable that the machine uses to calculate when to do adjusted
folding.
[-70 to +70/0/0.1]
71 Fold Length: 1st Fold: Extra Length DFU
91 Regular Size Fold Switching
This SP determines whether the lengths of the sections can be adjusted for folding standard
paper sizes.
219
[0 to 1/0/1]
0: Adjustment allowed
1: Adjustment not allowed
6965 Pre-Fold Adjustment (Corner Folder) Not Used
6966 Fan Fold Selection: Fan Folder
Standard Fold Switching

This SP determines whether fixed pattern printing only is enabled when the Folder unit is online.
1 [0 to 1/0/1]
0: Disable
1: Enable fixed pattern only
3 Fold Length Margin Fold
This SP changes the fold direction to prevent the surface of the margin fold from standing up.
[0 to 9/0/1
4 Long Print Adjusted Fold Enable
This SP selects the adjustment for long folding.

[0 to 2/0/1]
0: Long paper adjustment enable (default).
1: Longer sizes
220
System Service Mode
• Millimeters. No adjustment for sizes up to 1189 mm (A0), adjustment done for sizes longer
than 1189 mm (A0).
• Inches: No adjustment up to Engineering sizes, adjustment done for paper longer than
Engineering sizes.
2: Disabled (no fold adjustments)
6969 Bypass Feed Setting DFU
This sets the how the bypass feed sensors read paper sizes.
[0 to 1/0/1]
0: DOM, EU (Japan, Europe)
1: NA (North America)
6971 Trans. Switch Adj.: Cross
Cross Vertical Transport Motor Halt Timing
Normally the transport motor stops once the trailing edge of the paper feeds 90 mm past the
1 transport entrance sensor. This distance that the paper feeds past the sensor can be adjusted
in the range of –10 mm to +30 mm. Raising or lowering the setting increases or decreases the
distance that the paper feeds past the sensor.
[-10 to +30/0/1 mm]
8
Cross Vertical Transport Motor Reverse Timing
The return roller motor reverses 100 ms after the the return roller solenoids turn on. This timing
2 (100 ms before the motor reverses and feeds the paper against the jogger fence) can be
adjusted in the range of ±50 ms. Raising or lowering the setting increases or decreases the time
before the motor reverses.
[-50 to +50/0/10 ms]
Vertical Transport Retraction Amount
Normally after the return roller motor reverses it feeds the paper 30 mm. This distance that the
11 paper feeds toward the jogger fence can be adjusted in the range ± 30 mm. Raising or lowering
the setting increases or decreases the distance that the paper feeds. (This is the length of time
the motor remains on to feed the paper against the jogger fence.)
[-30 to +30/0/1 mm]
21 Jogger Adjustment
221
The width of the folded paper output from the fan folder unit determines the stop position of the
jogger fence for each job, but this distance can be adjusted within ± 5 mm.
Raising or lowering the setting increases or decreases the distance away from the normal stop
position.
[-5 to +5/0/1 mm]
Horizontal Trans Pres Motor Position Adj
The press motor turns on and lowers the guide plate in 1222 steps from when the horizontal
31 transport guide HP sensor goes OFF and presses the plate down on top of the paper. The
pressure position can be adjusted within the range of ±20 steps. Raising or lower the setting
increases or decreases the amount of pressure applied.
[-20 to +20/0/1]
Vertical Feed Speed: High
If the folded paper is fed from the fan folder at a speed of more than 100 mm/s, the line speed
is lowered once the trailing edge of the paper passes the transport entrance sensor. The amount
41 of reduction in the line speed at this point can be adjusted. The table below shows how the
speed is reduced.
These adjustments apply to all standard paper sizes other than A2 LEF.
[-2 to +2/0/1]
8 SP Speed (mm/s) Drive Freq. (pps)
2 100 (100.626) 810.9254
1 90 (89.553) 721.5262
0 82.1670 662.1178
-1 70 (71.153) 573.4108
-2 58.1 468.188
Vertical Feed Speed: Low
If the folded paper is fed from the fan folder at a speed of more than 100 mm/s, the line speed
is lowered once the trailing edge of the paper passes the transport entrance sensor. The amount
42 of reduction in the line speed at this point can be adjusted. The table below shows how the
speed is reduced.
This adjustment applies to A2 LEF size paper only.
[-2 to +2/0/1]
SP Speed (mm/s) Drive Freq. (pps)
222
System Service Mode
2 82.161 662.1178
1 70 (71.153) 573.4108
0 58.1 468.188
6972 Cross Fold Adjustment (Cross Folder)
Fold Plate HP
The cross fold motor stops 169 steps after the fold plate HP sensor goes on and stops the plate.
1 The 169 steps can be adjusted in the range 0 to 100. Raising the value increases the number
of steps before the fold plate stops.
[0 to 100/0/1]
Fold Plate Movement
Once the fold plate HP sensor goes OFF, the cross fold motor turns on and rotates the fold plate
2 down (or up) 648 steps. The 648 steps can be adjusted in the range ±100 steps. Raising or
lowering the value increases or decreases the number of steps before the fold plate stops.
[-100 to +100/0/1]
Fold Plate Timing: LEdge: Line Speed 300mm/s
Once the leading edge of the paper is detected by the cross folder entrance sensor and feeds
80 mm past the sensor, the cross fold motor turns on and rotates the upper fold plate down to
8
11 guide the leading edge down. This distance that the paper feeds feeds down can be adjusted
in the range ±10 mm. . Raising or lowering the setting increases or decreases the time before
the cross fold motor stops.
[-10 to +10/-3/1 mm]
Fold Plate Timing: LEdge: Line Speed 450mm/s
This SP adjusts the timing (SP6972-11) of the upper fold plate (fold plate 1) that guides the
leading edge down during high speed operation, but at present there is no provision for high
speed operation so the setting of this SP code is ignored. Once the leading edge of the paper
12 is detected by the cross folder entrance sensor and feeds 80 mm past the sensor, the cross fold
motor turns on and rotates the upper fold plate down to guide the leading edge down. This
distance that the paper feeds down can be adjusted in the range ±10 mm. . Raising or lowering
the setting increases or decreases the time before the cross fold motor stops.
[-10 to +10/0/1]
223
The "S1 Direction" in the two SP codes below refers to the Fold length Sensor (L) (S1) shown in the illustration
above.
Reverse Timing: Last Fold: S1 Direction
When the last fold is opposite the direction of output, after the trailing edge of the paper passes
8 the cross folder entrance sensor and feeds 94.6 mm toward Fold Length Sensor (S1), the cross
21 fold motor and transport motor go off. This 94.6 mm distance that the paper feeds can be
adjusted in the range ±50 mm. Raising or lowering the setting increases or decreases the time
before the motors stop.
[-50 to +10/-9/1 mm]
Fold Plate Timing: Last Fold: S1 Direction
When the last fold is a valley fold, the cross fold motor turns on, feeds the paper toward the
22 paper exit, and then raises fold plate 1 (upper fold plate) once the paper has fed 2 mm toward
Fold Length Sensor (S1). This 2 mm distance that the paper feeds can be adjusted in the range
0 to +30 mm. Raising the setting increases the distance the paper feeds.
[0 to 30/4/1 mm]
Fold Motor Power: Paper Entrance
This SP sets the amount of voltage fed to the cross fold motor until the first fold is done in the
31
cross folder unit.
[0 to 3/0/1]
224
System Service Mode
Setting Power
0 Low power (2.02V)
1 Medium low power (2.20V)
2 Medium high power (2.50V)
3 High power (2.77V)
Fold Motor Power: Paper Folding
This SP sets the amount of voltage fed to the cross fold motor until the 2nd fold is done in the
cross folder unit.
[0 to 3/0/1]
Setting Power
32
0 Low power (2.02V)
1 Medium low power (2.20V)
2 Medium high power (2.50V)
3 High power (2.77V)
Fold Length: 1st Fold Peak
This SP adjusts the length of the fold by the lower fold length sensor.
8
41 This is applied to the 1st peak fold. The width of the folded surface can be adjusted in the range
±20 mm. Raising the setting increases the width of the fold.
[-20 to +20/-6.5/0.5 mm]
Fold Length: 1st Fold Valley
This SP adjusts the length of the fold by the upper fold length sensor.
42 This is applied to the 1st valley fold. The width of the folded surface can be adjusted in the range
±20 mm. Raising the setting increases the width of the fold.
[-20 to +20/-6.5/0.5 mm]
1st Fold
51 The width of the 1st folded surface can be adjusted in the range ±10 mm. Raising the setting
increases the width of the fold.
[-10 to +10/0/0.5 mm]
52 Cross 2nd Fold
225
The width of the 2nd folded surface can be adjusted in the range ±10 mm. Raising the setting
[-10 to +10/0/0.5 mm]
3rd Fold
53 The width of the 3rd folded surface can be adjusted in the range ±10 mm. Raising the setting
[-10 to +10/0/0.5 mm]
Margin Fold Finish Length: 3rd Fold
61 The width of the 2nd folded surface can be adjusted in the range ±10 mm when the paper is
cross folded three times with a margin. Raising the setting increases the width of the fold.
[-10 to +10/0/0.5 mm]
Margin Fold Finish Length: 5th Fold
62 The width of the 4th folded surface can be adjusted in the range ±10 mm when the paper is
cross folded 5 times with a margin. Raising the setting increases the width of the fold.
[-10 to +10/0/0.5 mm]
Margin Fold Length: 3rd Fold: A2 LEF
63 The width of the 3rd folded surface can be adjusted in the range ±10 mm when A2 LEF is cross
8 folded with a margin. Raising the setting increases the width of the fold.
[-10 to +10/0/0.5 mm]
Cross Std/Pack Size Fold Length: 1st Fold: A0 SEF
71 This SP adjusts the width of the 1st cross folded surface for A0 SEF, Standard Folded or Narrow
Std. Folded. The higher the setting, the greater the side of the fold.
[-20 to +20/-3/0.5 mm]
Std/Pack Size Fold Length: 2nd Fold: A1 SEF
72 This SP adjusts the width of the 2nd cross folded surface for A0 SEF, Standard Folded or Narrow
Std. Folded. The higher the setting, the greater the side of the fold.
[-20 to +20/-1.5/0.5 mm]
Fan Fold Selection: Peak or Valley
81 This SP selects the cross fold direction for 2T margin folded paper. Select "0" for a valley fold,
select "1" for a peak fold.
[0 to 1/0/1]
226
System Service Mode
6973 Invert/Rotate Adj: Cross
Rotation Time
1 This SP adjusts the rotation time. Raising the setting increases the rotation time. The table below
shows the time adjustments for both 90 and 180 rotation.
[-15 to +15/0/0.7 degrees]
Rotation Time : Large Size
A0 SEF: Standard, Narrow Std.:

Eng. Size SEF (44x32): Margin Fold, Standard Fold
2 Eng. Size SEF (48x36): Margin Fold, Standard Fold
For these 3 sizes (x 2 = 6 patterns), increasing SP6973-1 adusts the amount of rotation. The
times calculated for SP6973-1 are shown in the table below.
[-15 to +15/0/0.7 degrees]
Paper Halt Position During Rotation
11 The position where the paper is stopped at the center for rotation can be adjusted in the range
±10 mm. Raising the setting increases the amount of rotation before the paper stops.
[-10 to +10/0/0.5 mm]
Paper Halt Position During Rotation: Large Size

8
A0 SEF: Standard, Narrow Std.:
Eng. Size SEF (44x32): Margin Fold, Standard Fold
12 Eng. Size SEF (48x36): Margin Fold, Standard Fold
For these 3 sizes (x 2 = 6 patterns), increasing SP6973-11 adusts the center stop position
for rotation.
[-15 to +15/10/1 mm]
Paper Halt Position During Inversion
During inversion the inverter motor stops once the trailing edge of the paper passes the inverter
entrance sensor and feeds 129 mm.
21
This 129 mm distance that the paper feeds can be adjusted in the range 0 to +15 mm.
Raising the setting increases the distance that the paper feeds.
[0 to 15/0/1 mm]
6974 Shift Tray Adjustment : Stand-by Position
227
This SP adjusts the standby position where the tray receives output after the tray upper limit
sensor goes OFF. Raising this setting lowers the tray standby position, lowering the setting
raises the position.
[0 to 50/25/5]
6975 Punch Position Adjustment (Japan Only)
6976 Stamp Adjustment (Japan Only)
6991 Folder Counter
These SP codes display the counts for each item listed below in the range: 0 to 9999 9999,
Number of sheets through the fan folder (with or

1 Fan Folder Sheet Count
without folding)
Number of sheets through the cross folder unit

2 Cross Folder Sheet Count
(with or without folding)
3 Fan Fold Count Number of folds done by fan folder.
Number of folds done by corner folder. (Japan

4 Corner Fold Count
Only)
8 5 Cross Fold Count Number of folds done by cross folder.
Number of vertical punches (2 holes across

6 Punch Count (Vert)
direction of feed)
Number of vertical punches (2 holes parallel to

7 Punch Count (Horiz)
direction of feed)
8 Stamp Counter Japan Only
SP7000 Data Log
7001 Main Motor Operation Time
Displays the drum drive motor operation time (for checking the print count and drum operation
time.)
7401 Total SC Counter
228
System Service Mode
Displays the total number of SCs logged.
SC History GW
Displays the latest 10 SC codes.
1 Latest
2 Latest 1
3 Latest 2
4 Latest 3
7403
5 Latest 4
6 Latest 5
7 Latest 6
8 Latest 7
9 Latest 8
10 Latest 9
7502 Total Copy Jam Counter GW 8

Displays the total paper jam count (copy paper) as a 4-digit number.
7503 Total Original Jam Counter GW
Displays the total paper jam count (original) as a 4-digit number.
7504 Paper Jam Counter by Jam Location GW
Displays the total number of copy jams by location.

A "Paper Late” error occurs when the paper fails to activate the sensor at the precise time.
A "Paper Lag” paper jam occurs when the paper remains at the sensor for longer than the
prescribed time.
Display range: 0000 to 9999
1: At Power On
229
3: Tray 1: No Feed: A2
8: Tray 3/4: No Feed: A1 (Upper)
9: Tray 4: No Feed: A1 (Upper)
13: Registration Sensor: Not On: B
16: Exit Sn: Not On: C
34: Bypass: No Feed: B
53: Tray 1: Paper Lag: A2
58: Tray 3/4: No Feed: A2
59: Tray 4: Paper Log: A1 (Upper)
8 63: Registration Sensor: Not Off: B
66: Exit Sensor: Not Off: C
84: Bypass Sn: Not Off: B
Folder FD Unit (Fan Folder)
100: Folder: At Power On
130: Bypass Ent Sn: Not On: V2 (J31)
131: Bypass Relay Sn: Not Off: V2 (J32)
132: Straight Exit Sn: Not Off: N3 (J03)
133: Straight Exit Sn: Not On: N3 (J03)
134: Folder Relay Sn: Not On: N5 (J05)
135: Folder Relay Sn: Not On: N5 (J05)
136: Corner Folder Exit Sn: Not Off: N5 (J05) Japan Only
230
System Service Mode
137: Corner Folder Exit Sn: Not On: N5 (J05) Japan Only
138: Fan Folder Ent Sn: Not Off: N7 (J07)
139: Fan Folder Ent Sn: Not On: N7 (J07)
140: Front Fold Width Sn: Not On: N7 (J07)
141: Rear Fold Width Sn: Not On: N7 (J07)
142: Rear Fold Width Sn: Not Off: N7 (J07)
143: Fan Folder Exit Sn: Not On: N7 (J07)
144: Fan Folder Exit Sn: Not On: N7 (J07)
145: Minimum Paper Length: V2 (J32)
146: Fold Count Limit: N7 (J07)
Cross Folder
150: Cross Folder: At Power On
170: Trans Unit Ent Sn: Not On: N8 (J08)
171: Trans Unit Ent Sn: Not Off: N8 (J08)
172: Punch Reg Sn (Vert): Not On: N9 (J09) Japan Only 8

173: Punch Reg Sn (Horiz): Not On: N9 (J09) Japan Only
174: Trans Unit Exit Sn: Not On: N9 (J09)
175: Trans Unit Exit Sn: Not Off: N9 (J09)
176: Long Print Exit Sn: Not On: N9 (J09)
177: Long Print Exit Sn: Not Off: N9 (J09)
178: Cross Folder Ent Sn: Not On: N12 (J09)
179: Cross Folder Ent Sn: Not Off: N12 (J09)
180: Fold Width Sn (Lower): Not On: N12 (J12)
181: Fold Width Sn (Upper): Not On: N12 (J12)
182: Folder Width Sn (Lower): Not Off: N12 (J12)
183: Inverter Ent Sn: Not On: N12 (J12)
231
184: Inverter Ent Sn: Not Off: N12 (J12)
185: Inverter Exit Sn: Not On: N14 (J14)
186: Inverter Exit Sn: Not On: N14 (J14)
187: Inverter Output Sn: Not Off: N14 (J14)
188: Rotation Ent Sn: Not On: N15 (J15)
189: Rotation Ent Sn: Not Off: N15 (J15)
190: No Rotation Sn: N15 (J15) Not used*1
191: Rotation Exit Sn: Not On: N15 (J15)
192: Rotation Exit Sn: Not Off: N15 (J15)
193: Cross Folder Exit Sn: Not Off: N16 (J16)
194: Cross Folder Exit Sn: Not On: N16 (J16)
196: Folder Paper Width Error: N12 (J12)
*1: This sensor exists but is not used at the present time.
Original Jam Detection GW

8
Displays the total number of original jams by location. These jams occur when the original
does not activate the sensors.
Operation Panel Display
1 Original at Power On
2 Original Reg Sn: Not On: P

7505
3 Org Reg Sn/Exit Sn: Both Off: P
4 Original Reg Sn: Not Off: P
5 Org Exit Sensor: Not Off: P
6 Original Stop: P
7 Original Exit Sensor: Not On: P
8 Original Interval Error: P
232
System Service Mode
7506 Jam Counter by Copy Size GW
Displays the jam count for each paper width.

Note: In the table below, T=SEF (Short Edge Feed)
97 A0T/A1
98 A1T/A2
99 A2T/A3
100 A3T/A4
101 A4T
106 B1T/B2
107 B2T/B3
108 B3T/B4
109 B4T
225 36x48T/24x36
226 24x36T/18x24
227 18x24T/12x18
8
228 12x18T/9x12
229 9x12T
234 34x44T/22x34
235 22x34T/17x22
236 17x22T/11x17
237 11x17T/8.5x11
238 8.5x11T
255 Others
7507 Plotter Jam History GW
Displays the following items for the last 10 copy paper jams: 1) Jam code, 2) Paper size, 3)
Total count when jam occurred, 4) Date of jam.
233
The "jam codes” are listed in the SMC report under SP7504.
1 Latest
2 Latest 1
3 Latest 2
4 Latest 3
5 Latest 4
6 Latest 5
7 Latest 6
8 Latest 7
9 Latest 8
10 Latest 9
7508 Original Jam History GW
Displays the following items for the Latest 10 original jams: 1) Jam code, 2) Paper size, 3)
Total count when jam occurred, 4) Date of jam.
8 The "jam codes” are listed in the SMC report under SP7504.
1 Original Latest
2 Latest 1
3 Latest 2
4 Latest 3
5 Latest 4
6 Latest 5
7 Latest 6
8 Latest 7
9 Latest 8
10 Latest 9
234
System Service Mode
7801 ROM No./Firmware Version
Displays the ROM version numbers of the main machine and connected peripheral devices.
7803 PM Counter Display GW
Displays the PM counter.
7804 PM Counter Reset GW
To clear the PM counter, press Start (SP7803).
7807 SC/Jam Counter Reset GW
Push [Start] to reset the SC and jam counters.
MF Error Counter Japan Only GW

7826
Displays the number of counts requested of the card/key counter.
Error Total
1 A request for the count total failed at power on. This error will occur if the device is installed
but disconnected.
8
Error Staple
2 The request for a staple count failed at power on. This error will occur if the device is installed
but disconnected.
MF Error Counter Clear Japan Only GW

7827
Press Execute to reset to 0 the values of SP7826. Japan Only
Self-Diagnostic Report Details GW

7832
Press # to display a list of error codes. Nothing is displayed if no errors have occurred.
7833 Toner Amount of Consumption Management DFU
Note: These SP codes are used for debugging by designers. For current display information,
refer to the Group 8000 SP codes referenced below.
235
Dot Coverage: Last Page

1
Note: See SP8851 to SP8881.
Dot Coverage: Accumulated Average

2
Note: See SP8921.
Total Toner Cartridges Used

3
Note: See SP8781.
Number of Total Cartridges Used

4
Note: See SP8911.
Page/Toner Cartridge: Before Previous

5
Note: See SP8911.
7834 Coverage Data Clear DFU
1 Last & Average
2 Number of Total Toner Cartridges Used
3 Toner Cartridge Count: Last & Before Last
4 Page Counts
8 255 All Clear
Total Memory Size GW

7836
Displays the contents of the memory on the controller board.
7901 Assert Info.DFU
1 Filename
2 Number of Lines Used for debugging.
3 Location
7960 Cutter Operation Time
Displays the total number of cuts executed by the cutters in the upper tray (1st Cutter) and
lower tray (2nd Cutter).
236
System Service Mode
1 1st Cutter [0 to 9 9999 9999/1/1 cut]
2 2nd Cutter Target service life: 120,000 cuts
SP8000: Data Log2
Many of these counters are provided for features that are currently not available, such as sending color
faxes, and so on. However, here are some Group 8 codes that when used in combination with others, can
provide useful information.
SP Numbers What They Do
SP8211 to SP8216 The number of pages scanned to the document server.
SP8401 to SP8406 The number of pages printed from the document server
SP8691 to SP8696 The number of pages sent from the document server
Specifically, the following questions can be answered:

• How is the document server actually being used?
• What application is using the document server most frequently?
• What data in the document server is being reused?
Most of the SPs in this group are prefixed with a letter that indicates the mode of operation (the mode of 8
operation is referred to as an ‘application’). Before reading the Group 8 Service Table, make sure that
you understand what these prefixes mean.
Grand total of the items counted for all applications

T: Total: (Grand Total).
(C, F, P, etc.)..
Totals (pages, jobs, etc.) executed for each

C: Copy application. application when the job was not stored on the
document server.
P: Print application.
S: Scan application.
Totals (jobs, pages, etc.) for the document server. The

L: counters work differently case by case. Sometimes,
they count jobs/pages stored on the document
L: Local storage (document server)
server; this can be in document server mode (from the
document server window), or from another mode,
such as from a printer driver or by pressing the Store
237
File button in the Copy mode window. Sometimes,

they include occasions when the user uses a file that
is already on the document server. Each counter will
be discussed case by case.
Refers to network applications such as Web Image

Other applications (external network Monitor. Utilities developed with the SDK (Software
O:
applications, for example) Development Kit) will also be counted with this group
in the future.
The Group 8xxx SP codes are limited to 17 characters, forced by the necessity of displaying them on the
small LCDs of other machines that use these SP codes. Read over the list of abbreviations below and refer
to it again if you see the name of an SP that you do not understand.
Key for Abbreviations
Abbreviation What It Means
/ "By”, e.g. "T:Jobs/Apl” = Total Jobs "by” Application
> More (2> "2 or more”, 4> "4 or more”
AddBook Address Book
Apl Application
8 B/W Black & White
Bk Black
C Cyan
ColCr Color Create
ColMode Color Mode
Comb Combine
Comp Compression
Deliv Delivery
Designated Application. The application (Copy, Fax, Scan, Print) used to store
DesApl
the job on the document server, for example.
Dev Counter Development Count, no. of pages developed.
Dup, Duplex Duplex, printing on both sides
238
System Service Mode
Emul Emulation
FC Full Color
FIN Post-print processing, i.e. finishing (punching, stapling, etc.)
Full Bleed No Margins
GenCopy Generation Copy Mode
Get Print Counter. For jobs 10 pages or less, this counter does not count up. For
GPC jobs larger than 10 pages, this counter counts up by the number that is in excess
of 10 (e.g., for an 11-page job, the counter counts up 11-10 =1)
IFax Internet Fax
Image Edit performed on the original with the copier GUI, e.g. border removal,
ImgEdt
adding stamps, page numbers, etc.
K Black (YMCK)
LS Local Storage. Refers to the document server.
LSize Large (paper) Size
Mag Magnification 8
MC One color (monochrome)
New Remote Service, which allows a service center to monitor machines

NRS
remotely. "NRS” is used overseas, "CSS” is used in Japan.
Org Original for scanning
OrgJam Original Jam
Print Job Manager/Desk Top Editor: A pair of utilities that allows print jobs to
Palm 2 be distributed evenly among the printers on the network, and allows files to
moved around, combined, and converted to different formats.
PC Personal Computer
Pages. A page is the total scanned surface of the original. Duplex pages count
PGS as two pages, and A3 simplex count as two pages if the A3/DLT counter SP is
switched ON.
PJob Print Jobs
239
Ppr Paper
PrtJam Printer (plotter) Jam
PrtPGS Print Pages
Red (Toner Remaining). Applies to the wide format model A2 only. This machine
R
is under development and currently not available.
Rez Resolution
SC Service Code (Error SC code displayed)
Scn Scan
Sim, Simplex Simplex, printing on 1 side.
S-to-Email Scan-to-E-mail
SMC report printed with SP5990. All of the Group 8 counters are recorded in
SMC
the SMC report.
Svr Server
TonEnd Toner End

8 TonSave Toner Save
TXJob Send, Transmission
YMC Yellow, Magenta, Cyan
YMCK Yellow, Magenta, Cyan, BlacK
All of the Group 8xxx SPs are reset with SP5801-001 Memory All Clear, or the Counter Reset SP7808.
T:Total Jobs
8001
8002 C:Total Jobs
8004 P:Total Jobs
8005 S:Total Jobs
8006 L:Total Jobs
240
System Service Mode
These SPs count the number of times each application is used to do a job.
[0 to 9999999/1]
Note: The L: counter is the total number of times the other applications are used to send a
job to the document server, plus the number of times a file already on the document server
is used.
• These SPs reveal the number of times an application is used, not the number of pages processed.
• When an application is opened for image input or output, this counts as one job.
• Interrupted jobs (paper jams, etc.) are counted, even though they do not finish.
• Only jobs executed by the customer are counted. Jobs executed by the customer engineer using the
SP modes are not counted.
• When using secure printing (when a password is required to start the print job), the job is counted at
the time when either "Delete Data” or "Specify Output” is specified.
• When a copy job on the document server is printed, SP8022 also increments, and when a print job
stored on the document server is printed, SP8024 also increments.
• When an original is both copied and stored on the document server, the C: and L: counters both
increment.
• When a print job is stored on the document server, only the L: counter increments.
• When the user presses the Document Server button to store the job on the document server, only the
L: counter increments.
• When the user enters document server mode and prints data stored on the document server, only the 8
L: counter increments.
• When an image received from Palm 2 is received and stored, the L: counter increments.
• When the customer prints a report (user code list, for example), the O: counter increments
8011 T:Jobs/LS
8012 C:Jobs/LS
8014 P:Jobs/LS
8015 S:Jobs/LS
8016 L:Jobs/LS
8017 O:Jobs/LS
These SPs count the number of jobs stored to the document server by each application, to
reveal how local storage is being used for input.
[0 to 9999999/1]
241
The L: counter counts the number of jobs stored from within the document server mode screen
at the operation panel.
• When a scan job is sent to the document server, the S: counter increments. When you enter document
server mode and then scan an original, the L: counter increments.
• When a print job is sent to the document server, the P: counter increments.
• When a network application sends data to the document server, the O: counter increments.
• When an image from Palm 2 is stored on the document server, the O: counter increments.
8021 T:Pjob/LS
8022 C:Pjob/LS
8024 P:Pjob/LS
8025 S:Pjob/LS
8026 L:Pjob/LS
8027 O:Pjob/LS
These SPs reveal how files printed from the document server were stored on the document
server originally.
[0 to 9999999/1]
8 The L: counter counts the number of jobs stored from within the document server mode screen
• When a copy job stored on the document server is printed with another application, the C: counter
increments.
• When an application like DeskTopBinder merges a copy job that was stored on the document server
with a print job that was stored on the document server, the C: and P: counters both increment.
• When a job already on the document server is printed with another application, the L: counter
increments.
• When a scanner job stored on the document server is printed with another application, the S: counter
increments. If the original was scanned from within document server mode, then the L: counter
increments.
• When images stored on the document server by a network application (including Palm 2), are printed
with another application, the O: counter increments.
• When a copy job stored on the document server is printed with a network application (Web Image
Monitor, for example), the C: counter increments.
242
System Service Mode
8031 T:Pjob/DesApl
8032 C:Pjob/DesApl
8034 P:Pjob/DesApl
8035 S:Pjob/DesApl
8036 L:Pjob/DesApl
8037 O:Pjob/DesApl
These SPs reveal what applications were used to output documents from the document
server.
[0 to 9999999/1]
The L: counter counts the number of jobs printed from within the document server mode
screen at the operation panel.
• When documents already stored on the document server are printed, the count for the application
that started the print job is incremented.
• When the print job is started from a network application (Desk Top Binder, Web Image Monitor, etc.)
the L: counter increments.
8041 T:TX Jobs/LS
8042 C:TX Jobs/LS 8

8044 P:TX Jobs/LS
8045 S:TX Jobs/LS
8046 L:TX Jobs/LS
8047 O:TX Jobs/LS
These SPs count the applications that stored files on the document server that were later
accessed for transmission over the telephone line or over a network (attached to an e-mail).
[0 to 9999999/1]
Note: Jobs merged for sending are counted separately.
The L: counter counts the number of jobs scanned from within the document server mode
screen at the operation panel.
• When a stored copy job is sent from the document server, the C: counter increments.
243
• When images stored on the document server by a network application or Palm2 are sent as an e-
mail, the O: counter increments.
8051 T:TX Jobs/DesApl
8052 C:TX Jobs/DesApl
8054 P:TX Jobs/DesApl
8055 S:TX Jobs/DesApl
8056 L:TX Jobs/DesApl
8057 O:TX Jobs/DesApl
These SPs count the applications used to send files from the document server over the
telephone line or over a network (attached to an e-mail). Jobs merged for sending are
counted separately.
[0 to 9999999/1]
The L: counter counts the number of jobs sent from within the document server mode screen
If the send is started from Desk Top Binder or Web Image Monitor, for example, then the O: counter
increments.
8 8061
T:FIN Jobs [0 to 9999999/1]
These SPs total the finishing methods. The finishing method is specified by the application.
C:FIN Jobs [0 to 9999999/1]

8062 These SPs total finishing methods for copy jobs only. The finishing method is specified by the
application.
P:FIN Jobs [0 to 9999999/1]

8064 These SPs total finishing methods for print jobs only. The finishing method is specified by the
application.
S:FIN Jobs [0 to 9999999/1]
8065 These SPs total finishing methods for scan jobs only. The finishing method is specified by the
application.
Note: Finishing features for scan jobs are not available at this time.
8066 L:FIN Jobs [0 to 9999999/1]
244
System Service Mode
These SPs total finishing methods for jobs output from within the document server mode screen
at the operation panel. The finishing method is specified from the print window within
document server mode.
O:FIN Jobs [0 to 9999999/1]
These SPs total finishing methods for jobs executed by an external application, over the
network. The finishing method is specified by the application.
Number of jobs started in Sort mode. When a stored copy job

001 Sort is set for Sort and then stored on the document server, the L:
counter increments. (See SP8066)
002 Stack Number of jobs started out of Sort mode.
8067 003 Staple Number of jobs started in Staple mode.
Number of jobs started in Booklet mode. If the machine is in

004 Booklet
staple mode, the Staple counter also increments.
Number of jobs started In any mode other than the Booklet

005 Z-Fold
mode and set for folding (Z-fold).
Number of jobs started in Punch mode. When Punch is set for

006 Punch
a print job, the P: counter increments. (See SP8064)
007 Other Reserved. Not used. 8

T:Jobs/PGS [0 to 9999999/1]
8071 These SPs count the number of jobs broken down by the number of pages in the job,
regardless of which application was used.
C:Jobs/PGS [0 to 9999999/1]
8072 These SPs count and calculate the number of copy jobs by size based on the number of
pages in the job.
P:Jobs/PGS [0 to 9999999/1]
8074 These SPs count and calculate the number of print jobs by size based on the number of pages
in the job.
S:Jobs/PGS [0 to 9999999/1]
8075 These SPs count and calculate the number of scan jobs by size based on the number of pages
in the job.
245
L:Jobs/PGS [0 to 9999999/1]
8076 These SPs count and calculate the number of jobs printed from within the document server
mode window at the operation panel, by the number of pages in the job.
O:Jobs/PGS [0 to 9999999/1]
These SPs count and calculate the number of "Other” application jobs (Web Image Monitor,
Palm 2, etc.) by size based on the number of pages in the job.
1 1 Page
2 2 Pages
3 3 Pages
4 4 Pages
5 5 Pages
8077 6 6 to 10 Pages
7 11 to 20 Pages
8 21 to 50 Pages
9 51 to 100 Pages
8 10 101 to 300 Pages
11 301 to 500 Pages
12 501 to 700 Pages
13 701 to 1000 Pages
14 1001 to Pages
• For example: When a copy job stored on the document server is printed in document server mode,
the appropriate L: counter (SP8076-0xx) increments.
• Interrupted jobs (paper jam, etc.) are counted, even though they do not finish.
• If a job is paused and re-started, it counts as one job.
• If the finisher runs out of staples during a print and staple job, then the job is counted at the time the
error occurs.
• For copy jobs (SP8072) and scan jobs (SP8075), the total is calculated by multiplying the number
of sets of copies by the number of pages scanned. (One duplex page counts as 2.)
246
System Service Mode
• The first test print and subsequent test prints to adjust settings are added to the number of pages of the
copy job (SP8072).
• When printing the first page of a job from within the document server screen, the page is counted.
T:S-to-Email Jobs [0 to 9999999/1]

8131 These SPs count the total number of jobs scanned and attached to an e-mail, regardless of
whether the document server was used or not.
S:S-to-Email Jobs
8135 These SPs count the number of jobs scanned and attached to an e-mail, without storing the
original on the document server.
• These counters count jobs, not pages.

• If the job is stored on the document server, after the job is stored it is determined to be color or black-
and-white then counted.
• If the job is cancelled during scanning, or if the job is cancelled while the document is waiting to be
sent, the job is not counted.
• If the job is cancelled during sending, it may or may not be counted, depending on what stage of the
process had been reached when the job was cancelled.
• If several jobs are combined for sending to the Scan Router, Scan-to-Email, or Scan-to-PC, or if one
job is sent to more than one destination. each send is counted separately. For example, if the same
document is sent by Scan-to-Email as well as Scan-to-PC, then it is counted twice (once for Scan-to- 8
Email and once for Scan-to-PC).
T:Deliv Jobs/Svr [0 to 9999999/1]

8141
These SPs count the total number of jobs scanned and sent to a Scan Router server.
S:Deliv Jobs/Svr
8145 These SPs count the number of jobs scanned in scanner mode and sent to a Scan Router
server.

• The jobs are counted even though the arrival and reception of the jobs at the Scan Router server
cannot be confirmed.
• If even one color image is mixed with black-and-white images, then the job is counted as a "Color”
job.
247
• If the job is cancelled during scanning, or if the job is cancelled while the document is waiting to be
delivered, the job is not counted.
• Even if several files are combined for sending, the transmission counts as one job.
T:Deliv Jobs/PC [0 to 9999999/1]

8151 These SPs count the total number of jobs scanned and sent to a folder on a PC (Scan-to-PC).
Note: At the present time, SP8151 and SP8155 perform identical counts.
S:Deliv Jobs/PC
8155
These SPs count the total number of jobs scanned and sent with Scan-to-PC.

• If the job is cancelled during scanning, it is not counted.
• If the job is cancelled while it is waiting to be sent, the job is not counted.
• Even if several files are combined for sending, the transmission counts as one job.
8 8191 T:Total Scan PGS
8192 C:Total Scan PGS
8195 S:Total Scan PGS
8196 L:Total Scan PGS
These SPs count the pages scanned by each application that uses the scanner to scan images.
[0 to 9999999/1]
• SP8191 to 8196 count the number of scanned sides of pages, not the number of physical pages.
• These counters do not count reading user stamp data, or reading color charts to adjust color.
• Previews done with a scanner driver are not counted.
• A count is done only after all images of a job have been scanned.
• Scans made in SP mode are not counted.
• Examples
248
System Service Mode
• If 3 B5 pages and 1 A3 page are scanned with the scanner application but not stored, the S: count
is 4.
• If both sides of 3 A4 sheets are copied and stored to the document server using the Store File button
in the Copy mode window, the C: count is 6 and the L: count is 6.
• If both sides of 3 A4 sheets are copied but not stored, the C: count is 6.
• If you enter document server mode then scan 6 pages, the L: count is 6.
8211 T:Scan PGS/LS
8212 C:Scan PGS/LS
8215 S:Scan PGS/LS
8216 L:Scan PGS/LS
These SPs count the number of pages scanned into the document server .
[0 to 9999999/1]
The L: counter counts the number of pages stored from within the document server mode
screen at the operation panel, and with the Store File button from within the Copy mode
screen
• Reading user stamp data is not counted.

• If a job is cancelled, the pages output as far as the cancellation are counted.
• If the scanner application scans and stores 3 B5 sheets and 1 A4 sheet, the S: count is 4. 8
• If pages are copied but not stored on the document server, these counters do not change.
• If both sides of 3 A4 sheets are copied and stored to the document server, the C: count is 6 and the
L: count is 6.
• If you enter document server mode then scan 6 pages, the L: count is 6.
ADF Org Feeds [0 to 9999999/1]

8221
These SPs count the number of pages fed through the ADF for front and back side scanning.
Front
Number of front sides fed for scanning:

With an ADF that can scan both sides simultaneously, the Front side count is the same as
1 the number of pages fed for either simplex or duplex scanning.
With an ADF that cannot scan both sides simultaneously, the Front side count is the same
as the number of pages fed for duplex front side scanning. (The front side is determined
by which side the user loads face up.)
249
Back
Number of rear sides fed for scanning:

2 With an ADF that can scan both sides simultaneously, the Back count is the same as the
number of pages fed for duplex scanning.
With an ADF that cannot scan both sides simultaneously, the Back count is the same as
the number of pages fed for duplex rear-side scanning.
• When 1 sheet is fed for duplex scanning the Front count is 1 and the Back count is 1.
• If a jam occurs during the job, recovery processing is not counted to avoid double counting. Also, the
pages are not counted if the jam occurs before the first sheet is output.
8231 Scan PGS/Mode [0 to 9999999/1]
These SPs count the number of pages scanned by each ADF mode to determine the work
load on the ADF.
Selectable. Large copy jobs that cannot be loaded in the ADF

1 Large Volume
at one time.
2 SADF Selectable. Feeding pages one by one through the ADF.
3 Mixed Size Selectable. Select "Mixed Sizes” on the operation panel.
8 4 Custom Size Selectable. Originals of non-standard size.
Book mode. Raising the ADF and placing the original directly
5 Platen
on the platen.
6 Mixed 1side/2side Job mixed with printing one/two sides.
• If the scan mode is changed during the job, for example, if the user switches from ADF to Platen mode,
the count is done for the last selected mode.
• If the user selects "Mixed Sizes” for copying in the platen mode, the Mixed Size count is enabled.
• In the SADF mode if the user copies 1 page in platen mode and then copies 2 pages with SADF, the
Platen count is 1 and the SADF count is 3.
T:Scan PGS/Org [0 to 9999999/1]

8241 These SPs count the total number of scanned pages by original type for all jobs, regardless
of which application was used.
8242 C:Scan PGS/Org [0 to 9999999/1]
250
System Service Mode
These SPs count the number of pages scanned by original type for Copy jobs.
S:Scan PGS/Org [0 to 9999999/1]

8245
These SPs count the number of pages scanned by original type for Scan jobs.
L:Scan PGS/Org [0 to 9999999/1]
8246 These SPs count the number of pages scanned and stored from within the document server
mode screen at the operation panel, and with the Store File button from within the Copy
mode screen
8241 8242 8243 8245 8246 8247
1: Text Yes Yes Yes Yes Yes Yes
2: Text/Photo Yes Yes Yes Yes Yes Yes
3: Photo Yes Yes Yes Yes Yes Yes
4: GenCopy, Pale Yes Yes No Yes Yes Yes
5: Map Yes Yes No Yes Yes Yes
11 Other Yes No Yes No Yes Yes
If the scan mode is changed during the job, for example, if the user switches from ADF to Platen mode, the
count is done for the last selected mode. 8
8251 T:Scan PGS/ImgEdt
8252 C:Scan PGS/ImgEdt
8256 L:Scan PGS/ImgEdt
8257 O:Scan PGS/ImgEdt
These SPs show how many times Image Edit features have been selected at the operation
panel for each application. Some examples of these editing features are:
• Erase> Border
• Erase> Center
• Image Repeat
• Centering
• Positive/Negative
[0 to 9999999/1]
251
Note: The count totals the number of times the edit features have been used. A detailed
breakdown of exactly which features have been used is not given.
The L: counter counts the number of pages stored from within the document server mode screen at the
operation panel, and with the Store File button from within the Copy mode screen.
8281 T:Scan PGS/TWAIN
8285 S:Scan PGS/TWAIN
These SPs count the number of pages scanned using a TWAIN driver. These counters reveal
how the TWAIN driver is used for delivery functions.
[0 to 9999999/1]
Note: At the present time, these counters perform identical counts.
8291 T:Scan PGS/Stamp
8295 S:Scan PGS/Stamp
These SPs count the number of pages stamped with the stamp in the ADF unit.
[0 to 9999999/1]
screen at the operation panel, and with the Store File button from within the Copy mode
screen
8
T:Scan PGS/Size [0 to 9999999/ 0 / 1]
8301 These SP's count by size the total number of pages scanned by all applications.
Use these totals to compare original page size (scanning) and output (printing)
page size [SP 8-441].
C:Scan PGS/Size [0 to 9999999/ 0 / 1]
8302 These SP's count by size the total number of pages scanned by the Copy
application. Use these totals to compare original page size (scanning) and output
(printing) page size [SP 8-442].
S:Scan PGS/Size [0 to 9999999/ 0 / 1]
8305 These SP's count by size the total number of pages scanned by the Scan
application. Use these totals to compare original page size (scanning) and output
page size [SP 8-445].
8306 L:Scan PGS/Size [0 to 9999999/ 0 / 1]
252
System Service Mode
These SP's count by size the total number of pages scanned and stored from within
the document server mode screen at the operation panel, and with the Store File
but to n from within the Copy mode screen. Use these totals to compare original
page size (scanning) and output page size [SP 8-446].
830x 1 A3 830x 104 B1
830x 2 A4 830x 105 B2
830x 4 B4 830x 106 30x42
830x 6 DLT 830x 107 34x44
830x 8 LT 830x 108 22x34
830x 100 A2 830x 109 17x22
830x 101 B3 830x 254 Other (Standard)
830x 102 A0 830x 255 Other (Custom)
830x 103 A1
T:Scan PGS/Rez [0 to 9999999/1]

8311 These SPs count by resolution setting the total number of pages scanned by applications that
can specify resolution settings. 8
8315 S:Scan PGS/Rez [0 to 9999999/1]
These SPs count by resolution setting the total number of pages scanned by applications that
can specify resolution settings.
Note: At the present time, SP8311 and SP8315 perform identical counts.
1 1200dpi to
2 600dpi to 1199dpi
3 400dpi to 599dpi
4 200dpi to 399dpi
5 to 199dpi
Copy resolution settings are fixed so they are not counted.
8381 T:Total PrtPGS
253
8382 C:Total PrtPGS
8384 P:Total PrtPGS
8385 S:Total PrtPGS
8386 L:Total PrtPGS
8387 O:Total PrtPGS
These SPs count the number of pages printed by the customer. The counter for the
application used for storing the pages increments.
[0 to 9999999/1]
The L: counter counts the number of pages stored from within the document server
mode screen at the operation panel. Pages stored with the Store File button from
within the Copy mode screen go to the C: counter.
838x 1 Field Number Total number of copies (regardless of size)
838x 2 Length (High) Total length
838x 3 Length (Low) Total length
838x 4 Area (High) Total area coverage
838x 5 Area (Low) Total area coverage

8 Note:
• The values for "Length" are displayed in mm. If a "Length" reading is "42126"
this is 42,126 mm (42.126 m).
• The values for "Area" are displayed as mm2. If an "Area" reading is
"33213257" this is 33,213,257 mm2 (33,213.257 m2).
• The counts for the "Length" and "Area" start with "Low". Once the count exceeds
the width of the field on the display the "Low" field will reset to "0" and the count
overflows to the "High" SP codes. (This is necessary because the fields of the
"Low" SP codes are limited to 8 digits and not wide enough to display the full
reading for a reading larger than 8 digits.)
• Always check the "Low" SP first. If the "Low" display is zero, check the "High"
field.
• When the length count reaches "99,999,999" in the "Low" field (8 digits), for
example, after the next copy the count will show "1" in the "High" field and "00
000 000" in the "Low". Multiply the "1" in the "High" field by: 1)
108" (100,000,000 mm), 2) 105 (100, 000 m) or 3) 102 (100 kilometers) to
determine the accurate count.
254
System Service Mode
• When several documents are merged for a print job, the number of pages s to red are counted for
the application that stored them.
• These counters are used primarily to calculate charges on use of the machine, so the following pages
are not counted as printed pages:
• Blank pages in a duplex printing job.
• Blank pages inserted as document covers, chapter title sheets, and slip sheets.
• Reports printed to confirm counts.
• All reports done in the service mode (service summaries, engine maintenance reports, etc.)
• Test prints for machine image adjustment.
• Error notification reports.
• Partially printed pages as the result of a jam.
8401 T:PrtPGS/LS
8402 C:PrtPGS/LS
8404 P:PrtPGS/LS
8405 S:PrtPGS/LS
8406 L:PrtPGS/LS
These SPs count the number of pages printed from the document server. The counter for the
application used to print the pages is incremented. 8
The L: counter counts the number of jobs stored from within the document server mode screen
[0 to 9999999/1]
Print jobs done with Web Image Monitor and Desk Top Binder are added to the L: count.
8411 Prints/Duplex
This SP counts the amount of paper (front/back counted as 1 page) used for duplex printing.
Last pages printed only on one side are not counted.
[0 to 9999999/1]
T:PrtPGS/Dup Comb [0 to 9999999/ 0 / 1]

8421 These SP's count by binding and combine, and n-Up settings the number of pages
processed for printing. This is the total for all applications.
8422 C:PrtPGS/Dup Comb [0 to 9999999/ 0 / 1]
255
These SP's count by binding and combine, and n-Up settings the number of pages
processed for printing by the application.
P:PrtPGS/Dup Comb [0 to 9999999/ 0 / 1]

processed for printing by the printer application.
S:PrtPGS/Dup Comb [0 to 9999999/ 0 / 1]

processed for printing by the scanner application.
L:PrtPGS/Dup Comb [0 to 9999999/ 0 / 1]
processed for printing from within the document server mode window at the operation
panel.
O:PrtPGS/Dup Comb [0 to 9999999/ 0 / 1]

processed for printing by Other applications
842x 1 Simplex> Duplex
8 842x 2 Duplex> Duplex
842x 3 Book> Duplex
842x 4 Simplex Combine
842x 5 Duplex Combine
842x 6 2> 2 pages on 1 side (2-Up)
842x 9 8> 8pages on 1 side (8-Up)
842x 11 16> 16 pages on 1 side (16-Up)
842x 12 Booklet
842x 13 Magazine
256
System Service Mode
• These counts (SP8421 to SP8427) are especially useful for customers who need to improve their
compliance with ISO standards for the reduction of paper consumption.
• Pages that are only partially printed with the n-Up functions are counted as 1 page.
• Here is a summary of how the counters work for Booklet and Magazine modes:
Booklet Magazine
Original Pages Count Original Pages Count
1 1 1 1
2 2 2 2
3 2 3 2
4 2 4 2
5 3 5 4
6 4 6 4
7 4 7 4
8 4 8 4
8431
T:PrtPGS/ImgEdt [0 to 9999999/1]
8
These SPs count the total number of pages output with the three features below, regardless
of which application was used.
C:PrtPGS/ImgEdt [0 to 9999999/1]
8432 These SPs count the total number of pages output with the three features below with the copy
application.
P:PrtPGS/ImgEdt [0 to 9999999/1]
8434 These SPs count the total number of pages output with the three features below with the print
application.
L:PrtPGS/ImgEdt [0 to 9999999/1]
8436 These SPs count the total number of pages output from within the document server mode
window at the operation panel with the three features below.
8437 O:PrtPGS/ImgEdt [0 to 9999999/1]
257
These SPs count the total number of pages output with the three features below with Other
applications.
Total number of covers or slip sheets inserted. The count for

1 Cover/Slip Sheet
a cover printed on both sides counts 2.
The number of pages printed in series (one side) or printed

2 Series/Book
as a book with booklet right/left pagination.
The number of pages printed where stamps were applied,

3 User Stamp
including page numbering and date stamping.
T:PrtPGS/Ppr Size [0 to 9999999/ 0 / 1]

8441
These SP's count by print paper size the number of pages printed by all applications.
C:PrtPGS/Ppr Size [0 to 9999999/ 0 / 1]

8442 These SP's count by print paper size the number of pages printed by the copy
application.
P:PrtPGS/Ppr Size [0 to 9999999/ 0 / 1]

8444 These SP's count by print paper size the number of pages printed by the printer
application.
8 S:PrtPGS/Ppr Size [0 to 9999999/ 0 / 1]
8445 These SP's count by print paper size the number of pages printed by the scanner
application.
L:PrtPGS/Ppr Size [0 to 9999999/ 0 / 1]

8446 These SP's count by print paper size the number of pages printed from within the
document server mode window at the operation panel.
O:PrtPGS/Ppr Size [0 to 9999999/ 0 / 1]

8447 These SP's count by print paper size the number of pages printed by Other
applications.
844x 1 A3 844x 240 841 mm Custom:-A0
844x 2 A4 844x 241 594 mm Custom
844x 4 B4 844x 242 420 mm Custom
844x 6 DLT 844x 243 297 mm Custom
258
System Service Mode
844x 8 LT 844x 244 210 mm Custom
844x 100 A2 844x 245 728 mm Custom
844x 101 B3 844x 246 515 mm Custom
844x 102 A0 844x 247 364 mm Custom
844x 103 A1 844x 248 257 mm Custom
844x 104 B1 844x 249 30/34/36 inch Custom
844x 105 B2 844x 250 22 inch Custom
844x 106 30x42 844x 251 17 inch Custom
844x 107 34x44 844x 252 11 inch Custom
844x 108 22x34 844x 253 8.5 inch Custom
844x 109 17x22 844x 254 Other (Standard)
844x 239 841 mm Custom: A0- 844x 255 Other (Custom)
• These counters do not distinguish between LEF and SEF.
PrtPGS/Ppr Tray [0 to 9999999/1]

8
These SPs count the number of sheets fed from each paper feed station.
1 Bypass Bypass Tray
2 Tray 1 Copier
3 Tray 2 Copier
4 Tray 3 Paper Tray Unit (Option)

8451
5 Tray 4 Paper Tray Unit (Option)
6 Tray 5 LCT (Option)
7 Tray 6
8 Tray 7
Currently not used.
9 Tray 8
10 Tray 9
259
11 Tray 10
12 Tray 11
T:PrtPGS/Ppr Type [0 to 9999999/1]
These SPs count by paper type the number pages printed by all applications.
These counters are not the same as the PM counter. The PM counter is based on feed timing
8461 to accurately measure the service life of the feed rollers. However, these counts are based
on output timing.
Blank sheets (covers, chapter covers, slip sheets) are also counted.
During duplex printing, pages printed on both sides count as 1, and a page printed on one
side counts as 1.
C:PrtPGS/Ppr Type [0 to 9999999/1]

8462
These SPs count by paper type the number pages printed by the copy application.
P:PrtPGS/Ppr Type [0 to 9999999/1]

8464
These SPs count by paper type the number pages printed by the printer application.
L:PrtPGS/Ppr Type [0 to 9999999/1]
8 These SPs count by paper type the number pages printed from within the document server
mode window at the operation panel.
1 Normal
2 Recycled
8466 3 Special
4 Thick
5 Normal (Back)
6 Thick (Back)
7 OHP
8 Other
PrtPGS/Mag [0 to 9999999/1]
8471
These SPs count by magnification rate the number of pages printed.
260
System Service Mode
001 to 49%
002 50% to 99%
003 100%
004 101% to 200%
005 201% to
• Counts are done for magnification adjusted for pages, not only on the operation panel but performed
remotely with an external network application capable of performing magnification adjustment as
well.
• Magnification adjustments done with printer drivers with PC applications such as Excel are also
counted.
• Magnification adjustments done for adjustments after they have been stored on the document server
are not counted.
• Magnification adjustments performed automatically during Auto Reduce/Enlarge copying are
counted.
• The magnification rates of blank cover sheets, slip sheets, etc. are automatically assigned a rate of
100%.
8481 T:PrtPGS/TonSave
8484 P:PrtPGS/TonSave 8
These SPs count the number of pages printed with the Toner Save feature switched on.
[0 to 9999999/1]
Note: These SPs return the same results as this SP is limited to the Print application.
T:PrtPGS/Emul [0 to 9999999/1]
8511
These SPs count by printer emulation mode the total number of pages printed.
P:PrtPGS/Emul [0 to 9999999/1]
These SPs count by printer emulation mode the total number of pages printed.
8514 1 RPCS
2 RPDL
3 PS3
261
4 R98
5 R16
6 GL/GL2
7 R55
8 RTIFF
9 PDF
10 PCL5e/5c
11 PCL XL
12 IPDL-C
13 BM-Links Japan Only
14 Other
• SP8511 and SP8514 return the same results as they are both limited to the Print application.
• Print jobs output to the document server are not counted.
T:PrtPGS/FIN [0 to 9999999/1]
8 8521
These SPs count by finishing mode the total number of pages printed by all applications.
C:PrtPGS/FIN [0 to 9999999/1]
8522
These SPs count by finishing mode the total number of pages printed by the Copy application.
P:PrtPGS/FIN [0 to 9999999/1]
8524
These SPs count by finishing mode the total number of pages printed by the Print application.
S:PrtPGS/FIN [0 to 9999999/1]
8525 These SPs count by finishing mode the total number of pages printed by the Scanner
application.
L:PrtPGS/FIN [0 to 9999999/1]
These SPs count by finishing mode the total number of pages printed from within the document
8526 server mode window at the operation panel.
1 Sort
262
System Service Mode
2 Stack
3 Staple
4 Booklet
5 Z-Fold
6 Punch
7 Other
• If stapling is selected for finishing and the stack is too large for stapling, the unstapled pages are still
counted.
• The counts for staple finishing are based on output to the staple tray, so jam recoveries are counted.
8531 Staples
This SP counts the amount of staples used by the machine.

[0 to 9999999/1]
T:Counter [0 to 9999999/1]
These SPs count the total output broken down by color output, regardless of the application
8581 used. In addition to being displayed in the SMC Report, these counters are also displayed
in the User Tools display on the copy machine.
8
Note: This SP is expanded for color MFP and color LP machines. For this machine, the count
is done for black only.
O:Counter [0 to 9999999/1]
These SPs count the totals for A3/DLT paper use, number of duplex pages printed, and the
number of staples used. These totals are for Other (O:) applications only.
8591
001 A3/DLT
002 Duplex
003 Staple
T:S-to-Email PGS [0 to 9999999/1]

8651 These SPs count by color mode the total number of pages attached to an e-mail for both the
Scan and document server applications.
263
S:S-to-Email PGS [0 to 9999999/1]
These SPs count by color mode the total number of pages attached to an e-mail for the Scan
8655 application only.
1 B/W
2 Color
• The count for B/W and Color pages is done after the document is stored on the HDD. If the job is
cancelled before it is stored, the pages are not counted.
• If Scan-to-Email is used to send a 10-page document to 5 addresses, the count is 10 (the pages are
sent to the same SMTP server together).
• If Scan-to-PC is used to send a 10-page document to 5 folders, the count is 50 (the document is sent
to each destination of the SMB/FTP server).
• Due to restrictions on some devices, if Scan-to-Email is used to send a 10-page document to a large
number of destinations, the count may be divided and counted separately. For example, if a 10-page
document is sent to 200 addresses, the count is 10 for the first 100 destinations and the count is also
8 10 for the second 100 destinations, for a total of 20.).
T:Deliv PGS/Svr [0 to 9999999/1]
These SPs count by color mode the total number of pages sent to a Scan Router server by
8661 both Scan and LS applications.
S:Deliv PGS/Svr [0 to 9999999/1]
These SPs count by color mode the total number of pages sent to a Scan Router server by
8665 the Scan application.
1 B/W
2 Color
264
System Service Mode
• The B/W and Color counts are done after the document is stored on the HDD of the Scan Router
server.
• If the job is canceled before storage on the Scan Router server finishes, the counts are not done.
• The count is executed even if regardless of confirmation of the arrival at the Scan Router server.
T:Deliv PGS/PC [0 to 9999999/1]
These SPs count by color mode the total number of pages sent to a folder on a PC (Scan-
8671 to-PC) with the Scan and LS applications.
S:Deliv PGS/PC [0 to 9999999/1]
These SPs count by color mode the total number of pages sent with Scan-to-PC with the
8675 Scan application.
1 B/W
2 Color
8691 T:TX PGS/LS

8
8692 C:TX PGS/LS
8694 P:TX PGS/LS
8695 S:TX PGS/LS
8696 L:TX PGS/LS
These SPs count the number of pages sent from the document server. The counter for the
application that was used to store the pages is incremented.
[0 to 9999999/1]
screen at the operation panel. Pages stored with the Store File button from within the Copy
mode screen go to the C: counter.
• Print jobs done with Web Image Monitor and Desk Top Binder are added to the count.
• If several documents are merged for sending, the number of pages stored are counted for the
application that stored them.
265
TX PGS/Port
These SPs count the number of pages sent by the physical port used to send them. For
example, if a 3-page original is sent to 4 destinations via ISDN G4, the count for ISDN (G3,
G4) is 12.
1 PSTN-1
8701
2 PSTN-2
3 PSTN-3
4 ISDN (G3,G4)
5 Network
8711 T:Scan PGS/Comp
These SPs count the number of compressed pages scanned into the document server, counted
by the formats listed below.
S:Scan PGS/Comp
8715 These SPs count the number of compressed pages scanned by the scan application, counted
by the formats listed below.
8 1 JPEG/JPEG2000 [0 to 9999999/ 1]
2 TIFF (Multi/Single)
3 PDF
4 Other
5 PDF Comp
8741 RX PGS/Port
These SPs count the number of pages received by the physical port used to receive them.
1 PSTN-1
2 PSTN-2
3 PSTN-3
4 ISDN (G3,G4)
266
System Service Mode
5 Network
Dev Counter [0 to 9999999/1]
These SPs count the frequency of use (number of rotations of the development rollers) for
8771 black and other color toners.
Note: For machines that do not support color, the Black toner count is the same as the Total
count.
8781 Toner Bottle Info.
Total number of toner cartridges used, determined by toner end to toner end.
8791 LS Memory Remain
This SP displays the percent of space available on the document server for storing documents.
[0 to 100/1]
Toner Remain [0 to 100/1]
This SP displays the percent of toner remaining for each color. This SP allows the user to check
the toner supply at any time.
8801 Note:
8
This precise method of measuring remaining toner supply (1%s) is better than other machines
in the market that can only measure in increments of 10 (10%s).
This SP is expanded for color MFP and color LP machines. For this machine, the count is done
for black only.
Cover Cnt: 0-10%
8851 These SP's count the percentage of toner dot coverage.

[0 to 9999999]
11 0~2%: BK
21 3~4%: BK
31 5~7%: BK
41 8~10%: BK
267
Cvr Cnt: 11-20%
8861 This SP counts the number of copies in the toner dot coverage range 11-20%
[0 to 9999999]
Cvr Cnt: 21-30%
8871 This SP counts the number of copies in the toner dot coverage range 21-30%
[0 to 9999999]
Cvr Cnt: 31%~
8881 This SP counts the number of copies in the toner dot coverage range 31% and over.
[0 to 9999999]
8891 Page/Toner Bottle Previous cartridge

Counts that record number of
8901 Page/Toner_Prev1 Previous but 1
pages per toner cartridge.
8911 Page/Toner_Prev2 Previous but 2
Cvr Cnt Total

8 8921
These SP's display the percent and number of pages for black toner coverage.
1 Coverage (%): BK
11 Coverage (/P):BK
8941 Machine Status [0 to 9999999/1]
These SPs count the amount of time the machine spends in each operation mode. These SPs
are useful for customers who need to investigate machine operation for improvement in their
compliance with ISO Standards.
1 Operation Time
Engine operation time. Does not include time while controller is saving data to HDD (while
engine is not operating).
2 Standby Time
268
System Service Mode
Engine not operating. Includes time while controller saves data to HDD. Does not include
time spent in Energy Save, Low Power, or Off modes.
3 Energy Save Time
Includes time while the machine is performing background printing.
4 Low Power Time
Includes time in Energy Save mode with Engine on. Includes time while machine is performing
background printing.
5 Off Mode Time
Includes time while machine is performing background printing. Does not include time
machine remains powered off with the power switches.
6 Down Time/SC
Total down time due to SC errors.
7 Prt_Jam
Total down time due to paper jams during printing.
8 Org_Jam
Total down time due to original jams during scanning. 8

9 Down Time/TonEnd
Total down time due to toner end.
AddBook Register
8951
These SP's count the number of events when the machine manages data registration.
1 User Code/User ID User code registrations.
2 Mail Address Mail address registrations.
3 Fax Destination Fax destination registrations.
4 Group Group destination registrations. [0 to 9999999/ 0 / 1]
Fax relay destination registrations

5 Transfer Request
for relay TX.
6 F-Code F-Code box registrations.
269
Copy application registrations with

7 Copy Program
the Program (job settings) feature.
Fax application registrations with

8 Fax Program
the Program (job settings) feature.
Printer application registrations [0 to 255 / 0 / 255]

9 Printer Program with the Program (job settings)
feature.
Scanner application registrations

10 Scanner Program with the Program (job settings)
feature.
270
Printer SP Tables
Printer SP Tables
1001 Bit SW DFU
Adjusts the bit switch settings.

Note: Do not change these settings.
1 Bit Switch 1 Default: 00H
2 Bit Switch 2
3 Bit Switch 3
4 Bit Switch 4
5 Bit Switch 5
6 Bit Switch 6
7 Bit Switch 7
8 Bit Switch 8
1003 Clear Setting
1 Initialize System 8
Press [Execute] to initialize the User Tool printer settings. All User Tool printer settings are
returned to the factory default settings.
2 Delete Program DFU
1004 Print Summary
Touch [Execute] to print a summary of all printer settings set up with User Tools menus. The
following items are listed in the printed report:
• System Reference
• Paper Input
• System.
• PS Menu
• PDF Menu
• Host Interface
• Interface Information
271
• Printer Log
• Bit Switches
• GPS Internal Log
1005 Display Version
Displays the number of the printer application that is currently installed.
272
Scanner SP Tables
Scanner SP Tables
1001 Scan NV Version GW
This SP displays the current version of the scanner firmware in NVRAM. It is a 9-digit display,
for example: S_BLG1_03 where:
• S: Function name: "Scanner"
• BLG1: Machine name: Beluga-C1
• 03: Update number: 3rd Version
1004 Compression Type GW
Selects the compression type for binary picture processing when the original is scanned in the
following modes: Text, Text/Photo, Photo. These modes are selected on the operation panel
before the original is scanned.
[1 to 3/3/1]
1: MH, 2:MR, 3: MMR
1005 Erase Margin (Remote Scan) GW
Creates an erase margin at each of the four edges of the scanned image if the original has
been scanned edge-to-edge with no margin. 8
[0 to 5/0/1 mm]
1008 Program Registration GW
Displays the number of user programs registered for the current scanner application.
[0 to 10/0/1]
1009 Remote Scan Disable GW
This SP is a scanner application function. It determines whether a network TWAIN scanner

application can be used.
[0 to 10/0/1]
0: Enable. TWAIN application can be used.
1: Disable. TWAIN application cannot be used.
1011 Org Count Disp GW
273
This SP determines whether the total for the number of scanned originals is displayed on the
operation panel.
[0 to 1/0/1]
0: OFF. Total not displayed
1: ON. Total displayed.
1012 User Info Release GW
This SP determines whether user information is released at the end of every job.
[0 to 1/1/1]
0: OFF. Do not release
1: ON. Release the following details:
• Destination (Email/Folder/CS
• Sender name
• Mail text
• Subject
• File name
1020 Signature Setting (Scan-to-Email) GW

8 This SP determines whether the sender signature is allowed for scan-to-email sending.
[0 to 2/0/1]
0: Allows setting for each job. Operator selects before sending.
1: Always allowed. Signature required before sending.
2: OFF. Never allowed.
2021 Compression Level (Grayscale) GW
Sets the rate of compression for JPG files that are sent to another destination with a software
application. There are five settings. Each setting below corresponds to the notches selected
for compression level with User Tools:
1.[User Tools]> "Scanner Features"> "Send Settings"> Compression (Grayscale/Full Color).
2. Touch "Low" to move the notch selection (highlight) left for lower compression.
-or-
Touch "High" to move the notch selection right for higher compression.
274
Scanner SP Tables
1 Comp 1: 5-95 Notch 1: [5 to 95/20/1]
2 Comp 2: 5 Notch 2: [5 to 95/40/1]
3 Comp 3: 5 Notch 3: [5 to 95/65/1]
4 Comp 4: 5 Notch 4: [5 to 95/80/1]
5 Comp 5: 5 Notch 5: [5 to 95/95/1]
275
Input Check
Input Check
You can check the sensors and switches with SP5803.

Each mode displays an 8-digit number, numbered 7 to 0 reading from left to right.
Bit 7 6 5 4 3 2 1 0
Display 0 0 0 0 0 0 0 1
A "0" (OFF) or "1" (ON) bit indicates the current status of the corresponding sensor or switch. For most
components in the list below only the first bit on the right (the "0" bit) is used.
SP5803 Input Check
No. Component
1 Upper Roll Tray Open Bit7 to 1 Not Used
2 Upper Cutter Cover Open Bit0 1 ON
8 3 Upper Cutter HP Switch: Left
4 Upper Cutter HP Switch: Right
5 Upper Roll Tray Exit Sensor
6 Roll 1 Leading Edge Sensor
7 Roll 1 Roll End Sensor
8 Roll 1 Paper End Sensor
9 Roll 1 Pre-Feed Switch
10 Roll 1 Width Sensor Not Used
11 Roll 2 Leading Edge Sensor Bit7 to 1 Not Used
12 Roll 2 Roll End Sensor Bit0 1 ON
276
Input Check
No. Component
20 Lower Roll Tray Safety Switch Bit7 to 1 Not Used
21 Lower Roll Tray Open Bit0 1 ON
22 Lower Cutter Cover Open
23 Lower Cutter Switch: Right
24 Lower Cutter Switch: Left
25 Lower Roll Tray Exit Sensor
26 Roll 3 Leading Edge Sensor
27 Roll 3 Roll End Sensor
29 Roll 3 pre-Feed Switch
31 Roll 4 Leading Edge Sensor Bit7 to 1 Not Used 8

32 Roll 4 Roll End Sensor Bit0 1 ON
50 Cassette Unit Sensor Bit7 to 1 Not Used
51 Cassette Open Sensor 1 Bit0 1 ON
52 Paper Feed Sensor 1
53 Paper End sensor 1
54 Paper Near End Sensor 1
55 Tray Lift Sensor 1
56 Paper Width Switch 1 Bit7 to 3: Not Used
277
No. Component
Bit2 1 Cass. 1 Sn 3 ON
61 Cassette Open Sensor 2 Bit7 to 1 Not Used
62 Paper Feed Sensor 2 Bit0 1 ON
63 Paper End sensor 2
64 Paper Near End Sensor 2
65 Tray Lift Sensor 2
Bit7 to 3: Not Used
66 Paper Width Switch 2
70 Paper Set Sensor Bit7 to 1 Not Used
8 71 Paper Registration Sensor Bit0 1 ON
72 Paper Exit Sensor
73 Front Tray Full Sensor
74 Total Counter Set
75 Waste Toner bottle Full Sensor
76 Corona Wire Cleaner Motor
80 Upper Unit Open Switch: Left
81 Upper Unit Open Sensor: Right
82 Exit Door Open Switch
83 Fusing Cover Open Sensor
84 Toner Hopper Cover Open Sensor
85 PSU Door Open Sensor
278
Input Check
No. Component
90 Main Motor
91 Development Motor
93 Fusing Motor
94 LPH Cooling Fan Motor: Left
95 LPH Cooling Fan Motor: Right
96 Not Used
97 Not Used
100 Fusing High Temperature Latch
101 Zero Cross
102 Left Fusing Motor HP Sensor
103 Right Fusing Motor HP Sensor
110 Model Check
Bit7 1 DIP SW1-8 ON 8

Bit6 1 DIP SW1-7 ON
Bit5 1 DIP SW1-6 ON
Bit4 1 DIP SW1-5 ON

111 DIPSW1
Bit3 1 DIP SW1-4 ON
Bit2 1 DIP SW1-3 ON
Bit1 1 DIP SW1-2 ON
Bit0 1 DIP SW1-1 ON
112 Key Card Set Bit7 to 1 Not Used
113 Key Counter Set Bit0 1 ON
114 Folder Status
115 Folder Connection
279
No. Component
116 Color Counter: KEY_IN
117 Color Counter: START
118 Color Counter: SET
Bit7 to 6 Not Used
Bit5 1 A3/36" Sensor ON
150 Original Size Sensor: A Bit3 1 A1/24" Sensor ON
Bit2 1 660/18" Sensor ON
Bit0 1 914/9" Sensor ON
Bit7 to 4 Not Used
Bit3 1 B4/11" Sensor ON
151 Original Size Sensor: B Bit2 1 B3/17" Sensor ON
8 Bit1 1 B2/22" Sensor ON
Bit0 1 B1/34" Sensor ON
152 Original Exit Sensor: Rear Bit7 to 1 Not Used
153 Original Registration Sensor Bit0 1 ON
154 Original Set Sensor*1
155 Scanner Open Sensor: Right
156 Scanner Open Sensor: Left
157 SDB Cooling Fan Motor: Left
158 SDB Cooling Fan Motor: Right
159 Original Stp Key
*1: Size sensor A4/8.5"
280
Output Check
Output Check
Output Check
You can check the listed parts with SP5804.
Item Parts
1 Original Feed Motor
2 Original Feed Clutch
3 Original Junction Gate Solenoid
4 Scanner Lamp 1
5 Scanner Lamp 2
6 Scanner Lamp 3
7 Scanner Lamp 4
8 Scanner Cooling Fan Motor
11 Roll Feed Motor 1: Forward
12 Roll Feed Motor 1: Reverse

8
13 Roll Feed Motor 2: Forward
14 Roll Feed Motor 2: Reverse
15 1st Roll Feed Clutch
16 2nd Roll Feed Clutch
17 3rd Roll Feed Clutch
18 4th Roll Feed Clutch
19 Cutter 1 (On Only)
20 Cutter 2 (On Only)
21 Cassette Feed Motor
22 Cassette Transport Clutch
281
Item Parts
23 1st Cassette Pickup Solenoid
24 2nd Cassette Pickup Solenoid
25 1st Cassette Feed Clutch
26 2nd Cassette Feed Clutch
27-30 --- Not Used ---
32 Main Motor (Drum Drive)
33 Fusing/Exit Motor
34 Registration Clutch
35 Junction Gate Solenoid (Original)
36-40 --- Not Used ---
41 Charge Corona
42 Charge Grid: Image Area
8 43 Charge Grid: ID Sensor Pattern
44 Charge Corona/Grid: Image Area
45 Development Bias: Image Area
46 Development Bias: ID Sensor Pattern
49 Separation Corona: Leading Edge
50 Separation Corona (Not Leading Edge)
51 Development Motor
52 Toner Supply Clutch
53 Quenching Lamp
54 Pickoff Pawl Solenoid
55 ID Sensor LED (PWM)
56 Potential Measuring Mode (Drum)
282
Output Check
Item Parts
57 Pre-Transfer Lamp
58 LPH ON
60 LPH Cooling Fan Motor
61 Right Fusing Pressure Motor: Home
62 Right Fusing Pressure Motor: Release
63 Left Fusing Pressure Motor: Home
64 Left Fusing Pressure Motor: Release
65 Transport Fan Motor
66 Charge Corona Wire Cleaner Motor
67 Recycle Counter (Mechanical Counter)
68 Dehumidfiers (Tray Heaters)
70 Separation Corona: Before Leading Edge
71 Separation Corona: Leading Edge
72 Separation Corona: Trailing Edge 8
283
Test Patterns
Test Patterns
Test Pattern
2902
Select the test pattern number, touch [Copy Screen], then push [Start].
Operates the test pattern printing. Enter the number for the desired test pattern, switch the
display to the "Copy Window" then press the [Start] button. Once you leave the SP mode,
the pattern selection is disabled and the test pattern cannot be printed.
[0 to 25/0/1]
0 None

8 6 Grid Pattern (6-dot)
284
Test Patterns
17 Checkered Flag
21 Trimming Area
22 Full Dot Pattern
23 Black Band (Vertical)
24 Black Band (Horizontal)
25 Blank Image
Do SP4417 to print an IPU Test Pattern if you experience problems with image processing (poor halftones,
line widths, etc.)
IPU Test Pattern: Test Pattern Selection
Operates the test pattern printing.

4417
Enter the number for the desired test pattern, switch the display to the "Copy Window" then
press the [Start] button. Once you leave the SP mode, the pattern selection is disabled and the
test pattern cannot be printed. 8
Scan Test Patterns
0 Scanner Data
5 Independent Dot: 1-dot: SCN
6 Grid Pattern: 1-dot: SCN
7 Vertical Stripes: SCN
8 Grayscale Vertical: 16-level: SCN
9 Grayscale Horizontal: 16-level: SCN
285
11 Plus Sign: SCN
12 Argyle Pattern: SCN
15 Trimming Area: SCN
16 Bandwidth Vertical: SCN
17 Bandwidth Horizontal: SCN
Print Test Patterns
18 Independent Dot: 1-4 dot: PRN
19 Grayscale Horizontal: 16-level: PRN
20 Grayscale Vertical: 16-level: PRN
21 Grayscale: 16-level: PRN
8 23 Density Patch: 64-level: PRN
24 Plus Sign: PRN
26 Argyle Pattern: PRN
27 Grayscale Horizontal: 16-level: + Line: PRN
286

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Model Be-C1

Machine Code: D046/D049

Field Service Manual

PREVENTION OF PHYSICAL INJURY

HEALTH SAFETY CONDITIONS

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

Conventions and Trademarks

Symbol What it means

 Core Tech Manual

Moving the Copier

1. Open the upper unit [A]

Points to Confirm with Operators

Machine Codes, Peripheral Configurations

Guidance for Those Who are Familiar with

Developer TYPE 30W BLACK TYPE 16W BLACK

Same cartridge as B010/

GW: Type W7140 -

Scanner unit can be separated with

SD Card Slots 2 slots 3 slots

Mainframe: SD card Mainframe: SD card

1. Temperature Range: 10°C to 30°C (50°F to 86°F)

Minimum Space Requirements

[A] Front: 1,000 mm (39")

[B] Back: 600 mm (23.6")

[C] Right: 600 mm (23.6")

[D] Left: 600 mm (23.6")

Height: 450 mm (18")

Configuration 1: Main Machine (D046/D049) Standalone

Configuration 2: Main Machine + Folder FD6500A (B889)

Configuration 3: Main Machine + Folder FD6500B (B890)

Configuration 4: Main Machine + Scanner Separation Unit Type 7140 (D436)

1. Front to back: Within 0.15 mm/1000 mm (0.006”/39.4”) of level

Main Machine (D046/D049)

2. Permissible Voltage Fluctuation: ± 10%

• Make sure the plug is firmly inserted in the outlet.

Installation Procedure Guide

The peripheral units for this machine are shown above.

[1] Main Machine (D046/D049)

[2] Fan Folder FD6500A (B889)

[3] Bridge Unit BU6500 (D407)

[4] Manual Feeder (D333)

1. Install the main machine. * p.27

1. Install the main machine. * p.27

1. Install the main machine. * p.27

1. Install the main machine. * p.27

1. Install the main machine. * p.27

Main Machine (D046/D049)

No. Description Q’ty

1. Cloth – Exposure Glass 1

3. Operating Instructions Holder 1

4. Rear Copy Tray Guide 3

5. Rear Copy Tray 3

6. Guide Mylar (Curved) 2

7. Guide Mylar (Strips) 3

8. Front Copy Tray 1

No. Description Q’ty

10. Rear Copy Tray Holder 1

11. Leveling Shoes 4

12. Original Tray Mylars 3