Cooling

Towers
CONTENTS
1 Product Introduction

2 Unique Features

4 XE Model Cooling Towers

6 Series 3000: Induced Draft Crossflow Cooling Towers

8 Series 1500: Induced Draft Crossflow Cooling Towers

10 PT2: Induced Draft Counterflow Cooling Towers

12 Series V: Forced Draft Counterflow Cooling Towers

14 FXT: Forced Draft Crossflow Cooling Towers

15 BAC Materials of Construction

16 Product Comparison Table

BAC offers the most comprehensive product line of factory assembled
cooling towers globally. With our unprecedented experience in
designing and manufacturing highly efficient and sustainable cooling
towers, we have the solution for any application.

THE BEST STOP FOR...

Over 75 years of innovating cutting edge technology
Capacities ranging from 12 to 1,446 nominal tons in a single unit
Factory assembled accessories that reduce field labor and ongoing maintenance
The largest variety of motor horsepowers, footprints, and air intake configurations

THE ONE STOP FOR...

Shake table tested units that meet wind and seismic requirements of the International
Building Code, have OSHPD pre-approval, and guarantee operability after a seismic event
Rugged material of construction: TriArmor® Corrosion Protection System
XE Models provide the most extremely efficient cooling towers in the world
 COOLING TOWER

Unique Features
SERIES 3000 SERIES 1500 PT2
M od el
Fan System

Cros sflow, C ro ssfl o w, C o u n te rfl o w,

Flow and

I nd u ced D raft, Induced Draft, Induced Draft,

Axial Fan Axial Fan Axial Fan

171 - 1,446 Nominal Tons* 92 - 747 Nominal Tons* 99 - 787 Nominal Tons*
Cataloged
Capacity
Range

513 - 4,338 USGPM 276 - 3,150 USGPM 297 - 2,361 USGPM

at 95˚F to 85˚F at a 78˚F at 95˚F to 85˚F at a 78˚F at 95˚F to 85˚F at a 78˚F
• XE Models meet or exceed • 26% less annual
two times ASHRAE Standard maintenance costs compared
• Designed to meet wind and
90.1 energy efficiency to other compact footprint
seismic requirements for the
requirements, reducing products
International Building Code
energy and operating costs • XE Models meet or exceed (IBC)
up to 37.5%
UNIQUE FEATURES

two times ASHRAE Standard

• Meets or exceeds ASHRAE
• Designed to meet wind and 90.1 energy efficiency
Standard 90.1 energy
seismic requirements for the requirements, reducing
efficiency requirements
International Building Code energy and operating costs
(IBC) • Reduced footprint for low
up to 50%
tonnage requirements
• TriArmor® Corrosion • Ideal for tight enclosures
Protection System and • TriArmor® Corrosion
• Single air intake Protection System and
EVERTOUGH™ Construction
offer cost effective, • Ideal replacement unit EVERTOUGH™ Construction
alternative to standard • Independent fan operation offers a cost effective,
construction highly protective upgrade to
• Low sound options
conventional construction
• Basinless construction • Designed to meet wind and
• Single piece rigging
available seismic requirements for the
International Building Code • Low sound options
• ENDURADRIVE™ Fan
System (IBC)

*Nominal Tons 3 USGPM/ton of water cooled from 95˚F to 85˚F at a 78˚F EWB

2
 VT0/VT1 LOW PROFILE VTL FXT

M od el
Count e rflow, C o u n te rfl o w, C ro ssfl o w,

Fan System
Flow and
Forced Draft, Forced Draft, Forced Draft,
Centrifugal Fan Centrifugal Fan Axial Fan

12 - 1,335 Nominal Tons* 16 - 272 Nominal Tons* 58 - 268 Nominal Tons*

Catalogued
Capacity
Range
36 - 4,005 USGPM 48 - 816 USGPM 174 - 804 USGPM
at 95˚F to 85˚F at a 78˚F at 95˚F to 85˚F at a 78˚F at 95˚F to 85˚F at a 78˚F

• Centrifugal fan for indoor

applications • Low profile to meet low • High efficient, low
height requirements

UNIQUE FEATURES
• Suitable for sound sensitive horsepower axial fans
applications • Centrifugal fan for indoor • Single piece lift, shipping,
applications and rigging
• High temperature industrial
• Single piece shipping and
applications • Motor is located on the
rigging
• BALTIGUARD™ Fan System exterior of the unit for easy
• Suitable for sound sensitive
available for continuous maintenance
applications
operation • Forced draft design protects
• High temperature industrial
• Easy maintenance with moving parts for a long
applications
motors and drives located service life
• BALTIGUARD™ Fan System
outside the discharge available for continuous • Easy maintenance
airstream operation

*Nominal Tons 3 USGPM/ton of water cooled from 95˚F to 85˚F at a 78˚F EWB

3
 Models
XE Models are now available on both the Series 3000 and Series 1500 Cooling Towers. XE
Models are tailored for projects that require a extreme efficiency unit to further minimize
energy costs, reduce sound levels, and contribute to LEED® Certification Points. XE
Models are at least two times more efficient than the minimum requirements established
in ASHRAE Standard 90.1 - 2013. The following example illustrates the operating cost
savings over the life of a cooling tower comparing the first cost model and an XE Model for
a 500-Ton Selection.

L O W E S T O P E R AT I N G C O S T S
99 Significant reduction in operating costs 500-Ton Selection Series 3000 vs Series 3000 XE
99 Payback typically 2 years or less Model Comparison of First & Operating Cost

Operating Costs
$203,000
Savings First Costs
Cost

REDUCED SOUND LEVELS

99 Sound reduction up to 50% (3dB)
99 Fans optimized to minimize sound levels and maximize efficiency
Lowest First Cost Model Extreme Efficiency Tower
99 Additional sound reducing options available
Note: Operating costs based on fan kW x $0.12kWh x 2500EFLH (equivalent
full load hours) x 20 years (2011 ASHRAE Handbook HVAC Applications) x 3%
per year energy inflation factor.

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I N C R E A S E D O P E R AT I N G R E L I A B I L I T Y
99 BALTIDRIVE® Power Train Fan System
99 Extends the life of the mechanical drive components (minimum L10 bearing life
288,000 hours)

99 5-year motor and drive warranty

Series 1500 XE Model Cooling Tower

Regional Priority
4 Points
Innovation & Design
Process
6 Points

L E E D ® C E R T I F I C AT I O N C O N T R I B U T I O N S Indoor
99 Industry leading energy efficiencies Environmental
Quality
Sustainable Sites
26 Points

99 Provides energy cost savings 15 Points

99 Contributes to Energy and Atmosphere LEED® Credit Points (EAc1) Materials &
Resources
14 Points
Energy & Atmosphere
35 Points

Water Efficiency
14 Points

LEED® Point Breakdown for New Construction

Lowest Operating Costs

Reduced Sounds Levels

Increased Operating Reliability

Contributes to LEED® Certification

COMPARE SELECT SPECIFY

PRODUCT MANUAL: COOLING TOWERS 5

 Series 3000

The NEW Series 3000 Cooling Tower continues its industry leading tradition. With
expanded selection flexibility and a capacity increase of up to 16%, the Series 3000
Cooling Tower provides an extremely efficient solution for all your application needs.

REDUCED ENERGY CONSUMP- 400-Ton Example: Series 3000 Competition Competition

TION Fan HP 20 30 40
99 Most efficient cooling tower in the industry
99 Up to a 16% increase in capacity Footprint (L x W x H) 8.5’ x 18’ x 12’ 8.5’ x 18’ x 12’ 8.5’ x 18’ x 12’

99 Exceeds ASHRAE 90.1-2013 efficiency requirements Nominal Tons 400 386 423

400-Ton Example: Annual Operating Cost for a 20, 30, & 40 HP

$20,000

New BAC Series 3000 - 20 HP

Competitor - 30 HP
$15,000
Competitor - 40 HP
$9,000
Savings

$4,500
$10,000 Savings
$4,500
$3,600 Savings
Savings $2,250
Savings
$5,000
$1,800
Savings

0
20HP 30HP 40HP 20HP 30HP 40HP 20HP 30HP 40HP

Office Bldg (2000 EFLH) Hospital (2500 EFLH) Data Center (5000 EFLH)

Energy Cost Savings Based on a 400-Ton System ($0.12 kWH)

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 Note: The ENDURADRIVE™ Fan System
is the only variable speed direct drive
solution for modular cooling towers.

R E L I A B L E Y E A R - R O U N D O P E R AT I O N
99 Superior winter operating performance
99 BALTIDRIVE® Power Train Fan System
99 Rigid frame construction
99 Meets wind and seismic requirements of the International Building Code
(IBC)

MORE SELECTION FLEXIBILITY

99 31 new models
99 3 new box sizes
99 69 Series 3000 Cooling Tower XE models are available in a full array New Series 3000 Cooling Tower
of box sizes

E N H A N C E D P AY B A C K A N A LY S I S
99 Provides alternative selections based on energy savings and minimum
payback

99 User-defined life-cycle cost inputs

99 XE models featured in selection program

Enhanced Product Selection Software

E A S I E S T T O M A I N TA I N
99 Direct access to:
• Cold water basin
• Hot water basin
• Drive system
99 Patented hygienic cold water basin
99 Factory assembled access options available for ease of
maintenance

99 The optional ENDURADRIVE™ Fan System offers 10% energy

savings, 90% lower maintenance costs, and 100% reliability on
the transmission system
Factory Pre-Assembled Platforms

PRODUCT MANUAL: COOLING TOWERS 7

 Series 1500
The Series 1500 Cooling Tower is the industry’s most serviceable unit without
compromising performance and fit. With expanded models almost doubling the capacity
range and a performance increase of up to 13%, the Series 1500 Cooing Tower provides an
excellent solution for all your application needs.
REDUCED ENERGY CONSUMPTION 400-Ton Example: Series 1500 Competition Competition
99 Performance increase of up to 13% Fan HP 25 35 40
99 Meets or exceeds ASHRAE 90.1-2013 efficiency requirements Footprint (L x W x H) 12’x12’x14.2’ 12’x10’x15.5’ 12’x12’x16.7’
99 Offers excellent performance and Nominal Tons 401 395 423
serviceability in a compact footprint

99 Further reduce energy cost with XE Models Easy Service Access a — a

Note: The unit selections for this example were based on maintaining
installed layout parameters, which includes footprint and layout
dimensions, as well as first cost of the unit.

400-Ton
400-Ton Example:
Example: Annual
Annual Operating
Operating Cost
Cost forfor a 25,
a 25, 3535and
and4040HPHPMotor
Motor
$10,000
$1,100
Savings

$8,000 $3,400
$900 Savings
Savings
$6,000 $2,700
Savings

$4,000
Series 1500 - 25 HP

Competitor - 35 HP
$2,000
Competitor - 40 HP

$0 25HP 35HP 40HP 25HP 35HP 40HP

Office Bldg (2000 EFLH) Hospital (2500 EFLH)

Energy Cost Savings Based on a 400-Ton System ($0.12 kWH) for equivalent full load hours.

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 Note: Ideal replacement unit with the
ability to use existing support steel and
minimize piping and wiring changes.

THE MOST SERVICEABLE TOWER

99 26% less annual maintenance cost compared to other compact footprint
products

NOTE: Difference was based on comparing costs to complete

maintenance items listed in O&M Manual

99 Direct access to:

• Sloped cold water basin
• Hot water basin which can be inspected during full operation of the
system pump
• Drive system through a spacious plenum and oversized doors on both
sides of the unit
Factory Pre-Assembled External Access Platform
99 Factory pre-assembled access options available for ease of maintenance

R E L I A B L E Y E A R - R O U N D O P E R AT I O N
99 Superior winter operation
99 Standard independent fan motors provide capacity control and redundancy
99 Meets wind and seismic requirements of the International Building Code
99 Tested per the California’s Office of Statewide Health Planning and
Development (OSHPD) requirements

Shake Table Testing

THE IDEAL REPLACEMENT UNIT FOR

EXISTING BAC’S OR COMPETITORS’
EQUIPMENT 99 Annual Operating Cost Savings $4,500
99 When replacing centrifugal fan towers, the Series 1500 Cooling Tower 400-Ton Example
reduces installation AND operating costs Existing Unit Series 1500
99 Save up to $7,000 on installation costs for replacement projects: Footprint (L x W x H) 12’x12’x16.3’ 12’x12’x15.6’
• Fits on existing steel support HP 50 25
• No enclosure modifications because of the layout flexibility of the single Annual Operating Costs $9,000 $4,500
air intake
• Minimal piping changes
• Reuse starters

PRODUCT MANUAL: COOLING TOWERS 9

 PT2
The PT2 Cooling Tower now has a capacity range from 99 to 787 nominal tons with
the introduction of the new 12’ x 18’ box size. With a standard two fan mechanical, the
PT2-1218 tower provides redundancy for critical applications and capacity control from
the independent fans and motors. The PT2 is an ideal replacement unit that highlights
BAC’s commitment to easy maintenance and installation. The units also reduce energy
consumption with premium efficient motors, are easy to install with a single piece
lift and BAC’s InterLok™ System, have a wind rating of 130 psf, and are seismically
verified up to a SDS of 2.93g at grade.

Two-cell PT2 Installation

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L O W E N V I R O N M E N TA L I M PA C T Note: All NEW 12’x18’ box size now
99 Energy efficient available up to 787 tons. Featuring a two
• All units meet or exceed ASHRAE Standard 90.1 energy efficiency requirements fan mechanical as standard, which offers
critical redundancy.
• Premium efficient/inverter duty fan motors
99 Sound Reduction Options
• Standard fan is high efficiency and low sound
• For further reduced sound levels, Low Sound Fans and sound attenuation
are available (optional)

EASY MAINTENANCE
99 External motor adjustment with included wrench
99 Inward sliding access doors do not limit workspace
99 External platforms and ladders improve accessibility (optional)
99 BranchLok™ Removal System allows for tool-less spray branch removal
99 Easily accessible cleanout port flushes water distribution debris to outside the unit
99 Louvers are easily removed without tools
99 Removable inspection panels allow for easy inspection and access to the fill (optional) Shake Table Testing

RELIABLE AND DURABLE

CONSTRUCTION
99 PT2-1218 models have a standard two fan mechanical which provides redundancy
• Ideal for critical applications
99 Seismically verified through dynamic shake table testing up to a SDS
of
2.93g at grade

99 Meets wind and seismic requirements of the 2009 International Building Code (IBC)
99 Listed on California’s Office of Statewide Health Planning and Development (OSHPD)
pre-approved equipment list

99 Enhanced longevity with a variety of materials of construction (see page 15)

variety of
Single Piece Lift
IDEAL REPLACEMENT UNIT
99 Units are designed to mount directly on the existing support steel of both crossflow
and counterflow cooling towers

99 Fan motor configurations can be supplied to match existing wiring

L O W I N S TA L L E D C O S T
99 Single piece lift available on all models
99 Models ship in multiple sections to minimize the size and weight of the heaviest lift,
allowing for use of smaller, less costly cranes

99 BAC’s InterLok™ System aligns the casing and the basin to expedite rigging and
requires no sealer tape

99 Factory pre-assembled platforms reduce installation time (optional) External Access Platform (Optional)

Easily Assembled Containerized Units

PRODUCT MANUAL: COOLING TOWERS 11
 Series V
Series V Cooling Towers provide solutions to some of the most challenging cooling
scenarios. Suitable for applications where external duct work and other sources of
external static pressure exist, the VTL, VT0, and VT1 can be used in indoor and outdoor
applications. With the addition of steel fill, Series V Cooling Towers are also ideal for high
temperature applications.

VT1 Installation VTL Installation

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 Note: Series V Cooling Towers are equipped
to withstand high temperature applications
when supplied with steel fill.

F L E X I B L E I N S T A L L AT I O N
99 Centrifugal fans are suitable for applications where external duct work and other
sources of external static pressure exist

99 Can be located indoors

99 Low profile VTL fits well into mechanical equipment rooms with low ceilings and is
easily hidden behind louvered walls on buildings

L O W E N V I R O N M E N TA L I M PA C T
99 Energy efficient
• All units meet or exceed ASHRAE Standard 90.1 energy efficiency requirements
• Premium efficient/inverter duty fan motors
External Drive Access
• BALTIGUARD™ Fan System provides redundancy and energy savings by
providing a pony motor (optional)
99 Sound Reduction Options
• Centrifugal fans have inherently low sound characteristics
• Factory designed sound attenuation is available for both the air intake and
discharge (optional)
• Particularly sound sensitive areas can be accommodated by facing the quiet
blank-off panel to the sound sensitive direction

EASY MAINTENANCE
99 Fans, motors, and drive system are located outside of the moist discharge air
stream, protecting them from moisture, condensation, and icing while facilitating
maintenance
BALTIGUARD™ Fan System (Optional)
99 All moving parts are located near the base of the unit within easy
reach for cleaning, lubrication, or adjustments

99 Nozzles are non-clogging, reducing maintenance costs and ensuring efficient

equipment operation

99 Split fan housing for easy air moving component replacement

Intake Sound Attenuation (Optional)

PRODUCT MANUAL: COOLING TOWERS 13

 FXT
BAC’s FXT was the first cooling tower to be certified
by the Cooling Technology Institute (CTI) and
still holds its certification to this day. The FXT’s
performance, maintainability, and low initial cost make
it an industry standard for a wide range of projects.

Single Piece Lift

LOW ENERGY CONSUMPTION

99 All units meet or exceed ASHRAE Standard 90.1 energy efficiency requirements
99 Premium efficient/inverter duty fan motors
99 High efficiency, low horsepower, axial fans

L O W I N S TA L L E D C O S T
99 Single piece lift
99 Ships completely assembled, minimizing installation time and cost
• No motors to mount
• No sheaves to align
• No belts to install
Easily Accessible Motor
• No make-up system to assemble

EASY MAINTENANCE
99 The fan motor is located on the exterior of the unit for easy maintenance and belt
adjustment

99 Basin covers are standard keeping debris from entering the

hot water basin

99 Extended lubrication lines are provided as standard on the exterior

of the unit for bearing lubrication

99 An access door makes access to the interior of the unit easy for adjusting the float
valve, cleaning the strainer, or flushing the basin

Extended Lubrication Lines

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 BAC Materials of
Construction
BAC offers a variety of materials to meet the corrosion resistance, unit operating life, and budgetary
requirements of any project. Each of these materials underwent extensive testing in BAC’s Corporate
Technology Center and have been successfully operating in the field for at least ten years.

URES
EXCLUSIVE FEAT
99Standard Construction Hot dip galvanized G-235 steel construction structural members.
99TriArmor® Corrosion Protection System A BAC exclusive three layer barrier that is
proven to provide greater corrosion protection than stainless steel for cold water basins. It is completely
impervious to cooling system water chemistries and operating conditions as well as pitting, chloride
stress, crevice crack corrosion, and leaks.
G-235 galvanized structural steel is fully encapsulated with a thermosetting hybrid polymer, providing
a second layer of protection and providing a base for the third layer. Once assembled, the interior 1 G-235 Heavy Galvanized Steel Basin
of the basin receives a coating of an industrial grade polyurethane barrier, finalizing the seamless 2 Thermosetting Hybrid Polymer Coating
3 Impermeable Polyurethane Barrier
construction on the cold water basin. Provided with a 5-year leak and corrosion protection warranty.

99EVERTOUGH™ Construction For the ultimate in corrosion protection, BAC offers EVERTOUGH™ Enhanced three-layer corrosion protection for
Construction, which combines the benefits of the TriArmor Corrosion Protection System—three layers
® the cold water basin
of protection in the cold water basin—and adds polymeric water distribution systems and all steel
structural components protected by thermosetting hybrid polymer. Provided with a 5 year louver-to-
louver warranty, EVERTOUGH™ Construction optimizes corrosion resistance for all water chemistries.

99Welded Type 304 Stainless Steel Cold Water Basin This factory welded cold water
basin provides further security against leaks and comes with a 5 year leak warranty.

99Stainless Steel Construction BAC stainless steel units have panels and structural
elements constructed of Type 304 stainless steel and have factory welded seams in the cold water The highest level of corrosion protection for all
basin to ensure watertight assembly, and the basin is leak tested at the factory. All factory seams are vulnerable components
warranted for 5 years against leaks.

With its variety of material of construction options, BAC delivers units designed for long service life
under any budgetary concern. For more information or selection assistance, please contact your
local BAC Representative.

BAC Type 304 Stainless Steel

BAC testing and experience confirms that, when it comes to stainless steel, Type 304 stainless steel
provides the best value for owners and operators. While some manufacturers are offering Type 301L
stainless steel as an alternative, BAC has evaluated the lower cost alternative and determined it has
PRODUCT MANUAL: COOLING TOWERS 15
a reduced level of corrosion protection, making it an unacceptable risk for owners and operators.
 Product Comparison
I T E M S S H A D E D I N B L U E A R E B A C E X C L U S I V E F E AT U R E S A N D O P T I O N S
Standard Features Series 3000 Series 1500 PT2 VT0/VT1 VTL FXT
Axial Fan • • • •
Centrifugal Fan [1]
• •
Large Plenum Area for Access • •
Capacity Range (Nominal Tons) 171 - 1,446 92 - 747 99 - 787 12 - 1,335 16 - 272 58 - 268
Shake Table Tested • • •
Premium Efficient Fan Motors • • • • • •
BALTIDRIVE® Power Train • • •
Patented BAC Hygienic Cold Water Basin •
Separate Air Inlet Louvers • •
Weir Dams • •
Fully Assembled Containerized Units for Export[2] • • •

Construction Options
XE Models • •
TriArmor Corrosion Protection System
®
• • •
EVERTOUGH™ Construction • •
Welded Stainless Steel Cold Water Basin[3] • • •
Stainless Steel Construction [3]
• • • • •

Options and Accessories

Independent Fan Operation Standard •
BALTIGUARD™ Fan System • • • •
ENDURADRIVE™ Fan System •
Low Sound Fan • • •
Whisper Quiet Fan • •
Intake Sound Attenuation • • • •
Discharge Sound Attenuation • • • • •
Handrails with Ladder[4] • • • •
Factory Assembled External Access Platform with Ladder[4] • • •
Internal Ladder and Service Platform • •
Internal Walkway • Standard
Gear Drive •
Basinless Unit Construction •
Indoor Applications • •
Low Ceiling Applications •
Motor Removal System • •
Single Point Wiring[5] • •
Steel Fill • •
VR Stacks •

Codes and Standards

CTI Standard 201 • • • • • •
ASHRAE 90.1 • • • • • •
OSHPD Pre-approved List • • •
Factory Mutual (FM) • •
Note 1: Centrifugal fan units can overcome ESP imposed by duct work or other restrictions. A larger fan motor may be required. Contact your local BAC Representative for selection and application assistance.
Note 2: Please contact your local BAC Representative to discuss containerization options for certain box sizes.
Note 3: Seams between the panels inside the cold water basin are welded for Series 3000, Series 1500, and PT2 models. The basin is leak tested at the factory and welded seams are provided with a five-year leak-proof warranty.
Note 4: Safety cages are available on ladders when required by local safety standards.
Note 5: Single point wiring is available for the fan motor and vibration cut out switch when ordered with BAC Controls.

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Cooling Tower
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