TuffStuff Bio-Arc (BA-701) Owner's Manual

Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affixed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment. BA-701
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
CHEST PRESS
5. Must use only genuine TFI replacement parts. OWNER’S MANUAL
6. Machine must be anchored to a solid and level surface. BA-701_Rev1
Revision Date: 4-25-20018
Table of Contents
OVERHEAD SPECIFICATIONS .........................................................................Page 3

DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 4-7
ANCHORING UNIT .............................................................................................Page 8
IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 9
REGISTRATION, SERVICE & ASSEMBLY ..................................................... Page 10
INSPECTION/MAINTENANCE ...................................................................... Page 11
CABLE INSPECTION ........................................................................................ Page 12
STEP 1-7 .......................................................................................................Page 13-19
STEP 8-9 CABLE ROUTING .....................................................................Page 20-23
STEP 10-12 ..................................................................................................Page 24-26
PARTS LIST ......................................................................................................... Page 27
PRE ASSEMBLED COMPONENTS .........................................................Page 28-31
WARRANTY ....................................................................................................... Page 32
TuffStuff Fitness International Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuffStuff Fitness International Inc. in Chino, California.
2 www.tuffstuffitness.com BA-701 Chest Press

OVERHEAD SPECIFICATIONS
L 72” X W 63” X H 58”

L 183 cm X W160 cm X H148 cm
PRODUCT WEIGHT 620 lb/281 kg
BA-701 Chest Press www.tuffstuffitness.com 3

Carefully read ALL Danger, Warning & Caution labels posted on the machine
76
82
77
75 84 86
71
85
73
74
85
80
Chinese Utility Model Pat. No.

120 ZL 201720316780.X
58
Chinese Utility Model Pat. No.
119 ZL 201621077888.X
70
87
Stack them

108
78
83
79
81
72

78 80 81 79
83
74
71
58 108
75
86 72

73 70 76 82
87
85 84
119
120
77
115
It is extremely important that the Facility Sign shown to the left
be installed in plain view of the unit.
You should have received it along with this Owners Manual. If

you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from TuffStuff Fitness by contacting
our service department at:
1 (888) 884-8275
service@tuffstuff.net
service1@tuffstuff.net

Anchoring
Holes on shoes are provided for anchoring the unit to the floor. (See anchoring hole locations below)

Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels affixed on the machine. It is the responsibility of the floor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR 5. Provide an adequate safety perimeter between the machine,
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED: walls and other equipment to ensure that the facility has proper
clearance for usage and training.
1. Obtain a medical exam before beginning any exercise program.
6. Post and disclose all safety, rules and regulations on a bulletin
2. Read and understand Owner’s Manual and all Danger, Warning
board easily accessible to users.
and Caution labels before using this equipment. If you still need
7. Perform regular maintenance (see Inspection Label). Pay special
help, seek assistance from floor personnel.
attention to areas most susceptible to wear and tear, including but
3. Inspect the equipment before each use for wear and tear, loose
not limited to cables, pulleys and rubber grips.
fittings, worn or frayed cables and frame welds. DO NOT USE if it
8. Do not lean against or pull on the framework, weight stack or
appears to be inoperable or damaged.
any component at all times.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
9. Children must not be allowed near the equipment. Teenager must
are experiencing pain.
be supervised.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not 10. Replace immediately all parts at first sign of wear or damage. If
attempt to free any jammed parts by yourself. unable to replace worn or damaged components/parts, remove
7. Always warm-up before and cool-down after weight training. machine from service until the repair is made.
Warm-up for 10-15 minutes with stretching and cardiovascular 11. Use only genuine TuffStuff replacement parts. Failure to do so will
exercises. Cool-down should include light stretching exercises for void warranty and could result in serious injury or death to the users.
5-15 minutes. 12. Do not remove any decals affixed to the machine. Replace if
8. Never hold your breath – will limit the flow of oxygen to your brain damaged.
and may cause dizziness. The most often used breathing pattern is 13. Do not alter or modify the original manufacturer’s weight stack
inhaling during least resistance and exhaling during maximum with any add-on incremental weights, weight plates or
resistance. dumbbells except those with standard factory installed option.
9. Do not use accessories or accessory attachments that are not 14. Maintain a service contract with a TFI Authorized Dealer or a
recommended by TFI. Professional Service Company approved by TFI. Keep a service
10. Make sure selector pin is completely inserted. Use only the selector log of all maintenance and repair activities. NOTICE: It is the sole
pin provided by the manufacturer. responsibility of the owner or facility operator to ensure that regular
11. Never pin the weights in an elevated position. Do not use the maintenance is performed.
machine if found in this condition.
Facility Safety Guidelines and Practices

1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment. DANGER: indicates an imminently hazardous situation which, if not
2. Equipment to be installed by TFI Authorized Dealer or avoided, will result in death or serious injury.
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Anchoring of equipment must be completed at time of WARNING: indicates a potentially hazardous situation which, if not
installation and inspected prior to use. Failure to anchor the avoided, will result in death or serious injury.
machine to the floor could cause the machine to tip or fall over
due to incorrect usage and misuse, and could result in serious
injury or death.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.

Registration, Service & Assembly
Thank you for purchasing the BA-701 Chest Press. This machine is part of the TuffStuff line of quality strength training equipment.
To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration Allow ample space around the machine for safe unrestricted use and
To avoid unnecessary delays on warranty parts and to insure that a easier access.
permanent record of your purchase is on file with our company, be Insert all bolts in the same direction. For aesthetic appearance, insert all
sure to register online at http://www.tuffstuffitness.com or mail to bolts in the same direction unless specified (in text or illustration) to do
address shown below within 10 days of purchase. otherwise.
Leave room for adjustments. Do not fully tighten fasteners until
Obtaining Service instructed in the assembly steps to do so (to prevent any difficulty with
Please use this Owner’s Manual as your guide to all parts included in alignment of parts during the assembly process). When not instructed,
your shipment. When ordering parts, you must specify the part number tighten fasteners such as bolts, nuts and screws so the unit is stable, but
and description from this owner’s manual. Use only genuine TuffStuff leave room for adjustments.
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
Assembly Tips
For information about product operation or service: Read all “Notes” on each page before beginning each step.
Phone: 909-629-1600 Toll Free 888-884-8275
While you may be able to assemble the BA-701 using the illustrations
Fax: 909-629-4967
only, IMPORTANT safety notes and other tips are included in the text.
E-mail: service@tuffstuff.net or service1@tuffstuff.net
Hours: M–F 8:00 – 4:30 PST Some pieces may have extra holes that you will not use. Use only those
Or write to: TuffStuff Fitness International, Inc. holes indicated in the instructions and illustration.
Customer Service NOTE: With so many assembled parts, proper alignment and
13971 Norton Avenue, Chino, CA 91710 adjustment is critical. While tightening the nuts and bolts,
Retain this Owner’s Manual for future reference when ordering be sure to leave room for final adjustments.
service or parts. To assist you better, please be prepared to
CAUTION: Obtain assistance from TFI if you have difficulty
provide the following information:
assembling the BA-701. Please do not attempt to
1. Model Number 2. Place of Purchase
complete the assembly as this could result in equipment
3. Serial Number 4. Part # and Description
failure and serious injuries to the users.
Required Tools
The basic tools that you will need to assemble the BA-701 but are not Symbols & Description
limited to:
• 3/4”, 9/16”, 1/2” combination wrenches
• Adjustable wrench
• Ratchet wrench with 3/4”, 9/16”, 1/2” sockets
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
Assembly Requirements Loosely Tighten Loosely Tighten

Follow these installation requirements when assembling the Loosely tighten all hardware in this step. DO NOT Fully
BA-701. Use the overhead view on the Content Page to layout your floor
plan before assembling. 70% Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Set up the BA-701 on a clean, solid, flat surface. A smooth, flat surface Fully Tighten Fully Tighten
under the machine helps keep it level. Wrench tighten all hardware in this step.
100%
Inspection/Maintenance
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tuffstuffitness.com
INSPECTION / MAINTENANCE RECORDS

DATE REPLACEMENT REPAIRS INSPECTED BY
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY

Cable Inspection
WARNING:
THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.
“NECKING”, STRETCHED CABLE COVERING A CRACK IN THE CABLE COVER
A TEAR IN THE CABLE COVER A BREAK ON THE CABLE
CABLE END SLIPPING OUT
IMPORTANT NOTE:
DAMAGED OR WORN CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE
PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.
Step 1
Step 1 Assembly List
Item # Description Qty.
WARNING:
*18
29
MAIN FRAME
TOP CROSS BRACE
1
1
1. It is strongly recommended
*31 WEIGHT STACK FRAME 1 that two or more persons
43 BUTTON HEAD SOCKET CAP SCREW GR-8 Z/P 1/2-13 X 1 4
61 FLAT WASHER SAE Z/P 1/2” 4 participate in the assembly
102 SPLIT LOCK WASHER Z/P 1/2” 4
of this unit.
*31
43
102
61
29
43 *18
102
61
61
102
61
43
102
43
Loosely Tighten
70%
Loosely Tighten
Loosely tighten all hardware in this step.
Step 2
6 BOTTOM CROSS BRACE 1
59 FLAT WASHER SAE Z/P 3/8” 4
62 FLAT WASHER Z/P 1/2 X 1 3/4 X 3/16 2
111 NYLON INSERT LOCK NUT Z/P 1/2-13 2
112 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 3 1/4 2
Note
1. Run guide wire through pulley bracket as shown.
Make sure not to pull out completely.
61
116
6 103
59
111
112
116
59
103
62
Fully Tighten
100%
Fully Tighten
Wrench tighten all hardware in this and
previous loosely tighten steps.
Step 3
4 AXLE 1 RD X 4 3/8 1
20 PIVOT AXLE 1 RD SS 303 X 5 5/8 1
*23 SEAT FRAME 1
36 ALUMINUM ROUND COVER PLATE, 2 1/2 4
57 FLAT HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 4
Note:
1. Make sure to insert the axles with the notched end first. See fig A.
Fig. A
57
36 4
*23
36
57
57
36
20
36
57
Fully Tighten
100%
Fully Tighten
Wrench tighten all hardware in this step.
Step 4
*2 ARM FRAME LT 1
*3 ARM FRAME RT 1
63
61
*3
102 *2
102
61
63
Fully Tighten
100%
Fully Tighten
Step 5
16 GUIDE ROD 3/4 X 47 3/4 2
17 MAGNETIC SELECTOR PIN W/COIL 3/8 X 5 GOLD KNOB 1
*32 10 LB TOP PLATE W/ADJ SLTR BAR 19X 3/4 WTS ASM 1
*33 15 LB STEEL WEIGHT PLATE W/FLANGED BUSHINGS EA 14
*34 5 LB STEEL WEIGHT PLATE W/FLANGED BUSHINGS EA 5
65 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 2
97 RUBBER DONUT 3/4 RD ID X 2 1/2 RD OD X 3 2
65 Make sure threaded hole on

*32 59 guide rods face up
103
17
*34
*33
16
97
Fully Tighten
100%
Fully Tighten
Step 6
76 LABEL- BIO-ARC CIRCULAR WEIGHT STACK NUMBERS 1
Weight stack label and lubrication instructions

1. Wipe front surface of weight stack with rubbing alcohol and wipe dry.
2. Peel off back sheet (adhesive side) from label (#76) and make sure that the label remains
attached to the application tape.
3. Line up left edge of label sheet with outside edge of weight holes.
4. Make sure label is straight and slowly press into place.
5. Gently remove application tape and rub each label firmly against the weight stack.
6. Allow labels to stand for 2 days to allow adhesive to cure fully.
7. Open the lube package provided and apply a thin film of lubricant around the first 3 inches
of the guide rods above the top plate.
8. After the cables are installed, do a set of reps to spread the lubricant thoroughly.
76

Step 7
Steps 7 Assembly List
*14 LINEAR SHAFT COVER LT 1
15 LINEAR SHAFT COVER RT 1
45 BUTTON HEAD SOCKET CAP SCREW GR-8 Z/P 1/4-20 X 1/2 8
60 FLAT WASHER SAE Z/P #12 (1/4”) 8
Note:
Remove covers as shown below to allow you to route the cable in the following steps.
45
15
60
60
45
*14
45
60

Step 8 Cable Routing
Note:
1. Tie guide wire to cable end and pull it out as indicated below.
2. Make sure cable runs on the pulleys.
3. Adjust cable tension on top plate bolt #101.
See Fig. A
A
Pull cable out
See Fig. B
D 30
C
Tie cable here

Fully Tighten
100%
Fully Tighten
Steps 8 Assembly List
7 CARRIAGE 1
17 MAGNETIC SELECTOR PIN W/COIL 3/8 X 5 GOLD KNOB 1
30 WEIGHT STACK CABLE 1
40 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
42 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 2
48 BUTTON HEAD SOCKET CAP SCREW GR-8 Z/P 3/8-16 X 1 3/4 2
54 FINISHED HEX NUT Z/P 1/2-13 1
90 NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 3
100 SPLIT BOLT GR-5 Z/P 1/2-13 X 1 (RND CUT) 1
101 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1
A 30
B
101
54
102 17
7 102 30
100
Fully tighten bolt
Assemble pulleys once cable has been routed

C D
42
90
48 59
64
59
90
48 42
40 59
90

Step 9 Cable Routing
*8 CHEST PRESS CABLE 1
49 CABLE STOPPER SHELL 1 1/2 X 1 3/4 2
92 OVAL HEAD PHILLIPS MACHINE SCREW Z/P #10-32 X 1 1/8 2
110 TRAKHANDLE SPORT CABLE HANDLE W/EXTENSION OAL 16” 2
Note:
1. Tie guide wire to cable end and pull it out as indicated below.
2. Adjust cable and test it.
3. Re-assemble linear shaft covers #*14 and #15 after completing
this step.
8
92
29
49
94
Pull cable out
110
011
A
B
C
E
*8
Tie cable here
D
Fully Tighten
100%
Fully Tighten
Adjust cable here Loosen to adjust cable tension. 8
Tighten once cable tension is achieved.
92
49
110
H I
Tie cable here
Pull cable out

F
*8

Step 10
25 SHIELD, REAR 1
*26 SHIELD, FRONT 1
53 FLAT HEAD SOCKET CAP SCREW Z/P 1/4-20 X 3/4 2
*109 TOP PLASTIC COVER 1
53
*109
25 *26
Fully Tighten
100%
Fully Tighten
Step 11
*10 FOOT SUPPORT 1
89 NYLON INSERT THIN PATTERN LOCK NUT G-5 Z/P 1/2-13 2
113 BUTTON HEAD SOCKET CAP SCREW GR-8 Z/P 1/2-13 X 4 2
61
89
*10
113 61
Fully Tighten
100%
Fully Tighten
Step 12
12 HEAD REST PAD 1
19 STANDARD PAD 1
24 SEAT PAD 1
46 BUTTON HEAD SOCKET CAP SCREW GR-8 Z/P 3/8-16 X 1 1/4 9
12
59 46
19
24
59
46
46
59
59
46
Fully Tighten
100%
Fully Tighten
Parts List
BA-701_REV1
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE BA-701
Parts List
Item No. Description Rev. Part No. Qty. Item No. Description Rev. Part No. Qty.
1 ADJUSTABLEȱPULLEYȱBRACKETȱ(4ȱ1/2ȱPULLEY) 0 UP8925 1 61 FLATȱWASHERȱSAEȱZ/Pȱ1/2Ȉ BNH2031 16
2 ARMȱFRAMEȱLT 0 UP8900 1 62 FLATȱWASHERȱZ/Pȱ1/2ȱXȱ1ȱ3/4ȱXȱ3/16 BNH2806 2
3 ARMȱFRAMEȱRT 0 UP8927 1 63 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ1/2Ȭ13ȱXȱ1ȱ1/4 BNH2167 4
4 AXLEȱ1ȱRDȱXȱ4ȱ3/8 0 UP8901 1 64 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2040 2
5 BEARINGȱHOUSING 0 UP8903 2 65 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ3 BNH2046 2
6 BOTTOMȱCROSSȱBRACE 0 UP8904 1 66 HEXȱKEYȱALLOYȱ5/32Ȉ BNH0373 1
7 CARRIAGE 0 UP8905 1 67 HEXȱKEYȱALLOYȱ7/32Ȉ BNH0575 1
8 CHESTȱPRESSȱCABLEȱ(173ȱ1/2Ȉ) 0 UP8922 1 68 HEXȱKEYȱALLOYȱ5/16Ȉ BNH0374 1
9 COUNTERȱBALACEȱFORȱSWIVELȱPULLEYȱBRACKET 0 UP8706 2 69 INTERNALȱRETAININGȱRINGȱ1ȱ9/16Ȉȱ BNH0095 6
10 FOOTȱSUPPORT 0 UP8906 1 70 LABELȬBIOȬARCȱTECHNOLOGYȱSG,ȱMATTEȱLAMINATE BNH3778 1
11 HEADȱRESTȱFRAME 0 UP8907 1 71 LABELȬDANGERȱUSEȱTHISȱEQUIP.ȱONLYȱ(COMM.ȱLINE)ȱ1.5ȱXȱ2.375 BNH3088 1
12 HEADȱRESTȱPAD 0 UP8771 1 72 DECALȱȬȱSERIALȱNUMBERȱȬȱCLASSȱS BNH5186 2
13 LINEARȱSHAFTȱ1ȱRDȱXȱ34 0 UP8909 2 73 LABELȬTFIȱTUFFSTUFFȱFITNESSȱINTERNATIONAL BNH1058 1
14 LINEARȱSHAFTȱCOVERȱLT 0 UP8910 1 74 LABELȬWARNINGȱANCHORȱBOLT,ȱ2ȱXȱ1ȱ1/4Ȉ BNH3089 1
15 LINEARȱSHAFTȱCOVERȱRT 0 UP8911 1 75 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS,ȱ1ȱ1/2ȱXȱ2ȱ1/4 BNH2908 1
16 GUIDEȱRODȱ3/4ȱXȱ47ȱ3/4 0 UP8762 2 76 LABELȬBIOȬARCȱCIRCULARȱWEIGHTȱSTACKȱNUMBERSȱ BNH3802 1
17 MAGNETICȱSELECTORȱPINȱW/COILȱ3/8ȱXȱ5ȱGOLDȱ 0 UP2209 1 77 LABELȬBIOARCȱEXERCISEȱCHART BNH3782 1
18 MAINȱFRAME 0 UP8912 1 78 LABELȬBIOȬARCȱINSPECTIONS BNH3799 1
19 STANDARDȱPAD 0 UP8769 1 79 LABELȬBIOȬARCȱSCHEDULE BNH3801 1
20 PIVOTȱAXLEȱ1ȱRDȱSSȱ303ȱXȱ5ȱ5/8,ȱ2Xȱ1/2Ȭ13ȱDEEPȱ1 0 UP8736 1 80 LABELȬBIOȬARCȱWARNINGȱSERIOUSȱINJURY… BNH3798 1
21 REARȱBEARINGȱHOUSING 0 UP8913 1 81 LABELȬBIOȬARCȱWARRANTY BNH3800 1
22 REARȱLINEARȱSHAFTȱ1ȱRD.ȱXȱ20 0 UP8914 1 82 LABELȬBIOȬARCȱWEIGHTȱGUIDEȱ BNH3803 1
23 SEATȱFRAME 1 UP8915 1 83 LABELȬDANGERȱDOȱNOTȱLEANȱAGAINST,ȱ1.75X2.375 BNH3145 1
24 SEATȱPAD 0 UP8770 1 84 LABELȬIMPORTANTȱADJUSTȱCABLEȱTENSIONȱHERE BNH2924 1
25 SHIELD,ȱREAR 0 UP8917 1 85 LABELȬIMPORTANTȱFORȱSMOOTHȱPERFORMANCE...ȱ1.5ȱXȱ1.250 BNH2925 2
26 SHIELD,ȱFRONT 0 UP8918 1 86 LABELȬORIGINALȱDESIGNȱUSA BNH3184 1
27 SWIVELȱPULLEYȱBRACKTȱNCB 0 UP8705Ȭ01 2 87 LABELȱȈU.S.ȱPAT.ȱNO.ȱ9,750,969ȱB2 BNH3853 1
28 SWIVELȱPULLEYȱBRACKTȱNCBȱHEXȱHLS 0 UP8705Ȭ02 2 88 LINEARȱBEARINGȱSUPERȱSMARTȱSSU16ȬRP BNH0770 6
29 TOPȱCROSSȱBRACE 0 UP8920 1 89 NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱGȬ5ȱZ/Pȱ1/2Ȭ13 BNH2027 2
30 WEIGHTȱSTACKȱCABLEȱ(146ȱ3/4Ȉ) 0 UP8924 1 90 NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2026 11
31 WEIGHTȱSTACKȱFRAMEȱ 0 UP8921 1 91 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ1/4Ȭ20 BNH2983 4
32 10ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19Xȱ3/4ȱWTSȱASM BNH3535 1 92 OVALȱHEADȱPHILLIPSȱMACHINEȱSCREWȱZ/Pȱ#10Ȭ32ȱXȱ1ȱ1/8 BNH2793 2
33 15ȱLBȱSTEELȱWEIGHTȱPLATEȱEA BNH3526 14 93 PLASTICȱINSERTȱCAPȱ(50MMȱXȱ100MM)ȱRECTANGULARȱDOME BNH3548 4
34 5ȱLBȱSTEELȱWEIGHTȱPLATEȱEA BNH3524 5 94 PLASTICȱINSERTȱCAPȱ1ȱ1/4ȈȱRDȱ11ȱGA BNH0573 2
35 ALUMINUMȱINSERTȱCAPȱ3ȱRDȱWITHȱOȬRINGS BNH2696 2 95 RETAININGȱSNAPȱRINGȱEXT.ȱPLAINȱ.925ȱXȱ1ȱXȱ.042 BNH0419 2
36 ALUMINUMȱROUNDȱCOVERȱPLATE,ȱ2ȱ1/2 BNH2583 4 96 RUBBERȱDONUTȱ1ȱXȱ2ȱ1/2 BNH0062 4
37 BALLȱBEARINGȱ#Wȱ516 BNH0628 8 97 RUBBERȱDONUTȱ3/4ȱRDȱIDȱXȱ2ȱ1/2ȱRDȱODȱXȱ3 BNH3797 2
38 BLACKȱDELRINȱBUSHING BNH3739 2 98 SOFTȱPVCȱFOOTȱPLATEȱ12ȱXȱ6ȱCOVERȱTFI BNH4328 2
39 BLACKȱDELRINȱSPACERȱANDȱRANGEȱLIMITER,ȱ1ȈȱID BNH3552 2 99 RUBBERȱSHOEȱFORȱ1/4ȱXȱØȱ5ȱ3/8ȱPLATE BNH4361 4
40 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2ȱ BNH3514 3 100 SPLITȱBOLTȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ1ȱ(RNDȱCUT) BNH0479 1
41 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2ȱȱ(CUSTOM) BNH3553 2 101 SPLITȱHEXȱTAPȱBOLTȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ3ȱ1/2ȱ(RDȱCUT) BNH2183 1
42 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2ȱ BNH3515 8 102 SPLITȱLOCKȱWASHERȱZ/Pȱ1/2Ȉ BNH0572 13
43 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ/Pȱ1/2Ȭ13ȱXȱ1 BNH3816 8 103 SPLITȱLOCKȱWASHERȱZ/Pȱ3/8Ȉ BNH2520 14
44 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2037 6 104 SOCKETȱSETȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ3/8 BNH3865 2
45 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ/Pȱ1/4Ȭ20ȱXȱ1/2ȱȱ BNH3339 8 105 SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340 BNH0704 1
46 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2034 9 106 TEXTUREDȱRUBBERȱMATȱLEFTȱ(STRONGȱADHESIVE) BNH3812 1
47 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ2ȱ1/4 BNH3818 1 107 TEXTUREDȱRUBBERȱMATȱRIGHTȱ(STRONGȱADHESIVE) BNH3813 1
48 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2426 6 108 TFIȱEMBLEMȱ4ȱHIGHȱXȱ4.23ȱWIDEȱBLUEȱANDȱCHROME BNH4305 1
49 CABLEȱSTOPPERȱSHELLȱ1ȱ1/2ȱXȱ1ȱ3/4 BNH4230 2 109 TOPȱPLASTICȱCOVER BNH4362 1
50 COMPRESSIONȱSPRINGȱ1801ȱ(GOLDȱIRIDITE,ȱ15ȱLBS) BNH3738 1 110 TRAKHANDLEȱSPORTȱCABLEȱHANDLEȱWITHȱEXTENSIONȱOALȱ16Ȉ BNH4236 2
51 FLANGEDȱBUSHING,ȱWEIGHTȱPLATES BNH3520 38 111 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ1/2Ȭ13 BNH2029 2
52 EDGEȱPROTECTORȱCHROMEȱ18ȱGAȱ(68ȱ1/2Ȉ) BNH1836 1 112 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ1/2Ȭ13ȱXȱ3ȱ1/4 BNH4199 2
53 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/4Ȭ20ȱXȱ3/4 BNH3834 4 113 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ/Pȱ1/2Ȭ13ȱXȱ4 BNH3822 2
54 FINISHEDȱHEXȱNUTȱZ/Pȱ1/2Ȭ13 BNH0206 3 114 NYLONȱBUSHINGȱ25/32ȱIDȱXȱ1ȱ1/16ȱODȱXȱ29/32 BNH0532 4
55 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/2 BNH3823 2 115 FACILITYȱSIGNȱBEȱALERT!ȱTHEȱFITNESSȱEQUIPMENT... BNH3138 1
56 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ#10Ȭ24ȱXȱ5/8 BNH3814 2 116 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2038 4
57 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ1 BNH3557 4 117 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱȱZ/Pȱ1/4Ȭ20ȱXȱ1ȱ1/4ȱ BNH3817 4
58 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS...ȱ1ȱ1/2ȱXȱ2ȱ5/8 BNH2909 1 118 BLACKȱRUBBERȱDONUTȱ1ȱ13/16ȱODȱXȱ1ȱ1/16ȱIDȱXȱ3/8 BNH3852 1
59 FLATȱWASHERȱSAEȱZ/Pȱ3/8Ȉ BNH2030 41 119 LABELȱȈU.S.ȱPAT.ȱNO.ȱZLȱ201621077888.X BNH3854 1
60 FLATȱWASHERȱSAEȱZ/Pȱ#12ȱ(1/4Ȉ) BNH2982 8 120 LABELȱȈU.S.ȱPAT.ȱNO.ȱZLȱ201720316780.X BNH3855 1
PRE ASSEMBLED COMPONENTS

Item No. Description Rev. Part No. Qty. Item No. Description Rev. Part No. Qty.
*2 ARMȱFRAMEȱLT 0 UP8900X1 1 *26 SHIELD,ȱFRONT 0 UP8918X1 1
*3 ARMȱFRAMEȱRT 0 UP8927X1 1 *31 WEIGHTȱSTACKȱFRAMEȱ 0 UP8921X1 1
*8 CHESTȱPRESSȱCABLE 0 UP8922X1 1 *32 10LBTOPPLATEW/ADJSLTRBAR19X3/4WTSASM BNH3535X1 1
*10 FOOTȱSUPPORT 0 UP8906X1 1 *33 15ȱLBȱSTEELȱWEIGHTȱPLATEȱW/FLANGEDȱBUSHINGSȱEA BNH3533 14
*14 LINEARȱSHAFTȱCOVERȱLT 0 UP8910X1 1 *34 5ȱLBȱSTEELȱWEIGHTȱPLATEȱW/FLANGEDȱBUSHINGSȱEA BNH3531 5
*18 MAINȱFRAME 0 UP8912X1 1 *109 TOPȱPLASTICȱCOVER BNH4362X1 1
*23 SEATȱFRAME 1 UP8915X1 1

28
*18
UP8912X1
13
69
44 103 88 94
59 42
59 94
5 47
1
60 37 54 103
18 90 44
15 59 59 13
93 88
69 54 69
48 102 88
Pre Assembled Components
45
59 7 5
93
www.tuffstuffitness.com
45 42 48 88
42 69
96 90
96
93
45
59
60
99 60
44
60
90
103 59 93
*14
48 45
99
BA-701 Chest Press

*23 UP8915X1
11
104
43 22
102 69
61
88
61
102
43
23
48 21
103
59 42 88
37 104
69
118
38
37 50
59
103 38
48
*2 UP8900X1 *3 UP8927X1
28 91 90 91
117
27 9
55 53 9
117 53
2 56 27
28
3
48 59 91
39 37 90
41 41 37 39
*8 UP8428X1
59 90 56
117
40 55
91 117 90
59
40 59
48

*26 UP8918X1 *109 BNH4362X1
106
107
108
26
109
52
*10 UP8906X1
98
98
35
10
35

*31 UP8921X1 *32 BNH3535X1
114
64 32
42 114
59
90
*34 BNH3531
51
31
34
*33 BNH3533
99
51
99
33
*8 UP8922X1 92
92
8
49 49
110 110

COMMERCIAL WARRANTY
TEN (10) YEARS: Frames, welds, linear shafts and weight plates.
FIVE (5) YEARS: Pivot bearings, pulleys, bushings, gas shocks and guide rods.
THREE (3) YEARS: TrakHandles
ONE (1) YEAR: Linear bearings and pull-pin components.
SIX (6) MONTHS: Upholstery, cables, finish and rubber grips.
All other parts not mentioned, one (1) year from the date of purchase to the original purchaser.
CONTACT INFORMATION:
TUFFSTUFF FITNESS INTERNATIONAL INC. CUSTOMER SERVICE
13971 Norton Avenue, Chino, CA 91710, USA. Manuel Aguillar: service@tuffstuff.net
Ph 909-629-1600 Fx 909-629-4967 Lucia Cuevas: service1@tuffstuff.net
Email: info@tuffstuff.net or call 1-888-884-8275
Website: www.tuffstuffitness.com
This warranty applies only in the United States to the products manufactured or distributed by TuffStuff Fitness International Inc. under the TUFFSTUFF
brand name. TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and workmanship. All warranty
periods begin to run from the date of purchase to the original purchaser. The warranty and remedies set forth herein are conditioned upon proper
storage, installation, use and maintenance, and conformance with any recommendations of TuffStuff. Any damage, failure or loss caused by accident,
misuse, neglect or abuse is not covered. This warranty does not cover products not manufactured by TuffStuff, original equipment that are altered, or
the use of replacement parts other than TuffStuff genuine parts.
The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts as TuffStuff may elect, at TuffStuff’s facility
in Chino, California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY
OF TUFFSTUFF WITH REGARD TO WARRANTY, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW
OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS. TUFFSTUFF SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL LOSSES,
DAMAGES, OR EXPENSES IN CONNECTIONS WITH EXERCISE PRODUCTS. TUFFSTUFF’S LIABILITY HERE-
UNDER IS EXPRESSLY LIMITED TO THE REPAIRS OR REPLACEMENTS OF WARRANTED DEFECTIVE PARTS.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and
no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of
action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative
of the party. Contact TuffStuff Fitness International, Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.
SERIAL #
Write your Serial number here for future reference Purchase Date
BIO-ARC_rev3.2.2018

TuffStuff Bio-Arc (BA-701) Owner's Manual

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Maintenance & Assembly Instructions

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

OVERHEAD SPECIFICATIONS .........................................................................Page 3

2 www.tuffstuffitness.com BA-701 Chest Press

L 72” X W 63” X H 58”

BA-701 Chest Press www.tuffstuffitness.com 3

Chinese Utility Model Pat. No.

4 www.tuffstuffitness.com BA-701 Chest Press

BA-701 Chest Press www.tuffstuffitness.com 5

6 www.tuffstuffitness.com BA-701 Chest Press

You should have received it along with this Owners Manual. If

BA-701 Chest Press www.tuffstuffitness.com 7

8 www.tuffstuffitness.com BA-701 Chest Press

Facility Safety Guidelines and Practices

BA-701 Chest Press www.tuffstuffitness.com 9

Assembly Requirements Loosely Tighten Loosely Tighten

INSPECTION / MAINTENANCE RECORDS

BA-701 Chest Press www.tuffstuffitness.com 11

“NECKING”, STRETCHED CABLE COVERING A CRACK IN THE CABLE COVER

A TEAR IN THE CABLE COVER A BREAK ON THE CABLE

CABLE END SLIPPING OUT

Make sure not to pull out completely.

65 Make sure threaded hole on

Weight stack label and lubrication instructions

18 www.tuffstuffitness.com BA-701 Chest Press

BA-701 Chest Press www.tuffstuffitness.com 19

Pull cable out

Tie cable here

Fully tighten bolt

Assemble pulleys once cable has been routed

BA-701 Chest Press www.tuffstuffitness.com 21

Tie cable here

Tie cable here

Pull cable out

BA-701 Chest Press www.tuffstuffitness.com 23

PRE ASSEMBLED COMPONENTS

BA-701 Chest Press www.tuffstuffitness.com 27

BA-701 Chest Press

BA-701 Chest Press www.tuffstuffitness.com 29

30 www.tuffstuffitness.com BA-701 Chest Press

BA-701 Chest Press www.tuffstuffitness.com 31

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