Scope:: About The Ballparam - Reverse Spreadsheet ..
Scope:: About The Ballparam - Reverse Spreadsheet ..
Scope:: About The Ballparam - Reverse Spreadsheet ..
0
About the BallParam_Reverse Spreadsheet ...
Scope :
The BallParam_Reverse spreadsheet was designed to be used - in conjunction with the BallSim_Reverse spreadsheet
in the "tuning" of such simulator to any specific actual grinding system. The attached spreadsheets provide an effective
algorithm to search for the set of parameter values that best approximate the model response to the actual experimental
measurements obtained from a Pilot or Full Scale Ball Mill, operating in close circuit with hydrocyclones in a Reverse
Circuit Configuration. BallParam_Reverse combines in a single application the simultaneous closure of the Circuit
Mass Balance, plus the evaluation of the corresponding Classifier Constants (see About ... in CycloSim_Single) and
the estimation of the characteristic Ore Grinding Parameters, as an alternative to the concatenated use of the
BallBal_Reverse and BallParam_Open spreadsheets, as originally proposed in Moly-Cop Tools, Version 1.0.
Theoretical Framework :
The reference ball mill model is described in the About ... worksheet of the BallSim_Reverse spreadsheet. Similarly, the
reference hydrocyclone model is described in the About ... worksheet of the CycloSim_Single spreadsheet.
On the basis of Pilot or Full Scale Data, like those typically obtained from sampling campaigns around continuous
grinding/classification circuits, the BallParam_Reverse routine allows for the calculation of all a's and b's (including dcrit) -
plus the classification parameters (Bpf, d50c and m; see CycloSim_Single) that minimize the least-squares Objective
Function:
3 n
where the fik's represent the experimental size distribution of the mill product (as % retained on screen 'i', i = 1,n) and the
fik's represent the model response for each corresponding fik, for a given set of model parameters. Also, the subscript k =
1, 2, 3 represents the cyclone feed, overflow and underflow streams, respectively. The a's and b's (including dcrit) and the
above listed classification parameters that yield the minimum possible value of f are so considered to be representative
of the particular ore and test conditions under analysis.
This evaluation methodology imposes the condition that the hydrocylones perform in good agreement with the Plitt´s
Classification Efficiency Curve (see About ... in CycloSim_Single).
Also in Equation 3, the wik's represent user defined Weighting Factors that quantify the relative quality and reliability of
each particular mesh value with respect to the other screens data. Relatively high values of such weighting factors
indicate more reliable measurements. At the extreme, a wi factor equal to zero means that this particular measurement is
not being included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Most of the data required by the algorithm must be defined in each corresponding unprotected white background cell -
inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the
results of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding and classification parameters referred above.
To run the program, select the objective function Cell E36 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells C19:F19, C21:D21, C25:E25, C27, C32:F32 and
E34. The same "parameter reduction hints" provided in About ... of BallParam_Batch apply in this case, but very
importantly, Cell E34 must always be included in the By Changing list. Clicking on the Solve button will execute the
desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise, the
current outputs are not valid.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the whole
utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments by
selecting Tools / Options / View / Comments / None.
Sample N° 1
100.00
Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1
Size Distributions 1
% Solids 1
Obj. Function: 0.000 Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.
Classifier Constants :
a1 a2 a3 a4 l
9.68 1.401 54.94 0.523 0.950
Mill Dimensions and Operating Conditions 3348 Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift 0 Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) 536 Slurry m3 Charge Interstitial Excess ton/m3
18.5 22.0 72.0 38.00 38.00 100.00 35.0 3885 Net Power 63.76 296.48 47.48 0.00 5.395
rpm 12.82 10.0 % Losses
4316 Gross kW Feedrate, ton/hr (dry) 400.0
Cyclone Dimensions (inches) and Operating Pressure (psi) Ore Density, ton/m3 2.80
Number Diameter Height Inlet Vortex Apex psi Balls Density, ton/m3 7.75
10 20.0 75.0 3.50 7.50 3.82 8.52 Make-up Ball Size, mm 77.00
Default Values: 60.0 5.0 7.0 3.5
40.00 % Solids
60.58 % -200 #
148.8 P80 8.52 psi
Bpf 0.394
Bpw 0.415 10 # of Cyclones
7.50 Vortex
3.82 Apex
ton/hr 400.0 76.00 % Solids
F80 9795
Gross kW 4316.1
% Balls 38.00 Circ. Load 336.60
% Critical 72.00 m3/hr 1649
% Solids 72.00 % Solids 63.01
CLASSIFIERS PERFORMANCE
Size Distributions
Mill Mill
i Mesh Opening Mid-Size Feed Discharge
Number of Cyclones 10
Classifier Dimensions, inches.
DC h DI DO DU
20 75 3.50 7.50 3.82
Classifier Constants
a1 a2 a3 a4 l Cyclone Cyclone Cyclone
9.6796054 1.401331 54.94472 0.522978 0.9500000489 Feed U'flow O'flow
Circulating Load, CL 3.3659734146 Solids, tons 174.64 134.64 40
Slurry Split, S 1.2196542865 Water, m3/hr 102.52 42.52 60.00
Cyclone Pressure, ft 11.707603905 Slurry, tons 277.15649 177.15649 100
Cyclone Pressure, lb/in2 8.52 Slurry, m3/hr 164.8886 90.602889 74.285714
Corrected Cut Size, d50c, microns 186.0666091 Solids Density, ton/m3 2.80 2.80 2.80
Water By-Pass 0.4147343848 Slurry Density, ton/m3 1.6808711 1.9553073 1.3461538
Fines By-Pass 0.3939976859 % Solids (by volume) 37.826173 53.072628 19.230769
Coarse By-Pass 0 % Solids (by weight) 63.01 76.00 40.00
Plitt's Parameter 1.5455077565
% Passing (model) % Passing (exp)
Opening Mid-Size Classifier Cyclone Cyclone Cyclone Cyclone
Efficiency Feed U'flow O'flow Feed
1 25400
2 19050 21997.05 1 100.00 100.00 100.00 100.00
3 12700 15554.26 1 100.00 100.00 100.00 100.00
4 9500 10984.08 1 98.24 97.72 100.00 98.24
5 6700 7978.095 1 93.22 91.20 100.00 93.22
6 4750 5641.365 1 88.74 85.40 100.00 88.74
7 3350 3989.048 1 85.18 80.77 100.00 85.18
8 2360 2811.761 1 81.94 76.57 100.00 81.94
9 1700 2002.998 1 78.75 72.43 100.00 78.75
10 1180 1416.333 0.9999999292 75.49 68.21 100.00 75.49
11 850 1001.499 0.9999469117 71.55 63.10 100.00 71.55
12 600 714.1428 0.9976199169 67.24 57.51 100.00 67.24
13 425 504.9752 0.97632372 61.95 50.66 99.94 61.95
14 300 357.0714 0.9091596213 55.67 42.71 99.30 55.67
15 212 252.1904 0.8000364708 48.44 34.18 96.43 48.44
16 150 178.3255 0.6833066187 40.90 26.36 89.85 40.90
Page 12
Class
Page 13
Class
Page 14
Class
Page 15
SiE
Selection Function :
a 01 a 02 a 11 a12 a2 dcrit
0.00918 0 0.65 1 2.50 6532
1 1.05 25400
2 0.742 19050 21997.05 0.279706
3 0.525 12700 15554.26 0.499505
4 0.371 9500 10984.08 0.832367
5 3 6700 7978.095 1.191379
6 4 4750 5641.365 1.487783
7 6 3350 3989.048 1.557154
8 8 2360 2811.761 1.428406
9 10 1700 2002.998 1.221491
10 14 1180 1416.333 1.00391
11 20 850 1001.499 0.811496
12 28 600 714.1428 0.654772
13 35 425 504.9752 0.523899
14 48 300 357.0714 0.41863
15 65 212 252.1904 0.334071
16 100 150 178.3255 0.266734
17 150 106 126.0952 0.212948
18 200 75 89.16277 0.170001
19 270 53 63.0476 0.135714
20 400 38 44.87761 0.108808
21 -400 0 19 0
Page 16
Bij
Breakage Function :
b 00 b 01 b1 b2
0.2 0 0.25 4.00
Page 17
Bij
1 1.05 25400 0
2 0.742 19050 0.661255 0
3 0.525 12700 0.121199 0.563523 0
4 0.371 9500 0.051286 0.204057 0.618797 0
5 3 6700 0.021839 0.060359 0.163024 0.61438 0
6 4 4750 0.014142 0.024856 0.051689 0.167441 0.618797 0
7 6 3350 0.011436 0.014937 0.022246 0.051787 0.164542 0.619728 0
8 8 2360 0.00948 0.011036 0.013344 0.021131 0.048844 0.158416 0.600351 0
9 10 1700 0.009575 0.010751 0.011978 0.014929 0.023573 0.055463 0.18147 0.631743 0
10 14 1180 0.007865 0.008738 0.009488 0.010764 0.013344 0.021131 0.049779 0.150078 0.600351
11 20 850 0.007668 0.008495 0.00916 0.01011 0.011464 0.01433 0.023041 0.051611 0.177284
12 28 600 0.00696 0.007705 0.008291 0.009075 0.010001 0.011363 0.014231 0.022022 0.053965
13 35 425 0.006446 0.007134 0.007673 0.00838 0.00916 0.01011 0.011497 0.014143 0.023041
14 48 300 0.00589 0.006519 0.00701 0.007651 0.008345 0.009135 0.010085 0.011359 0.014316
15 65 212 0.005382 0.005956 0.006405 0.006989 0.007619 0.008321 0.009111 0.009992 0.011413
16 100 150 0.004953 0.005482 0.005894 0.006432 0.00701 0.007651 0.008359 0.009099 0.010085
17 150 106 0.004526 0.005009 0.005386 0.005877 0.006405 0.006989 0.007631 0.00829 0.009111
18 200 75 0.004165 0.004609 0.004956 0.005409 0.005894 0.006432 0.007021 0.007623 0.008359
19 270 53 0.003666 0.004057 0.004362 0.00476 0.005188 0.005661 0.006179 0.006708 0.007351
20 400 38 0.042267 0.046776 0.050297 0.054885 0.059814 0.06527 0.071244 0.077333 0.084725
1 1 1 1 1 1 1 1 1
Page 18
Bij
1
1 1
0.38194 1 1
0.218179 0.384872 1 1
0.166568 0.218179 0.38194 1 1
0.144434 0.166666 0.217611 0.382875 1 1
0.130404 0.144546 0.166568 0.218179 0.383928 1 1
0.119044 0.130443 0.144434 0.166666 0.218179 0.382875 1 1
0.109052 0.119116 0.130404 0.144546 0.166776 0.218179 0.383928 1 1
0.099953 0.109083 0.119044 0.130443 0.144546 0.166666 0.218179 0.382875 1 1
0.091968 0.100345 0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 1
Page 19
Bij
0
0.61806 0
0.16376 0.615128 0
0.051611 0.166692 0.61806 0
0.022134 0.051513 0.164328 0.617125 0
0.01403 0.02212 0.051043 0.164696 0.616072 0
0.011359 0.014103 0.022134 0.051513 0.165749 0.617125 0
0.009992 0.011327 0.01403 0.02212 0.051403 0.164696 0.616072 0
0.009099 0.010034 0.011359 0.014103 0.02223 0.051513 0.165749 0.617125 0
0.007985 0.008738 0.009628 0.010922 0.013586 0.021481 0.05021 0.161417 0.604554 0
0.091968 0.100345 0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 0
1 1 1 1 1 1 1 1 1 1 0
Page 20
J&T
Matrix J
1 2 3 4 5 6 7 8 9
1 0.5316331875 0 0 0 0 0 0 0 0
2 0 0.3478590938 0 0 0 0 0 0 0
3 0 0 0.1998081672 0 0 0 0 0 0
4 0 0 0 0.1199945701 0 0 0 0 0
5 0 0 0 0 0.0829517904 0 0 0 0
6 0 0 0 0 0 0.0765122742 0 0 0
7 0 0 0 0 0 0 0.0890338036 0 0
8 0 0 0 0 0 0 0 0.1153556417 0
9 0 0 0 0 0 0 0 0 0.1550853113
10 0 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0
Page 21
J&T
Matrix T
1 2 3 4 5 6 7 8 9
1 1 0 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0 0
3 0.4899247063 0.8456462707 1 0 0 0 0 0 0
4 0.3866061488 0.7768630586 1.4346737716 1 0 0 0 0 0
5 0.3153271507 0.7219959784 1.8092605082 2.4694656606 1 0 0 0 0
6 0.3153985482 0.8211298549 2.7523798417 6.7608908221 13.271257408 1 0 0 0
7 0.3690761824 1.1198145838 5.3788751081 30.336462595 -219.81180077 -7.4953879886 1 0 0
8 0.4668587732 1.7310257682 14.057924868 926.112376191 695.29817011 18.414208048 -4.1444332866 1 0
9 0.7086193428 3.4692455738 73.328179485 -3857.7270667 -993.53165067 -22.32856376 6.9233063072 -3.5465794738 1
10 1.072318934 8.1740422437 -2266.6272002 5667.0837329 719.386679 14.1911994829 -5.6475274688 4.7663908641 -3.1322899533
11 1.9517806154 31.64779806 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.3637861771 -3.2157512889 3.9899118902
12 4.136434003 579.41232522 -7291.8359131 1637.4936508 52.440484224 0.7590286238 -0.5367283915 1.1855526831 -2.5935492889
13 11.86901497 -2368.807417 4263.5671527 -316.25945693 -3.5633190812 -0.0359290859 0.0469016103 -0.2089606291 0.8754262912
14 65.274644928 3389.5746162 -1299.6673444 23.572495669 0.0221184247 0.0005714413 -0.0005481411 0.0133722772 -0.1426753611
15 -1113.1477836 -2364.754858 179.6652476 0.8795634295 0.051890681 0.001273712 -0.000394096 0.000721126 0.0064842971
16 2685.1524191 856.61689721 -5.6587946585 0.567041523 0.0501345241 0.0012356458 -0.0003583626 0.0004480846 -8.375791E-05
17 -2777.3086268 -149.9772447 -0.227192911 0.5032526962 0.0461933358 0.0011393247 -0.0003279276 0.0003948708 -0.0002475194
18 1467.2022411 8.2654927188 -0.0275168407 0.4633270354 0.0426958116 0.0010530738 -0.0003028229 0.0003631305 -0.0002424183
19 -391.52914101 0.1157263628 -0.0091070593 0.4078936084 0.0376129328 0.000927721 -0.0002667269 0.000319627 -0.0002150619
20 40.433407295 -0.753099391 -0.078171917 4.7600322719 0.4379660518 0.0107978797 -0.0031068707 0.0037287285 -0.0025191176
Vector SiE
1 2 3 4 5 6 7 8 9
1 0.2797058547 0.4995054641 0.8323668304 1.1913792536 1.4877832708 1.5571538736 1.4284064702 1.2214914634 1.0039104138
Matrix bij
1 2 3 4 5 6 7 8 9
1 0 0 0 0 0 0 0 0 0
2 0.6612549079 0 0 0 0 0 0 0 0
Page 22
J&T
3 0.121199143 0.5635233113 0 0 0 0 0 0 0
4 0.0512859326 0.2040574151 0.6187965309 0 0 0 0 0 0
5 0.0218392273 0.06035874 0.163024186 0.6143799633 0 0 0 0 0
6 0.0141415206 0.0248564278 0.0516886781 0.1674407536 0.6187965309 0 0 0 0
7 0.0114363247 0.0149373601 0.022246279 0.0517866333 0.1645416049 0.6197279266 0 0 0
8 0.0094800478 0.0110361085 0.0133437524 0.0211307441 0.0488441586 0.1584161657 0.6003511321 0 0
9 0.0095749665 0.0107505519 0.0119776531 0.0149289713 0.0235733796 0.055463258 0.1814695849 0.6317428388 0
10 0.007864554 0.0087376042 0.0094876432 0.0107637144 0.0133437524 0.0211307441 0.0497794672 0.1500778782 0.6003511321
11 0.0076679024 0.0084953584 0.0091604226 0.0101097615 0.0114644737 0.0143299053 0.0230406762 0.0516113619 0.1772844553
12 0.0069599044 0.0077047306 0.0082910314 0.0090754422 0.0100008227 0.0113627804 0.014231306 0.022021565 0.0539645967
13 0.0064460562 0.0071343232 0.0076729658 0.0083799994 0.0091604226 0.0101097615 0.0114974978 0.0141427248 0.0230406762
14 0.0058903678 0.0065189096 0.0070100244 0.0076512389 0.0083452155 0.0091346577 0.0100853417 0.0113594544 0.0143159038
15 0.005382082 0.0059562892 0.0064047545 0.0069894331 0.0076187817 0.008320784 0.0091108763 0.0099921519 0.0114129
16 0.0049531604 0.0054815822 0.0058942395 0.0064320205 0.0070100244 0.0076512389 0.0083586745 0.0090988082 0.0100853417
17 0.0045257663 0.005008586 0.0053856194 0.0058769214 0.0064047545 0.0069894331 0.0076309163 0.008289505 0.0091108763
18 0.004165093 0.0046094337 0.0049564159 0.0054085455 0.0058942395 0.0064320205 0.0070211511 0.0076228229 0.0083586745
19 0.0036659724 0.0040570655 0.0043624663 0.0047604109 0.0051878845 0.0056611487 0.0061793879 0.0067079019 0.0073507894
20 0.0422670707 0.046776203 0.0502973374 0.0548854464 0.0598139545 0.0652701756 0.071243988 0.0773329872 0.0847246539
1 1 1 1 1 1 1 1 1
Page 23
J&T
Page 24
J&T
10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.2063433907 0 0 0 0 0 0 0 0
0 0.2655166416 0 0 0 0 0 0 0
0 0 0.3329143441 0 0 0 0 0 0
0 0 0 0.4041025784 0 0 0 0 0
0 0 0 0 0.476237224 0 0 0 0
0 0 0 0 0 0.5460742563 0 0 0
0 0 0 0 0 0 0.6116960463 0 0
0 0 0 0 0 0 0 0.6716277835 0
0 0 0 0 0 0 0 0 0.725060108
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 25
J&T
10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0
-3.2002338623 1 0 0 0 0 0 0 0
4.0197306536 -3.0775485065 1 0 0 0 0 0 0
-2.5305938207 3.7577723474 -3.0759470533 1 0 0 0 0 0
0.8329854288 -2.306165209 3.7327108675 -3.0552420621 1 0 0 0 0
-0.1275643214 0.7302541797 -2.2666493003 3.6858017656 -3.0564259774 1 0 0 0
0.0052921834 -0.1065866027 0.7112342195 -2.2321085966 3.6965823277 -3.0604592105 1 0 0
0.0001844524 0.0039465239 -0.1037045124 0.7003320005 -2.2421193991 3.6965537159 -3.0547356366 1 0
2.9481487E-05 -2.021046E-07 0.0036311912 -0.1009056362 0.7023738847 -2.2403568412 3.6924170339 -3.0597475611 1
1.492215E-05 -0.0001192382 2.014845E-05 0.0035615746 -0.1005558867 0.6925283891 -2.2067841689 3.653974344 -3.0494002977
0.0001548826 -0.0015532924 -0.0012955607 -0.0014390457 0.0001450507 -0.0882660533 0.5691027716 -1.5942267829 2.0494002977
10 11 12 13 14 15 16 17 18
0.8114956749 0.6547717282 0.523898505 0.4186298268 0.3340712183 0.2667337781 0.2129483407 0.1700014178 0.1357135697
10 11 12 13 14 15 16 17 18
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 26
J&T
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.6180603258 0 0 0 0 0 0 0 0
0.1637603912 0.6151284108 0 0 0 0 0 0 0
0.0516113619 0.1666923061 0.6180603258 0 0 0 0 0 0
0.0221341356 0.0515132953 0.1643283375 0.617125204 0 0 0 0 0
0.0140301541 0.0221196315 0.0510434155 0.164695513 0.6160719338 0 0 0 0
0.0113594544 0.0141032781 0.0221341356 0.0515132953 0.1657487831 0.617125204 0 0 0
0.0099921519 0.0113270542 0.0140301541 0.0221196315 0.0514030245 0.164695513 0.6160719338 0 0
0.0090988082 0.0100335168 0.0113594544 0.0141032781 0.0222299023 0.0515132953 0.1657487831 0.617125204 0
0.0079853204 0.0087379565 0.0096279711 0.0109219917 0.0135862 0.0214805361 0.0502096103 0.1614172211 0.6045544991
0.0919678966 0.1003445507 0.109416206 0.1195210865 0.1309601562 0.1451854516 0.1679696728 0.2214575749 0.3954455009
1 1 1 1 1 1 1 1 1
10 11 12 13 14 15 16 17 18
-1.707723E-16 -2.513614E-16 -5.046416E-16 -6.760535E-16 1.2472131E-16 -4.608293E-16 -3.145216E-16 -1.459479E-16 -1.417262E-16
-2.282432E-15 -2.134525E-15 -1.487467E-15 -5.795059E-16 -2.180559E-15 -1.814004E-16 -2.361648E-16 -1.766011E-16 2.1170806E-16
1.5974377E-15 1.2500064E-15 4.5166595E-16 -9.918132E-16 1.5296926E-15 6.4164197E-16 4.908618E-16 2.023443E-16 -1.09595E-16
-1.793527E-16 5.5785624E-16 1.4853947E-15 4.4893529E-15 -4.014818E-16 -1.122673E-15 -6.03249E-16 2.2794552E-17 4.7557075E-17
-9.200797E-16 -1.777123E-15 -3.503975E-15 -8.530655E-15 -2.686503E-16 1.9130207E-15 8.7412689E-16 -2.497573E-16 -2.731696E-17
1.1032873E-14 1.8232493E-14 3.6631778E-14 8.6285399E-14 3.8214573E-15 -1.927119E-14 -8.580894E-15 2.7945236E-15 2.1350968E-16
-1.200816E-13 -2.751254E-13 -5.412909E-13 -1.358354E-12 -2.406251E-14 3.0703943E-13 1.43867E-13 -3.548181E-14 -5.442235E-15
8.6519355E-14 -7.707864E-13 -1.860782E-12 -5.429521E-12 3.7072681E-13 1.3284788E-12 6.9881017E-13 -4.843605E-14 -5.029598E-14
Page 27
J&T
Page 28
J&T
19 20
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0.770915 0
0 1
Page 29
J&T
19 20 SiE
0 0 1 0.2797058547
0 0 2 0.4995054641
0 0 3 0.8323668304
0 0 4 1.1913792536
0 0 5 1.4877832708
0 0 6 1.5571538736
0 0 7 1.4284064702
0 0 8 1.2214914634
0 0 9 1.0039104138
0 0 10 0.8114956749
0 0 11 0.6547717282
0 0 12 0.523898505
0 0 13 0.4186298268
0 0 14 0.3340712183
0 0 15 0.2667337781
0 0 16 0.2129483407
0 0 17 0.1700014178
0 0 18 0.1357135697
1 0 19 0.1088078698
-1 1 20 0
19 20
0.108808 0
19 20
0 0
0 0
Page 30
J&T
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
1 0
1 0
19 20
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
Page 31
J&T
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
1 0
1 1
Page 32
Mill
Matrix J
1 2 3 4 5 6 7 8
1 0.5316331875 0 0 0 0 0 0 0
2 0 0.3478590938 0 0 0 0 0 0
3 0 0 0.1998081672 0 0 0 0 0
4 0 0 0 0.1199945701 0 0 0 0
5 0 0 0 0 0.0829517904 0 0 0
6 0 0 0 0 0 0.0765122742 0 0
7 0 0 0 0 0 0 0.0890338036 0
8 0 0 0 0 0 0 0 0.1153556417
9 0 0 0 0 0 0 0 0
10 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0
Page 33
Mill
Matrix T
1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0
3 0.4899247063 0.8456462707 1 0 0 0 0 0
4 0.3866061488 0.7768630586 1.4346737716 1 0 0 0 0
5 0.3153271507 0.7219959784 1.8092605082 2.4694656606 1 0 0 0
6 0.3153985482 0.8211298549 2.7523798417 6.7608908221 13.271257408 1 0 0
7 0.3690761824 1.1198145838 5.3788751081 30.336462595 -219.81180077 -7.4953879886 1 0
8 0.4668587732 1.7310257682 14.057924868 926.112376191 695.29817011 18.4142080481 -4.1444332866 1
9 0.7086193428 3.4692455738 73.328179485 -3857.7270667 -993.53165067 -22.32856376 6.9233063072 -3.5465794738
10 1.072318934 8.1740422437 -2266.6272002 5667.0837329 719.386679 14.1911994829 -5.6475274688 4.7663908641
11 1.9517806154 31.64779806 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.3637861771 -3.2157512889
12 4.136434003 579.41232522 -7291.8359131 1637.4936508 52.440484224 0.7590286238 -0.5367283915 1.1855526831
13 11.86901497 -2368.8074172 4263.5671527 -316.25945693 -3.5633190812 -0.0359290859 0.0469016103 -0.2089606291
14 65.274644928 3389.5746162 -1299.6673444 23.572495669 0.0221184247 0.0005714413 -0.0005481411 0.0133722772
15 -1113.1477836 -2364.7548578 179.6652476 0.8795634295 0.051890681 0.001273712 -0.000394096 0.000721126
16 2685.1524191 856.61689721 -5.6587946585 0.567041523 0.0501345241 0.0012356458 -0.0003583626 0.0004480846
17 -2777.3086268 -149.97724473 -0.227192911 0.5032526962 0.0461933358 0.0011393247 -0.0003279276 0.0003948708
18 1467.2022411 8.2654927188 -0.0275168407 0.4633270354 0.0426958116 0.0010530738 -0.0003028229 0.0003631305
19 -391.52914101 0.1157263628 -0.0091070593 0.4078936084 0.0376129328 0.000927721 -0.0002667269 0.000319627
20 40.433407295 -0.7530993905 -0.078171917 4.7600322719 0.4379660518 0.0107978797 -0.0031068707 0.0037287285
Matrix T (inverse)
1 2 3 4 5 6 7 8
1 1 3.5817403E-16 3.453821E-17 -5.826724E-16 -8.05252E-16 1.2088374E-16 -3.920726E-16 3.4282372E-16
2 -0.8414795173 1 -2.351664E-15 1.0524996E-17 -1.480844E-15 -3.420788E-15 -2.762402E-16 -3.447821E-15
Page 34
Mill
Matrix T*J
1 2 3 4 5 6 7 8
1 0.5316331875 0 0 0 0 0 0 0
2 0.447358438 0.3478590938 0 0 0 0 0 0
3 0.2604602333 0.2941657454 0.1998081672 0 0 0 0 0
4 0.2055326592 0.2702388796 0.2866595368 0.1199945701 0 0 0 0
5 0.1676383783 0.2511528668 0.3615050261 0.2963224704 0.0829517904 0 0 0
6 0.1676763355 0.2856374873 0.5499479715 0.8112701879 1.1008745632 0.0765122742 0 0
7 0.1962131473 0.3895376864 1.0747431768 3.6402107885 -18.233782431 -0.5734891811 0.0890338036 0
8 0.2481976177 0.6021530551 2.8088882021 111.12845648 57.67622809 1.4089129356 -0.3689946592 0.1153556417
Page 35
Mill
Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8
1 0.5316331875 1.904172E-16 1.8361659E-17 -3.09768E-16 -4.280987E-16 6.4265806E-17 -2.084388E-16 1.8225647E-16
2 0.1546421356 0.3478590938 -8.025969E-16 -2.570022E-16 -8.753613E-16 -1.135874E-15 -2.714897E-16 -1.045991E-15
3 0.0572171222 0.125198714 0.1998081672 -4.444804E-16 -5.728269E-16 -1.04169E-15 -1.869765E-16 -7.258888E-16
4 0.0355662823 0.0801875579 0.1145064743 0.1199945701 -3.052988E-16 -3.287081E-16 -4.034964E-16 -1.621807E-16
5 0.0227470054 0.0523891343 0.0801855926 0.0914758725 0.0829517904 -3.512898E-17 -1.485902E-16 -1.332639E-16
6 0.0177544092 0.0410776396 0.0657488353 0.0829373416 0.0854604772 0.0765122742 -6.226909E-17 -9.499248E-17
7 0.0155566314 0.0356853156 0.0587185412 0.0791409804 0.0913413777 0.0938537209 0.0890338036 -7.102548E-17
8 0.0138124072 0.031088961 0.0518087798 0.0727028226 0.089819151 0.1023952952 0.1090891021 0.1153556417
9 0.0138227291 0.0301290004 0.0499676389 0.0711620735 0.0909170502 0.1092517888 0.1266741922 0.1409044305
10 0.0120261879 0.0252831534 0.0413227043 0.0587631211 0.0760171212 0.0936839392 0.1134956097 0.1357384852
11 0.0114531283 0.0231520971 0.0368871684 0.0514149755 0.0657815026 0.0808592597 0.0988583121 0.1212902029
12 0.0103207153 0.0201135554 0.0311169761 0.0420668982 0.0524003951 0.0629801794 0.0758662391 0.0928515642
13 0.0093562926 0.0176980207 0.026621017 0.0347720293 0.0417646783 0.0483308419 0.0561417632 0.0667515684
14 0.0083805503 0.0155184642 0.0228257719 0.0289158315 0.0334784539 0.0370865353 0.040996124 0.0463671502
Page 36
Mill
Page 37
Mill
Page 38
Mill
Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 20.000 30.668 10.668 0.000 30.668 30.668 0.000
Page 39
Mill
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 100.00 100.00 100.00 100.00 100.00 100.00
2 100.00 100.00 100.00 100.00 100.00 100.00
3 95.00 97.72 99.21 98.24 97.72 100.00
4 78.40 91.20 97.62 93.22 91.20 100.00
5 64.33 85.40 95.99 88.74 85.40 100.00
6 54.00 80.77 94.44 85.18 80.77 100.00
7 45.66 76.57 92.72 81.94 76.57 100.00
8 38.82 72.43 90.61 78.75 72.43 100.00
9 33.41 68.21 87.99 75.49 68.21 100.00
10 28.31 63.10 84.39 71.55 63.10 100.00
11 24.41 57.51 79.96 67.24 57.51 100.00
Page 40
Mill
Page 41
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0.1550853113 0 0 0 0 0 0 0 0
0 0.2063433907 0 0 0 0 0 0 0
0 0 0.2655166416 0 0 0 0 0 0
0 0 0 0.3329143441 0 0 0 0 0
0 0 0 0 0.4041025784 0 0 0 0
0 0 0 0 0 0.476237224 0 0 0
0 0 0 0 0 0 0.5460742563 0 0
0 0 0 0 0 0 0 0.6116960463 0
0 0 0 0 0 0 0 0 0.6716277835
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 42
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0
-3.1322899533 1 0 0 0 0 0 0 0
3.9899118902 -3.2002338623 1 0 0 0 0 0 0
-2.5935492889 4.0197306536 -3.0775485065 1 0 0 0 0 0
0.8754262912 -2.5305938207 3.7577723474 -3.0759470533 1 0 0 0 0
-0.1426753611 0.8329854288 -2.306165209 3.7327108675 -3.0552420621 1 0 0 0
0.0064842971 -0.1275643214 0.7302541797 -2.2666493003 3.6858017656 -3.0564259774 1 0 0
-8.375791E-05 0.0052921834 -0.1065866027 0.7112342195 -2.2321085966 3.6965823277 -3.0604592105 1 0
-0.0002475194 0.0001844524 0.0039465239 -0.1037045124 0.7003320005 -2.2421193991 3.6965537159 -3.0547356366 1
-0.0002424183 2.9481487E-05 -2.021046E-07 0.0036311912 -0.1009056362 0.7023738847 -2.2403568412 3.6924170339 -3.0597475611
-0.0002150619 1.492215E-05 -0.0001192382 2.014845E-05 0.0035615746 -0.1005558867 0.6925283891 -2.2067841689 3.653974344
-0.0025191176 0.0001548826 -0.0015532924 -0.0012955607 -0.0014390457 0.0001450507 -0.0882660533 0.5691027716 -1.5942267829
9 10 11 12 13 14 15 16 17
3.2875259E-16 -1.707723E-16 -2.513614E-16 -5.046416E-16 -6.760535E-16 1.2472131E-16 -4.608293E-16 -3.145216E-16 -1.459479E-16
-3.523874E-15 -2.282432E-15 -2.134525E-15 -1.487467E-15 -5.795059E-16 -2.180559E-15 -1.814004E-16 -2.361648E-16 -1.766011E-16
Page 43
Mill
9 10 11 12 13 14 15 16 17
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Page 44
Mill
0.1550853113 0 0 0 0 0 0 0 0
-0.4857721624 0.2063433907 0 0 0 0 0 0 0
0.6187767274 -0.6603471062 0.2655166416 0 0 0 0 0 0
-0.4022213988 0.8294448528 -0.8171403437 0.3329143441 0 0 0 0 0
0.1357657589 -0.5221713095 0.9977510934 -1.0240268957 0.4041025784 0 0 0 0
-0.0221268528 0.1718810378 -0.6123252412 1.2426729902 -1.234631195 0.476237224 0 0 0
0.0010056192 -0.0263220546 0.1938946373 -0.7546000651 1.489441997 -1.4555838228 0.5460742563 0 0
-1.298962E-05 0.0010920071 -0.0283005168 0.2367800737 -0.9020008392 1.7604501059 -1.6712379874 0.6116960463 0
-3.838662E-05 3.8060531E-05 0.0010478678 -0.0345247197 0.2830059671 -1.0677807184 2.0185928214 -1.8685697113 0.6716277835
-3.759552E-05 6.0833099E-06 -5.366214E-08 0.0012088756 -0.0407762278 0.3344965891 -1.223401196 2.2586369008 -2.0550114724
-3.335294E-05 3.0790871E-06 -3.165973E-05 6.7077081E-06 0.0014392415 -0.0478884563 0.378171925 -1.3498811511 2.4541106895
-0.0003906781 0.000031959 -0.000412425 -0.0004313107 -0.0005815221 6.9078565E-05 -0.0481998194 0.3481179153 -1.0707270005
9 10 11 12 13 14 15 16 17
1.7477579E-16 -9.07882E-17 -1.336321E-16 -2.682842E-16 -3.594125E-16 6.630599E-17 -2.449921E-16 -1.672101E-16 -7.759076E-17
-1.078741E-15 -8.703612E-16 -8.549625E-16 -7.431847E-16 -5.040246E-16 -7.027323E-16 -2.692577E-16 -2.22856E-16 -1.267233E-16
-7.711706E-16 -3.967117E-16 -4.436123E-16 -4.787544E-16 -5.447282E-16 -3.033159E-16 -4.518419E-17 -5.331377E-17 -4.953357E-17
-3.388834E-16 -2.155018E-16 -2.032286E-16 -1.979781E-16 -4.117084E-17 -1.733123E-16 -9.451884E-17 -6.014176E-17 -1.698239E-17
-1.390301E-16 -1.538541E-16 -1.084564E-16 -1.454046E-16 5.2405114E-18 -1.150072E-16 -6.483998E-17 -4.083619E-17 -9.635137E-18
-6.006081E-17 -1.163207E-16 -7.321695E-17 -1.106994E-16 2.8456975E-17 -8.975745E-17 -5.549356E-17 -3.388451E-17 -6.280662E-18
-2.268536E-17 -1.006695E-16 -5.457682E-17 -9.627543E-17 4.0803707E-17 -7.781958E-17 -5.114605E-17 -3.067462E-17 -4.67274E-18
-4.640467E-18 -9.332731E-17 -4.736109E-17 -8.596275E-17 4.4305137E-17 -6.765694E-17 -4.626759E-17 -2.747446E-17 -3.674478E-18
0.1550853113 -4.425351E-17 -5.052028E-17 -8.430188E-17 4.0590499E-17 -6.516323E-17 -4.563121E-17 -2.68342E-17 -3.564899E-18
0.1605551673 0.2063433907 -3.696889E-17 -7.39566E-17 2.8838107E-17 -5.323409E-17 -3.855297E-17 -2.275036E-17 -3.126851E-18
0.1525449613 0.1893682411 0.2655166416 -2.922396E-16 -6.962561E-16 -4.710898E-16 -2.248232E-16 -9.307325E-17 -4.87475E-17
0.1191595659 0.1550104026 0.2074196988 0.3329143441 -5.881989E-16 -3.625779E-16 -1.794249E-16 -7.395505E-17 -3.836475E-17
0.0843567813 0.1102632557 0.1531202101 0.2189712396 0.4041025784 -3.212093E-16 -1.314222E-16 -6.136268E-17 -2.982805E-17
0.0559043375 0.0708401353 0.0976331241 0.1429214187 0.2203888033 0.476237224 -1.003571E-16 -3.183675E-17 -1.565477E-17
Page 45
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9 10 11 12 13 14 15 16 17
-2.973826E-15 -8.676603E-17 -3.578345E-16 4.1993438E-16 1.7427768E-15 -6.824651E-16 6.373228E-16 4.375535E-16 1.6972339E-16
8.6035984E-15 3.4707169E-15 4.1612989E-15 3.5504106E-15 3.740937E-16 3.8258911E-15 7.1377569E-16 6.9288773E-16 4.7683984E-16
1.0340863E-14 -3.489622E-16 -1.944377E-16 1.8051367E-16 4.2352406E-15 7.6291628E-16 -4.000635E-16 -2.323068E-16 2.754685E-17
-3.942613E-15 4.9282665E-16 3.285511E-16 1.47848E-15 -6.078195E-15 -6.571022E-16 7.3923998E-16 1.6427555E-16 -8.213778E-17
-7.490194E-15 2.354061E-15 -1.284033E-15 1.0700277E-15 -1.070028E-16 -2.140055E-16 -1.070028E-16 3.2100832E-16 0
-3.818553E-15 6.6409612E-16 -6.640961E-16 -4.980721E-16 5.810841E-16 8.3012015E-17 -1.66024E-16 -4.980721E-16 -8.301201E-17
9.3673783E-16 -5.620427E-16 -1.873476E-16 1.8734757E-16 -6.557165E-16 2.8102135E-16 2.8102135E-16 1.8734757E-16 1.8734757E-16
2.3050095E-15 8.2321769E-16 -6.585742E-16 3.2928708E-16 1.6464354E-16 8.2321769E-17 1.6464354E-16 2.4696531E-16 -8.232177E-17
6.4480639195 -2.067539E-15 1.2922117E-15 6.4610583E-16 0 -3.876635E-16 -6.461058E-16 -3.230529E-16 -6.461058E-17
-5.0172190044 4.8462904313 -9.716829E-16 -5.830097E-16 0 9.7168287E-17 2.9150486E-16 9.7168287E-17 9.7168287E-17
-0.1262358642 -3.4564066848 3.7662422744 -1.910005E-15 4.4077039E-15 2.6446224E-15 1.4692346E-15 4.4077039E-16 1.4692346E-16
0.106803584 -0.1030252915 -2.3465280241 3.003775649 9.2030563E-16 1.150382E-16 -1.150382E-16 0 1.150382E-16
0.0129158611 0.0431512524 -0.1555685647 -1.6276572146 2.4746192018 5.513976E-16 0 -9.18996E-17 2.756988E-16
-0.0227628113 -0.0013388682 0.004083437 -0.1482169979 -1.1451821424 2.0997938625 0 0 -3.014964E-16
-0.0300149658 -0.0197614157 -0.0086182283 -0.0133783546 -0.136348084 -0.8207759406 1.83125278 -3.761541E-16 1.2538469E-16
-0.029864843 -0.0235875061 -0.0171942043 -0.0114956152 -0.0213341791 -0.1187508196 -0.6012392044 1.6347988615 -1.244425E-15
-0.0278302248 -0.0229357332 -0.0187460477 -0.0144410689 -0.0120818923 -0.0229897618 -0.0983548069 -0.4456215358 1.4889199414
-0.0258032123 -0.0214961301 -0.0181295748 -0.0148874183 -0.0121374343 -0.0115258331 -0.0219768497 -0.0817665943 -0.3357275652
-0.0227505362 -0.0190040675 -0.0161654325 -0.0135507416 -0.0113272923 -0.0096228171 -0.0099233926 -0.0191731781 -0.0647447706
-0.2653019026 -0.2218859867 -0.1893756349 -0.1601482379 -0.1362081773 -0.1161286903 -0.0997585263 -0.0882375533 -0.0884476056
Page 46
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9 10 11 12 13 14 15 16 17
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Mill
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Mill
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Mill
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Mill
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Mill
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Mill
18 19 20
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Fresh Mill
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400 1346.3897737
Page 55