Harbor Freight
Harbor Freight
Harbor Freight
93816
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists at the
end of the manual are included. If any parts are missing or broken, please call Harbor
Freight Tools at the number shown on the cover of this manual as soon as possible.
Note: Before first use, the Batteries (47) will require charging. The first charge requires 8
hours charge time for each battery. See charging instructions on page 10.
Flashlight Pistol Grip; Swivel Head; Slider Power Switch; 6 Watt Bulb
3/
Drill 8" Keyless; Variable Speed Reversible; 0-500 RPM;
All Metal Gears; Reversible Battery; 15 Torque Settings
53/8" Dia., 3/8" Arbor Blade; 0-2,500 No Load RPM; Safety Trigger;
Circular Saw
Adjustable Table with Fence
WARNING!
Work Area
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
2. Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
Electrical Safety
4. Grounded tools must be plugged into an outlet properly installed and grounded
in accordance with all codes and ordinances. Never remove the grounding
prong or modify the plug in any way. Do not use any adapter plugs. Check
with a qualified electrician if you are in doubt as to whether the outlet is prop-
erly grounded. If the tools should electrically malfunction or break down, grounding
provides a low resistance path to carry electricity away from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is wider
than the other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not change the plug in any
way. Double insulation eliminates the need for the three wire grounded power
cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges,
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
7. Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools or
pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp
edges, or moving parts. Replace damaged Power Cords immediately. Dam-
aged Power Cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk
of electric shock.
Personal Safety
10. Stay alert. Watch what you are doing, and use common sense when operating
a power tool. Do not use a power tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Service
24. Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts. Follow instruc-
tions in the “Inspection, Maintenance, And Cleaning” section of this manual.
Use of unauthorized parts or failure to follow maintenance instructions may create a
risk of electric shock or injury.
Grounding
WARNING!
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the
tool if the power cord or plug is damaged. If damaged, have it repaired by a
service facility before use. If the plug will not fit the outlet, have a proper outlet
installed by a qualified electrician.
1. Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If the
tool should electrically malfunction or break down, grounding provides a low resis-
tance path to carry electricity away from the user, reducing the risk of electric shock.
(See Figure A.)
2. The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the only
wire connected to the tool’s grounding system and must never be attached to an
electrically “live” terminal. (See Figure A.)
FIGURE A
FIGURE B
Extension Cords
1. Grounded tools require a three wire extension cord. Double Insulated tools can
use either a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a seri-
ous drop in voltage, resulting in loss of power and possible tool damage.
(See Figure C, next page.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For
example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure C.)
Symbology
3. Two Charging Indicator LEDs on the Charger (52) will illuminate to show that charg-
ing is taking place. NOTE: The AC Charger Adapter (53) will not automatically turn
off when the Battery is fully charged, and the Charging Indicator LEDs will remain
on until the AC Charger Adapter is disconnected from the electrical outlet. Recharg-
ing the Battery more than 5 hours* can cause damage to the battery cells.
4. While charging, the Battery (47), AC Charger Adapter (53), and/or Charger (52)
may become warm to the touch. This is normal, and does not indicate a problem.
5. Once the Battery (47) is fully charged, disconnect the AC Charger Adapter (53) from
the electrical outlet. Then, disconnect the Charger from the Battery.
* The Batteries (47) require an initial charge time of 8 hours each; do not recharge the Batteries more
than 5 hours after this initial charging.
Reciprocating Saw
WARNING: Always make sure the Battery (47) of the Reciprocating Saw is removed prior
to making any adjustments to the tool.
1. Insert the fully charged Battery (47) in the Flashlight’s Handle, and make sure that
the Battery snaps into place on the Handle.
(See illustration above.)
2. Slide the Switch Button (7a) on the Handle to the ON position.
3. To turn off the Flashlight, slide the Switch Button (7a) to its OFF position.
4. Bulb (9a) Replacement:
A. Unscrew the Holding Ring (4a) and remove the Lens (6a), and Reflector (5a).
You can now access the spare Bulb hidden behind the Reflector (5a) in the
Lamp Housing (3a).
B. Remove the Bulb Bracket (11a) by turning it clockwise.
C. Remove the old Bulb (9a). Transfer the Bulb Spring (10a) from the old Bulb to
the new Bulb.
D. Insert a Bulb of the same type and wattage. Align the Bulb Bracket (11a) with
the slots in the Reflector, push and hold it in, and turn it counterclockwise.
E. Put the Reflector (5a) back in place. Reattach the Lens (6a) and Holding Ring
(4a).
1. For a clockwise rotation, move the Reverse Switch (3b) to the right.
For a counterclockwise rotation, move the Reverse Switch to the left.
To lock the Trigger (18b), slide the Reverse Switch to the center.
2. The Torque Setting Ring helps you drive screws into a material without damaging
the material. To change the torque setting, simply turn the Torque Setting Ring to
align the arrow on the Left Housing (1b) with the desired setting. Use the lower
numbers for soft/brittle materials, higher numbers for hard/pliable materials, and the
arrow setting for drilling.
3. When installing drill bits or screwdriver bits, make sure the Battery (47) is removed
from the Drill to avoid accidental starting. Then, hold the Chuck Sleeve firmly in
place and turn the Chuck (27b) counterclockwise. Insert the shank of a drill bit all
the way into the Chuck. While holding the Chuck Sleeve in place, turn the Chuck
clockwise to lock the drill bit in place.
1. Blade Installation:
A. Make certain that the Battery (47) is removed before proceeding.
B. Remove the Hex Wrench (55c) from its holder near the Depth Knob (34c).
C. Press in and hold the Shaft Lock (7c) while you loosen the Bolt (14c). Remove
the Bolt (14c) and the Outer Flange (13c).
D. Hold the Guard (8c) open and slide the Blade (10c) over and onto the shaft from
the bottom. Make certain that the arrow marked on the Blade (10c) is facing
the same direction as the arrow molded into the Fixed Guard (12c).
E. Replace the Outer Flange (13c) lining up the flats in the Flange with the flats on
the shaft.
F. Press in and hold the Shaft Lock (7c) while you reinstall the Bolt (14c) and se-
curely tighten it. Return the Hex Wrench (55c) to its holder.
2. The Fence (39c) helps you cut multiple times at roughly the same distance.
To Adjust the Fence (39c):
A. Loosen the Fence Knob (42c).
B. Move the Fence as desired.
C. Retighten the Fence Knob securely.
NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as
original or replacement parts.