Honda CRF250L Owners Manual Eng
Honda CRF250L Owners Manual Eng
Honda CRF250L Owners Manual Eng
Welcome
Congratulations on your purchase of a new ● The following codes in this manual indicate
Honda motorcycle. Your selection of a each country.
Honda makes you part of a worldwide family ● The illustrations here in are based on the
of satisfied customers who appreciate ED type.
Honda’s reputation for building quality into Country Codes
every product. Code Country
E UK
To ensure your safety and riding pleasure: F France
● Read this owner’s manual carefully. ED European direct sales
● Follow all recommendations and U Australia, New Zealand
procedures contained in this manual. *The specifications may vary with each locale.
● Pay close attention to safety messages
contained in this manual and on the
motorcycle.
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Contents
Motorcycle Safety P. 2
Operation Guide P. 20
Maintenance P. 35
Troubleshooting P. 77
Information P. 95
Specifications P. 106
Index P. 109
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Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section to ensure rider and passenger safety.
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Safety Guidelines
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Motorcycle Safety
Follow these guidelines to ensure your safety: apparel. Instruct your passenger on holding
● Perform all routine and regular inspections onto the seat strap, leaning with you in turns,
specified in this manual. and keeping their feet on the footpegs, even
● Stop the engine and keep sparks and flame when the motorcycle is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other motorcycles,
practice riding in a safe area to become familiar
with how this motorcycle works and handles,
Always Wear a Helmet and to become accustomed to the motorcycle’s
It’s a proven fact: helmets and protective size and weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and Ride Defensively
protective apparel. 2 P. 11 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
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Safety Guidelines
Make yourself more visible, especially at night, Alcohol and riding don’t mix. Even one
by wearing bright reflective clothing, alcoholic drink can reduce your ability to
positioning yourself so other drivers can see respond to changing conditions, and your
you, signaling before turning or changing lanes, reaction time gets worse with every additional
and using your horn when necessary. drink. Don’t drink and ride, and don’t let your
friends drink and ride either.
4
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Safety Guidelines
Motorcycle Safety
Personal safety is your first priority. If you or Exhaust contains poisonous carbon monoxide,
anyone else has been injured, take time to a colourless, odorless gas. Breathing carbon
assess the severity of the injuries and whether it monoxide can cause loss of consciousness and
is safe to continue riding. Call for emergency may lead to death.
assistance if needed. Also follow applicable
laws and regulations if another person or If you run the engine in confined or even partly
vehicle is involved in the crash. enclosed area, the air you breathe could contain
a dangerous amount of carbon monoxide.
If you decide to continue riding, first evaluate Never run your motorcycle inside a garage or
the condition of your motorcycle. If the engine other enclosure.
is still running, turn it off. Inspect for fluid leaks,
check the tightness of critical nuts and bolts,
and check the handlebar, control levers, brakes, 3 WARNING
and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic.
Your motorcycle may have suffered damage Breathing it can cause
that is not immediately apparent. Have your
unconsciousness and even kill you.
motorcycle thoroughly checked at a qualified
service facility as soon as possible.
Avoid any areas or activities that
expose you to carbon monoxide.
5
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Image Labels
6
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Image Labels
BATTERY LABEL
DANGER
Motorcycle Safety
• Keep flame and spark away from the battery.
Battery produce explosive gas that can cause
explosion.
• Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or
lose your eyesight by the battery electrolyte.
• Do not allow children and other people to touch
a battery unless they understand proper handling
and hazards of the battery very well.
• Handle the battery electrolyte with extreme care
as it contains dilute sulfuric acid. Contact with
your skin or eyes can burn you or cause loss of
your eyesight.
• Read this manual carefully and understand it
before handling the battery. Neglect of the
instructions can cause personal injury and
damage to the motorcycle.
• Do not use a battery with the electrolyte at or
below the lower level mark. It can explode
causing serious injury.
continued 7
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Image Labels
8
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Image Labels
Motorcycle Safety
Do not open. Do not heat.
continued 9
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Image Labels
FUEL LABEL
Unleaded petrol only
DRIVE CHAIN LABEL
Keep chain adjusted and lubricated.
25 to 35 mm (1.0 to 1.4 in) Freeplay
10
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Safety Precautions
Motorcycle Safety
● Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
● Keep passenger’s hands onto the seat strap,
3 WARNING
passenger’s feet on the footpegs while Not wearing a helmet increases the
riding. chance of serious injury or death in a
● Always consider the safety of your passenger,
crash.
as well as other drivers and riders.
Make sure that you and any passenger
Protective Apparel always wear an approved helmet and
Make sure that you and any passenger are protective apparel.
wearing an approved motorcycle helmet, eye
protection, and high-visibility protective
clothing. Ride defensively in response to ❙ Gloves
weather and road conditions. Full-finger leather gloves with high abrasion
resistance.
❙ Helmet
Safety-standard certified, high-visibility, correct ❙ Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
size for your head protection.
● Must fit comfortably but securely, with the
chin strap fastened.
continued 11
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Riding Precautions
12
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Riding Precautions
Motorcycle Safety
Observe the following guidelines:
down when you release the throttle. For further
● Avoid excessively hard braking and down-
slowing action, downshift to a lower gear. Use
shifts.
engine braking with intermittent use of the
u Sudden braking can reduce the motorcycle
brakes to reduce speed when descending long,
stability.
steep slopes.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
● Exercise caution on low traction surfaces.
❙ Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet
u The tyres slip more easily on such surfaces
brakes further reduce braking efficiency.
and braking distances are longer.
Exercise extra caution when braking in wet
● Avoid continuous braking.
conditions.
u Repeated braking, such as when
If the brakes get wet, apply the brakes while
descending long, steep slopes can
riding at low speed to help them dry.
seriously overheat the brakes, reducing
their effectiveness. Use engine braking
with intermittent use of the brakes to
reduce speed.
continued 13
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Riding Precautions
14
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Riding Precautions
Motorcycle Safety
Follow these guidelines to protect the engine
and catalytic converter:
● Use only unleaded petrol.
● Use recommended octane number. Using
lower octane petrol will result in decreased
engine performance.
● Do not use fuels containing a high
concentration of alcohol. 2 P. 98
● Do not use stale or contaminated petrol or an
oil/petrol mixture.
● Avoid getting dirt or water in the fuel tank.
15
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Off-Road Safety
Motorcycle Safety
Learn to ride in an uncongested off-road area Remember that excessive noise bothers
free of obstacles before venturing onto everyone and creates a bad image for
unfamiliar terrain. motorcycling.
● Always obey local off-road riding laws and
regulations.
● Obtain permission to ride on private property.
Avoid posted areas and obey “NO
Trespassing” signs.
● Ride with a friend on another motorcycle so
that you can assist each other in case of
trouble.
● Familiarity with your motorcycle is critically
important should a problem occur far from
help.
● Never ride beyond your ability and experience
or faster than conditions warrant.
● If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines
could spell disaster.
17
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Loading
18
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Motorcycle Safety
19
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Operation Guide
Parts Location
Rear brake fluid reservoir (P62)
Operation Guide
20
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Operation Guide
Battery (P55)
Main fuse (P94)
Fuse box (P93)
Seat (P53)
Crankcase breather
(P75)
21
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Instruments
Operation Guide
A button B button
Display Check
When the ignition switch is turned on, all the mode and digital segments
will show.
If any part of these displays does not come on when it should, have your
dealer check for problems.
22
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Operation Guide
odometer & tripmeters at the
ordinary display.
• Odometer: Total distance ridden.
• Tripmeter: Distance ridden since
tripmeter was reset (press and
hold B button to reset to 0.0 km/
Speedometer mile at the tripmeter display).
continued 23
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Instruments (Continued)
Adjustment Mode By the following conditions, the adjustment
You can adjust the following settings. mode can also return to the ordinary display
• Clock setting. and the adjustment will be set.
Operation Guide
• (E type only) Changing of speed and • The button is not pressed for about 30
mileage units. seconds.
Ordinary display
• Turn the ignition switch off and then on.
24
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!d Press A button. The speed and mileage units !c Press A button. The minute digits start
is set, and then the display moves to the flashing.
clock setting.
Operation Guide
2 To set the clock:
!a (Except E type)
!d Press B button until the desired minute is
Turn the ignition switch on.
displayed.
Press and hold A button and B button until
u Press and hold to advance the minute
the hour digits start flashing.
fast.
(E type only)
After speed and mileage units adjustment,
the hour digits start flashing.
!b Press B button until the desired hour is
displayed. !e (Except E type)
u Press and hold to advance the hour fast. Press A button. The clock is set, and then
the hour digits start flashing again.
(E type only)
Press A button. The clock is set, and then
the display returns to the speed and mileage
units adjustment.
25
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Indicators
Neutral indicator High coolant temperature
Comes on when the indicator
transmission is in Neutral. Comes on briefly when the ignition
Operation Guide
26
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Operation Guide
Left turn signal indicator
27
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Switches
Operation Guide
Horn button
Turn signal switch
u Pressing the switch turns the Start button
turn signal off. Headlight turns off when
operating the starter motor.
Headlight dimmer switch
• : High beam
• : Low beam
28
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Operation Guide
u Key can be removed when in the OFF Turns electrical
LOCK system on for
or LOCK position. Locks steering. starting/riding.
Ignition key
29
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Shifting Gears
Your motorcycle transmission has six forward
gears in a one-down, five-up shift pattern.
Operation Guide
6
5
4
3
2
31
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Refuelling
Opening the Fuel Fill Cap
Ignition key Open the lock cover, insert the ignition key,
and turn it clockwise to open the cap.
Fuel filler opening
Operation Guide
Filler neck
Closing the Fuel Fill Cap
!a After refuelling, align the fuel fill cap latch
with the slot in the filler neck.
!b Push the fuel fill cap into the filler neck until
it snaps closed and locks.
!c Remove the key and close the lock cover.
Lock cover u The key cannot be removed if the cap is
not locked.
Fuel fill cap
3 WARNING
Do not fill with fuel above the filler neck.
Fuel type: Unleaded petrol only Petrol is highly flammable and
Fuel octane number: Your motorcycle is explosive. You can be burned or
designed to use Research Octane Number seriously injured when handling fuel.
(RON) 91 or higher.
Tank capacity: 7.7 litres (2.03 US gal, • Stop the engine, and keep heat,
1.69 Imp gal) sparks, and flame away.
• Handle fuel only outdoors.
❙ Refuelling and Fuel Guidelines (P15) • Wipe up spills immediately.
32
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Storage Equipment
Helmet Holder ❙ Unlocking
The helmet holder is located on the left side Open the lock cover, insert the ignition key
of the motorcycle. and turn it counterclockwise.
❙
Operation Guide
Locking
Pin Ignition key
Helmet !a Hang your helmet on the holder pin and
holder push it in to lock.
Lock !b Remove the key and close the lock cover.
cover u Use the helmet holder only when parked.
3 WARNING
Riding with a helmet attached to the
holder can interfere with the rear
wheel or suspension and could cause a
crash in which you can be seriously
hurt or killed.
continued 33
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Document bag
Tool box
Ignition
key
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Maintenance
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Importance of Maintenance
36
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Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged for by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
Maintenance
Maintenance work should be performed in motorcycle to the new owner.
accordance with Honda’s standards and
specifications by properly trained and Honda recommends that your dealer should
equipped technicians. Your dealer meets all road test your motorcycle after each periodic
of these requirements. Keep an accurate maintenance is carried out.
record of maintenance to help ensure that
your motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.
continued 37
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Maintenance Schedule
Pre-ride Frequency *1
Annual Regular Refer to
Items Check × 1,000 km 1 12 24 36 48
Check Replace page
2 P. 40 × 1,000 mi 0.6 8 16 24 32
Fuel Line I I I I I –
Fuel Level I 32
Maintenance
Throttle Operation I I I I I I 74
Air Cleaner *2 R R –
Crankcase Breather *3 75
Spark Plug I R –
Valve Clearance I I I –
Engine Oil I R R R R R R 56
Engine Oil Filter R R R R R R 58
Engine Idle Speed I I I I I I –
Radiator Coolant *5 I I I I I I 3 Years 60
Cooling System I I I I I –
Secondary Air Supply
System I I I I I –
38
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Maintenance Schedule
Pre-ride Frequency *1
Annual Regular Refer to
Items Check × 1,000 km 1 12 24 36 48
Check Replace page
2 P. 40 × 1,000 mi 0.6 8 16 24 32
Drive Chain *4 I Every 1,000 km (600 mi): I 65
Drive Chain Slider *4 I I I I 69
Maintenance
Brake Fluid *5 I I I I I I 2 Years 62
Brake Pads Wear I I I I I I 63
Brake System I I I I I I 40
Brake Light Switch I I I I I 76
Headlight Aim I I I I I 76
Lights/Horn I –
Engine Stop Switch I –
Clutch System I I I I I I I 71
Side Stand I I I I I I 64
Suspension I I I I I –
Nuts, Bolts, Fasteners *4 I I I I I I –
Wheels/Tyres *4 I I Every 6,000 km (4,000 mi): I I 48
Steering Head Bearings I I I I I I –
Notes:
*1 : At higher odometer readings, repeat at the frequency interval *3 : Service more frequently when riding in rain or at full throttle.
established here. *4 : Service more frequently when riding OFF-ROAD.
*2 : Service more frequently when riding in unusually wet or dusty *5 : Replacement requires mechanical skill.
areas.
39
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Maintenance Fundamentals
40
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Maintenance Fundamentals
Maintenance
2 P. 32
● Check for loose cables and other parts,
and anything that appears abnormal.
● Use a wrench to check the tightness of all
accessible nuts, bolts and fasteners.
41
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Maintenance Fundamentals
Replacing Parts
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety.
Colour label
3 WARNING
Installing non-Honda parts may make
your motorcycle unsafe and cause a
crash in which you can be seriously
hurt or killed.
42
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Maintenance Fundamentals
Battery 3 WARNING
Your motorcycle has a maintenance-free type
battery. You do not have to check the battery The battery gives off explosive
electrolyte level or add distilled water. Clean the hydrogen gas during normal
battery terminals if they become dirty or operation.
Maintenance
corroded.
Do not remove the battery cap seals. There is no A spark or flame can cause the battery
need to remove the cap when charging. to explode with enough force to kill or
NOTICE seriously hurt you.
Your battery is a maintenance-free type and can be
permanently damaged if the cap strip is removed. Wear protective clothing and a face
This symbol on the battery means that shield, or have a skilled mechanic do
this product must not be treated as the battery servicing.
household waste.
NOTICE
❙ Cleaning the Battery Terminals
1. Remove the battery. 2 P. 55
An improperly disposed of battery can be harmful to the
2. If the terminals are starting to corrode and
environment and human health.
are coated with a white substance, wash with
Always confirm local regulations for battery disposal.
warm water and wipe clean.
continued 43
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Maintenance Fundamentals
44
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Maintenance Fundamentals
If a fuse fails repeatedly, you likely have an *1. The JASO T 903 standard is an index for engine
electrical fault. Have your motorcycle inspected oils for 4-stroke motorcycle engines. There are
by your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Maintenance
Engine oil consumption and oil quality Oil code
deteriorates according to riding conditions and
time elapsed. Oil classification
Check the engine oil level regularly, and add the
recommended engine oil if necessary. Dirty oil
or old oil should be changed as soon as *2. The SAE standard grades oils by their viscosity.
possible. *3. The API classification specifies the quality and
performance rating of engine oils. Use SG or
❙ Selecting the Engine Oil higher oils, excluding oils marked as “Energy
For recommended engine oil, see Conserving” on the circular API service symbol.
“Specifications.” 2 P. 107
45
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Maintenance Fundamentals
Drive Chain
The drive chain must be inspected and NOTICE
lubricated regularly. Inspect the chain more Use of a new chain with worn sprockets will cause rapid
frequently if you often ride on bad roads, ride at chain wear.
high speed, or ride with repeated fast
acceleration.
46
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Maintenance Fundamentals
Maintenance
soft brush if the chain is dirty. rubber O-ring seals.
After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. If not available, use Avoid applying excess chain lubricant to prevent
SAE 80 or 90 gear oil. spray onto your clothes and the motorcycle.
Recommended lubricant:
Drive chain lubricant designed Recommended Coolant
specifically for O-ring chains. Pro Honda HP is a pre-mixed solution of
antifreeze and distilled water.
Concentration:
50 % antifreeze and 50 % distilled water
continued 47
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Maintenance Fundamentals
Maintenance Fundamentals
Maintenance
hurt or killed.
Wear indicator
location mark
continued 49
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Maintenance Fundamentals
tyres.
crash in which you can be seriously
● Use the recommended tyres or equivalents of
the same size, construction, speed rating, hurt or killed.
and load range.
● Have the wheel balanced with Honda Always use the size and type of tyres
Genuine balance weights or equivalents after recommended in this owner’s manual.
the tyre is installed.
● Remember to replace the inner tube
whenever you replace a tyre. The old tube
will probably be stretched, and it could fail if
installed in a new tyre.
50
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Maintenance Fundamentals
Air Cleaner
This motorcycle is equipped with a viscous
type air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance
Maintenance
and cause the intake of dust.
Do not perform the maintenance.
Should be serviced by your dealer.
51
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Tool kit
The tool kit is stored in the tool box. 2 P. 34
52
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Maintenance
2. Pull the seat back and up.
❙ Installation
1. Align the recess with the tab and insert
the prongs into the front stay and rear
Seat stay.
2. Install the collars onto the hook bolts.
Tighten the hook bolts.
Torque: 21 N·m (2.1 kgf·m, 15 lbf·ft).
53
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❙ Removal
Maintenance
❙ Installation
Install the parts in the reverse order of
removal.
54
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Battery ❙ Removal
Make sure the ignition switch is off.
1. Remove the left side cover. 2 P. 54
2. Remove the bolts.
Negative Positive
terminal terminal 3. Remove the battery holder.
Maintenance
4. Disconnect the negative - terminal from
the battery.
5. Disconnect the positive + terminal from
the battery.
6. Remove the battery taking care not to
drop the terminal nuts.
❙ Installation
Install the parts in the reverse order of removal.
Always connect the positive + terminal first.
Make sure that bolts and nuts are tight.
The clock will be maintained for 30 minutes
Battery Bolts and reset to 1:00 if the battery is
Battery holder disconnected.
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 43
Battery Goes Dead. 2 P. 88
55
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Engine Oil
56
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Maintenance
1. Remove the oil fill cap. Add the For the recommended oil and oil selection
recommended oil until it reaches the guidelines, see “Maintenance
upper level mark. Fundamentals.” 2 P. 45
u Place your motorcycle in an upright
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap.
57
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58
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7. Install a new oil filter with the “OUT- 11. Check the oil level. 2 P. 56
SIDE” mark facing out. 12. Check that there are no oil leaks.
8. Install the spring into the oil filter cover, NOTICE
and then install a new gasket and oil Improper installation of the oil filter can result in serious
filter cover by tightening the oil filter damage to the engine.
Maintenance
cover bolts.
Torque: 12 N·m (1.2 kgf·m, 9 lbf·ft).
59
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Coolant
position.
3. Check that the coolant level is between Adding Coolant
the upper and lower level marks in the 1. If the coolant level is below the lower
reserve tank. level, add the recommended coolant
2 P. 47 until the level reaches the upper
level mark.
Upper level
Add fluid only from the reserve tank cap
and do not remove radiator cap.
Lower level
Reserve tank
60
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Maintenance
reserve tank opening.
3. Securely reinstall the cap.
3 WARNING
Reserve tank cap
Removing the radiator cap while the
engine is hot can cause the coolant to
spray out, potentially scalding you. Changing Coolant
Always let the engine and radiator Have your dealer change the coolant unless
cool down before removing the you have the proper tools and are
radiator cap. mechanically qualified.
61
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Brakes
is horizontal and that the fluid level is leak. Have your motorcycle inspected by your
above the LOWER level mark. dealer.
Rear Check that the brake fluid reservoir is
horizontal and that the fluid level is between
the LOWER level and UPPER level marks.
Front Rear
Front brake fluid reservoir
Rear brake fluid reservoir
Inspecting the Brake Pads 1. Front Inspect the brake pads from below
the brake caliper.
Check the condition of the brake pad groove 2. Rear Inspect the brake pads from the
wear indicators. rear right of the motorcycle.
The pads need to be replaced if a brake pad If necessary have the pads replaced by your
Maintenance
is worn to the indicator. dealer.
Always replace both left and right brake pads
at the same time.
Front Rear
Pad Pad
Disc Disc
63
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Side Stand
4. Start the engine, pull the clutch lever in,
and shift the transmission into gear.
5. Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn’t stop, have
Maintenance
Side stand
spring
64
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Drive Chain
Inspecting the Drive Chain 3. Check the slack in the lower half of the
drive chain midway between the
Slack sprockets.
Check the drive chain slack at several points Drive chain slack:
along the chain. If the slack is not constant at 25 to 35 mm (1.0 to 1.4 in)
Maintenance
all points, some links may be kinked and
binding. u Do not ride your motorcycle if the slack
Have the chain inspected by your dealer. exceeds 50 mm (2.0 in).
continued 65
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Index
marks
Reference
Adjusting bolt mark
66
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5. Turn both adjusting bolts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft).
chain slack is obtained. Turn the adjusting
bolts counterclockwise to tighten the 8. Hold the adjusting bolts and tighten the
chain. Turn the adjusting bolts clockwise lock nuts.
Maintenance
and push the rear wheel forward to Torque: 27 N·m (2.8 kgf·m, 20 lbf·ft).
provide more slack.
Adjust the slack at a point midway 9. Recheck drive chain slack.
between the front sprocket and the rear
wheel sprocket. If a torque wrench was not used for
Check the drive chain slack. 2 P. 65 installation, see your dealer as soon as
6. Check rear axle alignment by making sure possible to verify proper assembly.
the index marks on the chain adjusting Improper assembly may lead to loss of
plate aligns with the reference mark on braking capacity.
both sides of the swingarm.
Both marks should correspond. If the axle
is misaligned, turn the right or left
adjusting bolt until the marks are aligned
and recheck chain slack.
continued 67
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68
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Maintenance
line.
To inspect the wear limit line, remove the drive
Wear limit
sprocket cover by removing the bolts. indicator
If necessary have the drive chain slider replaced
by your dealer.
U type only To inspect the wear limit
indicator, remove the drive chain cover by Wear limit
removing the bolts. line
U type only
Drive sprocket cover
Bolts
Bolts
Drive
chain
cover
69
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Wheels
70
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13 CRF250L-32KZZB000.book 71 ページ 2012年3月14日 水曜日 午前11時23分
Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
dealer.
❙ Checking the Clutch Lever Freeplay Lubricate the clutch cable with a
Check the clutch lever freeplay. commercially available cable lubricant to
Maintenance
prevent premature wear and corrosion.
Freeplay at the clutch lever:
10 to 20 mm (0.4 to 0.8 in)
Clutch lever
Freeplay
71
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72
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Maintenance
Major clutch cable adjuster
1. Pull back the rubber dust cover. Loosen
the minor lock nut and turn the minor
clutch cable adjuster all the way in (to
provide maximum freeplay). Tighten the
minor lock nut. Install the rubber dust
–
cover.
2. Loosen the major lock nut. +
3. Turn the major clutch cable adjuster until
the clutch lever freeplay is 10 to 20 mm
(0.4 to 0.8 in).
4. Tighten the major lock nut and check the Major lock nut
clutch lever freeplay.
5. Start the engine, pull the clutch lever in,
and shift into gear. Make sure the engine If proper adjustment cannot be obtained or
does not stall and the motorcycle does not the clutch does not work correctly, see your
dealer.
73
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Throttle
freeplay is correct. If the throttle does not 3. Tighten the lock nut and inspect the
move smoothly, close automatically, or if the throttle action again.
cable is damaged, have the motorcycle
inspected by your dealer. Throttle grip Adjuster
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in). –
Freeplay
+
Flange
Lock nut
74
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Crankcase Breather
Maintenance
3. Install the crankcase breather tube.
75
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Other Adjustments
Pinion Lower
Raise
B A
Adjusting nut
76
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Troubleshooting
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13 CRF250L-32KZZB000.book 78 ページ 2012年3月14日 水曜日 午前11時23分
❙ Starter Motor Operates But Engine ❙ Starter Motor Does Not Operate
Does Not Start Check the following items:
Check the following items: ● Make sure engine stop switch is RUN
● Check the correct engine starting position. 2 P. 28
sequence. 2 P. 30 ● Check for a blown fuse. 2 P. 93
● Check that there is petrol in the fuel tank. ● Check for a loose battery connection or
Troubleshooting
78
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Troubleshooting
Extended fast idling may cause the high Allow the engine to cool with the ignition
coolant temperature indicator comes on. switch in the OFF position.
NOTICE 3. After the engine has cooled, inspect the
Continuing to ride with an overheated engine can cause radiator hose and check if there is a leak.
serious damage to the engine. 2 P. 60
If there is a leak:
1. Stop the engine using the ignition switch, Do not start the engine. Transport your
and then turn the ignition switch to the motorcycle to your dealer.
ON position. 4. Check the coolant level in the reserve
tank, and add coolant as necessary.
2 P. 60
5. If 1–4 check normal, you may continue
riding, but closely monitor the high
coolant temperature indicator.
79
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Warning Indicators On
80
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Troubleshooting
81
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Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
3 WARNING
We recommend you have this type of service Riding your motorcycle with a
performed by your dealer. temporary tyre or tube repair can be
After an emergency repair, always have the risky. If the temporary repair fails, you
tyre inspected/replaced by your dealer. can crash and be seriously injured or
killed.
Troubleshooting
Tube Repair and replacement If you must ride with a temporary tyre
If a tube is punctured or damaged, you or tube repair, ride slowly and
should replace it as soon as possible. A tube carefully and do not exceed 50 km/h
that is repaired may not have the same (30 mph) until the tyre is replaced.
reliability as a new one, and it may fail while
you are riding. Removing Wheels
If you need to make a temporary repair by
patching a tube or using an aerosol sealant, Follow these procedures if you need to
ride cautiously at reduced speed and have remove a wheel in order to repair a puncture.
the tube replaced before you ride again.
Anytime a tube is replaced, the tyre should
be carefully inspected as described.
82
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❙ Front Wheel
Removal Axle pinch bolts
1. Park on a firm, level surface.
2. Loosen the axle pinch bolts.
3. Loosen the front axle shaft.
4. Support your motorcycle securely and
Troubleshooting
raise the front wheel off the ground
using a maintenance stand or a hoist.
5. Remove the front axle shaft, side collars
and wheel.
u Avoid getting grease, oil, or dirt on
the disc or pad surfaces. Front axle shaft
u Do not pull the brake lever while the
front wheel is removed.
continued 83
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carefully fit the brake disc between installation, see your dealer as soon as
the pads. possible to verify proper assembly.
3. Tighten the axle shaft. Improper assembly may lead to loss of
Torque: 73.5 N·m (7.5 kgf·m, 54 lbf·ft). braking capacity.
84
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Troubleshooting
and turn the adjusting bolts so the rear
wheel can be moved all the way forward
for maximum drive chain slack.
3. Remove the rear axle nut. Rear axle nut
4. Remove the drive chain from the rear
Adjusting bolt
wheel sprocket by pushing the rear wheel
forward.
5. Remove the rear axle shaft and adjusting
plates.
Lock
nut
Drive
chain
Rear
axle
shaft
continued 85
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the swingarm.
u Do not push the brake pedal while the
Brake caliper bracket
wheel is removed.
Lug
Installation
1. To install the rear wheel, reverse the
removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during
installation.
Slot
Swingarm
86
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3. Adjust the drive chain. 2 P. 66 If a torque wrench was not used for
4. Install and tighten the rear axle nut. installation, see your dealer as soon as
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft). possible to verify proper assembly.
Improper assembly may lead to loss of
5. After installing the wheel, apply the brake braking capacity.
pedal several times, then recheck the
wheel rotates freely. Recheck the wheel if
Troubleshooting
the brake drags or if the wheel does not
rotate freely.
87
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Electrical Trouble
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery is not “Specifications.” 2 P. 108
recommended, as this can damage your motorcycle’s
electrical system.
88
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Troubleshooting
Do not touch the glass surface with your
fingers. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
Tabs
alcohol.
Bolts Pin
Bulb
Tabs
Bolts Headlight assembly Dust cover
continued 89
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Socket
90
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4. Remove the hook bolts and collars. 6. Turn the socket counterclockwise, and
5. Move the brake/tail light assembly remove it.
backward while raising the rear fender. 7. Slightly press the bulb and turn it
Rear counterclockwise.
fender 8. Install a new bulb and parts in the reverse
Hook bolt Collar
order of removal.
Troubleshooting
Bulb
Brake/tail light
assembly Hook bolt Collar
Socket
continued 91
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Screw
92
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13 CRF250L-32KZZB000.book 93 ページ 2012年3月14日 水曜日 午前11時23分
Blown Fuse
Spare fuses
Before handling fuses, see “Inspecting and
Replacing Fuses.” 2 P. 44
Troubleshooting
2. Open the fuse box.
3. Pull the fuses out with the fuse puller in
the tool kit one by one check for a blown
fuse. Always replace a blown fuse with a
spare of the same rating. Fuse box
4. Close the fuse box.
5. Install the left side cover.
continued 93
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94
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Information
Keys.............................................................P. 96
Instruments, Controls, & Other Features..P. 97
Fuels Containing Alcohol...........................P. 98
Catalytic Converter ....................................P. 99
Caring for Your Motorcycle.....................P. 100
Storing Your Motorcycle .........................P. 102
Transporting Your Motorcycle ................P. 103
You & the Environment ...........................P. 104
Serial Numbers .........................................P. 105
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Keys
Keys
Ignition key
Be sure to record the key number provided with
the original keys and record it in this manual.
Store the spare key in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
Information
96
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Information
2 P. 53
Odometer
The display locks 999,999 when the read-out
exceeds 999,999.
97
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The following fuel blends can be used in your your fuel system.
motorcycle:
● Ethanol (ethyl alcohol) 10 % by volume
If you notice any undesirable operating
(max). symptoms or performance problems, try a
● Petrol containing ethanol may be marketed
different brand of petrol.
under the name Gasohol.
● Methanol (methyl alcohol) 5 % by volume
(max) that contain cosolvents and corrosion
inhibitors to protect the fuel system. Never
use a blend containing more than 5 %.
98
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Catalytic Converter
Information
A defective catalytic converter contributes to air
pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.
99
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13 CRF250L-32KZZB000.book 100 ページ 2012年3月14日 水曜日 午前11時23分
Caring for Your Motorcycle water into the air cleaner, muffler, and
electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty
ensure the long life of your Honda. A clean of clean water and dry with a soft, clean
motorcycle makes it easier to spot potential cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent moving parts.
ice on roads promote the formation of u Make sure that no lubricant spills onto the
corrosion. Always wash your motorcycle brakes or tyres. Brake discs or pads
Information
thoroughly after riding on coastal or treated contaminated with oil suffer greatly
roads. reduced braking effectiveness and can
lead to a crash.
5. Lubricate the drive chain immediately after
Washing washing and drying the motorcycle.
Allow the engine, muffler, brakes, and other 6. Apply a coat of wax to prevent corrosion.
high-temperature parts to cool before washing. u Avoid products that contain harsh
1. Rinse your motorcycle thoroughly using a detergents or chemical solvents. These can
garden hose to remove loose dirt. damage the metal, paint, and plastic on
2. If necessary, use a sponge or a soft towel your motorcycle.
with mild cleaner to remove road grime. Keep the wax clear of the tyres and brakes.
u Clean the headlight lens, panels, and other u If your motorcycle has any matte painted
plastic components with extra care to parts, do not apply a coat of wax to the
avoid scratching them. Avoid directing matte painted surface.
100
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Information
● Dry the brakes: Aluminium Components
u Water adversely affects braking
Aluminium will corrode from contact with dirt,
effectiveness. After washing, apply the
mud, or road salt. Clean aluminium parts
brakes intermittently at low speed to help
regularly and follow these guidelines to avoid
dry them.
scratches:
● Do not direct water under the seat:
● Do not use stiff brushes, steel wool, or
u Water in the under seat compartment can
cleaners containing abrasives.
damage your documents and other
● Avoid riding over or scraping against curbs.
belongings.
● Do not direct water at the air cleaner: Panels
u Water in the air cleaner can prevent the
Follow these guidelines to prevent scratches
engine from starting.
and blemishes:
● Do not direct water near the headlight:
u Any condensation inside the headlight
continued 101
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13 CRF250L-32KZZB000.book 102 ページ 2012年3月14日 水曜日 午前11時23分
● Wash gently using a soft sponge and plenty Storing Your Motorcycle
of water.
● To remove stubborn stains, use diluted If you store your motorcycle outdoors, you
detergent and rinse thoroughly with plenty of should consider using a full-body motorcycle
water. cover.
● Avoid getting petrol, brake fluid, or If you won’t be riding for an extended period,
detergents on the instruments, panels, or follow these guidelines:
headlight. ● Wash your motorcycle and wax all painted
surfaces (except matte painted surfaces).
Information
Exhaust Pipe and Muffler Coat chrome pieces with rust-inhibiting oil.
When the exhaust pipe and muffler are painted, ● Lubricate the drive chain. 2 P. 47
do not use a commercially available abrasive ● Place your motorcycle on a maintenance
kitchen cleaning compound. Use a neutral stand and position a block so that both tyres
detergent to clean the painted surface on the are off the ground.
exhaust pipe and muffler. If you are not sure if ● After rain, remove the body cover and allow
your exhaust pipe and muffler are painted, the motorcycle to dry.
contact your dealer. ● Remove the battery (2 P. 55) to prevent
discharge.
Charge the battery in a shaded, well-
ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
102
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Information
NOTICE
Towing your motorcycle can cause serious damage to the
transmission.
103
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You & the Environment drain or on the ground. Used oil, petrol,
coolant, and cleaning solvents contain poisons
Owning and riding a motorcycle can be that can hurt refuse workers and contaminate
enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.
the environment.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
104
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Serial Numbers
Serial Numbers
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may also
be required when ordering replacement parts.
The frame number is stamped on the right side
of the steering head.
The engine number is stamped on the left side
Information
of the crankcase.
You should record these numbers and keep Frame number
them in a safe place.
Engine number
105
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Specifications
Specifications
106
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13 CRF250L-32KZZB000.book 107 ページ 2012年3月14日 水曜日 午前11時23分
Specifications
Specifications
Spark plug gap 0.80 to 0.90 mm (0.031 to 0.035 in)
adjustable)
Idle speed 1,450 ± 100 rpm
Honda 4-stroke motorcycle oil API Service
Recommended Classification SG or higher, excluding oils
engine oil marked as “Energy Conserving,” SAE 10W-30,
JASO T 903 standard MA
107
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13 CRF250L-32KZZB000.book 108 ページ 2012年3月14日 水曜日 午前11時23分
Specifications
■ Bulbs
Headlight 12V-60/55W
Brake/Tail light 12V-21/5W
Specifications
■ Fuses
Main fuse 30A
Other fuses 10A, 5A
108
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13 CRF250L-32KZZB000.book 109 ページ 2012年3月14日 水曜日 午前11時23分
Index
Index
A D
Accessories................................................. 16 Digital Clock Adjustment.......................... 25
Drive Chain ................................................ 65
B
Battery ................................................. 43, 55 E
Brake Light Switch .................................... 76 Electrical Trouble....................................... 88
Brakes Engine
Fluid................................................... 46, 62 Number.................................................. 105
Pad Wear ................................................. 63 Oil ...................................................... 45, 56
Braking ...................................................... 13 Oil Filter.................................................... 58
Bulb Overheats................................................. 79
Brake/Tail Light ........................................ 90 Starting .................................................... 30
Index
Front Turn Signal...................................... 92 Stop Switch .................................. 28, 30, 97
Headlight ................................................. 89 Stopping .................................................. 97
Position Light ........................................... 90 Environment ............................................ 104
Rear Turn Signal....................................... 92 Equipment
Owner’s Manual................................. 34, 97
C Tool Kit .................................................... 52
Caring for Your Motorcycle ................... 100
Clutch System ............................................ 71
Colour label............................................... 42
Coolant ................................................ 47, 60
Crankcase Breather................................... 75
109
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13 CRF250L-32KZZB000.book 110 ページ 2012年3月14日 水曜日 午前11時23分
F I
Flooded Engine ......................................... 30 Ignition Cut-off System
Frame Number......................................... 105 Banking Sensor .........................................97
Fuel Side Stand ................................................64
Gauge ...................................................... 23 Ignition key ................................................96
Recommended ......................................... 32 Ignition Switch.....................................29, 30
Remaining ................................................ 23 Image Labels ................................................6
Tank Capacity........................................... 32 Indicators....................................................26
Fuels Containing Alcohol.......................... 98 Instruments ................................................22
Fuses..................................................... 44, 93
L
G Labels............................................................6
Index
110
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13 CRF250L-32KZZB000.book 111 ページ 2012年3月14日 水曜日 午前11時23分
M P
Maintenance Parking....................................................... 14
Fundamentals .......................................... 40 Parts Location ............................................ 20
Importance .............................................. 36 Petrol.............................................. 15, 32, 98
Safety ...................................................... 36 PGM-FI (Programmed Fuel Injection)
Schedule .................................................. 37 malfunction indicator lamp (MIL) .... 26, 80
Maximum Weight Limit............................ 18 Protective Apparel .................................... 11
Modifications ............................................ 16
R
N Recommended
Neutral Indicator....................................... 26 Coolant .................................................... 47
Fuel .......................................................... 32
Index
O Oil ............................................................ 45
Odometer ............................................ 23, 97 Refuelling .................................................. 32
Off-Road Safety ........................................ 17 Removal
Oil Left side cover .......................................... 54
Engine ............................................... 45, 56 Seat.......................................................... 53
Overheating .............................................. 79 Riding Precautions .................................... 12
111
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13 CRF250L-32KZZB000.book 112 ページ 2012年3月14日 水曜日 午前11時23分
S T
Safety Precautions..................................... 11 Throttle ......................................................74
Serial Numbers ........................................ 105 Tool kit .......................................................52
Shifting Gears ............................................ 31 Transporting Your Motorcycle................103
Side Stand .................................................. 64 Tripmeter .............................................23, 97
Side Stand Ignition Cut-off System .......... 64 Troubleshooting ........................................77
Specifications........................................... 106 Turn signal indicators ................................27
Speedometer ............................................. 23 Tyres
Start Button ......................................... 28, 30 Air Pressure...............................................48
Starting the Engine ................................... 30 Puncture ...................................................82
Steering Lock ............................................. 29 Replacing............................................48, 82
Stopping Engine........................................ 97
Index
Storage W
Equipment................................................ 33 Warning Indicators On ..............................80
Owner’s Manual................................. 34, 97 Washing Your Motorcycle.......................100
Tool kit..................................................... 34 Weight Limit ..............................................18
Storing Your Motorcycle......................... 102 Wheels
Switches ..................................................... 28 Front removal ...........................................83
Rear removal.............................................85
Rims & Spokes ..........................................70
112
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