Conext Combox Owners Guide
Conext Combox Owners Guide
Conext Combox Owners Guide
Communication and
Monitoring Device
Owner’s Guide
www.schneider-electric.com
Copyright and Contact
Copyright © 2013 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries
SAS or its affiliated companies.
Scope
The Guide provides safety guidelines, planning, and setup information,
procedures for installing the Conext ComBox, as well as information about
configuring, monitoring, and troubleshooting the unit. It does include information
on how to use other Schneider Electric products.
Firmware Revision
Some Conext ComBox features and functions described in this guide may be
incorporated with later firmware versions. This manual is valid for Conext
ComBox version 01.00 and above. To view the firmware version on your product,
see the Conext ComBox Status Information in the web user interface.
Audience
The Guide is intended for use by anyone who plans to construct, install, or
operate a system involving the Conext ComBox. The information in this manual is
intended for qualified personnel. Qualified personnel have training, knowledge,
and experience in:
Organization
This Guide is organized into five chapters and an appendix.
Conventions Used
The following conventions are used in this guide.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided,
can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided,
can result in moderate or minor injury.
NOTICE
NOTICE indicates important information that you need to read carefully.
iv 975-0679-01-01 Revision D
About This Guide
Related Information
Related Products
You can find more information about Schneider Electric as well as its products
and services at www.schneider-electric.com.
Modbus Maps
Modbus maps are not included in this guide. They are available at http://
www.schneider-electric.com/products/ww/en/7000-solar-off-grid-and-back-up/
7030-monitoring/62089-conext-combox/. The following Modbus maps are used
with the Conext ComBox:
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Important Safety Instructions
READ AND SAVE THESE INSTRUCTIONS - DO NOT DISCARD
This guide contains important safety instructions for the Conext ComBox
Communication and Monitoring Device that must be followed during installation
and configuration procedures.
DANGER
HAZARD OF ELECTRIC SHOCK
• Read all instructions, cautionary markings, and all other appropriate
sections of this manual before installing, operating, troubleshooting or
performing maintenance on the Conext ComBox.
• Exercise extreme caution at all times to prevent accidents.
• These instructions are for use by qualified installers only.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK AND FIRE
• Connect only to Safety Extra Low Voltage (SELV) circuits and power
sources.
• All wiring must be done by qualified personnel to ensure compliance with
all applicable installation codes and regulations.
• For Indoor Use Only.
• Do not disassemble. No user serviceable parts inside.
Failure to follow these instructions will result in death or serious injury.
NOTICE
EQUIPMENT DAMAGE
• All cables connected to the Conext ComBox must run indoors and not be
susceptible to lightning strikes.
• Turn OFF all devices before connecting cables. The Conext ComBox does
not have an ON/OFF switch.
• Do not connect an Ethernet cable from the Conext ComBox to the WAN/
MODEM port on the network router.
• Do not connect an Ethernet cable plug into a Xanbus port on the Conext
ComBox.
• Do not connect a Xanbus RJ-45 cable plug into the 10/100 Ethernet port of
the Conext ComBox.
• Do not connect any port on the Conext ComBox to an outside line or to a
public telecommunication network.
• Ensure that the device connected on the Xanbus network is in standby
mode before changing settings. Do not change any settings unless you are
familiar with the device.
• Changes to any TCP/IP-related settings should only be performed by a
qualified IT professional.
Failure to follow these instructions can damage equipment or affect
network performance.
NOTICE
EQUIPMENT DAMAGE
• Do not disassemble the Conext ComBox.
• See Warranty for instructions on obtaining service.
• The Conext ComBox contains no user-serviceable parts. Attempting to
service the Conext ComBox yourself will void your warranty.
Failure to follow these instructions can damage equipment.
Important: This device can be configured to connect to the Internet using port-
forwarding in your network router’s settings. There is a security risk in port-
forwarding unencrypted network traffic over a public network (Internet). Use of
a VPN or a secure tunnel to route Conext ComBox communication via the
Internet is recommended.
1 Overview
Compatible Xanbus™ Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Physical Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3
Data Ports and Reset Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3
LED Indicator Lights (LEDs) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4
Communication and Power Ports - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5
Types of Conext ComBox Networks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6
Conext ComBox on a Local Area Network (LAN) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6
Conext ComBox with Remote Access - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–7
Conext ComBox as a Modbus Slave (RS 485) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8
Power Sources for the Conext ComBox - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9
User Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–10
Home Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11
Menu Bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–12
Conext ComBox Setup Buttons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–13
Other Buttons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–14
Monitoring and Logging Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–15
System Scheduled Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–16
2 Installation
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
Materials and Tools Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
Additional Material and Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
Mounting the Conext ComBox - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4
Wall Mount - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4
DIN Rail Mount - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6
Wiring the RS 485 Modbus Connector for Data Communication to the Conext ComBox - - - - - - - 2–7
Wiring the Dry Contact Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–9
Connecting the Conext ComBox to an Ethernet Network - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10
Turning On the Conext ComBox- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12
Connecting the AC/DC Power Adapter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13
Wiring the RS 485 Modbus Connector for Power to the Conext ComBox - - - - - - - - - - - - - - 2–14
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Contents
3 Configuration
Configuration Steps - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2
Logging In- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Changing the Admin Password - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Changing the Time- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7
Changing E-Mail Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Connecting the Conext ComBox to the Xanbus Network - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Changing Conext ComBox Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14
General Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–15
Change User Password Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–16
Change Admin Password Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–16
TCP/IP Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–17
E-mail Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–17
E-mail Reporting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–18
Web - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–20
FTP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–21
FTP Logger - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–22
Dry Contact Relay - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–23
Suppress Device Faults/Warnings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–23
Xanbus Communications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–24
Modbus Communications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–25
Modbus Byte Order - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–26
Modbus Address List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–27
Modbus Address Enumeration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–28
System Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–29
Resetting the Conext ComBox to Factory Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–30
Changing Device Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–31
Cascading Parameters and Copy Configuration Features - - - - - - - - - - - - - - - - - - - - - - - - 3–34
Using Cascading Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–34
Using Copy Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–35
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Contents
4 Monitoring
Monitoring LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
Operating Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Monitoring Conext ComBox Status Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Monitoring System Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6
Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
System Component Energy Graphs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–10
Interpreting a Battery Energy Graph - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14
Interpreting a Load Energy Graph - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–15
Interpreting a Grid Energy Graph - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–16
Interpreting a Solar Energy Graph 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–17
Interpreting a Solar Energy Graph 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–18
Interpreting a Generator Energy Graph - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19
Managing Data Logs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–20
Accessing and Downloading Log Files - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–22
5 Troubleshooting
Viewing Xanbus Device Faults and Warnings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Viewing ComBox Events - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6
Viewing System Faults and Warnings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6
Browsing Event and Fault Log Files - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–7
Browsing Energy Log Files - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–13
A Specifications
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
Communication Interfaces - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
Data Interfaces - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
Power Supply (SELV on all sources) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
Memory - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
General Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3
Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3
Regulatory Approvals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4
Schneider Electric Products that work with the Conext ComBox - - - - - - - - - - - - - - - - - - - - - - - - A–4
Physical Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5
Front View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5
Side View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5
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Bottom View A–6
Back View A–6
xii
1 Overview
Operators can configure the system and devices, monitor performance, and
access data logs through the web-based user interface. A Modbus interface can
link the Conext ComBox with third-party software packages and building
management systems, and a Micro-SD card slot provides additional data storage
capability.
• XW Inverter/Chargers
• XW System Control Panel (SCP)
• XW Automatic Generator Start (AGS)
• Conext SW Inverter/Chargers
• MPPT 60 150 Solar Charge Controllers
• MPPT 80 600 Solar Charge Controllers
• Conext TX Grid-Tie Solar Inverters
• Grid-Tie-AUS Series Grid-Tie Solar Inverters
Physical Features
The following illustration shows the Conext ComBox. The tables in the following
sections contain descriptions of the connectors, indicators, and data ports on the
Conext ComBox
Item Description
Reset The Reset pinhole is used to restore factory settings or clear
internal firmware memory. See “Resetting the Conext ComBox to
Factory Settings” and “Clearing Conext ComBox Internal Firmware
Memory”.
Micro-SD The Micro-SD data port is used with a micro-SD card to extend
Conext ComBox memory for data logging.
Host The Host USB data port is used for uploading firmware upgrades
into the device - a thumb drive or equivalent mass storage device
can be used. See “Clearing Conext ComBox Internal Firmware
Memory”.
Device The Device USB data port is used for transferring files from the
Conext ComBox to a PC.
Item Description
Power Green LED. The Conext ComBox is powered and ready to
communicate when on.
Memory Green LED. Device is logging data to internal memory when
flashing.
Xanbus Green LED. Device is actively communicating or transferring data
with the Xanbus network when on.
Modbus Green LED. Each flash indicates that the Conext ComBox received
a message from the Modbus.
Status Amber LED. Devices on the Conext ComBox system have events or
alerts when on.
1 2 3 4 5 6
Item Description
1 Power port. Use an AC/DC power adapter connected to a wall
outlet to provide power to the Conext ComBox.
2 Xanbus ports. Plug in a CAT5 cable from Xanbus-enabled devices
for communications and/or power to the Conext ComBox.
3 DIN rail sliding catch. Slide up/down to lock/release the Conext
ComBox to a DIN rail.
4 RS 485 Modbus port. Use the RS 485 Modbus connector from a
Modbus device for communications and 24V power terminals to the
Conext ComBox.
5 10/100 Ethernet port for CAT5 cable only. Use to connect to a
DHCP-enabled network router.
6 Dry Contact port. Used for signalling with SELV (Safety Extra Low
Voltage) device.It does not provide power to the Conext ComBox.
Ethernet Cables
Conext ComBox
www
Router with
Ethernet Cables
remote PC
Modbus Slave
(Conext ComBox)
Modbus Cable
to RS 485
Connector
Conext TX
DANGER
HAZARD OF ELECTRIC SHOCK AND FIRE
Connect only to Safety Extra Low Voltage (SELV) circuits and power sources.
Failure to follow these instructions will result in death or serious injury.
Safety Extra Low Voltage (SELV) is a designation that refers to a circuit in which
the voltages within the circuit and from the circuit to ground have values that are
not a shock hazard, under both normal and single fault conditions. In the Conext
ComBox, the SELV circuits and their intended connections are:
• The supplied AC/DC power adapter connected to the power port of the Conext
ComBox.
• Xanbus communications and power which come from SELV circuits on Xanbus-
enabled Schneider products.
• 24 V DC power input connections which must be SELV and are connected to the
Conext ComBox via the RS 485 Modbus connector.
• SELV Ethernet circuits or Class 2 circuits (Class 2 is a 24V, 100VA limited circuit).
• An external SELV circuit connected via the Dry Contact connector (see “Wiring
the Dry Contact Connector” on page 2–9).
User Interface
This section describes the elements of the web-based user interface for the
Conext ComBox. This interface is used to check the status of the Conext
ComBox, configure, monitor and log data for your network, and perform
upgrades. The menu bar contains icons for all functions plus home, close and
setup icons. You can also link to the Schneider Electric website.
To access the web user interface, log in with a user name and password. For
more details see “Logging In” on page 3–3.
Web browsers Correct operation of the web interface has been verified with the following
browsers:
Other browsers have not been tested and may have varying degrees of
compatibility with the Conext ComBox.
*Internet Explorer 8.0 and 9.0 does not support firmware upgrade.
Note: JavaScript and cookies must be enabled in your Web browser for the
interface to function.
Home Screen
Menu Bar
Item Description
Returns you to the Home menu.
Closes the Conext ComBox web user interface and logs out.
Shows the Grid status of AC input and output to the main utility grid.
Item Description
Saves a parameter’s new value to the Conext ComBox.
Found only in the Network Time (SNTP) setting, this button performs
a manual network time synchronization.
Found only in General Settings, this button shuts down the Conext
ComBox.
Found only in FTP Logger Settings, this button sends a sample log
file to an FTP site.
Found only in Modbus Address List Settings, this button resets the
Modbus addresses of Xanbus devices.
Other Buttons
These buttons are found in other Conext ComBox web user interface screens, such as
Upload screens and dialog screens.
Item Description
Found in Firmware Uploads And Device Upgrades, this button
uploads an upgrade file from a storage device to the Conext
ComBox.
Found in Firmware Uploads And Device Upgrades, this button
initiates the device upgrade process for a Xanbus device.
Item Description
Device Shows all power system devices. A yellow flashing device icon
indicates a warning. A red flashing icon indicates a fault. Click a
device icon to view a system status summary.
Loads Shows the load status for the system and devices including power,
apparent power, voltage, current, and frequency
The Conext ComBox signals the start of the routine maintenance period to
external communication devices one minute before the routine starts, by setting
its "MAINTENANCE" Modbus register (at address 0x003D) to 1.
External communication devices should stop queries to the Conext ComBox for
at least four minutes after detecting that the Conext ComBox’s "MAINTENANCE"
Modbus register is currently set to 1.
Choosing a Location
Choose a clean, dry, easily accessible location indoors.
If you mount the Conext ComBox on a wall, the recommended height is at eye-
level so that you can clearly see the LEDs and have easy access to the data
ports.
All the communication ports on the Conext ComBox are accessible from the
bottom of the device when mounted on a wall or DIN rail. Clearance of at least 2
inches (50 mm) below the device is needed to allow for the bending radius of
cables that connect to the Conext ComBox.
You should not run cables through conduits that can be exposed to lightning
strikes. The following are recommended maximum cable lengths in a Conext
ComBox system:
DANGER
HAZARD OF ELECTRIC SHOCK AND FIRE
• Connect only to Safety Extra Low Voltage (SELV) circuits and power
sources.
• All wiring must be done by qualified personnel to ensure compliance with
all applicable installation codes and regulations.
• For Indoor Use Only.
• Do not disassemble. No user serviceable parts inside.
Failure to follow these instructions will result in death or serious injury.
¼ inch
(6 mm)
If you are mounting the Conext ComBox on concrete, the supplied anchors
and mounting screws are not suitable. Use two mounting screws that are
equivalent to #6 screws.
4. Place the Conext ComBox on the mounting screws, and confirm a snug fit
before going to the next step.
5. Connect the wiring and cables. Go to “Wiring the RS 485 Modbus Connector
for Power to the Conext ComBox” on page 2–14.
Side tab
3. Break off the side tab. You may need to use pliers for this.
4. Repeat steps 2 and 3 for the tab at the other end of the Conext ComBox.
5. Use a suitable tool, such as a screwdriver, to pull down the catch on the
bottom of the Conext ComBox.
6. Mount the Conext ComBox on the DIN rail and release the catch. See the
following illustration.
1. Select a two-wire, twisted pair, shielded cable not longer than 164 feet
(50 m). Refer to the local electrical code and application to select the
insulation and temperature class of the cable to be used.
2. Strip 3/8 in.(10 mm) from the end of the wires to be connected and attach
ferrules to the two signal wires (red and black in the following diagram).
3. Insert the ferrules and the shield wire into the connector terminals as shown
in the following diagram.
3/8 in.
D
D
Sh
1
0
ie
(10 mm)
ld
4. Secure the wires by tightening the screw on the terminal.
The middle terminal is not connected internally but is provided for the shield
connection of the cable.
5. If you intend to use the Dry Contact, go to “Wiring the Dry Contact
Connector”. Otherwise, go to “Connecting the Conext ComBox to an
Ethernet Network”.
Modbus versus The RS 485 Modbus connection and Xanbus cable connection provide data
Xanbus communication from the network and devices to the Conext ComBox.
Communication with Modbus devices is handled through the RS 485 or 10/100
Ethernet connection on the Conext ComBox while communication with Xanbus
components occurs through the Xanbus ports of Xanbus-enabled devices.
Connecting the In the Modbus implementation, the Conext ComBox acts as a slave to an RS 485
Conext ComBox master device. The RS 485 connection to the Conext ComBox allows
with other Modbus communication between the Xanbus network and the master device. This
Devices enables Conext devices to link to third-party software and building management
systems.
If a Modbus device, including the Conext ComBox, is installed as the last device
in a daisy chain, a 120 ohm terminator must be used because they do not have
an internal terminator for the RS 485 network. When inserting two wires in one
terminal, as in the case of daisy-chained RS 485 Modbus devices, use smaller
gauge wires. See the following example.
Note: Turn off all Modbus and other devices prior to wiring the connectors.
Connect the
RS 485 connector
to the RS 485 port.
See NOTE below.
Modbus Modbus
Device 2 Device 3 D1
D0
Shield
24 V
Modbus Power
Device 1 Supply
RS 485
120-ohm RS 485 Modbus
Terminator 120-ohm Device 4
Terminator
DANGER
ELECTRIC SHOCK AND FIRE HAZARD
• Turn off all other devices prior to wiring the connectors.
• The Dry contact port must only be connected to a circuit rated 24V DC
max, 4A max, and supplied from an SELV source.
Failure to follow these instructions will result in death or serious injury.
1. Strip 3/8 in. (10 mm) from the end of the wire to be connected and attach
ferrules to the bare wires.
2. Insert the ferrule into the Dry Contact connector’s wire terminal.
3. Secure the wire by tightening the screw on the terminal.
3/8 in.
N
C
N
C
om
O
(10 mm)
normally
closed
common
normally open
Note: The Dry Contact Connector should not be used for any safety-critical
applications.
5. Once all the Dry Contact wires are secured, push the Dry Contact connector
into the Dry Contact port until it locks into place.
6. Go to “Connecting the Conext ComBox to an Ethernet Network”.
Before connecting a computer and router to the Conext ComBox, make sure it
meets the following prerequisites.
Router The network router must be able to supply DHCP addresses automatically to
connected devices. If your network router does not support automatic DHCP,
refer to your network router’s user guide or contact your system administrator.
1. Make sure the computer and network router are turned on and the Conext
ComBox is not turned on. Make sure the network router selected has DHCP
enabled.
2. Connect one end of an Ethernet cable to the computer’s network port.
NOTICE
EQUIPMENT DAMAGE
• Do not connect an Ethernet cable from the Conext ComBox to the
WAN/MODEM port on the network router.
• Do not connect an Ethernet cable plug into a Xanbus port on the Conext
ComBox.
Failure to follow these instructions can damage equipment.
3. Connect the other end of the Ethernet cable to a vacant Ethernet/LAN port on
the network router.
Step 1: Turn on
the computer
and router. Step 2
Step 3
Step 4
Ethernet cable
supplied
Step 5
4. Connect one end of the Ethernet cable (supplied) to the LAN port on the
network router.
At this stage, the network router should be on but the LED showing port
activity on the router will not show any indication.
5. Connect the other end of the Ethernet cable to the Conext ComBox.
At this stage the Ethernet cable should be the only cable (except for the Dry
Contact if used) plugged into the Conext ComBox.
1. Connect a power source to the Conext ComBox. You can do either of the
following:
• Plug the AC/DC power adapter into the AC wall outlet (see “Connecting
the AC/DC Power Adapter”), or
• Plug the RS 485 connector, which has been wired with a 24 V DC power
supply, to the RS 485 port on the Conext ComBox until it locks into place.
See “Wiring the RS 485 Modbus Connector for Power to the Conext
ComBox” for the wiring procedure.
WARNING
PHYSICAL INJURY HAZARD
Xanbus is a valid power source for the Conext ComBox. However, for the first
time set-up, using Xanbus as a power source is not recommended. the Conext
ComBox clock will override the other Xanbus devices’ clocks and could
trigger unintentional time-based events. Therefore, DO NOT connect the
Conext ComBox to the Xanbus network prior to setting up the internal clock of
the Conext ComBox. Refer to “Changing the Time” on page 3–7. If Xanbus is
the only source powering the ComBox, after installation verify the time settings
in all devices.
Failure to follow these instructions can result in death or serious injury.
2. When power is applied to the Conext ComBox, all the LEDs flash once and
then the Power LED flashes intermittently for approximately two minutes
during the application loading and initialization sequence.
Wait until the Power LED lights up steadily before proceeding to the next
step. See “LED Indicator Lights (LEDs)” on page 1–4.
3. When the Conext ComBox is ready, proceed to either “Finding the Conext
ComBox on the Network” on page 2–16 or “Logging in to the Conext
ComBox Web User Interface Using a USB Thumb Drive” on page 2–19.
DANGER
ELECTRIC SHOCK AND FIRE HAZARD
Use only the AC/DC Power Adapter supplied with this Conext ComBox unit.
When ordering a replacement, reference PN: 0J-921-0023-Z.
Failure to follow these instructions will result in death or serious injury.
To use the AC/DC power adapter supplied with the Conext ComBox as a
power source:
1. Conext ComBox uses a universal plug with interchangeable pins and plug
styles.
Wiring the RS 485 Modbus Connector for Power to the Conext ComBox
To use the Modbus RS 485 connector to provide power to the Conext ComBox,
use the following procedure. When powering the Conext ComBox through the
24 V DC terminals on the RS 485 connector, use a power supply (AC/DC or DC/
DC) that provides galvanic isolation to meet the required SELV connections.
DANGER
ELECTRIC SHOCK AND FIRE HAZARD
If the power terminals on the Modbus RS 485 connector are used, the RS 485
connector must only be connected to a circuit rated 24V DC max, 1A max
(fused on the positive wire), and supplied from an SELV source.
Failure to follow these instructions will result in death or serious injury.
NOTICE
EQUIPMENT DAMAGE
Turn OFF all devices before connecting cables. The Conext ComBox does not
have an ON/OFF switch. See “Power Cycle” below.
Failure to follow these instructions can damage equipment or affect
performance.
1. Turn the Conext ComBox OFF – perform a proper shutdown (see “Shutting
down the Conext ComBox” on page 3–14) then unplug and disconnect it
from all power sources.
2. Wait ten seconds before the next step.
Ensure that there is no USB thumb drive inserted in the USB Host port.
3. Turn the Conext ComBox ON – plug and connect it to a power source.
Wiring Steps To wire the RS 485 Modbus connector for power to the Conext ComBox:
7. Insert the ferrules into the Modbus connector’s wire terminals as shown.
3/8 in.
(10 mm)
0 V (–)
1A DC fuse on
the positive wire
24 V (+)
power supply
Note: The polarity of the wires is shown above and on the unit.
8. Secure the wires by tightening the screws on the terminal.
9. Plug the Modbus connector into the RS 485 port of the Conext ComBox.
10. Turn on the 24 V DC power supply.
11. Go to step 2 of “Turning On the Conext ComBox”.
5. In the list that appears, click the Web Address for the Conext ComBox
(cb-XXXX where XXXX is a factory- assigned number).
If a web browser opens up, you will see the Conext ComBox user interface
Login window. Go to the next step.
The default value of the Web Server Port is 80. For example, if you change
this value to 8080, you must append the URL address with “:8080” at the end
of the IP address (e.g. http://10.167.73.66:8080).
If a web browser window does not open:
• Note the Web Address for the Conext ComBox.
NOTE: After the language is changed, it will apply to all units connected to the
ComBox.
1. In the Login Screen’s Language drop down list, choose a language and click
APPLY.
2. Click:
• CANCEL to return to the login screen without changes
• PROCEED to change the language
After clicking PROCEED, wait for the ComBox to reboot. The new language
appears after the reboot.
1. Plug a USB thumb drive into the Conext ComBox’s USB Host data port while
the Conext ComBox unit is powered on (the Power LED is steadily on and not
flashing).
2. Watch the Memory LED and wait for it to flash quickly five times.
3. Remove the USB thumb drive from the USB Host data port.
4. Plug the USB thumb drive into your computer’s USB port.
5. Use the file system browser on your computer to navigate to the thumb
drive’s root directory.
6. Look for a file named serial number.html, where serial number is the Serial
Number of the Conext ComBox.
7. Double-click the serial number.html file. Your default web browser will launch
and display the System Information below.
8. Click the Connect button shown within System Information. The web browser
opens up and the Conext ComBox user interface Login window appears.
Note that this will only work if your computer is on the same Local Area
Network as the Conext ComBox.
Configuration Steps
To complete Conext ComBox setup, you must successfully complete the
procedures in the Installation section. Make sure the Conext ComBox is
connected, the Power LED is on, and the Status LED is off. Your Xanbus devices
should still be in standby mode.
When you log in to the web user interface, most of the setup information appears
automatically with their default values. Some information requires change (such
as passwords), some information can be modified as needed, and some
information can only be modified by a qualified IT professional.
The following items are part of the Conext ComBox configuration process:
Secondary ❐ Change TCP/IP settings if you want to use static IP addresses - see “TCP/IP
Settings”
❐ Configure Conext ComBox settings - see “Changing Conext ComBox
Settings”
Logging In
The first time you log in to the Conext ComBox web user interface, use the default
User name: admin and Password: password.
password
The Home screen (also called the System Diagram screen) appears after logging
in successfully.
Once you log in, click in the menu bar to change the password.
An e-mail will be sent to the designated e-mail address(es) containing the current
or a random temporary password for your Conext ComBox.
Note: You must have the Conext ComBox E-mail Settings configured and
connected to the internet for this feature to work. See “Changing E-Mail
Settings” on page 3–9’.
You can also choose to use the network time for your system. If enabled, network
time (SNTP) will override the Conext ComBox Time setting at the next SNTP
polling update. See “Using Network Time”.
The default setting has SNTP network time enabled (SNTP state is On).
Note: This date/time setting overrides settings on other devices in the system.
Using Network You can choose to use the network time for your Conext ComBox system.
Time
Note: If you enable this option, it will replace any manual settings you set
under Time and Zone at the next update according to the SNTP poll setting.
The Xanbus network cable (a CAT5 cable) can provide both data communication
and power from Xanbus-enabled devices.
• XW Inverter/Chargers
• Conext SW Inverter/Chargers
• MPPT 80 600 Solar Charge Controllers
The MPPT 60 150 Solar Charge Controller, XW System Control Panel, and XW
Automatic Generator Start cannot provide power to the Conext ComBox.
However, two or more Conext TX Grid-tie Inverters in the same Xanbus network
can supply enough power to the Conext ComBox.
Note:
• Use Xanbus network cables that are at least 6.5 feet (2 m) long such as:
25-foot (7.6-m) network cable (809-0940)
75-foot (22.9-m) network cable (809-0942)
• Using Xanbus network cables shorter than 6.5 feet (2 m) will result in
degraded Xanbus network performance
Note:
• Xanbus components can be arranged in any ordera.
• Use a network terminator at both ends of the Xanbus network.
a.Similar to the Grid-Tie Solar Inverter Monitor, a maximum of five Grid-Tie inverters can be
connected in series to the Conext ComBox. Since the Conext ComBox can support up to 20 Grid-
Tie inverters, you can use a hub to connect four sets of 5 Grid-Tie inverters.
Note: Xanbus is a valid power source for the Conext ComBox. However, for
first-time setup, using Xanbus as a power source is not recommended. The
Conext ComBox clock will override the other Xanbus devices’ clocks and could
trigger unintentional time-based events. Therefore, DO NOT connect the Conext
ComBox to the Xanbus network prior to setting up the internal clock of the
Conext ComBox. If Xanbus is the only power source to the ComBox, after
installation verify the time settings in all devices. See “Changing the Time” on
page 3–7.
The assumption at this point is that there is an existing Xanbus network and all
Xanbus-enabled devices in that network have been previously interconnected
with each other.
NOTICE
EQUIPMENT DAMAGE
Do not connect a Xanbus RJ-45 cable plug into the 10/100 Ethernet port of the
Conext ComBox.
Failure to follow these instructions can damage equipment or affect
network performance.
4. In the expanded window, click to see the current setting. This may be
different from the value shown if the change was made in another way.
5. Modify the value(s) as necessary.
General Settings
Changing the The default Device Friendly Name is the device’s serial number assigned at the
device name factory. It is good practice to change this default to a user-friendly name.
Note: Do not shut down by abruptly disconnecting all power sources to the
Conext ComBox without following the procedure below. An abrupt disconnection
may result in data corruption.
TCP/IP Settings
By default, the Use DHCP parameter is set to Yes. By enabling DHCP, the four
parameters (TCP/IP Address, TCP/IP Net Mask, Gateway Address, and DNS
Server Address) are filled automatically. If the Use DHCP parameter is set to No,
you have to manually fill the four parameters with static IP addresses.
E-mail Settings
See “Changing E-Mail Settings” on page 3–9.
E-mail Reporting
Web
The default value of the Web Server Port is 80. If this value is changed to 8080,
you must append the URL address with “:8080” at the end of the IP address.
Note: You must restart ComBox after changing the Web Server Port.
Note: If the Web server is disabled (for example, for security reasons), the
Web server will not be available on the next reboot of the Conext ComBox. To
regain access to the Web server, “Resetting the Conext ComBox to Factory
Settings” is necessary to make configuration changes.
FTP
Note: This setting is for advanced users only.
Use for updating The FTP User 1 Name and FTP User 1 Password are used for firmware
firmware upgrades. By default, the password is the same as the user name so it must be
changed
Use for The FTP User 2 Name and FTP User 2 Password are used to download log
downloading logs information. By default, the password is the same as the user name so it must be
changed.
FTP Logger
This setting allows the user to push event and detected fault logs to an FTP site.
To manually control the mode of operation so that the relay is always on (or off),
select On (or Off).
List the fault and warning codes for each device you want to exclude in the report
by entering the name of the code. Separate multiple codes by comma.
The fault and warning codes for all the devices are usually listed under the
Troubleshooting section of the device’s Owner’s Guide.
Xanbus Communications
The Xanbus Bit Rate parameter for the Conext ComBox has two possible values: 125
and 250 Kbps. The default value for the Xanbus Bit Rate is 250 Kbps. XW system
devices and components require a 250 Kbps bit rate. You cannot change the bit rate for
XW system devices and components.
When this setting is changed, reboot the Conext ComBox for the new setting to take
effect. See “Rebooting the Conext ComBox” on page 3–15.
Important: Devices operating on the same bus must have the same bit rate. You
cannot operate devices with different bit rates on the same bus.
Grid-Tie By default, the Xanbus bit rate is set to 250 Kbps for North American Grid-Tie inverter
Inverters models and 125 Kbps for European models. If you have a Grid-Tie inverter and want to
change the bit rate, make sure you follow the recommended procedure supplied by
Schneider Electric: Application Note, “Xantrex Grid-Tie Solar Inverter Baud Rate
Change Procedure” (976-0216-01-01). To obtain the Application Note, go to
www.schneider-electric.com, navigate to the product page and then to the downloads.
Modbus Communications
All of the RS 485 and Modbus settings for the Conext ComBox can be changed as
necessary. The default value for the Modbus TCP Port is 502 and the Server Modbus
Address is 201.
Select Listening in Modbus TCP Enabled to enable Modbus communication.
Note:
When writing a character string using function code 0x10 (Write Multiple
Registers), the NUL terminator MUST be written or the string will not be stored.
When writing 32-bit modbus registers, both 16-bit registers which make up the
32-bit value must be written in order to store the data.
O C E N T X
C O N E X T
5 6 7 8 1 2 3 4
1 2 3 4 5 6 7 8
Note: To change the initial starting address settings, see “Modbus Address
Enumeration”.
Click and a physical indicator on the device will flash, light up, or beep
depending on the device.
Use this setting to change the initial starting Modbus addresses for device types. The
Conext ComBox automatically assigns starting addresses when it is installed but the
starting values can be changed as you wish.
Make these changes before connecting new devices to the Conext ComBox system.
When the Conext ComBox detects a new device, it will assign the address based on
the current start address setting for that device type. For example, an XW Modbus Start
Address of 10:
• The first XW discovered on the network will be assigned the address 10.
• The second XW discovered on the network will be assigned the address 11, and so
on.
The starting addresses for each device type on installation of the Conext ComBox are
listed above.
1. In Modbus Device Address Enumeration, click for the device type to ensure you
have the current information.
2. Enter the new starting value for the device type and click .
Note: Valid Modbus addresses can be from 1 to 247. The rest of the numbers
are assigned special meanings.
3. Once you have saved all device type starting addresses, there are two options:
• You can keep the existing device addresses, and the new start address will be
applied only to newly discovered devices.
When a new device is detected, the Conext ComBox determines the starting
address of that device type, finds the first unused address for that device type,
and assigns this address to the new device
• The Conext ComBox can perform a device rediscovery to reassign addresses
based on the changed starting addresses.
In Modbus Address List, click Reset Addresses. Then, perform a reboot (see
“Rebooting the Conext ComBox” on page 3–15).
System Diagram
Use this setting to include (checked box) or exclude (unchecked box) system diagrams
of each electrical system component as displayed in the System Diagram screen (see
Figure 3-1 on page 3–4).
1. Turn off the Conext ComBox by shutting it down properly (as shown on page 3–15)
and then disconnecting all its power sources. Make sure the Power LED is off. Wait
ten seconds before the next step.
To turn the unit on, insert a pointed object such as a paper clip into the Reset
pinhole, and press the button while reconnecting the Conext ComBox’s power
source.
2. Continue pressing (holding) the Reset pinhole button until all indicator LEDs flash
quickly five times (approximately 10 seconds) and then quickly release the button.
Important: Do not hold the reset button too long after observing the quick
flashes. When you observe that the indicator LEDs have begun flashing slowly,
the internal firmware memory will have already been cleared. There is no way to
undo this except to do an upgrade. See “Upgrading Firmware” on page 3–38.
Note: The Power LED flashes slowly during the Conext ComBox application
loading and flashes quickly during application initialization. The other LEDs go
on as the startup progresses. This process takes about two minutes.
3. When the reset is complete, the Power indicator is on to indicate the Conext
ComBox is ready.
NOTICE
EQUIPMENT DAMAGE
• Consult the device’s Owner’s Guide when changing the device’s settings.
• Make sure the device connected on the Xanbus or Modbus network is in
standby mode before changing settings.
• Do not change any settings unless you are familiar with the device.
Failure to follow these instructions can damage equipment.
1. Click the Devices icon to show all Xanbus devices in the network.
2. Select the device type from the Devices screen.
Depending on your system, there may be one or more devices shown.
3. Click the device you want to change from the Devices screen above.
The Device Summary Table screen opens. If there are more than one of the same
device type, the devices will be listed in the summary table.
4. Click the device you want to change from the summary table. The Device Status
screen opens.
You will see a list of Device Settings for that type of device.
1. After putting a device on Standby mode, proceed to change the device’s other
settings. In the example below, the XW inverter/charger device has the following
Device Settings you can change.
3. In the expanded window, click to see the current setting. This may be different
from the value shown, if the change was made in another way – for example,
another device like the SCP was used to change the value.
4. Modify the value(s) as necessary.
Table 3-1 shows which device settings are able to be cascaded. Once cascading
parameters are enabled, any change to a device setting in listed in Table 3-1 will be
automatically applied to all devices of the same type.
For example, if cascading parameters are enabled and a Battery Size (Ah) parameter is
changed on the XW inverter setup menu, the same battery size setting is applied to
other XW inverters.
1. Put the device on standby mode. See “To set a device in Standby mode:” on
page 3–31.
You will see a list of Device Settings for that type of device.
6. Click the check box to enable the setting. If the box is already checked then
cascading is already set up and no further action is necessary.
To copy parameter settings from one device to another device of the same type:
1. Put the device on standby mode. See “To set a device in Standby mode:” on
page 3–31.
You will see a list of Device Settings for that type of device.
6. From the drop-down box, select the device to which you want to copy the settings.
Table 3-1
Parameter Cascade Copy
SearchMode No Yes
Grid Support Yes Yes
Battery Voltage Yes Yes
Battery Type Yes Yes
Battery Capacity Yes Yes
Max Charge Rate Yes Yes
Charge Cyle Yes Yes
ReCharge Volts Yes Yes
Absorb Time Yes Yes
Dft Batt Temp Yes Yes
Eqlz Support Yes Yes
Eqlz Voltage Yes Yes
Bulk Voltage Yes Yes
Absorb Voltage Yes Yes
Float Voltage Yes Yes
Batt Temp Comp Yes Yes
ChgBlockStart Yes Yes
ChgBlockStop Yes Yes
Lo Batt CutOut Yes Yes
LBCO Delay Yes Yes
Hi-Batt Cut-Out Yes Yes
Search Watts Yes Yes
Search Delay Yes Yes
AC Priority Yes Yes
AC1 Breaker Yes Yes
AC1 Lo Volts Yes Yes
AC1 Hi Volts Yes Yes
AC1 Lo Freq Yes Yes
AC1 Hi Freq Yes Yes
AC2 Breaker Yes Yes
AC2 Lo Volts Yes Yes
AC2 Hi Volts Yes Yes
Table 3-1
Parameter Cascade Copy
AC2 Lo Freq Yes Yes
AC2 Hi Freq Yes Yes
Grid Supp Volts Yes Yes
Max Sell Amps Yes Yes
Load Shave Yes Yes
Load Shave Amps Yes Yes
Load Shave Start Yes Yes
Load Shave Stop Yes Yes
GenSup Mode Yes Yes
GenSup Amps Yes Yes
LowBattV (Trigger Level) Yes Yes
LowBattV (Trigger Delay) Yes Yes
LowBattV (Clear Level) Yes Yes
LowBattV (Clear Delay) Yes Yes
HighBattV (Trigger Level) Yes Yes
HighBattV (Trigger Delay) Yes Yes
HighBattV (Clear Level) Yes Yes
HighBattV (Clear Delay) Yes Yes
Connections (AC1) No Yes
Connections (AC2) No Yes
Connections (AC Out) No Yes
Connections (DC Conn) No Yes
Upgrading Firmware
You can perform firmware upgrades for your Conext ComBox and Xanbus-enabled
devices when they are available for download. You can download them from the
Schneider Electric Conext ComBox website at http://www.schneider-electric.com/
products/ww/en/7000-solar-off-grid-and-back-up/7030-monitoring/62089-conext-
combox/ to a mass storage device, such as a thumb drive, or to a computer that you
then connect to the Conext ComBox.
Note: It is recommended you clear the internal firmware memory of the Conext
ComBox before installing Conext ComBox firmware upgrades.
1. Turn off the Conext ComBox by shutting it down and disconnecting all its power
sources. Make sure the Power LED is off. Wait ten seconds before the next step.
Insert a pointed object such as a paper clip into the Reset pinhole and press the
button while turning on the Conext ComBox by reconnecting to its power source.
2. Continue pressing (holding) the Reset pinhole button until all indicator LEDs flash
quickly five times (approximately 10 seconds). Continue to hold the button until the
LEDs flash slowly (approximately 5 seconds).
When the memory has been cleared, the Status and Power LEDs are on and a
firmware upgrade must be done.
Note: Save the .bdl file to the root directory of the thumb drive so the upgrade
can install properly.
4. Clear the Conext ComBox internal memory. See “Clearing Conext ComBox Internal
Firmware Memory”.
Connect the thumb drive to the USB port labeled Host on the top front of the Conext
ComBox.
Note: Your web browser may not support the upgrade function. Use Chrome
18.x or later, IE 10.x or later, Firefox 12 or later, or Safari 5.x or later for Conext
ComBox upgrades.
7. In File under File Uploads to Conext ComBox, click the field box to select the .bdl
file (factory.bdl) you saved in a local directory from the Schneider Electric website.
8. Click Upload.
You are automatically prompted with a warning dialog box. Click OK.
As the bundle is transferred to the Conext ComBox, progress is indicated in
percentage, and a message screen indicates when the file transfer has been
completed successfully.
When the bundle file has transferred to the Conext ComBox, the files in the bundle
are automatically extracted and reprogramming of the Conext ComBox begins.
The Conext ComBox update will show a series of update progress screens similar
to what is shown in the next page.
9. Clear your computer’s web browser cache after the upgrade before you log back in
to the Conext ComBox’s web user interface. See “Clearing a web browser’s cache”
on page 3–39.
10. Reboot the Conext ComBox. See “Rebooting the Conext ComBox” on page 3–15.
Bootloader What happens when a new bootloader is included in the upgrade file?
Upgrade
It is possible that the bundle file may also contain a bootloader upgrade file. To find out,
you need to log back in and follow these instructions.
When you click OK, you will see a series of bootloader upgrade progress screens
similar to what is shown in the next page.
Note: Your Web browser may not support the upgrade function. Use Chrome
18.x or later, IE 10.x or later, Firefox 12 or later, or Safari 5.x or later for Conext
ComBox upgrades.
Note: Do not change the .xf0 file name unless it is for a Grid-Tie inverter.
For a GT .xf0 file you must prefix the file name with 867.0001, for example,
867.0001.filename.xf0
7. In File under File Uploads to Conext ComBox, click to select the .bdl file you saved
from the Schneider Electric website.
8. Once the file is successfully transferred to the Conext ComBox, go to the Xanbus
Device Upgrades section.
You can click to confirm you have selected the device you want. When
you click the icon, some type of visual and/or audio indicators on the selected
device will flash.
11. In Firmware file, select the .xf0 file for the device upgrade.
12. Click Upgrade.
Device upgrade progress is indicated in percent and Device upgrade status is OK
when the upgrade has completed successfully.
If the device upgrade is not successful, click Upgrade again to retry.
If retrying does not work:
• Do a power cycle of the Xanbus device that is being upgraded.
• Then, click Upgrade on the web interface.
Monitoring LEDs
LED indicators allow you to monitor the functioning of the Conext ComBox. There
are five LEDs in the upper right corner of the Conext ComBox:
• Power
• Memory
• Xanbus
• Modbus
• Status
All LED indicators are green except for the amber Status indicator.
Startup
The Power LED flashes slowly when the Conext ComBox application is loading
and flashes quickly during application initialization. The other LEDs illuminate as
startup progresses. Once the Conext ComBox is ready, the Power LED turns on
steadily. This process takes about two minutes.
Operating Mode
The LED states and descriptions are listed in the following table.
Modbus Address This list enumerates the Modbus addresses of Xanbus devices. Each
List Xanbus device has a corresponding Modbus map that you need to refer to at
http://www.schneider-electric.com/products/ww/en/7000-solar-off-grid-and-
back-up/7030-monitoring/62089-conext-combox/.
Web Application Displays information about the Conext ComBox web user interface. It shows
Version the build and version number.
Conext ComBox Displays information about the Conext ComBox firmware. It shows the
Version application version and its build date. It also shows the bootloader version
and its build date.
Device Information Displays information about the Conext ComBox hardware such as the Device
name. It shows the model number, serial number, and hardware revision
number. It also shows the MAC address, IP address, and hostname.
Menu bar
Devices
When you click the Devices icon , you obtain direct access to all individual
Xanbus-enabled devices, allowing you to monitor and configure the settings of
each Xanbus-enabled device. Your commands are communicated from the web
user interface to each device, effectively controlling them remotely.
1. Click the Devices icon from the home screen or menu bar. The Devices
screen opens.
2. Click the device you want to monitor or control from the Devices screen.
The Device Summary Table screen opens up. If there are more than one of
the same device type, the devices will be listed in the summary table.
3. Click the specific device listed in the summary table that you want to monitor or
change settings. The Device Status screen opens.
The Device Status screen is the initial screen. Click in the left
side menu if you want to return to this screen after navigating away from it.
5. Click in the left side menu, if you want information about faults
and warnings reported by the device.
NOTICE
EQUIPMENT DAMAGE
• Consult the device’s Owner’s Guide when changing the device’s settings.
• Ensure that the Xanbus-enabled device connected to the network is in
standby mode before changing settings. See “To set a device in Standby
mode:” on page 3–30.
• Do not change any settings unless you are familiar with the device.
Failure to follow these instructions can damage equipment.
You will see a list of Device Settings for that type of device.
7. Before making any changes, put the device on standby mode. See “To set a
device in Standby mode:” on page 3–30.
8. Change the settings accordingly. See “To change a Device Setting after
putting the device on Standby:” on page 3–32.
Note: For a description of each graph element refer to the following table on page 4–12.
Y-axis
data area
objects
X-axis
The controls are the left arrow, right arrow, and the calendar pop up link
in between the two arrows. When you click the calendar pop-up link, it
displays a calendar selector application.
1. Click any system component from the menu bar, except Devices. The system
component’s energy graph opens.
In this example,
Grid is selected
information bubble on
mouse-over
click to change
the X-axis click to change click the link to
click to change the
data set the bar graph to open the calendar
a line graph selector app
3. To change the X-axis label, click the Interval drop down button and select
Hours, Days, Months, or Years.
4. To change the time reference of Series 2 (or Series 1), click the link to open the
calendar selector app and choose a date. Close the calendar selector app by
clicking the close button on the top-right corner of the app.
Important: This graph is from a solar grid-tied backup system and is shown for
illustration purposes only. Different systems perform variably and the graph
above may not be typical.
Observation #1: The loads Observation #2: How can the system continue to power the loads when there is no more grid
are receiving pass-through input? It is still possible because the system also receives power from the sun. And during this time
energy from the grid. when the sun is up, the system collects energy and supplies it to the loads.
Important: This graph is from a solar grid-tied backup system and is shown for
illustration purposes only. Different systems perform variably and the graph
above may not be typical.
Important: This graph is from a solar grid-tied backup system and is shown for
illustration purposes only. Different systems perform variably and the graph
above may not be typical.
Important: This graph is from a solar grid-tied backup system and is shown for
illustration purposes only. Different systems perform variably and the graph
above may not be typical.
Important: This graph is from a solar grid-tied backup system and is shown for
illustration purposes only. Different systems perform variably and the graph
above may not be typical.
Events Log The Conext ComBox records its own device events as well as system-wide faults and
warnings that have been detected. You can display this information by accessing the
Events log.
By default, the System Event Type displays Faults and Warnings detected within
the system. This includes each device that reported a fault, the time it occurred,
and a brief description.
3. Click the System Event Type drop-down button to select Events.
The System Event Type displays a log of events recorded by the Conext ComBox
device such as Login and Logout events.
Custom The Conext ComBox records custom data logs and stores them in the SD card inserted
Logs in the micro-SD port. You can display this information by clicking the Logging button.
The Custom Logging Status displays current information about the micro SD card.
It displays logging status, the number of logged items, and the frequency of
logging and file creation.
4. Click Custom Logging Setup to display the settings for logging.
The Custom Logging Setup allows you to enable and disable logging. You can
change logging intervals and choose devices and the associated events that get
recorded in the logs. Currently, you can record up to 20 parameters.
You will see a screen similar to the example shown in the next page.
There are two data sources: Energy And Event Logs and Custom Data Logs. The
energy and event logs are stored internally in the Conext ComBox memory and the
custom data logs are stored in an external micro-SD card.
Go through the folders on the left side of the screen to search for log files. The
folders represent device names and are organized by year and the numerical
month. Each log can be displayed on the main screen. If the file cannot be
displayed, a message similar to the one below will tell what to do.
The logs can be viewed on the right-hand panel of the main screen by left-clicking
on individual logs.
To download the logs to a hard drive or another storage device, right-click the File
Link on top of the main screen, and select Save Link As to save the log to a
location.
1. Click the flashing red or orange Devices icon to open the Devices page.
2. Click the device with the fault or warning you want to examine. In this
example, click MPPT, with the fault (red) to open the SCP Device Summary
Table.
4. Click Events.
5. Select the Event Type. You can choose one of these options: Active Faults,
Historical Faults, Active Warnings, or Historical Warnings. In the following
example, Active Faults has been selected to get a list of the current active
faults.
6. Mouse over the fault name to get a detailed description of the fault.
The events are listed in chronological order. Use the scroll bar to navigate through
the list.
Note that system events show only the events for the current day. If you want to view
system events from previous days, use the file browser navigator.
5–6
Browsing Event and Fault Log Files
The files in the month folder are in the following format: yyymmdd.evt.txt (event log
files) and yyyymmdd.flt.txt (fault log files).
7. Left click a log file (for example, 20130519.evt.txt, the event log for 19th May 2013).
The log file displays in the right-hand preview pane of the System Log Browser.
8. To open the log file in a separate browser window, left-click the File Link at the top of
the preview pane.
9. To save the log file to a local copy on your computer, right-click the File link at the
top of the preview pane and select Save link as...
6. Click the year sub-directory to review data for the specified year, for example, 2013.
Energy data is arranged into file groups arranged into directories by device type
and identifier, for example:
GT1788172: GT device with ID 1788172
HVMPPT842343: MPPT-80 device with unique identifier 842343, etc.
The System Log Browser preview pane displays the energy (in WattHours)
generated on the XW AC1 output for each hour of the day.
8. To open the log file in a separate browser window, left-click the File Link at the top of
the preview pane.
9. To save the log file to a local copy on your computer, right-click the File link at the
top of the preview pane and select Save link as...
Troubleshooting
Problem Symptom Solution
Device Discovery Tool The Conext ComBox Check to see if the Power indicator is on.
cannot find the is not listed in the
Conext ComBox. results list from the Check all Conext ComBox connections to make sure
search. they are secure.
Firmware upgrade not Status light is on, and There may have been a communication event. Restart
successful. there is a message in the upgrade process.
the Upload screen.
Clear the Conext ComBox internal memory. See
“Clearing Conext ComBox Internal Firmware Memory”
on page 3–38.
Status light is If a firmware upgrade is in progress, wait for it to finish.
flashing. The Status light will turn off on completion.
Xanbus overload All devices on the The network may exceed traffic limits for the Conext
network do not ComBox. The maximum number of devices for the
appear in the web Conext ComBox network is 20.
user interface.
Logged data is
random.
Conext ComBox does Conext ComBox Reset the Conext ComBox. See “Resetting the Conext
not boot up. startup process does ComBox to Factory Settings” on page 3–30
not complete.
Electrical Specifications
Communication Interfaces
Xanbus Connector: 2 x RJ45
Products Supported: Conext XW, Conext SW, Conext
TX, MPPT 60, HV MPPT 80, AGS, SCP - for details on
specific Schneider Electric products supported see
“Schneider Electric Products that work with the Conext
ComBox”
Ethernet Connector: 1 x RJ45, 10/100 MBPS
Server: FTP, Web, Modbus TCP/IP
Client: SMTP, SNTP, Auto discovery: DPWS
RS 485 Modbus (1 x Connector: Screw 5-terminal, 16-24AWG,
2-wire serial, 19200 bps)
Data Interfaces
USB 2.0-Host Connector: USB-A, Protocols: MSD
USB 2.0-Device Connector: USB-mini B, Protocols: CDC, MSD
Data transfer interfaces USB Host, USB Device, Micro SD Card
User Interface Status indicator LEDs on Conext ComBox
Web-server pages for Configuration and Monitoring
functions
Memory
Internal 96 MB Flash
External Micro-SD Card (Connector: uSD push-push, up to
2 GB, Class 2 or better recommended)
General Specifications
Weight (device only) 250 g (0.6 lb)
Dimensions (device only) 6.7 × 4.5 × 2.1 inches
(W × H × D) (169 × 114 × 54 mm)
Shipping package 12.6 × 9.6 × 3.1inches
dimensions (includes (320 × 245 × 80 mm)
device, CD, cables,
adapters, connectors,
screws, Quickstart Guide)
Shipping package weight 2 kg (4.5 lb)
Housing/Mounting system ABS Plastic
DIN rail: 35 mm top hat
Wall mount: 2 screws
IP rating / Mounting Location IP 20, NEMA 1, Indoor only
Status Display 5 x LEDs
Temperature Operating: -4 to 122 °F (-20 to 50 °C)
Storage: -40 to 185 °F (-40 to 85 °C)
Maximum case temperature:
140 °F (60 °C)
Humidity Operating: < 95%, non-condensing
Storage: < 95%
Features
Regulatory Approvals
EMC immunity EN61000-6-1
EMC emissions EN61000-6-3, FCC Part 15 Class B, Ind. Canada ICES-003
Class B
Substances / RoHS
environmental
Physical Dimensions
Front View
Side View
Bottom View
Back View
For other country details please contact your local Schneider Electric Sales Representative or visit the Schneider Electric website at:
http://www.schneider-electric.com/sites/corporate/en/support/operations/local-operations/local-operations.page
975-0679-01-01 Revision D