CP Pws Manual 6
CP Pws Manual 6
CP Pws Manual 6
Series
PWS
Operation and maintenance manual
BHB.PWS.D10-1000.HB101
Inverter
Series PWS
Operation and maintenance manual
Page 2 (2)
GENERAL INFORMATION
The unit satisfies the EN- and VDE-standards applicable at the time
of the publication. The CE symbol on the unit confirms the obser-
vation of the EG-guidelines for 73/23 EEC-Low voltage and for
89/339 EEC-EMV compatibility.
Supplier
IMPORTANT!
Repetition, copying and /or taking possession of this operation and
maintenance manual, even in extracts, with electronic or mechani-
cal means, requires the written, prior permission of the SUPPLIER.
Contents
1.Safety instruction ...................................................... 4
1.1Important Rules and Notes ......................................... 4
1.2Rules for Prevention of Accidents ................................ 4
1.3Qualifying of the Personnel......................................... 4
1.4Liability .................................................................. 4
1.5Rules and Standards ................................................. 5
2.Introduction.............................................................. 6
2.1Type list ................................................................. 6
3.Storage .................................................................... 8
4.Installation ............................................................... 8
5.Handling ................................................................... 9
6.Functions.................................................................. 10
6.1Shematic Block Diagram............................................. 10
6.2Functional Description ............................................... 11
6.2.1 Safe Electrical Decoupling.................................. 12
6.2.2 Input ............................................................. 12
6.2.3 Output........................................................... 13
6.2.4 Dynamic Regulation of Output Voltage ................. 13
6.2.5 RFI Suppression............................................... 13
6.2.6 Adjustment of Output Voltage............................ 13
6.3 Monitoring.............................................................. 13
6.3.1 Input Voltage Monitoring ................................... 13
6.3.2 Output Voltage Monitoring................................ 14
6.3.3 Monitoring of Overheating ................................. 14
6.3.4 Signals ........................................................... 14
7.Operation in Paralleling .............................................. 15
8.Connectors ............................................................... 15
9.Maintenance ............................................................. 16
10.Trouble Shooting...................................................... 16
10.1No Output Voltage .................................................. 16
10.2Distortion of Output Voltage ..................................... 17
11.Technical Specifications ........................................... 17
11.1Universal Technical Specifications.............................. 17
11.2Specific Technical Datas - Inverter Type Unimaster ...... 19
12.Construction View / Dimensions ............................... 20
12.1Construction View / Dimensions at 19“-racks version ..... 20
12.2Construction View / Dimensions at wall cabinet version .. 21
1. General
The inverters type PWS have an output power of 0.5 to 5kVA per
module and can operates in paralleling for higher output powers.
Typical applications are AC power supply with input side battery
and inverter.
The inverter transforms the input DC voltage in a sinousiodal output
voltage. Various voltages and frequencies are possible.
The PWS is available for delivery as 19“-rack for mounting in 19“
cabinets or as wall cabinet version. The connector is on back panel,
operation elements and displays are on front panel (19“-rack ver-
sion only).
Trough the high overall efficiency the inverter need for a 19“-full
rack 4 or 5hu only. For the inverters several options are available.
Following options are possible: built-in static switch, input filter
acc. CCITT-standard, operation in paralleling and measurement in-
struments for output voltage and current. All options will be ex-
plained in this manual. If there technical changes in the installation
and operating at several options the text is special marked.
2. Type Range
PWS (19“ – Rackversion)
Type Item- Input- Output- Output-
designation number voltage voltage power
PWS in V DC in V AC in VA / W
24-0.5 C10-1001 24 230 500 / 400
24-1.0 C10-1002 24 230 1000 / 800
24-1.5 C10-1003 24 230 1500 / 1200
24-2.0 C10-1004 24 230 2000 / 1600
24-2.5 C10-1005 24 230 2500 / 2000
24-3.0 C10-1006 24 230 3000 / 2400
3. Storage
If the module will be storage after delivery you should select a dry,
free of dust room with the specified storage temperature (look at
technical specific ations).
4. Installation
At mounting of the units on operation place following instructions
and rules have to be observed:
->single inverter:
->inverter in paralleling:
5. Handling
All operating elements are in the front of the module. The inverter
will be switched on with front side switch S1. Some LED’s signalize
the operation status of inverter. All signals and monitorings are
described in the next capters. The output voltage and current will
be shown by analog or digital instruments (option).
->inverter in paralleling
6. Functions
6.1 Schematic Block Diagram
Picture 6.1:
Schematic Block Diagramm
Inverter PWS
Sinousiodal Voltage
+
Inverter
Output
DC-Input
Picture 2
Schematic Block Diagram - Inverter Power Stage
+
Pow. Inverter
Stage Output
-
6.2.2 Input
6.2.3 Output
At load changes between 10% and 90% Inom / 90% and 10% Inom
the dynamic voltage difference is < 3 % and will be regulated in<
1,5 ms to static voltage level.
The output voltage can be adjusted with the front side potentiome-
ter. At adjusting the output voltage can measured on test contacts
on front panel (transformation 1:100, 1V=100V). A additional volt-
age check on output terminals of the inverter is recommended.
6.3 Monitoring
6.3.1 Input Voltage Monitoring
6.3.4 Signals
All operation modes and errors will be diplayed with LED’s on front
panel. In additional the collective failure signal has relay contacts
on connector X3. The allowed relay contact loading is:
Unom=110V DC -> I<= 0,45 A DC
Unom=60V DC -> I<=1 A DC
Unom=24V DC -> I<=8 A DC
7. Operation in Paralleling
At operation in paralleling of several modules it is important to
check the connections of SYNC-BUS wires between the modules.
Every inverter can operate as master or slave. A synchron bus
(SYNC-BUS) transmitted the synchronization signal to every in-
verter. The inverter who supplies at first its own synchron signal on
this bus will be the master and synchronize all other units. If the
master will be switched off or there is an error on it an other mo d-
ule in paralleling takes over the master function.
The inverter output relay switch on itself if the internal voltage is
O.K. and the output voltage has the correct value. On this way de-
fect modules switches off itself and will be disconnected from AC
bus automaticly.
ventilating
PWS grating
0 1 ON/OFF-switch S1
Picture 8.2:
connector X1
Pin Function
1 L+ (DC-INPUT)
2 N (NEUTRAL)
3 L- (DC-INPUT)
4 L1 (Phase L)
5 not used
6 SYNC-GND 1) synchronization ground for paralle l-
ing
7 SYNC-SIG 1) synchronization bus for paralleling
2)
8 SYNC-STAT control wire from SBS
9 not used
10 coll. failure: COM*
11 coll. failure: NC*
12 OLP – BUS 3)
Pin Function
1 L+ (DC-INPUT)
2 N (NEUTRAL)
3 L- (DC-INPUT)
4 L1 (Phase L)
5 not used
6 collective failure EUE: COM*
7 collective failure EUE: NC
8 collective failure EUE: NO
9 not used
10 coll. failure inverter: COM*
11 coll. failure inverter: NC
12 coll. failure inverter: NO
9. Maintenance
The inverter is maintenance free.
But we recommend a yearly inspection with following checks:
Please check:
• operates the fan correctly,
• there are mechanical damages,
• dust hood in the unit
• clean heat sink and cooling
Attention! Dust together with dew or water can destroy the inter-
nal circuits by short circuits.
At big dust hood you can blow out the unit with dry compressed
air.
The times between this checks depends on ambient conditions of
the installed module.
If no error was found but the module still don’t operate, please send
back for repair!
If no error was found but the module still don’t operate, please send
back for repair!
Crestfactor ≤ 2,5
Monitoring:
DC input voltage (Ui<,Ui>) with switch off and
automatic switch on again;
AC output voltage (Uo O.K.) ;
Overtemperature (T>) and
overload without switch off
Protection (mech.) IP 20
Options
• input and output fuses;
• measurement instruments Uo/Io as analog or digital version;
• paralleling option;
• DC-input filter (acc. CCITT-A; 24-60V range only);
• relay board ;
• Static Bypass Switch EUE;
• Electromechanic Switch EMU
Input Output Effi- Input Output Fuses (Input/ Size 19“-rack Size Wall Cabinet
Voltage Power ciency Current in Current in Output) in A (STD/EUE/EMU) (STD/EUE/EMU)
In V DC in kVA in % A DC A AC
PWS
BA
0 1
X1
482,6
Size Dimensions A in mm B in mm C in mm D in mm E in mm
(hxwxd) in mm
1 400x400x210 400 466 365 400 210
2 600x400x210 600 666 365 400 210
3 600x600x210 600 666 565 600 210
4 600x600x300 600 666 565 600 300
5 800x600x300 800 866 565 600 300
0
1
A F
B
D E