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Large Capacity,
High Tensile Strength
Aluminum Alloy Conductors

www.lgcable.com
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Introduction
As the population increases and life patterns are
varied, we are continuously researching to develop
and create diverse kinds of transmission line with
new materials for our customer.
This catalog represents number of new over-head
electric transmission conductors made of new
materal with carries high current economically and
effectivly.
LS Cable's refinement for increased quality of
aluminium alloy conductor and our knowledge will
be able to provide high quality service to customer.
Count on us for solutions to your everyday

CONTENTS
Developing Trend of Aluminum Conductors 4

Thermal Resistant Aluminum Alloy Conductors,

Steel(Aluminum-Clade Steel)Reinforced
TACSR(/AW) 5-7

High Tensile Strength Thermal Resistant Aluminum Alloy

Conductors, Extra High Strength Steel Reinforced
Hi-TACSR/EST 8-9

High Tensile Strength Thermal Resistant Aluminum Alloy

Conductors, Aluminum Clad Steel Reinforced
Hi-TACSR(/AW) 10-11

Super-Thermal Resistant Aluminum Alloy

Conductors, Invar(Aluminum-Clad Invar)Reinforced

STACIR 12-18

STACIR(/AW) 12-18

Hi-STACIR(/AW) 12-18

2 3
 Thermal Resistant Aluminum Alloy Conductors,
Developing Trend of Aluminum Conductors
Steel(Aluminum-Clade Steel) Reinforced

LS’s Thermal resistant aluminum alloy conductors offer excellent performance

and advantages with improved techniques, especially in the higher grade
thermal resistant aluminum alloy conductors which is also reasonable in price.

LS have vast experience in producing thermal resistant aluminum alloy

conductors as well as bare copper wires and aluminum conductors.

Kinds of Unique Aluminum Conductor Materials

Operating Operating Tensile

Temprature Temprature Strength
( ) ( ) (kgf/mm s)
60TAL 60 150 16.2~17.9
Hi-TAL 55 150 22.9~25.3
STAL 60 210 16.2~17.9

TACSR(/AW)
Application
TACSR(/AW) is used for overhead electric power transmission lines.
Big city, seaside district, moisture area etc.
Standard
IEC, ASTM, LSC standard, JEC 3406/ ‘95

Construction
1. Steel Core Wire: Zine-coaled Steel Wire
Aluminum-clad steel Wire(AW):14%~40%AW

Approaching to the Upgrading Flow of Developing theOverhead 2. Conductor : Thermal Resistant Aluminum Alloy Wire used for continuously
Capacity allowable temperature at 150
Transmission Conductor
Characteristics
AW Type has excellent rustless characteristics.

TACSR TACSR(/AW)

Thermal Resistant
Aluminum Alloy Wire(TAL) Thermal Resistant
Aluminum Alloy Wire(TAL)

Zinc-coated steel wire Aluminum-clad

(ST) Steel Wire(AW)

4 5
 Thermal Resistant Aluminum Alloy Conductors,
Steel(Aluminum-Clade Steel)Reinforced

LS Cable Standard(60% IACS)

TACSR/AW(23% Conductivity AW)
Conductor Stranding Min. Reference
TACSR size (Nos./mm) Breaking Cross-sectional Overall Weight DC Modulus Coefficient Standard Current
load area(mm) diameter(mm) Resistant of of linear Length Carrying
Reference at 20 Elasticity Expansion Capacity
Conductor Stranding Min. (mm2) TAL AW (kgf) TAL AW TAL AW (kg/km) ( /km) (kgf/mm2) (10 -6/ ) (m) (A)
size (Nos./mm) Breaking Cross-sectional Overall DC Modulus Coefficient Standard Current
area(mm) diameter(mm) Weight(kg/km) Resistant of of linear Length Carrying 120 30/2.3 7/2.3 5,410 124.7 29.08 16.1 6.9 528.9 0.217 7,980 19.4 2,000 625
load
at 20 Elasticity Expansion Capacity
(mm2) TAL ST (kgf) TAL ST Total TAL ST TAL ST Total ( /km) (kgf/mm2) (10 -6/ ) (m) (A) 160 30/2.6 7/2.6 6,810 159.3 37.16 18.2 7.8 675.7 0.170 7,980 19.4 2,000 736
58 6/3.5 1/3.5 1,980 57.73 9.621 67.35 10.5 3.5 158.1 75.04 233.1 0.505 8,400 18.9 1,000 343 200 30/2.9 7/2.9 8,440 198.2 46.24 20.3 8.7 840.7 0.136 7,980 19.4 2,000 854
80 6/4.2 1/4.2 2,770 83.10 13.85 96.95 12.0 4.2 227.5 108.0 335.5 0.350 8,400 18.9 1,000 430 210 30/3.2 7/3.2 10,210 241.3 56.29 22.4 9.6 1,024 0.112 7,980 19.4 2,000 973
95 6/4.5 1/4.5 3,810 95.40 15.90 111.3 13.5 4.5 261.2 124.0 385.2 0.306 8,400 18.9 1,000 478 330 26/4.0 7/3.1 10,950 326.8 52.84 25.3 9.3 1,238 0.085 7,540 20.2 2,000 1,163
80 15/2.6 4/2.6 4,720 79.64 21.24 100.9 13.0 (7.8) 219.2 166.5 385.7 0.368 9,390 17.6 2,000 448 410 26/4.5 7/3.5 13,910 413.4 67.35 28.5 10.5 1,570 0.0671 7,550 20.2 2,000 1,363
100 15/2.9 4/2.9 5,580 99.08 26.42 125.5 14.5 (8.7) 272.8 207.1 479.9 0.296 9,390 17.6 2,000 517 480 45/3.7 7/2.47 11,110 483.84 33.54 29.6 7.4 1,550 0.0592 6,880 20.6 2,000 1,441
120 15/3.2 4/3.2 5,540 120.6 32.17 152.8 16.0 (9.6) 332.2 252.2 584.4 0.243 9,390 17.6 2,000 590 520 54/3.5 7/3.5 15,600 519.5 67.35 31.5 10.5 1,865 0.0541 7,330 20.6 1,600 1,541
120 30/2.3 7/2.3 6,980 124.7 29.09 153.8 16.1 6.9 345.7 228.0 573.7 0.237 9,080 18.0 2,000 598 610 54/3.8 7/3.8 18,350 612.4 79.38 34.2 11.4 2,198 0.0458 7,320 20.6 1,600 1,722
160 30/2.6 7/2.6 8,640 159.3 37.16 196.5 18.2 7.8 441.5 291.3 732.8 0.185 9,080 18.0 2,000 706 680 45/4.4 7/2.9 20,180 684.5 46.24 35.1 8.7 2,189 0.0420 6,860 21.6 1,600 1,809
200 30/2.9 7/2.9 10,210 198.2 46.24 244.4 20.3 8.7 549.3 362.4 911.7 0.149 9,080 18.0 2,000 816 810 45/4.8 7/3.2 18,480 814.5 56.29 38.4 9.6 2,613 0.0353 6,880 21.6 1,600 2,031
240 30/3.2 7/3.2 10,950 241.3 56.29 297.6 22.4 9.6 668.9 441.3 1,110 0.122 9,080 18.0 2,000 932 950 84/3.8 7/3.8 23,100 952.6 79.38 41.8 11.4 3,149 0.0300 6,980 21.3 1,200 2,299
330 26/4.0 7/3.1 13,910 326.8 52.84 379.6 25.3 9.3 905.4 414.2 1,320 0.0904 8,360 19.0 2,000 1,128 1,160 84/4.2 7/4.2 28,270 1,163 96.95 46.2 12.6 3,847 0.0246 6,980 21.3 1,200 2,611
410 26/4.5 7/3.5 11,260 413.4 67.35 480.8 28.5 10.5 1,145 527.9 1,673 0.0714 8,360 19.0 2,000 1,322 1,520 84/4.8 7/4.8 36,960 1,520 126.7 52.8 14.4 5,027 0.0189 6,980 21.3 1,200 3,075
480 45/3.7 7/2.47 15,600 483.8 33.54 517.34 29.6 7.41 1336.1 262.9 1,599 0.0610 7,250 20.8 2,000 1,425
520 54/3.5 7/3.5 18,350 519.5 67.35 586.9 31.5 10.5 1,441 527.9 1,969 0.0569 7,990 19.5 1,600 1,504 Conductor Fittings
610 54/3.8 7/3.8 19,810 612.4 79.38 691.8 34.2 11.4 1,698 622.2 2,320 0.0481 7,990 19.5 1,600 1,682
680 54/4.0 7/4.0 15,580 678.8 87.99 766.8 36.0 12.0 1,882 689.8 2,572 0.0436 7,990 19.5 1,600 1,797 Compression Type Strain Clamp Compression Type Joint Sleeve
680 45/4.4 7/2.9 18,480 684.5 46.24 730.7 35.1 8.7 1,898 362.4 2,260 0.0431 7,250 20.8 1,600 1,787
810 45/4.8 7/3.2 27,480 814.5 56.29 870.8 38.4 9.6 2,259 441.3 2,700 0.0363 7,250 20.8 1,600 2,004
1,160 84/4.2 7/4.2 27,830 1.163 96.95 1,260 46.2 12.6 3,236 759.8 3,996 0.0254 7,430 20.5 1,200 2,573
1,520 84/4.8 7/4.8 36,390 1.520 126.7 1,647 52.8 14.4 4,228 993.3 5,222 0.0195 7,430 20.5 1,200 3,035

TACSR/AW(20% Conductivity AW)

Conductor Stranding Min. Reference
size (Nos./mm) Breaking Cross-sectional Overall Weight DC Modulus Coefficient Standard Current
load area(mm) diameter(mm) Resistant of of linear Length Carrying
at 20 Elasticity Expansion Capacity
(mm ) 2
TAL AW (kgf) TAL AW TAL AW (kg/km) ( /km) (kgf/mm2) (10 -6/ ) (m) (A)
120 30/2.3 7/2.3 5,540 124.7 29.08 16.1 6.9 536.5 0.219 8,100 19.2 2,000 622
160 30/2.6 7/2.6 6,980 159.3 37.16 18.2 7.8 685.4 0.171 8,100 19.2 2,000 734 Application Dimension(mm) Application Dimension(mm)
200 30/2.9 7/2.9 8,640 198.2 46.24 20.3 8.7 852.8 0.138 8,100 19.2 2,000 847 Conductor L D d H Conductor L D d E ds
120 400~440 25~35 16~20 270~290 120 470~530 25~35 16~20 55~65 7~8
210 30/3.2 7/3.2 10,160 241.3 56.29 22.4 9.6 1,038 0.113 8,100 19.2 2,000 968
160 400~440 25~35 18~22 270~290 160 470~530 25~35 18~22 55~65 8~9
330 26/4.0 7/3.1 11,200 326.8 52.84 25.3 9.3 1,252 0.0856 7,620 20.0 2,000 1,159
200 460~500 30~40 20~24 290~330 200 500~560 30~40 20~24 65~75 9~10
410 26/4.5 7/3.5 14,230 413.4 67.35 28.5 10.5 1,587 0.0676 7,630 20.0 2,000 1,358
240 500~530 35~42 22~26 310~330 240 570~630 33~43 22~26 70~80 10~11
480 45/3.7 7/2.47 11,260 483.84 33.54 29.6 7.4 1,561 0.0595 6,910 21.5 2,000 1,437
330 520~560 40~45 24~29 320~340
520 54/3.5 7/3.5 15,920 519.5 67.35 31.5 10.5 1,883 0.0544 7,390 20.4 1,600 1,537 330 610~670 37~47 25~29 80~90 9~10.5
TACSR 410 600~630 46~50 28~32 170~390 TACSR
610 54/3.8 7/3.8 18,730 612.4 79.38 34.2 11.4 2,219 0.0461 7,330 20.4 1,600 1,717 410 710~770 43~53 28~32 90~100 10.5~11.
(/AW) 520 640~670 50~55 31~35 370~390 (/AW)
680 54/4.4 7/2.9 15,580 684.5 46.24 35.1 8.7 2,201 0.0422 6,900 21.5 1,600 1,805 610 900~960 55~65 34~38 115~125 7
610 700~740 57~63 34~38 380~410
810 45/4.8 7/3.2 18,730 814.5 56.29 38.4 9.6 2,628 0.0354 6,910 21.5 1,600 2,028 680 700~740 62~67 35~38 400~420 680 850~910 60~70 35~38 125~135 11~13
950 84/3.8 7/3.8 23,780 952.6 79.38 41.8 11.4 3,170 0.0302 7,030 21.2 1,200 2,292 810 720~760 65~70 38~42 430~440 810 910~970 63~73 38~42 130~140 9~10
1160 84/4.2 7/4.2 28,720 1,163 96.95 46.2 12.6 3,872 0.0247 7,030 21.2 1,200 2,606 1,160 800~830 73~78 46~50 530~550 1,160 1,070~1,13 63~73 46~50 135~145 10~11
1520 84/4.8 7/4.8 37,520 1,520 126.7 52.8 14.4 5,060 0.0189 7,030 21.2 1,200 3,075 1,520 940~1,000 87~93 52~57 600~620 1,520 0 85~95 53~57 175~185 13~14

6 7
 High Tensile Strength Thermal Resistant Aluminum Alloy
Conductors, Extra High Strength Steel Reinforced

LS Cable Standard
Hi-TACSR/EST
Conductor Stranding Min. Reference
size (Nos./mm) Breaking Cross-sectional area Overall Weight DC Standard Current
load (mm) diameter (mm) Resistant Length Carrying
at 20 Capacity
(mm2) Hi-TAL EST (kgf) Hi-TAL EST Hi-TAL EST (kg/km) ( /km) (m) (A)
79 12/2.9 7/2.9 9,280 79.26 46.24 14.5 8.7 580.4 0.403 1,600 427
97 12/3.52 7/3.2 11,270 96.50 56.29 16.0 9.6 706.8 0.331 1,600 486
120 12/3.5 7/3.5 13,460 115.5 67.35 17.5 10.5 845.6 0.277 1,600 548
150 12/4.0 7/4.0 16,780 150.8 87.99 20.0 12.0 1,105 0.211 1,600 657
120 30/2.3 7/2.3 7,600 124.7 29.09 16.1 6.9 573.7 0.258 2,000 573
160 30/2.6 7/2.6 9,640 159.3 37.16 18.2 7.8 732.8 0.202 2,000 675
240 30/3.2 7/3.2 14,480 241.3 56.29 22.4 9.6 1,110 0.134 2,000 889
330 26/4.0 7/3.1 15,710 326.8 52.84 25.3 9.3 1,320 0.0983 2,000 1,082
410 26/4.5 7/3.5 19,420 413.4 67.35 28.5 10.5 1,673 0.0777 2,000 1,268
480 45/3.7 7/2.47 16,140 483.8 33.57 29.61 7.41 1,600 0.0664 2,000 1,362
610 54/3.8 7/3.8 25,720 612.4 79.38 34.2 11.4 2,320 0.0525 1,600 1,612
680 45/4.4 7/2.9 21,590 684.5 46.24 35.1 8.7 2,260 0.0470 1,600 1,715

Hi-TACSR/EST 810
1160
45/4.8
84/4.2
7/3.2
7/4.2
25,900
38,770
814.5
1,163
56.29
96.95
38.4
46.2
9.6
12.6
2,700
3,996
0.0395
0.0277
1,600
1,200
1,926
2,474
1520 84/4.8 7/4.8 50,700 1,520 126.7 52.8 14.4 5,222 0.0212 1,200 2,928
Application
Hi-TACRSR/EST is used for electric power transmission lines.
River-crossing area, long span area, moisture area etc. Conductor Fittings for Hi-TACSR/AW(EST)
Standard Compression Type Strain Clamp
IEC, ASTM, LSC standard, JCS363

Construction
1. Steel Core Wire(EST): Extra High Strength Steel Wire
2. Conductor(Hi-TAL): High Tensile Strength Thermal Resistant Aluminum Alloy Wire used for
continous allowable temperature at 150 .

3. If necessary, Coductor could be filled with grease(150 grade)

Characteristics
1. Tenisile strength of Hi-TAL wire is show in the below
Wire diameter(mm) Tensile strength(kgf/mm2) Wire diameter(mm) Tensile strength(kgf/mm2) Compression Type Joint Sleeve
4.2~5.0 Min. 22.9 2.9 Min. 25.0
4.0 Min. 24.3 2.6 Min. 25.3
3.8~3.2 Min. 24.6

2. Low sag & High tension characteristics. Hi-TACSR/EST

3. High current carrying capacity High-Strength Thermal

Resistant Aluminum
characteristics Alloy Wire(Hi-TAL)

4. Hi-TACSR/EST has high breaking load

High-Strength
Steel Wire(EST)

8 9
 High Tensile Strength Thermal Resistant Aluminum Alloy
Conductors, Aluminum-Clad Steel Reinforced
LS Cable Standard
Hi-TACSR/20AW(135kgf/mm2)
Conductor Stranding Min. Reference
size (Nos./mm) Breaking Cross-sectional Overall Weight DC Modulus Coefficient Standard Current
load area(mm2) diameter(mm) Resistant of of linear Length Carrying
at 20 Elasticity Expansion Capacity
(mm2) Hi-TAL AW (kgf) Hi-TAL AW Hi-TAL AW (kg/km) ( /km) (kgf/mm2) (10 -6/ ) (m) (A)
79 12/2.9 7/2.9 7,400 79.26 46.24 14.5 8.7 521.4 0.331 9,930 16.9 1,600 471
97 12/3.2 7/3.2 9,010 96.50 56.29 16.0 9.6 634.9 0.272 9,930 16.9 1,600 536
120 12/3.5 7/3.5 10,750 115.5 67.35 17.5 10.5 759.7 0.227 9,930 16.9 1,600 605
150 12/4.0 7/4.0 14,000 150.8 87.99 20.0 12.0 992.5 0.173 9,930 16.9 1,600 728
120 30/2.3 7/2.3 6,420 124.7 29.09 16.1 6.9 536.5 0.237 8,260 19.2 2,000 598
160 30/2.6 7/2.6 8,140 159.3 37.16 18.2 7.8 685. 0.186 8,260 19.2 2,000 704
240 30/3.2 7/3.2 12,210 241.3 56.29 22.4 9.6 1,038 0.123 8,260 19.2 2,000 928
330 26/4.0 7/3.1 13,560 326.8 52.84 25.3 9.3 1,252 0.0927 7,790 20.1 2,000 1,114
410 26/4.5 7/3.5 16,710 413.4 67.35 28.5 10.5 1,587 0.0732 7,800 20.0 1,600 1,306
610 54/3.8 7/3.8 23,200 612.4 79.38 34.2 11.4 2,219 0.0501 7,570 20.5 1,600 1,649
680 45/4.4 7/2.9 19,710 684.5 46.24 35.1 8.7 2,201 0.0458 7,090 21.5 1,600 1,736
810 45/4.8 7/3.2 23,630 814.5 56.29 38.4 9.6 2,628 0.0385 7,100 21.5 1,600 1,950
1,160 84/4.2 7/4.2 35,750 1,163 96.95 46.2 12.6 3,872 0.0269 7,220 21.2 1,200 2,507
1,520 84/4.8 7/4.8 46,670 1,520 126.7 52.8 14.4 5,060 0.0206 7,210 21.2 1,200 2,964

Hi-TACSR/AW Hi-TACSR/23AW(130kgf/mm2)
Conductor Stranding Min. Reference
Application size (Nos./mm) Breaking Cross-sectional Overall Weight DC Modulus Coefficient Standard Current
load area(mm2) diameter(mm) Resistant of of linear Length Carrying
Hi-TACSR/AW is used for electric power transmission lines. at 20 Elasticity Expansion Capacity
(mm2) Hi-TAL AW (kgf) Hi-TAL AW Hi-TAL AW (kg/km) ( /km) (kgf/mm2) (10 -6/ ) (m) (A)
River-crossing area, seaside district and overseas area, long span,mountain area etc. 79 12/2.9 7/2.9 7,190 79.26 46.24 14.5 8.7 509.3 0.323 9,710 17.2 1,600 476
97 12/3.2 7/3.2 8,750 96.50 56.29 16.0 9.6 620.2 0.265 9,710 17.2 1,600 543
Standard 120 12/3.5 7/3.5 10,430 115.5 67.35 17.5 10.5 742.0 0.222 9,710 17.2 1,600 612
IEC, ASTM, LSC standard, JCS363 150 12/4.0 7/4.0 13,560 150.8 87.99 20.0 12.0 969.4 0.169 9,710 17.2 1,600 734
120 30/2.3 7/2.3 6,290 124.7 29.09 16.1 6.9 528.9 0.235 8,150 19.4 2,000 601
Construction 160 30/2.6 7/2.6 7,970 159.3 37.16 18.2 7.8 675.7 0.184 8,150 19.4 2,000 707
240 30/3.2 7/3.2 11,960 241.3 56.29 22.4 9.6 1,024 0.122 8,150 19.4 2,000 932
1. Core Wire(AW): Aluminum-clad Steel Wire 330 26/4.0 7/3.1 13,320 326.8 52.84 25.3 9.3 1,238 0.0920 7,710 20.2 2,000 1,118
410 26/4.5 7/3.5 16,390 413.4 67.35 28.5 10.5 1,570 0.0727 7,720 20.2 1,600 1,310
2. Conductor(Hi-TAL): High Tensile Strength Thermal Resistant Aluminum Alloy Wire used 610 54/3.8 7/3.8 22,820 612.4 79.38 34.2 11.4 2,198 0.0497 7,500 20.7 1,600 1,656
for Continuous allowable temperature at 150 680 54/4.4 7/2.9 19,510 684.5 46.24 35.1 8.7 2,189 0.0457 7,050 21.6 1,600 1,738
810 45/4.8 7/3.2 23,380 814.5 56.29 38.4 9.6 2,613 0.0384 7,060 21.6 1,600 1,952
Characteristics 1,160 84/4.2 7/4.2 35,310 1,163 96.95 46.2 12.6 3,847 0.0267 7,170 21.4 1,200 2,516
1,520 84/4.8 7/4.8 46,100 1,520 126.7 52.8 14.4 5,027 0.0205 7,170 21.4 1,200 2,971
1. Excellent rustless characteristics
2. Low sag & High tension characteristics. Hi-TACSR/23AW(125kgf/mm2)
3. High current carrying capacity characteristics Conductor Stranding Min. Reference
size (Nos./mm) Breaking Cross-sectional Overall Weight DC Modulus Coefficient Standard Current
Hi-TACSR/AW load area(mm2) diameter(mm) Resistant of of linear Length Carrying
at 20 Elasticity Expansion Capacity
(mm2) Hi-TAL AW (kgf) Hi-TAL AW Hi-TAL AW (kg/km) ( /km) (kgf/mm2) (10 -6/ ) (m) (A)
79 12/2.9 7/2.9 6,990 79.26 46.24 14.5 8.7 509.3 0.323 9,710 17.2 1,600 476
High-Strength Thermal
Resistant Aluminum 97 12/3.2 7/3.2 8,500 96.50 56.29 16.0 9.6 620.2 0.265 9,710 17.2 1,600 543
Alloy Wire (Hi-TAL) 120 12/3.5 7/3.5 10,120 115.5 67.35 17.5 10.5 742.0 0.222 9,710 17.2 1,600 612
150 12/4.0 7/4.0 13,190 150.8 87.99 20.0 12.0 969.4 0.169 9,710 17.2 1,600 734
120 30/2.3 7/2.3 6,160 124.7 29.09 16.1 6.9 528.9 0.235 8,150 19.4 2,000 601
160 30/2.6 7/2.6 7,800 159.3 37.16 18.2 7.8 675.7 0.184 8,150 19.4 2,000 707
Al-clad steel Wire (AW)
240 30/3.2 7/3.2 11,710 241.3 56.29 22.4 9.6 1,024 0.122 8,150 19.4 2,000 932
330 26/4.0 7/3.1 13,080 326.8 52.84 25.3 9.3 1,238 0.0920 7,710 20.2 2,000 1,118
410 26/4.5 7/3.5 16,080 413.4 67.35 28.5 10.5 1,570 0.0727 7,720 20.2 1,600 1,310
610 54/3.8 7/3.8 22,510 612.4 79.38 34.2 11.4 2,198 0.0497 7,500 20.7 1,600 1,656
680 45/4.4 7/2.9 19,300 684.5 46.24 35.1 8.7 2,189 0.0457 7,050 21.6 1,600 1,738
810 45/4.8 7/3.2 23,130 814.5 56.29 38.4 9.6 2,613 0.0384 7,060 21.6 1,600 1,952
1,160 84/4.2 7/4.2 34,860 1,163 96.95 46.2 12.6 3,847 0.0267 7,170 21.4 1,200 2,516
1,520 84/4.8 7/4.8 45,540 1,520 126.7 52.8 14.4 5,027 0.0205 7,170 21.4 1,200 2,971

10 11
 Super-Thermal Resistant Aluminum
Alloy Conductors, Invar(Aluminum-Clad Invar)Reinforced

Introduction of Hi-STACIR/AW, STACIR(/AW)

Aluminum conductor Invar reinforced is a completely different conductor compared
to the conventional ACSR in capacity and thermal expansion though the size,
weight and tensile strength are equivalent. Yes, aluminum conductor Invar
reinforced can carry twice as much conductor current as that of ACSR of the same
size while maximum sag and maximum working tension are the same as those of
ACSR.

The Hi-STACIR/AW, STACIR(/AW) makes it possible to approximately double the

capacity of overhead power transmission lines by simply changing the electrical
conductor without remodeling the steel towers.

High conductive -60% and Super thermal resistant aluminum alloy wires used for
conductor layer can continuously be operated at higher temperature-210 without
degradation.
Hi-STACIR/AW, STACIR(/AW) A transmission line when building anew is inevitably accompanied not only by
rights-of-way problems with the landowners but also by ecological and
Application environmental impacts. Building transmission lines anew is viewed to counter the
current trend of preservation of environment in some area. Then the utilization of
Hi-STACIR/AW, STACIR(/AW) is used for electric power transmission lines.
existing line with the right-of-way already obtained would be the solution to
River-crossing area, long span area, moisture area etc.
problem.
Standard
Aluminum conductor Invar reinforced is sure to satisfy you in terms of time,
IEC, ASTM, LSC standard, JCS 405 economy, and ecology because it can carry doubled conductor current of a
Construction conventional ACSR of the same size and this special feature realizes to double the
load capability of the existing line utilizing the existing line facilities. It will set you
1. Core Wire(INVAR): Galvanized INVAR free from right-of-way problems, tower modification, civil work and help preserve
Aluminum-Clad INVAR environment.
High-Strength Al-clad INVAR

2. Conductor(STAL): Super-Thermal Resistant Aluminum High tensile INVAR wires (an Iron-Nickel alloy having very small thermal expansion
Alloy Wire used for Continuous Allowable Temperature of 210 property nearly 1/3 that of the steel) are used for the core that allow small thermal
expansion resulting in small conductor sags. The Invar wires are aluminum-clad so
Characteristics STACIR that the resistance against corrosion is improved.
1. Hi-STACIR/AW, STACIR(/AW) has Super-thermal Now you will understand why mere replacement of existing ACSR with Invar
excellent low sag characteristics in over resistance
conductor can make the load capability of the existing line twofold.
aluminum alloy wire
transition
point temperature.
Conclusion
INVAR iable to change
2. It can carry doubled conductor current of of
a conventional ACSR temperature wire
Applying Up-gradeing Conductor
(INVAR)
For the existing Line
3. Aluminum Clad INVAR wire has Hi-STACIR/AW
1. Double Current Carrying Capacity
excellent rustless characteristics Super-thermal 2. No Modification/ Reinforcement on Existing Tower
resistance
aluminum alloy wire 3. Short Construction Period With Low cost
4. INVAR wire has very small thermal
expansion property of a conventional For New Line
steel wire 1. Reducing Tower height
Aluminum-clad
INVAR iable to change 2. Reducing Tower site
of temperature

12 13
 Introduction of Hi-STACIR/AW, STACIR(/AW) LS Cable Standard
STAL Wire
Characteristics of STAL and INVAR Conductor Tolerance Tensile strength Elongation on Reference
size of Dia. (kgf/mm2) 250mm(%) Cross- Weight D.C
Ultimate tensile strength(kgf)
min sectional Resistance
(mm2) (mm) min Avg(min) area.(mm2) (kg/km) min Avg(min) at 20
2.3 0.03 17.9 19.0 1.5 4.155 11.22 74.4 78.9 6.92
STAL Wire
2.6 0.03 17.2 18.3 1.5 5.309 14.33 91.3 97.2 5.41
Mechanical Characteristics Acording 2.9 0.03 16.9 17.9 1.6 6.605 17.83 112 118 4.35
to Temperature of Thermal 3.2 0.04 16.5 17.6 1.7 8.042 21.71 133 142 3.57
Resistant Aluminum Alloy 3.5 0.04 16.5 17.6 1.7 9.621 25.98 159 169 2.99
3.7 0.04 16.5 17.2 1.8 10.75 29.03 177 185 2.67
3.8 0.04 16.5 17.2 1.8 11.34 30.62 187 195 2.53
4.0 0.04 16.2 16.9 1.9 12.57 33.94 204 212 2.29
4.2 0.04 16.2 16.9 2.0 13.85 37.40 224 234 2.07
4.4 0.04 16.2 16.9 2.0 15.21 41.07 246 257 1.89
4.5 0.04 16.2 16.9 2.0 15.90 42.93 258 269 1.81
4.8 0.04 16.2 16.9 2.0 18.10 48.87 293 306 1.59
5.0 0.04 16.2 16.9 2.0 19.64 53.03 318 332 1.46

INVAR Wire
Diameter Tolerance Tolerance min. Torsion Zinc-coating characteristic Reference
of Dia. of Dia. Elongation (times) Weight of Uniformity Cross- Ultimeate Modulus of Coefficient of Linear
on 250mm Weight Expainsion(10-6/ )
Zine coating (times) Wrapping sectional tensile strength Elasticity
INVAR Wire (mm) (mm) (mm) (%) min area(mm2)
(kg/km)
(kgf) (kgf/mm2) Up ttoemperat
transition point Over transition
(g/m2)min min ure point temperature
Characteristics Curve of Linear 2.3 0.05 110 1.5 20 230 2 4.155 33.24 457 16.500 2.8 3.6
Expansion Temperature 2.6 0.05 110 1.5 20 230 3 5.309 42.47 584 16.509 2.8 3.6
2.9 0.06 110 1.5 16 245 4 There is no 6.605 52.84 727 16.500 2.8 3.6
3.1 0.06 110 1.5 16 245 4 remarkable 7.548 60.38 830 16.500 2.8 3.6
crack of
3.2 0.06 110 1.5 16 245 4 8.042 64.34 885 16.500 2.8 3.6
coated layer
3.5 0.07 110 1.5 16 260 4 9.621 76.97 1,060 16.500 2.8 3.6
of the
3.8 0.07 110 1.5 16 260 4 specimen 11.34 90.72 1,250 16.500 2.8 3.6
4.2 0.08 105 1.5 16 275 4 13.85 110.8 1,450 16.500 2.8 3.6
4.8 0.10 105 1.5 16 275 4 18.10 144.8 1,900 16.500 2.8 3.6

STACIR
Conductor Stranding (Nos./mm) Min. Overall Reference
size Breaking diameter Calculated cross-sectional area.(mm2) Weight(kg/km) Modulus of Coefficient of D.C Current
load Linear
Elasticity Expainsion Resistance carrying
STAL INVAR at 20 capacity
(mm )2
(kgf) (mm) STAL INVAR Total STAL INVAR Total (kgf/mm2) (10-6/ ) /km) (A)
120 30/2.3 7/2.3 4,890 16.1 124.7 29.09 153.8 345.7 233.8 579.5 8,230 15.3 0.237 746
160 30/2.6 7/2.6 6,140 18.2 159.3 37.16 196.5 441.5 298.8 740.3 8,230 15.3 0.185 883
240 30/3.2 7/3.2 9,170 22.4 241.3 56.29 297.6 668.9 452.6 1,122 8,230 15.3 0.122 1,172
INVAR Wire 330 26/4.0 7/3.1 10,000 25.3 326.8 52.84 379.6 905.4 424.8 1,330 7,720 17.0 0.0904 1,424
410 26/4.5 7/3.5 12,720 28.5 413.4 67.35 480.8 1,145 542.0 1,687 7,730 17.0 0.0714 1,674
Item Tensile strength Coefficient of Elasticity Modulus ofElasticity Applied Conductors
480 45/3.7 7/2.47 10,500 29.61 483.84 33.54 517.38 1,342 269.6 1,611 6,960 19.8 0.0607 1,800
(kgf/mm2) (X10-6/ ) (kgf/mm2)
610 54/3.8 7/3.8 16,960 34.2 612.4 79.38 691.8 1,698 638.2 2,336 7,470 17.9 0.0481 2,137
Galvanze INVAR Wire 105~110 2.8 16,500 STACIR
Al-clad INVAR Wire 105~110 3.7 15,500 STACIR/AW 810 45/4.8 7/3.2 17,440 38.4 814.5 56.29 870.8 2,259 452.6 2,712 6,960 19.9 0.0363 2,559
High-Strength INVAR Wire 120~125 3.7 15,500 Hi-STACIR/AW 1,520 84/4.8 7/4.8 34,120 52.8 1,520 126.7 1,647 4,228 1,019 5,247 7,080 19.4 0.0195 3,942

14 15
 LS Cable Standard Conductor Fittings
STACIR/AW Compression Type Strain Clamp
Conductor Stranding (Nos./mm) Min. Overall Reference Dimension(mm)
size Breaking diameter Application Conductor
Calculated cross-sectional area.(mm2) Weight(kg/km) Modulus of Coefficient of D.C Current
L D d F Ds
load Linear
Elasticity Expainsion Resistance carrying
STAL INVAR at 20 capacity
(mm2) (kgf) (mm) STAL INVAR Total STAL INVAR Total (kgf/mm2) (10-6/ ) 160mm2 470 ~ 520 36 ~ 40 18 ~ 22 160 ~ 170 16 ~ 20
/km) (A)
160 30/2.6 7/2.6 6,140 18.20 159.30 37.16 196.46 441.7 296.2 737.9 8,040 16 0.1745 909 240mm2 505 ~ 560 40 ~ 44 22 ~ 26 175 ~ 185 20 ~ 24
240 30/3.2 7/3.2 9,170 22.40 241.30 56.29 297.59 669.1 401.7 1070.8 8,040 16 0.1159 1,203 Hi-STACIR/AW 330mm 2
530 ~ 600 46 ~ 50 25 ~ 29 190 ~ 200 20 ~ 24
330 26/4.0 7/3.1 10,000 25.30 326.80 52.84 379.64 905.1 377.0 1282.1 7,580 18 0.0869 1,452
STACIR(/AW) 410mm2 620 ~ 680 50 ~ 54 31 ~ 35 195 ~ 205 22 ~ 26
410 26/4.5 7/3.5 12,720 28.50 413.40 67.35 480.75 1145.5 480.6 1626.1 7,590 17 0.0686 1,708
480 (Rail) 45/3.7 7/2.47 10,500 29.61 483.84 33.54 517.38 1317.7 239.3 1557.0 6,900 20 0.0600 1,812 480mm2 670 ~ 720 50 ~ 54 29 ~ 33 195 ~ 205 17 ~ 21
480(Cardinal) 54/3.38 7/3.38 13,280 30.42 484.52 62.81 547.33 1343.5 452.2 1795.7 7,470 18 0.0591 1,846 610mm2 710 ~ 740 66 ~ 70 34 ~ 38 225 ~ 235 24 ~ 28

Hi-STACIR/AW
Conductor Stranding (Nos./mm) Min. Overall Reference
size Breaking diameter Calculated cross-sectional area.(mm2) Weight(kg/km) Modulus of Coefficient of D.C Current
load Linear
Elasticity Expainsion Resistance carrying
STAL INVAR at 20 capacity
(mm2) (kgf) (mm) STAL INVAR Total STAL INVAR Total (kgf/mm2) (10-6/ ) /km) (A)
160 30/2.6 7/2.6 6,500 18.20 159.30 37.16 196.46 441.7 296.2 737.9 8,040 16 0.1745 909
240 30/3.2 7/3.2 9,700 22.40 241.30 56.29 297.59 669.1 401.7 1070.8 8,040 16 0.1159 1,203
330 26/4.0 7/3.1 10,500 25.30 326.80 52.84 379.64 905.1 377.0 1282.1 7,580 18 0.0869 1,452
410 26/4.5 7/3.5 13,300 28.50 413.40 67.35 480.75 1145.5 480.6 1626.1 7,590 17 0.0686 1,708
480 (Rail) 45/3.7 7/2.47 11,000 29.61 483.84 33.54 517.38 1317.7 239.3 1557.0 6,900 20 0.0600 1,812
480(Cardinal) 54/3.38 7/3.38 13,800 30.42 484.52 62.81 547.33 1343.5 452.2 1795.7 7,470 18 0.0591 1,846

Comparison with Conventional ACSR

Breaking D.C Resistance Elastic Coefficient of linear Continuous current
Item Construction Weight Diameter
load at 20 modulus expansion capacity
Compression Type Joint Sleeve
Unit Nos./mm kg/km mm kgf /km kgf/mm2 10-6/ A
Dimension(mm)
HAL 30/2.6 Application Conductor
ACSR 732.8 18.2 6,990 0.182 9,080 18.0 454(90 ) L D d Ds
ST 7/2.6
160mm2
STAL 30/2.6 160mm2 550 ~ 640 36 ~ 40 18 ~ 22 160 ~ 200
STACIR 740.3 18.2 6,140 0.185 8,230 15.3 883(210 )
INVAR 7/2.6 240mm2 590 ~ 690 40 ~ 44 22 ~ 26 180 ~ 220
HAL 30/3.2
ACSR 1,110 22.4 10,210 0.139 9,080 18.0 593(90 ) Hi-STACIR/AW 330mm2 650 ~ 750 46 ~ 50 25 ~ 29 180 ~ 220
ST 7/3.2
240mm2 STACIR(/AW) 410mm2 810 ~ 910 50 ~ 54 28 ~ 32 220 ~ 260
STAL 30/3.2
STACIR 1,122 22.4 9,170 0.122 8,230 15.3 1,173(210 ) 480mm2 850 ~ 880 50 ~ 54 29 ~ 33 220 ~ 260
INVAR 7/3.2
HAL 26/4.0 610mm2 940 ~ 1040 66 ~ 70 34 ~ 38 260 ~ 300
ACSR 1,260 25.3 10,950 0.0873 8,360 19.0 714(90 )
ST 7/3.1
330mm 2

STAL 26/4.0
STACIR 1,330 25.3 10,000 0.0904 7,720 17.0 1,425(210 )
INVAR 7/3.1
HAL 26/4.5
ACSR 1,673 28.5 13,890 0.0702 8,360 19.0 829(90 )
ST 7/3.5
410mm2
STAL 26/4.5
STACIR 1,687 28.5 12,720 0.0714 7,730 17.0 1,675(210 )
INVAR 7/3.5
HAL 45/3.7
ACSR 1,599 29.61 11,800 0.05994 7,250 20.8 891(90 )
480mm2 ST 7/2.47
(Rail) STAL 45/3.7
STACIR 1,611 29.61 10,500 0.0607 6,960 19.5 1,801(210 )
INVAR 7/2.47
HAL 54/3.3
ACSR 1,836 30.42 15,300 0.0599 7,990 19.5 899(90 )
480mm2 ST 8
(Cardinal) STAL 7/3.38
STACIR 1,853 30.42 13,280 0.0601 7,350 18.0 1,831(210 )
INVAR 54/3.3

16 17
 Economic Comparison Between
STACIR and TACSR

18 19