The FlowTube System

LEAN MANUFACTURING | CONTINUOUS IMPROVEMENT | MATERIAL HANDLING | COMMERCIAL APPLICATIONS
January 2016
FLOWSTORE SYSTEMS LTD

www.FlowTube.com
Authorised distributor
FLOWSTORE SYSTEMS LTD.
Fairview Business Centre
29-31 Clayton Road, Hayes
Middlesex UB3 1AN, UK
G.S ACE
TEL :INDUSTRY CO.,
+44 (0)208 581 LTD.
5555
Pipe Racking System
FAX : +44 (0)208 581 5575
Dear Customer,
ThisCustomer,
Dear 2016 catalogue again has new features and new parts! We have also now added the following new
features:
I am
• Todelighted to present
clarify the need our updated
to specifically order nuts,FlowTube catalogue.
bolts and other A largewe’ve
fixings separately, number
addedofanew
screwitems
symbol
are now available, and we have
See Contents page for details. rearranged the section to make them easier to follow.
• We’ve also made clearer that pages C9 - C13 which show assembled joints are just for illustration, and you
must order them as separate components.
of good ergonomic design and the elimination of wasted time and movement in designing
• Our general
versatile contents
storage, pages
handling and(over on next page)
equipment are now
assembly extended by a new full parts code index at the
systems.
very back of the catalogue.
InMany
the mid 1990’snow
customers thehave
company
our freebecame
FlowTubetheCADfirst in library,
parts the UKassisted
to be involved in thedesign
by the updated supply of the
& assembly
modern tubular
guide and systems,
supported by ourwhich are now
FlowTube at the
CD with designheart of Lean
example manufacturing
applications. The CD developments and
includes the complete
kaizen techniques adopted worldwide.
PDF catalogue version, plus a further 300 gallery images to view, as well as details of our other products.
We continue to be delighted to be the authorised distributor for G.S ACE Industry Co., Ltd.
Building on its vast experience in all the main motor manufacturing companies in the UK,
We cover UK,
Flowstore hasIreland,
employedBelgium,
salesThe Netherlands,
engineers withLuxembourg
first hand &knowledge
Norway, as part of their
of Lean global distribution
methods and the
practical application of Kaizen and other continual improvement philosophies for factoryinand
network, operating in 40 countries. They are the fastest growing manufacturer, and the first choice pipe
racking systems
warehouse supply for many worldwide companies.
operations.
As promised, to complement the highly successful existing FlowTube steel system the new Aluminium Pipe
InRacking
2005 the company
System is now informed a specialist
stock. This FlowTube
combines lightness division
with strengthwhich hasrecyclability.
and 100% since expanded into
An expanded
catalogue for this system is shortly to be available.
Europe, in response to innovation and customers needs FlowTube has more than doubled its
parts since 2005.system has been designed to complement, not replace, the current FlowTube range, using
The Aluminium
the international tube standard of 27.6mm diameter. A number of key parts will thus be interchangeable,
In selecting
enabling Flowstore
the systems to beSystems Ltdtogether.
combined and the FlowTube product in particular, you are not
only obtaining high quality, good value components from a well respected and
We hope you will further grow with us as you continue your journey in lean manufacturing
long established supplier, but finding a partner who is committed to the proper
techniques!
Reminder So many new items means we had to make it easier for you to know what our
normalrequired,
Where stocked range is. IncludingAided
our Computer all theDesign
colour department
options we have
will well over
create 1,000 parts
life-like 3D
options. We cannot stock all these in unlimited quantities!
visuals ensuring you receive exactly what you want.
• Each part in the catalogue has a tick 4 if it’s in regular stock.
Whether you choose to design and build FlowTube yourself, have
it• supplied
The tick also shows which colour finishes are stocked.
pre-cut in kit form or have it delivered ready-built, you
• Some parts are not in regular stock, but can still be ordered from the
factory.
Assembly
• We try to work
hold 4 carried out
-6 months in ourstock
average factory is thus
of main items.controlled to
a high degree, ensuring consistency and reliable
quality.
• Parts currently without ticks today may become
regularly stocked if usage grows.
As the UK market leader in quality, service and
• Contact ourwe
value sales office
are abouttolead
proud times, minimum
partner with you
quantities (e.g. for
in your goals for special colours),
cient solutions.spot
or if you
something of interest.
Simon Dennis,
Managing Director
Simon Dennis,
Managing Director
www.FlowTube.com
CONTENTS A INTRODUCTION TO FLOWTUBE
What is FlowTube? A-2
Why use FlowTube? A-3
How is FlowTube supplied? A-4
B TUBES
Tubes B-2 - B-5
C METAL JOINTS
S-Series Features C-2
For ø28 (S-Series) C-3 – C-13
D ROLLER TRACKS
Roller Track Specification D-2
35/40 series D-3
40/60/70 series D-4
70/85/100 series D-5
Accessories D-6
Adaptor Brackets (GP-40 series) D-7 – D-9
Adaptor Brackets (GP-35 series) D-10
Guides D-14
Accessories D-15
E TUBE ADAPTORS
Tube Adaptors E-2
F PLASTIC JOINTS, COMPONENTS & PROFILES

Plastic Joints, Components & Profiles F-2 - F-11
G ACCESSORIES
Other G-2 – G-9
Levelling Feet G-10
Threaded Inserts and Inner Caps G-11
Name Plates/ Label Holders G-12 – G-13
Tool Holder G-14
Towing Base G-15
Unistrut Towing Base G-16
H CASTORS
Threaded Stem H-2
Plated H-3
Mounting H-4
Truck Lock H-5
I FIXINGS
Fixings I-2
J TOOLS & ANCILLARIES

Tools J-2
Containers & Bins J-3
Tool Panels & Accessories J-4 - J-5
Drawer Slides J-6
Worktops J-7
ESD Worktops J-8
Customised Worktops J-9
Steel Panels J-10 - J-11
Information Boards J-12
Customised Storage J-13 - J-14
K LEAN MANUFACTURING
Lean Manufacturing K-2 - K-3
Benefits of FlowTube K-4 - K-5
L DESIGN & ASSEMBLY GUIDE

Design & Assembly Guide L-2 - L-34
M FLOWTUBE CAD SOFTWARE

FlowTube CAD Software M-2
N GALLERY
Flowracks N-2
Workstations N-3
Trolleys N-4
General Storage N-5
Display Stands N-6
Bespoke/Custom N-7
Retail and Display N-8
Staging N-9
O DURAFLOW & LS2

Duraflow & LS2 O-2 - O-6
P MODULAR STAGE SYSTEMS

Modular Stage Systems P-2 - P-7
Q PARTS INDEX
Parts Index Q-1 - Q-6
This symbol indicates that the fixings need to be ordered separately

WHAT IS FLOWTUBE?
FlowTube is a versatile modular component framework system, made up of steel tubes, rapid assembly steel joints and an
extensive range of components and accessories. The system is designed to suit a wide variety of applications including manual
handling, storage, assembly and manufacturing. It can also be used for display and exhibition stands, and in commercial, retail
and institutional applications.
Solutions are simple to design, quick to assemble and are completely reusable, suiting environments where Kaizen (continuous
improvement) or Lean Manufacturing methods are employed. Assembled solutions can be quickly and easily modified, changed
or rebuilt into something completely different. Only basic technical skills are required to achieve desired results; assemblies can be
quickly constructed without the need for special tooling and require no welding or painting. There is little waste, as structures can
easily be modified or rebuilt. The tube and joint components may be reused to build new solutions allowing continuous and cost-
effective improvement to designs.
THE SYSTEM Tubes are steel pipes, nominally 28 mm in outer diameter, ABS plastic-coated in various colour
finishes or stainless steel. Painted finish available as special order.
Joints consist of interlocking steel bracket components, clamped over the tubes and fastened
into position with captive nuts and socket head bolts.
Accessories, including roller tracks, castors, hinges, latches and a wider range of other
components fix to the tubular framework in a simple snap or clip-on manner.
Basic tools are required for assemby. Tools to include: a hacksaw to cut the tubes, a 5 mm Allen
key for rapid assembly of joints and a measuring tape to ensure solutions are cut and built to size.
A-2 WHAT IS FLOWTUBE? www.FlowTube.com

WHY USE FLOWTUBE?
Alternative To Fabrication
FlowTube is an effective alternative to welded or fabricated solutions. Tubes, joints and accessories, supplied as standard stock
items, are quick and clean to assemble, providing an effective means for producing a rapid solution, avoiding messy, time-
consuming welding and painting operations. In addition all components are reusable, which means constructions can easily be
modified and reconfigured to better suit the application or even recycled to create new equipment to suit different applications.
Quick & Easy To Use

FlowTube solutions are very quick and simple to design and assemble. Effective solutions for assembly lines, manufacturing cells,
packing stations or almost any other material handling application can be quickly realised by operators to provide a working
solution. FlowTube solutions typically use 30% less manpower than conventional systems to achieve the desired results.
1) Sketch... 2) Cut... 3) Assemble...
4) Use...workstation ...garment rail, ...trolley!
Kaizen (Continuous Improvement)

FlowTube provides maximum flexibility to a solution with minimum material wastage, allowing the system to be continually
updated, modified and improved in order to improve efficiency and improve suitability for specific storage requirements,
assembly or manufacturing operations.
Lean Manufacturing & Production

FlowTube enables waste elimination, focussing resources on value added process, achieved by:
• Space saving - solutions are created to maximise storage space and reduce footprint
• Time saving - improve the flow of products, reducing waiting or TAKT times
• Ergonomics - designs are tailored towards specific picking or assembly operations
• Cost saving - waste is eliminated, defects minimised, production efficiency increases
www.FlowTube.com WHY USE FLOWTUBE? A-3

HOW IS FLOWTUBE SUPPLIED?
Flowstore Systems Ltd stocks and supplies the FlowTube system, from its base in Hayes, UK.
Supply Options
There are 3 main ways in which FlowTube can be supplied:
(1) Flowstore designs and supplies assembled solution
(2) Flowstore designs and supplies kit solution, customer assembles
(3) Flowstore supplies stock, customer designs and assembles
FLOWSTORE
CUSTOMER
(1) DESIGN CUT / PICK ASSEMBLE DELIVER USE
(2) DESIGN CUT / PICK DELIVER ASSEMBLE USE
(3) PICK DELIVER DESIGN CUT ASSEMBLE USE
DESIGN AND Flowstore Systems supports FlowTube in the UK and across Europe with a sales team whose
ASSEMBLY SERVICE members include Kaizen and Lean Manufacturing experts with experience using the FlowTube
system in the automotive manufacturing industry, plus a team of qualified CAD Engineers and an
assembly team with safety accreditation and installation experience across the UK and Europe.
Design
Sales representatives visit site, to discuss, consult and advise, before offering a FlowTube solution
for almost any material handling application.
Sketches, design briefs and site visit notes are developed into technical drawings, using the
latest CAD and design software. Following an order for a Flowtube designed solution, customers
receive a detailed specification prior to manufacture and delivery including fully scaled and
dimensioned drawings plus an optional 360° 3D view (using software available as a free
download).
Assembly
Most customers choose to have their solutions delivered fully assembled. So, following drawing
approval, Flowstore will build the solution in-house and deliver to customer, ready for use.
Some larger solutions are delivered to site partially assembled, and then assembly completed on
site by Flowstore’s installation team.
CAD Team CAD Design Manufacturing Drawings Assembly
A-4 HOW IS FLOWTUBE SUPPLIED? www.FlowTube.com

TUBES
COATED
STAINLESS
FLAT
SLIDE
SPIRAL
www.FlowTube.com
TUBES
4 Regular Stock Holding Unit : mm
NUMBERING Part No Weight

Classification Item Thickness Type
SYSTEM Normal Tube ESD Tube (g/m)
DP2807-X EP2807-X Ø28 x t 0.7 505
DP2809-X 4 EP2809-X 4 Ø28 x t 0.9 660
Coated DP2810-X EP2810-X Ø28 x t 1.0 700
Tube DP2814-X 4 EP2814-X 4 Ø28 x t 1.4 830
DP2820-X EP2820-X Ø28 x t 2.0 1,130
DP3210-X - Ø32 x t 1.0 810
STS Coated SD2805-X - Ø28 x t 0.5 395
CS2807-X 4 ES2807-X Ø28 x t 0.7 582
Coated Tube Slide Tube
CS2810-X ES2810-X Ø28 x t 1.0 767
CF2807-X 4 EF2807-X Ø28 x t 0.7 606
Flat Tube
CF2810-X EF2810-X Ø28 x t 1.0 790
Black Stripe - CL2807-X Ø28 x t 0.7 505
Tube - CL2810-X Ø28 x t 1.0 690
RC2809
W-Tube Ø28 x t 0.9 570
(Roller Conveyor)
Spiral Tube SP2809 4 Ø28 x t 0.9 630
G2807-X EG2807-X Ø28 x t 0.7 475
Powder
Eco - Tube G2810-X EG2810-X Ø28 x t 1.0 600
Coated
G2812-X EG2812-X Ø28 x t 1.2 800
S2807-PF Ø28 x t 0.7 448
Polished
STS Tube S2809-PF 4 Ø28 x t 0.9 581
Tube
S2812-PF 4 Ø28 x t 1.2 760
Standard Length - 4,000
COLOUR CODE
NUMBERING DP28 07-X
SYSTEM FOR TUBE
Tubes Steel Wall Thickness Colour Code
DP = Normal Coated Tube 07 = t 0.7 IV = Ivory
EP = Coated ESD Tube 08 = t 0.8 GN = Green
CS = Normal Coated Slide Tube 09 = t 0.9 DN = Dark Green
ES = Coated ESD Slide Tube 10 = t 1.0 BU = Blue
CF = Normal Coated Flat Tube 12 = t 1.2 BS = Sky Blue
EF = Coated ESD Flat Tube 14 = t 1.4 BU K = Dark Blue
CL = Coated Black Stripe Tube 20 = t 2.0 G = Grey
G = Eco-Tube MG = Metallic Grey
EG = ESD Eco-Tube G DK = Dark Grey
Steel Wall Thickness is in mm BK = Black
S = STS Tube
SP = Spiral W = White
RC = Roller Conveyor Tube R = Red
YE = Yellow
O = Orange
BR = Brown
E = Black ESD
L = Black Stripe ESD Ivory
Example : Coated Tube Ivory Ø28 x t1.0 is DP2810-IV
B-2 TUBES www.FlowTube.com

TUBES
4 Regular Stock Holding Unit : mm
COLOUR Standard Length : 4000

Classification
TABLE Eco Tube Coated Tube
Colour Standard Ø28 x t 0.7 Ø28 x t 1.0 Ø28 x t 1.2 Ø28 x t 0.7 Ø28 x t 0.9 Ø28 x t 1.0 Ø28 x t 1.4 Ø28 x t 2.0
Ivory
Green
Dark Green
Blue
Sky Blue
Dark Blue
Grey
Normal Tube
Dark Grey
Black
White
Red
Yellow
Orange
Brown
Spiral
Ivory
ESD Tube
Grey
Black
Black Stripe
Please note that the colours shown are for illustrative purposes only and may differ slightly from the actual tube
colour. Please contact Flowstore for further information.
Due to our ever increasing parts and components included in the catalogue for your convenience Flowstore hold
commonly requested items in stock, and subject to normal ordering procedures, items required in small quantities or
special colours are subject to minimum order requirements.
The expected delivery timeframe will be given at the time the order is confirmed.
www.FlowTube.com TUBES B-3

TUBES
FEATURES OF 1. Steel tube is coated with ABS. Then, the surface is

D-COAT TUBE coated again with the new material of PA ABS.
2. Compared to the conventional ABS coating tube,
D-Coat Tube is outstanding in oil resistance and
chemical resistance. PA ABS Resin
In particular, salinity, rust preventative oil or ABS Resin
cutting oil does not cause cracks or discolouration Adhesive
of the tube. (To bond plastic
3. This product comes in a variety of colours for use Steel Pipe resin to steel pipe)
in various items or per company’s image. Rust Inhibitor
4. With outstanding durability, this tube is easily
processed. Rustproof coating inside the tube
provides superior corrosion resistance.
D-Coat Tube is printed with ‘D-COAT G.S.ACE’.
CHEMICAL Result Result

RESISTANCE OF Test Test
Chemical Chemical ABS
Method D- COAT ABS COAT Method D- COAT
COATING TUBE COAT
Rust
Transmission
Preventative Coating O Coating O X
Oil
Oil
Sodium
Chloride Coating O X Hair Spray Coating O O
(Sweat)
Permanent
Brake Oil Coating O X Coating O O
Solution
UV Ray Radiation O Pesticide Coating O O
Cutting Oil Coating O X Sterilizer Coating O O

Dishwashing Liquid
Coating O Coating O O
Detergent Fertilizer
Laundry
Coating O O Soybean Oil Coating O X
Detergent
Bathroom
Coating O O Bleach Coating O O
Detergent
Methyl Ethyl
Deposition X X Ethanol Deposition O O
Ketone
Ethylene
Deposition O O Toluene Deposition X X
Glycol
1. Test Condition – Test by depositing tube in or coating it with the designated chemical for 30 days
2. Notes - O : No change
: Change was observed, but the tube is still usable.
X : Resin melted or crack occurred.
B-4 TUBES www.FlowTube.com

TUBES
THE ADVANTAGES
1. Environmental
OF ECO-TUBE
• ECO-tube is fully recyclable.
2. Economical
• less than coated tube
• less than ESD coated tube PowderPaint
Paint
Powder
• less than stainless steel tube
3. Colourful
• Wider selection of colours and textures. Steel
SteelTube
Pipe
Powder Paint
Powder Paint
4. Chemical resistant
• Highly resistance to oil, UV light,
and corrosion.
5. Non-flammable
• No emission of toxic fumes in fire.
6. Electrolytic Corrosion Free

• Free of Electrolytic Corrosion.
THE ADVANTAGES
OF STAINLESS TUBE 1. Environmental
• 100% recyclable. Stainless
Stainless
TubePipe
2. High Strength & Durability
• Surface resistant to light abrasion or
contact with metal tools
3. High Oil & Chemical Resistance
• High resistance to oil, solvents,
bleaches, etc.
4. Non-Flammable
• Inherently non-flammable.
5. Conductive
• Inherently conductive
www.FlowTube.com TUBES B-5

METAL JOINTS
METAL JOINT
COMPONENTS
METAL JOINT
ASSEMBLIES
NB. Joint assemblies are

for reference only and
must be ordered in their
component form.
www.FlowTube.com
METAL JOINTS S-SERIES FEATURES
S-SERIES FEATURES Patented grip profile

The metal joints used in the FlowTube
range have a special, patented design
with a pyramid-shaped grip structure on
the contact surfaces (see illustration)
As a result of the patented pyramid
structure a constant even pressure is
applied around the tube, holding all
pipes firmly in position; in the case of
coated pipes grip is even increased by a
further 30%
Witness Markings
Maximum Minimum
Each metal joint incorporates a pair of
witness marks to indicate the maximum
and minimum depth limits for tube
insertion.
This greatly improves build quality whilst
providing a quick and easy reference
check during routine maintenance.
ORDERING
INFORMATION Pages C-9 to C-13 show complete joint assemblies. These have codes which start GA- , and are
ONLY to illustrate the individual components you should order. You cannot order using GA-
codes.
To order joint components, only use the part codes from pages C-3 to C-8.
All joint components only start with the pre-fix G-.
You then add the required nuts and bolts.
For example to order 50 joint assemblies GA-1S with Zinc Plate finish (page C-9) note the parts
shown in that picture for each complete joint you require :
G-1S x 2 pcs, plus 1 set M0625/TN06 (a bolt and a nut) from Fixings section ( page I-2)
G-1S is found top left on page C-3. Add the colour code, such as BK (Black), ZW (Bright Zinc Plated)
or NI (Nickel Plated). Use either Black (BK) or Zinc (ZW) for nuts and bolts.
So for 50 complete zinc plated joints type GA-1S ZW you need:
100 pcs G-1S ZW, Bolts - 50 pcs M0625 ZW and Nuts – 50 pcs TN06 ZW
Surface Treatment & Code Number
Code Surface Treatment Remarks

BK Black Coating Non Chrome
ZW Zinc Plating (White) Cro3
NI Nickel Plating Non Chrome
C-2 METAL JOINTS S-SERIES FEATURES www.FlowTube.com

METAL JOINT COMPONENTS FOR Ø28 (S-SERIES)
All surface treatments can be obtained. The items highlighted with a 4are our regular stock holding
Surface Treatment: Black Painted: BK BK Zinc Plated: ZW ZW Nickel Plated: NI NI Order fixings separately Unit : mm
G-1S Metal Joint, Right Angle G-1BS Metal Joint, Right Angle Short
• Weight : 0.068kg • Weight : 0.061kg

• Q'ty/BOX : 240pcs • Q'ty/BOX : 240pcs
4 BK ZW NI
4 BK ZW
G-2S Metal Joint, Inner Elbow G-3S Metal Joint, Outer Elbow

4 BK ZW NI
4 BK ZW NI
G-4S Metal Joint, Straight G-6S Metal Joint, Crossover

4 BK ZW NI
4 BK ZW NI
G-6BS Metal Joint, Crossover Short G-6BS-33 Metal Joint, Crossover Short, Over Joint

4 BK ZW NI
4 BK ZW NI
G-7AS Metal Joint, Swivel Head
• Weight : 0.044kg
• Q'ty/BOX : 300pcs Blue tube with Stainless steel tube
4 BK ZW NI black joints with zinc joints
www.FlowTube.com METAL JOINT COMPONENTS FOR Ø28 (S-SERIES) C-3

G-7BS Metal Joint, Swivel Tail G-7CS Metal Joint, Swivel Variable
Utility Model Pending

4 BK ZW NI
4 BK ZW NI
G-8S Metal Joint, Parallel G-9S Metal Joint, Right Angle Double
Design Patent No. 0256325

4 BK ZW NI
4 BK ZW NI
G-12S Metal Joint, Right Angle Slide G-13AS Metal Joint, 45deg Left

4 BK ZW NI
4 BK ZW NI
G-13BS Metal Joint, 45deg Right G-14S Metal Joint, Swivel Head Double

4 BK ZW NI
4 BK ZW NI
C-4 METAL JOINT COMPONENTS FOR Ø28 (S-SERIES) www.FlowTube.com

G-15AS Metal Joint, Mount Clamp Flat G-15BS Metal Joint, Mount Clamp Round

4 BK ZW NI
4 BK ZW NI
G-16S Metal Joint, Multipurpose Clamp G-17S Metal Joint, Parallel 1-Slide

4 BK ZW NI
4 BK ZW NI
G-18S Metal Joint, Parallel 2-Slide G-20S Metal Joint, Right Angle Flat

4 BK ZW NI
4 BK ZW NI
G-21A Metal Joint, Adjustable Shelf Clamp G-22S Metal Joint, Inner Elbow Slide

4 NI
4 BK ZW
G-24S Metal Joint, Straight Slide
• Q'ty/BOX : 150pcs
4 BK ZW

G-25AS Metal Joint, Mount Clamp Flat Slide G-25BS Metal Joint, Mount Clamp Round Slide

4 BK ZW NI
4 BK ZW NI
G-28 Metal Joint, Parallel Interlock G-30S Metal Joint, 30deg

4 BK ZW NI

G-34S Metal Joint, Straight Over Joint G-35AS Metal Joint, Mnt Clamp fit Slide Wide

4 BK ZW NI
4 BK ZW NI
G-35BS Metal Joint, Mnt Clamp Rnd Slide Wide G-38S Metal Joint, Parallel 45mm

4 BK ZW NI
4 BK ZW NI
G-44 Metal Joint, Straight Connector G-45S Metal Joint, 45deg

4 BK ZW NI
4 BK ZW
G-54S Metal Joint, Rt Ang Flat Double G-60S Metal Joint, 60deg

4 BK ZW
4 BK ZW NI
G-66 Metal Joint, Crossover Interlock G-90S Metal Joint, 90deg

Aluminium

4 BK ZW NI
4 BK ZW NI

G-101 Metal Joint, Right Angle 28.6mm Head G-102 Metal Joint, Right Angle 28.6mm Tail

4 BK ZW NI
*For Ø28.6
4 BK ZW NI
*For Ø28.6
G-103 Metal Joint, Right Angle Over Joint G-104 Metal Joint, Multi Connector
* For connection at the top of joint

4 BK ZW NI
4 BK ZW NI
G-105 Metal Joint, Right Angle 31.6mm Tail G-110S Metal Joint, 110deg

4 BK ZW NI
4 BK ZW NI
G-135S Metal Joint, 160deg G-160S Metal Joint, 160deg

4 BK ZW
4 BK ZW NI

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METAL JOINT ASSEMBLIES FOR Ø28 (S-SERIES)
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* NB. Joint assemblies are for reference only and must be ordered in their component form.
NL
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Surface Treatment: Black Painted: BK BK Zinc Plated: ZW ZW Nickel Plated: NI NI Unit : mm
*GA-1S Metal Joint Assembly, Right Angle *GA-1BS Metal Joint Assembly, Right Angle Short
*Please order: *Please order:

G-1S x 2pc G-1BS x2pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
*GA-2S Metal Joint Assembly, Elbow *GA-3S Metal Joint Assembly, 4-Way

G-2S x 1pc + G-3S x 1pc G-2S x 2pc + G-4S x 1pc
+ M0625/TN06 x 2 sets + M0625/TN06 x 3 sets
*GA-4S Metal Joint Assembly, Straight *GA-5S Metal Joint Assembly, 5-Way

G-4S x 2pc G-2S x 4pc
*GA-6S Metal Joint Assembly, Crossover *GA-6BS Metal Joint Assembly, Crossover Short

G-6S x 2pc G-6BS x 2pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
www.FlowTube.com METAL JOINT ASSEMBLIES FOR Ø28 (S-SERIES) C-9

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*GA-7S Metal Joint Assembly, Swivel *GA-8S Metal Joint Assembly, Parallel

G-7AS x 2pc + G-7BS x 2pc G-8S x 2pc
+M0625/TN06 x 2 sets + M0625/TN06 x 1 set
*GA-9S Metal Joint Assembly, Right Angle Double *GA-12S Metal Joint Assembly, Right Angle Slide

G-9S x 2pc G-12S x 2pc + GAP-12 x 1pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
*GA-13S Metal Joint Assembly, 45deg *GA-14S Metal Joint Assembly, Swivel Double

G-13AS x 1pc + G-13BS x 1pc G-14S x 2pc + G-7BS x 4pc
+ M0625/TN06 x 1 set + M0625/TN06 x 4 sets
*GA-15S Metal Joint Assembly, Mount Clamp
*Please order:
G-15AS x 1pc + G-15BS x 1pc
+ M0610 x 1 pc
C-10 METAL JOINT ASSEMBLIES FOR Ø28 (S-SERIES) www.FlowTube.com
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*GA-16S Metal Joint Assembly, Multi Purpose Clamp *GA-17S Metal Joint Assembly, Parallel 1-Slide

G-16S x2pc G-17S x 2pc + GAP-12 x 1pc
* For one-side fixing
Fixing for illustrative purpose only + M0625/TN06 x 1 set
*GA-18S Metal Joint Assembly, Parallel 2-Slide *GA-20S Metal Joint Assembly, Right Angle Flat

G-18S x 2pc + GAP-12 x 2pc G-20S x 1pc + G-1S x 1pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
*GA-21S Metal Joint Assembly, Adjustable Shelf Clamp *GA-24S Metal Joint Assembly, Straight Slide

G-21A x 2pc G-24S x 2pc + GAP-12 x 1pc
+ HM0620/TN06 x 1 set + M0625/TN06 x 2 sets
*GA-25S Metal Joint Assembly, Mount Clamp Slide *GA-27S Metal Joint Assembly, Swivel Variable

G-25AS x 1pc + G-25BS x 1pc G-7CS x 2pc + G-7BS x 2pc
+ GAP-12 x 1pc + M0610 x 1pc + M0625/TN06 x 3 sets
*GA-28S Metal Joint Assembly, Parallel Interlock *GA-30S Metal Joint Assembly, 30deg

G-28 x 2pc G-30S x 2pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
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*GA-34S Metal Joint Assembly, Straight Over Joint *GA-35S Metal Joint Assembly, Mount ClampSlide Wide

G-34S x 2pc G-35AS x 1pc + G-35BS x 1pc
+ M0625/TN06 x 2 sets + GAP-56 x 1pc + M0610 x 1pc
*GA-38S Metal Joint Assembly, Parallel Interlock 45mm *GA-44 Metal Joint Assembly, Straight Connector

G-38S x 2pc G-44 x 2pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
*GA-45S Metal Joint Assembly, 45deg *GA-54S Metal Joint Right Angle, Flat

*GA-55S Metal Joint Assembly, 5-Way Slide *GA-60S Metal Joint Assembly, 60deg

G-22 x 4pc + GAP-12 x 1pc G-60S x 2pc
+ M0625/TN06 x 4 set + M0625/TN06 x 1 set
*GA-66 Metal Joint Assembly, Cross Over Interlock *GA-90S Metal Joint Assembly, 90deg

G-66 x 2pc G-90S x 2pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
C-12 METAL JOINT ASSEMBLIES FOR Ø28 (S-SERIES) www.FlowTube.com
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*GA-101 Metal Joint Assembly, Right Angle 28.6mm Head *GA-102 Metal Joint Assembly, Right Angle 28.6mm Tail

G-101 x 2pc G-102 x2pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
*GA-103 Metal Joint Assembly, Right Angle Over Joint *GA-104 Metal Joint Assembly, Multi Connector

G-103 x 2pc G-104 x 2pc
+ M0625/TN06 x 1 set + M0625/TN06 x 1 set
*GA-105 Metal Joint Assembly, Right Angle 31.6mm Tail *GA-110S Metal Joint Assembly, 110deg

G-105 x 2pc G-110S x 2pc
*GA-135S Metal Joint Assembly, 135deg *GA-160S Metal Joint Assembly, 160deg

ROLLER TRACKS
GP-35 SERIES
GP-40 SERIES
GP-60 SERIES
GP-70 SERIES
GP-85 SERIES
GP-100 SERIES
CURVED
ROLLER TRACK
UNIVERSAL
ROLLER TRACK
ADAPTOR BRACKETS
GUIDES
www.FlowTube.com
ROLLER TRACKS SPECIFICATION
All part numbers and roller colours as indicated on the table below, can be obtained. The items highlighted are our regular stock holding.
SPECIFICATION 4 Regular Stock Holding
Load Roller Shaft Roller Wheel Colour ESD Standard

Body
Series Part No. Capacity Diameter Diameter Pitch Length
Material WH GR BK YL BK GR
(kgf ) (mm) (mm) (mm) (m)
35 Series GP3533B 4 SPCC 100 Ø28 Ø3 33.33 Ο Ο Ο Ο Ο 3m/4m
GP4036A 4 150 Ø34 Ø4 36 Ο Ο Ο
GP4036B 4 150 Ø34 Ø4 36 Ο Ο Ο
GP4040A 150 Ø34 Ø4 40 Ο Ο Ο
GP4040B 150 Ø34 Ø4 40 Ο Ο Ο
SPCC 4m
GP4050C 4 (Galvanised 150 Ø49 Ø4 50 Ο Ο Ο
Steel
GP4050D Chrome 150 Ø43 Ø4 50 Ο Ο Ο
Free)
GP4025M 4 150 Ø34 Ø3.3 25 Ο Ο Ο
40 Series
CR40A 100 Ø34 Ø4 76 Ο Ο Ο
CR40B 100 Ø34 Ø4 76 Ο Ο Ο -
CR40D 100 Ø43 Ø4 76 Ο Ο Ο
GPR4040A 150 Ø34 Ø4 40 Ο Ο Ο
GPR4040B AL 150 Ø34 Ø4 40 Ο Ο Ο 4m
GPR4055C 150 Ø49 Ø4 55 Ο Ο Ο
UR4050 SPCC 100 Ø43 Ø4 50 Ο Ο 3m
GP6016S 4 100 Ø15 Ø4 16.66 Ο Ο Ο
GP6033B SPCC 150 Ø30 Ø4 33.33 Ο Ο Ο
GP6033HA 150 Ø30 Ø4 33.33 Ο
4m
60 Series GPR6016S 100 Ø15 Ø4 16.67 Ο Ο Ο
GPR6033B 150 Ø30 Ø4 33.33 Ο Ο Ο
AL
GPR6033HA 150 Ø30 Ø4 33.33 Ο
UR6067 200 Ø60 Ø5 67 Ο Ο 2m
GP7050BF SPCC 200 Ø34 Ø5 50 Ο Ο
GPR7042B 200 Ø34 Ø5 42 Ο Ο
70 Series 4m
GPR7042BF AL 200 Ø34 Ø5 42 Ο
GPR7021BFS-2 200 Ø17.6 Ø5 21 Ο
GP8525M 300 Ø34 Ø5 25 Ο Ο Ο
GP8543B SPCC 300 Ø40 Ø5 43 Ο Ο
GP8543HA 300 Ø40 Ø5 43 Ο Ο 4m
85 Series
GPR8542B 300 Ø40 Ø5 42 Ο Ο Ο
AL
GPR8542HA 300 Ø40 Ø5 42 Ο Ο
GP8550SR SPCC 300 Ø43 Ø5 50 Ο Ο Ο 2m
100 Series GPR1021BFS AL 250 Ø17.6 Ø5 21 Ο 3m
ROLLER TRACK NUMBERING SYSTEM

GP4036A
ROLLER COLOURS
SERIES/FRAME SIZE ROLLER TYPE WH WHITE
A: ROUND D: LARGE M: MULTI GR GREY
B: FLAT HA: TAPER BF: FLEXIBLE BK BLACK
PITCH C: FLANGE L: LONG S: SLIM
SR:STS COVERED ROLLER YL YELLOW
For Roller Track Brake Strips Please see Page G-9

D-2 ROLLER TRACKS SPECIFICATION www.FlowTube.com
ROLLER TRACKS 35/40 SERIES
All wheel colours can be obtained. The items highlighted with a
GP3533B
4are our regular stock holding
White: WH WH Grey: GR GR Black: BK BK Yellow: YL YL ESD Grey: ESD-GR ESD ESD Black: ESD-BK ESD Unit : mm
GP3533B 35-33mm Profile-Pitch, Flat Wheel GP4036A/GP4040A 40-36/40mm Profile-Pitch, Round Wheel
25 25
Ø34
Ø28
44.5
35
27.5
21
35 40
• Weight: 0.820 kg/m • Weight: 1.280 kg/m

• Standard Length: 3m/4m • Standard Length: 3m/4m
4 WH ESD
4 WH GP4036A Variant only
GP4036B/GP4040B 40-36/40mm Profile-Pitch, Flat Wheel GP4050C 40-50mm Profile-Pitch, Flange Wheel
25 25
Ø34
Ø49
44.5
52
27.5
27.5
40 40

• Standard Length: 4m • Standard Length: 4m
4 ESD GP4036A Variant only
4 WH
GP4050D 40-50mm Profile-Pitch, Large Wheel GP4025M 40-25mm Profile-Pitch, Multi Wheel
25 25.6
Ø34
Ø43
44.5
49
27.5
27.5
40 40

4 WH
CR40A/B Curved, 40mm Profile, Round/Flat Wheel CR40D Curved, 40mm Profile, Large Wheel
25
Ø34
41.5
24.5
46
• Weight: 0.047 kg • Weight: 0.047 kg

• Standard Length: EACH • Standard Length: EACH
GPR4040A Recycled, 40-40mm Profile-Pitch, Round Wheel GPR4040B Recycled, 40-40mm Profile-Pitch, Flat Wheel
25 25
Ø34
Ø34
44.5
44.5
27.5
27.5
40 40

www.FlowTube.com ROLLER TRACKS 35/40 SERIES D-3

ROLLER TRACKS 40/60/70 SERIES
All wheel colours can be obtained. The items highlighted with a 4are our regular stock holding
GPR4055C Recycled 40-50mm Profile-Pitch Flange Wheel UR4050 40-50mm Profile-Pitch, Universal Wheel

GP6016S 60-16mm Profile-Pitch, Slim Wheel GP6033B 60-33mm Profile-Pitch, Flat Wheel

• Standard Length: 3m/4m • Standard Length: 4m
4 WH
GP6033HA 60-33mm Profile-Pitch, Taper Wheel UR6067 60-67mm Profile-Pitch, Universal Wheel

GPR6016S Recycled, 60-16mm Profile-Pitch Slim Wheel GPR6033B Recycled, 60-33mm Profile-Pitch Flat Wheel

GPR7042B Recycled, 70-42mm Profile-Pitch Flat Wheel GP7050BF 70-50mm Profile-Pitch Flexible Wheel

D-4 ROLLER TRACKS 40/60/70 SERIES www.FlowTube.com

ROLLER TRACKS 25/70/85/100 SERIES
GPR2528A Recycled, 25-28 Profile-Pitch Round Wheel GPR7042BF Recycled, 70-42mm Profile-Pitch Flexible Wheel

• Standard Length: 3m/4m • Standard Length: 4m
GPR7021BFS-2 Recycled, 70-21mm Profile-Pitch Flat Wheel GP8525M 85-25mm Profile-Pitch, Multi Wheel
ESD Only

GP8543B 85-43mm Profile-Pitch, Flat Wheel GP8543HA 85-43mm Profile-Pitch, Tapered Wheel
Taper

GPR8542B Recycled, 85-42mm Profile-Pitch, Flat Wheel GPR8542HA Recycled, 85-42mm Profile-Pitch, Tapered Wheel
Taper

GPR8550SR 85-43mm Profile-Pitch, Flat Wheel STS Cover GPR1021BFS Recycled, 100-21mm Profile-Pitch, Flat Wheel
• Weight: 1.950 kg/m

www.FlowTube.com ROLLER TRACKS 70/85/100 SERIES D-5

ROLLER TRACKS ACCESSORIES
PR-01 Pipe Roller, 54.7mm Diameter PR-02 Pipe Roller, 46.5mm Diameter
46
54
.5
.7
• Weight: 0.031 kg • Weight: 0.022 kg
• Q'ty/Box : 150pcs • Q'ty/Box : 210pcs
4 WH
4 WH
SR-40 Stop Roller (Wheel Only)
• Weight: 0.012 kg
• Q'ty/Box : 450pcs
D-6 ROLLER TRACKS ACCESSORIES www.FlowTube.com

ROLLER TRACKS ADAPTOR BRACKETS (GP-40 SERIES)
• 33 is able to be fixed over the joint.
All items on this page can be obtained. The items highlighted with a 4are our regular stock holding 33
• The Part No. of 33 is GP-A33, GP-B33.
Surface Treatment: Zinc: ZW ZW Zinc Plated Over Joint Brackets 33 Unit : mm
GP-A Track Adaptor, 40 Series, On Load 33 GP-B Track Adaptor, 40 Series, Straight Stop 33
Design Patent No. 0256328 Design Patent No. 0256329

4 ZW 33 4 ZW 33
GP-NA Track Adaptor, 40 Series, On Load Light GP-NB Track Adaptor, 40 Series, Straight Stop Light

4 ZW
4 ZW
GP-B-1 Track Adaptor, 40 Series, Tube Stop 33 GP-C Track Adaptor, 40 Series, Splice

4 ZW
GP-C-1 Track Adaptor, 40 Series, Splice Centre 33 GP-CN Track Adaptor, 40 Series, Splice High

4 33 4 ZW
GP-DN Track Adaptor, 40 Series, Drop Stop 33 CP-E Track Adaptor, 40 Series, Centre Support 33

4 ZW 33 4 ZW 33
www.FlowTube.com ROLLER TRACKS ADAPTOR BRACKETS (GP-40 SERIES) D-7

Surface Treatment: Zinc: ZW ZW Zinc Plated Over Joint Brackets 33 Order fixings separately Unit : mm
GP-EN Track Adaptor, 40 Series, Splice Centre High GP-F Track Adaptor, 40 Series, On Load High

4 ZW
4 ZW
GP-G Track Adaptor, 40 Series, Straight Stop High GP-HN Track Adaptor, 40 Series, Union Double

4 ZW
4 ZW
GP-J Track Adaptor, 40 Series, Track-Tube Union GP-K Track Adaptor, 40 Series, Track-Tube Union, Over Tube
• GP-11 & GS-11 • GP-L & GS-11

Please order as individual components Please order as individual components
GP-APF Track Adaptor, 40 Series, Multi Connector GP-APF-B Track Adaptor, 40 Series, Multi Connector Straight Stop

4 ZW
GP-HP Track Adaptor, 40 Series, Union Double Flexible GP-L Track Adaptor, 40 Series, Union Male, Over Tube 33

4 ZW
4 ZW
D-8 ROLLER TRACKS ADAPTOR BRACKETS (GP-40 SERIES) www.FlowTube.com

GP-FA Track Adaptor, 40 Series, Track-Tube Union High GP-FC Track Adaptor, 40 Series, Tube Stop High
• GS-11 & GP-13 • Weight : 0.200kg

Please order as individual components
GP-M Track Adaptor, 40 Series, Cam Stop GP-11 Track Adaptor, 40 Series, Union Male

4 ZW
4 ZW
GP-12 Track Adaptor, 40 Series, Union Female GP-13 Track Adaptor, 40 Series, Union Male High

4 ZW
GP-14 Track Adaptor, 40 Series, Union Male, No Mount GP-DF Track Adaptor, 40 Series, Drop Stop High

4 ZW
BKT-40 Curved Roller Track Adaptor

GP-A35 Track Adaptor, 35 Series, On Load 33 GP-B35 Track Adaptor, 35 Series, Straight Stop 33

4 ZW 33 4 ZW 33
GP-B35-1 Track Adaptor, 35 Series, Tube Stop GP-C35 Track Adaptor, 35 Series, Splice High

4 ZW
GP-D35 Track Adaptor, 35 Series, Drop Stop GP-E35 Track Adaptor, 35 Series, Centre Support

4 ZW
4 ZW
GP-E35-A12 Track Adapter, 35 Series, Centre Support Angled GP-HN35 Track Adapter, 35 Series, Union Double

4 ZW
4 ZW
D-10 ROLLER TRACKS ADAPTOR BRACKETS (GP-35 SERIES) www.FlowTube.com


4 ZW 33 4 ZW 33
GP-CN60 Track Adaptor, 60 Series, Splice High GP-D60 Track Adaptor, 60 Series, Drop Stop 33

4 ZW
4 ZW
GP-E60 Track Adaptor, 60 Series, Centre Support 33 GP-EN60 Track Adaptor, 60 Series, Splice Centre High

4 ZW
4 ZW
GP-M60 Track Adaptor, 60 Series, Cam Stop GP-HN60 Track Adaptor, 60 Series, Union Double

4 ZW
4 ZW
GP-L60 Track Adaptor, 60 Series, Union Male, Over Tube

All items on this page can be obtained. The items highlighted with a 4are our regular stock holding
Surface Treatment: Zinc: ZW ZW Unit : mm
GP-A70 Track Adaptor, 70 Series, On Load GP-B70 Track Adaptor, 70 Series, Straight Stop

GP-E70 Track Adaptor, 70 Series, Centre Support GP-L70 Track Adaptor, 70 Series, Over Tube Stop

ROLLER TRACKS ADAPTOR (GP-20 SERIES)
GP-A25 Track Adaptor, 25 Series, On Load GP-B25 Track Adaptor, 25 Series, Straight Stop

GP-E25 Track Adaptor, 25 Series, Centre Support
D-12 ROLLER TRACKS ADAPTOR BRACKETS (GP-70 SERIES) / ADAPTOR (GP-20 SERIES) www.FlowTube.com

4 ZW
4 ZW
GP-B85-1 Track Adaptor, 85 Series, Tube Stop 33 GP-C85 Track Adaptor, 85 Series, Splice

4 ZW
4 ZW
GP-C85-1 Track Adaptor, 85 Series, Splice Centre GP-D85 Track Adaptor, 85 Series, Drop Stop

4 ZW
4 ZW
GP-E85 Track Adaptor, 85 Series, Centre Support 33 GP-M85 Track Adaptor, 85 Series, Cam Stop

4 ZW
4 ZW

ROLLER TRACKS GUIDES
All colours can be obtained. The items highlighted with a 4are our regular stock holding
Ivory: V IV Grey: GR GR Black: BK BK ESD Black: ESD-BK ESD Material - PVC Unit : mm
SG-28A Guide, 'Y' Tube Adaptor RG-40A Guide, 'Y' Track Adaptor

4 GR
4 GR
PG-40 Guide, Roller Track RG-40C Guide, Roller Track Narrow

4 GR
4 GR ESD
RG-40D Guide, Side Track Adaptor RG-40E Guide, Roller Track, Narrow, Double Edge

4 GR
ARG-35B Guide, Roller Track 35mm Aluminium ARG-40A Guide, 'Y' Track Adaptor Aluminium
• Weight: 0.79kg/m
• Weight: 0.53kg/m
• Standard Length: 4m
ARG-4030BL(H:30) / ARG4045BL (H:45) Guide, Roller Track Aluminium ARG-40C Guide, Roller Track Narrow, Aluminium
• Weight: 0.87kg/m • Weight: 0.62kg/m
D-14 ROLLER TRACKS GUIDES www.FlowTube.com

ROLLER TRACKS ACCESSORIES
Ivory: V IV Grey: GR GR Black: BK BK ESD Black: ESD-BK ESD Material - ABS Unit : mm
PRC-35 Plastic Joint, GP-35 Roller Track Cap PRC-40 Plastic Joint, GP-40 Roller Track Cap

4 BK
4 BK
PRC-40A Plastic Joint, GP-40 Recycle Roller Track Cap PRC-60 Plastic Joint, GP-60 Roller Track Cap

4 BK
PRC-60A Plastic Joint, GP-60 Recycle Roller Track Cap PRC-60B Recycle Roller Cap
• Weight : 0.009kg • Weight : 0.007kg/m

PRC-70A Plastic Joint, GP-70 Recycle Roller Track Cap PRC-85A Plastic Joint, GP-85 Recycle Roller Track Cap

PRC-100A Recycle Roller Cap
www.FlowTube.com ROLLER TRACKS ACCESSORIES D-15

TUBE ADAPTORS
www.FlowTube.com
TUBE ADAPTORS
• The Part No. of 33 is GS-A33, GS-B33.
Surface Treatment: Zinc: ZW ZW Order fixings separately Unit : mm
GS-AN Tube Adaptor, On-Load 33 GS-BN Tube Adaptor, Straight Stop 33

4 ZW 33
4 ZW 33
GS-B-1 Tube Adaptor, Tube Stop 33 GS-C Tube Adaptor, Over Tube Stop

4 ZW
GS-D Tube Adaptor, Drop Stop GS-HP Tube Adaptor, Union Double

4 ZW
4 ZW
GS-11 Tube Adaptor, Union Female
4 ZW
E-2 TUBE ADAPTORS www.FlowTube.com

PLASTIC JOINTS, COMPONENTS & PROFILES
COLOURS
Ivory
Grey
Black (ESD)
www.FlowTube.com
Ivory: V IV Grey: GR GR Black: BK BK ESD Black: ESD-BK ESD Order fixings separately Material - ABS Unit : mm
GAP-01 Plastic Joints, Right Angle GAP-02A Plastic Joint, 3-Way

GAP-02B Plastic Joints, 3-Way Through GAP-03 Plastic Joint, Outer Cap

4 GR
GAP-04 Plastic Joints, Tube End Cap GAP-05 Plastic Joint, Corner
* Reference Inserts/Endcaps Section G

4 BK
GAP-06 Plastic Joints, Label Holder Clip GAP-07 Plastic Joints, Panel Clip Flat Base

4 GR
4 GR
F-2 PLASTIC JOINTS, COMPONENTS & PROFILES www.FlowTube.com

GAP-08 Plastic Joint, Spacer Clip GAP-09-C Plastic Joints, Grip Bushing Coated 1.0mm

4 GR
GAP-09-S Plastic Joints, Grip Bushing STS 0.7mm GAP-10L/ GAP-10R Plastic Joints, Handle Grip Left / Right

GAP-11 Plastic Joint, Tapered Clip GAP-12 Plastic Joint, Slide Sleeve

4 GR
4 WH ESD
GAP-13 Plastic Joint, Corner Edge GAP-14 Plastic Joints, Corner Cushion

www.FlowTube.com PLASTIC JOINTS, COMPONENTS & PROFILES F-3

GAP-15 Plastic Joints, Sheet Holder Clip GAP-16 Plastic Joints, Cross Over Short

4 GR BK
GAP-17 Plastic Joints, Panel Clip Flat Top GAP-18 Plastic Joints, Right Angle Short

4 GR BK
GAP-19 Plastic Joint, Divider Clip GAP-20 Plastic Joints, Name Plate Clip

4 GR
4 GR
GAP-23 Plastic Joint, Ring Clamp GAP-24A Plastic Joint, 4-Way Flat

4 GR

GAP-24B Plastic Joints, 4-Way Through GAP-25A Plastic Joints, 5-Way

GAP-25B Plastic Joints, 5-Way Through GAP-26A Plastic Joints, 5-Way Through Stop

GAP-26B Plastic Joint, 6-Way GAP-27A Plastic Joint, Straight Stop

GAP-27B Plastic Joint, Straight GAP-28A Plastic Joints, 4-Way Stop


GAP-28B Plastic Joint, 5-Way GAP-29A Plastic Joint, 3-Way Flat

GAP-29B Plastic Joint, 3-Way Thru GAP-30 Plastic Joints, Cross Over

GAP-31 Plastic Joints, Right Angle Clip On GAP-34 Plastic Joints, Divider Clip Flanged

GAP-35 Plastic Joints, Track Clip 35mm GAP-37A Plastic Joints, Shelf Angle Bracket Single

4 GR

GAP-37B Plastic Joints, Shelf Angle Bracket Double GAP-39 Plastic Joints, Divider Arm

4 GR
4 BK
GAP-40 Plastic Joints, Track Clip 40mm GAP-41 Plastic Joints, 45deg Clip On

GAP-42 Plastic Joints, 45deg Clip On Double GAP-43 Plastic Joints, Parallel Clip On Double

• Q'ty/BOX : 75pcs • Q'ty/BOX :150pcs
4 BK
GAP-44 Sleeve GAP-45B Plastic Joints, 4-Way

4 WH
GAP-46 Plastic Joint, 2-Hole Mount GAP-47 Plastic Joint, 32mm Splice

4 GR

GAP-48 Roller Conveyor Holder (Single) GAP-49 Roller Conveyor Holder (Double)

GAP-50 Roller Conveyor Cap GAP-51 Roller Conveyor Support

GAP-52A Roller Conveyor Cap (With Bearing) GAP 53 Plastic Joints, Divider Clips

W-Tube

PLASTICJOINTS
PLASTIC
PLASTIC
PLASTIC
PLASTIC
PLASTIC JOINTS
JOINTS
JOINTS
JOINTS
JOINTS
All colours can be obtained. The items highlighted with a
COLOR
COLOR
COLOR
COLOR
COLOR
COLOR
: Ivory
:: Ivory
Ivory
: Ivory ●
::: Ivoryi●
Ivory
ii●
●iGray
iii Gray●
Gray
Gray
●G
GrayG●
G
Gray●GGreen
Green
Green
G Green
G ●
Green
Green●
NN
N●
●
N
NEsd
N Esd●
Esd
Esd
●E
Esd
Esd
E
E
●●
EDark
E
E
Dark
Dark
Dark
Dark
Dark
4
Gray
Gray
Gray●
Gray
Gray●D
Gray
D
D
●●
D
D
D
are our regular stock holding
COLOR
COLOR :
Ivory::VIvory
COLOR Ivory
IvoryIV ●
●
●i
i Grey:Gray
Gray ●
●G
G
G
Gray GR
Green
Green
Green
G Green ●
●
NN Esd
N
GR Black:
Esd
Esd
N EsdBK●●
E
EE Dark
Dark
Dark
E Dark Gray
Gray
Gray
ESD D
BK Gray ●●
D
DD
Black: ESD-BK ESD Order fixings separately Material
Material
Material
Material
ABS:::::ABS
MaterialMaterial
-Material
Material
Material ABS
ABS
:ABS
: :ABS
ABSABSUnit
Unit
Unit
Unit
Unit
:::mm
: mm
Unit
Unit mm
:mm
mm
: :mm
mm
Material : ABS Unit : mm
Material : ABS Unit
ABS UnitUnit:::mm
mm
mm
GAP-54 GAP-54
GAP-54
GAP-54GAP-54Plastic
GAP-54
Plastic
Plastic
Plastic Joint
Joint
Joint
Joint
Plastic
Plastic Joint
Joint GAP-55
GAP-55
GAP-55
GAP-55
GAP-55
GAP-55
Name
Name
Name
Name
Name
Plate
Plate
NamePlate
Plate
Plate
Holder
Holder
PlateHolder (Assembled
(Assembled
Holder(Assembled
Holder
Holder (AssembledNP-B)
(Assembled
(Assembled
NP-B)
NP-B)
NP-B)
NP-B)
NP-B)
GAP-54 GAP-54
GAP-54 Plastic
Plastic
Plastic
Plastic Joint Divider Clips Right Angle
Joints,
Joint
Joint GAP-55
GAP-55
GAP-55 Name
GAP-55 Plastic
Name
Name PlateHolder
Plate
Joints,
Plate Holder
Holder
Name (Assembled
(Assembled
Plate NP-B) NP-B)
NP-B)
Holder (Assembled
(Assembled NP-B)
GAP-54 Plastic Joint GAP-55 Name Plate Holder (Assembled NP-B)
PLASTIC
PLASTIC
PLASTIC
PLASTIC
PLASTIC
● ● Weight : 0.025kg
Weight : 0.025kg ●● ● Weight : 0.009kg
Weight : 0.009kg
PLASTIC
PLASTIC
Weight
Weight ::0.025kg
Weight:: :0.025kg
Weight 0.025kg
0.025kg Weight
Weight : 0.009kg
:0.009kg
0.009kg
● ●●
:::::0.009kg
:0.009kg
●● ●●
•Weight
Weight 0.025kg Weight
•●●●●●●Weight
Weight: 0.009kg 0.009kg
PLASTIC
Weight
Weight
●●●
Weight ::::150pcs
0.025kg
:0.025kg
0.025kg Weight
●Weight 0.009kg
●●●Q'ty/Box
Q'ty/Box
●
Q'ty/Box
Q'ty/Box
Q'ty/Box
● ●●●
●
Q'ty/Box : :0.025kg
::150pcs 150pcs
150pcs
:150pcs
150pcs ●
Weight
Q'ty/Box
●●●Q'ty/Box
●
● Q'ty/Box
Q'ty/Box
Q'ty/Box
Q'ty/Box
0.009kg
:750pcs
750pcs
750pcs
:::: 750pcs
: 750pcs
750pcs
Q'ty/Box
Q'ty/Box
• Q'ty/Box
Q'ty/Box
●●
: :
Q'ty/BOX: :150pcs:150pcs
150pcs
150pcs
150pcs Q'ty/Box
Q'ty/Box
• ● Q'ty/BOX
● 750pcs
:
Q'ty/Box :: 750pcs
Q'ty/Box
● : 750pcs
750pcs
750pcs
4
● Sold separately Bolt & Nut
GR
JOINTS
JOINTS
JOINTS
JOINTS
GAP-56
GAP-56 Sleeve(For
Sleeve(For GA-35S)
GA-35S) GAP-58 Name
GAP-58 Name
Name PlateHolder
Plate Holder (Assembled
(Assembled NP-F)
NP-F)
JOINTS
JOINTS
GAP-56 GA-35S) GAP-58 (Assembled NP-F)
JOINTS
GAP-56Sleeve(For
GAP-56
GAP-56
GAP-56
GAP-56 Sleeve(For
Plastic GA-35S)
Joints,
Sleeve(For Sleeve (For GA-35S)
GA-35S)
GA-35S)
Sleeve(For GA-35S) GAP-58
GAP-58
GAP-58 Name
Name
GAP-58 Plastic
GAP-58
GAP-58 Name Plate
Plate
Joints,
Plate Holder
Holder
Name
PlateHolder
Plate Holder (Assembled
(Assembled
Plate
(Assembled
(Assembled NP-F)
NP-F)
Holder (Assembled
NP-F) NP-F)
NP-F)
NP-F)
JOINTS
GAP-56 Sleeve(For
Sleeve(For GA-35S)
GA-35S) GAP-58 Name
Name Plate Holder (Assembled
(Assembled NP-F)
GAP-56Sleeve(For GA-35S) GAP-58 Name Plate Holder (Assembled NP-F)
2220002000
222002
02
8288
8
22
2 888
82
222
II.D.D I.D
II..D
III..D 2D
22
I..D
D
D222 28882882888 22200020
8 222000200
2
●● Weight
Weight
•Weight
Weight ::0010kg
Weight : ::0.010kg0010kg
:0010kg
0010kg
:0010kg
0010kg Weight
Weight::::0.008kg
●Weight
•●●●●●●●Weight 0.008kg
0.008kg
:0.008kg
0.008kg
0.008kg
Weight: 0.008kg
●●
Weight
Weight
Weight 0010kg Weight
Weight :0.008kg
:::300pcs
●
● ●●●●Weight: 0010kg :0010kg
0010kg ●Weight
Weight ● Weight
Weight ::: 450pcs
0.008kg
0.008kg
●● Q'ty/Box
Q'ty/Box
Q'ty/Box
●●
•Q'ty/Box
Q'ty/BOX
Q'ty/Box : ::
: 300pcs
300pcs
300pcs
300pcs Q'ty/Box
•●●●●●●●●Q'ty/Box
Q'ty/Box
Q'ty/Box
●
Q'ty/BOX : : 450pcs
: 450pcs
450pcs
900pcs
Q'ty/Box
●
::300pcs
: :300pcs
Q'ty/Box 300pcs
:300pcs Q'ty/Box
Q'ty/Box:::450pcs
Q'ty/Box :450pcs
450pcs
4 Q'ty/Box 300pcs
●
● ●● ● ●
Q'ty/Box : 300pcs Q'ty/Box
Q'ty/Box : 450pcs 450pcs
WH
GAP-64
GAP-64
GAP-64
GAP-64
Plastic
Corner
GAP-64 Corner
GAP-64
GAP-64 Corner
Corner
Corner
Corner
Joints,
Support
Support
Support
Support
Support
Support
Corner
Joint
Joint
Joint
Joint
Joint
Support Joint GAP-65
GAP-65 Plastic
GAP-65
GAP-65
GAP-65
GAP-65
GAP-65
Corner
Corner
Corner
Corner
Corner
Corner
Joints,
Support
SupportCorner
Support
Support
Support
Support Cap Support Cap
Cap
Cap
Cap
Cap
GAP-64
GAP-64Corner
GAP-64
GAP-64 Corner
Corner Support
Support
Support
Corner Support Joint
Joint
Joint
Joint GAP-65
GAP-65 Corner
GAP-65
GAP-65 Corner
Corner
Corner Support Cap
SupportCap
Support
Support Cap
Cap
• Weight
Weight
Weight
Weight : 0.165kg
:::0.165kg
0.165kg •●●●●●●Weight
Weight
Weight : 0.015kg
: 0.015kg
::::0.015kg
0.015kg
●
●●
Weight
● ●●●
Weight
● 0.165kg
Weight: ::0.165kg
Weight ::0.165kg
0.165kg
0.165kg
:0.165kg
0.165kg Weight
Weight
Weight
●
●Weight
Weight :0.015kg
0.015kg
0.015kg
0.015kg
:400pcs
Weight
● ●●●
Weight
•Weight
Q'ty/BOX ::0.165kg Weight
•●●●●●●●●Q'ty/Box 0.015kg
Q'ty/Box
Q'ty/Box ::38pcs
: :::38pcs
38pcs
38pcs Q'ty/BOX
Q'ty/Box
Weight
Q'ty/Box :::::400pcs
400pcs
: 400pcs
0.015kg
●●
4 Q'ty/Box
Q'ty/Box
Q'ty/Box
Q'ty/Box 38pcs
38pcs
4 Q'ty/Box
Q'ty/Box
Q'ty/Box 400pcs
: 400pcs
400pcs
● ●●● ●
BK ● ●●Q'ty/Box
●
Q'ty/Box
Q'ty/Box
Q'ty/Box :38pcs
38pcs
: :38pcs
: 38pcs BK ●●
●
●Q'ty/Box: :400pcs
Q'ty/Box
Q'ty/Box 400pcs
400pcs
For castors refer to section H
www.FlowTube.com PIPE
PIPERACKING
PLASTIC JOINTS, COMPONENTSRACKING SYSTEM 27
SYSTEM
& PROFILES 27 F-9
PIPE
PIPE RACKING
RACKING SYSTEM
SYSTEM 27
27
PIPE
PIPE
PIPE
PIPE RACKING
RACKING
RACKING
RACKING SYSTEM
SYSTEM
SYSTEM
SYSTEM 27
2727
27
PIPERACKING
PIPE RACKINGSYSTEM
SYSTEM 27
27
Ivory: V IV Grey: GR GR Black: BK BK ESD Black: ESD-BK ESD Material - ABS / PVC Unit : mm
CD-28A/B Plastic Profile, Cable Duct / Sleeve DP-A Plastic Profile, Shelf Angle
00
30 00
30
• CD-28A Weight : 0.22kg/m • Weight : 0.036kg/m

• CD-28B Weight : 0.26kg/m
4 GR
4 GR
PC-01 Plastic Chan, Tube Cover SG-01 Plastic Profile, Sheet Guide
00
00
30
30
• Weight : 0.031kg/m • Weight : 0.045kg/m
4 GR
4 GR
SG-02 Plastic Profile, Sheet Guide Corner SG-03 Plastic Profile, Sheet Guide Offset
• Weight : 0.740kg/m • Weight : 0.490kg/m
L-TYPE Plastic Chan, Ltype T-TYPE Plastic Chan, Ttype

00
00
40
40
See table on page F-11 See table on page F-11

for more sizing options. for more sizing options.
4 GR
U-TYPE Plastic Chan, Utype π - TYPE Plastic Chan, πtype

0
00
0
40
40
See table on page F-11 See table on page F-11

for more sizing options. for more sizing options.

Ivory: V IV Grey: GR GR Black: BK BK ESD Black: ESD-BK ESD Material - ABS / PVC Unit : mm
L-TYPE
Part No
Thickness H W Configuration
Normal ESD
AL-1 EAL-1 3 30 50
AL-2 4 EAL-2 4 30 60
AL-9 EAL-9 4 30 75
AL-5B EAL-5B 4 50 50
AL-6B EAL-6B 4 50 75
AL-8 4 EAL-8 4 50 100
AL-7B EAL-7B 4 50 150
00
30
AL-4 EAL-4 4 80 90
AL-5 EAL-5 5 50 50
AL-6 EAL-6 5 50 75
AL-7 EAL-7 5 50 150
T-TYPE
Part No
Thickness H W Configuration
Normal ESD
AT-1 EAT-1 4 50 100
AT-2 EAT-2 4 100 60
AT-3 EAT-3 4 150 60
00
30
U-TYPE
Part No
Thickness W1 W2 H1 H2 Configuration
Normal ESD
AU-1 EAU-1 3 36 - 36 36
AU-2 EAU-2 3 60 - 30 40
00
30
S-TYPE
Part No
Thickness W1 W2 H1 H2 Configuration
Normal ESD
AS-1 EAS-1 4 32 70 34 25
AS-2 EAS-2 5 22 60 30 30
AS-3 EAS-3 4 17 50 30 30
00
30
TUBE-COVER
Part No
Thickness - - - Configuration
Normal ESD
PC-01 EPC-01 2.5 75° - - -
PC-02 EPC-02 2.5 135° - - -

ACCESSORIES
ACCESSORIES
BRAKE STRIPS
LEVELLING FEET
THREADED INSERTS &

INNER CAPS
NAME PLATES
LABEL HOLDERS
TOOL RAIL / TOOL

HOLDERS
TOWING BASE
www.FlowTube.com
ACCESSORIES OTHER
Surface Treatment: Zinc: ZW ZW Black: BK BK Order fixings separately Unit : mm
CM-A Accessory, Corner Support Type A CM-B Accessory, Corner Support Type B

4 ZW
4 ZW
AD SM Foot, Stanchion Mount PC-A Accessory, Base Clamp

4 ZW
4 ZW
PC-B Accessory, Tube Clamp, Single PC-C Accessory, Tube Clamp, Double

4 ZW
4 ZW
PC-D Accessory, Quick Release Latch PC-E Accessory, Pipe Clamp

4 ZW
4 ZW
LK28S Accessory, Tube Connector, STS/ECO LK28A Accessory, Tube Connector, Coated

4 ZW
4 ZW
G-2 ACCESSORIES OTHER www.FlowTube.com

ACCESSORIES OTHER
HM28YA Accessory, Strap Hanger Metal F-A Accessory, Strap Handle Flat
Buckle only, strap not included Buckle only, strap not included

4 ZW
4 ZW
R-A Accessory, Strap Handle Round HG-D Accessory, Tube Hinge
Buckle only, strap

not included

4 ZW
4 ZW
HK28WA Accessory, Tube Rest (Lower) HK28WB Accessory, Tube Rest (Upper)

4 ZW
4 ZW
PS-A Accessory, Rotating Cross Over PS-B Accessory, Rotating Cross Over Short

4 ZW BK
PS-C * Accessory, Mount Clamp Rotating Cross Over
* NB Please note:
For a complete assembly of PS-C a G-15BS (Mount
Clamp Round) and a M0610 (10mm Bolt) are needed
as well.
4 ZW
www.FlowTube.com ACCESSORIES OTHER G-3

ACCESSORIES OTHER
BH-A Accessory, Band Hook Long BH-B Accessory, Band Hook Short

4 ZW
4 ZW
PH-A Accessory, Tube Hanger BL28YA-B Accessory, Steel Shelf Clip

4 ZW
4 ZW
BL28YA-U Accessory, Hanging Mount RF-01 Foot, Outer Rubber Grooved, Grey

4 ZW
RF-02 Foot, Outer Rubber Black

ACCESSORIES OTHER
GS-1014A Accessory, Sleeve Hanger Hook A GS-1014B Accessory, Sleeve Hanger Hook B

4 ZW
4 ZW
GS-1014C Accessory, Sleeve Hanger Eyelet GS-1024B Accessory, Sleeve Hanger 2-Hook B

4 ZW
4 ZW
GS-1044B Accessory, Sleeve Hanger 4-Hook B GS-1250A Accessory, End Snap Rest

4 ZW
4 ZW
GS-2070C-XXX Accessory, Tube Plug Stop (STS)
XXX
S09 - 0.9mm Stainless
S12 - 1.2mm Stainless 4
C09 - 0.9mm Coated
C14 - 1.4mm Coated
4 ZW
GS-2070D-XXX Accessory, Slide Tube Plug (STS)
XXX
S09 - 0.9mm Stainless
S12 - 1.2mm Stainless 4
C09 - 0.9mm Coated
C14 - 1.4mm Coated
4 ZW

ACCESSORIES OTHER
HC28A Accessory, Square Hole Cup AP-50 Accessory, Foot Anchor Plate

4 ZW
4 ZW
DEST-215X24.7 Accessory, Tube Swaged Double 215mm FOAM SLEEVE Accessory, Sleeve Foam Rubber Black
Stainless Steel Foam
4 4
RD 28.5 G Accessory, Buffer Wheel 28.5mm Grey SWPL-105X80 Accessory, Swivel Plate 105x80mm
Rubber
4 4 ZW
BUSH-12 Accessory, Sleeve Busing (Metal) GP-SB Accessory, Gas Spring Mounting Bracket

4 ZW
4 ZW
GS-AB-30 Accessory, Compression Strut
• Weight : 0.3kg
• Q'ty/BOX : 100
4 ZW

ACCESSORIES OTHER
MB-15 Accessory, Monitor Bracket DL-15 Accessory, Door Latch

4 ZW
BS-15 Accessory, Back Stopper Bracket G-15AC Accessory, Back Stopper Bracket

GRH-15R Accessory, Pulley Holder BKT Right GRV-15R Accessory, Puller Holder BKT Right

GRH-15L Accessory, Pulley Holder BKT Left GRV-15L Accessory, Puller Holder BKT Left

BRA-32 Accessory, Bearing Pulley GB-01 Accessory, Gap Bushing

• Q'ty/BOX : 1,000pcs • Q'ty/BOX : 2,000pcs

ACCESSORIES OTHER
GRH-15R Ass'y Accessory, Bearing Pulley Ass'y Right GRV-15R Ass'y Accessory, Bearing Pulley Ass'y Right
GRH-15 : 1pc, G-15BS : 1pc GRV-15 : 1pc, G-15BS : 1pc

BRA-32 : 1pc, GB-01 : 1pc BRA-32 : 1pc, GB-01 : 1pc
M0625: 1pc, M0610 : 1pc M0625: 1pc, M0610 : 1pc
GRH-15L Ass'y Accessory, Bearing Pulley Ass'y Left GRV-15L Ass'y Accessory, Bearing Pulley Ass'y Left
GRH-15L : 1pc, G-15BS : 1pc GRV-15L : 1pc, G-15BS : 1pc

BRA-32 : 1pc, GB-01 : 1pc BRA-32 : 1pc, GB-01 : 1pc
M0625: 1pc, M0610 : 1pc M0625: 1pc, M0610 : 1pc
FB-28 Accessory, Folding Bracket PHR-28 Accessory, Hang Roller

• Q'ty/BOX : 48pc • Q'ty/BOX : 100pcs
4 ZW
BS-01 Accessory, Box-Stopper
• Weight : 1.78kg
• Q'ty/BOX : 8pcs
4 ZW

ACCESSORIES OTHER
All items listed on this page can be obtained. The items highlighted with a 4are our regular stock holding
Surface Treatment: Zinc: ZW ZW
EWS- ( ) Brake Strip EWS-A Brake Strip, GP4036A/B EWS-F2 Brake Strip, GP6033B 2 Roller
GP4036A/4036B GP6033B 2 Roller
EWS-B Brake Strip, GP4050C EWS-G Brake Strip, GP4040A/B

GP4050C GP4040A/B
EWS-C Brake Strip, GP8550B/GP8543B EWS-G2 Brake Strip, GP4040A/B 2 Roller
GP8550B GP4040A/B 2 Roller
EWS-D Brake Strip, GP4050D EWS-H Brake Strip, GP7040B/8540L

GP4050D GP7040B/8540L
Material - STS • Q'ty/BOX : 160pcs • Q'ty/BOX : 120pcs
EWS-E Brake Strip, GP3533B EWS-J Brake Strip, GP6016S

GP3533B GP6016S
EWS-J2 Brake Strip, GP6033B EWS-F Brake Strip, GP6033B

GP6033B GP6033B
EWS-K Brake Strip, GP8543/HA

GP4050D
SPECIAL TYPE (Material- STS) Part No Model Weight Q’ty/BOX

EWS-AN 4 GP4036A/4036B 0.086kg 250pcs
EWS-GN GP4040A/B 0.056kg 250pcs
EWS-LN GP8542B/HA 0.135kg 30pcs
WR-( ) Accessory, Wire Hook, 200mm, 300mm,and 400mm
66mm
Part No Pipe A Weight Q’ty/Box

WR-200 4 235 0.182kg 25
WR-300 4 Ø28.6 335 0.230kg 80
WR-400 4 435 0.271kg 150

ACCESSORIES LEVELLING FEET
Small Type
AD30PA Levelling Foot AD32WA Levelling Foot

Normal Type
Part No Base Diameter Threaded Spec Threaded Length ESD Type
AD32WB 50 O
Ǿ32 1/2” -12N
AD32WC 100 O

AD50WA 50 O
Ǿ50 1/2” -12N
AD50WB 100 O
Rubber Pad Type

AD32RA 50 X
1/2” -12N
AD32RA-E 50 O
AD32RA-M 4 50 X
Ǿ32 M12-P1.75
50
AD32RA-EM 4 50 O
AD32RB 100 X
20
1/2” -12N
AD32RB-E 100 O 32

AD50RAN 50 X
AD50RAN-E 50 O
Ǿ50 1/2” -12N
AD50RBN 100 X
AD50RBN-E 100 O
G-10 ACCESSORIES LEVELLING FEET www.FlowTube.com

ACCESSORIES THREADED INSERTS AND INNER CAPS
Threaded Inserts
Part No Classiﬁcation Application Colours Threaded Spec Material A Dimension
BC2807A White 1/2”-12N Steel
BC2807B Ø28 x T 0.7 White M12-P1.75 Steel Ø24.1
BC2807C Grey 1/2”-12N Plastic
BC2809A 1/2”-12N
Ø28 x T 0.9 White Steel Ø23.6
BC2809B 4 M12-P1.75
BC2810A White 1/2”-12N Steel
Coated Tube
BC2810B Ø28 x T 1.0 White M12-P1.75 Steel Ø23.5
BC2810C Grey 1/2”-12N Plastic
BC2814A 1/2”-12N
Ø28 x T 1.4 White Steel Ø22.65
BC2814B 4 M12-P1.75
BC2820A 1/2”-12N Steel
Ø28 x T 2.0 White Ø21.9
BC2820B M12-P1.75 Steel
BS07A 1/2”-12N Steel
Ø26.8
BS07B Ø28 x T 0.7 White M12-P1.75 Steel
BS07D M10-P1.5 Steel Ø26.3
BS10A STS Tube 1/2”-12N Steel
Ø28 x T 0.9 White Ø26.1
BS10B 4 ECO Tube M12-P1.75 Steel
BS12A 1/2”-12N Steel
Ø25.5
BS12B 4 Ø28 x T 1.2 White M12-P1.75 Steel
BS12D M10-P1.5 Steel Ø25.3
BC3210A 1/2”-12N
Coated Tube Ø32 x T 1.0 White Steel Ø27.5
BC3210B M12-P1.75
OB28AN 1/2”-12N
All Tube Ø28 White Steel Ø27.7
OB28BN M12-P1.75
Inner Cap
Classiﬁcation Part No Colours Marking Material Dimension
GAP-4P BK 4
All Thickness Tube
GAP-4P ESD 4 Black GAP-4P
(Coated & STS Tube)
Ø28 Plastic
GAP-4310 IV Ivory
Coated Tube GAP-4310 BK Black GAP-4310
GAP-4310 G Grey
GAS-07S Tube Cap Steel, STS 0.7mm Part No Pipe Diameter Remark
GAS-07A Ø27.6 x t 0.7 WZ
Coated Pipe
GAS-10A Ø27.6 x t 1.0 WZ
GAS-07S Ø27.6 x t 0.7 WZ

STS/Eco Pipe
• Weight : 0.009kg GAS-12S 4 Ø27.6 x t 1.2 WZ
GAM-07S Metal Cap
www.FlowTube.com ACCESSORIES THREADED INSERTS AND INNER CAPS G-11

ACCESSORIES NAME PLATES / LABEL HOLDERS
Grey: GR GR Ivory: V IV Clear: CL CL Blue: BL BL Material - PVC Unit : mm
NP Name Plate, Snap On NP-B Name Plate, T-Slot
300 m
0m m
m 00
30

• Stock Length : 3m
• Stock Length : 3m
4 GR
4 GR
Use with GAP-20
NP-C Name Case, Centre, 55mm NP-D Name Case, Lower, 60mm
4 CL
4 CL
NP-E Name Case, Centre, 31mm NP-F Name Case, Centre, 30.5mm
100
0m
m

Use with GAP-58
4 CL
LA-C120300 Label Case, 300x120mm LC Label Case, 250x80mm

4
Use with GAP-06 Use with GAP-06
CL
LA-C220300 Label Case, 300x220mm LA-A3 Label Case, 430x300mm

4 CL
Use with GAP-06 Use with GAP-06
Please note some items stated above can be cut down from stock to various lengths. Please contact Flowstore with your requirements.
G-12 ACCESSORIES NAME PLATES / LABEL HOLDERS www.FlowTube.com

ACCESSORIES NAME PLATES / LABEL HOLDERS
Grey: GR GR Ivory: V IV Clear: CL CL Blue: BL BL Material - PVC Unit : mm
LA-D Label Case, 150x60mm LA-E Label Case, 210x100mm

4 CL
Use with GAP-06
4 CL
Use with GAP-06
LH50 DG 50mm Label Holder - Grey LH10411B 39mm Label Holder - Blue

• Stock Length : 3m • Stock Length : 2.7m
4 GR
4 BL
LH10410C 39mm Label Holder - Clear
• Stock Length : 2.7m
4 CL
www.FlowTube.com ACCESSORIES NAME PLATES / LABEL HOLDERS G-13

ACCESSORIES TOOL HOLDER
Surface Treatment: Zinc: W ZW Galvanised Steel: GS GS Black: BK BK Stainless Steel S Order fixings separately Unit : mm
UNI P1000/P1000T Accessory, Channel Slotted 41x41mm UNI P2750/1 Accessory, Nylon Carrier
Galvanised Steel Nylon
00
30
• Weight : 2.73kg/m • Weight : 0.070kg
4 GS 4
M6 EYEBOLT Accessory, M6 Eyebolt Stainless M6 SNAP HOOK Accessory, M6 Snap Hook Stainless
Stainless Steel Stainless Steel
4 S 4 S
TH40PA Accessory, Tool Holder 40, Plastic TH50PA Accessory, Tool Holder 50, Plastic
Plastic Plastic

4
TH60PA Accessory, Tool Holder 60, Plastic TH60PB Accessory, Tool Holder 60, Plastic
Plastic Plastic

4 4
TH50YA Accessory, Tool Holder 50, Metal TH65YA Accessory, Tool Holder 65, Metal

4 ZW
4 ZW
G-14 ACCESSORIES TOOL HOLDER www.FlowTube.com

ACCESSORIES TOWING BASE
Surface Treatment: Zinc: W ZW Order fixings separately Unit : mm
FS-A Accessory, Tow Front Spring Bar RS-A Accessory, Tow Rear Spring Coupling
• Weight : 3.40kg • Weight :1.50kg

FQ-B Accessory, Tow Front Lock Bar RQ-B Accessory, Tow Rear Lock Coupling

BC45-A Accessory, Tow Base Corner BC45-B Accessory, Tow Base Centre
• Weight : 0.1.85kg • Weight : 1.17kg

BC45-C Accessory, Tow Base Centre, Tube
• Weight : 1.28kg
• Q'ty/BOX : 4pcs
www.FlowTube.com ACCESSORIES TOWING BASE G-15

ACCESSORIES UNISTRUT TOWING BASE
Surface Treatment: Galvanised Steel: GS GS Powder Finish: PF PF Order fixings separately Unit : mm
MBA-TWB-SP Modular Base, Tow Bar Spring Assembly MB-TWC-BKT Modular Base, Tow Pin Bracket
4 4
MB-CMP Modular Base, Castor Mount Plate MB-FKA Modular Base, Fork Adaptor Bracket
4 4
MB-TWB-LP Modular Base, Linking Plate
4
aa aa
G-16 ACCESSORIES UNISTRUT TOWING BASE www.FlowTube.com

CASTORS
THREADED
STEM
PLATED
CASTOR MOUNTS
TRUCK LOCK
www.FlowTube.com
CASTORS THREADED STEM
All items are in stock, subject to quantity. The items highlighted with a 4are our regular stock holding
Wheel Non
Wheel Long Threaded
SWIVEL Part No. Dia.
Material
Marking ESD
Pedal Specification
(mm) Wheel kg mm mm
CI075PUS050E 75 Polyurethane • 50 30 Ball 104 M12
CI075RUS075 75 Elastic Rubber 75 30 Ball 104 M12
CI100NMS200 100 Elastic Rubber • 200 30 Ball 120 M12
CI100PUS120E 100 Polyurethane • 120 30 Ball 120 M12
CI125NMS200 125 Elastic Rubber • 200 30 Ball 145 M12
Wheel Non
Wheel Long Threaded
SWIVEL BRAKE Part No. Dia.
Material
Marking ESD
Pedal Specification
(mm) Wheel kg mm mm
CI075PUB050E 75 Polyurethane • 50 30 Ball 104 M12
CI075RUB075 75 Elastic Rubber 75 30 Ball 104 M12
CI100NMB200-L 100 Elastic Rubber • • 200 30 Ball 145 M12
CI100PUB120E 100 Polyurethane • 120 30 Ball 120 M12
CI100RUB180 100 Elastic Rubber 180 30 Ball 120 M12
CI125NMB200-L 125 Elastic Rubber • • 200 30 Ball 145 M12
CI125RUB200-L 125 Elastic Rubber • 200 30 Ball 145 M12
Castor Plt, 125mm Ru Bk Fix 200kg
CP125RUF200
Castor Body Type Wheel Size Wheel Material Castor Type Castor load (Kg) ESD Option Long Foot Pedal Variant
E - Expander xxx NM - Non Marking F - Fixed xxx E - ESD Option L - Long Foot
I - Insert Ny - Nylon S - Swivel Pedal Option
P - Plated P - Plastic B - Braked
S - Stem PU - Polyurethane Please see matrices for Please see matrices for
Ru - Rubber this option this option
P363S-3 Castor Dolly Cart P363S-3S Castor Dolly Cart

4
H-2 CASTORS THREADED STEM www.FlowTube.com
CASTORS PLATED
All items are in stock, subject to quantity Order fixings separately
Plate Dimension (mm)
Wheel Non
Wheel Long
SWIVEL Part No. Dia. Material Marking ESD Pedal
Overall Overall
(mm) Wheel kg mm mm <D x E> <B x C>
CP050NYS040 50 Nylon 40 30 Ball 75

CP075RUS075 75 Elastic Rubber 75 30 Ball 104
CP080PUS150 80 Polyurethane 150 30 Ball 110
CP100PUS150E 100 Polyurethane • 150 30 Ball 125
105 x 80
80 x 60
CP125NMS200 125 Elastic Rubber • 200 30 Ball 155
135 x 115
105 x 80
Wheel Non Plate Dimension (mm)
Wheel Long
SWIVEL BRAKE Part No. Dia. Material Marking ESD Pedal Overall Overall
CP075RUB075 75 Elastic Rubber 75 30 Ball 104

CP080PUB150 80 Polyurethane 150 30 Ball 110
CP100PUB150E 100 Polyurethane • 150 30 Ball 125
CP100PUB180-L 100 Polyurethane • 180 30 Ball 125
CP100RUB180-L 100 Elastic Rubber • 180 30 Ball 125
105 x 80
80 x 60
CP125NMB200 125 Elastic Rubber • 200 30 Ball 155
CP125NMB200-L 125 Elastic Rubber • • 200 30 Ball 155
CP125PUB160E 125 Polyurethane • 160 30 Ball 155
CP125RUB200-L 125 Elastic Rubber 200 30 Ball 155
CP160NMB300 160 Elastic Rubber • 300 40 Ball 195 135 x 115
•
105 x 80
CP160PUB350E 160 Polyurethane 350 40 Ball 195
Wheel Non Plate Dimension (mm)
Wheel Long
FIXED Part No. Dia. Material Marking ESD Pedal Overall Overall
CP100PUF150E 100 Polyurethane • 150 30 Ball 125

CP100RUF180 100 Elastic Rubber 180 30 Ball 125
CP100PUF250 100 Polyurethane 250 30 Ball 125
105 x 80
80 x 60
CP125NMF200 125 Elastic Rubber • 200 30 Ball 155

CP125PUF300 125 Polyurethane 300 30 Ball 155
CP160NMF300 160 Elastic Rubber • 300 40 Ball 195
135 x 115
105 x 80

SWIVEL SWIVEL BRAKE FIXED
Dimension
www.FlowTube.com CASTORS PLATED H-3

CASTORS MOUNTING
CM-100 Castor Mount Strap, Single Hole CM-200 Castor Mount Strap, Multi Hole

4 4
CM-230 Castor Mount Strap, Multi Hole Over Joint CM-300 Castor Mount Strap, Single Hole Over Joint
82
35

4 4
CM-330 Castor Mount Strap, Single Hole Over Joint MCP-B-L Mount Corner Plate-Left
104
15
6 10
0 167

4
MCP-B-R Mount Corner Plate-Right MCP-C Mount Centre Plate
104
10 7
15
6 0 16

4
FG-01 Accessory, Fork Guide FG-04 Fork Guide

Use CM-100 Castor Straps • Q'ty/BOX : 2pcs Use CM-200 Castor Straps • Q'ty/BOX : 2pcs
H-4 CASTORS MOUNTING www.FlowTube.com

CASTORS TRUCK LOCK
KH-200 Truck Lock KH-200-6 Truck Lock KH-200-8 Truck Lock
Part No. H K H1 L P S B Castor Height

KH-200-4 103 27 130-145 150 97 x 88 70 x 60 10 125-140
KH-200-Stainless 165 45 210-230 191 120 x 120 85 x 85 10 190-220
KH-200-Adjustment 165 45 210-230 191 120 x 120 85 x 85 10 190-220
KH-200-6 157 45 198 191 120 x 120 85 x 85 11 190-195
KH-200-8 212 45 257 191 120 x 120 85 x 85 11 241-250
SWIVEL STEM
Cart
Simple
Drawing H2
Land
Attached Side
www.FlowTube.com CASTORS TRUCK LOCK H-5

FIXINGS
www.FlowTube.com
FIXINGS
Fastener Type Part No Item Spec Colour Usage Fastener Type Part No Item Spec Colour Usage
TN06ZW M6 White M0610ZW P 1.0 White

Metal Metal
T-Nut M6x10
Joint Joint
TN06BK M6 Black M0610BK P 1.0 Black
SW10Y M10 White M0625ZW P 1.0 White

Spring Metal
M6Bolt M6x25
Washer Joint
SW13Y M13 White M0625BK P 1.0 Black
M5 WASHER M5 White M0630ZW P 1.0 White

Flat Metal
M6Bolt M6x30
Washer Joint
M10 WASHER M10 White M0630BK P 1.0 Black
M6 HALF NYLOC M6 M6Bolt

M10 x 20 M10Bolt L20 White
Nylon Nut Castor
M10 HALF NYLOC M10 White M10Bolt
M12 x 25 M12Bolt L25 White
NN05W-i inch Nylon Nut 1/2"-12N inchBolt M8 x 35 L35xP1.25 Castor
M8 x 40 L40xP1.25
M6 FULL NUT Nut M6 White M6Bolt
M8 x 45 L45xP1.25
M8Bolt White Base
M8 x 50 L50xP1.25 Lock
Ni05W-12 inch Nut 1/2"-12N White inchBolt Metal
M8 x 60 L60xP1.25
M8 x 70 L70xP1.25
inch Bolt
Gi0532W-12 1/2"-12N White Castor
32mm
KNOB Metal
Base HM0620 P1.0 Black
inch Bolt Bolt Joint
Gi0575W-12 1/2"-12N White Lock
75mm
Metal
I-2 FIXINGS www.FlowTube.com

TOOLS & ANCILLARIES
TOOLS
CONTAINERS & BINS
TOOL PANELS &

ACCESSORIES
DRAWER SLIDES
WORKTOPS
STEEL PANELS
INFORMATION BOARDS
CUSTOMISED STORAGE
www.FlowTube.com
TOOLS & ANCILLARIES TOOLS
Spanners & Allen Keys

Spanner Allen Key 5mm Power Allen Key 5mm
Thin profile, drop Made from fully Made from fully
forged, hardened and hardened chrome hardened chrome
tempered chrome vanadium steel. Keys vanadium steel.
vanadium. have chamfered edges Designed for high
to prevent damage to torques via the
fittings. internal lateral drive.
Hammers & Spare Heads

Claw Hammer Soft Faced Hammer Hammerend
The head is made Head is chrome Designed for use
from forged, heat- plated. Replaceable with the Soft Faced
treated steel. screw-in 38 mm– Hammer. For work
Vinyl grips are diameter faces of soft on materials where
impervious to heat, oil plastic and nylon. no surface marking is
and most solvents. desired.
Deburring
Deburr Small Deburr Pocket Deburr
For use with For simple deburring Pocket deburring tool
both coated and of plastic coated for fast deburring
stainless steel tube, tubing. of edges, tubes and
constructed with a sheets.
polished cutting bit
made of hardened
special steel.
Measuring
Tape
3-rivet end hook – for
long life. Mylar coated
blade is up to 10 times
more resistant to
abrasion than normal
lacquered blades.
Belt clip for ease of
storage.
Please note that the images used in this section are for display purposes only, and hence any items ordered may vary from those
displayed in the catalogue section.
J-2 TOOLS & ANCILLARIES TOOLS www.FlowTube.com

TOOLS & ANCILLARIES CONTAINERS & BINS
Plastic Containers
Robust quality rigid bins with reinforced sides.
Resistant to most alkalis, greases and oils.
Resistant to temperatures from -35°C to +80°C.
Boxes are fully compatible with the louvred panels LP...).
Each box is stackable and suitable for roller conveyors.
Manufactured from high-density polyethylene.
Available in:
• Blue
• •
Red Yellow
• Green
• Grey
Please note Please contact Flowstore Systems on 020 8581 5555 for further information on all your storage requirements.
www.FlowTube.com TOOLS & ANCILLARIES CONTAINERS & BINS J-3

TOOLS & ANCILLARIES TOOL PANELS & ACCESSORIES
Perfo Panels (PP..)

The Perfo system is a simple, adaptable space-saving storage
system for tools, small parts and consumables.
Ideal for creating an efficient working environment, the Perfo
range is often chosen to integrate lean and 5S storage systems
within the working environment.
These panels are fully flanged, and reinforced to aid rigidity.
Perfo panels have been developed to enable users to mount
panels end to end without disturbing hole pitch – this gives an
expandable system that can create long runs and maximise your
use of space.
Each panel is epoxy powder coated and is available in a choice of
five standard colours.
Width Height
495 mm 457 mm
990 mm 457 mm
1486 mm 457 mm
1981 mm 457 mm
Louvred Panels (LP..)

Louvre panels work with hook-on plastic bins, and are perfect for
high-capacity component storage.
Each panel is fully flanged and reinforced to aid rigidity,
is epoxy powder coated and is available in a choice of five
standard colours.
Bins are available in six sizes and four colours in various pack
quantities (please see the Containers & Bins Section)
To aid versatility the louvred panels can be supplied in both
horizontal and vertical configurations, please see below for
available sizing.
Horizontal Louvred Panel Vertical Louvred Panel

Width Height Height Width
495 mm 457 mm 495 mm 457 mm
990 mm 457 mm 990 mm 457 mm
1486 mm 457 mm 1486 mm 457 mm
1981 mm 457 mm 1981 mm 457 mm
J-4 TOOLS & ANCILLARIES TOOL PANELS & ACCESSORIES www.FlowTube.com

TOOLS & ANCILLARIES TOOL PANELS & ACCESSORIES
Self Adhesive Overlays

Self adhesive overlay silhouettes provide a rapid visual tool check
and encourage tool return and correct storage.
Overlays are available in the following options
Description
Maintenance Tools (Fig 1)
Maintenance Tools (Fig 2)
Electricians Tools (Fig 3)
Woodworking Tools (Fig 4)
Engineers Tools (Fig 5)
Plain Vinyl*
* There is a plain white vinyl overlay for custom tool outlines
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
Perforated Panel
Accessories
FlowTube offers a variety of
accessories for the perfo panels.
From tool holders to hooks,
drill / spanner holders to spring
clips, there is a holder available
for every type of tool.
Each accessory is constructed
from durable zinc plated steel
and incorporates a quick fix
perfolock tab to secure in place
on the board.
Please contact Flowstore for
further details
www.FlowTube.com TOOLS & ANCILLARIES TOOL PANELS & ACCESSORIES J-5

TOOLS & ANCILLARIES DRAWER SLIDES
Drawer Slides
FlowTube offers a variety of drawer slides to suit every application.
The ball bearing drawer slides can be easily be incorporated into
the FlowTube design via a GA-15 joint assembly to support your
drawers or worktop surfaces.
The incorporation of ball bearings provides a smooth and long
lasting slide action that minimises operator reach, keeping the
ergonomics constant and within safe limits.
Each drawer slide is categorised into the load rating it can take,
and care must be taken to ensure the right drawer slide is chosen
for the application in question.
The three loading bands can be found below:

• Light duty slides, load rating up to 50kg*
• Medium duty slides, load rating from 51kg to 99kg*
• Heavy duty slides, load rating from +100kg*
*Rated at 500mm span (distance between both drawer slides)
Below is an example of just a few options availble in the

Flowstore range (options listed are item specific)
• All steel construction, zinc plated to ensure longer life

• 75% to 100% extension ability (depending upon slide type
chosen)
• Clip-on bracket for bottom and platform mounting
• Front disconnect feature
• Hold-in feature
Please contact Flowstore Systems for more details and advice
Drawer Slide Clip On Bracket Accessory (Light Duty Only)

B
B
A B C D E
346.7 mm 236.5 mm 300.0 mm 150.0 mm 114.4 mm
396.7 mm 286.6 mm 350.0 mm 175.0 mm 139.4 mm
446.8 mm 336.6 mm 400.0 mm 200.0 mm 164.4 mm
496.8 mm 386.6 mm 450.0 mm 225.0 mm 189.4 mm
546.8 mm 436.6 mm 500.0 mm 250.0 mm 214.4 mm
Bottom and platform mounting options
J-6 TOOLS & ANCILLARIES DRAWER SLIDES www.FlowTube.com

TOOLS & ANCILLARIES WORKTOPS
Flowstore offers an array of multi-thickness boards that can be cut

to your individual specifications.
Please see below for the different boards available
Steel Clad (STC)

MDF board, clad in 2mm steel
Thickness: 20mm
Melamine F&E (MFE)

MDF board with a single bonded melamine
coating on face and PVC edges.
Thickness : 12 & 18mm
Colours available:
• Black
• White
• Grey
• Beech
Plain MDF (MDF)

Thickness: 12 & 18mm
Multi-Ply (PLY)
Multi-layered bonded plywood
Worktop Accessories
GA-15S Mount Clamp GA-16S MultiP Clamp CM-A Corner Metal
Joint for panel Joint for panel Panel holder,
attachment attachment corner
See page: C-10 See page: C-11 See page: G-2
GA-104 RtAng Over Jt PC-B Tube Clamp PC-C Tube Clamp

Connector to flat Pipe clamp, single Pipe clamp, double
surfaces fixing fixing
See page: C-13 See page: G-2 See page: G-2
AD-SM Stanchion Mount Single

Floor attachment
See page: G-2
www.FlowTube.com TOOLS & ANCILLARIES WORKTOPS J-7

TOOLS & ANCILLARIES ESD WORKTOPS
Electrostatic Discharge can permanently damage or degrade

sensitive electronic components that may lead to catastrophic
failures of substantial pieces of equipment or devices.
The products and services offered by Flowstore comply with the
Industry Standard, BS EN 61340-5-1:2007 and are designed to
minimise the risk of damage caused by Electrostatic Discharge and
ensure electronic components function as intended.
ESD surfaced worktop, supplied with an ESD ground fixing.
Thickness: 20mm
Colours available:
• Light Grey
• Dark Grey
Connecting Lead Wrist Strap Spiral Cable

3m connecting Made of special 1.80m long spiral
lead, DK 10 snap elastic, anti-allergic cable,
terminated on both fabric, adjustable, with DK 10 snap
sides. Resistance: 1 DK 4 snap terminal terminal at one end
MΩ and DK 4 for wrist
strap at the other.
Resistance: 1 MΩ
Stud
Single snap for
riveting or
screwing
J-8 TOOLS & ANCILLARIES ESD WORKTOPS www.FlowTube.com

TOOLS & ANCILLARIES CUSTOMISED WORKTOPS
Flowstore can provide a variety of worktop customisation options.

Please see below for an example of solutions available.
Rubber Mat
Fine-grooved rubber mat, 2.5mm thick,
dimensions available on request.
www.FlowTube.com TOOLS & ANCILLARIES CUSTOMISED WORKTOPS J-9

TOOLS & ANCILLARIES STEEL PANELS
Galvanised Steel Panels / Trays / Troughs

Flowstore can offer 1.2mm folded and hemmed galvanised sheets,
trays and shelves to accompany any rack, trolley or workstation
requirement.
Advantages of Galvanising
Galvanised steel has a corrosion-resistant coating that remains
firmly attached to the steel under the most severe forming
operations. It continues to give general and sacrificial protection
to all areas after forming and fabrication.
This coating has many advantages over other methods used to
protect steel.
Long Life
The main benefit of galvanised steel is its long life, compared to
painted finishes. This ensures that the product remains durable
whatever the environment in which it is being used.
Toughness
The unique metallurgical composition of a galvanised coating
makes it very rugged. Therefore, galvanised products will resist
damage during transport, assembly and service.
Automatic Protection of Damaged Areas
Because galvanised coatings offer cathodic or sacrificial protection,
they protect the small areas of your structure that have been
exposed due to damage. Other types of coating don’t provide the
same level of protection, so exposed areas are vulnerable unless
they’re recoated.
360 Degree Protection
The galvanisation process protects every part of a structure –
every nook or cranny, corner or recess. This 360 degree, total
protection isn’t available with other coatings.
J-10 TOOLS & ANCILLARIES STEEL PANELS www.FlowTube.com

TOOLS & ANCILLARIES STEEL PANELS
Applications
The predominant use for this material has been for shelving
panels, allowing a lightweight, high durable finish.
The BL28YA-B supporting clip (unique to Flowstore), allows the
panels to be easily located onto the rack or removed from the
rack without the need for tools, whilst the solid surface and raised
side edges allow the material and part debris to be kept within
each shelf, hence no cross-contamination of materials can occur
by means of items falling from one shelf onto another.
There are several advantages of using galvanised steel on
shelving for racking. Due to the process methods used, the
thickness of the panel is only 1.2mm, hence more shelves can
be placed into a smaller space envelope than
compared with wood.
The flexibility of the processing means that
additional requirements, such as a sunken
shelf, space for labels holders etc can also be
accommodated with ease.
Flowstore's design service means complex
constructed designs can be achieved to solve a
variety of different challenges within your business,
where space, time and productivity are key.
For more information about these or any
other products, please contact Flowstore Systems
www.FlowTube.com TOOLS & ANCILLARIES STEEL PANELS J-11

TOOLS & ANCILLARIES INFORMATION BOARDS
Felt Boards (FB..)

All felt fabrics have been tested to BS1006 for colourfastness and
light fastness and to BS476 part 7 for flame retardancy. The notice
boards are available in 15 different colour options (subject to qty),
with the standard popular colour choices seen below.
Available in:
Sizes Available
• • Red Green
• Blue
Width Height
600 mm 600 mm
600 mm 900 mm
900 mm 600 mm
1200 mm 600 mm
1200 mm 900 mm
1200 mm 1200 mm
1500 mm 1200 mm
1800 mm 1200 mm
2400 mm 1200 mm
Please note custom sizes are available upon request.

Please contact Flowstore Systems for further information
White Boards (WB..)

The dry wipe white boards are made with 0.4mm high quality
coated steel offering an excellent dry-wipe writing surface.
The board is framed with a smudge-free anodised aluminium
framing. All writing boards are supplied with a free clip-on pen tray
and full fixings and instructions sets.
The coated steel dry wipe white boards accept all magnetic
accessories.
The lightweight inner core is made from recycled materials.
Available in:
Sizes Available
• White
Width Height
600 mm 600 mm
600 mm 900 mm
900 mm 600 mm
1200 mm 600 mm
1200 mm 900 mm
1200 mm 1200 mm
1500 mm 1200 mm
1800 mm 1200 mm
2400 mm 1200 mm
Please note custom sizes are available upon request.

Please contact Flowstore Systems for further information
J-12 TOOLS & ANCILLARIES INFORMATION BOARDS www.FlowTube.com

TOOLS & ANCILLARIES CUSTOMISED STORAGE
Dunnage Bags
The FlowTube dunnage bag system is constructed from reinforced
nylon sheet, which has been double hemmed to ensure durability.
The dunnage bags are secured to the tube framework via built-in
loops. These loops ensure even tension is applied across the
dunnage bag.
This system allows for a fully customisable compartment sizing,
ensuring that each part is correctly separated and protected from
shock and damage.
The lightweight system allows each part to be supported and
presented to the operator ergonomically. These systems are
particularly suited to environments where components may be prone
to damage caused by operator loading and unloading operations,
or where large multiple quantities of storage are required without
affecting the overall rack loading capability.
Some advantages of this system can be seen below:
• Shock protection and cushioning support

• Class A surface protection
• Safe and ergonomic part presentation
• Improved rack load distribution
• Efficient and convenient inventory management
• Reduced packaging cost
• Reduced waste
• Improve warehouse utilisation
www.FlowTube.com TOOLS & ANCILLARIES CUSTOMISED STORAGE J-13

TOOLS & ANCILLARIES CUSTOMISED STORAGE
Clear Vision Storage

This storage option can be supplied in various materials, each suited
for different applications.
Perspex
Available in a full range of colours and tints. Perspex can be ordered
in a wide range of thicknesses from 2mm up to 30mm, including a
silicate green edge to give a plate glass effect.
Polycarbonate
200 times stronger than glass, used for machine guards, safety
enclosures and IP65 rated fireproof components.
PVC
Flexible material and very cost effective, used for ticketing and card
channels.
PETG
Good for machine guarding and fabrications requiring strength
characteristics.
The main advantages of a clear vision system include:
• Half the weight of glass

• Impact resistant
• Unaffected by sun or salt spray
• Good outdoor weathering
• Clear sheet optical clarity better than that of glass
• Fully recyclable
• Excellent surface hardness and durability
• Food grade
• Easy to clean and maintain
Please contact Flowstore Systems for further information.....
J-14 TOOLS & ANCILLARIES CUSTOMISED STORAGE www.FlowTube.com

LEAN MANUFACTURING
www.FlowTube.com
LEAN MANUFACTURING
Competition in manufacturing is constantly increasing, so it is important to produce products as efficiently as possible. One
methodology for achieving this goal is known as Lean Manufacturing. Lean is based on the Toyota Production System (TPS) and
was introduced to Western manufacturers in the early 90's. Lean is focused on creating value for the end customer; anything that
does not create value for the end customer is wasteful and should be minimised or eliminated.
Continual improvement requires continuous change, however most manufacturing equipment is decidedly static. FlowTube is
ideally suited to making rapid changes as it is fast to assemble and quick to change. Lean manufacturing also emphasises the
participation of every employee in making changes; with FlowTube this is possible as it requires no specialist tools or training.
FlowTube is also ideal for Lean manufacturing as it is reusable, which minimises waste.
THE 5S's One of the foundations of any Lean Manufacturing environment is 5S. While it is often over-
simplified to 'workplace organisation', 5S should be a deep cultural change and result in
improved quality, safety and employee engagement. 5S is short for the processes of: Seri (Sort),
Seiso (Shine), Seiton (Set In Order), Seiketsu (Standardise) and Shitsuke (Sustain). This process
should be repeated on a regular basis for optimum results.
THE CAUSES OF
WASTE In the TPS there are 3 high level causes of waste:
Mura – Unevenness
Unevenness in production results in alternating over-utilisation and under-utilisation; not only is
this inefficient, it also frequently causes Muda and Muri.
Muda – Non-Value Adding Work
Non-Value Adding work is any work which the end customer would not be prepared to pay for
and is therefore wasteful.
Muri – Overburden
Overburden occurs when people, machines or processes are asked to do more than they
reasonably can. Overburden leads to poor quality and breakdowns, which are wasteful.
Plan Repeat the process if

the constraint has moved
Elevate
Do the
constraint Identify
the
constraint
Act
Define Subordinate
other
processes to
the constraint
Exploit the
Check constraint
Control
Measure
Improve
Analyse
K-2 LEAN MANUFACTURING www.FlowTube.com

LEAN MANUFACTURING
THE 7 WASTES The easiest Non-Value Adding work to identify is pure waste, which can be summarised by the 7
Wastes: Defects, Over-production, Transport, Waiting, Inventory, Motion and Over-processing. By
minimising or eliminating waste, significant bottom line savings can be achieved.
VALUE ADDING /
NON-VALUE ADDING One of the key distinctions in Lean is between Value Adding work [VA] – anything the end
customer is prepared to pay for – and Non-Value Adding work [NVA] – anything the end
customer is not prepared to pay for. For example: the end customer would be prepared to pay for
the actual assembly of the product because that is useful to them, however they would not be
prepared to pay for scrap, paperwork or warehousing of the product because that is not useful to
them.
A surprisingly high percentage of work in traditional manufacturing falls into the Non-Value
Adding category and one of the main focuses in Lean is minimising or eliminating Non-Value
Adding work.
VISUAL
MANAGEMENT A key way of reducing waste on the shop floor is providing the right information as simply and
quickly as possible. Rather than requiring an employee – any employee from janitor to CEO – to
go to a computer or look up a book to find out information, it should be readily available at the
Gemba – Japanese for 'the actual place'. Visual Management should be as simple and obvious
as possible, ideally someone unfamiliar with the system should be able to understand it easily.
Using Visual Management should make it possible to manage production and spot any problems
without having to leave the shop floor, saving time and money.
(See FlowTube's Lean Display Boards)
KAIZEN Another key foundation of Lean Manufacturing is Kaizen. Literally translated from Japanese,
it means 'change for the better'. However, it is more commonly translated to 'continuous
improvement'. While other continuous improvement methodologies focus on breakthrough
projects lead by specialists, Kaizen emphasises smaller more frequent improvements made by
every employee. This approach empowers employees to make improvements and reduce waste,
rather than having to rely on intermittent external intervention.
SMED
[SINGLE MINUTE As maximising machine utilisation by producing large batches is a false economy – it causes
EXCHANGE OF DIES] substantial waste in the rest of the process – it is important for a Lean manufacturer to reduce
batch sizes. Reducing batch sizes normally necessitates more frequent changes in machine
setups resulting in unproductive time. It is therefore critical to minimise changeover time, so that
overall production capacity is maintained.
A common approach for reducing changeover time is known by the acronym SMED [Single
Minute Exchange of Dies], which originates from the goal of changing dies in a press in one
minute.
www.FlowTube.com LEAN MANUFACTURING K-3

LEAN MANUFACTURING BENEFITS OF FLOWTUBE
FlowTube to Lean Principles in Manufacturing

FlowTube can be used in a beneficial way in any Lean Manufacturing setting, from an assembly line to a medical environment.
Due to its versatility FlowTube can be used to create equipment that is ideal for many Lean Manufacturing techniques and tools.
KAIZEN Kaizen should be an ongoing process of incremental improvements and one of the key principles
of Kaizen is rapid change. FlowTube facilitates this in a variety of ways:
Fast
FlowTube equipment is quick and easy to assemble. It requires no special tools and minimal
training, this makes it ideal for management / Kaizen teams.
Flexible
FlowTube equipment can be rapidly modified to improve ergonomics, add or remove features or
change for different products. Unlike fabricated structures, which can be difficult or impossible to
change without significant cost, FlowTube structures can be altered in minutes at minimal cost.
Movable
All FlowTube equipment can be mounted on castors so that manufacturing cells can be quickly
rearranged for optimal productivity. Even equipment not mounted on castors is relatively light
compared to fabricated structures and should be movable without heavy equipment.
Reusable
In the event that equipment must be completely redesigned, FlowTube structures can be easily
disassembled and the components reused to create new equipment.
5S 5S is the basis for many other Lean changes. Maintaining a clean, organised work area improves
quality and safety and provides a solid base for improvement. FlowTube is beneficial to 5S efforts
at all stages:
Sort
As FlowTube structures are open and bespoke, this prevents the accumulation of unnecessary
tools and consumables.
Shine
FlowTube can be ordered in a variety of colours and finishes suitable for cleaning. It is also easy
to partially disassemble structures if thorough cleaning is required.
Set In Order
As FlowTube is custom built and easy to reconfigure, it can be designed to present the right tools
and consumables, in the right place at the right time.
Standardise
It is easy to standardise FlowTube equipment – even when improvements are made – as the
structures are quick and easy to reconfigure.
Sustain
Due to the open nature of FlowTube structures, it is very easy to conduct 5S audits to ensure that
discipline is being sustained.
K-4 LEAN MANUFACTURING BENEFITS OF FLOWTUBE www.FlowTube.com

LEAN MANUFACTURING BENEFITS OF FLOWTUBE
FLOWRACKS As part of efforts to implement ‘pull’ systems and improve flow, one of the first steps is
to implement Flow Racks to draw parts from. These Flow Racks (which can be known as
Supermarkets) are normally FIFO [First In First Out] and allow easy picking of parts for
replenishing production cells.
FlowTube is particularly suitable for creating Flow Racks / Supermarkets:
Visual Management
As FlowTube structures are very open, it is easy to see inventory levels at a glance.
Easy To Reconfigure
Once your FlowTube Flow Rack or Supermarket has been constructed, it can easily be
reconfigured in a variety of ways.
The angle of each shelf can be changed quickly to control the speed of material and can be
customised with roller tracks.
If batch sizes are reduced, the number of shelves and height between shelves can be changed.
If the rack is no longer required, the components can be reused to create other FlowTube
structures.
VISUAL
MANAGEMENT The ultimate goal of Visual Management is to be able to manage production from the Gemba (the
work place) by sight. As has been noted above, FlowTube enables the visual management of 5S
efforts and Supermarkets, however FlowTube can be used for Visual Management in a variety of
other ways:
Display Boards
FlowTube can be used to create cheap and flexible display boards. These can be used to display
live production information, announcements and other bulletins.
Colour-Coding
As FlowTube is available in a number of colours, equipment can be colour-coded both for its
standard location within the production environment and to highlight non-standard conditions.
Design For Visual Management
FlowTube structures can be specifically designed to enable visual management of inventory,
production rate and highlight abnormal conditions.
SMED
[SINGLE MINUTE Reducing changeover time is critical to allow the reduction of batch sizes and maintain efficiency
EXCHANGE OF DIES] whilst accommodating greater product variety. FlowTube can be used to create custom carts and
other structures that can be used to prepare tools and consumables in advance. As FlowTube
structures are easy to modify, they can be updated as SMED activities progress.
www.FlowTube.com LEAN MANUFACTURING BENEFITS OF FLOWTUBE K-5

DESIGN & ASSEMBLY GUIDE
www.FlowTube.com
To ensure a FlowTube solution is successful it is advisable that sensible planning is implemented before any building or assembly
commences.
The most important stage of planning is the design phase as this takes into consideration both the application and function of the
solution and any safety implications.
But, before design begins, some basics must be understood, such as the component names, their respective functions and
dimensions.
TERMINOLOGY It is quick to become familiar with terminology: ‘G’ joint components are joined together to form a
number of ‘GA’ assemblies, for example a GA-1 is made from 2x G-1’s.
G-1
[GA-1]
G-1
Some versatile joint components e.g. G-2 can be used as part of a number of joint assemblies
e.g. GA-2, GA-3, and GA-5. But this means the assembled number doesn’t always correspond
to the component number; for example GA-3 is made from 2x G-2’s and 1x G-4. The metal joint
assemblies section of the catalogue shows the correct metal joint components to order, as well
as the correct fixing bolts and 'T' nuts. All items are ordered and supplied as components, not as
assemblies.
[GA-2] [GA-3] [GA-5]
GP adaptors are associated with track and ‘GS’ adaptors with tube.
GP-B GS-A
L-2 DESIGN & ASSEMBLY GUIDE www.FlowTube.com

COMPONENT
APPLICATION Planning ahead will ensure a successful solution is produced with minimal effort and waste.
FlowTube has the capabilities of producing various solutions to a brief, but design factors such as
ease of adjustability can be built in using design for assembly techniques, or the ability to add to
the design post-build for continuous improvement. These factors may be a simple case of asking
which orientation is the joint going to be used to gain the maximum benefit.
For example a three-way tube assembly may be achieved using the GA-2 joint assembly in
different orientations to give different application benefits.
Max joint Rotating the

strength – tube joint 90 degrees,
Tube terminates the adjustability
terminates into the is in a different
joint, vertical axis
dimension is
fixed
Adjustability
Adjustability
DIMENSIONS Tubes are nominally 28mm in outer diameter, joints 28mm in inner and 33mm in outer diameter.
FlowTube solutions are dimensioned to tube centres, as if wireframe assemblies.
Front Side
www.FlowTube.com DESIGN & ASSEMBLY GUIDE L-3

DIMENSIONS
Most tube lengths are terminated within a joint ‘Head / Tail’, and so their lengths are calculated as
joint centres minus 70mm (2x35mm).
Joint Tail
Joint Head
L1
Tube Length (l) = L2 – 100 mm
Tube Length (l) = external dimensions (L2) – 100mm
Or
Tube Length (l) = L1 – 40 mm

Tube Length (l) = internal dimensions (L1) – 40 mm
Or
Tube Length (l) = L – 70 mm

Tube Length (l) = Rack Centre dimensions (L) – 70
L = 1000 (Centre width of rack) mm
L2
The dimensions given are 'practitioner’s dimensions' I.e. they are rounded with practical considerations in mind

ROLLER TRACKS
GRADIENTS Typically roller track is installed at 6% (~3.5°) gradient. This should be adjusted to suit application,
e.g. box type, weight and track length.
Gradient (%) Degrees (%)

1% 0.6
2% 1.2
3% 1.7
4% 2.3
X 5% 2.9
6% 3.4
nom Track Length 7% 4.0
8% 4.6
Example : 9% 5.1
Height = Track Length Used x Gradient Required 10% 5.7
Where 15% 8.5
Height =X 20% 11.3
Track Length = 1200mm 25% 14.0
Gradient = 6% 30% 16.7
X = 1200mm x 0.06 (6%) 40% 21.8
= 72mm 50% 26.6
100% 45.0
The depth of the racking (front to back distances), is determined by the wheel pitch (distance
between wheel centres) of the track i.e. every 36mm for the GP4036A track.
DESIGN OPTIONS Select components from the FlowTube product range to best suit the application.
Below for example is a guide for selecting the best castor / feet options.
APPLICATION:
Rack, bench trolley,
display stand etc…
MOBILE FIXED
THREADED INSERT
LIGHT DUTY: HEAVY DUTY: PERMANENT: ADJUSTABLE FOOT:
Insert castors Use plated castors Floor fix to ground with • Height of thread?
(e.g. 3” or 4”) (4”, 5” or 6” wheel) stanchion mounts • Metric or Imperial?
N.B. Mobile units requiring to be towed by mechanical means need

SPECIFICATION: additional reinforcement. For further details contact Flowstore Systems.
• Type – Fixed, Swivel, Swivel Braked
• Load rating
• Wheel material e.g. Non marking / Nylon / Rubber
• Wheel size (3”,4”,5”)
• Thread spec metric/imperial
• Speed
• Travel per day

ERGONOMICS The ergonomics of the system need careful planning to ensure safe use and efficient operation
are achieved. Working heights, picking heights, bending and reaching limits etc. for the most part
are the responsibility of the company using FlowTube; some cover this in their own Health and
Safety policies.
Refer to the Manual Handling Regulations for guidance.
The HSE web site can provide resources: http://www.hse.gov.uk/index.htm
330 tube length

1235 tube length
1270 (Ideal ergonomic max)

840 (Ideal ergonomic min)
DESIGN CONCEPT
AND PLANNING Process
The simplest method to assess suitability for the product and subsequent design is based around
a set of questions and instructions. This process is iterative and will ensure highest quality in the
finished product.
An initial sketch is useful at this point, concentrating on the horizontal spans and vertical lengths
within standard guidelines for tubes and roller tracks. It is worth noting that good design practice
avoids cantilevered loads where practical, as this may unbalance or topple the rack.

DESIGN CONCEPT
AND PLANNING Define Unit Loads/Weights Required
The second step is to look at how much load is to be applied. Firstly define a weight per level,
combine this for multiple levels to give a complete unit loading.
As a rule of thumb the framework self-weight will be 20% of the complete unit loading. Adding
the complete unit load to the framework self-weight will produce a total load to be supported.
Heavily loaded racks require maximum specification of tube and castors. If this load exceeds
1000kg, the unit is most likely too large and alternative applications may be more suitable.
For a simple initial estimate, allow 80kg per joint used, ensuring enough joints have been allowed
for to carry the maximum load e.g. 4 joints used per shelf therefore the maximum loading is:
4 x 80kg = 320kg.
Round the figure up to the next whole number to determine minimum number of support joints
per level. Then review the load distribution.
It is usual that with more than two upright supports, that the inner ones will need to carry twice
as much as the outer supports. See examples in fig A to C below.
1/2 1/2 1/4 1/2 1/4
= =
equal equal
Fig (A) Fig (B)
1/6 1/3 1/3 1/6
= = =
equal equal equal
Fig (C)

DESIGN CONCEPT
AND PLANNING Mobile or Static?
When static, the feet are unlikely to be a limiting factor in design. For mobile racks, castors are
provided with a load rating. Calculate the load per castor based on the rules as stated in the load
on castors and wheels section that can be found later on in this section. If the castor load values
exceed the stated capacity of the chosen castor, either upgrade the castor choice, or redesign the
rack to reduce capacity.
Adjust the Design Accordingly / Iterative Design
This can involve the addition of extra joints and support points as required (see above iteration
step that includes additional diagonal bracing to strengthen the side frames) where appropriate.
It is imperative for optimal use that diagonal braces transfer loads to load bearing points, e.g. a
vertical tube in contact with the floor. Horizontal bracing can be used but only where diagonals
are impractical, as triangulation is much more effective.
Review Height to Base Width Ratio

Keep to guidelines. Note castors can reduce effective base width. As outlined in a later section of
this document.

DESIGN CONCEPT
AND PLANNING Test Load Finished Unit
This is arguably the most important stage. The rack must be loaded to the potential maximum,
planned loads. This maintains safe working practice, and ensures that even under max load case
the rack will be stable. At this stage any excessive deflection bending in horizontal members
should be corrected by additional supports. To define ‘excessive’ please see the load tables found
in the tube deflection heading later on in this report. If the deflection measured falls within these
guidelines, then the deflection is safe.
Redesign & re-check as appropriate
This is where the iterative process really begins. If an issue has been discovered then it is back to
adjusting the design, the initial sketch or even the weight loadings stages. Once happy the rack
can now be put to use.
Keep a record of original design load criteria
One of the great benefits of FlowTube is its ability to adapt. It is important to review the design
by discussion with the end users. Checking and improving the design is simple but bear in mind
user alterations may affect loading. All alterations should be documented.
Regularly inspect when unit is in use
Since the Kaizen approach may lead to design modifications in use, the units should be checked
periodically to ensure they conform to the design load limitations
Refer to Flowstore in case of doubt
Flowstore values its customers and is always ready to offer advice. Training sessions for assembly
can be provided where required.

TERMS Lane Load

The term 'lane load' is understood to mean the load acting on a pair of roller tracks that carry
a single item (sometimes more tracks are required for larger items), container support tubes or
mounting brackets. The lane load results from the total weight of the individual containers.
Shelf Load / Level
The term 'shelf load' is understood to mean the load acting on a horizontal surface between two
vertical rows of upright tubes (corresponding to the load acting on all supporting joints). The
shelf load is the sum of the total lane loads. A shelf may have one or more lanes.
If no lanes are used, shelf load is the total load on other decking materials used, i.e. timber or steel
panels.
Bay Load
The term 'bay load' is understood to mean the total of the individual shelf loads acting between
two vertical tubular support frames. Several shelves may be arranged one above the other.
Run Load
'Run load' is the total of the individual bay loads making a run of bays. The run load is important
for the design of the adjustable feet (or castors). Bays joined together to form a run can increase
the loads on common shelf level support joints. If so, recalculate the joint loads generated by
adjacent bays.
Track load, shelf load & bay load Lane Shelf Bay Run
Electrical Conductivity (ESD)

For ESD applications all essential parts of a Flowtube construction have ESD variants, including
the tubes, joints, roller tracks, feet and wheels in order to be electrically dissipative.
EN 61340-5-1:2007 is the applicable standard for the construction of a system that guarantees an
electrical resistance of R < 1 x 109 ohm.
Whilst individual components may be ESD rated, the customer should check that dissipation
overall meets satisfactory requirements.

TECHNICAL
CHARACTERISTICS Tube Deflection
The following tables set out benchmarks for the construction of static shelving. The values
given relate to practical deflection tests. The average measurement is the distance between two
adjacent supports.
Fig D Fig E
Uniformly Distributed Load F Point Load F
Average measurement M Average measurement M
Deflection with Uniformly Distributed Load (UDL) Deflection with Point Load
Values for Uniformly Distributed Load on the tube (Fig D)

Distance (mm) 500mm 750 mm 1000 mm 1250 mm 1500 mm
Deflection (mm) 2.5* 5 5* 10 5* 10 15 5* 10 20 5* 10 20
DP2807 Load (kg) 150 270 105 210 57 105 140 30 55 95 20 45 65
DP2810 Load (kg) 195 345 135 255 60 120 165 35 70 135 22 45 80
DP2814 Load (kg) 225 450 180 300 75 170 230 40 85 165 27 50 95
DP2820 Load (kg) 260 480 195 320 90 180 255 45 95 185 30 55 110
S2807 Load (kg) 165 275 120 215 60 110 150 35 65 120 18 39 -
S2812 Load (kg) 245 450 180 330 80 165 240 50 95 180 30 55 95
*Recommended values (the relevent regulations are to be observed)
Values for Point Load in the middle of the tube (Fig E)

Distance (mm) 500mm 750 mm 1000 mm 1250 mm 1500 mm
Deflection (mm) 2.5* 5 5* 10 5* 10 15 5* 10 20 5* 10 20
DP2807 Load (kg) 105 180 70 140 38 70 95 20 28 65 13 25 45
DP2810 Load (kg) 130 230 90 170 42 80 110 24 47 90 15 30 55
DP2814 Load (kg) 150 300 120 200 53 115 155 28 57 110 18 35 65
DP2820 Load (kg) 175 320 130 215 60 120 170 30 64 125 20 37 75
S2807 Load (kg) 110 190 80 145 40 75 100 25 45 80 12 26 -
S2812 Load (kg) 165 300 120 220 53 110 160 35 65 120 20 37 65
*Recommended values (the relevent regulations are to be observed)
Using double tube arrangement (joints GA-8, 2 x GA-1S or CM-100) the load can be more than
doubled, depending on the construction and use of the joints employed (see below)
GA-8S 2x GA-1s CM-100

TECHNICAL
CHARACTERISTICS Gripping Joint Strength
With a bolt tightening torque of 10 N/m in both the X and Y axes the joint grip strength is greater
than 80 kg by at least a safety factor of 2 minimum.
X
X
Y
X
Y
Y X
X
Withdrawal or slip forces on joints
Load on Roller Tracks

The load on the individual roller tracks can be seen in the following table:
Roller 0 Rollers Distance 0 Axle Load Per 900 Load

Track Between Rollers mm Roller Track Per Wheel
Series 35 GP3533B 28 mm 33.3 mm 3 mm 60 kg 100 kg
Series 40 CR-40A 34 mm 76 mm 4 mm 60 kg
GP4025M 34 mm 25 mm 3.3 mm 90 kg
GP4036A 34 mm 36 mm 4 mm 150 kg
GP4036B 150 kg
GP4040A 34 mm 40 mm 150 kg
GP4040B 150 kg
GP4050C 49 mm 50 mm 150 kg
UR4050 43 mm 50 mm 4 mm 48 kg
Series 60 GP6016S 15 mm 16.6 mm 4 mm 60 kg 200 kg

GP6033B 30 mm 33.3 mm 90 kg 200 kg
Series 70 GP7050BF 34 mm 50 mm 5 mm 120 kg
Series 85 GP8525M 34 mm 25 mm 3.3 mm 180 kg 450 kg

CASTOR & WHEEL

LOADING & Several considerations are needed when selecting the correct castor type for your application,
CONFIGURATIONS some of which can be found below:
• Gross Load - What is the total weight that the rack will be carrying?
• Powered towed or Manual - Do I need this rack to be towable, or will an operator
manoeuvre the rack?
• Wheel Material Type - What material provides the best solution in terms of noise, load, grip etc?
• Usage - Will the rack be in regular use, or occasional?
Gross Load
Working conditions for castors can vary enormously both with regard to the type of floor and also
the severity of the actual application.
Average working conditions are typified by many factories where one or more of the following
hazards may be present to a limited degree.
Overloading, shock loading, uneven floor surfaces – cracks, gullies, door guide rails etc. and the
floor surface may be of an abrasive nature.
It must be appreciated, however, that load capacity is not the only factor to be considered in
choosing castors for a specific job. It may often be necessary to choose a castor having given
a load capacity several times greater than the conditions appear to warrant ensuring that the
castors are capable of giving the desired performance.
Powered or Manual
An important factor when choosing a type of castor is the requirement for power towing. When
requiring a powered towing solution, fabricated castors should always be chosen.
Fabricated castors consist of heavy steel components that are precision machined. Tapered roller
bearings or ball racers are also used in the construction giving an extremely strong construction
suitable for extra heavy loads.
Wheel Material Type
For manual applications the choice of correct castor wheel is very closely related to the effort
which a man can exert. 18kgf (1) is the generally accepted figure for moving from a standing
start, but this must be reduced to 6-12kgf (2) once the unit is on the move. A man is able to
maintain this effort for reasonably short distances, but for longer distances of travel he cannot
be expected to maintain a force of more than 6kgf. See table below for material characteristics.
(1) ~100n (2) ~120n
Castor Wheel Material

Polyurethane Polyamide Semi-Elastic
(Cast Iron / Alloy) (Nylon) Rubber
Floor Protection Good Good Good
Shock Absorption Good Average Average
Wear Resistance Good Good Average
Rough Handling Good Average Average
Hygienic *NR Average Average
Wet Environment *NR Average Average
Sound Dampening Good Good Good
Rolling Resistance Medium Medium High
Non-Marking Yes Yes Yes

CASTOR & WHEEL

LOADING & Wheels can be divided into two main types:
CONFIGURATIONS
• Resilient Tread Wheels (Soft Tread)
• Hard Tread Wheels
Resilient / Soft Tread Wheels
Resilient or soft tread wheels, such as rubber or polyurethane, give the ultimate in quietness
and floor protection but introduce a penalty from the point of view of ease of movement, as the
tractive resistance or effort required to move them is generally up to 3 times greater than that of
an equivalent size hard tread wheel.
Polyurethane, however, has the remarkable property of being able to carry loads approaching
that of cast iron. Polyurethane and elastic rubber have a great resistance to tearing and to abrasive
wear.
For many high-load manual applications soft tread wheels must be ruled out as although they
may be capable of carrying the very high load the force required to move the equipment would
require the effort of several men.
The quiet running and floor protecting properties of the resilient tread wheels make them
particularly suitable for power towing applications
Hard Tread Wheels
In the range of hard tread wheels it is usual to consider castors with cast iron wheels as a basic
standard, as these are generally the strongest and have the longest life. They are also certainly the
easiest to push and in many cases will, therefore, be the first choice for maximum mobility.
They have a disadvantage, however, of being rather noisy, will not suit uneven or debris flooring
and can sometimes cause excessive floor wear.
As an alternative to cast iron, injection moulded solid nylon wheels have been developed. Nylon
is unaffected by water and its use in the wet further enhances its self-lubricating properties. The
load capacity of nylon approaches that of cast iron and these wheels also have the additional
advantages of being quiet running, light in weight and also incapable of damaging floors. They
can also be used in the temperature range -40 °C to +80 °C, although at extremes of range it may
be necessary to de-rate the load capacity of the wheels by up to 25% for very arduous conditions.
For higher temperature applications reinforced phenolic or reinforced polyamide wheels should
be used.
Usage
Occasional Use
Castors fitted to a machine or other device to enable it to be delivered to the place where it is to
be used or to enable it to be moved occasionally for very short distances.
For this type of application wheels of a smaller diameter may well be acceptable and are often
used at their full rated capacity.
Regular Use
Castors for use on trucks, trolleys, trailers etc., which are used as a means of transportation (i.e.
they are loaded with goods of some description and then regularly moved from one place to
another).
For these applications it is essential that castors should have the lowest tractive resistance and
should also be able to swivel freely so that the trolley can be manoeuvred without too much
effort. To achieve this, wheels should be at least 100mm diameter and preferably 160mm or
more, regardless of the rated load capacity, and choose castors with swivel heads designed to
give maximum mobility. This will normally eliminate single ball race swivel heads for this type of
application.

CASTOR & WHEEL

LOADING & Castor / Wheel Configurations
CONFIGURATIONS The type, size and castor quantity per rack will all have an effect on the maximum load rating that
a rack will carry and ease of movement.
Terminology
Swivel Castor An assembly in which a housing containing a wheel is free to swivel

without restriction about the vertical axis of the swivel bearing with the
castor wheel axle offset.
Fixed Castor An assembly containing a wheel which cannot swivel about its vertical axis.
Tractive Resistance The effort required moving a piece of FlowTube equipment fitted with
castors, this is usually expressed as a percentage of the total load carried.
WHEEL
CONFIGURATION 2x Swivel Castors and 2x Fixed Castors
The most practical configuration for industrial use.
This solution provides good load capacity with good
manoeuvrability and ensures accurate steering, even on
long straight runs. The trolley should normally be pushed
with the fixed castors leading.
Load
Maximum capacity for each wheel =
3
4x Swivel Castors
This arrangement provides good load capacity with
excellent manoeuvrability, suitable for winding runs
and where side motion is frequently required. However,
trolleys with this configuration may be difficult to guide
on straight runs, particularly with heavy loads and uneven
ground. Not recommended for ramps.
If castors are equipped with directional locks, this
arrangement is then suitable for long straight runs, a very
versatile arrangement.
Load
3
1x Swivel and 2x Fixed Castors

An economical solution for lightly loaded trolleys requiring
good manoeuvrability. The trolley must be fairly small in
size and it is essential that the load is evenly distributed to
ensure stability of the unit.
Load
3

WHEEL
CONFIGURATION 3x Swivel Castors
The arrangement provides good load capacity with
excellent manoeuvrability. However, equipment with this
arrangement will be difficult to guide on straight runs
particularly on uneven ground.
This configuration is ideal for barrel dollies and small
portable machines.
Load
3
4x Swivel and 2x Fixed Castors Centrally Pivoting

Besides providing a very high load capacity, this arrangement
also assures greater manoeuvrability and stability with respect to
the following configuration. It is best used with very long trolleys
designed to carry heavy loads. The fixed castors can be replaced
by wheels mounted onto a central axle. The base of the unit must
be of robust construction. The swivel castors are mounted in such
a way as to pivot the trolley on the central wheels, it is usual to put
approximately 25mm of packaging above the two fixed castors
(wheels) and thus provide alternating load support, depending on which pair of wheels are in
contact with the floor. However, the swivel castors are subjected to shock loads if the trolley
is tipped or the load is not evenly distributed, the entire load thus rests on the 2 central fixed
castors/wheels.
Load
2
2x Swivel and 2x Fixed Castors Centrally Pivoting

This solution provides good load capacity and excellent
manoeuvrability in confined areas. The fixed castors can be
replaced by wheels mounted on a central axle. The two swivel
castors are mounted in such a way as to pivot the trolley
centrally, it is usual to put approx. 25mm of packing above the
two fixed castors and thus provide alternating load support.
However, the swivel castors are subjected to shock loads if the
trolley is tipped or the load is not evenly distributed. The entire
load rests on 2 central fixed castors/wheels
Maximum capacity for each wheel = Load
2
4 Fixed Castors Centrally Pivoting

An economical solution for moderate loads suitable for long,
straight runs with occasional changes in direction. The fixed
castors can be replaced by wheels mounted onto a central axle.
The two end castors are mounted in such a way as to pivot the
trolley on the central wheels, it is usual to put approximately
25mm of packing above the two fixed castors (wheels) and
thus provide alternating support. However, the end castors
are subjected to shock loads it the trolley is tipped or the load
is not evenly distributed. The entire load rests on the 2 central
fixed castors/wheels.
Maximum capacity for each wheel = Load
2

SECURING SHELVING
To ensure a FlowTube assembly is stable, the height to width ratio of static units should not
& TROLLEYS AGAINST
exceed the ratios as stated below, unless permanently floor fixed. Units with castors should in
OVERTURNING
certain cases use a lower ratio, since if they hit an obstruction on the floor, they can topple...
The arrangement of the castors or feet determines the effective base dimensions, so this is
crucial for determining the maximum safe structure height. Each application needs individual
consideration.
Shelving:
Flowstore recommend a max 1:5 ratio between the feet of the shortest base dimension (A) and
the height of the topmost shelf (B) (see FIG H below).
Example: shelving depth: 400 mm maximum shelf height = 2,000 mm
Trolleys:
Flowstore recommend a range of between 1:3 to a max of 1:5 ratio between the wheel axle
distance (A) and the height of the topmost shelf (B) (see FIG I below).
B B
A A
(FIG H) Ratio of shelving depth to shelving height (FIG I) Ratio of wheel axle distance to height of topmost shelf in
the case of movable shelving
In the summary table below, for example, it can be seen that insert castors provide the greatest
stability as they have the greatest base width. Also, simply repositioning the plated castors moves
the point of floor contact, changing the base width and in turn affecting the safe working height.
Rack Width Castor Base Base To Max

(centres in mm) Size (mm) Width (mm) Height Ratio Height (mm)
1) Insert Castors 500 125 380 1:5 1900
2) Plated Castors (Crossways Mounted) 500 125 165 1:5 825
3) Plated Castors (Lengthways Mounted) 500 125 290 1:5 1450

SECURING SHELVING
E.g. Worst Case Scenario for 500mm rack widths – all castors facing inwards:
& TROLLEYS AGAINST
OVERTURNING
(Perpendicular
cross bracing
with GA6s)
380mm 165mm 290mm

1) Insert Castors 2) Plated Castors (crossways mounted) 3) Plated Castors (lengthways mounted)
Common Sense
When designing a FlowTube solution, common sense safety considerations must also be a factor
of the design process. For example, consider where the centre of gravity will be on both a fully
loaded and partially loaded rack. Also, as a rule of thumb, if a FlowTube solution is to be loaded
and picked from by hand, then generally it is the right system. If loading and unloading require
mechanical assistance, then an alternative solution should be used.
ASSEMBLY Getting Started

Assembly of a FlowTube solution can be done from either a pre-designed solution, where
the tube lengths, joint and component quantities are fully specified from a drawing
materials list and the outcome is known prior to assembly; or by developing the design as
the solution is being built, adjusting and modifying until the desired solution is reached.
Either way, certain assembly guidelines need to be adhered to.
Tubes
Tubes are very basic and therefore simple to prepare. Cut the tubes to length, with hacksaw, chop
saw or band saw and de-burr cut ends; a sharp cutting blade will minimise burring.
Tube & Joint Interfaces
It is important that tubes are correctly inserted into the joints. This ensures that tubes are being
correctly clamped and maximises the stability and safety of the system.
ERROR
4
Ensure the tubes are fully inserted into the joint before tightening. Do not splice, or join two tube ends
For joints in which a tube terminates, there should be 30mm of joint inside a joint head. This is not
sleeving the tube. considered a safe practice.

ASSEMBLY Joint Assembly

Place the tube against the joint arrester (possible to check this from the insertion markings)
Insertion marks (shown by the two

red lines), are positioned on the
4 side of the joint and are used as a

quick reference to ensure the tube is
correctly inserted
WRONG Tube incorrectly inserted, CORRECT tube correctly inserted

and out of the insertion marks against arrester, with tube against
insertion mark
Position the joint components in place over a tube. Insert the T-nut(s) into the recess(es) on the
least accessible side of the joint assembly, with the shoulder of the nut sticking through the hole
and the flat edges captivated by the recess sides.
T-Nut(s)
Bolt(s)
Insert T-Nut(s) into
recess(es) on joint
component
Insert bolt(s) from
outside of assembly
The shoulder of the nut will improve the interface between the nut and bolt, allowing the threads
to engage inside of the joint assembly.
4
WRONG Nut placed incorrectly, with CORRECT Nut correctly inserted so
collar facing away from the joint assembly collar is inserted into the joint assembly
The bolt may then be inserted into the joint assembly from a more accessible side of the joint,
typically on the outside of the rack, there the bolt head may be tightened by hand at first, then by
5mm Allen key or power tool with suitable adapter.

ASSEMBLY Check that the joints are connected neatly so that the joint sleeves are parallel, and correctly
dovetailed:
4
WRONG Joints mounted incorrectly WRONG Joint strength reduced as a CORRECT Dovetail alignment correct
(dovetails are not in alignment) result of incorrect alignment .
An approximate torque of 10N/m is recommended for optimum clamping strength; too much
under this torque and the joints may slip; too much over this torque and the joint components
may deform under the excessive clamping force.
Joints can be removed and re-assembled.
Dimensional Tolerance
FlowTube is designed with +/-1mm tolerance. This ensures that tube lengths are fully inserted
into joints, which maximises the effectiveness of the clamping friction.
Similarly rack depths for roller tracks are set around a full pitch length of the roller track, to ensure
roller tracks sit fully in the adapter brackets (see below for example using flat tube).
4
Inserts & End Caps
Threaded inserts and inner end caps are push Inner Cap
fit and hammered into the open tube ends.
Please ensure that the flat of the insert is
aligned with the tube weld seam.
(See castor section for further details)

Threaded Insert

ASSEMBLY Adapters, Accessories & Components

All other components are quick and easy to use; their application implicit, so require little or no
training for assembly and use.
This section follows the suggested assembly route for an example of a FIFO - 4 level feed/1 return
flow rack showing examples of different variations at each stage on the left hand side:
1: Build side frames with feet
Stanchion Mount Rubber
Adjustable
2: Add structural bracing
45 degree Straight
Adjustable angle
Adjustable angle

ASSEMBLY 3: Add cross-tubes
Single Double
4: Attach castors
5: Fit track and guide at set height
• Track slots into track adaptors that is then a push fit onto the cross tube.
• Guide simply slides onto the track before attaching track adaptors.
• Track generally supported underneath with at least 1x cross tube.

ASSEMBLY 6: Fit remaining levels
• Set levels at required pitch with track at 6%

nom. gradient.
7: Add & secure accessories
• Attach any melamine faced worktops/steel

panels/tool rails etc.
• Add inner caps

• Check dimensions against drawing, ensure
joints fully inserted and appropriate joints
are perpendicular
BASIC GUIDANCE Maximum width/length
Maximum width/length (without support) with

Single Tube:
Thickness Of
Max Width Max Length
Tube Wall
0.7 – 1.0 mm 1,000 mm 1,000 mm
1.2 – 1.4 mm 1,300 mm 1,300 mm
* Dependent on loading
Maximum width (without support) with

Double Tube:
Thickness Of
Max Width
Tube Wall
0.7 – 1.0 mm 1,200 mm
1.2 – 1.4 mm 1,600 mm
* Dependent on loading
Width
Length

BASIC GUIDANCE Use of Crossbars

Crossbars are recommended for spans in excess of 1,000 mm
4
WRONG No crossbars, roller tracks bend CORRECT Support provided by crossbars

BASIC GUIDANCE Use of Diagonals

• There is a risk of twisting and instability if no diagonals are used
• Always to be used with dynamic loads as a matter of course
4
WRONG No diagonals CORRECT With diagonals
• Diagonals always orientated in direction of flow (roller track)

• Mounting styles:
Construction Height Construction Height Larger Construction Lengths

Up To 1800mm Over 1800mm
Single diagonal Divided diagonal Double diagonal
Recommendations for Assembly

• All upper tubes to be always unbroken in length
• All lower tubes to be separate at feet
• All load-bearing tubes to be carried through right down to
the floor (wheel/foot)
Assembly of basic frame

BASIC GUIDANCE
Roller Tracks
Calculating the length of the roller tracks (roller track cut size)
Track)
S = 930 (Cut Size of Roller
A = 1000 (External Dimensions)
S = A – 70 mm
Roller track cut size (S) = external dimensions (A) – 70 mm
or
S = I – 14 mm
Roller track cut size (S) = internal dimensions (I) – 14 mm
• If a roller is close to a saw cut it needs to be removed before cutting and (if possible) be
reinserted.
• Important: The roller must not protrude over the edge!
• All load-bearing tubes to be carried through right down to the floor (wheel/foot)
• Roller tracks must be trimmed at right angles
• Length of roller tracks without vertical support: max. 1000 mm
• Clearance width between lateral guides = size of container + 10 mm (5 mm each side)
• The rollers should run on the edge of the container
• Where containers or components with a sensitive surface are employed a rubber roller should
be used (e.g. GP7050BF)
• Gradient: approx. 6% (60 mm over 1000 mm length) as reference value (trials recommended);
the slope depends on:
- The weight of the containers
- The condition of the container base
- The type of rollers
- In the case of cardboard packaging you may require more
- In the case of lighter containers, if those standing on the roller track do not run of their
own accord, increase the gradient
• Roller track series 40 (GP4036A) can be employed as standard
• Where the base of the containers is uneven (e.g. VDA containers), consider use of GP6016S
roller tracks.

BASIC GUIDANCE
Lateral Guides
The choice of lateral guide depends on the weight of the load bearers, space requirement
and price.
We recommend conducting trials with various lateral guides in order to achieve ideal results.
Lateral guide with smooth pipe or full slide pipe; the GAP-11 conical ring prevents containers from sticking to the edge of the joint
GP4050C roller track with guide rollers SG-28A guide track RG-40A guide track
PG-40 guide track RG-40C guide track RG-40D guide track
RG-35B guide track Stainless Tube guide track

BASIC GUIDANCE
Castors
Type of mounting:
For loads up to ~80 kg/castor
(Depending upon castor wheel size): Threaded Castor + Threaded Insert (BS/BC)
Mounting material per castor:

1 x Threaded Insert BS/BC…
(Depending on type of pipe)
For assembly
– use thread lock on castor thread
prior to assembly
Where applicable, the milled end
flank of the threaded insert is to be
aligned with the welded seam on the
inside of the tube.
For loads up to ~200 kg/castor

(Depending upon castor wheel size): Fixing plate (max. 100 x 85 mm) + CM-200.
Mounting material per castor:
4 x Castor Mounts (CM-200)
4 x M8 x 40 Bolts
4 x M8 Half Nyloc Nuts
Central Wheel Fixture

In a 6 castor arrangement, the fixed castors are often used in the middle of the rack, with a swivel
castor at either end. This aids the manoeuvrability of the rack in question. An additional tube is
often used to aid stability and alignment of the castor mounting brackets. Some examples of
mounting the fixed castor can be found below.

BASIC GUIDANCE
Feet
Attaching the feet
• The selection of the diameter of the
foot elements depends on the total
load and floor condition. To be able
to join racks that are adjacent to each Tube
other the 32mm foot has to be used.
• Feet may be installed in the tube using
a BS/BC threaded insert. The correct
insert must be used and is dependent
on the tube thickness, as well as the
BS/BC
type of thread on the foot (i.e. metric or Insert
imperial). Where applicable, the milled
end flank of the threaded inserts is to
be aligned with the welded seam on
the inside of the tube.
• We recommend placing the joint for Foot
the cross brace directly over the tube
area containing the BS/BC insert.
• Max. distance of cross brace from floor:
200 mm
• To secure against twisting a lock nut
may be used
Assembly of mounting feet
NB.
See page G-10 and G-11 for levelling feet
and inserts
Cross brace fixed to a BS/BC

BASIC GUIDANCE
Flow Racks
Ergonomic picking options
• Standard end stops

• Sections staggered at rear
• Containers angled forward
Workbench
• Recommended projection of work-top:
20mm laterally and at rear, 40mm at
front
• Foot room: place frontal transverse
tube back 250mm
• 3 pairs of feet are recommended for
lengths in excess of 1,600mm
Standard end-stops
Angled containers (upper rows) and sections

staggered towards rear

SAFETY
GENERAL SAFETY Due diligence on the part of the operator
ADVICE Perfect safety in operation can only be achieved if all necessary precautions are in place. It is the
responsibility of the system operator to plan these measures and check that they are carried out.
In particular the operator needs to ensure that
• the systems are only used in compliance with regulations
• the systems are only operated in a faultless, functional state and are regularly checked for
efficiency and safety
• only sufficiently qualified and authorised personnel operate, maintain and repair the systems
Use in compliance with regulations
All systems stated above (except for the work benches) are intended solely for transporting
containers or components up to the maximum load (stated on the type identification plate).
The following uses are not permitted:
• do not store materials outside
• overloading or unbalanced loading of the systems
• accumulated loads
• alterations and modifications to the systems supplied by Flowstore
• presence of persons within the safety area used by mobile systems such as trailers, trolleys or
shooter wagons
• carrying out of inspection, cleaning or maintenance work on systems currently in operation
The observance of all safety notices is covered by the regulations, as is the obligation to carry out
all inspection and maintenance work at the prescribed intervals.
Safe operation of the systems is guaranteed only where they are used in compliance with these
provisions. The system operator and not the manufacturer is liable for any personal injury or
material damage resulting from use that does not comply with regulations.

INSPECTION Definition of Types of Usage

Type 1: work benches
Type 2: storage and flow racks
Type 3: transport trolleys and (manually guided) shelf trolleys
• Type 3a: with base frames using standard tubes
• Type 3b: with base frames using square tubes
Tolerances Installation
FlowTube assemblies should be correctly assembled in vertical and horizontal planes. On storage
racks and flow racks, the verticals should be within 1:200 of height (i.e. 5mm per metre).
Storage levels should be perpendicular, and level to 1:300 of span (nom 3mm per metre).
Maintenance
Notes
• Use only original parts.
The following points should be noted once maintenance work has been completed:
• Make sure again that all loosened bolts have been fully tightened
• Check that all the components that have been previously removed have been properly
replaced
Type Of Use Interval Task
Type 1: workbenches 1 x year Make random checks of connecting bolts (depending on how they
are used as well as the manner of loading) by a qualified employee
1 x week Visual check for damage by a qualified employee
Type 2: storage flow rack 1 x year Random checks of connecting bolts (depending on how they are
used as well as the manner of loading) by a qualified employee
Type 3: transport & shelf trolleys 1 x year Check for surface damage to the rollers
Check track is fully inserted within the track adaptors
1 x month Random checks of connecting bolts (depending on how they are
used as well as the manner of loading) by a qualified employee

INSPECTION Checklist for Flow Racks
Yes 4 No
Electrically conductive version?
Required type of tube checked (CP / SUS)?
Required wall thickness specified?
Load capacity & security against toppling checked?
Supporting feet or wheels?
Load supports checked for correct gradient?
Type of lane segregation planed (guide or tube)?
Type of end stops required (GP-A, GP-B,GP-D)
Shelf track dimensioned / specified?

(Track type, Load bearers per track, Tracks per shelf, Shelves per bay)
Checklist for Trolleys
Yes 4 No
Chassis size (standard tube or square tube construction)
Load capacity & security against toppling checked?
Castor type, load capacity and dimensions?
Coupling / towing system
Checklist for Workbench
Yes 4 No
Type determined (seated or standing workplace)?
Type of worktop (ME, RS, MP or SC) established?
Supporting feet or castors?
Accessories allowed for?

INSPECTION Checklist for Assembly
Yes 4 No
ETube correctly inserted?
Necessary supports and castors inserted?
Diagonal bracing fitted?
Bolts correctly tightened?
Minimum dimensions observed?
Tubes and lateral guides etc. de-burred?
Open tube ends sealed with tube caps

FLOWTUBE CAD SOFTWARE
www.FlowTube.com
FLOWTUBE CAD SOFTWARE
CAD 3D MODELLING
PROGRAM Flowstore have introduced a CAD 3D modelling program that offers a quick and professional
design tool, which is simple to use and requires very little training. The software provides a
seamless integration with an online library that not only allows the user to share components and
assemblies, but also use the vast repository of everyday parts, such as chairs, computers, pallets,
boxes and even 3D people, uploaded by users across the world, to include in our 3D designs and
layouts.
The unique FlowTube product library is free to our customers. This will enable the end user to
have the best tools available to support your use of the FlowTube System. With this tool, you
will be able to undertake your own designs, through 3D CAD, which offers a quick and efficient
alternative to the traditional ‘design-as-you-build’ process, enabling you to make more efficient
use of your valuable assembly labour time and materials.
The user friendly program incorporates a simple drag and drop principle to quickly position joint
or assembly components into your design.
Dynamic components are used

on each sub-assembly that
allows the user to fully customise
the components to match the
requirement in question. With
just a few clicks, box lanes are
specified around your size
requirements, and track guides
and gradients, automatically
generated within the sub-
assembly model meaning less
drawing time.
When complete, the design can
be rotated, dimensioned or even
expor ted as an image file to
present the concepts to a wider
audience.
For more information about this
software package, training, or
how your business can benefit
from in-house FlowTube design
c a p a b i l i t i e s, p l e a s e c o n t a c t
Flowstore Systems Ltd.
M-2 FLOWTUBE CAD SOFTWARE www.FlowTube.com

GALLERY
FLOWRACKS
WORKSTATIONS
TROLLEYS
GENERAL STORAGE
DISPLAY STANDS
CUSTOM
RETAIL
STAGING
www.FlowTube.com
GALLERY FLOWRACKS
• FIFO • Lineside Racks • Supermarkets • Gravity Fed • Live Storage
N-2 GALLERY FLOWRACKS www.FlowTube.com

GALLERY WORKSTATIONS
• Work Benches • Computer Stations • Packing Benches • Assembly Production Cells
www.FlowTube.com GALLERY WORKSTATIONS N-3

GALLERY TROLLEYS
• Kitting Trolleys • Picking Trolleys • Carts • Dolleys
N-4 GALLERY TROLLEYS www.FlowTube.com

GALLERY GENERAL STORAGE
• Shelves • Box Storage • Pigeon Holes • Drawer Shelves • Dunnage Bag Storage
www.FlowTube.com GALLERY GENERAL STORAGE N-5

GALLERY DISPLAY STANDS
• Lean Display • Visual Management • Banner Frames
N-6 GALLERY DISPLAY STANDS www.FlowTube.com

GALLERY BESPOKE/CUSTOM
www.FlowTube.com GALLERY BESPOKE/CUSTOM N-7

GALLERY RETAIL AND DISPLAY
N-8 GALLERY RETAIL AND DISPLAY www.FlowTube.com

GALLERY STAGING
• Schools • Theatres • Churches • Catwalks • Exhibitions • Access Platforms
www.FlowTube.com GALLERY STAGING N-9

www.Flowstore.co.uk
DURAFLOW & LS2
For DuraFlow and LS2 go to

www.Flowstore.co.uk
DURAFLOW & LS2
DuraFlow and LS2 are other products from Flowstore Systems Ltd
DuraFlow Instantly converts existing pallet rack into carton flow rack. More cartons, more
configurations – in less space! DuraFlow is a modular system of pre-assembled, multi-
wheel roller track sections, which instantly converts pallet racks into carton flow
racks. The densely-packed bed of wheels provides up to 90% space utilisation and will
improve your picking efficiency.
Please contact our office to get our latest Flowstore catalogue which covers Duraflow
and LS2 in more detail.
QUICK AND SIMPLE

TO INSTALL DuraFlow couldn’t be quicker to install. DuraFlow can either be fitted to an existing pallet rack or
supplied in a custom made framework.
Re-position a beam at the loading face to create the right slope and hook on the track sections.
To change back to beam pallet rack – simply unhook and remove the track sections.
Example of Duraflow fitted to existing pallet rack. Example of Duraflow fitted to a custom made framework.
STRONG AND
MAINTENANCE FREE DuraFlow is virtually maintenance free and highly durable. DuraFlow track sections have strong,
self-lubricating, spring-loaded, multi-wheel axle assemblies with re-enforced wheels.
O-2 DURAFLOW & LS2 For DuraFlow and LS2 go to www.Flowstore.co.uk

DURAFLOW & LS2
HIGHLY VERSATILE Inventory management could not be simpler. Track adjustments for varying lane widths are just
not necessary for new carton sizes due to the complete bed of wheels.
When using DuraFlow for mixed carton With individual narrow roller tracks, every If using wide rollers, space is wasted unless
widths any combination of cartons can be carton size has to have track and dividers cartons are the same width as the rollers.
used without adjustments to roller tracks – re-positioned to suit meaning inventory
saving time and effort. changes take longer.
DuraFlow is made of a series of wheels which are fed onto a spindle. The spindle sits sprung
loaded in the DuraFlow frame, and allows cartons to glide over them with ease.
For DuraFlow and LS2 go to www.Flowstore.co.uk DURAFLOW & LS2 O-3

DURAFLOW & LS2
EXCELLENT RETURN
ON INVESTMENT (ROI) With condensed pick faces and thus faster picking and better FIFO inventory, the installation can
pay for itself in a short time.
DuraFlow specifications
• Track sections are 305mm and 405mm wide
• Typically a 2000mm deep x 2700mm double sided

pallet rack bay can carry over 1,000kg per level, subject to rack capacity.
• 49mm wheel diameter
To learn more go to www.Flowstore.co.uk
DURAFLOW
DuraFlow Specifications
SPECIFICATIONS
Wheel Size 49 mm diameter x 25 mm wide
Axle 8 mm dia low friction coated steel
Track Length 50 mm incremental length
Wheel Centres 50 mm or 75 mm standard
Track Widths No. 12 – 305 mm
No. 16 – 405 mm
Steel Guage 1.5 mm
DuraFlow Wheel Pitch

Wheel Pitch Min Carton Length
50 mm 180
75 mm 250
100 mm 330
Carton Requirements
To ensure smooth flow of product, cartons must be free from distortion and have a firm flat base.

DURAFLOW & LS2
LS2 – CARTON LIVE

STORAGE Flowstore LS2 is a versatile carton live storage system. LS2 combines boltless Flowshelf assembly
to efficiently solve your individual storage, order fulfilment, line side production and cell feed
requirements.
RETURN ON YOUR
INVESTMENT (ROI) Ergonomically designed LS2 provides a fast and efficient picking system utilising FIFO storage and
condensed pick faces, thereby increasing your productivity in less man hours. Cartons, bins, tote
boxes, trays and unpacked individual items can be stored and handled accurately and efficiently
on a first in, first out rotation.
HIGHLY VERSATILE This modular component design system can be easily installed and / or re-configured to suit all
types and sizes of product ranges.
The Flowshelves can be supplied with purpose designed supporting frames, for either static or
mobile racks when fitted with castors.
Alternatively the Flowshelves can be fitted to pallet rack structures using adaptor brackets
For DuraFlow and LS2 go to www.Flowstore.co.uk DURAFLOW & LS2 O-5

DURAFLOW & LS2
FEATURES • Easy-to-assemble boltless flowshelves.
• Easy to specify modular sections and components
• Clip-in track locators
• Shelf levels quickly reposition to suit your products.
• Can be integrated into a Lean environment.
• Tailor made for your requirements
• Offers ergonomic pick faces
• Strong durable tracks and framework
• Frames can be fitted with castors for mobility and ease of positioning
• Can be integrated with electronic paperless order picking systems and conveyor equipment.
• Increased Picking Efficiency

As with other Flowstore systems LS2 uses gravity to transport goods effortlessly and silently, from
the restocking area to the picking area. Picking is simplified as each carton is taken from the pick
face, so the next one moves forward, by means of gravity, to fill its place.
THE BENEFITS OF
FLOWSTORE LS2 – • Increased efficiency
CARTON LIVE STORAGE • Increased picking speeds
• Easy and quick to assemble
• Simple adjustments to shelf levels and roller tracks.
• Shorter picking routes – faster order fulfilment.
• FIFO stock rotation
• Improved control
• Increased safety

MODULAR STAGE SYSTEMS
www.FlowTube.com
Modular Stage Systems (MSS) provide highly versatile, competitive

solutions in staging requirements for all occasions. It’s light, quick and
easy to assemble, and can be used as a stand-alone portable stage, or
incorporated into an existing stage system.
Your stage can be single level or multi level for performance, or tiered
for seating and choirs. Equally at home in schools, colleges, churches,
community halls and commercial or industrial environments, you can
create platform layouts that are safe and simple to use.
The modules store compactly on trolleys, which themselves can even become part of the assembled
stage.This eliminates empty trolleys lying around if the unique Transformer Trolley* system is used.
Durable, multi-ply deck boards are surfaced in non-slip, phenolic resin which positively locate on the
light but strong, tubular, stainless steel base frames. Other stage board finishes are also available
in carpeted, varnished and vinyl.
Multiple configurations can be achieved from even the most basic kits, and additional
modules and accessories added to suit growing requirements.
A range of standard height modules enable multiple tiers to be created, yet
special sizes can also be manufactured to match or link with existing stages.
Guard rails, wheelchair ramps, step units, cloth skirting, backdrop frames, flats
and curtain drapes are readily available, and optional solid cladding panels
enable tidy storage below the stage.
These can incorporate wheeled drawer storage units for added utility.
Design and production in the MSS works in West London enables thorough
management of product development and manufacture, to ensure customer
satisfaction and rapid response. Our 3-D design software enables you to see photo-realistic representations of many different
stage designs, enabling you to choose the best options for your requirements.
Tested to 7.5kN/m2 and proven in use, MSS ensures safety for many years to come.
Affordably priced, Modular Stage Systems makes the ideal instant hall, school or church platform. Music and band productions,
choir stands, catwalks, a dais for a speaker or even a simple access platform can all be achieved effectively and easily from a
reliable and capable supplier.
If you require a stage that’s easy to use and versatile, you’ll find MSS more than fits the bill. Today it’s a simple podium, then it’s
quickly re-arranged to make a fashion walkway; now it’s reconfigured as a tiered system for drama presentations, or set as a level
performance floor for musicians. The choice is yours, the options almost endless!
MODULES MSS modules consist of light, tubular

stainless steel base frames, link plates
and deck boards. Simply un-stack the
frames from the storage trolley, laying
them out in the desired pattern. Place
the link plates onto the frames, which
set the frames at the correct spacing,
then lay the deck boards on the frames,
using the locating holes.
P-2 MODULAR STAGE SYSTEMS www.FlowTube.com

STANDARD
MODULES Five standard height, inter-stacking frame modules are available. All units are able to be built
in tiers or used for ground level positions, and feature moulded feet to protect floor surfaces.
Tapered legs enable the units to nest inside each other when stacked to create multi level
systems.
The basic frame heights range from 215 -714mm.
Standard stage module sizes are 750 x 750, and 900 x750 for tiered seating arrangements. Delta
stage boards (triangular) enable further fine tuning of stage layouts. Other sizes and custom
design units available subject to design, quantity and price.
Safe and quiet in use, Modular Stage Systems are the versatile and ideal choice.
MATERIALS Why Stainless Steel Tubes?

Using stainless steel tubes for the basic modules provides a high strength-to-weight ratio, as well
as providing a smart, easily cleaned surface that will not readily scuff or corrode. Double tubes
create a strong outer framework to support the deck panels, yet MSS remains one of the lightest
systems on the market. The connecting joint system makes a rigid structure, but also permits easy
design customisation.
DECK BOARDS The standard non-slip deck boards are made from water resistant phenolic resin-coated 18mm
thick 13-ply Finnish plywood in dark chocolate brown finish. These non-slip boards provide the
most versatile multifunction surface for a variety of uses. They do not harbour dirt or debris, and
footmarks can be easily wiped clean. Ink or paint spillages, chewing gum and so on, are easily
dealt with. We offer carpeted boards as an alternative to non-slip, with vinyl or plain varnished
finishes also available .
If you have particular requirements for alternative finishes, for instance for permanent installation,
we are happy to discuss options.
750x750 Delta Board
750x750 Deck Board 900x750 Deck Board
Non Slip Carpet - Petrol Blue Carpet - Anthracite Carpet - Claret Carpet - Forest Green Birch Plyboard Vinyl - Grey
www.FlowTube.com MODULAR STAGE SYSTEMS P-3

STORAGE TROLLEYS If you choose our unique, multi-purpose Transformer Trolleys* with locking castors, you’ll find
they actually become part of the stage themselves! As you will need less decks and modules,
this makes for economical purchase, and saves storage space for empty trolleys elsewhere.
Transformer trolleys are standard with our non-slip deck board stage kits.
Standard 4-post trolleys can also be supplied for spiral stacking. Other trolley options and special
designs are available for storing components such as guard rails, or for fitting through narrower
doorways.
Transformer Trolleys and Standard trolleys can typically hold up to 20 complete stage modules,
yet remain easy to move.
*British Patent Application No 1315496.8
Standard Trolley Transformer Trolley

STANDARD STAGE
KITS - SINGLE LEVEL A range of standard basic stage kits from 12 – 32 modules are pre-priced at 500mm high and
358mm high.
Containing all necessary parts for building a single level stage for each combination, the kits
include Transformer Trolleys when standard non-slip stage finishes are selected. Also included are:
frames, deckboards, step unit and link plates.
You can add accessories, including
additional stage units, by
selecting them from
the ranges of
individual parts
and accessories.
Single Level Kit - 24 Modules
MULTI LEVEL STAGE

KITS - TIERED OPTION A range of standard multi level stage kits from 16 – 32 modules are pre-priced at 500mm high
(main frame units), with a proportion of modules of two lower heights included. These kits
contain all the necessary parts for building a multi level stage, but can still be built as a single
level stage. They also allow for layouts in a variety of heights, some of which are illustrated in this
brochure. The kits include Transformer Trolleys when standard non-slip stage boards are selected.
Also included are: frames, deckboards, step units and link plates.
You can add accessories, including additional stage units, by selecting them from the ranges of
individual parts and accessories.
Multi Level Kit - 24 Modules

CHOOSING A STAGE There is a good chance our range of standard combinations may meet your needs. However you
can also add additional items to a standard package, or purchase add-on items at a later time to
extend your initial system.
If your requirement needs a little more customisation – for example special heights to match an
existing built-in stage, or if special size units are required or you need more guidance on what is
possible, a sales advisor will be glad to help. Site surveys can be carried out when customisation
is required, and we can provide full colour 3D photo-realistic images of the proposed design from
our CAD centre.
If there’s something you need which you cannot see in the range of modules and accessories, we
will listen to your requirements and tailor a solution to suit, where possible.
DESIGN AND
If you require additional ideas or other layouts , please visit our web site at
QUOTATION SERVICE
www.modularstagesystems.com.
You can choose from the following:
• Design your own stage layout
• Select a standard stage package
• Request a quotation
• Request a visit and demonstration
• Select additional modules and accessories
• Telephone the office for information and advice on +44 (0)208 756 4565
• E-mail the office at sales@modularstagesystems.com
LEASE OR PURCHASE
Why not look at spreading the purchase cost over several years? Quarterly or annual payments
OPTIONS
make funding the cost much simpler, and ease your cash flow. You can of course pay in full at
the time of purchase, but we recommend you consider leasing. We provide indicative rates in our
quotations.
ORDERING AND
Once you have placed your order, one of our order administrators will be assigned to keep you
DELIVERY
informed about delivery time and provide a single point of contact. They will first send you an
order acknowledgement giving an approximate delivery date, and when nearer the time, specific
vehicle routing will enable them to advise you an actual date.
Where possible we will endeavour to meet particular requirements, but timed and out of hours
deliveries can incur additional costs. To aid off-loading, tail-lift vehicles are often used when
orders include storage trolleys. This enables the goods to be off-loaded at ground level.
ASSEMBLING
Our stages are designed to be easy to assemble, and we provide a detailed assembly guide to
YOUR STAGE
assist you, including information on how to re-stack the storage trolleys once your event has
finished. We recommend 2 people working together as the safest and quickest way, but basic
stages can be built by one person, since the components are light and easily handled. Where
appropriate, or on more complex installations, one of our field representatives can visit your site
by prior arrangement to demonstrate or advise.

KEEPING SAFETY
IN MIND Our stages are designed for repeated use over many years, and we value on-going contact with
our customers. It’s important for us to know you are happy with the system, and we welcome any
questions you may have. You should report and put aside any damaged or faulty items, and also
carry out simple periodic inspections.
USING OUR
PRODUCT RANGE Not only is the stainless steel tube a great choice for stage modules, but our vast range of joints,
connectors and accessories from the company’s FlowTube range enable an endless range of
designs to be created. Used throughout industry and commerce for many years and proven
world-wide, a wide range of customised items can be realised, including bespoke trolleys, mobile
display boards, storage units and many other applications.

PARTS INDEX
Part No Description Page No Part No Description Page No

AB-30 Accessory, Gas Strut 380mm G-6 BC2809B Thread Ins, Coated 0.9mm, M12 G-11
AD SM Foot, Stanchion Mount G-2 BC2810A Thread Ins, Coated 1.0mm, 1/2 G-11
AD30PA Foot, 30mm External, Plastic Base G-10 BC2810B Thread Ins, Coated 1.0mm, M12 G-11
AD32RA Foot, 32mm, 1/2x50mm, Rubber G-10 BC2810C Thread Ins, Coated 0.9mm, 1/2 Plastic Insert G-11
AD32RA-E Foot, 32mm, 1/2x50mm, Rubber, ESD G-10 BC2814A Thread Ins, Coated 1.4mm, 1/2 G-11
AD32RA-EM Foot, 32mm, M12 x 50mm, Rubber, ESD G-10 BC2814B Thread Ins, Coated 1.4mm, M12 G-11
AD32RA-M Foot, 32mm, M12 x 50mm, Rubber G-10 BC2820A Thread Ins, Coated 2.0mm, 1/2 G-11
AD32RB Foot, 32mm, 1/2x100mm, Rubber G-10 BC2820B Thread Ins, Coated 2.0mm, M12 G-11
AD32RB-E Foot, 32mm, 1/2x100mm, Rubber, ESD G-10 BC3210A Thread Ins, Coated 32mm 1.0mm, 1/2 G-11
AD32WA Foot, 32mm External G-10 BC3210B Thread Ins, Coated 32mm 1.0mm, M12 G-11
AD32WB Foot, 32mm External G-10 BC45-A Accessory, Tow Base Corner G-15
AD32WC Foot, 32mm External G-10 BC45-B Accessory, Tow Base Centre G-15
AD50RAN Foot, 50mm, 1/2x50mm, Rubber G-10 BC45-C Accessory, Tow Base Centre, Tube G-15
AD50RAN-E Foot, 50mm, 1/2x50mm, Rubber, ESD G-10 BH-A Accessory, Band Hook Long G-4
AD50RBN Foot, 50mm, 1/2x100mm, Rubber G-10 BH-B Accessory, Band Hook Short G-4
AD50RBN-E Foot, 50mm, 1/2x100mm, Rubber, ESD G-10 BKT-40 Roller Bracket, Curved Roller Mount D-9
AD50WA Foot, 50mm External G-10 BL28YA-B Accessory, Steel Shelf Clip G-4
AD50WB Foot, 50mm External G-10 BL28YA-U Accessory, Hanging Mount G-4
AL-1 Plastic Chan, LType, 50x30x3mm F-10 & F-11 BRA-32 Accessory, Bearing Pulley Wheel G-7
AL-2 Plastic Chan, LType, 60x30x4mm F-10 & F-11 BS-01 Accessory, Auto Unload Box Stopper G-8
AL-4 Plastic Chan, LType, 90x80x4mm F-10 & F-11 BS07A Thread Ins, STS 0.7mm, 1/2 G-11
AL-5 Plastic Chan, LType, 50x50x5mm F-10 & F-11 BS07B Thread Ins, STS 0.7mm, M12 G-11
AL-5B Plastic Chan, LType, 50x50x4mm F-10 & F-11 BS07D Thread Ins, STS 0.7mm, M10 G-11
AL-6B Plastic Chan, LType, 75x50x4mm F-10 & F-11 BS10B Thread Ins, STS 0.9mm, M12 G-11
AL-7B Plastic Chan, LType, 150x50x4mm F-10 & F-11 BS12B Thread Ins, STS 1.2mm, M12 G-11
AL-8 Plastic Chan, LType, 100x50x4mm F-10 & F-11 BS12D Thread Ins, STS 1.2mm, M10 G-11
AL-9 Plastic Chan, LType, 75x30x4mm F-10 & F-11 BS-15 Accessory, Push Back Stopper Upper G-7
AP-50 Accessory, Foot Anchor Plate G-6 BUSH-12 Accessory, Sleeve Bushing, Metal G-6
ARG-35B Guide, Roller Track 35mm Aluminium D-14 CD-28A Plastic Profile, Cable Duct F-10
ARG-4030BL(H:30) Guide, RollerTrack Aluminium D-14 CD-28B Plastic Profile, Cable Sleev F-10
ARG4045BL(H:45) Guide, RollerTrack Aluminium D-14 CI Castors Cast Stem, Swivel H-2
ARG-40A Guide, 'Y' Track Adaptor Aluminium D-14 CI Castors Cast Stem, Swivel Brake H-2
ARG-40C Guide, Roller Track Narrow Aluminium D-14 CM-100 Castor Mount Strap, Single Hole H-4
AS-1 Plastic Chan, WType, 32x70x34mm F-10 & F-11 CM-200 Castor Mount Strap, Multi Hole H-4
AS-2 Plastic Chan, WType, 22x60x30mm F-10 & F-11 CM-230 Castor Mount Strap, Multi Hole OvJt H-4
AS-3 Plastic Chan, WType, 17x50x30mm F-10 & F-11 CM-300 Castor Mount Strap, Sing Hole OvJt H-4
AT-1 Plastic Chan, TType, 100x50x4mm F-10 & F-11 CM-330 Castor Mount Strap, Sing Hole OvJt H-4
AT-2 Plastic Chan, TType, 60x100x4mm F-10 & F-11 CM-A Accessory, Corner Support, Type A G-2
AT-3 Plastic Chan, TType, 60x150x4mm F-10 & F-11 CM-B Accessory, Corner Support, Type B G-2
AU-1 Plastic Chan, UType, 36x36x36mm F-10 & F-11 CP Castors Cast Plate, Swivel H-3
AU-2 Plastic Chan, UType, 60x30x40mm F-10 & F-11 CP Castors Cast Plate, Swivel Brake H-3
BC2807A Thread Ins, Coated 0.7mm, 1/2 G-11 CP Castors Cast Plate, Fixed H-3
BC2807B Thread Ins, Coated 0.7mm, M12 G-11 CP28... Tube Thickness Tube Matrix - Thicknes Sizes in mm B-2
BC2807C Thread Ins, Coated 0.7mm, 1/2 Plastic Insert G-11 CP28... Tube Colours Tube Matrix - Colours / Varients B-3
BC2809A Thread Ins, Coated 0.9mm, 1/2 G-11 CP28... Tube Types Tube Matrix - Type - Slide / Flat etc B-2
www.FlowTube.com PARTS INDEX Q-1

PARTS INDEX

CR40A Roller Curved, 40mm, Round D-3 FOAM SLEEVE Accessory, Foam Rubber Slv, Rough G-6
CR40B Roller Curved, 40mm, Flat D-3 FOAM SLEEVE 2 Accessory, Foam Rubber Slv, Smooth G-6
CR40D Roller Curved, 40mm, Large D-3 FQ-B Accessory, Tow Front Lock Bar G-15
DEST-215X24.7 Accessory, Tube Swaged Double 215mm G-6 FS-A Accessory, Tow Front Spring Bar G-15
DL-15 Accessory, Door Latch G-7 G-101 Metal Joint, Rt Ang 28.6mm Head C-8
DP-A Plastic Profile, Shelf Angle F-10 G-102 Metal Joint, Rt Ang 28.6mm Tail C-8
EAL-1 Plastic Chan, LType, 50x30x3mm ESD F-10 & F-11 G-103 Metal Joint, Rt Ang Over Joint C-8
EAL-2 Plastic Chan, LType, 60x30x4mm ESD F-10 & F-11 G-104 Metal Joint, Multi Connector C-8
EAL-4 Plastic Chan, LType, 90x80x4mm ESD F-10 & F-11 G-105 Metal Joint, Rt Ang 31.6mm Tail C-8
EAL-5 Plastic Chan, LType, 50x50x5mm ESD F-10 & F-11 G-110S Metal Joint, 110deg C-8
EAL-5B Plastic Chan, LType, 50x50x4mm ESD F-10 & F-11 G-12S Metal Joint, Right Angle Slide C-4
EAL-6 Plastic Chan, LType, 75x50x5mm ESD F-10 & F-11 G-135S Metal Joint, 135deg C-8
EAL-6B Plastic Chan, LType, 75x50x4mm ESD F-10 & F-11 G-13AS Metal Joint, 45deg Left C-4
EAL-7 Plastic Chan, LType, 150x50x5mm ESD F-10 & F-11 G-13BS Metal Joint, 45deg Right C-4
EAL-7B Plastic Chan, LType, 150x50x4mm ESD F-10 & F-11 G-14S Metal Joint, Swivel Head Double C-4
EAL-8 Plastic Chan, LType, 100x50x4mm ESD F-10 & F-11 G-15AC Accessory, Push Back Stopper Lower G-7
EAL-9 Plastic Chan, LType, 75x30x4mm ESD F-10 & F-11 G-15AS Metal Joint, Mount Clamp Flat C-5
EAS-1 Plastic Chan, WType, 32x70x34mm ESD F-10 & F-11 G-15BS Metal Joint, Mount Clamp Round C-5
EAS-2 Plastic Chan, WType, 22x60x30mm ESD F-10 & F-11 G-160S Metal Joint, 160degk C-8
EAS-3 Plastic Chan, WType, 17x50x30mm ESD F-10 & F-11 G-16S Metal Joint, Multipurpose Clamp C-5
EAT-1 Plastic Chan, TType, 100x50x4mm ESD F-10 & F-11 G-17S Metal Joint, Parallel 1-Slide C-5
EAT-2 Plastic Chan, TType, 60x100x4mm ESD F-10 & F-11 G-18S Metal Joint, Parallel 2-Slide C-5
EAT-3 Plastic Chan, TType, 60x150x4mm ESD F-10 & F-11 G-1BS Metal Joint, Right Angle Short C-3
EAU-1 Plastic Chan, UType, 36x36x36mm ESD F-10 & F-11 G-1S Metal Joint, Right Angle C-3
EAU-2 Plastic Chan, UType, 60x30x40mm ESD F-10 & F-11 G-20S Metal Joint, Rt Ang Flat C-5
EPC-01 Plastic Chan, Tube Cover, ESD F-10 & F-11 G-21A Metal Joint, Adj Shelf Clamp A C-5
EPC-02 Plastic Chan, Tube CoveR, ESD F-10 & F-11 G-22S Metal Joint, Inner Elbow Slide C-5
EWS-A Brake Strip, GP4036A/B G-9 G-24S Metal Joint, Straight Slide C-5
EWS-AN Brake Strip, GP4036A/4036B G-9 G-25AS Metal Joint, Mount Clmp Flt Slide C-6
EWS-B Brake Strip, GP4050C G-9 G-25BS Metal Joint, Mount Clmp Rnd Slide C-6
EWS-C Brake Strip, GP8550B G-9 G-28 Metal Joint, Parallel Interlock C-6
EWS-D Brake Strip, GP4050D G-9 G-2S Metal Joint, Inner Elbow C-3
EWS-E Brake Strip, GP3533B G-9 G-30S Metal Joint, 30deg C-6
EWS-F Brake Strip, GP6033B G-9 G-34S Metal Joint, Straight Over Jt C-7
EWS-F2 Brake Strip, GP6033B 2 Roller G-9 G-35AS Metal Joint, Mount Clamp Flt Slide C-7
EWS-G Brake Strip, GP4040A/B G-9 G-35BS Metal Joint, Mount Clamp Rnd Slide C-7
EWS-G2 Brake Strip, GP4040A/B 2 Roller G-9 G-38S Metal Joint, Parallel Wide C-7
EWS-GN Brake Strip, GP4040A/B G-9 G-3S Metal Joint, Outer Elbow C-3
EWS-H Brake Strip, GP7040B/8540L G-9 G-44 Metal Joint, Straight Connector C-7
EWS-J Brake Strip, GP6016S G-9 G-45S Metal Joint, 45deg C-7
EWS-J2 Brake Strip, GP6033B G-9 G-4S Metal Joint, Straight C-3
EWS-K Brake Strip, GP4050D G-9 G-54S Metal Joint, Rt Ang Flat Double C-7
EWS-LN Brake Strip, 8542B/HA G-9 G-60S Metal Joint, 60deg C-7
F-A Accessory, Strap Handle Flat G-3 G-66S Metal Joint, Crossover (Aluminium) C-7
FB-28 Accessory, Folding Bracket G-8 G-6BS Metal Joint, Crossover Short C-3
FG-01 Accessory, Fork Guide CM-100 H-4 G-6S Metal Joint, Crossover C-3
FG-04 Accessory, Fork Guide CM-200 H-4 G-7AS Metal Joint, Swivel Head C-3
Q-2 PARTS INDEX www.FlowTube.com

PARTS INDEX

G-7BS Metal Joint, Swivel Tail C-4 GA-9S Metal Joint Assy, RtAng Double C-10
G-7CS Metal Joint, Swivel Variable C-4 GAM-07S Metal Cap G-11
G-8S Metal Joint, Parallel C-4 GAP-01 Plastic Joint, Rt Ang F-2
G-90S Metal Joint, 90deg C-7 GAP-02A Plastic Joint, 3-Way F-2
G-9S Metal Joint, Right Angle Double C-4 GAP-02B Plastic Joint, 3-Way Thru F-2
GA-101S Metal Joint Assy, RtAng 28.6 Hd C-13 GAP-03 Plastic Joint, Outer Cap F-2
GA-102S Metal Joint Assy, RtAng 28.6 Tl C-13 GAP-04 Plastic Joint, Tube End Cap F-2
GA-103S Metal Joint Assy, RtAng Over Jt C-13 GAP-05 Plastic Joint, Corner F-2
GA-104S Metal Joint Assy, Multi Connector C-13 GAP-06 Plastic Joint, Lab Hold Clip F-2
GA-105S Metal Joint Assy, RtAng 31.6mm Tail C-13 GAP-07 Plastic Joint, Panel Clip F-2
GA-110S Metal Joint Assy, 110deg C-13 GAP-08 Plastic Joint, Spacer Clip F-3
GA-12S Metal Joint Assy, RtAng Slide C-10 GAP-09-C BK Plastic Joint, Grip Bushing, Coated F-3
GA-135S Metal Joint Assy, 135deg C-13 GAP-09-S BK Plastic Joint, Grip Bushing, SUS F-3
GA-13S Metal Joint Assy, 45deg C-10 GAP-10L Plastic Joint, Handle Grip L F-3
GA-14S Metal Joint Assy, Swivel Double C-10 GAP-10R Plastic Joint, Handle Grip R F-3
GA-15S Metal Joint Assy, Mount Clamp C-10 GAP-11 Plastic Joint, Tapered Clip F-3
GA-160S Metal Joint Assy, 160deg C-13 GAP-12W SLEEV Plastic Joint, Sleeve, White F-3
GA-16S Metal Joint Assy, MultiP Clamp C-11 GAP-13 Plastic Joint, Corner Edge F-3
GA-17S Metal Joint Assy, Parallel 1-Slide C-11 GAP-14 Plastic Joint, Corner Cush F-3
GA-18S Metal Joint Assy, Parallel 2-Slide C-11 GAP-15 Plastic Joint, Sht Hold Clip F-4
GA-1BS Metal Joint Assy, Right Ang Sht C-9 GAP-16 Plastic Joint, CrossOv Short F-4
GA-1S Metal Joint Assy, Right Angle C-9 GAP-17 Plastic Joint, Panel Clip F-4
GA-20S Metal Joint Assy, RtAng Flat C-11 GAP-18 Plastic Joint, Rt Ang Short F-4
GA-21S Metal Joint Assy, Adj Shelf Clamp C-11 GAP-19 Plastic Joint, Divider Clip F-4
GA-24S Metal Joint Assy, Straight Slide C-11 GAP-20 Plastic Joint, Name Plt Clip F-4
GA-25S Metal Joint Assy, Mount Clamp Slide C-11 GAP-23 Plastic Joint, Ring Clamp F-4
GA-27S Metal Joint Assy, Swivel Variable C-11 GAP-24A Plastic Joint, 4-Way Flat F-4
GA-28S Metal Joint Assy, Parallel Intlock C-11 GAP-24B Plastic Joint, 4-Way Thru F-5
GA-2S Metal Joint Assy, Elbow C-9 GAP-25A Plastic Joint, 5-Way, Flat F-5
GA-30S Metal Joint Assy, 30deg C-11 GAP-25B Plastic Joint, 5-Way Thru F-5
GA-34S Metal Joint Assy, Straight Ovjt C-12 GAP-26A Plastic Joint, 5-Way Thru St F-5
GA-35S Metal Joint Assy, Mount Clamp Slide C-12 GAP-26B Plastic Joint, 6-Way F-5
GA-38S Metal Joint Assy, Parallel Intlock 45mm C-12 GAP-27A Plastic Joint, Straight Stop F-5
GA-3S Metal Joint Assy, 4-Way C-9 GAP-27B Plastic Joint, Straight F-5
GA-44 Metal Joint Assy, Straight Connector C-12 GAP-28A Plastic Joint, 5-Way Stop F-5
GA-45S Metal Joint Assy, 45deg C-12 GAP-28B Plastic Joint, 5-Way F-6
GA-4S Metal Joint Assy, Straight C-9 GAP-29A Plastic Joint, 3-Way Flat F-6
GA-54S Metal Joint Assy, RtAng Flat C-12 GAP-29B Plastic Joint, 3-Way Thru F-6
GA-55S Metal Joint Assy, 5-Way Slide C-12 GAP-30 Plastic Joint, CrossOv Short F-6
GA-5S Metal Joint Assy, 5-Way C-9 GAP-31 Plastic Joint, Rt Ang ClipOn F-6
GA-60S Metal Joint Assy, 60deg C-12 GAP-34 Plastic Joint, Divider Clip F-6
GA-66 Metal Joint Assy, Cross Over Intlock C-12 GAP-35 Plastic Joint, Track Clip F-6
GA-6BS Metal Joint Assy, Crossover Short C-9 GAP-37A Plastic Joint, Ang Bkt Single F-6
GA-6S Metal Joint Assy, Crossover C-9 GAP-37B Plastic Joint, Ang Bkt Double F-7
GA-7S Metal Joint Assy, Swivel C-10 GAP-39 Plastic Joint, Separator F-7
GA-8S Metal Joint Assy, Parallel C-10 GAP-40 Plastic Joints, Track Clip 40mm F-7
GA-90S Metal Joint Assy, 90deg C-12 GAP-41 Plastic Joint, 45deg Clip F-7

PARTS INDEX

GAP-42 Plastic Joint, 45deg ClipDbl F-7 GP-A60-33 Roller Bracket, 60mm, OnLoad, OvJt D-11
GAP-43 Plastic Joint, Parallel F-7 GP-A70 Roller Bracket, 70mm, OnLoad D-12
GAP-44 W Plastic Joint, Sleeve Wide, White F-7 GP-A85 Roller Bracket, 85mm, OnLoad D-13
GAP-45B Plastic Joint, 4-Way Thru F-7 GP-A85-33 Roller Bracket, 85mm, OnLoad, OvJt D-13
GAP-46 Plastic Joint, 2-Hole Mount F-7 GP-APF Roller Bracket, Multi Connector D-8
GAP-47 Plastic Joint, 32mm Splice F-7 GP-APF-B Roller Bracket, Multi Connector, St Stop D-8
GAP-48 BK Plastic Joint, Conveyor Mnt Single F-8 GP-B Roller Bracket, Strt Stop D-7
GAP-49 BK Plastic Joint, Conveyor Mnt Double F-8 GP-B TAP Roller Bracket, Strt Stop, Tapped D-7
GAP-50 BK Plastic Joint, Conveyor Cap F-8 GP-B-1 Roller Bracket, Tube Stop D-7
GAP-51 BK Plastic Joint, Conveyor Support F-8 GP-B25 Track Adaptor, 25 Series, Straight Stop D-12
GAP-52A BK Plastic Joint, Conveyor Cap Bearing F-8 GP-B33 Roller Bracket, Strt Stop, Over Jt D-7
GAP-53 Plastic Joints, Divider Clips F-8 GP-B33-1 Roller Bracket, Tube Stop, Over Jt D-7
GAP-54 Plastic Joints, Divider Clips, Right Angle F-9 GP-B35 Roller Bracket, 35mm, Strt Stop D-10
GAP-55 Plastic Joint, Name Plt Clamp F-9 GP-B35-1 Roller Bracket, 35mm, Tube Stop D-10
GAP-56 W Plastic Joint, Sleeve Wide, White F-9 GP-B35-33 Roller Bracket, 35mm, Strt St, OvJt D-10
GAP-58 Plastic Joint, Name Case Clip F-9 GP-B60 Roller Bracket, 60mm, Strt St D-11
GAP-64 Plastic Joint, Dolly Corner F-9 GP-B60-33 Roller Bracket, 60mm, Strt St, OvJt D-11
GAP-65 Plastic Joint, Dolly CornCap F-9 GP-B70 Roller Bracket, 70mm, Strt Stop D-12
GB-01 Accessory, Bearing Bushing Plastic G-7 GP-B85 Roller Bracket, 85mm, Strt St D-13
GI0532W-12 Fixing, Bolt, 1/2x32mm I-2 GP-B85-1 Roller Bracket, 85mm, Tube St D-13
GI0575W-12 Fixing, Bolt, 1/2x75mm I-2 GP-B85-1-33 Roller Bracket, 85mm, Tube St, OvJt D-13
GP Roller Track Varients Roller Track Specification / Varients Matrix D-2 GP-B85-33 Roller Bracket, 85mm, Strt St, OvJt D-13
GP-11 Roller Bracket, Union Male D-9 GP-C Roller Bracket, Splice D-7
GP-12 Roller Bracket, Union Female D-9 GP-C-1 Roller Bracket, Splice Centre D-7
GP-13 Roller Bracket, Union Male High D-9 GP-C33-1 Roller Bracket, Splice Centre, OvJt D-7
GP-14 Roller Bracket, Union Male, No Mount D-9 GP-C35 Roller Bracket, 35mm, Splice D-10
GP3533B Roller Track, 35-33mm, Flat D-3 GP-C85 Roller Bracket, 85mm, Splice D-13
GP4025M Roller Track, 40mm, Multi D-3 GP-C85-1 Roller Bracket, 85mm, Splice Cent D-13
GP4036A Roller Track, 40-36mm, Round D-3 GP-CN Roller Bracket, Splice High D-7
GP4036B Roller Track, 40-36mm, Flat D-3 GP-CN60 Roller Bracket, 60mm, Splice D-11
GP4040A Roller Track, 40-40mm, Round D-3 GP-D35 Roller Bracket, 35mm, Drop Stop D-10
GP4040B Roller Track, 40-40mm, Flat D-3 GP-D60 Roller Bracket, 60mm, Drop Stop D-11
GP4050C Roller Track, 40-50mm, Flange D-3 GP-D60-33 Roller Bracket, 60mm, Drop St, OvJt D-11
GP4050D Roller Track, 40-50mm, Large D-3 GP-D85 Roller Bracket, 85mm, Drop Stop D-13
GP6016S Roller Track, 60-16mm, Slim D-4 GP-DF Roller Bracket, Drop Stop High D-9
GP6033B Roller Track, 60-33mm, Flat D-4 GP-DN Roller Bracket, Drop Stop D-7
GP6033HA Roller Track, 60-33mm, Taper D-4 GP-DN TAP Roller Bracket, Drop Stop, Tapped D-7
GP7050BF Roller Track, 70mm, Rubber D-4 GP-DN33 Roller Bracket, Drop Stop, Over Jt D-7
GP8525M Roller Track, 85-25mm, Multi Wheel D-5 GP-E Roller Bracket, Centre Supt D-7
GP8543B Roller Track, 85-43mm, Flat Wheel D-5 GP-E25 Track Adaptor, 25 Series, Centre Support D-12
GP8543HA Roller Track, 85-43mm, Tapered Wheel D-5 GP-E33 Roller Bracket, Centre Supt, OvJt D-7
GP-A Roller Bracket, OnLoad D-7 GP-E35 Roller Bracket, 35mm, Cent Supt D-10
GP-A TAP Roller Bracket, OnLoad, Tapped D-7 GP-E35-A12 Roller Bracket, Centre Supt, Angled D-10
GP-A25 Track Adaptor, 25 Series, On Load D-12 GP-E60 Roller Bracket, 60mm, CenSupt D-11
GP-A35 Roller Bracket, 35mm, OnLoad D-10 GP-E60-33 Roller Bracket, 60mm, CenSupt, OvJt D-11
GP-A35-33 Roller Bracket, 35mm, OnLoad, OvJt D-10 GP-E70 Roller Bracket, 70mm, Splice Cent D-12
GP-A60 Roller Bracket, 60mm, OnLoad D-11 GP-E85 Roller Bracket, 85mm, CenSupt D-13

PARTS INDEX

GP-E85-33 Roller Bracket, 85mm, CenSupt, OvJt D-13 GS-1024B Accessory, Sleeve Hanger 2-Hook B G-5
GP-EN Roller Bracket, Splice Centre High D-8 GS-1044B Accessory, Sleeve Hanger 4-Hook B G-5
GP-EN60 Roller Bracket, 60mm, Splice Cent D-11 GS-11 Tube Adaptor, Union Female E-2
GP-F Roller Bracket, OnLoad High D-8 GS-1250A Accessory, End Snap Rest G-5
GP-FA Roller Bracket, Track-Tube Union Hi D-9 GS-2070C-S12 Accessory, Tube Plug Stop G-5
GP-FC Roller Bracket, Tube Stop High D-9 GS-2070D Accessory, Slide Tube Plug G-5
GP-G Roller Bracket, Strt Stop High D-8 GS-AN Tube Adaptor, On-Load E-2
GP-HN Roller Bracket, Union Double D-8 GS-B-1 Tube Adaptor, Tube Stop E-2
GP-HN35 Roller Bracket, 35mm, Union Double D-10 GS-B33 Tube Adaptor, Straight Stop, OvJt E-2
GP-HN60 Roller Bracket, 60mm, Union Double D-11 GS-BN Tube Adaptor, Straight Stop E-2
GP-HP Roller Bracket, Union Flexible D-8 GS-C Tube Adaptor, Over Tube Stop E-2
GP-J Roller Bracket, Track-Tube Union D-8 GS-D Tube Adaptor, Drop Stop E-2
GP-K Roller Bracket, Track-Tube Union, Over Tube D-8 GS-HP Tube Adaptor, Union Double E-2
GP-L Roller Bracket, Male, Over Tube D-8 HC28A Accessory, Square Hole Cup G-6
GP-L33 Roller Bracket, Male, Over Jt D-8 HG-D Accessory, Tube Hinge G-3
GP-L60 Roller Bracket, 60mm, Male, OvTube D-11 HK28WA Accessory, Tube Rest (Lower) G-3
GP-L70 Roller Bracket, 70mm, Over Tube D-12 HK28WB Accessory, Tube Rest (Upper) G-3
GP-M Roller Bracket, Cam Stop D-9 HM0620 Fixing, Knob, Adjustable Shelf I-2
GP-M60 Roller Bracket, 60mm, Cam Stop D-11 HM28YA Accessory, Strap Hanger Metal G-3
GP-M85 Roller Bracket, 85mm, Cam Stop D-13 KH-200 Truck Lock, Height 125-140 H-5
GP-NA Roller Bracket, OnLoad D-7 KH-200-4 Truck Lock, Height 125-140 H-5
GP-NB Roller Bracket, Strt Stop D-7 KH-200-6 Truck Lock, Height 190-195 H-5
GPR1021BFS Roller Track Recyc, 100-21mm, Flat Wheel D-5 KH-200-8 Truck Lock, Height 241-250 H-5
GPR2528A Roller Track Recyc, 25-28mm D-5 KH-200-Stainless Truck Lock, Height 190-220 H-5
GPR4040A-AL Roller Track Recyc, 40mm, Round, Al D-3 KH-202- Adjustment Truck Lock, Height 190-220 H-5
GPR4040B-AL Roller Track Recyc, 40mm, Flat, Al D-3 LA-A3 Label Case, 400x300mm G-12
GPR4055C Roller Track, 40-50mm,Flange Wheel D-4 LA-C120300 Label Case, 300x120mm G-12
GPR6016S Roller Track Recyc, 60-16mm, Slim D-4 LA-C220300 Label Case, 300x220mm G-12
GPR6033B Roller Track Recyc, 60-33mm, Flat D-4 LA-D Label Case, 150x60mm G-13
GPR7021BFS-2 Roller Track Recyc, 70-21mm Flat Wheel D-5 LA-E Label Case, 210x100mm G-13
GPR7042B Roller Track Recyc, 70-42mm, Flat D-4 LC Label Case, 250x80mm G-12
GPR7042BF Roller Track Recyc, 70-42mm Flexible Wheel D-5 LH10410C Label Holder, 39mm Blue G-13
GPR8542B Roller Track Recyc, 85-42mm, Flat Wheel D-5 LH10411B Label Holder, 39mm Clear G-13
GPR8542HA Roller Track Recyc, 85-42mm, Tapered Wheel D-5 LH50 DG Label Holder, 50mm Dark Grey G-13
GPR8550SR Roller Track, 85-43mm, Flat Wheel, STS Cover D-5 LK28A Accessory, Tube Connector, Coated G-2
GP-SB Accessory, Gas Spring Mount Bracket G-6 LK28S Accessory, Tube Connector, STS/ECO G-2
GRH-15L Accessory, Pulley Bkt Horz Left G-7 M0610 Fixing, Bolt, M6x10mm Socket I-2
GRH-15L Assy Accessory, Bearing Pulley Assy Left G-8 M0625 Fixing, Bolt, M6x25mm Socket I-2
GRH-15R Accessory, Pulley Bkt Horz Right G-7 M0630 Fixing, Bolt, M6x30mm Socket I-2
GRH-15R Assy Accessory, Bearing Pulley Assy Right G-8 M10 HALF NYLOC M10 'TYPE T' Nylon Insert Nut BZP I-2
GRV-15L Accessory, Pulley Bkt Vert Left G-7 M10 WASHER M10 Flat Washer Form C BZP F220-1 I-2
GRV-15L Assy Accessory, Bearing Pulley Assy Left G-8 M10 X 20 M10 x 20 Hex Set BZP F210 I-2
GRV-15R Accessory, Pulley Bkt Vert Right G-7 M12 HALF NYLOC M12 Half Nyloc Nut I-2
GRV-15R Assy Accessory, Bearing Pulley Assy Right G-8 M12 X 25 Fixing, Bolt, M12x25 Hex F218-2 I-2
GS-1014A Accessory, Sleeve Hanger Hook A G-5 M5 WASHER M5 Washer B.Z.P. I-2
GS-1014B Accessory, Sleeve Hanger Hook B G-5 M6 EYEBOLT Accessory, M6 Eyebolt Stainless G-14
GS-1014C Accessory, Sleeve Hanger Eyelet G-5 M6 Full Nut M6 Full Nut BZP F205-2 I-2

PARTS INDEX

M6 HALF NYLOC T TYPE Nyloc Nut F249 I-2 PRC-60B Plastic Joint, Recycle Roller Cap D-15
M6 SNAP HOOK Accessory, M6 Snap Hook Stainless G-14 PRC-70A Plastic Joint, GP-70 Recycle Roller Trk Cap D-15
M8 HALF NYLOC Fixing, Nut, M8 Half Nyloc F247 I-2 PRC-85A Plastic Joint, GP-85 Recycle Roller Trk Cap D-15
M8 X 35 M8 X 35 Hex Set Screw HT BZP I-2 PS-A Accessory, Rotating Cross Over G-3
M8 X 40 Fixing, Bolt, M8x40 H/T Set Screw I-2 PS-B Accessory, Rotating CrossOv Short G-3
M8 X 45 Fixing, Bolt, M8x45 H/T Set Screw I-2 PS-C ZW Accessory, G-15 Cross Over, Zn G-3
M8 X 50 Fixing, Bolt, M8x50 H/T Set Screw I-2 R-A Accessory, Strap Handle Round G-3
M8 X 60 Fixing, Bolt, M8x60 H/T Set Screw I-2 RD 28.5 G Accessory, Buffer Wheel 28.5mm Grey G-6
M8 X 70 Fixing, Bolt, M8x70 H/T Set Screw I-2 RF-01 Foot, Outer Rubber Grooved, Grey G-4
MB-15 Accessory, Monitor Bracket G-7 RF-01E Foot, Outer Rubber Grooved, ESD G-4
MBA-TWB-SP Accessory, Mod Base Tow Bar Spring Assy G-16 RF-02 (GS.RF) Foot, Outer Rubber Black G-4
MB-CMP Accessory, Mod Base Castor Mnt Plat G-16 RG-40A Guide, 'Y' Track Adaptor D-14
MB-FKA Accessory, Mod Base Fork Adapt Bkt G-16 RG-40C Guide, Roller Track Narrow D-14
MB-TWB-LP Accessory, Mod Base Linking Plate G-16 RG-40D Guide, Side Track Adaptor D-14
MB-TWC-BKT Accessory, Mod Base Tow Pin Bracket G-16 RG-40E Guide, Roller Track Doub Egde D-14
MCP-B-L Castor Mount Corner Plate, Left H-4 RQ-B Accessory, Tow Rear Lock Coupling G-15
MCP-B-R Castor Mount Corner Plate, Rght H-4 RS-A Accessory, Tow Rear Spring Coupling G-15
MCP-C Castor Mount Centre Plate H-4 S28.... Stainless Steel Tube Matrix - Stainless Steel B-2
NI05W-12 Fixing, Nut, 1/2 I-2 SG-01 Plastic Profile, Sht Gd Mid F-10
NN05W-I Fixing, Nyloc Nut, 1/2 I-2 SG-02 Plastic Profile, Sht Gd Edge F-10
NP Name Plate, Snap On G-12 SG-03 Plastic Profile, Sht Gd Double F-10
NP-B Name Plate, T-Slot G-12 SG-28A Guide, 'Y' Tube Adaptor D-14
NP-C Name Case, Centre, 55mm G-12 SR-40 Stop Roller (Wheel Only) D-6
NP-D Name Case, Lower, 60mm G-12 SW10Y M10 Spring Washer I-2
NP-E Name Case, Centre, 31mm G-12 SW13Y M13 Spring Washer I-2
NP-F Name Case, T-Slot, Clear G-12 SWPL-105X80 Accessory, Swivel Plate 105x80mm G-6
P363S-3 Castor Dolly Cart, 75mm Sw, 65kg H-2 TH40PA Accessory, Tool Holder 40 G-14
P363S-3S Castor Dolly Cart, 75mm Sw St, 65kg H-2 TH50PA Accessory, Tool Holder 50 G-14
PC-01 Plastic Chan, Tube Cover F-10 & F-11 TH50YA Accessory, Tool Holder 50, Metal G-14
PC-01 Plastic Chan, Tube Cover F-10 & F-11 TH60PA Accessory, Tool Holder 60, Type A G-14
PC-02 Plastic Chan, Tube Cover F-10 & F-11 TH60PB Accessory, Tool Holder 60, Type B G-14
PC-A Accessory, Base Clamp G-2 TH65YA Accessory, Tool Holder 65, Metal G-14
PC-B Accessory, Tube Clamp, Single G-2 TN06 Fixing, T-Nut, M6 I-2
PC-C Accessory, Tube Clamp, Double G-2 UNI-P1000 Accessory, Chann Plain 41x41x2.5mm G-14
PC-D Accessory, Quick Release Latch G-2 UNI-P1000T Accessory, Chann Slot 41x41x2.5mm G-14
PC-E Accessory, Tube Clamp, Snap On G-2 UNI-P2750-1 Accessory, Nylon Carrier G-14
PG-40 Guide, Roller Track D-14 UR4050 Roller Track, 40mm, Universal D-4
PH-A Accessory, Tube Hanger G-4 UR6067 Roller Track, 60mm, Universal D-4
PHR-28 Accessory, Hanging Roller Trolley G-8 WR-200 Accessory, Wire Hook, 200mm G-9
PR-01 Pipe Roller, 54.7mm Dia D-6 WR-300 Accessory, Wire Hook, 300mm G-9
PR-02 Pipe Roller, 46.5mm Dia D-6 WR-400 Accessory, Wire Hook, 400mm G-9
PRC-100A Plastic Joint, Recycle Roller Cap D-15
PRC-35 Plastic Joint, GP-35 Roller Trk Cap D-15
PRC-40A Plastic Joint, GP-40 Recycle Roller Trk Cap D-15
PRC-60A Plastic Joint, GP-60 Recycle Roller Trk Cap D-15

FLOWTUBE CUSTOMISED SOLUTIONS INFORMATION
FlowTube is a highly flexible system to build customised solutions for all sectors of manufacturing, business, education etc.
Either review our information below, or look through our website for further details.
FlowTube Design and Assembly Guide

DESIGN & ASSEMBLY GUIDE Our 30 page comprehensive Design and Assembly Guide outlines what the FlowTube system is; when
to use FlowTube; why it is ideal for a Lean Manufacturing environment. It covers our terminology;
how it is supplied; a comprehensive design and planning guide outlining good practice; ergonomics;
technical characteristics; roller track strength; floor loading and general design tips; assembly
guidelines and general safety advice.
To obtain your copy visit the website www.FlowTube.com, and go to the Catalogues and Leaflets
www.FlowTube.com
page.
Aluminium Pipe Racking System

ALUMINUM PIPE RACKING SYSTEM 2015 saw the introduction of the Aluminium Pipe Racking System. This combines lightness with
great strength and 100% recyclability. A twenty eight page separate catalogue for this system is
ALUMINUM PIPE
ALUMINUM JOINTS
ACCESSORIES
available now and we will be demonstrating parts from this range over the coming months. Contact
CASTORS
the office for a printed copy.
www.FlowTube.com
Flowstore Catalogue
www.Flowstore.co.uk
DuraFlow, LS2 and Ergo Tilt

Efficient Order Picking Systems The Flowstore 24 page Catalogue includes comprehensive details of our other efficient order picking
systems namely DuraFlow, LS2 and Ergo Tilt.
To obtain a copy either phone the office on +44 (0)208 581 5555 or visit Flowstore's dedicated
website www.Flowstore.co.uk and go to the downloads page.
www.Flowstore.co.uk
Modular Stage Systems Modular Stage Systems Catalogue

This is a comprehensive catalogue that gives further information about the Modular Stage
Systems concept, and goes into detail about each of the single and multi-level stages along
with the components that are available. To obtain a copy either phone the staging department
on +44 (0)208 756 4565 or visit the website at www.ModularStageSystems.com.
Modular Stage Systems Assembly Guide.

FlowTube's Modular Stage System provides highly versatile, competitive solutions in staging
MODULAR STAGE
requirements for all occasions. It's light, quick and easy to assemble, and can be used as a stand-
SYSTEMS
alone, portable stage, or incorporated into an existing stage system. We offer single level and multi
ASSEMBLY GUIDE
level kits as well as a customised solution.

LEAN MANUFACTURING | CONTINUOUS IMPROVEMENT | MATERIAL HANDLING | COMMERCIAL APPLICATIONS
Flowstore Systems Ltd, authorised distributors of products made by
GS ACE INDUSTRY CO., LTD
www.FlowTube.comwww.FlowTube.com
www.FlowTube.com
FLOWSTORE
FLOWSTORESYSTEMS LTD.
SYSTEMSFLOWSTORE
LTD. SYSTEMS LTD.
Fairview
FairviewBusiness Centre Fairview Business Centre
Business Centre
29-31
29-31Clayton
ClaytonRoad, Hayes29-31 Clayton Road, Hayes
Road, Hayes
Middlesex
MiddlesexUB3 1AN, UK Middlesex UB3 1AN, UK
UB31AN,
TEL
TEL: +44
: +44(0)208
(0)208581 5555 TEL : +44 (0) 845 270 3633
581 5555
FAX
FAX: +44
: +44(0)208
(0)208581 5575FAX : +44 (0) 845 270 3643
581 5575
January 2016

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LEAN MANUFACTURING | CONTINUOUS IMPROVEMENT | MATERIAL HANDLING | COMMERCIAL APPLICATIONS

FLOWSTORE SYSTEMS LTD

F PLASTIC JOINTS, COMPONENTS & PROFILES

J TOOLS & ANCILLARIES

L DESIGN & ASSEMBLY GUIDE

M FLOWTUBE CAD SOFTWARE

O DURAFLOW & LS2

P MODULAR STAGE SYSTEMS

This symbol indicates that the fixings need to be ordered separately

A-2 WHAT IS FLOWTUBE? www.FlowTube.com

Quick & Easy To Use

1) Sketch... 2) Cut... 3) Assemble...

4) Use...workstation ...garment rail, ...trolley!

Kaizen (Continuous Improvement)

Lean Manufacturing & Production

www.FlowTube.com WHY USE FLOWTUBE? A-3

(1) DESIGN CUT / PICK ASSEMBLE DELIVER USE

(2) DESIGN CUT / PICK DELIVER ASSEMBLE USE

(3) PICK DELIVER DESIGN CUT ASSEMBLE USE

CAD Team CAD Design Manufacturing Drawings Assembly

A-4 HOW IS FLOWTUBE SUPPLIED? www.FlowTube.com

4 Regular Stock Holding Unit : mm

NUMBERING Part No Weight

B-2 TUBES www.FlowTube.com

4 Regular Stock Holding Unit : mm

COLOUR Standard Length : 4000

www.FlowTube.com TUBES B-3

FEATURES OF 1. Steel tube is coated with ABS. Then, the surface is

D-Coat Tube is printed with ‘D-COAT G.S.ACE’.

CHEMICAL Result Result

Cutting Oil Coating O X Sterilizer Coating O O

B-4 TUBES www.FlowTube.com

6. Electrolytic Corrosion Free

www.FlowTube.com TUBES B-5

NB. Joint assemblies are

S-SERIES FEATURES Patented grip profile

Code Surface Treatment Remarks

C-2 METAL JOINTS S-SERIES FEATURES www.FlowTube.com

• Weight : 0.068kg • Weight : 0.061kg

• Weight : 0.095kg • Weight : 0.120kg

G-4S Metal Joint, Straight G-6S Metal Joint, Crossover

• Weight : 0.107kg • Weight : 0.048kg

• Weight : 0.042kg • Weight : 0.046kg

G-7AS Metal Joint, Swivel Head

www.FlowTube.com METAL JOINT COMPONENTS FOR Ø28 (S-SERIES) C-3

• Weight : 0.052kg • Weight : 0.062kg

• Weight : 0.048kg • Weight : 0.120kg

• Weight : 0.060kg • Weight : 0.062kg

• Weight : 0.062kg • Weight : 0.052kg

C-4 METAL JOINT COMPONENTS FOR Ø28 (S-SERIES) www.FlowTube.com

• Weight : 0.040kg • Weight : 0.037kg

• Weight : 0.049kg • Weight : 0.057kg

• Weight : 0.057kg • Weight : 0.064kg

• Weight : 0.054kg • Weight : 0.085kg

G-24S Metal Joint, Straight Slide

www.FlowTube.com METAL JOINT COMPONENTS FOR Ø28 (S-SERIES) C-5

• Weight : 0.050kg • Weight : 0.043kg

G-28 Metal Joint, Parallel Interlock G-30S Metal Joint, 30deg

• Weight : 0.049kg • Weight : 0.060kg

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