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    94987-17K-IN.pdf

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    Copyright:

    © All Rights Reserved
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    48 views2 pages

    17K in PDF

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    Enrique Villamizar Laguado

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    T ra n sm ission Part s

    Instructions

    Aisin AW 450-43LE
    Oversized Secondary
    Regulator Valve Kit TOOL

    Part No. R

    94987-17k
    EQ
    D

    UIRE

    Oversized Secondary
    • Oversized Secondary Regulator Valve
    Regulator Valve Upper
    • Spring Valve Body

    • End Plug
    Spring
    Note: This kit fits ‘98-later models:
    Isuzu NPR, GMC Forward Tiltmaster,
    Chevrolet Forward, Nissan UD and
    Mitsubishi Fuso Trucks.
    Tool Kit

    Tool Kit End Plug

    Part No.
    f-94987-tl17
    1. Disassembly
    • Reamer
    a. Remove OE retainer and set aside for reuse.
    • Reamer Jig
    b. Remove and discard OE end plug, secondary regulator valve and spring.
    • Guide Pin
    Note: Sonnax “F-Tool” kits designed to
    2. Bore Preparation
    service a specific bore require the VB-FIX, a. Clean the bore thoroughly in a solvent tank.
    a self-aligning valve body reaming fixture.
    b. Generously lubricate the bore and reamer with cutting fluid (i.e. Mobilmet S-122, Lubegard®
    More information and instructions can be
    found online at www.sonnax.com. Bio-Tap, Tap Magic™, etc.). For best results, provide a continuous flow of water-soluble
    cutting fluid (i.e. Mobilmet S-122) during the reaming process.
    c. The reamers should be turned using a low RPM, high-torque air drill regulated to a
    maximum of 200 RPM.
    d. Examine the bore after cleaning for surface finish, debris and burrs. Flashing and burrs on
    the exit side of land and in bores must be carefully removed. A small piece of Scotch-Brite™
    material attached to a wire and powered with a drill motor is ideal for the task. Scotch-Brite™
    is a very abrasive material and all residual debris must be cleaned to ensure particles do not
    migrate or remain imbedded into the surface. Post cleaning involves several progressive
    steps with solvent on a lint-free rag.
    Cautions and suggestions:
    • Turning the reamer backward will dull it prematurely.
    • Pushing on the reamer will result in poor surface finish and inadequate and sporadic material removal.
    • Never use a crescent wrench, ratchet or pliers to turn the reamer.
    • A dull reamer will cut a smaller hole. Reamers can be sharpened, but should only be done by a
    professional tool sharpener. Actual life of a Sonnax reamer before resharpening or replacing
    averages 50-70 bores.
    ©2012 Sonnax Industries, Inc. 94987-17K-IN  09-24-12
    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
    T ra n sm ission Part s
    Oversized secondary regulator valve kit 94987-17k, f-94987-tl17 Instructions

    3. Bore Reaming
    Use the associated “F-Tool” F-94987-TL17 kit and VB-FIX reaming fixture as illustrated below to ream the bore.

    4. Installation & Assembly


    a. Be certain all debris has been removed from the valve bore and
    valve body.
    b. Install Sonnax spring first, followed by the oversized secondary
    regulator valve (small diameter first) and then the end plug, as
    pictured in main photo.
    18"-Hg
    c. Secure with the OE retainer.

    5. Final Testing
    15
    20 10
    25 5
    30 0

    A vacuum test at the port indicated holds 18 in-Hg or more. VACUUM


    TEST

    Upper Valve Body

    ©2012 Sonnax Industries, Inc. 94987-17K-IN  09-24-12


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2

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