RF 265 266 Ab Samsung Refri
RF 265 266 Ab Samsung Refri
RF 265 266 Ab Samsung Refri
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODELS:
LFC20760SW /04
LFC20760SB /04
LFC20760ST /04
ECN (Engineering Change Number)
Rev.01
SVC Improvement opening door freezer (change design of rails)
Rev.02
Change Cover Lower, Case PCB and Rail
Rev.03
Change compressor & base compressor
Rev.04
Valve inclined in order to improve water house connection
CONTENTS
SAFETY PRECAUTIONS .................................................................................................................. 2
1. SPECIFICATIONS ......................................................................................................................... 3
2. PARTS IDENTIFICATION .............................................................................................................. 4
3. DISASSEMBLY .............................................................................................................................. 5
3.1 Remove Refrigerator Door ....................................................................................................... 5
3.2 Replace Refrigerator Door........................................................................................................ 5
3.3 Remove Door Handle................................................................................................................ 6
3.4 Door Gasket Removal............................................................................................................... 6
3.5 Door Gasker Replacement........................................................................................................ 7
3.6 Door Alignment.......................................................................................................................... 7
3.7 Pull Out Drawer......................................................................................................................... 8
3.8 Fan and fan motor .................................................................................................................... 10
3.9 Defrost control assembly........................................................................................................... 10
3.10 Lamp....................................................................................................................................... 10
3.11 Control Box Refrigerator......................................................................................................... 10
3.12 Multi duct................................................................................................................................. 10
4. ADJUSTMENT .............................................................................................................................. 11
4.1 Compressor .............................................................................................................................. 11
4.2 PTC-Starter .............................................................................................................................. 11
4.3 OLP (overload protector) .......................................................................................................... 12
4.4 To remove the cover PTC ......................................................................................................... 12
5. CIRCUIT DIAGRAM ...................................................................................................................... 13
6. TROUBLESHOOTING ................................................................................................................... 14
6.1 Compressor and electric components ...................................................................................... 14
6.2 PTC and OLP ........................................................................................................................... 15
6.3 Other electrical components .................................................................................................... 16
6.4 Service diagnosis chart ............................................................................................................ 18
6.5 Refrigeration cycle ................................................................................................................... 18
7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER ............................................ 20
7.1 Operation principle ................................................................................................................... 20
7.2 Ice maker functions .................................................................................................................. 21
7.3 Defect diagnosis function ......................................................................................................... 22
8. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM .............................................................. 23
8.1 Function ................................................................................................................................... 23
8.2 PCB function ............................................................................................................................ 27
8.3 Resistance specification of sensor ........................................................................................... 36
8.4 Troubleshooting ........................................................................................................................ 37
8.5 Main PWB assembly and parts list ........................................................................................... 39
8.6 PWB diagram ........................................................................................................................... 41
9. EXPLODED VIEW ......................................................................................................................... 43
SAFETY PRECAUTIONS
Please read the following instructions before servicing your
refrigerator.
1.Check the refrigerator for current leakage. 7.Before tilting the refrigerator,remove all materials from
2.To preven telectric shock,unplug before servicing. On or in the refrigerator.
3.Always check line voltage and amperage. 8.When servicing the evaporator,wear gloves to prevent
Injuries from the sharp evaporator fins.
4.Use standard electrical components.
9.Service on the refrigerator should be performed by a
5.Don't touch metal products in the freezer with wet
Qualified technician.Sealed system repair must be
Hands.This may cause frost bite.
Performed by a CFC certified technician.
6.Prevent water from spiling on to electric elements or the
Machine parts.
-2-
1. SPECIFICATIONS
MODELS
LFC20760SW LFC20760SB LFC20760ST
SPECIFICATIONS
Color Super White Black Stainless
Dimensions 29.8 (W) x 32.2 (D) x 68.4 (H) in
Net Weight 111 Kg
Capacity 20 cuft
Refrigerant R134a
Climate class Temperatel (T)
Rated Rating 115V~ / 60Hz
Cooling System Fan Cooling
GENERAL FEATURES
-3-
2. PARTS IDENTIFICATION
A K
L
B
C
M
D
N
E
G
O
H
P
I
Use this section to become more familiar with the parts and features.
NOTE: This guide covers several different models. The refrigerator you have purchased may have some
or all of the items listed below. The locations of the features shown below may not match your model.
-4-
3. DISASSEMBLY
3-1 REMOVING REFRIGERATOR DOOR
Left Door Left Door
Loosen the cover screw (1). Lower the door onto the middle hinge pin (5).
Disconnect door switch wire (2). Make sure the door is aligned with the cabinet.
Loosen hinge bolts (3). Replace the top hinge (4) installing hinge
Lift off the top hinge (4). screws (3) to secure it.
Place the door on a non-scratching surface with Make sure the gasket on the door is flush
the inside up. against the cabinet and is not folded.
Support the door on the handle side while
Right Door
securing. And make sure the door is straight
Loosen the cover screw (1). and the gap between the doors is even across
Disconnect door switch wire (2). the front.
Disconnect wire harness (5). Connect the door switch wire (2).
Loosen hinge bolts (3).
Tighten the cover screw (1).
Loosen ground screw (6).
Lift off the top hinge (4).
Place the door on a non-scratching surface with Note: To use like reference the previous image.
the inside up.
Left
Right
Right Door
Lower the door onto the middle hinge pin (7).
Make sure the door is aligned with the cabinet.
Replace the top hinge (4) installing hinge
screws (3) to secure it.
Make sure the gasket on the door is flush
against the cabinet and is not folded.
Support the door on the handle side while
securing. And make sure the door is straight
and the gap between the doors is even across
the front.
Install the ground screw (6).
Connect the door switch wire (2).
Tighten the cover screw (1).
-5-
3-3 REMOVE DOOR HANDLE 3-4 DOOR GASKET REMOVAL
1. Remove door frame cover
Starting at top of cover and working down, snap cover
Loosen the set screws with the 3/32” allen out and away from door.
wrench and remove the handle.
NOTE: If the handle mounting fasteners
need to be tightened or removes, use a 1/4”
allen wrench.
Frame Cover
Handle
Gasket
Door Bracket Clip
Frame
Flat Tip
Screwdriver
Gasket
Bracket
3. Remove gasket
Pull gasket free from gasket channel on the three
remaining sides of door.
-6-
3-5 DOOR GASKET REPLACEMENT
1. Insert gasket bracket clips 2) Press gasket into channels on the three remaining
sides of door.
1) Insert gasket bracket edge beneath door frame edge.
2) Turn upper gasket bracket spring so that both spring
ends are in the door channel.
3) Push in clip until you hear it snap securely into place.
Gasket
Bracket Clip
Spring
Correct
Incorrect
-7-
3-7 PULL OUT DRAWER
(a) HOW TO REMOVE PULL OUT DRAWER
IMPORTANT: To avoid possible injury, product or C
A
U
TI
ON:
When removing drawer door, do not hold it
property damage, you will need two people to perform by the handle. Door could fall down and you may be
the following instructions. injured grasp door with both hands as pictured below
When removing.
• Pull the drawer open to full lower extension. Remove C A U T I
O N :When laying down the drawer, be careful
not to damage the floor or hurt your feet with the sharp
durabase by lifting it from rail system. edges on hinge side.
• With both hands, hold both sides of the door and pull it
Durabase up to separate it from the rails.
Door
supports
Rail tabes
screw
-8-
(b) HOW TO INSTALL PULL OUT DRAWER
IMPORTANT: To avoid possible injury, product or • Align the top holes of the rail cover with the top holes of
property damage, you will need two people to perform the door supports to assemble the rail cover.
the following instructions.
• With both hands, hold the center of the bar and pull it
out to let both rails out to full extension simultaneously.
Door Supports
Rail tabes
Screws
Durabase
• Make sure you have a right rail cover for each side.
Right
Rail cover
Left
Rail cover
W A R NIN G: To prevent accidental child and pet
entrapment or suffocation risk. DO NOT allow them to
play inside of drawer.
W
A
R
NI
NG:DO NOT step or sit down on Freezer Door.
-9-
3-8 FAN AND FAN MOTOR 3-10-1 Refrigerator Compartment Lamp
1. Remove the freezer shelf. (If your refrigerator has an 1. Unplug the power cord from the outlet.
icemaker, remove the icemaker first) 2. Remove refrigerator shelves.
2. Remove the plastic guide for slides on left side by 3. Release the hooks on both ends of the lamp shield and
unscrewing phillips head screws.
pull the shield downward to remove it.
3. Remove the grille by removing one screw and pulling the
grille forward. 4. Turn the lamp counterclockwise.
4. Remove the Fan Motor assembly by loosening 2 screws 5. Assembly is the reverse of disassembly. Replacement
and disassembling the shroud. bulb must be the same specification as the original
5. Pull out the fan and separate the Fan Motor and Bracket. (Max. 40 W2EA).
FAN MOTOR
BRACKET
MOTOR
FAN
Fig. 3
- 10 -
4. ADJUSTMENT
4-1 COMPRESSOR 4-2-3 PTC-Applied Circuit Diagram
• Starting Method for the Motor
4-1-1 Role
The compressor intakes low temperature and low pressure
gas from the evaporator of the refrigerator and compresses OVERLOAD PROTECTOR
this gas to high-temperature and high-pressure gas. It then
delivers the gas to the condenser. L1
C
4-1-2 Composition PTC COMPRESSOR
2 5
The compressor includes overload protection. The PTC MOTOR
starter and OLP (overload protector) are attached to the S M
outside of the compressor. Since the compressor is S M
3 6
manufactured to tolerances of 1 micron and is hermetically N C
sealed in a dust and moisture-free environment, use SEALED
PTC STARTER
extreme caution when repairing it. TERMINAL
Resistance Starter Capacitor Running
4-1-3 Note for Usage
(1) Be careful not to allow over-voltage and over-current.
(2) If compressor is dropped or handled carelessly, poor
4-2-4 Motor Restarting and PTC Cooling
operation and noise may result.
(1) It requires approximately 5 minutes for the pressure to
(3) Use proper electric components appropriate to the
equalize before the compressor can restart.
Particular Compressor in your product.
(2) The PTC device generates heat during operation.
(4) Keep Compressor dry.
Therefore, it must be allowed to cool before the
If the Compressor gets wet (in the rain or a damp
compressor can restart.
environment) and rust forms in the pin of the Hermetic
Terminal, poor operation and contact may result. 4-2-5 Relation of PTC-Starter and OLP
(5) When replacing the Compressor, be careful that dust, (1) If the compressor attempts to restart before the PTC
humidity, and soldering flux don’t contaminate the inside device is cooled, the PTC device will allow current to
of the compressor. Contamination in the cylinder may flow only to the main winding.
cause noise, improper operation or even cause it to (2) The OLP will open because of the over current
lock up. condition. This same process will continue (3 to 5
times) when the compressor attempts to restart until
4-2 PTC-STARTER the PTC device has cooled. The correct OLP must be
properly attached to prevent damage to the
4-2-1 Composition of PTC-Starter compressor.
(1) PTC (Positive Temperature Coefficient) is a no-contact Parts may appear physically identical but could have
semiconductor starting device which uses ceramic different electrical ratings. Replace parts by part
material consisting of BaTiO3. number and model number. Using an incorrect part
(2) The higher the temperature is, the higher the resistance could result in damage to the product, fire, injury, or
value. These features are used as a starting device for possibly death.
the Motor. 4-2-6 Note for Using the PTC-Starter
4-2-2 Role of PTC-Starter (1) Be careful not to allow over-voltage and over-current.
(2) Do not drop or handle carelessly.
(1) The PTC is attached to the Sealed Compressor and is
used for starting the Motor. (3) Keep away from any liquid.
(2) The compressor is a single-phase induction motor. If liquid such as oil or water enters the PTC,
Durign the starting operation, the PTC allows current PTC materials may fail due to breakdown of their
flow to both the start winding and main winding. insulating capabilities.
(4) If the exterior of the PTC is damaged, the resistance
value may be altered. This can cause damage to the
compressor and result in a no-start or hard-to-start
condition.
(5) Always use the PTC designed for the compressor and
make sure it is properly attached to the compressor.
Parts may appear physically identical but could have
different electrical ratings. Replace parts by part
number and model number. Using an incorrect part
could result in damage to the product, fire, injury, or
possibly death.
- 11 -
4-3 OLP (OVERLOAD PROTECTOR) 4-4 TO REMOVE THE COVER PTC
4-3-1 Definition of OLP
Customer part
number
12345678 Lot code/
330 FBYY -S1 BOX98
date code
Electrical Physical
characteristics
part number termination
part number
1 3
2
Part (4) Use a L-shaped flap tool to pry off the cover.
No. Name
Base, phenolic Movable arm, spring temper (5) Assembly in reverse order of disassembly.
(UL 94 V-0 rated) copper alloy
Movable arm support, Contact, movable, silver on copper
plated steel. Contact, stationary, silver on copper
Stationary contact support, Slug, plated steel
plated steel Cover, polyester
Heater support, plated steel (UL 94 V-0 rated)
Heater, resistance alloy Pin connector, plated copper alloy
Disc, thermostatic alloy (To engage 2.33/2.66 mm dia. pin)
- 12 -
5. CIRCUIT DIAGRAM
CIRCUIT DIAGRAM
PWB(PCB) ASSEMBLY,DISPLAY
1 2 3 4 5 6 7 8 9
CON101 RD BO BL SB PR BK PK WH YL
C-FAN
STEPPING
F-FAN MOTOR
RD BO BL SB PR BK PK WH YL SB BN PR GY WH BL BK YL RD
6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
CON5 CON6 CON4
CON8 1 BN
RT-SENSOR
2 BN
PWB(PCB) ASSEMBLY, MAIN 3 GY
4 GY
C R-DOOR
D PERCEPTION S/W
CON7 1 PK A F-DOOR
2 PK B PERCEPTION S/W
3 BO
DEF-SENSOR
L1 4 BO
5 WH
R-SENSOR
FUSE1
6 WH
7 BL
F-SENSOR
8 BL
11 10 9 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 3 2 1
POWER SB BN YL BL BL BK BN RD SB SB BL BN
SUPPLY CON1 CON2 CON3
CORD
SB YL BL BL BL BN
BN BK BN RD SB SB FRENCH DOOR HEATER
L
DOOR S/W-R
GN/YL
nc com
nc com
(GN)
DOOR S/W-F
BK
(72 C)
BK FUSE-M
GN/YL C D
(98 C)
(GN)
THERMOSTAT
CAPACITOR PART
ICE SENSOR
OLP
Cr PK A B
ICE MAKER
SHEATH
MOTOR
HEATER,
W/VALVE
I/MAKER
POWER
M
HEATER,SHEATH
S/W
V
RD 2
RD
Cs
4 5 S GN BO PR
R-LAMPS
F-LAMP
M /YL
(GN)
CON1
CON3
CON2
CON4
CON6
1 WH
CON5
2 WH
1 RD
1 WH
1 BK
1 WH
1 WH
2 BK
2 BL
3 6
BL PTC STARTER COMP' EARTH
PART
PWB (PCB) ASSEMBLY, ICE MAKER COMP' ACCESSORIES BL BL
BL
N
DOOR S/W-R QTY. (1 OR 2), COMP' EARTH PART AND
4 5 4 6
COMP' ACCESSORIES ON CIRCUIT DIAGRAM ARE SUBJECT
TO CHANGE IN DIFFERENT LOCALITIES AND MODEL TYPE.
PTC 3 6 2 5
COMBO KIT(PTC+OLP)
MEZ48108408
BK:BLACK WH:WHITE BN:BROWN BO:BRIGHT ORANGE SB:SKY BLUE RD:RED
YL:YELLOW PK:PINK GN:GREEN PR:PURPLE GY:GREY BL:BLUE
- 13 -
6. TROUBLESHOOTING
6-1. COMPRESSOR AND ELECTRIC COMPONENTS
YES
No voltage. Reconnect. 5
NO Check connection
condition.
Replace OLP.
YES YES
Check Check the power supply Supply Did Compressor
5 under load. compressor
starting state. voltage rating is OK
(Compressor attempting with ±10%.
to re-start after being off Replace the
for 5 minutes). compressor
NO
NO
1
- 14 -
6-2 PTC AND OLP
6 5
Figure 1 Figure 2
- 15 -
6-3 OTHER ELECTRICAL COMPONENTS
• Not cooling at all
- 16 -
6-4 SERVICE DIAGNOSIS CHART
Cools poorly. • Check if the unit is placed too close to the wall. • Place the unit about 4 inches (10 cm) from the wall.
• Check if the unit is placed too close to the stove, • Place the unit away from these heat sources.
gas cooker, or in direct sunlight.
• Is the ambient temperature too high or • Lower the ambient temperature.
• Check if food put in the refrigerator is hot. • Put in foods after they have cooled down.
• Did you open the door of the unit too often • Don't open the door too often and close
it firmly.
• Check if the Control is set to Warm position. • Set the control to Recommended position.
Condensation forms • Check if the ambient temperature and humidity • Wipe moisture with a dry cloth. It will disappear
in the Exterior Case. of the surrounding air are high. in low temperature and humidity.
• • Fill up the gap.
• Check if the Drip Tray is not firmly fixed. • Fix the Drip Tray firmly in the original position.
• Check if the cover of the compressor enclosure • Place the cover in its original position.
in the lower front side is taken out.
Door does not • Check if the door gasket is dirty with • Clean the door gasket.
close well. an item like juice.
• • Position in a firm place and level the
Leveling Screw.
• • Make sure food stored in shelves does not prevent
the door from closing.
Ice and foods • Check if the inside of the unit is dirty. • Clean the inside of the unit.
smell unpleasant. • • Wrap foods that have a strong odor.
• The unit smells of plastic. • New products smell of plastic, but this
will go away after 1-2 weeks.
- 17 -
6-5 REFRIGERATION CYCLE
• Troubleshooting Chart
TEMPERATURE
STATE OF STATE OF THE
CAUSE OF THE REMARKS
THE UNIT EVAPORATOR
COMPRESSOR
PARTIAL Freezer Low flowing sound of A little higher • Refrigerant level is low due
LEAKAGE compartment and Refrigerant is heard and than ambient to a leak.
Refrigerator don't frost forms in inlet only. temperature. • Normal cooling is possible by
LEAKAGE
PARTIAL Freezer Flowing sound of refrigerant A little higher • Normal discharging of the
CLOGGED BY DUST
CLOG compartment and is heard and frost forms than ambient refrigerant.
Refrigerator don't in inlet only. temperature. • The capillary tube is faulty.
cool normally.
WHOLE Freezer Flowing sound of refrigerant Equal to ambient • Normal discharging of the
CLOG compartment and is not heard and frost isn't temperature. Refrigerant.
Refrigerator don't formed.
cool.
Cooling operation Flowing sound of refrigerant Lower than • Cooling operation restarts
MOISTURE
stops periodically. is not heard and frost melts. ambient when heating the inlet of the
CLOG
temperature. capillary tube.
COMP- Freezer and Low flowing sound of A little higher • Low pressure at high side
COMPRESSION
RESSION Refrigerator refrigerant is heard and than ambient of compressor due to low
DEFECTIVE
NO COMP- No compressing Flowing sound of refrigerant Equal to ambient • No pressure in the high
RESSION operation. is not heard and there is temperature. pressure part of the
no frost. compressor.
- 18 -
6-5-1 Sealed System Diagnosis
Frost
Partial None
Pattern?
Equalization Equalization
Test Test
Very Fast Very Slow Very Slow
Compressor Not
Pumping
Trace of Oil
Yes
No
Leak
Undercharge
(The equalization test is trying to restart a compressor using a start kit after it has been operating.)
- 19 -
7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER
7-1 OPERATION PRINCIPLE
7-1-1 Operation Principle of Icemaker
Power On
Icemaking
• Waits until water becomes cold after starting the
Mode
Icemaking operation.
Harvest
Mode • Runs MOTOR to drop ice from the tray into the ICE BIN.
Park Position • With the detect lever, checks if the ICE BIN is full.
Test Mode • To operate LINE and SERVICE, press and hold the Cube Size button
for 3 seconds. The icemaking will run through 3 stages:
Harvest Fill Icemaking.
1. Turning the Icemaker stop switch off (O) stops the icemaking function.
2. Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control.
- 20 -
7-2 ICE MAKER FUNCTIONS
7-2-1 Ice Making Mode
1. Icemaking refers to the freezing of supplied water in the ice trays. Complete freezing is assured by measuring the
temperature of the Tray with icemaking SENSOR.
2. Icemaking starts after completion of the water fill operation.
3. The icemaking function is completed when the sensor reaches -7°C, 60 to 240 minutes after starting.
NOTE : After icemaker power is ON, the icemaker heater will be on for test for 9 sec.
1 6 sec.
3 8 sec.
- 21 -
7-2-5 Function TEST
1. This is a compulsory operation for test, service, cleaning, etc. It is operated by pressing and holding the Cube Size button
for 3 seconds.
2. The test works only in the Icemaking Mode. It cannot be entered from the Harvest or Fill mode. (If there is an ERROR, it
can only be checked in the TEST mode.)
3. Caution! If the test is performed before water in the icemaker is frozen, the ejector will pass through the water. When the fill
mode begins (Stage 4), unless the water supply has been shut off, added water will overflow into the ice bin. If the control
Doesn’t operate normally in the TEST mode, check and repair as needed.
4. After water is supplied, the normal CYCLE is followed: icemaking Harvest Fill Park Position.
5. Five seconds after Stage 5 is completed, the icemaker returns to MICOM control. The time needed to supply water
resets to the pre- test setting.
Diagnosis TABLE
Reset Return to Status prior to Five seconds after fifth stage is completed,
6
TEST MODE the icemaker resets to initial status.
1. When the appliance is plugged in, it is set to “4” for Refrigerator and “4” for freezer.
You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button,
2. When the power is initially applied or restored after a power failure, it is automatically set to “4” & “4”.
1. The purpose of this funstion is to intensify the cooling speed of freezer and to increase the amount of ice.
2. Whenever selection switch is pressed, selection/release, the LED will turn ON or OFF.
3. If there is a power cut and the refrigerator is power on again, ICE PLUS function will be canceled.
4. To activate these function you need to press the ICE PLUS key and the LED will turn ON. This function will remain activated
for 24 hrs. The first three hours the compressor and ICE PLUS will be ON. The next 21 hours the freezer will be controlled at
the lowest temperature. After 24 hours or if the ICE PLUS key is pressed again, the freezer will return to its previous
temperature.
5. Fot the first three hours notice the following cases:
(1) Compressor and freezer fan (HIGH RPM) continuously operate for three hours.
(2) If defrost starts during ICE PLUS, ICE PLUS operates for the rest of time after defrost is completed, when ICE PLUS
operation time is less than 90 minutes.
(3) If ICE PLUS is pressed during defrost, ICE PLUS LED is on but this function will start seven minutes after defrost is
completed and it shall operate for three hours.
(4) If ICE PLUS is selected within seven minutes after compressor has stopped, the compressor (compressor delays seven
minutes) shall start after the balance of the delay time.
(5) The fan motor in the freezer cmpartment rotates at high speed during ICE PLUS.
For the rest of 21 hours, the freezer will be controlled at the lowest temperature.
To protect the risk of lamp heat, when Refrigerator door opens for 7 min., Refrigerator lamp is auto off.
- 23 -
8-1-5 Alarm for Open Door
1. This feature sounds a buzzer when the freezer or refrigerator door is not closed within 1 minute after it is opened.
2. One minute after the door is opened, the buzzer sounds three times each for ½ seconds. These tones repeat every 30
seconds.
3. The alarm is cancelled when the freezer or the refrigerator is closed while the buzzer sounds.
Buzzer
30 sec 30 sec 30 sec
Within 1 min. 1 min.
When the button on the front Display is pushed, a Ding ~Dong ~ sound is produced.
1. defrosting starts each time when compressor running time reach 7 hours, if any door hasn’t been opened.
2. In case of any door has been opened the defrosting period will start considering the next conditions:
If compressor running time is bigger than 7 hours when door is opened: Defrosting starts immediately.
If compressor running time is less than 7 hours when door is opened: Defrosting starts after a compensation time is applied.
3. For initial power on or for restoring power, defrosting starts when the compressor running time reaches 4 hours.
4. Defrosting stops if the sensor temperature reaches 46.4°F(8°C) or more. If the sensor doesn’t reach 46.4°F(8°C) in 2 hours,
the defrost mode is malfunctioning.
5. Defrosting won’t function if its sensor is defective (wires are cut or short circuited).
Electrical parts such as COMP, defrosting heater, freezer FAN, etc., are turned on in the following order to prevent noise and
parts damage. Several parts are started at the same time at initial power on and are turned off together when TEST is
completed.
OPERATING ORDERS
in ½ second in 10 second
Temperature of defrosting POWER Defrosting Defrosting
sensor is lower than 45°C ON heater ON heater OFF
(when power cuts SERVICE) in ½ second in ½ second
COMP Freezer FAN
ON ON
Reset to normal operation Total load in 7 minute COMP in ½ second Freezer FAN
from TEST MODE OFF ON ON
- 24 -
8-1-9 Defect Diagnosis Function
1. Automatic diagnosis makes servicing the refrigerator easy.
2. When a defect occurs, the buttons will not operate; but the tones. such as ding. will sound.
3. When defect is repaired the defect code is removed and refrigerator returns to normal operation (RESET)
4. The Defect code is shown on the Display.
Failure of freezer
1 sensor All off Cut or short circuit wire
Failure of
2 All off Cut or short circuit wire
Refrigerator sensor
Inspect Connecting wires
Failure of defrost All off on each sensor
3 sensor Cut or short circuit wire
RT-sensor error
4 All off Open or short circuit wire
(LED check mode) Visible in LED CHECK MODE
DISPLAY CHECK MODE: Press at the same time ADJUST REFRIGERATOR TEMP & ADJUST FREEZER TEMP
For more than 1 second. This Mode is for LED inspection and ALL LED will turn ON at this time.
If releasing the buttons, the display will indicate the previous Status
If there is an RT sensor defect it will be indicated in this mode.
- 25 -
8-1-10 TEST Mode
1. The Test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of
an error.
2. The test mode is operated by pressing two buttons at Display panel.
3. While in the test mode, the function control button is not recognized, but the recognition tone (beep~) sounds.
4. After exiting the test mode, be sure to reset by unplugging and then plugging in the appliance.
5. If an error, such as a sensor failure, is detected in the test mode, the test mode is cleared and the error code is
displayed.
6. While an error code is displayed, the test mode will not be activated.
TEST1 Push ICE PLUS 1) Continuous operation of the Maximum test time:
key and ADJUST key of COMPRESSOR 5 Minutes
Freezer Temperature at the 2) Continuous operation of the freezer fan
same time over 3
3) STEPPING DAMPER OPEN
seconds.
4) Defrosting Heater OFF
5) Every DISPLAY LED ON
Reset Push ICE PLUS key and Reset to the previously setting The compressor will
AJUST key of Freezer Before TEST MODE Start after a 7-minute
Temp. At the same time delay.
over 3 seconds in TEST
MODE 2.
In case the freezer fan is in operation when the ADJUST key in Refrigerator and Freezer Temp. Control are pressed for more
than one second at the same time freezer fan RPM changes. (For example if high speed, to normal speed or if normal speed,
to high speed for 30 seconds)
After 30 seconds, it turns to its original RPM.
*Demonstration MODE;
1. When the ICE PLUS key and ADJUST key of refrigerator temperature control are pressed for more than 3 seconds at the
same time temperature´s it converts to demonstration mode.
2. In this status, each LED is rotated with 1 second interval.
3. In this status, all loads are off (Compressor / Fan / Damper / Heater)
(Even is Demonstration Mode, the refrigerator Lamp automatic off function works normally and can be demonstrated)
4. It reset if you do again as clause.
- 26 -
8-2 PCB FUNCTION
8-2-1 Power Circuit
The secondary part of the TRANSFORMER is composed of the power supply for the display, the BLDC FAN Motor drive
(15.5 V), the relay drive (12 Vdc) and the MICOM and IC (5 Vdc).
The voltage for each part is as follows:
PART VA 1 CE 3 CE 4 CE 5
VA1 is a part for preventing over voltage and noise. When high voltage is applied, the inside elements are short-
circuited and broken, resulting in blowout of the fuse in order to protect the elements of the secondary part of the
TRANSFORMER.
- 27 -
8-2-2 Oscillation Circuit
This circuit generates the base clock for calculating time and the synchro clock for transmitting data from and to the inside
logic elements of the IC1 (MICOM). Be sure to use specified replacement parts, since calculating time by the IC1 may be
changed. If changed, the OSC1 SPEC will not work.
The RESET circuit allows all the functions to start at the initial conditions by initializing various parts, including the RAM
inside the MICOM (IC1) when the power is initially supplied or the power supply to the MICOM is restored after a
momentary power failure. For the initial 10ms of power supply, LOW voltage is applied to the MICOM RESET terminal.
During a normal operation, 5V is applied to the RESET terminal. (If a malfunction occurs in the RESET IC, the MICOM will
not operate.)
- 28 -
8-2-4 Load / Buzzer Drive & Open Door Detection Circuit
1. Load Drive Condition Check
- 29 -
2. Fan motor driving circuit (freezing compartment fan)
1. The circuit makes the Motor Fan OFF by cutting Off the power supplied to driver inside the Fan Motor when it is necessary.
2. This is a circuit to perform a temporary change of speed for the fan motor and applies DC voltage up to 7.5V ~ 16V to motor.
3.This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by sensing
the operation RPM of the fan motor.
- 30 -
3. Cooling motor driving circuit (machine room)
1. This circuit makes standby power 0 by cutting off power supplied to Iss inside of the fan motor in the fan motor OFF.
2. This circuit prevents over-driving the fan motor by cutting off power applied to the fan motor in the lock of fan motor by
sensing the operation RPM of the fan motor.
a part b part
MOTOR ON 13V~15V 0V
- 31 -
4. Buzzer Drive Condition Check
Condition Tone (Ding~Dong~) when the button on Alarm for open door
Measure- OFF
the display is pushed. (beep-beep-beep)
ment Location
5V 5V
0V 0V
IC1 ( B ) 2.63 kz (Ding~) 2.21 kz (Dong~) 2.63 kz(Beep~) OFF 0V
REFRIGERATOR DOOR
SWITCH
FREEZER DOOR
SWITCH
- 32 -
8-2-5 Temperature Sensor Circuit
The upper CIRCUIT reads REFRIGERATOR temperature, FREEZER Temperature, and DEFROST-SENSOR
temperature for defrosting and the indoor temperature for compensating for the surrounding temperature into MICOM.
OPENING or SHORT state of each TEMPERATURE SENSOR are as follows:
- 33 -
8-2-6 Refrigeration Compartment Stepping Motor Damper Circuit
* The circuit shown below is the damper circuit to regulate the refrigerator temperature.
- 34 -
8-2-8 Key Button Input & Display Light-On Circuit
The circuit shown below determinates whether a function control key on the operation display is pushed. It also turns on
the corresponding function indication LED (LED Module) SEVEN SEGMENT DISPLAY MODULE). The drive type is the
scan type.
- 35 -
8-3 RESISTANCE SPECIFICATION OF SENSOR
- 36 -
8-4 TROUBLESHOOTING
POWER SOURCE 1. The whole DISPLAY 1. FREEZER/ Check if FREEZER/ POWER SOURCE is poor. Check outlet Voltage.
is poor. LED/SEVEN SEGMENT REFRIGERATOR. REFRIGERATOR DOOR IS
DISPLAYis off. OPEN and check display.
2. DISPLAY LED/ 2. If LAMP is dim. Check visually. Applied voltage error. Use boosting TRANS.
SEVEN SEGMENT 3. The connection of Check connection of CONNECTOR connection Reconnect CONNECTOR.
DISPLAY operates the MAIN PWB CONNECTOR. is poor.
abnormally CONNECTOR. TRANS FUSE is open. Replace TRANS.
COOLING is poor. NO COOLING. 1. If the COMPRESSOR USE TEST MODE1 COMPRESSOR locked or Replace COMPRESSOR.
operate. (forced COOLING). blocked.
If less than 7 minutes pass OLP, PTC is poor. Replace OLP, PTC.
after compressor shuts off, COMPRESSOR RELAY is Replace MAIN PWB.
don’t press the KEY and poor.
wait. THE CONNECTING WIRE Check the connection of the
is poor. black wire of the MAIN PWB
- 37 -
CONNECTOR (CON2).
2. If refrigerant is leaking. Measure the amount of frost Refrigerant leakage. Replace the leaking part and
sticking on EVAPORATOR replace any lost refrigerant.
and the surface temperature
of the condenser pipe.
FREEZER 1. If FANMOTOR USE TEST MODE1 FAN MOTOR is poor. Replace the FAN MOTOR.
TEMPERATURE is operates. (forced COOLING).
incorrect CONNECTING WIRE is poor. Refer to 8-2-4. 2 and check
COOLING is poor. If REFRIGERATOR 1.If FREEZER TEMPERATURE Check is FREEZER Make sure the
TEMPERATURE isn ormal. TEMPERATURE is
too low. DOOR isattached.
is too low. 2. If amount of cool air from Make sure that the amount FAN MOTOR is poor. Replace FAN MOTOR.
FAN MOTOR is and speed of cool air are Passage of cool air Remove impurities.
sufficient. sufficient by touching the is blocked.
check supplied on the EVA frozen. See DEFROSTING is poor.
REFRIGERATOR.
3. Door Line contact. Check door seal when Door liner damaged. Replace Door liner.
door is closed.
DEFROSTING is NO DEFROSTING. 1. If HEATER emits heat. USE TEST MODE3 HEATER disconnection. Replace HEATER.
poor. (forced DEFROSTING).
TEMPERATURE FUSE Replace TEMPERATURE
- 38 -
disconnection. FUSE.
Connection is poor. Check EVAPORATOR
connection and wire of MAIN
PWB CONNECTOR.
DEFROST-SENSOR is poor. Replace DEFROST-SENSOR.
HEATER RELAY is poor. Replace RY2 of MAIN PWB.
2. If DRAIN PIPE is Check DRAIN PIPE. DRAIN PIPE is blocked. Remove ice and impurities.
blocked. Check HEATER PLATE
resistance.
3. If ice remains after Make sure that DEFROST Connection is poor. Reassemble the
DEFROSTING. SENSOR is connected. DEFROST-SENSOR.
Make sure that FREEZER / DOOR does not close Reassemble DOOR.
REFRIGERATOR DOOR is closed. properly. Replace GASKET.
8-5 MAIN PWB ASSEMBLY AND PARTS LIST
8-5-1 Main PWB Assembly
- 39 -
8-5-2 PWB Assembly, Display and parts list
- 40 -
8-6 PWB DIAGRAM
8-6-1 PWB Main Assembly
Part 1
- 41 -
Part 2
- 42 -
#EV#
9.EXPLODED VIEW
CASE PARTS
CAUTION: use the part number to order part, not the position number.
103B
281A
402A
271C
282E
103A
410A
402A 409D
501F
503G
271A 503F
903D
503D
610A
503C 282F
503E
501A 409B
120B
411A
125D
145A
304A
158A
S38 282B
145B
S01
262H 128E
610A
S01
105A
128F
318A 317A
327A
419B 410G 106A
314A 409B
310A 405F
404A 405G
308A 323B 418A
307B
405C
106A 319E
309A 329C 329A
158E
328A
405B
307A 412D
420A 405A
312A 405B 305B
328B
319A
305C
332A
319C S22
315A
103C 135C
305C 305B
105F
- 43 -
#EV#
FREEZER PARTS
CAUTION: use the part number to order part, not the position number.
136B
131A
145C
248E
248F
145F
136A
- 44 -
#EV#
REFRIGERATOR PARTS
CAUTION: use the part number to order part, not the position number.
146A
143E
140D
S24
140B
140E
143E
140D
143E
S24 140D
S24
S24
140B
140E 140B
140E
S24 143F
142D
S24 S24
140B
142E
103E
S24
103E
128A
103E
154A
103E 151A
151A
151C 155B
- 45 -
#EV#
DOOR PARTS
CAUTION: use the part number to order part, not the position number.
104E
241B
233D 233A 231A
231B 233B 233C 241A
212G
241C
233G
233H
241C
241C
241C
286A 286A
243A
243A
243B S27
243B 249A
S27
262E 262E
249E
250B
249J
205C
250A
621B
200A
621C 203A
250B
201A
205B
212J
212A
249K
249B 249F
- 46 -
#EV#
S28
602A
600C
600A
622B
618A 627A
616E
623C
S29 619C
S31
- 47 -
April, 2010
MFL62526028 Rev. 04