System 800xA Training

Chapter 1 Addendum - Training Equipment

TABLE OF CONTENTS

Chapter 1 Addendum - Training Equipment ................................................................................................................................. 1

1.1 General Information............................................................................................................................................................. 2
1.2 Network ............................................................................................................................................................................... 2
1.3 AC800M Controller............................................................................................................................................................. 3
1.4 Variable Names ................................................................................................................................................................... 4
1.5 IO Panel ............................................................................................................................................................................... 4
1.5.1 Analog Inputs................................................................................................................................................................ 5
1.5.2 Analog Outputs............................................................................................................................................................. 5
1.5.3 Digital Inputs ................................................................................................................................................................ 6
1.5.4 Digital Outputs.............................................................................................................................................................. 6
1.6 Process Simulation Model (OSLO) ..................................................................................................................................... 7
1.6.1 Analog Inputs................................................................................................................................................................ 8
1.6.2 Analog Outputs............................................................................................................................................................. 8
1.6.3 Digital Inputs ................................................................................................................................................................ 9
1.6.4 Digital Outputs.............................................................................................................................................................. 9

Chapter 1 Addendum - 1
T315-01 Training Equipment - RevC

1.1 General Information

This section provides you with the necessary information about the training equipment
in the classroom.

1.2 Network
A typical classroom has different PC’s and AC800M controllers.
• The AC800M controllers are connected together via the Control Network
• The PC’s are connected together via the Client/Server Network

Client/Server Network

Student PCs
Teacher PC

Control Network

Chapter 1 Addendum - 2
 System 800xA Training

1.3 AC800M Controller

CI830 AI810_2 DI801_2 DO801_2

CI854 PM860 AI810_1 AO810_1 DI810_1 DO810_1

Each controller is connected to an IO panel with switches, potentiometers and

indicators via I/O-modules (local I/O’s on Modulebus).
Optionally each controller can be connected to a process simulation model via
additional I/O-modules (mainly Profibus I/O’s).

Chapter 1 Addendum - 3
T315-01 Training Equipment - RevC

1.4 Variable Names

The variable names to be declared later in the application will have the following
syntax:
gSignalname
• g = indicates global variable
• Signalname = taken from the following tables

There is no need to have a distinction between different students. Each student works
in his own application and there is no interference.

1.5 IO Panel
The IO panel is used for simple exercises to demonstrate the complete way from an IO
to the system.
It provides the ability to read analog/digital signals and write analog/digital signals.

1 2 3 4 5 6 7 8 9 10 11 12 13 14
DO

ON
DI
OFF

AO1 AO2

AO3 AO4

1 2 3 4 5 6 7 8
AI

Chapter 1 Addendum - 4
 System 800xA Training

1.5.1 Analog Inputs

I/O module
Signal name Description Remarks
Channel
AI810_1.1 POT1 Potentiometer 1 0-100% = 0-10 V
AI810_1.2 POT2 Potentiometer 2 0-100% = 0-10 V
AI810_1.3 POT3 Potentiometer 3 0-100% = 0-10 V
AI810_1.4 POT4 Potentiometer 4 0-100% = 0-10 V
AI810_1.5 POT5 Potentiometer 5 0-100% = 0-10 V
AI810_1.6 POT6 Potentiometer 6 0-100% = 0-10 V
AI810_1.7 POT7 Potentiometer 7 0-100% = 0-10 V
AI810_1.8 POT8 Potentiometer 8 0-100% = 0-10 V

1.5.2 Analog Outputs

I/O module
Signal name Description Remarks
Channel
AO810_1.1 IND1 Indication 1 0-100% = 0-20 mA
AO810_1.2 IND2 Indication 2 0-100% = 0-20 mA
AO810_1.3 IND3 Indication 3 0-100% = 0-20 mA
AO810_1.4 IND4 Indication 4 0-100% = 0-20 mA

Chapter 1 Addendum - 5
T315-01 Training Equipment - RevC

1.5.3 Digital Inputs

I/O module
Signal name Description Remarks
Channel
DI810_1.1 SW1 Switch 1 Switch up = ON
DI810_1.2 SW2 Switch 2 Switch up = ON
DI810_1.3 SW3 Switch 3 Switch up = ON
DI810_1.4 SW4 Switch 4 Switch up = ON
DI810_1.5 SW5 Switch 5 Switch up = ON
DI810_1.6 SW6 Switch 6 Switch up = ON
DI810_1.7 SW7 Switch 7 Switch up = ON
DI810_1.8 SW8 Switch 8 Switch up = ON
DI810_1.9 SW9 Switch 9 Switch up = ON
DI810_1.10 SW10 Switch 10 Switch up = ON
DI810_1.11 SW11 Switch 11 Switch up = ON
DI810_1.12 SW12 Switch 12 Switch up = ON
DI810_1.13 SW13 Switch 13 Switch up = ON
DI810_1.14 SW14 Switch 14 Switch up = ON
DI810_1.15 Spare
DI810_1.16 Spare

1.5.4 Digital Outputs

I/O module
Signal name Description Remarks
Channel
DO810_1.1 LAMP1 Lamp 1
DO810_1.2 LAMP2 Lamp 2
DO810_1.3 LAMP3 Lamp 3
DO810_1.4 LAMP4 Lamp 4
DO810_1.5 LAMP5 Lamp 5
DO810_1.6 LAMP6 Lamp 6
DO810_1.7 LAMP7 Lamp 7
DO810_1.8 LAMP8 Lamp 8
DO810_1.9 LAMP9 Lamp 9
DO810_1.10 LAMP10 Lamp 10
DO810_1.11 LAMP11 Lamp 11
DO810_1.12 LAMP12 Lamp 12
DO810_1.13 LAMP13 Lamp 13
DO810_1.14 LAMP14 Lamp 14
DO810_1.15 Spare
DO810_1.16 Spare

Chapter 1 Addendum - 6
 System 800xA Training

1.6 Process Simulation Model (OSLO)

A process simulation model is available to be as close to the “real” world as possible.
It can be either a hardware model connected to I/O boards or a software simulation
running in the controller.

Hardware model

Software Simulation

Chapter 1 Addendum - 7
T315-01 Training Equipment - RevC

1.6.1 Analog Inputs

I/O module
Signal name Description Remarks
Channel
0-30 m3/hour = 0-10 V
AI810_2.1 Inflow FT1 - Reactor inflow
3 decimals
0-30 m3/hour = 0-10 V
AI810_2.2 Outflow FT2 - Reactor outflow
3 decimals
AI810_2.3 Level LT1 - Reactor level 0-100 % = 0-10 V
AI810_2.4 Temp TT1 - Reactor temperature 0-180°C = 0-10 V
AI810_2.5 Mixer_Current IT1 - Mixer motor current 0-50A = 0-10 V
AI810_2.6 Spare
AI810_2.7 Spare
AI810_2.8 Spare

1.6.2 Analog Outputs

I/O module
Signal name Description Remarks
Channel
AO810_1.5 V3_Ref V3 - Control valve for inflow 0-100% = 0-20 mA
AO810_1.6 V4_Ref V4 - Control valve for outflow 0-100% = 0-20 mA
AO810_1.7 Mixer_Ref M1 - Mixer speed reference 0-100% = 0-20 mA
AO810_1.8 Horn_Ref Variable volume alarm 0-100% = 0-20 mA

Chapter 1 Addendum - 8
 System 800xA Training

1.6.3 Digital Inputs

I/O module
Signal name Description Remarks
Channel
DI801_2. 1 Level_Max LSH1 -Reactor level high 1=MAX
DI801_2.2 Level_Min LSL1 - Reactor level low 1=MIN
DI801_2.3 V1_Closed V1 - Feedback for on/off valve 1=CLOSED
DI801_2.4 V2_Closed V2 - Feedback for on/off valve 1=CLOSED
DI801_2.5 Heater_On Feedback main contactor heater 1=ON
DI801_2.6 Cooler_On P1 - Feedback main contactor 1=ON
DI801_2.7 Mixer_On M1 - Feedback main contactor 1=ON
DI801_2.8 Mixer_Pulse ST1 - Mixer speed 1 pulse / revolution
DI801_2.9 V6_Open V6 - Feedback for on/off valve 1=OPEN
DI801_2.10 V5_Open V5 - Feedback for on/off valve 1=OPEN
DI801_2.11 V6_Closed V6 - Feedback for on/off valve 1=CLOSED
DI801_2.12 V5_Closed V5 - Feedback for on/off valve 1=CLOSED
DI801_2.13 V1_Open V1 - Feedback for on/off valve 1=OPEN
DI801_2.14 V2_Open V2- Feedback for on/off valve 1=OPEN
DI801_2.15 Overflow LSH2 - Reactor overflow 1 = OVERFLOW

1.6.4 Digital Outputs

I/O module
Signal name Description Remarks
Channel
DO801_2.1 V5_Ord V5 - Command for on/off valve 1=OPEN
DO801_2.2 V6_Ord V6 - Command for on/off valve 1=OPEN
DO801_2.3 V1_Ord V1 - Command for on/off valve 1=OPEN
DO801_2.4 V2_Ord V2 - Command for on/off valve 1=OPEN
DO801_2.5 Heater_Ord Command for heater 1=ON
DO801_2.6 Cooler_Ord P1 - Command for cooler 1=ON
DO801_2.7* Mixer_Ord M1 - Command for mixer motor 1=ON
DO801_2.8 Counter_Ord Pulse to counter display
DO801_2.9 Alarm_Ord Alarm indication LED’s 1=ON
DO801_2.10 Counter_Dir Counting direction 0=UP; 1=DOWN
DO801_2.11 Counter_Res Counter reset 1=RESET

Chapter 1 Addendum - 9