FRWTMCver413eng PDF
FRWTMCver413eng PDF
FRWTMCver413eng PDF
SYSTEM
OPERATOR’S MANUAL
TMC Control System Forwarder
ver 4.13
OMF069434 Issue 01APR08 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
Worldwide Construction
And Forestry Division
LITHO IN FINLAND
Introduction
Introduction
The information contained in this manual is comprised TMC (Total Machine Control) is a digital control
of instructions which will assist the operator to operate system designed for use in forest machinery. The
the machine in a safe and efficient manner. Make sure system makes use of contemporary bus technology
this manual is always close at hand and available to all and distributed control.
who work on the machine. Should this manual be lost
or should it deteriorate to an unintelligible state, The TMC system consists of independent, intelligent
contact John Deere or your nearest John Deere dealer modules capable of communicating with each other via
for a replacement manual. a CAN bus. Thanks to the modular configuration of the
system it is possible to easily modify the system
If you sell the machine, be sure to give this manual to according to the needs of different machines. Likewise,
the new owners. the intelligent modules allow the use of versatile
diagnostics under a variety of operating conditions.
Continuing product improvement made by John Deere
may result in changes to the machine which are not The distributed system and the use of bus technology
covered in this manual. Should you need up-to-date make it simple to install and wire the equipment, which
information about your machine or should you have translates into added reliability.
questions in regards to this manual, please contact
John Deere or your John Deere dealer. The TMC system is equipped with a graphical user
interface which makes it easy to put the system into
use and full utilization.
CAUTION: Only persons whose training has
been approved by John Deere are permitted
The system controls the diesel engine, the hydrostatic
to operate John Deere machinery.
power transmission and the boom as well as all related
auxiliary functions.
Improper operation and maintenance of this
machine can be hazardous and could result
Trade marks:
in serious injury or death.
TMC is a registered trade mark.
Therefore, it is of paramount importance that
all the instructions given in this manual and
during training be followed when the
machine is operated or serviced.
PY10832,0000001 –19–14MAR02–1/1
071607
PN=2
Contents
Page Page
i 071607
PN=1
Contents
Page
ii 071607
PN=2
Overview
TMC System
–UN–07APR04
T199060
Modules names: wiring and functions.The boom weight scale is
connected to the TMC Hub module via a RS485
Cr = Crane module connector.
ECU = Engine control unit The Multifunction module controls ALS functions if the
machine is equipped with ALS system.
The TMC system consists of 5 - 6 different modules:
HUB, Chair, Display, Crane, Multifunction and The Transmission module takes care of the control of
Transmission module. the hydrostatic transmission, the diesel engine and all
related auxiliary functions.
The HUB-module functions as a distribution controller.
It also has some inputs and outputs that facilitate
1-1-1 071607
PN=5
Overview
ECU is the engine control unit, which is not a part of base machine. Instructions for the
the TMC. TMC sends the engine control Timbermatic 700 are provided in a separate
information to the ECU and receives sensor manual. Timbermatic 700 is optional
information. equipment.
PY10832,0000005 –19–19MAR02–2/2
General
1-1-2 071607
PN=6
Overview
–UN–12NOV02
In the user interface you can alternatively also move by
using the keys on the arm rest. On the right-hand-side
arm rest, the keys are related to the buttons on the
T157706
display. You can use A, B, C, D and E multifunction keys
in diagonal rows to move through the menu in the display
and to adjust the values.
–UN–14APR05
T210198
AK12300,000003D –19–28FEB02–2/2
1-1-3 071607
PN=7
Overview
Display’s symbols
–UN–08OCT02
multifunction keys to click the < or button, you can
move through the window and the chosen functional
button is highlighted with a lighter frame around the
button. You then use the C multifunction key to click
T156959
OK and move to the next window. You then use the
same methods to select what you want to adjust.
2. Parts inside a rectangular frame on light gray
backround are information for the user and can only be
changed by John Deere authorized personnel.
3. The values you can choose and modify in the window
are equipped with a frame and have a white
background. If there is a number in the window you
can change it by employing the right control lever to
shift the cursor on top of the number to be changed.
The number can be increased by pressing down on the
upper half of the Z toggle switch of the control lever,
and it can be decreased by pressing down the lower
half of the Z toggle switch.
4. When the window is chosen the colour turns to black
and the text turns white. On the black background is
informed measuring information. The colour will turn
–UN–08OCT02
back to white after the settings have been confirmed
with the OK-button or when you move to another
window that can be chosen.
T156960
1-1-4 071607
PN=8
Overview
–UN–08OCT02
system helps. The contents of the helps varies from
one window to another.
10. Press the OK-button to confirm the choice of
adjustable parameters and also to save adjusted
T156961
values.
11. You can move by means of the Arrow-buttons in the
settings window to choose a value to be adjusted.
–UN–08OCT02
T156962
Continued on next page EK01662,000008D –19–11JUN02–2/3
1-1-5 071607
PN=9
Overview
–UN–15OCT02
value is increased with the Plus button and reduced with
the Minus button. The changed value is approved with
OK-button. After pressing the OK-button, the + and the -
buttons will change back to arrow buttons.
T156963
The settings windows are in use when the machine is not
moving and the boom is not engaged. In that case the
drive window will appear (see paragraph: Run-Time
Window in Operation Mode).
–UN–07APR04
T199059
EK01662,000008D –19–11JUN02–3/3
1-1-6 071607
PN=10
Overview
Window configuration
EK01662,0000090 –19–11JUN02–1/1
1-1-7 071607
PN=11
Overview
–UN–09OCT02
T156752
EK01662,0000093 –19–12JUN02–2/2
1-1-8 071607
PN=12
Overview
A. Upper Row
Gear Box
A = Low gear:
–UN–09OCT02
B = High gear:
T156753
will blink in the window.
–UN–10JUL07
Eco-drive mode. When using fast Eco-drive mode, higher
machine speed can be reached with lower diesel rpm’s.
T218496
1-1-9 071607
PN=13
Overview
–UN–05SEP05
T156863
EK01662,0000095 –19–12JUN02–2/18
Boom Engaged
–UN–17APR03
T156868
1-1-10 071607
PN=14
Overview
–UN–17APR03
T156881
EK01662,0000095 –19–12JUN02–4/18
Parking/Service brakes
The seat safety switch makes the ’S’ symbol blink if the
–UN–17APR03
1-1-11 071607
PN=15
Overview
–UN–09OCT02
T156760
EK01662,0000095 –19–12JUN02–6/18
1-1-12 071607
PN=16
Overview
–UN–09OCT02
T156761
EK01662,0000095 –19–12JUN02–8/18
Base machine:
B. Second row
1-1-13 071607
PN=17
Overview
B. Second row
–UN–07APR04
T164399
Continued on next page EK01662,0000095 –19–12JUN02–10/18
1-1-14 071607
PN=18
Overview
2. Loading / unloading
• Loading mode.
• Unloading mode.
–UN–12JAN05
3. VLS (Variable Load Space)
T206200
4. ALS (Active Load Space)
1-1-15 071607
PN=19
Overview
ALS machine:
B. Second row
–UN–16DEC04
T206201
EK01662,0000095 –19–12JUN02–12/18
Alarms
1-1-16 071607
PN=20
Overview
Notices
–UN–12MAY04
T199062
EK01662,0000095 –19–12JUN02–14/18
This will happen only one time after start up. The operator
quits notices with the arrow-button or if the Timbermatic
700 machine with the keyboard’s ESC button.
–UN–08DEC04
T205987
1-1-17 071607
PN=21
Overview
C. Third row
1. Fuel level
–UN–14OCT02
Temperature of hydraulic oil in the tank is in degrees
Celsius (°C).
T156763
4. Battery charging voltage
Fuel consumption:
–UN–27NOV03
by pressing the AVG down 2 seconds.
T196434
Press the INST button to open the outside temperature
window.
1-1-18 071607
PN=22
Overview
–UN–27NOV03
Alarm:
T196434
Service mode:
1-1-19 071607
PN=23
Overview
D. Submenus
–UN–09OCT02
T156764
EK01662,0000095 –19–12JUN02–18/18
1-1-20 071607
PN=24
Overview
Boom engaged
–UN–09OCT02
The m-button will change driving speed to trip odometer.
In paragraph Information on the Status of the Machine, in
section Driving speed / Trip odometer, is given more
T156765
information on the use of the m-button.
EK01662,000003F –19–25SEP02–1/1
1-1-21 071607
PN=25
Overview
Boom engaged
–UN–06MAY04
disengaged, the submenu will look as follows.
T199308
section Driving speed /Trip odometer, is given more
information on the use of the m-button.
EK01662,000003F –19–25SEP02–1/1
1-1-22 071607
PN=26
Settings
General
Boom settings
–UN–09OCT02
T156766
–UN–09OCT02
T156767
EK01662,00000B1 –19–17JUN02–1/1
1-2-1 071607
PN=27
Settings
• Boom slew
• Main boom (down/up)
• Jib boom (out/in)
• Extension (out/in)
• Rotator
• Grapple open/close
–UN–09OCT02
T156768
EK01662,00000B2 –19–17JUN02–1/2
EK01662,00000B2 –19–17JUN02–2/2
1-2-2 071607
PN=28
Settings
–UN–06MAY04
T199700
–UN–06MAY04
T199701
EK01662,00000C9 –22–06MAY04–1/1
1-2-3 071607
PN=29
Settings
Adjustable parameters
• Minimum current
• Maximum current
• Start-off ramp
• Stopping ramp
EK01662,00000B3 –19–17JUN02–1/3
1-2-4 071607
PN=30
Settings
3. Start-Off Ramp
If the setting is 0 % or at a very low level, the
movement will follow immediately after the lever has
been shifted. The start can be made smoother by
increasing the ramp setting. The adjustment range is 0
- 100 %. If the ramp setting value is high and the
control lever is shifted in a normal way but there is a
delay before the movement starts out, the minimum
current has been adjusted to a level that is too low.
4. Stopping Ramp
–UN–23APR03
When the setting is at zero or at a very low level, the
movement is brought to a halt immediately if the boom
control lever is shifted to the center position quickly. If
the ramp setting value is increased, the movement will
T156770
cease smoother. The adjustment range is 0 - 100 %. If
the ramp setting is at a high level and the movement is
left inching for a moment before it stops with a jerk, the
minimum current has been adjusted to a level that is
too high.
EK01662,00000B3 –19–17JUN02–3/3
1-2-5 071607
PN=31
Settings
–UN–23APR03
T156804
Continued on next page EK01662,00000B4 –19–17JUN02–1/2
1-2-6 071607
PN=32
Settings
–UN–23APR03
When the settings are adjusted and the boom function
is deactivated, the cursor will appear on the window.
The settings will be confirmed with the OK-button.
In the window, between the symbols depicting the
T156805
opposite movements there is a stop watch measuring
the movements. It indicates the time of the movement
in operation in tenths of seconds.
–UN–09OCT02
T156806
EK01662,00000B4 –19–17JUN02–2/2
1-2-7 071607
PN=33
Settings
When the boom is on, you can adjust the speed of the
boom by using the A (= to discrease the value) or B (= to
increase the value) multifunction buttons on the arm rest
to operate the - or + keys in the bottom bar of the basic
window. These keys will decrease or increase the speed
of the boom in relation to the movement of the control
lever.
–UN–27APR04
T156964
–UN–14APR05
T210199
EK01662,00000B5 –19–17JUN02–1/1
1-2-8 071607
PN=34
Settings
Balance window
From the upper right corner of the boom window you can
access the Balance window by clicking the BAL-button.
–UN–09OCT02
control percentage, decrease the balance value of this
particular boom function.
T156807
and the windows to the right of the bar graphs show the
balance values for the boom movements. The left corner
of the bar graph describes min current value (min) and the
right corner of the bar graph max current value (max).
–UN–09OCT02
want. You will have then established the point where the
white and grey meet on the bar graph. The maximum
current can then be limited with the quick setting within
the gray area of the bar graph. This adjustment will act as
T156808
a potentiometer.
1-2-9 071607
PN=35
Settings
–UN–09OCT02
T156809
EK01662,00000B6 –19–17JUN02–2/2
EK01662,0000033 –19–24SEP02–1/1
1-2-10 071607
PN=36
Settings
–UN–09OCT02
T156832
EK01662,0000037 –19–24SEP02–1/8
–UN–09JUL07
T218497
1-2-11 071607
PN=37
Settings
A = Acceleration
B = Deceleration
–UN–16MAY07
will slow down quickly when the pedal is released.
• If the setting is enlarged, the deceleration will be
performed more smoothly.
T218499
EK01662,0000037 –19–24SEP02–3/8
C = Working rpm
1-2-12 071607
PN=38
Settings
–UN–09JUL07
T218501
–UN–09JUL07
T218502
Continued on next page EK01662,0000037 –19–24SEP02–5/8
1-2-13 071607
PN=39
Settings
–UN–09JUL07
percent is below 100. In slow Eco-drive mode the
control system automatically adjusts the RPM-range of
diesel engine suitable for the used speed range
percent.
T218503
High diesel RPM is not needed when driving with low
speed range percent and low machine speed.
Decreasing diesel RPM-range saves fuel and decreases
the noise caused by the engine. RPM-range of the
diesel is decreased only, when the speed range percent
is below 100.
• Decreasing the diesel RPM-range doesn’t affect the
machine driving speed.
• While working rpm’s are active slow Eco-drive mode
decreases the diesel RPM-range only after
RPM-request of gas pedal exceeds the working rpm
level.
• The decrease of diesel RPM-range can be adjusted in
the window seen becide.
–UN–09JUL07
T218508
Continued on next page EK01662,0000037 –19–24SEP02–6/8
1-2-14 071607
PN=40
Settings
–UN–09JUL07
when Eco-drive mode is activated.
T218505
–UN–10JUL07
T218507
Continued on next page EK01662,0000037 –19–24SEP02–7/8
1-2-15 071607
PN=41
Settings
H = OBT diacnostics
–UN–24AUG06
T217861
–UN–24AUG06
T217862
EK01662,0000037 –19–24SEP02–8/8
1-2-16 071607
PN=42
Settings
Operator settings
–UN–10OCT02
T156837
EK01662,0000038 –19–25SEP02–1/1
Operator profiles
NOTE: The ’F’ and ’S’ settings are fixed factory settings
and they cannot be modified.
EK01662,0000039 –19–25SEP02–1/1
1-2-17 071607
PN=43
Settings
On the new window will be the guestion: Are you sure you
want to copy driver settings from driver F to driver 6?
NOTE: The ’F’ and ’S’ settings are fixed factory settings
and they cannot be modified.
–UN–12JAN05
T206203
–UN–09DEC04
T206101
EK01662,000003A –19–25SEP02–1/1
1-2-18 071607
PN=44
Settings
NOTE: The ’F’ and ’S’ settings are fixed factory settings
and they cannot be modified.
–UN–16DEC04
T206225
–UN–08DEC04
T205997
EK01662,00000BF –22–11NOV02–1/1
1-2-19 071607
PN=45
Settings
–UN–27JAN03
top of the name for approximately 1.5 seconds.
T164413
pressing the Extra button.
–UN–27JAN03
T164414
EK01662,00000B7 –19–27JAN03–1/1
1-2-20 071607
PN=46
Settings
–UN–16DEC04
T206204
EK01662,000003B –19–25SEP02–1/3
–UN–16DEC04
T206205
1-2-21 071607
PN=47
Settings
–UN–16DEC04
T206206
EK01662,000003B –19–25SEP02–3/3
1-2-22 071607
PN=48
Settings
–UN–10OCT02
T156843
–UN–09OCT02
T156844
Continued on next page EK01662,000003D –19–25SEP02–1/9
1-2-23 071607
PN=49
Settings
–UN–09OCT02
T156845
EK01662,000003D –19–25SEP02–2/9
–UN–01SEP03
T156846
1-2-24 071607
PN=50
Settings
–UN–09OCT02
T156847
Continued on next page EK01662,000003D –19–25SEP02–4/9
1-2-25 071607
PN=51
Settings
–UN–12NOV02
• The adjustment of this setting affects the
interdependence between the position of the pedal and
the driving speed, within the range between the
T157801
minimum and maximum levels.
• Should the setting be adjusted to zero %, the driving
speed is increased in direct relation to how the pedal is
depressed.
• If the value of the setting is increased, the driving speed
will slow down in the mid-range of the pedal travel. As a
result, the accuracy of movements will be improved at
low speeds and, on the other hand, reactions will
become quicker at high speeds.
• The normal setting is 15 %.
• The settings are at once in operation, but they are not
confirmed until the OK-button is clicked.
1-2-26 071607
PN=52
Settings
–UN–09OCT02
on the arm rest panel. They enter a new window or
change the parameters directly in the table.
T156849
• Choose the desired movement of the control lever from
the table.
• Confirm the choice by pressing the OK-button.
• Change the value by using Plus- or Minus-buttons.
• Confirm the change by pressing the OK-button.
–UN–09OCT02
T156850
Continued on next page EK01662,000003D –19–25SEP02–6/9
1-2-27 071607
PN=53
Settings
–UN–09OCT02
NOTE: In calibration of the control levers, the Start-and
Stop-buttons are used with the help of
multifunction keys.
T156851
Respectively, you can enter the calibration of the
right-hand-side control lever by pressing the control
lever-button. Calibration procedure is similar to the one of
the left-hand-side control lever.
–UN–09OCT02
T156852
Continued on next page EK01662,000003D –19–25SEP02–7/9
1-2-28 071607
PN=54
Settings
–UN–09OCT02
T156853
–UN–09OCT02
T156854
Continued on next page EK01662,000003D –19–25SEP02–8/9
1-2-29 071607
PN=55
Settings
–UN–09OCT02
has reached.
T156855
shown in figures, the parameters are saved by
means of the Stop-button.
–UN–09OCT02
T156856
EK01662,000003D –19–25SEP02–9/9
1-2-30 071607
PN=56
Settings
–UN–03NOV03
T196034
EK01662,000003E –19–25SEP02–1/4
–UN–10OCT02
T156857
1-2-31 071607
PN=57
Settings
–UN–10OCT02
T156858
EK01662,000003E –19–25SEP02–3/4
Language
–UN–10OCT02
T156859
EK01662,000003E –19–25SEP02–4/4
1-2-32 071607
PN=58
General Measurement Window
General
–UN–09OCT02
T156860
EK01662,000008A –19–11JUN02–1/2
–UN–27JAN03
T164421
EK01662,000008A –19–11JUN02–2/2
1-3-1 071607
PN=59
General Measurement Window
–UN–18NOV05
T164402
EK01662,00000A9 –19–13JUN02–1/2
–UN–09OCT02
T156862
EK01662,00000A9 –19–13JUN02–2/2
1-3-2 071607
PN=60
General Measurement Window
–UN–27JAN03
T164422
Continued on next page EK01662,00000AA –19–13JUN02–1/5
1-3-3 071607
PN=61
General Measurement Window
• engaged 1, disengaged 0
• engaged 1, disengaged 0
Seat direction
–UN–03NOV03
• backward 1, forward 0
Stairs
T196035
• up 1, down 0
• on 1, off 0
Transmission control
L - low gear
H - high gear
1-3-4 071607
PN=62
General Measurement Window
Middle rows
–UN–03NOV03
T196036
EK01662,00000AA –19–13JUN02–3/5
• 1 = rear
• 0 = neutral
• 2 = front
• 1 = ON
• 0 = OFF
1-3-5 071607
PN=63
General Measurement Window
–UN–03NOV03
T156867
EK01662,00000AA –19–13JUN02–5/5
–UN–27JAN03
T164423
1-3-6 071607
PN=64
General Measurement Window
• 1 = left
• 0 = neutral
• 2 = right
–UN–09OCT02
Feedback current from the solenoid to the module.
T156869
EK01662,00000AC –19–13JUN02–2/4
1-3-7 071607
PN=65
General Measurement Window
AUX 1
–UN–09OCT02
• e.g. clambunk
AUX 2
T156869
• e.g. clambunk
AUX 3
AUX 4
EK01662,00000AC –19–13JUN02–4/4
1-3-8 071607
PN=66
General Measurement Window
Alarm log
–UN–27JAN03
T164424
Continued on next page EK01662,00000AE –19–13JUN02–1/5
1-3-9 071607
PN=67
General Measurement Window
–UN–03NOV03
• Month and date
T196058
• Machine running hours when an alarm activated.
1-3-10 071607
PN=68
General Measurement Window
–UN–10OCT02
T156878
Continued on next page EK01662,00000AE –19–13JUN02–3/5
1-3-11 071607
PN=69
General Measurement Window
–UN–03NOV03
and FMI) of the code are needed.
T196039
coolant temperature circuit.
1-3-12 071607
PN=70
General Measurement Window
–UN–03NOV03
SPN identifies the system or the component that has the
failure; e.g. SPN 110 indicates a failure in the engine
coolant temperature circuit.
T196040
FMI identifies the type of failure that has occurred; for
example FMI 4 indicates voltage input below normal.
EK01662,00000AE –19–13JUN02–5/5
1-3-13 071607
PN=71
General Measurement Window
–UN–04NOV03
T196055
EK01662,00000C5 –22–03NOV03–1/1
1-3-14 071607
PN=72
General Measurement Window
1-3-15 071607
PN=73
General Measurement Window
100.31 On Engine Oil Pressure. Engine oil pressure Oil pressure detected at zero
moderately high. engine speed due to open ground
in the sensor circuit.
102.02 On Boost Pressure. Boost pressure mismatch. Boost pressure invalid due to an
in-range failure of the sensor.
Model computation does not agree
with MAP reading.
102.03 On Boost Pressure. Boost pressure input Open circuit in the hamess, either
voltage high. signal or ground. Boost Pressure
sensor failure.
102.04 On Boost Pressure. Boost pressure input Boost Pressure sensor signal
voltage low. shorted to ground. Boost Pressure
sensor failed.
103.00 On Turbocharger 1 Speed. Turbo speed extremely high. Due to high altitude or erratic VTG
operation.
See Engine Protection for derate
information.
103.02 On Turbocharger 1 Speed. Turbo speed data incorrect. Measured Turbo Speed and
software model mismatch. Model
based on MAP and Exhaust
Pressure.
103.05 On Turbocharger 1 Speed. Turbo speed signal fault. Harness diagnostic fault only.
Open circuit detected in turbo
speed signal.
103.06 On Turbocharger 1 Speed. Turbo speed signal fault. Harness diagnostic fault only,
short to ground detected in turbo
speed signal.
103.08 On Turbocharger 1 Speed. Turbo speed data invalid. Turbo speed is incorrect, in range
failure.
103.31 On Turbocharger 1 Speed. Turbo speed missing. Intermittent harness or connector
problem.
105.00 On Manifold Air Manifold air temperature Cooling system performance has
Temperature. extremely high. dagraded or failed.
See Engine Protection for derate
information.
Refers to Mixed temperature.
105.03 On Manifold Air Manifold air temperature Open circuit in the harness, either
Temperature. input voltage high. signal or ground. Manifold air
temperature sensor failure.
Refers to Mixed temperature.
105.04 On Manifold Air Manifold air temperature Manifold air temperature sensor
Temperature. input voltage low. signal shorted to ground Manifold
air temperature sensor failed.
Refers to Mixed temperature.
105.15 On Manifold Air Manifold air temperature Cooling system performance has
Temperature. above normal . degraded or failed. Occurs at
120°C. Refers to Mixed
temperature.
1-3-16 071607
PN=74
General Measurement Window
105.16 On Manifold Air Manifold air temperature Cooling system performance has
Temperature. moderately high. degraded or failed.
See Engine Protection for derate
information.
Refers to Mixed temperature.
Power Tech Plus Engines: 121 °C.
107.00 On Air Filter 1 Differential Air filter clogged. Air filter restricted. Change filter.
Pressure. See Engine Protection for derate
information.
108.02 On Barometric Pressure. Barometric pressure signal Sensor is in range but incorrect
incorrect. based on MAP and Exhaust
Pressure calculations.
110.00 On Engine Coolant Engine coolant temperature Cooling system performance has
Temperature. extremely high. degrades or failed.
See Engine Protection for derate
information.
110.03 On Engine Coolant Engine coolant temperature Open circuit in the harness, either
Temperature. input voltage high. signal or ground Coolant
temperature sensor failure.
110.04 On Engine Coolant Engine coolant temperature Coolant temperature sensor signal
Temperature. input voltage low. shorted to ground Coolant
temperature sensor failed.
110.15 On Engine Coolant Engine coolant temperature Cooling system performance has
Temperature. above normal. degraded or failed. Occurs at
110°C.
110.16 On Engine Coolant Engine coolant temperature Cooling system performance has
Temperature. moderately high. degraded or failed.
See Engine Protection for derate
information.
111.01 On Coolant Level. Coolant level low. Loss of coolant detected in the
overflow. Add coolant and check
for leaks.
See Engine Protection for derate
information.
157.03 On Injector Metering Rail Rail pressure sensor An open in the ground circuit of
Pressure #1 Pressure. voltage high. the rail pressure sensor. Short in
the harness to high voltage Rail
pressure sensor failure.
157.04 On Injector Metering Rail Rail pressure sensor Rail pressure sensor not
Pressure #1 Pressure. voltage low. connected or open in the signal
line Rail pressure sensor supply
connection open Harness shorted
to ground. Rail pressure sensor
failure.
157.10 On Injector Metering Rail Rail pressure drops too fast. When the engine is motoring and
Pressure #1 Pressure. the high-pressure pump is off rail
pressure decays too fast.
High-pressure leak in the fuel
system.
1-3-17 071607
PN=75
General Measurement Window
157.17 On Injector Metering Rail Rail pressure not During start, the engine is not able
Pressure #1 Pressure. developed. to develop 10 Mpa rail pressure.
Fuel system is not primed
properly. Fuel is not being
supplied to the engine.
158.17 On Battery Potential ECU power down error. Switched voltage does not go to
(Voltage), Switched. 0V.
174.00 On Fuel / Return Fuel Fuel temperature extremely Cooling system performance has
Temperature. high. degraded or failed.
See Engine Protection for derate
information.
174.03 On Fuel Temperature. Fuel temperature input Open circuit in the harness, either
voltage high. signal or ground Fuel temperature
sensor failure.
174.04 On Fuel Temperature. Fuel temperature input Fuel temperature sensor signal
voltage low. shorted to ground Fuel
temperature sensor failed.
174.16 On Fuel Temperature. Fuel temperature Cooling system performance has
moderately high. degraded or failed. Occurs at
95°C.
189.00 On Rated Engine Speed. Engine derate condition One of the speed derate
exists. conditions exists on the engine.
190.00 On Engine Speed. Engine speed too high. Engine has exceeded XX rpm.
412.00 On Exhaust Gas EGR temperature extremely High loads with poor EGR cooling.
Recirculation high.. Occurs at 290°C on level 14.
Temperature. See Engine Protection for derate
information.
412.03 On Exhaust Gas EGR temperature sensor Open circuit in the harness, either
Recirculation voltage high. signal or ground EGR temperature
Temperature. sensor failure.
412.04 On Exhaust Gas EGR temperature sensor EGR temperature sensor signal
Recirculation voltage low. shorted to ground. EGR
Temperature. temperature sensor failed.
412.16 On Exhaust Gas EGR temperature High loads with poor EGR cooling.
Recirculation moderately high. Occurs at 280°C on level 14.
Temperature. See Engine Protection for derate
information.
611.03 On Injector Wiring. Injector wiring shorted to A short to battery has occurred in
power source. the injector wiring.
611.04 On Injector Wiring. Injector wiring shorted to A short to ground has occurred in
ground. the injector wiring.
620.03 On 5V DC Supply. 5V DC supply. 5V Supply shorted to battery
voltage. ECU Pin P1 (5V) & P2
(Return).
620.04 On 5V DC Supply. 5V DC supply. 5V Supply shorted to ground. ECU
Pin P1 (5V) & P2 (Return).
1-3-18 071607
PN=76
General Measurement Window
627.01 On Power Supply. Injector supply voltage All injector currents are out of
problem. specification for various reasons.
The battery supply to the ECU is
unusually low. The ECU has
failed.
Will set if running G2 configuration
on X” injectors (Level 14 only).
628.12 On Program Memory. ECU program failure. ECU is locked in the boot block
due to resets or programming
failure.
629.12 On Controller #1. Bad EEPROM. Bad EEPROM.
629.13 On ECU Controller. ECU error. The ECU has failed.
Reprogram/Replace ECU.
636.02 On Engine Position Engine position sensor Noise is being detected on the
Sensor. noise detected. engine position sensor in the high
pressure pump.
The connections to the sensor or
the sensor has an intermittent
failure. The sensing target is
damaged.
636.05 On Engine Position Engine position sensor Open or intermittent harness or
Sensor. current below normal. connector problem. Detected in
Harness Diagnostics Mode.
636.06 On Engine Position Engine position sensor The harness is shorted to ground.
Sensor. current above normal.. Detected in Harness Diagnostics
Mode.
636.08 On Engine Position Engine position sensor The signal from the engine
Sensor. signal missing. position sensor in the high
pressure pump is missing.
The connections to the sensor are
open circuit. The sensor has
failed.
636.10 On Engine Position Engine position sensor The signal from the engine
Sensor. pattern error. position sensor in the high
pressure pump does not have the
proper pulse pattern.
The sensing target is damaged.
The sensor is improperly installed.
637.02 On Timing Sensor. Timing sensor input noise. Noise is being detected on the
engine position sensor on the
crankshaft.
The connections to the sensor or
the sensor has an intermittent
failure. The sensing target is
damaged.
637.05 On Timing Sensor (Crank). Timing sensor current below Open or intermittent harness or
normal. connector problem. Detected in
Harness Diagnostics Mode.
637.06 On Timing Sensor (Crank). Timing sensor current The harness is shorted to ground.
above normal. Detected in Harness Diagnostics
Mode.
1-3-19 071607
PN=77
General Measurement Window
637.07 On Timing Sensor (Crank). Timing / Engine position The relationship between the two
sensor out of sync. engine position signals is not
correct.The signal polarity is
incorrect possibly due to
miss-wiring. The high pressure
pump is incorrectly mounted.
637.08 On Timing Sensor (Crank). Timing sensor signal The signal from the engine
missing. position sensor on the crankshaft
is missing.
The connections to the sensor are
open circuit. The sensor has
failed.
See Engine Protection for derate
information.
637.10 On Timing Sensor (Crank). Timing sensor pattern error. The signal from the engine
position sensor on the crankshaft
does not have the proper pulse
pattern.
The sensing target is damaged or
the sensor is improperly installed.
See Engine Protection for derate
information.
639.13 On J1939 Data Link. CAN error. Open circuit, shorted high, shorted
to ground, too much Bus traffic.
641.04 On Variable Geometry VGT actuator disabled. Open or intermittent harness,
Turbocharger Actuator connector problem, or failed
#1. actuator. No power to turbo
actuator.
641.05 On Variable Geometry VGT actuator current below Open or intermittent harness or
Turbocharger Actuator normal. connector problem.
#1. DISABLED UNTIL FURTHER
NOTICE.
641.12 On Variable Geometry VGT actuator control error. Loss of communication between
Turbocharger Actuator ECU and VTG Controller.
#1.
641.13 On Variable Geometry VGT learn error. Previous learned values not
Turbocharger Actuator cleared in ECU after valve
#1. changed. Obstruction to open or
close valve completely.
641.16 On Variable Geometry VGT temperature VGT blade temperature high due
Turbochanger Actuator moderately high. to restricted airflow or excessive
#1. EGR.
See Engine Protection for derate
information.
651.02 On Injector Cylinder #1. Injector #1 part number The injector part number entered
invalid. is not valid.
651.05 On Injector Cylinder #1. Cylinder #1 injector circuit Open circuit in the injector wiring,
open. on either connection injector
solenoid failure.
G2 configuration running X2
injectors (Level 14 only).
1-3-20 071607
PN=78
General Measurement Window
651.06 On Injector Cylinder #1. Cylinder #1 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
651.07 On Injector Cylinder #1. Cylinder #1 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
651.13 On Injector Cylinder #1. Injector #1 QR code string The injector part number is
error. correct, but the QR string formed
is not what is expected.
652.02 On Injector Cylinder #2 Injector #2 part number The injector part number entered
invalid. is not valid.
652.05 On Injector Cylinder #2. Cylinder #2 injector circuit Open circuit in the injector wiring,
open.. on either connection injector
solenoid failure.
G2 configuration running X2
injectors (Level 14 only).
652.06 On Injector Cylinder #2. Cylinder #2 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration running G2
injectors, engine will not run (Level
14 only).
652.07 On Injector Cylinder #2. Cylinder #2 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
652.13 On Injector Cylinder #2. Injector #2 QR code string The injector part number is
error. correct, but the QR string formed
is not what is expected.
653.02 On Injector Cylinder #3. Injector #3 part number The injector part number entered
invalid. is not valid.
653.05 On Injector Cylinder #3. Cylinder #3 injector circuit Open circuit in the injector wiring,
open.. on either connection injector
solenoid failure.
G2 configuration running X2
injectors (Level 14 only).
653.06 On Injector Cylinder #3. Cylinder #3 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration running G2
injectors, engine will not run (Level
14 only).
653.07 On Injector Cylinder #3. Cylinder #3 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
653.13 On Injector Cylinder #3. Injector #3 QR code string The injector part number is
error. correct, but the QR string formed
is not what is expected.
654.02 On Injector Cylinder #4. Injector #4 part number The injector part number entered
invalid. is not valid.
654.05 On Injector Cylinder #4. Cylinder #4 injector circuit Open circuit in the injector wiring,
open. on either connection injector
solenoid failure.
G2 configuration running X2
injectors (level 14 only).
1-3-21 071607
PN=79
General Measurement Window
654.06 On Injector Cylinder #4. Cylinder #4 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration G2 injectors,
engine will not run (level 14 only).
654.07 On Injector Cylinder #4. Cylinder #4 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
654.13 On Injector Cylinder #4. Injector #4 QR code string The injector part number is
error. correct, but the QR string formed
is not what is expected.
655.02 On Injector Cylinder #5. Injector #5 part number The injector part number entered
invalid. is not valid.
655.05 On Injector Cylinder #5. Cylinder #5 injector circuit Open circuit in the injector wiring,
open. on either connection injector
solenoid failure.
G2 configuration running X2
injectors (level 14 only).
655.06 On Injector Cylinder #5. Cylinder #5 injector circuit Injector solenoid failure. Short
shorted. across the injector wires.
X2 configuration running G2
injectors, engine wil not run (level
14 only).
655.07 On Injector Cylinder #5. Cylinder #5 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
655.13 On Injector Cylinder #5. Injector #5 QR code string The injector part number is
error. correct, but the QR string formed
is not what is expected.
656.02 On Injector Cylinder #6 Injector #6 part number The injector part number entered
invalid. is not valid.
656.05 On Injector Cylinder #6. Cylinder #6 injector circuit Open circuit in the injector wiring,
open. on either connection. Injector
solenoid failure. G2 configuration
running X2 injectors (level 14
only).
656.06 On Injector Cylinder #6. Cylinder #6 injector circuit Injector solenoid failure. Short
shorted. across the injector wires. X2
configuration running G2 injectors,
engine will not run (level 14 only).
656.07 On Injector Cylinder #6. Cylinder #6 injector Injector is not working. Injector
mechanical failure. flow limiter is closed.
656.13 On Injector Cylinder #6. Injector #6 QR code string The injector part number is
error. correct, but the QR string formed
is not what is expected.
898.09 On Requested Speed / TSC1 message not received Message missing or not received
Speed Limit. or timeout. due to TMC or CAN Bus failure.
1075.05 On Electric Lift Pump for Racor fuel pump current ECU cannot power lift pump due
Fuel Supply. below normal. to a harness or connection
problem. 9.0L Engine only.
harness diagnostic mode only.
1-3-22 071607
PN=80
General Measurement Window
1075.06 On Electric Lift Pump for Racor fuel pump current ECU cannot power up lift pump
Fuel Supply. above normal. due to a harness or connection
problem. 9.0L Engine only.
Harness diagnostic mode only.
1075.12 On Electric Lift Pump for Racor fuel pump control Internal failure of racor fuel pump.
Fuel Supply. failure. 9.0L Engine only.
1076.00 On Fuel Injection Pump. Fuel injection pump fuel Closure too long possibly due to
Fuel Control Valve. control valve. slow valve response. Service
DE10.
1076.01 On Fuel Injection Pump. Fuel injection pump fuel Closure too short possibly due to
Fuel Control Valve. control valve. overly slow valve response or
excessive battery voltage.
Possible ECU or DE10 problem.
1076.03 On Fuel Injection Pump. Fuel injection pump fuel Check actuator wires for short to
Fuel Control Valve control valve. battery.
1076.05 On Fuel Injection Pump. Fuel injection pump fuel Check actuator wires for open
Fuel Control Valve. control valve. circuit. Look for bad connections.
Engine will not run.
1076.06 On Fuel Injection Pump. Fuel injection pump fuel Check actuator wires for short to
Fuel Control Valve. control valve. ground or to each other. Engine
will not run.
1076.07 On Fuel Injection Pump. Fuel injection pump fuel ECU has failed to detect closure
Fuel Control Valve. control valve. possibly due to a slow responding
valve.
1076.10 On Fuel Injection Pump. Fuel injection pump fuel Possibly due to increased
Fuel Control Valve. control valve. resistance in the circuit. Check for
weak shorts to ground or power.
1076.13 On Fuel Injection Pump. Fuel injection pump fuel Possibly due to increased
Fuel Control Valve. control valve. resistance in the circuit. Check for
weak shorts to ground or power.
1080.03 On Sensor Supply Voltage Sensor supply 2 voltage The sensor supply connection to
2 (+5V DC). high.. the rail pressure sensor is shorted
to a higher voltage. The ECU has
failed. ECU Pin R3 (5V) and P3
(Return).
1080.04 On Sensor Supply Voltage Sensor supply 2 voltage The sensor supply connection to
2 (+5V DC). low.. the rail pressure sensor is shorted
to ground. The rail pressure
sensor has failed. ECU Pin R3
(5V) and P3 (Return).
1136.00 On Engine ECU ECU temperature extremely Inadequate cooling of the area
Temperature. high. around the ECU. Occurs at 135
°C. See Engine Protection for
derate information.
1136.16 On Engine ECU ECU temperature Inadequate cooling of the area
Temperature. moderately high. around the ECU. Occurs at 125
°C.
1172.03 On Turbocharger 1 Turbo compressor inlet Open circuit in the harness, either
Compressor Inlet temp sensor voltage high. signal or ground. Temperature
Temperature. sensor failure.
1-3-23 071607
PN=81
General Measurement Window
1-3-24 071607
PN=82
General Measurement Window
2630.00 On Charge Air Cooler Charge air cooler Air cooler is plugged or radiator
Outlet Temperature. temperature extremely high. needs to be cleaned. Occurs at
91°C.See Engine Protection for
derate information.
2630.03 On Charge air Cooler Charge air cooler Open circuit in the harness, either
Outlet Temperature. temperature sensor voltage signal or ground. Temperature
high. sensor failure.
2630.04 On Charge Air Cooler Charge air cooler Temperature sensor signal
Outlet Temperature. temperature sensor voltage shorted to ground. Sensor failed.
low.
2630.15 On Charge Air Cooler Charge air cooler Air cooler is plugged or radiator
Outlet Temperature. temperature above normal. needs to be cleaned. Occurs at 88
°C.
2630.16 On Charge Air Cooler Charge air cooler Air cooler is plugged or radiator
Outlet Temperature. temperature moderately needs to be cleaned. Occurs at
high. 89.5°C See Engine Protection for
derate information.
2659.02 On EGR Mass Flow Rate. EGR flow / temperature EGR model mismatch between
mismatch. delta temperature and/or delta
pressure.
2659.15 On EGR Mass Flow Rate. EGR flow valid but above EGR flow detected with valve
normal. closed.
2659.17 On EGR Mass Flow Rate. EGR flow valid but below No EGR flow detected with valve
normal. open. Most likely caused by
clogged cooler or broken valve
shaft. EGR will run Open-Loop.
See Engine Protection for derate
information.
2790.16 On Turbocharger Turbo compressor outlet High compressor outlet
Compressor Outlet temperature moderately temperature due to high ambient
Temperature. high. temperatures or intercooler
restriction. Occurs at 260°C with
an Al Turbo. See Engine
Protection for derate information.
2791.02 On Exhaust Gas EGR valve sensor voltage Unable to achieve desired EGR
Recirculation (EGR) mismatch. position based on actual position.
Valve Control. Run harness diagnostics to
determine root cause. EGR will
run Open-Loop. See Engine
Protection for derate information.
2791.03 On Exhaust Gas EGR valve sensor voltage Open circuit in the harness, either
Recirculation (EGR) high. signal or ground. Sensor failure.
Valve Control.
2791.04 On Exhaust Gas EGR valve sensor voltage Sensor signal shorted to ground.
Recirculation (EGR) low. Sensor failed.
Valve Control.
2791.05 On Exhaust Gas EGR valve sensor open Open circuit or harness or
Recirculation (EGR) circuit. connector problem. Detected in
Valve Control. harness diagnostic mode.
DISABLED UNTIL FURTHER
NOTICE.
1-3-25 071607
PN=83
General Measurement Window
2791.06 On Exhaust Gas EGR valve sensor short Shorted sensor due to harness or
Recirculation (EGR) circuit. connector problem. Detected in
Valve Control. harness diagnostic mode.
DISABLED UNTIL FURTHER
NOTICE.
2791.07 On Exhaust Gas EGR valve not responding EGR valve control has been
Recirculation (EGR) or out of adjustment. degraded due to a failure to learn
Valve Control. a valid Open, Close or Delta
position over 15 learn cycles. EGR
will run Open-Loop.
2791.13 On Exhaust Gas EGR valve out of EGR valve has an invalid position
Recirculation (EGR) calibration. signal. Valve position has
Valve Control. exceeded Fully Open or Fully
Closed limits. Limit values have
shifted significantly from learned
limits over a short period of time.
A new valve has been installed
without clearing the stops. See
Engine Protection for derate
information.
2791.14 On Exhaust Gas EGR valve off. EGR actuator has been turned off
Recirculation (EGR) due to learn cycle error with no
Valve Control. valid learn limits stored in the
ECU. See Engine Protection for
derate information.
DISABLED UNTIL FURTHER
NOTICE.
2791.31 On Exhaust Gas EGR valve position. Previous learned values not
Recirculation (EGR) cleared in ECU after valve
Valve Control. changed. Obstruction to open or
close valve completely. Position
values changing over a long
period due to extensive valve
wear.
2795.07 On VGT 1 Actuator VGT actuator not Vane position feedback and
Position. responding or out of desired vane position mismatch.
adjustment. See Engine Protection for derate
information.
2795.12 On VGT 1 Actuator VGT actuator bad intelligent Turbo Actuator internal fault. No
Position. device. response from turbo or learn stop
span error due to inadequate learn
band.
DISABLED UNTIL FURTHER
NOTICE.
3509.03 On Sensor Supply Voltage Sensor supply 1 voltage The rail pressure sensor supply
1. +5V high connection is shorted to a higher
voltage. Was SPN 1080.
3509.04 On Sensor Supply Voltage Sensor supply 1 voltage The rail pressure sensor supply
1. +5V high. connection is shorted to ground.
Was SPN 1080.
3510.03 On Sensor Supply Voltage Sensor supply 2 voltage 5V supply shorted to battery
2. +5V high. voltage. Was SPN 620.
1-3-26 071607
PN=84
General Measurement Window
3510.04 On Sensor Supply Voltage Sensor supply 2 voltage 5V supply shorted to ground. Was
2. +5V low. SPN 620.
3513.03 On Sensor Supply Voltage Sensor supply 5 voltage The sensor supply connection is
5. +5V high. shorted to a higher voltage. Was
SPN 523222.
3513.04 On Sensor Supply Voltage Sensor supply 5 voltage The sensor supply connection is
5. +5V low. shorted to ground. Was SPN
523222.
EK01662,00000AF –19–13JUN02–13/13
1-3-27 071607
PN=85
General Measurement Window
1-3-28 071607
PN=86
General Measurement Window
Oil Pressure Threshold 2 9.0L - See table 1 60% 20%/min 20%/min NO/NO 100.01
below.
6.8L & 4.5L - See table
2 below.
Rail Pressure OOR Detected 50% 20%/min 20%/min NO/NO 157.03
157.04
Security (VIN) ID Mismatch 50% 50%/min 50%/min NO/NO 2000.13
Turbo Speed - AECD 6.8L & 4.5L - 155K 50% 20%/min 20%/min NO/NO 103.00
9.0L
Al Wheel - 116K
Ti Wheel - 138K
Turbo Temperature AECD Compressor Outlet 50% 20%/min 20%/min NO/NO 2790.16
Temperature - Al
Housing - 260°C Cast
Iron Housing - TBD°C
VTG Actuator Not Controllable 50% 20%/min 20%/min NO/NO 2795.07
WIF Detected 50% 20%/min 20%/min NO/NO 97.16
EK01662,00000B9 –19–04AUG05–2/2
Table 1
EK01662,00000C6 –19–06SEP05–1/1
1-3-29 071607
PN=87
General Measurement Window
Table 2
4.5L/6.8L Oil Pressure Threshold Table 1
(Abs 770 775 1500 2000 2500
KPa)
-40 C° 1 kPa 132 kPa 212 kPa 256 kPa 291 kPa
125 C° 1 kPa 132 kPa 212 kPa 256 kPa 291 kPa
EK01662,00000C7 –19–06SEP05–1/1
1-3-30 071607
PN=88
General Measurement Window
–UN–27JAN03
T164425
–UN–27JAN03
T164426
EK01662,00000B8 –19–27JAN03–1/1
1-3-31 071607
PN=89
General Measurement Window
–UN–27JAN03
Transmission module XT1 connector outputs.
Connector XT1
T164427
1 — Low speed
2 — High speed
3 — Drive pump, forward
4 — Drive pump, backward
5 — Drive pump (current measurement)
6 — Drive motor (current measurement)
7 — Drive motor
8 — Drive motor, direction
-—-
11 — Fan control
12 — Not used
-—-
14 — Fan control
15 — Not used
16 — Pressure switch; accumulator charging pressure
17 — Pressure switch; parking brake
-—-
–UN–09OCT02
19 — Pressure switch; return filter
20 — Pressure switch; pressure filter
-—-
22 — Input signal for monitoring if compressor is on/off
T156882
23 — Pressure switch; transmission charge pressure
Connector XT2
1-3-32 071607
PN=90
General Measurement Window
1-3-33 071607
PN=91
General Measurement Window
Connector XE1
–UN–27JAN03
-—-
13 — Headboard down / (ASF valves 3 and 4)
14 — Extension out (current)
15 — Extension out
T164428
16 — Jib boom in
17 — Jib boom in (current)
18 — Grapple rotation counterclockwise
19 — Grapple rotation clockwise
20 — Boom slew to the right (current)
21 — Boom slew to the left (current)
22 — Extension in (current)
23 — Extension in
Connector XE2
1 — Grapple closed
2 — Grapple open
3, 4 — Grapple open/closed (current)
5, 6 — Articulated frame steering to the left/right (current)
7 — Articulated frame steering to the right
8 — Articulated frame steering to the left
9 — Left clambunk arm open
–UN–09OCT02
10 — Left clambunk arm open (current)
11 — Headboard lock
-—-
13 — Boom release
T156884
14 — Cable tensioning / Load space narrowing /
Headboard forward (current)
15 — Cable tensioning / Load space narrowing /
Headboard forward
16 — Left clambunk arm close
17 — Left clambunk arm close (current)
18 — Right clambunk arm close
1-3-34 071607
PN=92
General Measurement Window
3 — Reserve
4 — Frame steering sensor (voltage)
5 — Reserve
6 — Reserve
7 — Reserve
8 — Reserve
-—-
18 — Reserve
19 — Reserve
20 — Reserve
21 — Reserve
22 — Reserve
23 — Reserve
1-3-35 071607
PN=93
General Measurement Window
Connector XC1
1 — Reserve
2 — Reserve
3 — Reserve
4 — Reserve
5 — Keypad light
6 — Reserve
7 — Reserve
8 — Boom function on led
–UN–27JAN03
T164429
Matrix table XC1
XC1 18 19 20 21 22 23
9 species A species B
10 species C species D
11 ALS load space ALS load space ALS/ PC shift ALS/ Clamps PC species E ALS load space
tilt left tilt right ALT+TAB levelling
12 decking blade decking blade up B-key D-key ALS/right ALS/left clambunk
down clambunk down down
13 C-key A-key E-key ALS/right ALS/left clambunk
clambunk up up
14 change gear loader on/off seat lock windscreen wiper
interval
Connector XC2
1 — Reserve
2 — Reserve
3 — Seat lock
4 — Alarm buzzer
5 — Driving direction forward
6 — Driving direction backward
7 — Seat direction
8 — Seat safety switch
1-3-36 071607
PN=94
General Measurement Window
EK01662,00000B0 –19–14JUN02–6/10
Connector XC3
–UN–15OCT02
14 — Reserve (voltage)
-—-
18 — Frame steering (voltage)
-—-
T156871
20 — Reserve (voltage)
-—-
22 — Reserve (voltage)
1-3-37 071607
PN=95
General Measurement Window
Connector XH4
3 — Windscreen wiper
4 — Rear window wiper
5 — Reserve
6 — Warning light
7 — Back pedal (voltage)
8 — Front pedal (voltage)
-—-
11 — Backing release
12 — Steering on/off switch
13 — Parking brake
–UN–27JAN03
14 — Reserve
-—-
20 — Safety switch
21 — Reserve
T164430
In addition from the XH4 measurement window of the Hub
module can be read:
–UN–18NOV03
T196430
Continued on next page EK01662,00000B0 –19–14JUN02–8/10
1-3-38 071607
PN=96
General Measurement Window
Connector XE1
–UN–27JAN03
10 — Load space right side levelling down (current)
11 — Right side extension up/down
-—-
13 — Right side extension up
T164432
14 — Load space right side levelling up (current)
15 — Load space right side levelling up
16 — Reserve
17 — Reserve (current)
18 — Load space left side levelling up/down
19 — Load space left side levelling up
20 — Load space left side levelling down (current)
21 — Reserve (current)
22 — Reserve (current)
23 — Reserve
Connector XE2
1 — Reserve
2 — Reserve
3, 4 — Reserve (current)
5, 6 — Reserve (current)
7 — Reserve
–UN–27JAN03
8 — Reserve
9 — Reserve
10 — Reserve (current)
11 — Left side extension up/down
T164433
-—-
13 — Left side extension up
14 — Reserve (current)
15 — Reserve
16 — Reserve
17 — Reserve (current)
18 — Reserve
1-3-39 071607
PN=97
General Measurement Window
19 — Reserve
20 — Reserve (current)
21 — Reserve (current)
22 — Reserve (current)
23 — Reserve
Connector XE3
3 — Reserve (voltage)
4 — Left upper level sensor signal (voltage)
5 — Left lower level sensor signal (voltage)
6 — Right cylinder pressure sensor signal (voltage)
7 — Left cylinder pressure sensor signal (voltage)
8 — Reserve (voltage)
-—-
18 — Reserve
19 — Reserve
20 — Reserve
21 — Reserve
22 — Reserve
23 — Reserve
EK01662,00000B0 –19–14JUN02–10/10
1-3-40 071607
PN=98
Service Window
General
–UN–09OCT02
T156889
EK01662,000008B –19–11JUN02–1/2
–UN–16DEC04
T206207
EK01662,000008B –19–11JUN02–2/2
1-4-1 071607
PN=99
Service Window
–UN–16DEC04
T206208
EK01662,000009E –19–12JUN02–1/6
–UN–09OCT02
T156892
1-4-2 071607
PN=100
Service Window
–UN–10OCT02
T156893
EK01662,000009E –19–12JUN02–3/6
–UN–10OCT02
T156894
1-4-3 071607
PN=101
Service Window
–UN–10OCT02
T156895
EK01662,000009E –19–12JUN02–5/6
–UN–10OCT02
T156896
EK01662,000009E –19–12JUN02–6/6
1-4-4 071607
PN=102
Service Window
–UN–16DEC04
T206209
Continued on next page EK01662,000009F –19–12JUN02–1/2
1-4-5 071607
PN=103
Service Window
2. Machine type
• Forwarder = FRW
• Harvester = HRV
• Slash Bundler = BNR
–UN–20SEP04
3. Module program version
4. Launching month and year of the program version
T202998
By pressing the SNro-button you can see modules’ serial
numbers.
–UN–10SEP04
T202999
EK01662,000009F –19–12JUN02–2/2
1-4-6 071607
PN=104
Service Window
–UN–16DEC04
T206210
Continued on next page EK01662,00000A0 –19–12JUN02–1/3
1-4-7 071607
PN=105
Service Window
Possible alarms:
–UN–09OCT02
1 — Display module
2 — CAN connection
3 — Transmission module
T156936
4 — Crane module
5 — Chair module
6 — HUB-module (can not switch off)
7 — Multifunction module
10 — Transmission module XT-1-output
11 — Transmission module XT2-output
12 — Crane module XE1-output
13 — Crane module XE2-output
14 — Chair module XC1 & XC2-output
15 — HUB module XH4-output
16 — Mf-module/XE1 output error
17 — Mf-module/XE2 output error
-—-
21 — Parking brake pressure switch
22 — Hydraulic oil return filter pressure switch
23 — Drive pump charge pressure switch
24 — Gear sensor switch
25 — ALS pressure sensor L broken
26 — ALS pressure sensor R broken
-—-
29 — No connection to weight scale sensor
-—-
32 — Low diesel fuel level
33 — Low battery voltage
-—-
36 — Water separator
37 — Engine alarm, first-stage
38 — Engine alarm, second-stage
1-4-8 071607
PN=106
Service Window
39 — Contact to motor
40 — Low hydraulic oil level
41 — Hydraulic oil overheating
42 — Hydraulic oil return filter clogged
43 — Low hydrostatic supply pressure
44 — Low brake system accumulator pressure
45 — Maximum load
46 — Heavy load
-—-
50 — Control lever out of range
51 — Drive pedal out of range
52 — Steering joystick out of range
-—-
60 — Machine overspeeding
61 — Fuel overfilling
EK01662,00000A0 –19–12JUN02–3/3
–UN–16DEC04
T206211
1-4-9 071607
PN=107
Service Window
–UN–03NOV03
T196048
EK01662,00000A2 –19–12JUN02–2/2
–UN–16DEC04
T206212
1-4-10 071607
PN=108
Service Window
2. Gear control
–UN–30AUG06
3. Electrical steering allowed with high gear
X = allowed
T217915
4. Clambunk
0 = no clambunk
1-4-11 071607
PN=109
Service Window
0 = not in use.
–UN–30AUG06
8. Stairs control
T217915
Settings can be changed.
9. Idle delay
0 = not activated.
*) 810D
EK01662,00000A3 –19–12JUN02–3/3
1-4-12 071607
PN=110
Service Window
–UN–16DEC04
T206213
–UN–09OCT02
T156944
EK01662,00000A4 –19–13JUN02–1/1
1-4-13 071607
PN=111
Service Window
–UN–16DEC04
T206214
EK01662,00000A5 –19–13JUN02–1/1
1-4-14 071607
PN=112
Service Window
–UN–16DEC04
3. Click on the Change code button again.
4. Enter the code again. If the code you enter is not
identical to what you entered in Step 2, the code is not
valid and you have to repeat the process from the
T206215
beginning.
5. Click on the Change code button to save the
immobilizer code.
–UN–09OCT02
T156947
Continued on next page EK01662,00000A6 –19–13JUN02–1/2
1-4-15 071607
PN=113
Service Window
–UN–09OCT02
2. Click on the Open button to deactivate the immobilizer.
3. The machine can now be used normally.
T156947
system will lock. In this case you must turn the
power off and turn it on again. As the power is
turned on, the immobilization message appears
first in the window, and the security code must be
re-entered.
EK01662,00000A6 –19–13JUN02–2/2
1-4-16 071607
PN=114
Service Window
Parameter locking
–UN–16DEC04
Immobilization).
T206216
–UN–09OCT02
T156950
EK01662,00000A8 –19–13JUN02–1/1
1-4-17 071607
PN=115
Service Window
–UN–16DEC04
T206217
EK01662,00000C4 –22–31OCT03–1/2
EK01662,00000C4 –22–31OCT03–2/2
1-4-18 071607
PN=116
Service Window
–UN–27JAN03
1. The weight of the most recently registered grapple
load brought into the load space
T164447
2. Real time weight of grapple load
3. Weight of load
4. State of sensor
1 = in load space
–UN–27JAN03
T164448
EK01662,00000BD –19–27JAN03–1/1
1-4-19 071607
PN=117
Service Window
–UN–27JAN03
T164466
EK01662,00000BC –19–16DEC04–1/2
EK01662,00000BC –19–16DEC04–2/2
1-4-20 071607
PN=118
Alarms
General
EK01662,000008C –19–11JUN02–1/1
1-5-1 071607
PN=119
Alarms
Stages of alarm
–UN–09OCT02
• Notices are information for the user.
T156951
The first-stage alarms are indicated as follows:
Notices
EK01662,0000098 –19–12JUN02–1/1
1-5-2 071607
PN=120
Alarms
Alarm window
–UN–09OCT02
T156952
EK01662,0000099 –19–12JUN02–1/1
1-5-3 071607
PN=121
Alarms
Active alarms
Example:
–UN–09OCT02
a cable or a module.
The system works still with only one CAN wire (fault
tolerant CAN).
T156951
The systen can’t specify which module has faulty
connection.
–UN–09OCT02
(H/L missing) alarms when another module is
disconnected.
T156954
EK01662,000009A –19–12JUN02–1/1
1-5-4 071607
PN=122
Alarms
Alarm list
The alarms will not disappear until the cause of the alarm
has been eliminated.
1-5-5 071607
PN=123
Alarms
EK01662,000009B –19–12JUN02–2/2
1-5-6 071607
PN=124
Alarms
Alarm helps
–UN–09OCT02
T156955
–UN–09OCT02
T156956
EK01662,000009C –19–12JUN02–1/1
1-5-7 071607
PN=125
Alarms
Notices
–UN–12MAY04
position.*)
*) A notice appears, if
T199062
- parking brake has been engaged.
EK01662,000009D –19–12JUN02–1/1
1-5-8 071607
PN=126
Production Data
General
EK01662,00000BA –19–27JAN03–1/1
–UN–27JAN03
T164439
Continued on next page EK01662,00000BB –19–27JAN03–1/4
1-6-1 071607
PN=127
Production Data
–UN–27JAN03
If required, a contract number for the site, e.g. can be
entered in the second row.
T164440
–UN–27JAN03
T164441
Continued on next page EK01662,00000BB –19–27JAN03–2/4
1-6-2 071607
PN=128
Production Data
–UN–27JAN03
• Exit the keypad window by pressing the arrow button on
the left-hand side.
T164442
Continued on next page EK01662,00000BB –19–27JAN03–3/4
1-6-3 071607
PN=129
Production Data
Once the data on the work site has been entered, start
the work site by pressing the Start button.
You cannot start a work site which has not been named.
–UN–27JAN03
The Start button will change to a Stop button when the
work site is active. Stop the work site by pressing the
Stop button. TMC also records the time the work site
was stopped and the time is printed on the Work site
T164443
print-out.
–UN–27JAN03
T164444
EK01662,00000BB –19–27JAN03–4/4
1-6-4 071607
PN=130
Production Data
NOTE: Print out the site details before deleting as the site
details will no longer be available after deletion.
–UN–27JAN03
T164446
EK01662,00000BC –19–27JAN03–1/1
–UN–27JAN03
T164447
1-6-5 071607
PN=131
Production Data
3. Weight of load
4. State of sensor
–UN–27JAN03
1 = in load space
T164448
EK01662,00000BD –19–27JAN03–2/2
EK01662,00000BE –19–27JAN03–1/1
1-6-6 071607
PN=132
Production Data
–UN–06MAY04
T199699
EK01662,00000B7 –19–11MAY04–1/1
EK01662,00000BF –19–27JAN03–1/1
1-6-7 071607
PN=133
Production Data
1-6-8 071607
PN=134
Production Data
–UN–31OCT03
T196019
EK01662,00000B8 –19–11MAY04–2/2
1-6-9 071607
PN=135
Production Data
The load can be started once the work site has been
started and the previous load registered.
–UN–27JAN03
T164458
–UN–06MAY04
T199703
Continued on next page EK01662,00000C0 –19–27JAN03–1/2
1-6-10 071607
PN=136
Production Data
–UN–27JAN03
In the ALS system enough of timber (50-1000 kg) must be
brought into the load space for the menu window and the
alarm to work.
T164452
EK01662,00000C0 –19–27JAN03–2/2
1-6-11 071607
PN=137
Production Data
–UN–27JAN03
• Button C registers the load.
• Button E cancels the function and the loading is
continued.
T164458
–UN–21APR04
T199426
Continued on next page EK01662,00000C1 –19–28JAN03–1/2
1-6-12 071607
PN=138
Production Data
–UN–29APR04
T164455
–UN–27JAN03
T164456
EK01662,00000C1 –19–28JAN03–2/2
1-6-13 071607
PN=139
Production Data
• Button B cancels the load, after that the new load can
be started.
• Button C registers the load.
• Button E cancels the function and the loading is
continued.
–UN–06MAY04
T199703
–UN–21APR04
T199429
Continued on next page EK01662,00000C1 –19–28JAN03–1/2
1-6-14 071607
PN=140
Production Data
–UN–06MAY04
T199702
–UN–27JAN03
T164456
EK01662,00000C1 –19–28JAN03–2/2
1-6-15 071607
PN=141
Production Data
Cancellation a load
Button B cancels the load, after that the new load can be
started.
–UN–21APR04
T199426
–UN–21APR04
T199427
EK01662,00000BB –19–11MAY04–1/1
1-6-16 071607
PN=142
Production Data
–UN–27JAN03
load, where the weight of timber already taken to the load
space is added to the weight of the load.
T164453
EK01662,00000BA –19–11MAY04–1/1
If timber is taken out of the load space and the load has
not been registered, the menu window shown will appear
on the screen and the TMC will sound an alarm. The
menu window will remain visible for 10 seconds or until
the operator presses the button.
EK01662,00000B9 –19–11MAY04–1/1
1-6-17 071607
PN=143
Production Data
When using the boom weight scale the load can also be
weighed during unloading. When the load has been
loaded, press button D in the main window, which opens
the window shown below.
–UN–27JAN03
T164458
–UN–21APR04
T199426
Continued on next page EK01662,00000C2 –19–28JAN03–1/2
1-6-18 071607
PN=144
Production Data
• Button B cancels the load, after that the new load can
be started. When button C is pressed will the following
prompt appear on the screen “Are you sure that you
want to cancel the current load?”
A = confirm the load cancellation.
E = not confirm the load cancellation and come back to
–UN–27JAN03
loading mode.
• Button C registers the load.
• After registration, when you are still at the log pile, start
a new load by pressing button D.
T164458
• Button E cancels the function and the loading is
continued.
–UN–21APR04
T199429
EK01662,00000C2 –19–28JAN03–2/2
1-6-19 071607
PN=145
Production Data
–UN–06MAY04
The following prompt will appear on the screen “Reset
grapple weight?” Answer the prompt by pressing button A
if you want to reset the grapple weight or cancel the
function by pressing button E.
T199729
The prompt will always appear on the screen after starting
up, when the boom is activated for the first time. The
resetting point for the weight scale can move on starting
up so resetting is advisable.
–UN–06MAY04
T164460
EK01662,00000C3 –19–28JAN03–1/1
1-6-20 071607
PN=146
Production Data
–UN–27JAN03
T164462
Continued on next page EK01662,00000C5 –19–28JAN03–1/2
1-6-21 071607
PN=147
Production Data
Print type:
–UN–21APR04
Work site, work site name:
T199428
Other work sites in the memory can be selected to be
printed.
Contractor name:
Contractor code:
Machine number:
View
Print Preview.
EK01662,00000C5 –19–28JAN03–2/2
1-6-22 071607
PN=148
Production Data
Select print-out type and site and fill in the other details
necessary. Then press the Save to disk button.
The file can be read from the disk using the Etools
program. The Save to disk function saves on top of the
previous print-out with the same name so this function
only lets you save one of the same type of print-out at a
–UN–22APR04
time.
T199447
EK01662,00000C6 –19–28JAN03–1/1
1-6-23 071607
PN=149
Production Data
Example print-out:
–UN–29JAN03
T164465
EK01662,00000C7 –19–28JAN03–1/1
1-6-24 071607
PN=150
Production Data
–UN–27JAN03
T164466
Continued on next page EK01662,00000C8 –19–28JAN03–1/2
1-6-25 071607
PN=151
Production Data
–UN–16DEC04
T164467
Table 1 Weight of the empty grapple
Grapple type Weight Kg
LOGLIFT FX-25 160
LOGLIFT FX-26 165
LOGLIFT FX-35 170
LOGLIFT FX-36 175
LOGLIFT FX-40 250
LOGLIFT FX-42 250
HULTDINS SG-260 180
HULTDINS SG-360 270
HULTDINS SG-420 320
HULTDINS SG-260S 230
HULTDINS SG-360S 370
Link
810D, 1110D, 1410D 20
1710D 26
Rotators
INDEXATOR GV 12-2 58
INDEXATOR GV 12-S12 58
EK01662,00000C8 –19–28JAN03–2/2
1-6-26 071607
PN=152
Production Data
–UN–10JAN05
T206220
Continued on next page EK01662,00000BD –19–05JAN05–1/3
1-6-27 071607
PN=153
Production Data
See figures.
–UN–16DEC04
T206222
–UN–11JAN05
T206221
Continued on next page EK01662,00000BD –19–05JAN05–2/3
1-6-28 071607
PN=154
Production Data
–UN–13JAN05
RST button reset active operator’s calibration factor.
T206621
EK01662,00000BD –19–05JAN05–3/3
1-6-29 071607
PN=155
Production Data
–UN–13JAN05
that will come a verification window:
T206964
• Button C continues the reference loading.
–UN–12JAN05
T206969
EK01662,00000C5 –19–12JAN05–1/1
1-6-30 071607
PN=156
Production Data
–UN–13JAN05
Unloading samples shows the unloading samples
situation.
T206622
Continued on next page EK01662,00000C3 –19–05JAN05–1/3
1-6-31 071607
PN=157
Production Data
Loading
–UN–13JAN05
continue the loading / unloading and the button which
was pressed changed back to previous state.
T206625
the next function is Unloading.
–UN–10JAN05
T206623
Continued on next page EK01662,00000C3 –19–05JAN05–2/3
1-6-32 071607
PN=158
Production Data
Unloading
–UN–13JAN05
• Button E cancels. If E is pressed it is possible to
continue the loading / unloading and the button which
was pressed changed back to previous state.
T206626
–UN–10JAN05
T206623
EK01662,00000C3 –19–05JAN05–3/3
1-6-33 071607
PN=159
Production Data
parset = operator
–UN–10JAN05
T206347
–UN–14JAN05
T206223
EK01662,00000C2 –19–05JAN05–1/1
1-6-34 071607
PN=160
Production Data
Calibration log
–UN–16DEC04
NOTE: If machine is equipped with Timbermatic 700,
you can access the log data from Timbermatic
700 menu.
T199513
When the calibration multiplier is 1000, the multiplier does
not affect the reading given by the sensor.
–UN–27JAN03
T164469
EK01662,00000BE –19–05JAN05–1/1
1-6-35 071607
PN=161
Production Data
–UN–10JAN05
T199514
EK01662,00000BF –19–05JAN05–1/1
1-6-36 071607
PN=162
Production Data
–UN–10JAN05
• Enter the weight of empty grapple.
• Enter the value of the reference weight in the second
box in the calibration window.
T199515
• Lift the reference weight using the grapple.
• Wait until the weight reading on the screen has
stabilised.
• Press the CAL button and answer yes to the prompt by
pressing button A.
–UN–06MAY04
T199707
EK01662,00000C0 –19–05JAN05–1/1
1-6-37 071607
PN=163
Production Data
–UN–10JAN05
T199516
–UN–27JAN03
T164472
EK01662,00000C1 –19–05JAN05–1/1
1-6-38 071607
PN=164
Production Data
–UN–10MAY04
T199708
EK01662,00000C9 –19–28JAN03–1/3
The LOG, REG and CAL buttons act in the same way as
described in the previous section on calibrating the weight
scale.
–UN–10MAY04
1-6-39 071607
PN=165
Production Data
–UN–06MAY04
T199707
–UN–06MAY04
T199711
EK01662,00000C9 –19–28JAN03–3/3
1-6-40 071607
PN=166
Index
Page Page
Index-1 071607
PN=1
Index
Page Page
I R
If the driver has forgotten to start a work Register the calibration multiplier . . . . . . . . . . 1-6-36
site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-17 Registering a load, ALS . . . . . . . . . . . . . . . . . 1-6-14
If the load has not been registered . . . . . . . . . 1-6-17 Registering a load, boom weight scale . . . . . . 1-6-12
Information on the status of the machine . . . . . 1-1-9 Reset the calibration multiplier . . . . . . . . . . . . 1-6-38
Introduction Resetting the grapple . . . . . . . . . . . . . . . . . . . 1-6-20
Restore the factory settings for the operator. . 1-2-19
L
S
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-32
Loading / unloading window . . . . . . . . . . . . . . 1-6-31 Saving data in files . . . . . . . . . . . . . . . . . . . . . 1-6-23
Setting the Contrast and Brightness . . . . . . . . 1-2-32
Setting the Maximum Current . . . . . . . . . . . . . . 1-2-4
Setting the Minimum Current . . . . . . . . . . . . . . 1-2-4
M
Setting up a work site. . . . . . . . . . . . . . . . . . . . 1-6-1
Settings of the display . . . . . . . . . . . . . . . . . . 1-2-31
Machine immobilizer button . . . . . . . . . . . . . . 1-4-15
Stages of alarm . . . . . . . . . . . . . . . . . . . . . . . . 1-5-2
Machine running hours . . . . . . . . . . . . . . . . . . 1-2-21
Start the reference loading . . . . . . . . . . . . . . . 1-6-30
Machine service code. . . . . . . . . . . . . . . . . . . 1-4-13
Start-Off Ramp . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-5
Maintenance interval notices . . . . . . . . . . . . . 1-1-17
Starting the load . . . . . . . . . . . . . . . . . . . . . . . 1-6-10
Module outputs and inputs . . . . . . . . . . . . . . . 1-3-32
Stopping Ramp. . . . . . . . . . . . . . . . . . . . . . . . . 1-2-5
Module program versions . . . . . . . . . . . . . . . . . 1-4-5
Modules names . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Motor alarm list. . . . . . . . . . . . . . . . . . . . . . . . 1-3-15
T
O
U
Operator profiles. . . . . . . . . . . . . . . . . . . . . . . 1-2-17
Operator settings . . . . . . . . . . . . . . . . . . . . . . 1-2-17 Using the weight scale . . . . . . . . . . . . . . . . . . . 1-6-7
P W
Parameter locking. . . . . . . . . . . . . . . . . . . . . . 1-4-17 Weighing sensor measuring window. . . 1-4-19, 1-6-5
Parking/Service brakes. . . . . . . . . . . . . . . . . . 1-1-11 Weighing the load in unloading mode. . . . . . . 1-6-18
Pedal Progression . . . . . . . . . . . . . . . . . . . . . 1-2-26 Window configuration . . . . . . . . . . . . . . . . . . . . 1-1-7
Printing production data . . . . . . . . . . . . . . . . . 1-6-21 Window configuration of the ALS machine . . . . 1-6-7
Window configuration of the boom weight scale
machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-6
Q Working rpm Engaged . . . . . . . . . . . . . . . . . . 1-1-10
Index-2 071607
PN=2