TWI CSWIP Study Guide

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The WELDING INSPECTION of STEELS (WIS 5) Section Title ) Duties & Responsibilities y Welding Terms & Definitions 3 Welding Imperfections 4) Mechanical Testing 5) Welding Procedures/Welder approval 6 Materials Inspection 2 Codes and Standards 8) Welding Symbols on Drawings ’) Introduction to Welding Processes 10) Manual Metal Are Welding sin) ‘Tungsten Inert Gas Welding 12) ‘Metal Inert/Active Gas Welding 13) Submerged Are Welding 14) Welding Consumables 15) Non Destructive Testing 16) Weld Repairs i) Residual Stress & Distortion 18) Heat Treatment of Steels 19) Oxy-Fuel Gas Welding/Brazing and Bronze Welding 20) ‘Thermal Cutting Processes 21) Welding Safety 22) Weldability of steels 23) ‘Visual Inspection Section Course Lecturer Anthony Whitaker ‘TWI Manager Middle East Training and Examination Services 00971-50-6426453 or e-mail twimeast@emirates.net.ae @TWI 2004 WIS 5 Welding Inspection Section 01 Duties & Responsibilities of a Welding Inspector THE WELDING INSTITUTE Welding Inspection An Introduction: In the fabrication industry it is common practice to employ Welding Inspectors to ensure that fabricated items meet minimum specified requirements and will be suitable for their intended applications. Employers need to ensure that Welding Inspectors have appropriate abilities, personal qualities and level of job knowledge in order to have confidence in their work. As a means of demonstrating this there are a number of internationally recognised schemes, under which a Welding Inspector may elect to become certified. The purpose of this text is to provide supporting WIS 5 course lecture reference notes for the use of candidates qualifying for the Certification Scheme of Welding and Inspection Personnel (CSWIP) 3.1 Welding Inspectors examination. ‘A competent inspector should have both experience and knowledge, and as such there are strict pre-examination experience requirements for the various examination grades. Each prospective CSWIP candidate should ensure his/her eligibility by evaluating experience requirements before applying for any examination against the published CSWIP document CSWIP-WI-6-92. (Requirements for Certification of Welding Inspectors) All experience should be documented on an independently verified CV. A proficient and efficient Welding Inspector would require a sound level of knowledge in a wide variety of quality related technologies employed within the many areas of the fabrication industry. As each sector of industry would rely more on specific processes and methods of manufacture than others, it would be an impossible task to hope to encompass them all in any great depth within this text, therefore the main aim has been to generalise, or simplify wherever possible A high percentage of a typical Welding Inspectors working day would generally be spent in the practical visual inspection and assessment of welds on fabrications, as such this also forms a large part of the assessment procedure for most examination schemes. BS EN 970 (Non-destructive Examination of Fusion Welds - Visual Examination) is a standard that gives guidance on welding inspection practices as applied in Europe. The standard contains the following general information: Basie requirements for welding inspection personnel. Information about conditions suitable for visual examination. Information about aids that may be needed/helpful for inspection. Guidance about the stages when visual inspection is appropriate. Guidance on what information to include in examination records. It should always be remembered that other codes and standards relating to welding inspection activities exist and may be applied to contract documents. ‘Welding Inspection of Steels WIS 5 TI = Section 01 Duties & Responsibilities MATERIALS O0NNG Rey 09-09-03 Copyright © 2004 TWI Lid TecanoLocy

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