TRK Tatsuno Sunny Xe Euro Electrical Wiring

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INSTALLATION INSTRUCTIONS FOR THE

FUEL DISPENSERS SUNNY-EX EURO

Attachment 2 - Electrical wiring

Document:  Installation instructions for fuel dispensers sunny‐XE EURO, Attachment 2 ‐ Electrical wiring 
File:  IN031‐CZ_02_SunnyElektrickéZapojeniRev00 
Version and date:  Version 00, 20 October 2011 
No of pages:  9 (including the cover) 
Prepared by:  Ing. Milan Berka 
TATSUNO EUROPE a.s., Pražská 2325/68, 678 01 Blansko, Czech Republic, tel.+420 516 428411,  http://www.tatsuno‐europe.com 
 TATSUNO EUROPE a.s.
Pražská 2325/68 • 67801 Blansko
Czech Republic
Tel: +420 516428411 • Fax: +420 516428410
e-mail: info@tatsuno-europe.com, http://www. tatsuno-europe.com

  © Copyright 
This manual and its parts must not be copied without the consent of 

TATSUNO EUROPE a.s. 
Instalační instrukce pro výdejní stojany OCEAN BMP4000.O EURO, Příloha 2 ‐ Elektrické zapojení

CONTENTS

CONTENTS ....................................................................................................................................... 3 
INTRODUCTION .............................................................................................................................. 3 
ATTACHMENT 2.1 - ELECTRICAL WIRING IN THE SUCTION VERSION OF FUEL
DISPENSERS ..................................................................................................................................... 5 
ATTACHMENT 2.1.1. - EXAMPLE OF ELECTRICAL WIRING IN THE SUCTION VERSION OF FUEL
DISPENSERS ............................................................................................................................................................ 5 
ATTACHMENT 2.1.2. - SCHEME OF THE POWER SUPPLY DISTRIBUTION BOX XT04 .................................... 6 
ATTACHMENT 2.1.3. - SCHEME OF THE DATA DISTRIBUTION BOX XT15 ................................................................ 7 

ATTACHMENT 2.2 - ELECTRICAL WIRING IN THE REMOTE VERSION OF THE FUEL


DISPENSERS ..................................................................................................................................... 8 
ATTACHMENT 2.2.1. - EXAMPLE OF ELECTRICAL WIRING IN THE REMOTE VERSION OF THE FUEL
DISPENSERS ............................................................................................................................................................ 8 
ATTACHMENT 2.2.2. - POWER SUPPLY DISTRIBUTION BOX SCHEME FOR SWITCHING OF THE PUMPS
XT08 .......................................................................................................................................................................... 9 

INTRODUCTION

This attachment provides examples of electrical wiring and distribution boxes for all variants of the SUNNY-
XE EURO fuel dispensers, both the suction version, when the dispenser has its own pump and meter, and the
remote version, when the dispenser has only a filter and meter, while it is connected to the station’s tank with a
central pressure pump.

At the time of publication, the content of this attachment was accurate. The producer reserves the right to
change the technical parameters of the appliance or its attributes without a written notice, since the technology is
constantly improving and developing.

All rights reserved. No part of the manual may be reproduced or transmitted without a written consent of the
company TATSUNO EUROPE a.s.

3
  TATSUNO  EUROPE a.s., www.tatsuno‐europe.com

Document versions

Version No / Datum  Changes  Prepared by 


Version 00 / 20 October 2011 Basic version of the document Ing. Milan Berka

4
Instalační instrukce pro výdejní stojany OCEAN BMP4000.O EURO, Příloha 2 ‐ Elektrické zapojení

ATTACHMENT 2.1 - ELECTRICAL WIRING IN THE SUCTION VERSION OF


FUEL DISPENSERS

ATTACHMENT 2.1.1. - EXAMPLE OF ELECTRICAL WIRING IN THE SUCTION


VERSION OF FUEL DISPENSERS

Note  Description  Note  Description 


1  Fuel dispenser SUNNY‐XE EURO  8  Data converter (RS485 / RS232) or controller 
2  Engine circuit breaker with a short‐circuit and thermal trigger  9  Controlling appliance (PC, cash desk, POS, console) 
Overcurrent  circuit  breaker  for  protection  of  the  counter   Power  supply  cable  to  the  engines‐ FABER  KABEL  type  Y‐JZ  4  x 
3  10 
In=6A  1.5 
Power  supply  cable  to  the  counter‐ FABER  KABEL  type  Y‐JB  3  x 
4  UPS backup power source with power supply stabilisation  11 
2.5 
5  Overcurrent circuit breaker of the backup power source UPS  12  Communication line ‐ FABER KABEL type CY‐JZ 5 x 0.75 
6  Operator station (kiosk)  13  Power supply distribution box XT04 
7  Main distributor for the fuel station technology  14  Distribution box XT15 for the communication system  

5
  TATSUNO  EUROPE a.s., www.tatsuno‐europe.com

ATTACHMENT 2.1.2. - SCHEME OF THE POWER SUPPLY DISTRIBUTION BOX


XT04

Intake Outlet
Power supply cable to the engines  Power supply cable to the engines 
1  Type:             FABER KABEL type Y‐JZ 4 x 1.5 (recommended)    3  Type:               FABER KABEL type Y‐JZ 4 x 1.5 
Connection:    main distributor  <‐‐‐>  XT04  Connection:    XT04 <‐‐‐> dispenser head 
L1  engine power supply phase    black 1 (c1)    L1  phase 230V  black 1 (c1) 
L2  engine power supply phase    black 2 (c3)    L2  engine power supply phase    black 2 (c3) 
L3  engine power supply phase    black 3 (c3)    L3  engine power supply phase    black 3 (c3) 
PE  safety protection conductor  green‐yellow (zz)    PE  safety protection conductor  green‐yellow (zz) 
       
Power supply cable to the counter  Power supply cable to the counter 
2  Type:      FABER KABEL type Y‐JB 3 x 2.5 (recommended)    4  Type:               FABER KABEL type Y‐JB 3 x 2.5 
Connection:     main distributor <‐‐‐>  XT04  Connection:    XT04 <‐‐‐> dispenser head 
zero conductor for protection of the  zero conductor for protection of the 
Ns  brown (hn)    Ns  brown (hn) 
counter   counter  
Ls  phase for protection of the counter  light blue (sm)    Ls  phase for protection of the counter  light blue (sm) 
PE  safety protection conductor  green‐yellow (zz)    PE  safety protection conductor  green‐yellow (zz) 

Notes:
This distribution box RK 002/6 is the version Ex II 2G EEx e II T6 and it has a European type certificate FTZÚ 02 ATEX 0021. In the box
there can be used only terminals WAGO type 262-130 and 262-230 in the version EEx e II. Maximum load on one connection terminal is
3A/550V if the cross-section is 0.5 mm2 and 12A/550V if the cross-section is 2.5 mm2. Permitted conductor cross-section ranges from 0.5
to 2.5 mm2. The length of the insulated part of the conductor is min. 9 mm and max. 10 mm. Cable clamps M20 x 1.5 are in the version
IP66/68.

6
Instalační instrukce pro výdejní stojany OCEAN BMP4000.O EURO, Příloha 2 ‐ Elektrické zapojení

ATTACHMENT 2.1.3. - SCHEME OF THE DATA DISTRIBUTION BOX XT15

Intake Outlet
Communication cable for the data line  Communication cable for the data line 
1  Type:       FABER KABEL type CY‐JZ 5 x 0.75 (recommended)    2  Type:               FABER KABEL type CY‐JZ 5 x 0.75 
Connection:    kiosk  <‐‐‐>  XT15  Connection:    XT15 <‐‐‐> dispenser head 
1   signal 1  black 1 (c1)    1   signal 1  black 1 (c1) 
2   signal 2  black 2 (c3)    2   signal 2  black 2 (c3) 
3   signal 3  black 3 (c3)    3   signal 3  black 3 (c3) 
4   signal 4  black 4 (c4)    4   signal 4  black 4 (c4) 
5  shielding  shielding (ST)    5  shielding  shielding (ST) 

Signal description on the connector of the box (based on the communication protocol type)

Description  /PDE   /PUMA LAN  /ER4  /EASYLINE  /AUTOTANK  /DATECS 


(protocols and   (standard PDE,  (PUMA MPD,  (Hectronic Kienzle,  (Beta Control, 
(AUTOTANK)  (POS DATECS) 
equipment)  DART, IFSF‐LON)  PUMAFIT,HT‐TE)  ER4, TA2331)  ADP, ADPMPD) 
signal 1 A TX YA D(-) RCL+ I11
signal 2 B RX ZA D(+) RCL- I12
signal 3 - AM YB 0V TCL+ I13
signal 4 - 0V ZB - TCL- I14
shielding ST ST ST ST ST ST

Notes: This distribution box RK 002/6 is the version Ex II 2G EEx e II T6 and it has a European type certificate FTZÚ 02 ATEX 0021. In
the box there can be used only terminals WAGO type 262-130 and 262-230 in the version EEx e II. Maximum load on one connection
terminal is 3A/550V if the cross-section is 0.5 mm2 and 12A/550V if the cross-section is 2.5 mm2. Permitted conductor cross-section ranges
from 0.5 to 2.5 mm2. The length of the insulated part of the conductor is min. 9 mm and max. 10 mm. Cable clamps M20 x 1.5 are in the
version IP66/68. The cable CY-JZ 5 x 0.75 does not have the green-yellow conductor installed. The description on the box connector
depends from the data line type. As a rule there is used a data line with a PDE protocol.

7
  TATSUNO  EUROPE a.s., www.tatsuno‐europe.com

ATTACHMENT 2.2 - ELECTRICAL WIRING IN THE REMOTE VERSION OF THE


FUEL DISPENSERS

ATTACHMENT 2.2.1. - EXAMPLE OF ELECTRICAL WIRING IN THE REMOTE


VERSION OF THE FUEL DISPENSERS

Note  Description  Note  Description 


1  Fuel dispenser SUNNY‐XE EURO  10  Controlling appliance (PC, cash desk, POS, console) 
2  Engine circuit breaker with a short‐circuit and thermal trigger  11  Cable for switching the pumps‐ FABER KABEL type Y‐JZ 7 x 1 
Overcurrent  circuit  breaker  for  protection  of  the  counter  ‐ Power supply to the vacuum pump motors  ‐ FABER KABEL type 
3  12 
In=6A  Y‐JZ 4 x 1.5 
Power  supply  cable  to  the  counter‐  FABER  KABEL  type  Y‐JB  3  x 
4  UPS backup power source with power supply stabilisation  13 
2.5 
5  Overcurrent circuit breaker for the UPS backup power source  14  Communication line ‐ FABER KABEL type CY‐JZ 5 x 0.75 
6  Operator station (kiosk)  13  Power supply distribution boxXT04 
7  Main distributor for the fuel station technology  14  Distribution box for the communication system XT15  
8  Data converter (RS485 / RS232) or controller  14  Power supply distribution box for switching the pumps XT08 
9  Unit for switching the fuel pumps      

8
Instalační instrukce pro výdejní stojany OCEAN BMP4000.O EURO, Příloha 2 ‐ Elektrické zapojení

ATTACHMENT 2.2.2. - POWER SUPPLY DISTRIBUTION BOX SCHEME FOR


SWITCHING OF THE PUMPS XT08

Distribution boxes XT04 and XT15 are described in Attachment 2.1.2. and Attachment 2.1.3.

Intake Outlet
Power  supply  cable  for  switching  the  pressure  pumps  in  Power  supply  cable  for  switching  the  pressure  pumps  in 
the tanks  the tanks  
1  Type:               FABER KABEL type Y‐JZ 7 x 1 (recommended) 
  2  Type:               FABER KABEL type Y‐JZ 7 x 1 
Connection:    main distributor  <‐‐‐>  XT08  Connection:    XT08 <‐‐‐> dispenser head 
shared  conductor  for  switching  the  shared  conductor  for  switching  the 
M0  black 1 (c1)    M0  black 1 (c1) 
pumps  pumps 
M1  phase for switching the pump 1    black 2 (c2)    M1  phase for switching the pump 1    black 2 (c2) 
M2  phase for switching the pump 2    black 3 (c3)    M2  phase for switching the pump 2    black 3 (c3) 
M3  phase for switching the pump 3    black 4 (c4)    M3  phase for switching the pump 3    black 4 (c4) 
M4  phase for switching the pump 4    black 5 (c5)    M4  phase for switching the pump 4    black 5 (c5) 
‐  backup  black 6 (c6)    ‐  backup  black 6 (c6) 
PE  safety protection conductor  green‐yellow (zz)    PE  safety protection conductor  green‐yellow (zz) 

Notes:
This distribution box RK 002/6 is the version Ex II 2G EEx e II T6 and it has a European type certificate FTZÚ 02 ATEX 0021. In the box
there can be used only terminals WAGO type 262-130 and 262-230 in the version EEx e II. Maximum load on one connection terminal is
3A/550V if the cross-section is 0.5 mm2 and 12A/550V if the cross-section is 2.5 mm2. Permitted conductor cross-section ranges from 0.5
to 2.5 mm2. The length of the insulated part of the conductor is min. 9 mm and max. 10 mm. Cable clamps M20 x 1.5 are in the version
IP66/68.

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