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    Putatan Presentation - Trenchless

    Uploaded by

    Hassan Sabi
    The document proposes a brineline for the Putatan Water Treatment Plant 2 using horizontal directional drilling (HDD). It outlines the permits required, project location, HDD methodology, and trenchless works including pilot drilling, reaming, pipe pulling, testing, and restoration. The contractor, A.C. Mojares Construction Inc., will use an American Augers HDD machine to install 385 meters of 630mm HDPE pipe underneath NIA Road from entry to exit pits.

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    © All Rights Reserved
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    Putatan Presentation - Trenchless

    Uploaded by

    Hassan Sabi
    202 views86 pages
    The document proposes a brineline for the Putatan Water Treatment Plant 2 using horizontal directional drilling (HDD). It outlines the permits required, project location, HDD methodology, and trenchless works including pilot drilling, reaming, pipe pulling, testing, and restoration. The contractor, A.C. Mojares Construction Inc., will use an American Augers HDD machine to install 385 meters of 630mm HDPE pipe underneath NIA Road from entry to exit pits.

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    1. Putatan Presentation -Trenchless

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    The document proposes a brineline for the Putatan Water Treatment Plant 2 using horizontal directional drilling (HDD). It outlines the permits required, project location, HDD methodology, and trenchless works including pilot drilling, reaming, pipe pulling, testing, and restoration. The contractor, A.C. Mojares Construction Inc., will use an American Augers HDD machine to install 385 meters of 630mm HDPE pipe underneath NIA Road from entry to exit pits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    202 views86 pages

    Putatan Presentation - Trenchless

    Uploaded by

    Hassan Sabi
    The document proposes a brineline for the Putatan Water Treatment Plant 2 using horizontal directional drilling (HDD). It outlines the permits required, project location, HDD methodology, and trenchless works including pilot drilling, reaming, pipe pulling, testing, and restoration. The contractor, A.C. Mojares Construction Inc., will use an American Augers HDD machine to install 385 meters of 630mm HDPE pipe underneath NIA Road from entry to exit pits.

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    PROPOSED BRINELINE FOR PUTATAN WATER

    TREATMENT PLANT 2

    CONTRACT NO. : WS-17-WTP-03

    1
    A.C. MOJARES
    CONSTRUCTION,
    INC.
    2
    PERMITS STATUS REMARKS

    BRGY Released Ok

    MTMB Released Ok

    ESC Released Ok

    CITY Submitted all document On process by Engr.


    requirement to city engg Elizabeth
    office
    DPWH Released Ok

    LLDA Requested a copy of a new MWSI to provide for the


    Discharge Permit copy
    MMDA
    PROJECT LOCATION
    PROP. 630mmØ
    STD. PIPELAYING
    PROP. 630mmØ
    TRENCHLESS
    ENTRY/EXIT PIT
    UNDERWATER
    PIPELAYING
    HORIZONTAL DIRECTIONAL DRILLING
    HDD Machine
     Brand/Supplier : AMERICAN AUGERS
     Model/ Machine Type : DD10 (SN:DD10-010400)
     Max. Jacking/ Drilling Force : 95407lb or 425 kN
     Max. Length : 300 meters
     Work Rate/ Const. Durations : 30 c.d.
     Applicable Soil Conditions : clay, silt , sandy
    hard adobe, solid rock
     Staging Area : 6.00m x 3.50m
    EXPERIENCE OF TRENCHLESS
    OPERATOR
     DARI Trenchless was established since 2001
     Trenchless Operator : DANIEL I. PATRICIO
     Trenchless Operator : GIOVANNI RICO
     Work Experience : 16 years
     Project Involvement & Completed : Drilling Engineer
     Types of Soils Encountered : All types (Clay, Sandy,
    Silt, Gravel, Medium to
    Hard Rock)
     Length of Trenchless Pipelaying Driven: 2km to 12km
    STAGING AREA (approx. 6m x 3.5m)
    ENTRY/EXIT PIT
    STAGING AREA (approx. 6m x 3.5m)
    ENTRY/EXIT PIT
    TRENCHLESS METHODOLOGY
     Permits and Right of Way acquisition from the National
    Government Agencies (such as the Department of Public
    Works & Highways, MMDA, etc.); Local Government Units,
    Public Utility Companies (Water Districts, Globe/Smart/Digitel,
    PLDT/Eastern, etc.) and the Barangay Units concerned;

     Coordination with the Heads of National Government


    Agencies and Local Government Executives, Local Barangay
    Officials and affected Private Property Owners and the
    Technical Staff of the affected Public Utility Companies
    regarding project implementation;

     Provision of Construction Health and Safety Program (Project


    ID, Traffic Advisory, Board-ups, Safety Signage, PPE, etc.)
    1. SURVEYING WORKS

     Delineation of the exact location, depth, alignment and alignment of the


    proposed pathway for the 630mm HDPE Pipeline in order to avoid any existing
    underground utilities and structures;
     Determination of the prevailing soil-type conditions along NIA Road based on
    the Geotechnical Analysis Report/ Soil Testing;
     Survey of the Road Surface elevations along the proposed drilling pathway
    with 1-meter reference point along NIA Road;
     Test Pits along the proposed drilling pathway at NIA Road to determine, actual
    location, depth, alignment of existing underground public utilities;

    26
     Supply and Delivery of 630mm diameter HDPE Pipes SDR 13.6 at
    least Three hundred Eighty Five (385) meters HDD total length;

     Provision of Butt-fusion Machines capable to butt-fuse 630mmØ


    size of HDPE pipes;

     Provision of Technicians or Operators for the Butt-Fusion Machines;

     Provision of Generator Sets for the power supply of the Butt-fusion


    Welding machines;

     Supply and Delivery of All Fittings (630mm HDPE Stub Flange End
    Transition Fitting, Flanges, Rubber gaskets, Bolts & Nuts, etc.) for
    Hydro Tests and Interconnection;
    2. EXCAVATION OF ENTRY PIT AND EXIT PIT

     Excavation of HDD Entry and Exit Pits (3.0-m L x 2.0-m W)


     Depth of Excavation (2.0m to 3.0m)
    31
    ENTRY/EXIT PIT
    LOCATION 1

    PROP. ENTRY/EXIT PIT


    ENTRY/EXIT PIT
    LOCATION 2

    PROP. ENTRY/EXIT PIT


    2. EXCAVATION OF ENTRY PIT AND EXIT PIT
     Placement of MWSI-approved board-ups, bollards, and
    directional signs for safety at the drilling site;

     Set-up and preparation of the HDD Machine and HDD Support


    Equipment at the drilling site;

     Calibration and Settings of the HDD Transmitter & Receiver


    devices;

     Procurement of Water Supply for continuous use in HDD


    operations;

     Formulation of Bentonite mud with Drilling fluid Additives to be


    suitable for the prevailing soft to hard adobe soil type
    conditions at the drilling sites;
    3. MOB. OF HDD MACHINE, HDD SUPPORT EQUIPMENT,
    LOGISTICS, HDD DRILLING TEAM AND TECHNICAL SUPPORT

    36
    4. BUTT-FUSION OF HDPE PIPES

    Butt fusion Machine

    39
    4. BUTT-FUSION OF HDPE PIPES
    4. BUTT-FUSION OF HDPE PIPES
    4. BUTT-FUSION OF HDPE PIPES
    4. BUTT-FUSION OF HDPE PIPES
     Pilot Drilling for two (2) Drill shots of 630mmØ HDPE pipes
    SDR 13.6 from the designated HDD Entry Pits crossing
    under and along NIA Road to the target HDD Exit Pits at
    the given HDD lengths above;

     Pullback Reaming procedure to enlarge the pilot tunnel


    holes of the two (2) drill shots in order to insert the fused
    630mmØ HDPE pipeline per tunnel hole;

    Simultaneously during Pullback Reaming procedure, the


    1st-run of the 630mm HDPE pipeline is being butt-fused
    near the Exit Pit;
     Removal of excess soil materials during pipe reaming for
    hauling and disposals;

     Continuous dewatering of the entry and exit pits are


    done during the entire pipe reaming procedure;

     Hauling and Disposal of sludge/soil materials during Pipe


    Reaming operations;

     HDPE Pipeline Pulling for insertion of the fused 630mmØ


    HDPE pipeline into the tunnel hole per drill shot from
    target HDD Exit Pit crossing under and along NIA Road to
    the designated HDD Entry Pit;
    5. HDD WORKS SUCH AS PILOT DRILLING PROCESS FROM
    TEMPORARY HDD

    HDD Rig Machine

    Pilot Drilling

    46
    5. HDD WORKS SUCH AS PILOT DRILLING PROCESS FROM
    TEMPORARY HDD
    5. HDD WORKS SUCH AS PILOT DRILLING PROCESS FROM
    TEMPORARY HDD
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    50
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    51
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    52
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    53
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    54
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    55
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    Change of Pilot Bit/Reamer

    56
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    Start of back reaming

    57
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD
    5. HDD WORKS SUCH AS PIPE PULLING
    5. HDD WORKS SUCH AS PIPE PULLING
    5. HDD WORKS SUCH AS PIPE PULLING
    5. HDD WORKS SUCH AS PIPE PULLING
    5. HDD WORKS SUCH AS PIPE PULLING
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    Installation of HDPE Pipe

    64
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    65
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    66
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    67
    5. HDD WORKS SUCH AS PULL-BACK REAMING PROCESS
    FROM TEMPORARY HDD

    68
    6. INSTALLATION OF TEMPORARY END CAP

    69
    6. INSTALLATION OF TEMPORARY END CAP

    Installation of End cap for Hydro-testing

    70
    7. TESTING OF PIPES

    Hydro-testing Activity

    74
    7. TESTING OF PIPES

    Excavation of soil to straighten the pipe

    75
    8. REMOVAL OF TEMPORARY END CAP AFTER
    TESTING OF PIPES

    Removal of end cap

    76
    77
    9. INSTALLATION OF STUB FLANGE END TRANSITION FITTINGS

    Stub Flange Transition Fitting

    78
    9. INSTALLATION OF STUB FLANGE TRANSITION FITTINGS

    79
    10. BACKFILLING

    Sand Filling

    80
    11. RESTORATION

    Compacting using road roller

    Application of Sub-Base Course and Base-Course

    81
    11. RESTORATION

    82
    11. RESTORATION

    Restoration of Test pit

    83
    11. RESTORATION

    84
    SIMILAR PROJECT

    Contract No. : E16-0273-02- ESWWRL-SJM-M13

    Project Title : Design and Construction of Sta. Ana Sewer Network


    and Lift Station Upgrade

    Type of Project : Trenchless Pipe Laying (Sewer Line)

    Scope of Work : Laying of 200mmØ HDPE, 2606m total length

    Client : Manila Water Company, Inc.

    Contract Value : Php 98,479,498.97


    SIMILAR PROJECT

    Contract No. : SS-12-06

    Project Title : Proposed Sewerage Interceptor and Ancillary Works


    for Talayan STP

    Type of Project : Trenchless & Open Trench Pipe Laying (Sewer Line)

    Scope of Work : Laying of 200mmØ HDPE & 400mmØ

    Client : Maynilad Water Services, Inc.

    Contract Value : Php 19,431,872.13

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