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    Refractory Calculation Sheet For C-102 PDF

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    Attyub
    This document contains a heat transfer calculation for the secondary reformer cylinder at an ammonia plant. It provides details of the equipment, ambient temperatures, assumed surface temperatures, heat transfer coefficients, refractory materials used, and calculates the temperature profile through the refractory wall. Key details include an inside surface temperature of 1272°C, outside of 233.4°C, and refractory thicknesses of 101.3mm and 152.4mm for the inner and outer refractory layers respectively.

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    Refractory Calculation Sheet For C-102 PDF

    Uploaded by

    Attyub
    262 views2 pages
    This document contains a heat transfer calculation for the secondary reformer cylinder at an ammonia plant. It provides details of the equipment, ambient temperatures, assumed surface temperatures, heat transfer coefficients, refractory materials used, and calculates the temperature profile through the refractory wall. Key details include an inside surface temperature of 1272°C, outside of 233.4°C, and refractory thicknesses of 101.3mm and 152.4mm for the inner and outer refractory layers respectively.

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    Refractory Calculation Sheet For C-102(1).PDF

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    This document contains a heat transfer calculation for the secondary reformer cylinder at an ammonia plant. It provides details of the equipment, ambient temperatures, assumed surface temperatures, heat transfer coefficients, refractory materials used, and calculates the temperature profile through the refractory wall. Key details include an inside surface temperature of 1272°C, outside of 233.4°C, and refractory thicknesses of 101.3mm and 152.4mm for the inner and outer refractory layers respectively.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    262 views2 pages

    Refractory Calculation Sheet For C-102 PDF

    Uploaded by

    Attyub
    This document contains a heat transfer calculation for the secondary reformer cylinder at an ammonia plant. It provides details of the equipment, ambient temperatures, assumed surface temperatures, heat transfer coefficients, refractory materials used, and calculates the temperature profile through the refractory wall. Key details include an inside surface temperature of 1272°C, outside of 233.4°C, and refractory thicknesses of 101.3mm and 152.4mm for the inner and outer refractory layers respectively.

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    \ Refractory Calculations

    Steady State Heat Tran fer Calculation Tube Wall


    Calculation Number 198012
    Unit Ammonia Plant
    Plant Fauji Fertilizer Bin Qasim Limited
    Equipment Secondary Reformer C-102
    Details Central Cylinderical Part

    Inside Outside Unit


    Ambient Temperature-(Input) 1300 50 °C
    Assumed Surface Temperature 1272 232
    Assumed Interface Temperature 1118
    00
    Surface Temperature Calculated (Caclucated) 1272 233.4
    Calculated Interface temperature 1118
    Heat Transition Coefficient 117 18.06 W/m20K
    Calculation Formula C-680 C-680
    Wind Velocity 0 m/sec
    Shapes and Conditions Flong Vertical Cylinder

    Shape Factor 1.235


    Emissivity 70.0
    I 1_1
    Diameter 3352.8 3860.8 mm
    Heat Loss per m 2 3789.8 3291 W/m2
    39,919 39,919 W/m
    , age Molecular Weight 15.96
    Orientation

    Inclination from Vertical 0 Degrees

    CO Resistance Class- ASTM C288 A" V


    „„..—
    UnAffected
    Refractory Material PLILINE T 95 PLILINE MW -25-G LI
    Refractory Thickness 101.3 152.4 mm

    Appparant Porosity 0 0

    Composition Wet Basis Wet Basis Dry Basis
    Oxygen 0 20.99 Mol %
    Hydrogen 36.87 0 Mol %
    Nitrogen 16.01 78.04 Mol %
    Carbon Monoxide 9.04 0 Mol %
    Carbon Dioxide 5.03 0.03 Mol %
    Argon 0.19 0.94 Mol %
    .^ rlethane 0.41 0 Mol
    1T1 ' r 32.45 0 Mol
    Flow 297,044 Nmc/hr
    Total Mass Flow 211,519 Kg/hr
    Results

    Flow Area 8.83 M2


    Mass Velocity 23,958 Kg/hr m2
    Inside Reynold Number 146,069
    Inside Prandtl Number 27.86
    Inside Nusselt Number 1,218
    " 2 ok
    Inside Heat Transfer Film Coefficient 117
    Convective Surface Coefficient 6.229 W/m20K
    Radiation Coefficient 11.83 W/m20K
    Overall Coefficient 18.06 W/m20K
    oC
    Mean Temperature for Hot face 1195
    Mean Thermal Conductivity of Hard Face 1.912 W/m °K
    Thermal conductivity of Gas 0.304 W/m °K
    Thermal Conductivity Multiplier 1.350
    Corrected Thermal Conductivity of Hard face 2.581160 W/m °K
    Inside Radius 1676 mm
    Inside radius of hot face 1575 mm
    Resistance of Hot Face 0.040
    Mean Temperature for Soft face 675 °C
    Mean Thermal Conductivity of Soft Face 0.388 W/m°K
    Thermal conductivity of Gas 0.207 W/m °K
    Thermal conductivity Multiplier 1.350
    Corrected Thermal Conductivity of Soft face 0.388 W/m °K

    Temperature Profile
    1400
    c3 1200
    e 1000
    2 800
    600
    400-
    200 INSULATING FACE
    01— PLILINE MW-25-G
    1 S1

    1 2 3 4 5
    Series1 1300 1272 1118 233 50

    101.3 mm 152.4 mm

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