CP 265x Cpu Module

Kemro
CP 265/X
CPU module
Project engineering manual V1.00
Translation of the original instructions

Document : V1.00 / article no.: 1008447
Filename : cp265xpjen.pdf
Pages : 40
.
© KEBA 2012
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
A: KEBA AG, Gewerbepark Urfahr, A-4041 Linz, Tel.: +43 732 7090-0, Fax: +43 732 7309-10, E-Mail: keba@keba.com
KEBA GmbH Automation, Leonhard-Weiss-Straße 40, D-73037 Göppingen, Tel.: +49 7161 9741-0, Fax:
D:
+49 7161 9741-40, E-Mail: keba@keba.com
KEBA Corp., 100 West Big Beaver Road, Troy, MI 48084, US, Tel.: +1 248 526-0561, Fax: +1 248 526-0562, E-Mail:
US:
usa@keba.com
Beijing Austrian KEBA Science and Technology Development Ltd., Room B516, Nan Xin Cang Tower, A22 Dong Si Shi
CN: Tiao, Dong Cheng District, Beijing, 100027, P.R. China, Tel. +86 10 6409-6592, Fax +86 10 6409-6312, E-Mail:
china@keba.com
www.keba.com
CP 265/X Record of Revision
Record of Revision
Version Date Change in chapter Description changed by
1.00 03-2012 - Newly created born, ekr,
swb
Project engineering manual V1.00 3

© KEBA 2012
CP 265/X Table of Contents
Table of Contents
1 Introduction....................................................................................................................... 7
1.1 Purpose of the document........................................................................................ 7
1.2 Preconditions.......................................................................................................... 7
1.3 Intended use........................................................................................................... 8
1.4 Notes on this document.......................................................................................... 8
1.4.1 Contents of the document........................................................................ 8
1.4.2 Not contained in this document................................................................ 8
1.5 Documentation for further reading.......................................................................... 8
1.6 EtherCAT declaration.............................................................................................. 9
2 Safety notes.................................................................................................................... 10
2.1 Representation...................................................................................................... 10
2.2 General safety instructions.................................................................................... 11
2.3 Safety instructions for personal safety.................................................................. 11
3 Description of the module............................................................................................. 12
3.1 Front view.............................................................................................................. 12
3.2 Compact Flash slot............................................................................................... 12
3.2.1 Precautions when using the CF card..................................................... 13
3.2.2 Inserting the Compact Flash card.......................................................... 13
3.2.3 Removing the Compact Flash card........................................................ 13
3.3 Accessories........................................................................................................... 14
3.3.1 Compact Flash card............................................................................... 14
3.3.2 Connector strip....................................................................................... 14
4 Displays and operating elements.................................................................................. 15
4.1 Diagnostic display (DIAG)..................................................................................... 15
4.2 Status LEDs.......................................................................................................... 15
4.3 Program load key (CTRL)..................................................................................... 15
4.4 CAN Status LEDs.................................................................................................. 15
4.5 Ethernet status LEDs............................................................................................ 16
5 Mounting and installation instructions......................................................................... 17
5.1 Mounting of the module......................................................................................... 17
5.2 Inserting and removing of option modules............................................................ 17
5.3 Adding modules.................................................................................................... 19
5.4 Air conditioning and ventilation............................................................................. 19
5.4.1 Use of air filters...................................................................................... 20
6 Connections and wiring................................................................................................. 21
6.1 Power supply......................................................................................................... 21
6.1.1 Connection example............................................................................... 22
6.2 Grounding............................................................................................................. 22
6.3 Graphic interface (PANEL / SI0)........................................................................... 23
6.3.1 Pin assignment....................................................................................... 24

© KEBA 2012
Table of Contents CP 265/X
6.3.2 Cable and plug specification.................................................................. 24

6.4 CAN interface (CAN0)........................................................................................... 24
6.4.1 Pin assignment, connection example..................................................... 24
6.4.3 CAN bus termination.............................................................................. 25
6.5 Ethernet interfaces (ETHERNET0-2).................................................................... 26
6.5.1 Pin assignment....................................................................................... 26
6.6 USB ports (USB0, USB1)...................................................................................... 27
6.7 EMC and wiring guidelines.................................................................................... 27
7 Configuration.................................................................................................................. 28
7.1 Setting the K-Net address..................................................................................... 28
8 Operating behavior......................................................................................................... 29
8.1 Failure of supply voltage....................................................................................... 29
8.2 Response to module errors................................................................................... 29
9 Diagnosis......................................................................................................................... 30
10 Maintenance.................................................................................................................... 31
10.1 Battery................................................................................................................... 31
10.1.1 Battery type and service life................................................................... 31
10.1.2 Replacing the battery............................................................................. 31
10.2 Fan........................................................................................................................ 32
10.2.1 Service life.............................................................................................. 32
10.2.2 Replacing fan......................................................................................... 32
11 Disposal........................................................................................................................... 35
11.1 Disposal of the module.......................................................................................... 35
11.2 Disposal of the battery.......................................................................................... 35
12 Technical data................................................................................................................. 36
12.1 In general.............................................................................................................. 36
12.2 Environmental conditions...................................................................................... 36
12.3 Computer kernel.................................................................................................... 36
12.4 Interfaces.............................................................................................................. 36
12.5 Dimensions........................................................................................................... 37
13 EC directives and standards......................................................................................... 38
13.1 EC directives......................................................................................................... 38
13.2 Standards.............................................................................................................. 38
13.2.1 General procedures and safety principles.............................................. 38
13.2.2 EMC guideline........................................................................................ 38
13.2.3 Electrical safety and fire protection........................................................ 38
13.2.4 Environmental and surrounding conditions............................................ 38
13.3 Standards for the American market...................................................................... 38
13.3.1 UL test for industrial control equipment.................................................. 38
14 Declaration of conformity.............................................................................................. 39
6 Project engineering manual V1.00

© KEBA 2012
CP 265/X Introduction
1 Introduction
1.1 Purpose of the document

This document describes the structure of the CP 265/X (CPU module).
Additionally, the installation and configuration is described enough to obtain
an operationally ready module. "Ready for operation" means that the assembly
is ready for the synchronization of the firmware and the application.
Information
This manual is not adressed to end costumers! Necessary safety notes for
the end costumer have to be taken into the costumer manual in the respective
national language by the machine builders and system providers.
1.2 Preconditions
This document contains information for persons with the following skills:
Target group Knowledge and skills pre-requirement
Basic technical training (University of Applied Science/University level,
engineering degree or corresponding professional experience).
Knowledge in:
Project engineer
● working mode of a PLC,
● safety regulations,
● the application.
Basic technical training (Vocational high school, engineering degree or
corresponding professional experience).
Knowledge in:
Operator
● working mode of machine or plant,
● principal functions of the application,
● system analysis and troubleshooting,
● setting options at the operating installations.
Basic technical training (Vocational high school, engineering degree or
corresponding professional experience).
Knowledge in:
● working mode of a PLC,
Service technician
● working mode of machine or plant,
● diagnosis possibilities,
● systematic error analysis and rectification.

© KEBA 2012
Introduction CP 265/X
1.3 Intended use

The CP 265/X was developed for control applications in industrial machines.
The typical applications areas include injection molding machines, robots,
presses, machine tools and similar.
The CP 265/X may only be used for the types of use described in the technical
descriptions and only in conjunction with recommended/approved third-party
equipment/installations.
The CP 265/X has been developed, manufactured, tested and documented in
accordance with the appropriate safety standards. Therefore, the products do
not pose any danger to the health of persons or a risk of damage to other
property or equipment under normal circumstances, provided that the instruc-
tions and safety precautions relating to the intended use are properly observed.
1.4 Notes on this document

This manual is integral part of the product. It is to be retained over the entire
life cycle of the product and should be forwarded to any subsequent owners
or users of the product.
1.4.1 Contents of the document

● Description of the module
● Mounting and installation instructions
● Description of interfaces including EMC guidelines
● Description of the configuration
● Description of diagnostics functions
● Maintenance instructions
● Technical data
1.4.2 Not contained in this document

● Programming instruction
● Application diagnosis
● Firmware description
1.5 Documentation for further reading

The following documents are to be observed depending on the system solution
used:
If you are using the KeStudio U2 tool suite:

© KEBA 2012
CP 265/X Introduction
Doc.No. Name Target group

● Project engineer
● Electrician
DE: 65352
K2-200 automation system manual ● Programmer
EN: 65353
● Commissioning foreman
● Service technician
If you are using the KeStudio U3 tool suite:

Doc.No. Name Target group
● Project engineer
● Electrician
DE: 1000868 System manual Kemro automation
● Programmer
EN: 1000869 system
● Commissioning foreman
● Service technician
1.6 EtherCAT declaration
EtherCAT® is registered trademark and patented technology, li-

censed by Beckhoff Automation GmbH, Germany .

© KEBA 2012
Safety notes CP 265/X
2 Safety notes
2.1 Representation
At various points in this manual you will see notes and precautionary warnings
regarding possible hazards. The symbols used have the following meaning:
DANGER!
● indicates an imminently hazardous situation which will result in death or
serious bodily injury if the corresponding precautions are not taken.
WARNING!
● indicates a potentially hazardous situation which can result in death or se-
rious bodily injury if the corresponding precautions are not taken.
CAUTION!
● means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in property injury or slight
bodily injury.
CAUTION
● CAUTION used without the safety alert symbol indicates a potentially haz-
ardous situation which, if not avoided, may result in damage to property.
● This symbol reminds you of the possible consequences of touching elec-

trostatically sensitive components.
Information
Useful practical tips and information on the use of equipment are identified
by the “Information” symbol. They do not contain any information that warns
about potentially dangerous or harmful functions.

© KEBA 2012
CP 265/X Safety notes
2.2 General safety instructions
WARNING!
● It is absolutely essential that you also observe the safety instructions in the
system manual for your automation system.
● The following areas of application are expressly excluded for the
CPU module:
● Use in areas where there is a risk of explosion or fire
● Use in the mining sector
● Use in the open air
Other products are to be used for these applications!
● The CPU module is not designed for safety-relevant control tasks (e.g.:
shutdown in case of an emergency). For safety-relevant control tasks and
personnel security, additional external safety measures must be implemen-
ted to ensure the system remains in a safe operating condition even in the
event of a fault.
● At the developement of the CPU module the standard EN ISO 13849-1 was
not considered.
● The module is defined as "open type equipment" (UL 508) or as "open
equipment" (EN 61131-2) and must therefore be installed in a control cabi-
net.
CAUTION
Improper use of the assembly or the control system leads to irreparable dam-
age!
● Turn off the power supply before inserting or removing the module. Other-
wise, the module can be destroyed or undefined signal states can lead to
damage of the control system.
2.3 Safety instructions for personal safety
WARNING!
Danger of personal injury due to electric shock!
● Supply the KEBA control exclusively from power sources that have a pro-
tective low voltage (e.g. SELV or PELV according to EN 61131-2).
● Connect only voltages and power circuits to connections, terminals and
interfaces up to 50 V rated voltage that have a secure disconnect for haz-
ardous voltages (e.g. with sufficient isolation and voltage-proof).
CAUTION!
Fire hazard during module failure!
● Provide suitable fuses for the 24 V DC power supply of the control system
for the final application! (for details, refer to the Power supply section).

© KEBA 2012
Description of the module CP 265/X
3 Description of the module

The CPU module is an intelligent master module designed for a medium-range
performance within the Kemro automation system.
3 slots for option modules are available for extensions.
3.1 Front view
Fig.3-1: Front view CP 265/X
1 ... Power supply 2 ... USB port (USB1)

3 ... Graphic interface 4 ... Diagnosis display
5 ... 3 slots for option modules 6 ... USB port (USB0)
7 ... Ethernet interfaces 8 ... CAN interface
3.2 Compact Flash slot

To operate the CP 265/X, a Compact Flash card with the firmware and the
application must be plugged into the Compact Flash slot.
For more information for the directory structure on the Compact Flash card,
please see the system manual for your automation system.

© KEBA 2012
CP 265/X Description of the module
3.2.1 Precautions when using the CF card
CAUTION
Improper insertion can cause damage to the contact pins.
Do not use force when inserting the Compact Flash card into the slot. It is con-
structed so that it can only be inserted in one direction and it should slide into
the slot easily with little force.
The card:
● should be kept away from moisture, heat and direct sunlight,
● should be protected against static electricity,
● should not be dropped or bent.
● should not be removed or the device switched off while the card is being
written to.
3.2.2 Inserting the Compact Flash card

1) Turn off the power supply.
2) Insert the Compact Flash card (see drawing).
Fig.3-2: Inserting the CF card
3.2.3 Removing the Compact Flash card

1) Turn off the power supply.
2) Press the eject button ( 1, see drawing).
3) Pull out the Compact Flash card ( 2).
Fig.3-3: Removing the CF card

© KEBA 2012
Description of the module CP 265/X
3.3 Accessories
3.3.1 Compact Flash card
Information
Use only Compact Flash cards which are approved by KEBA . A proper func-
tion is not guaranteed when using other Compact Flash cards.
The approved Compact Flash cards may be requested and ordered by

KEBA.
3.3.2 Connector strip

Socket board Color Number Weidmüller order number
2-pole sw 1 BLZF 5.08/2 SN SW - 170769
The appropriate female connectors are not included in the delivery of KEBA,
but can be purchased from KEBA.
The technical data for the terminals are contained in the technical data sheet
of the manufacturer of the female connectors.
For further information see System manual.

© KEBA 2012
CP 265/X Displays and operating elements
4 Displays and operating elements
4.1 Diagnostic display (DIAG)

A single-digit 7-segment display on the front side indicates the start-up modes
and error codes.
Fig.4-1: Diagnosis display and CTRL key
Further information: See system manual.
4.2 Status LEDs

The multi-colored status LED on the CPU module is located above the program
loading button (CTRL).
Display Significance
Dark No supply voltage
Flashing green Initialization phase
Green Operation
Flashing red Error on module (e.g. overload, line interruption, etc.)
Red Fatal module error – the module is out of operation.
4.3 Program load key (CTRL)

The program load key (CTRL) is located next to the 7-segment-display on the
right. Different functions can be executed with the key, e.g. switching over the
control to a different operating state.
4.4 CAN Status LEDs

The module has two CAN Status LEDs (RX- and TX-LEDs) per CAN interface,
which are activated from the Microcontroller.

© KEBA 2012
Displays and operating elements CP 265/X
RX-LED (green) briefly lights up on receipt of a CAN-message.
TX-LED (yellow) briefly lights up on transmission of a CAN-message.
4.5 Ethernet status LEDs

The Ethernet-socket (RJ-45) offers a Link-Status-LED and an Activity-LED.
Link-Status-LED
Lights up as soon as an Ethernet connection is available.
(green)
Activity-LED Lights up when sending and receiving data.

© KEBA 2012
CP 265/X Mounting and installation instructions
5 Mounting and installation instructions
5.1 Mounting of the module

5.2 Inserting and removing of option modules

The front side of the CP 265/X provides 3 slots for the option modules. Modules
from the Kemro series can be inserted into these slots.
Assignment of the slots

● Left slot
SX 210/A for RS 232
1
SX 220/A for Current-Loop
SX 230/A for RS-485-A, RS-422-A
● Middle slot
FX 200/A for CAN
2
● Right slot
NX 252/A for Ethernet
3
BX 250/A for K-Net
BX 252/A for K-Net, Ethernet
FX 271/C for Sercos, Ethernet
Fig.5-1: Assignment of the slots
● Slots not used must be closed with reserve modules to secure contact pro-
tection of the ESD-sensitive parts.

© KEBA 2012
Mounting and installation instructions CP 265/X
Information
The option modules may not be plugged or removed, if the CP 265/X is acti-
vated.
Weitere Informationen für den Anschluss und Betrieb: Siehe Projektierung-

shandbücher der verwendeten Optionsmodule.
Inserting an option module into slot

1) Turn off power supply
2) Remove dummy module
3) Insert module in the right position (labeling of option module must on the
right) into the intended position (see image).
Fig.5-2: Inserting the option module into slot
Removing an option module

1) Turn off power supply
2) Pull module out of the slot
3) Insert dummy module.

© KEBA 2012
CP 265/X Mounting and installation instructions
Fig.5-3: Removing the option module
5.3 Adding modules

The CP 265/X makes the following output available for up to 12 add-on mod-
ules:
Output power on the K-Bus (5 V): 10 W
Output power on the K-Bus (24 V): 45 W
To guarantee stable functioning of the module cluster the power demand on

the added-on modules must not exceed the specified power values.
Information
For the calculation of the number of modules that can be added, the per-
formance values specified in the technical data of the respective project
engineering manual under "Power consumption 5 V on the K-Bus" and "Pow-
er consumption 24 V on the K-Bus" must be used.
For further information: See system manual.

5.4 Air conditioning and ventilation

The module is equipped with ventilation holes for heat dissipation. Make sure
that the ventilation holes are not covered.

© KEBA 2012
Mounting and installation instructions CP 265/X
The CP 265/X is also equipped with an internal ventilator. For further informa-
tion on the ventilator, please consult the maintenance section of this manual.
CAUTION!
High temperatures may destroy the module!
● The operating temperature inside the control cabinet must not be higher
than the permissible ambient temperature of the module. If this cannot be
guaranteed through natural heat dissipation, an air conditioning of the con-
trol cabinet must be provided.
Information
There must be a free space of at least 30 mm above and below the modules
to guarantee head dissipation.
5.4.1 Use of air filters

To ensure that the contamination does not exceed contamination level 2 (ac-
cording to EN 61131-2), the control must be installed in a dustproof, closed
control cabinet. Fan openings of the control cabinet must be equipped with air
filters. The filter elements must be cleaned or replaced regularly.
Information
Contamination level 2, description according to standard:
"The occurring contamination is generally not conductive. However, tempo-
rary conductivity must be expected due to condensation."

© KEBA 2012
CP 265/X Connections and wiring
6 Connections and wiring
6.1 Power supply

The 24 V terminal supplies the CP 265/X and all add-on modules.
To avoid problems with the electrical potential and stray electric current all 0
V potential have to be linked on a neutral point with a ground rail.
Additionally a shield rail for the connections of all shields of the cables has to
be used.
WARNING!
Danger of personal injury due to electric shock!
● Supply the device exclusively from power sources that have an extra low
voltage (e.g. SELV or PELV according to EN 61131-2)
● Connect only voltages and power circuits to connections, terminals and
interfaces up to 50 V rated voltage that have a secure disconnect for haz-
ardous voltages (e.g. with sufficient isolation).
CAUTION!
Fire hazard during module failure!
● Provide suitable fuses for the 24 V DC power supply for the final application.
Only fuses with a maximum nominal disconnecting current of 10 A may be
used.
Section
Refer to the manufacturer-specific data sheet of the of the female connectors
used for type, cross-section and material. For further information: See chapter
Accessories.
The actual permissible wire cross-section is specified by the electrical condi-
tions of the connected equipment an the female connectors used:
● Max. load current and required heat dissipation through the connected wire
at maximum ambient temperature.
● Permissible voltage drop for error-free operation of the connected equip-
ment.

© KEBA 2012
Connections and wiring CP 265/X
6.1.1 Connection example
Fig.6-1: Power supply
Fuse F1
The rated current for fuse F1 is dependent on the power consumption of the
added-on modules.
6.2 Grounding
If required for reasons of electrical safety for the end usage, the metal parts of
the module have to be grounded via the threaded bushing (M4) that is located
on the underside of the casing (grounding point).
Material: Electrolytic galvanized sheet steel, blue galvanized self-clinching
standoff.

© KEBA 2012
Fig.6-2: Position of the grounding point
6.3 Graphic interface (PANEL / SI0)

The graphic interface is used to connect an operating panel (DVI interface).
Fig.6-3: Position of the graphic interface

© KEBA 2012
6.3.1 Pin assignment
01 ... CLK+ (Pair 1) 02 ... CLK- (Pair 1)

03 ... +5 V 04 ... RS485+ (pair 2)
05 ... RS485- (pair 2) 06 ... DATA0+ (Pair 3)
07 ... DATA0- (Pair 3) 08 ... DATA1+ (Pair 4)
09 ... DATA1- (Pair 4) 10 ... GND (connect via free line or via cable shield)
11 ... DATA2+ (Pair 5) 12 ... DATA2- (Pair 5)
13 ... SDA 14 ... SDC
15 ... Panel-present
6.3.2 Cable and plug specification

6.4 CAN interface (CAN0)
Fig.6-4: Position of the CAN interface (CAN0)
6.4.1 Pin assignment, connection example
Fig.6-5: CAN connection at the module: 9-pole D-SUB male connector

© KEBA 2012
Fig.6-6: Connection example for CAN circuit
Information
Both SGND (Signal Ground) and GND (optional ground) connections are
connected internally. The designation was selected to correspond with the
standard CiA (CAN in Automation).

6.4.3 CAN bus termination

To activate the bus termination at the first and last participant, both the pins 4
and 5 (TERM1) must be connected as well as the pins 8 and 9 (TERM2).
Fig.6-7: CAN interface with activated bus termination

© KEBA 2012
6.5 Ethernet interfaces (ETHERNET0-2)
Fig.6-8: Position of the Ethernet interfaces
1 ... ETHERNET0 2 ... ETHERNET1 / EtherCAT

3 ... EtherCAT / ETHERNET2
Information
Take the slot EtherCat / ETHERNET2 ( 3) by using one EtherCAT.
Take the slots ETHERNET1 / EtherCAT and EtherCAT / ETHERNET2 (2 and
3) by using two EtherCAT.
6.5.1 Pin assignment
Fig.6-9: Ethernet connection
Pin no. Signal designation Input / Output

1 Tr. Data + Transmit Data + Output
2 Tr. Data - Transmit Data - Output
3 Re. Data + Receive Data + Input
4 Bi-Data + n.c. ---
5 Bi-Data - n.c. ---
6 Re-Data- Receive Data - Input
7 Bi-Data + n.c. ---
8 Bi-Data - n.c. ---

© KEBA 2012

6.6 USB ports (USB0, USB1)

2 ports are available to connect external USB-devices.
Fig.6-10: Position of the USB ports
CAUTION
● The use of common USB devices may result in unexpected system behavior
or system failures, as these devices are not normally designed for operation
in an environment with industrial interference.
● Never keep USB-devices constantly connected, as the USB-ports are not
operationally reliable (danger of unplugging).
● For constant operations use a strain relief.

6.7 EMC and wiring guidelines

Pay attention from the outset to careful wiring and shielding.

© KEBA 2012
Configuration CP 265/X
7 Configuration
General information
A Kemro system needs data for the configuration of system performance, its
I/O-devices and interfaces. The system reads this data during the start-up op-
eration and allocates them to its components and devices.
Configuration data is created by included configuration tools or by editing con-
figuration files.
For further information to the configuration see the documentation of the in-
cluded configuration tool.
7.1 Setting the K-Net address

Different masters have to be identified via the addressing in the K-Net multi
master operating mode.
The station address of the CP 265/X is entered via the delivered tool.
Fig.7-1: Position of address switches
On leaving the factory, all modules are set to address 0.

The CP 265/X has no onboard K-Net. To use K-Net the option module BX 250/
A has to be used.

© KEBA 2012
CP 265/X Operating behavior
8 Operating behavior
8.1 Failure of supply voltage

In case of a complete power supply failure a Reset is triggered. All lined-up
modules are also set into reset-status and all outputs are switched off.
Data in the battery-buffered SRAM remain intact and the real-time clock con-
tinues to run.
8.2 Response to module errors

In case an error occurs, this error will be displayed on the diagnosis display on
the front side of the CP 265/X.

© KEBA 2012
Diagnosis CP 265/X
9 Diagnosis
The module has a 7-segment display for signalling status information and error
codes.

© KEBA 2012
CP 265/X Maintenance
10 Maintenance
10.1 Battery
10.1.1 Battery type and service life

Battery type: CR2032 (Lithium-Mn, 3 V/220 mAh)
Service life: min. 3 years, typically 5 years
10.1.2 Replacing the battery
CAUTION
● Do not use force!
Otherwise you risk breaking the holder.
● Risk of explosion!
Improper exchange of the battery, replacement of the battery by a different
type or non-observance of the polarity can lead to irreparable damage to
the battery.
● New batteries should not be touched with bare fingers because this could
cause contact problems due to oxidation.
● If the battery is not replaced when there is a warning message, the retain
data can be lost if the front panel supply power is interrupted.
The battery is located in the battery case on the top side of the housing and
may only be replaced with a battery of the same type.
Fig.10-1: Position and view of battery case
1) To prevent a loss of data, the power supply must not be disconnected

when replacing the battery.
2) Remove battery case.
3) Remove old battery and replace it with new battery. Pay attention to po-
larity!
4) Re-insert battery case into CP 265/X.
CAUTION
● If the battery is inserted incorrectly, the retain data is lost if the front panel
power supply is interrupted.

© KEBA 2012
Maintenance CP 265/X
10.2 Fan
10.2.1 Service life

Service life: minimum of 3 years, typically 5 years.
10.2.2 Replacing fan
CAUTION
● Operation without fan is not permitted since this could overheat the module
and destroy it.
The fan located in the fan case on the bottom of the housing may only be
replaced with a fan of the same type.
Fig.10-2: Fan case. Position on the bottom of the housing
1 ... Back side of the fan case

2 ... Fastening screw with pressure spring
The fan case with fan must be obtained from KEBA.

© KEBA 2012
CP 265/X Maintenance
Fig.10-3: Fan case with fan
1 ... Connector
2 ... Fastening screw with pressure spring
Ordering information
Designation Comment Order number
Fan case with cae for CP 25x moduls 76105
Replacing the fan
CAUTION
Do not use force!
Otherwise you risk bending the connections on the ventilator case.
Replace fan according to the following the instructions:

1) Disconnect power supply.
2) If necessary dismount the module.
3) Loose the screw on the fan case with a screwdriver. By reason of the spring
the loosen screw would not get seperate from the fan case.
4) Pull out fan case in a straight way.
5) Insert new fan with fan case. Pay attention to the mounting direction, like
displayed in the picture.

© KEBA 2012
Maintenance CP 265/X
1 ... Front of the housing, direction upwards

2 ... Cut for fan case
Information
The fan case has to be inserted straight into the slot, otherwise the inter-
nal connector would not plug in.
6) Fix the fan case with the screw.

The fan is now replaced.

© KEBA 2012
CP 265/X Disposal
11 Disposal
11.1 Disposal of the module
CAUTION
Please observe the regulations regarding disposal of electric appliances and
electronic devices!
● The symbol with the crossed-out waste container means that electrical
and electronic devices including their accessories must not be disposed
of in the household garbage.
● The materials are recyclable in accordance with their labeling. You can
make an important contribution to protecting our environment by reusing,
renewing and recycling materials and old appliances.
11.2 Disposal of the battery
CAUTION
● Pay attention to hazardous waste regulations when disposing of batteries.
● Although batteries have a low voltage, they can provide enough current
when short-circuited to ignite flammable material. They should not be dis-
posed of together with conductive material (e.g. iron filings, wire wool
contaminated with oil, etc.)

© KEBA 2012
Technical data CP 265/X
12 Technical data
12.1 In general
Power supply voltage: 24 V DC
Max. switch-on current: 10 A
Overvoltage category: II
Equipment class: III according to En 61131-2
Galvanic isolation: No
Max. total power consumption: Approximate value: 99 W - tests in progress
Power consumption own consumption: Approximate value: 38 W - tests in progress
Max. output power K-Bus 24 V: Approximate value: 40 W - tests in progress
Max. output power K-Bus 5 V: Approximate value: 10 W - tests in progress
Fan: Unit fan, replaceable from the outside.
Protection class: IP20
12.2 Environmental conditions

Operating temperature: +5 °C to +55 °C
Storage temperature: -40 °C to 70 °C
Relative humidity of air: 10 % to 95 % (non condensing)
Vibration resistance: according to EN 61131-2:2007
Shock resistance: according to EN 61131-2:2007
12.3 Computer kernel

Processor: Embedded Processor - Intel Atom 1,8 GHz
Memory: 1 GB DDR3 SDRAM
Battery-buffered SRAM: 1 MB
12.4 Interfaces
CAN interface (onboard): Communication with periphery components
CAN bus baudrates: To be set via software (max. 1 Mbaud)
Ethernet: 10/100 Mbit/s
USB: USB 2.0; high speed
Compact Flash: Typ 1
Possibilities of plugs for serial interface: For serial interface module (Kemro-K2 series)
Possibilities for plugs for CAN extension mod-
For CAN module (Kemro-K2 series)
ule:
Possibilities for plugs for PCI modules: For BX 250, NX 250, BX 252, FX 271
DVI + RS-485-A: Graphic interface for panel (e.g. OP 362, ...)

© KEBA 2012
CP 265/X Technical data
12.5 Dimensions
Footprint:
● Height: 120 mm
● Width: 270 mm
● Depth: 100 mm
Weight: 1335 g

© KEBA 2012
EC directives and standards CP 265/X
13 EC directives and standards
13.1 EC directives
Guideline 2004/108/EG EC guideline on electromagnetic compatibility
Guideline 2002/95/EG RoHS guideline
13.2 Standards
To check the conformity of the system with the directives, the following non-
binding legal European standards were applied:
13.2.1 General procedures and safety principles

EN 61131-1:2003 Programmable controllers - Part 1
Information
This product was developed for the use in industrial areas and can cause
radio interference when used in residential areas.
13.2.2 EMC guideline

13.2.3 Electrical safety and fire protection

13.2.4 Environmental and surrounding conditions

13.3 Standards for the American market
13.3.1 UL test for industrial control equipment

UL 508, 2005 Industrial Control Equipment

© KEBA 2012
CP 265/X Declaration of conformity
14 Declaration of conformity

© KEBA 2012
Declaration of conformity CP 265/X

© KEBA 2012

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Translation of the original instructions

Project engineering manual V1.00 3

Project engineering manual V1.00 5

6.3.2 Cable and plug specification.................................................................. 24

6 Project engineering manual V1.00

1.1 Purpose of the document

Project engineering manual V1.00 7

1.3 Intended use

1.4 Notes on this document

1.4.1 Contents of the document

1.4.2 Not contained in this document

1.5 Documentation for further reading

8 Project engineering manual V1.00

Doc.No. Name Target group

If you are using the KeStudio U3 tool suite:

1.6 EtherCAT declaration

EtherCAT® is registered trademark and patented technology, li-

Project engineering manual V1.00 9

● This symbol reminds you of the possible consequences of touching elec-

10 Project engineering manual V1.00

2.2 General safety instructions

2.3 Safety instructions for personal safety

Project engineering manual V1.00 11

3 Description of the module

3.1 Front view

Fig.3-1: Front view CP 265/X

1 ... Power supply 2 ... USB port (USB1)

3.2 Compact Flash slot

12 Project engineering manual V1.00

3.2.1 Precautions when using the CF card

3.2.2 Inserting the Compact Flash card

Fig.3-2: Inserting the CF card

3.2.3 Removing the Compact Flash card

Fig.3-3: Removing the CF card

Project engineering manual V1.00 13

3.3.1 Compact Flash card

The approved Compact Flash cards may be requested and ordered by

3.3.2 Connector strip

14 Project engineering manual V1.00

4 Displays and operating elements

4.1 Diagnostic display (DIAG)

Fig.4-1: Diagnosis display and CTRL key

Further information: See system manual.

4.2 Status LEDs

4.3 Program load key (CTRL)

4.4 CAN Status LEDs

Project engineering manual V1.00 15

4.5 Ethernet status LEDs

16 Project engineering manual V1.00

5 Mounting and installation instructions

5.1 Mounting of the module

5.2 Inserting and removing of option modules

Assignment of the slots

Fig.5-1: Assignment of the slots

Project engineering manual V1.00 17

Weitere Informationen für den Anschluss und Betrieb: Siehe Projektierung-

Inserting an option module into slot

Fig.5-2: Inserting the option module into slot