Case 1 Inventory

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Inventory planning at integrated products corporation

The integrated products corporation (IPC) is developing ordering policies for its materials
that it stocks for resale to its customers. The materials have been classified into three classes:

Class of Materials Description of Material class


A (example:TS500) Materials that are of high cost, high volume, or otherwise of critical importance to
customers. While these materials represent only about 20 percent of the number of
materials, they represent about 80 percent of materials value.
B Materials that are of moderate cost, moderate volume, or otherwise moderately
important to customers. These materials represent about 30 percent of the number of
materials and about 15 percent of materials value.
C (Example:S80) Materials that are of low cost, low volume, or otherwise of low importance to
customers. They can usually be obtained on short notice or other materials can be
substituted. They represent about 50 percent of the number of materials and only
about 5 percent of materials value.

Assignment
1. The TS500 costs 24.95; IPC is forecasting that 10,000 of the parts will be needed
annually; IPC estimates a 40 percent carrying cost for its inventory per year; it coast
approximately 100 to process, receive , and inspect an order for these parts; IPC uses
fixed order quantity inventory system for class A materials . How many of the parts
should be ordered when the materials is replenished?
2. The supplier of the TS500 has offered to ship the part at a rate of 100 per day during
shipping periods via the supplier’s own truck and IPC’s plant works 300 days per
years. If all other data in no.1 above remains the same: a. How many parts should be
ordered when the TS500 is replenished? b. What annual saving will come to IPC if
the new shipping policy is enacted?
3. The supplier of the TS500 has agreed to give IPC a quantity discount. The cost to IPC
will be

Parts ordered per order Cost per part


1-999 24.95
1000-4999 24.85
5000+ 24.8

If all other data in no.1 above remain the same: a. How many parts should be ordered
when the TS500 is replenished? b. What annual saving will come to IPC because of
quantity discount?
4. The suppliers of the TS500 has offered to combine its offer of gradual supply during
shipping periods of no.2 above and the quantity discount offer of no.3 how many parts
should be ordered when the materials is replenished if all other data remains the same
as in nos.2 and 3?
5. The S80 costs 3.4; IPC is forecasting that 8000 parts will be needed annually ; it costs
approximately 25 to process, receive, and inspect an order for the material; and IPC
uses a fixed order period inventory system for class C materials. a. How often should
the materials be ordered? b. if the upper inventory target for S80 is to be 1000 parts,
the present inventory level is 540 parts and the ROP is 300 parts, how many parts of
the S80 should be ordered?

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