CONTROL NO: ITP/AYOKI/SPEPC/RWD/01

Ayoki 0
Fabncon c9~-o QUALITY ASSURANCE PLAN (Erection) REVISION NO: 01
Y:t • .J:I ' i ;.71,:·"!! 068 DATE
PAGE
: 16 05 2018
: 02 OF 02
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AGENCY/ QUANTUM
INSPECTION STAGES. ,~ ACCEPTANCE STANDARD
SR OF CHECK
FORMAT OF RECORD D REMARKS
NO
IKeterence Documenf/
Operation/ Activity Characteristics / Type Of Check AQ SP C
Acceotance Norms
3 ERECTION OF STRUCTURES
Dimensions.
No.of boltings True level of all
As per drawing
Pitch distance,Diagona ls co lum ns mainta ined
Foundation check Internal Inspection Report v P W W
with packing plates
Orientation
w.r.t.master level
Top of foundation w .r.t.True level SP-YUMN-00-CEM-138-GP­
Straightness 0001-RO& EN 1090-2
Pre erection assembly of Water Level
Columns,beams,bracings etc Visual & Measurement(Edge
Drawing
preparation)
Internal Inspection Report v P W W
Vis ua l, M aintaining adequate
Tightness of Nut/Bolts, Base Plates &
torque by using torque wrench. Drawing
any other assembled items.
(Check Contact Surface also)

Straightness in longitudinal and

transverse planes at any point
along length
Erected positions of adjascent
Final Inspection of Columns pa irs of columns along length or Internal Inspection Report v P W W

width SP-YUMN-00-CEM-138-GP­
0001-RO& EN 1090-2
Difference in bearing levels of
adjascent pairs of columns

Dimension & visua l

Water Level Inspect ion report v P W H
Final Inspection of Chutes,Ducts etc
Plumb
Ovality(only silo)
As per EN 1092-2 Clause RT Report & film or UT report
4 Welding inspection lYfS'~Itl!<:slzeV~
~ ., . " '­ 12.4.2.2 and Visual report
v P W W

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 CONTROL NO: ITP/AYOKI/SPEPC/RWD/01
· Ayoki 9'20 REVISION NO : 01
F abricon C>06@ QUALITY ASSURANCE PLAN (Erection) DATE : 16/05/2018
Prr"M ·" ~ Jr:r.I/~ 'J
PAGE :01OF02
1.0 JOB SPECIFIC DATA :
CUSTOMER Shapoorji Pallonji EPC
PROJECT NAME: 2X35MW PEAT FIRED POWER PROJECT AT SOUTH AKANYARU,RWANDA
PROJECT NO :
2.0 QUALITY STAGES & INSPECTION
AQ: Ayoki Quali1 y R: Review W: Witness
C : Customer / Nominated Inspection Agency P :Perform MIR : Material Inward Register
MTC:Material Test Certificate WPS:Welding Procedure Specification PQR:Procedure Qualification Record

WPQ:Welder Performance Qualification

S : Surveillance o : Record Identifies With 1j Shall Be Included In Documentation. H : Hold point

AGENCY/QUANTUM
INSPECTION STAGES ACCEPTANCE STANDARD

SR
OF CHECK
FORMAT OF RECORD D REMARKS

NO

Reference Document /

Operations / Activity Characteristics / Type Of Check AQ SP C

Acceptance Norms

1 RECEIPT OF M.I!.TERIALS

Structures,Equi::>ments, Miscellaneous ,/isual,ldentification/MKD

Packing list Material Inward Register V P R R

items 'Jo,S pecifications

2 WELDING REQJIREMENT
Qualified Welder
Welding Proces> standardisation & Procedure Qualification, Welder
ASME sec IX WPS, PQR, WPQ v P R R shall have his
Welder Qualifil.3tion(WPS,PQR,WQT) Test
Identity Card.
Material Control
SP-YUM N-OO-CEM-138-GP- Approved brands to
Welding Conwr1ables 3aking of electrode Register&Batch certificate of ...... P 5 5
be used
OOOl-RO&E1090-2
Consumables

Welding machhe. mother & portable Valid calibration certificates.

Calibration certificates. Certificate ...... P R .....

ovens. (within due date)
NOTES: Plates,Struc:ural sections,equipment; 3nd fabricated items are stored in open yard on firm raised ground with wooden blocks/ appropriate supports.
Machined ,F3steners,rotating machilkl -y,welding consumables& electrical instruments are stored under cover in orginal packing, elevated from ground.
SHAPOORJI CUSTOMER / TPI
AYOK' FABRIC ON PRlYA~ .

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