DOOSAN MEGA 300 WHEELED LOADER Service Repair Manual PDF
DOOSAN MEGA 300 WHEELED LOADER Service Repair Manual PDF
DOOSAN MEGA 300 WHEELED LOADER Service Repair Manual PDF
MEGA 300
Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.01101-0039 BLOCK;CYLINDER 1
1 65.01101-0036A BLOCK;CYLINDER 1
1 06.15091-0313 PLUG;CORE 2
1 65.91606-0041 PLUG;CORE 2
3 65.01105-1157 CAP;BEARING(7) 1 D
4 65.01105-1158 CAP;BEARING(1,2,3,5,6) 5 D
5 65.01105-1159 CAP;BEARING(4) 1 D
5 65.01105-1159D CAP;BEARING(4) 1 D
6 65.91710-0035 RING;LOCATING 14
8 06.15091-0326 PLUG;CORE 15
10 65.01201-0019 LINER;CYLINDER 6
10 65.01201-0051 LINER;CYLINDER 6
12 65.90320-0021 SCREW;PLUG 1
13 65.98150-0002 ADAPTER 1
15 06.22022-1009 PIN;DOWEL 2
16 06.56190-0718 RING;SEAL 2
17 65.90310-0136 SCREW;PLUG 2
18 06.56190-0704 RING;SEAL 1
20 06.22022-1112 PIN;DOWEL 2
20 06.22022-1113 PIN 2
21 65.98130-0076 ADAPTER 1
22 06.56190-0704 RING;SEAL 3
MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
25 65.01803-0006 BAFFLE;BREATHER 1
26 65.01801-0002 CASE;BREATHER 1
27 06.15010-2311 WASHER 8
27 06.15010-2311 WASHER -
28 06.16731-2107 WASHER 8
28 06.16731-2107 WASHER -
32 06.67020-0106 CLAMP;HOSE 1
33 65.96301-0108 HOSE;RUBBER 1
33 65.96301-0189 HOSE;RUBBER 1
34 65.97401-0142 CLIP;HOSE 1
35 65.41530-0110 BRACKET;MOUNTING 1
35 65.41530-0131 BRACKET;MOUNTING 1
36 65.41530-0109 BRACKET;MOUNTING 1
36 65.41530-0130 BRACKET;MOUNTING 1
38 06.16731-2110 WASHER;SPRING 10
39 06.11063-9217 NUT 2
43 65.98130-0083 ADAPTER 1
45 06.56190-0704 RING;SEAL 1
47 06.56190-0726 SEAL;RING 1
49 65.90001-0126 BOLT;HEX. 12
50 06.16044-0208 WASHER;SPRING 12
MEGA 300 2
Fig. 012 TIMING GEAR CASE
MEGA 300
Fig. 012 TIMING GEAR CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
4 06.16731-2108 WASHER;SPRING 2
4 06.16731-2108 WASHER;SPRING -
11 06.22022-0712 PIN;DOWEL 1
12 06.16731-2108 WASHER;SPRING 2
17 06.15010-2309 WASHER;PLAIN 19
18 06.16731-2105 WASHER 19
18 06.16731-2105 WASHER 2
21 65.01908-0004 GASKET 1
24 06.16731-2105 WASHER 5
MEGA 300 1
Fig. 013 BEARING CASE
MEGA 300
Fig. 013 BEARING CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
4 65.11312-0007 COVER 1
5 06.16731-2107 WASHER 3
5 06.16731-2107 WASHER -
7 06.29141-0215 KEY;WOODRUFF 1
9 06.16050-0316 WASHER;LOCK 1
12 65.01510-0151 SEAL;OIL 1
13 06.22022-0912 PIN;DOWEL 2
14 06.16731-2108 WASHER;SPRING 5
14 06.16044-0211 WASHER;SPRING 2
17 65.11902-0004 GASKET 1
17 65.11902-0016 GASKET 1
20 06.16731-2108 WASHER;SPRING 1
MEGA 300 1
Fig. 014 FLYWHEEL HOUSING
MEGA 300
Fig. 014 FLYWHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
6 65.96002-0003 PLUG;RUBBER 1
8 06.16731-2110 WASHER;SPRING 2
13 65.91615-0010 COVER;BLIND 1
15 06.16731-2108 WASHER;SPRING 4
15 06.16731-2108 WASHER;SPRING -
17 06.56190-0708 RING;SEAL 1
MEGA 300 1
Fig. 015 CRANK SHAFT ASS'Y
MEGA 300
Fig. 015 CRANK SHAFT ASS'Y
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
2 65.02111-0014 WEIGHT;BALANCE 4
3 65.02110-0013 WEIGHT;BALANCE 4
7 06.22022-0912 PIN;DOWEL 1
14 - 65.02601-0149 1
14 65.02201-7023 DAMPER;VIBRATION 1
16 06.16731-2108 WASHER;SPRING 6
16 06.16731-2108 WASHER;SPRING -
17 65.02601-0087 PULLEY;V-BELT 1
17 65.02601-0135 PULLEY;V-BELT 1
17 65.02601-0149 PULLEY;V-BELT 1
18 65.90720-0022 WASHER 1
MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
21 06.16731-0180 FLYWHEEL 1
22 65.02310-0011 GEAR;RING 1
23 06.16731-2110 WASHER;SPRING 8
MEGA 300 2
Fig. 016 PISTON ASS'Y
MEGA 300
Fig. 016 PISTON ASS'Y
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.02501-0031 PISTON 6
1 65.02501-0031G PISTON 6
2A - RING;TOP 6 K
2B - RING;2ND 6 K
2C - RING;OIL 6 K
5 65.02502-0050 PIN;PISTON 6
8 65.02401-0045 ROD;CONNECTING 6
10 65.91301-0010 PIN;DOWEL 12
MEGA 300 1
Fig. 017 CYLINDER HEAD
MEGA 300
Fig. 017 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.03101-0301 HEAD;CYLINDER(FRONT) 1
1 65.03101-0301U HEAD;CYLINDER(FRONT) 1
1 06.15091-0322 PLUG;CORE 2
1 65.90302-0042 PLUG;CORE 2
1 06.15091-0319 PLUG;CORE 5
1 65.90302-0041 PLUG;CORE 6
1 65.90302-0048 CORE;PLUG 3
1 65.90302-0049 PLUG;CORE 3
2 65.91001-0002 PLUG 2
2 65.91001-0013 AVSEAL 2
3 65.03201-1008 GUIDE;VALVE 12
3 65.03203-1042 SEAT;VALVE(EXHAUST) 6
3 65.03203-1041 SEAT;VALVE(INTAKE) 6
4 65.03101-0302 HEAD;CYLINDER(REAR) 1
4 65.03101-0302U HEAD;CYLINDER(REAR) 1
4 06.15091-0322 PLUG;CORE 2
4 65.90302-0042 PLUG;CORE 2
4 06.15091-0319 PLUG;CORE 5
4 65.90302-0041 PLUG;CORE 6
4 65.90302-0048 CORE;PLUG 3
MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
7 65.41520-0002 BRACKET;HANGER(FRONT) 1
9 06.16731-2110 WASHER;SPRING 2
11 06.16731-2108 WASHER;SPRING 1
11 06.16731-2108 WASHER;SPRING -
13 65.91701-0275 SPACER 1
14 65.03905-0018 GASKET 1
18 65.03905-0017 PACKING 6
19 65.90701-0052 WASHER 6
20 65.90020-0042 BOLT;HEX. 6
20 65.90020-0012 BOLT;HEX. 6
21 65.97871-0211 PLATE;NAME 1
22 65.97801-0148 PLATE;CAUTION 1
22 65.97801-0036 PLATE;CAUTION 1
MEGA 300 2
Fig. 018 ENGINE TIMING
MEGA 300
Fig. 018 ENGINE TIMING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.04401-0010 SHAFT;CAM 1
2 65.98112-0038 FLANGE 1
3 06.16731-2105 WASHER 2
3 06.16731-2105 WASHER -
6 06.22022-1014 PIN;DOWEL 1
7 06.16731-2107 WASHER 4
7 06.16731-2107 WASHER -
11 65.04505-0006 GEAR;IDLE 1
12 65.90720-0018 WASHER;THRUST 1
13 06.16731-2108 WASHER;SPRING 2
13 06.16731-2108 WASHER;SPRING -
15 65.04101-0029 VALVE;EXHAUST 6
15 65.04101-0044 VALVE;EXHAUST 6
16 65.04101-0036 VALVE;INTAKE 6
16 65.04101-0043 VALVE;INTAKE 6
17 65.04102-0006 SPRING;VALVE(INNER) 6
18 65.04102-0066 SPRING;VALVE(OUTER) 6
20 65.04104-0007 COTTER;VALVE 24
23 65.04201-0007 ARM;ROCKER 12
23 65.93020-0033 BUSH 12
MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
25 65.90501-0003 NUT 12
27 06.15010-2312 WASHER;PLAIN 12
29 65.97601-0053 SPRING;CONICAL 4
31 06.29010-0120 RING;SNAP 4
32 65.04301-0006 TAPPET 12
33 65.04302-5011 ROD;PUSH 12
36 06.16731-2107 WASHER 6
36 06.15010-2311 WASHER 6
MEGA 300 2
Fig. 019 OIL PUMP
MEGA 300
Fig. 019 OIL PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.05204-0036 GEAR;IDLE 1
2 06.31420-0314 BEARING;BALL 2
11 65.05104-0080 GEAR;PUMP 1
11 65.05104-5004 GEAR;PUMP 1
12 65.05104-0081 GEAR;PUMP 1
12 65.05104-5003 GEAR 1
13 65.93020-0007 BUSH 1
14 65.93020-0007 BUSH 1
14 65.93020-0006 BUSH 1
17 65.90510-0012 NUT 4
18 06.29141-0207 KEY;WOODRUFF 1
19 06.16050-0311 WASHER;LOCK 1
20 06.11053-9217 NUT;HEX. 1
22 65.90801-0038 WASHER;LOCK 2
24 65.05410-0025 PLUNGER;VALVE 1
25 65.97601-0110 SPRING;COMPRESSION 1
26 65.90310-0104 SCREW;PLUG 1
MEGA 300 1
Fig. 020 OIL PAN
MEGA 300
Fig. 020 OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.05801-5184 PAN;OIL 1
3 06.56190-0732 SEAL;RING 1
6 06.16731-2107 WASHER 32
6 06.16731-2107 WASHER -
7 65.05809-0015 WASHER 1
7 65.05809-0053 WASHER 1
8 65.05809-0016 WASHER 2
8 65.05809-0059 WASHER 1
9 65.05809-0017 WASHER 2
9 65.05809-0056 WASHER 1
10 65.05809-0018 WASHER 3
10 65.05806-0052 WASHER 3
11 65.05806-0018 TUBE;GUIDE 1
15 06.16731-2107 WASHER 2
16 65.05740-0013 BRACKET 1
18 06.16731-2107 WASHER 1
18 06.16731-2107 WASHER -
19 65.90510-0012 NUT 1
MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
21 06.16731-2107 WASHER 1
21 06.16731-2107 WASHER -
24 06.15010-2311 WASHER 2
24 06.15010-2311 WASHER -
25 06.16731-2107 WASHER 2
25 06.16731-2107 WASHER -
26 06.05740-0014 BRACKET 1
27 65.97401-0131 CLAMP 1
29 06.15010-2311 WASHER 2
30 65.90510-0012 NUT 1
32 06.16731-2107 WASHER 2
34 06.15010-2311 WASHER 2
34 06.15010-2311 WASHER -
35 65.27425-6003 COVER;BLIND 1
36 65.97401-0047 CLIP 1
38 06.16731-2105 WASHER 4
38 06.16731-2105 WASHER -
39 65.96601-0019 GASKET 1
40 65.05903-0011 GASKET 1
41 65.96601-0022 GASKET 2
MEGA 300 2
Fig. 021 OIL COOLER
MEGA 300
Fig. 021 OIL COOLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.05503-0014 BRACKET;COOLER/FILTER 1
1 65.05503-0028 BRACKET;COOLER/FILTER 1
2 65.05625-0001 BAFFLE 1
4 06.16731-2105 WASHER 4
6 65.96601-0018 GASKET 2
8 06.15010-2311 WASHER 4
9 06.16731-2107 WASHER 4
9 06.16731-2107 WASHER -
13 06.56190-0704 RING;SEAL 1
15 06.15010-2311 WASHER 9
16 06.16731-2107 WASHER 9
17 06.56010-0724 O-RING 1
21 65.05502-5003 HOUSING;FILTER 1
21 65.05502-5003 HOUSING;FILTER -
23 65.05507-0007 BOLT;CENTER 1
23 65.05507-0007 BOLT;CENTER -
24 06.56190-0718 RING;SEAL 1
24 06.56190-0718 RING;SEAL -
MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
25 65.90310-5006 SCREW;PLUG 1
25 65.90310-5008 SCREW;PLUG 1
25 65.90310-5008 SCREW;PLUG -
26 65.05504-5007 ELEMENT;OIL 1
26 65.05504-5021 ELEMENT;FILTER 1
26 65.05504-5021 ELEMENT;FILTER -
29 65.96501-0060 O-RING 1
29 65.96501-0061 O-RING 2
30 06.15010-2313 WASHER;PLAIN 4
30 06.15010-2313 WASHER;PLAIN 1
33 65.90201-0033 BOLT;SPACER 1
35 06.08092-2408 SCREW;PLUG 1
36 06.56190-0726 SEAL;RING 1
36 06.56190-0726 SEAL;RING -
37 65.05518-0003 VALVE;PLUNGER 1
38 65.97601-0065 SPRING 1
39 65.90310-0057 SCREW;PLUG 1
40 06.56190-0716 RING;SEAL 1
41 06.31641-0429 BALL;BY-PASS 1
42 65.97601-0004 SPRING 1
43 06.22230-1214 PIN 1
44 06.56190-0728 RING;SEAL 1
46 65.05505-0007 COVER 1
47 65.05509-0006 GASKET 1
MEGA 300 2
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
48 65.05507-0019 BOLT 1
49 06.56190-0732 SEAL;RING 1
50 65.05510-5012A CARTRIDGE 1
MEGA 300 3
Fig. 022 COOLING WATER PUMP
MEGA 300
Fig. 022 COOLING WATER PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
2 06.16731-2108 WASHER;SPRING 4
2 06.16731-2108 WASHER;SPRING 1
6 65.06501-0044 HOUSING;SUCTION 1
11 65.91710-0106 SPACER 1
11 65.06301-5109 PIPE 1
12 06.56210-0306 SEAL;MECHANICAL 1
12 65.06520-6007 SEAL;MECHANICAL 1
14 65.06505-0030 SHAFT 1
14 65.93410-0024 BEARING;UNIT 1
15 65.06506-0060 IMPELLER 1
15 65.06506-0013 IMPELLER 1
16 65.06901-0055 GASKET(INNER) 1
17 65.06501-0053 HOUSING;WATER 1
18 06.16731-2107 WASHER 5
18 06.16731-2107 WASHER 2
24 65.06503-0036 PULLEY;V-BELT 1
24 65.06503-0066 PULLEY;V-BELT 1
27 06.16731-2107 WASHER 2
MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
27 06.16731-2107 WASHER -
28 06.15010-2311 WASHER 2
28 06.15010-2311 WASHER -
36 65.06601-0007 FAN 1
37 65.06611-0008 FLANGE 1
38 06.16731-2107 WASHER 6
38 06.16731-2107 WASHER -
40 65.96601-0203 GASKET 1
41 65.91610-0004 FLANGE 1
43 06.06731-3175 WASHER;SPRING 2
43 06.06731-3175 WASHER;SPRING -
MEGA 300 2
Fig. 023 COOLING SYSTEM
MEGA 300
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