DOOSAN MEGA 300 WHEELED LOADER Service Repair Manual PDF

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Fig.

011 CYLINDER BLOCK

MEGA 300
Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.01101-6039 CYLINDER BLOCK ASS'Y 1

1 65.01101-6036B CYLINDER BLOCK ASS'Y 1

1 65.01101-0039 BLOCK;CYLINDER 1

1 65.01101-0036A BLOCK;CYLINDER 1

1 65.04410-0016 BUSH;CAM SHAFT 4

1 06.15091-0313 PLUG;CORE 2

1 65.91606-0041 PLUG;CORE 2

2 65.90201-0144 BOLT;STUD FLYWHEEL 2

2 65.90201-0144 BOLT;STUD FLYWHEEL -

3 65.01105-1157 CAP;BEARING(7) 1 D

4 65.01105-1158 CAP;BEARING(1,2,3,5,6) 5 D

5 65.01105-1159 CAP;BEARING(4) 1 D

5 65.01105-1159D CAP;BEARING(4) 1 D

6 65.91710-0035 RING;LOCATING 14

7 65.90020-0036 BOLT;BEARING CAP 14

7 65.90020-0036A BOLT;BEARING CAP 14

8 06.15091-0326 PLUG;CORE 15

9 65.90201-0057 BOLT;STUD(TIMING GEAR CASE) 1

10 65.01201-0019 LINER;CYLINDER 6

10 65.01201-0051 LINER;CYLINDER 6

11 06.22022-0908 PIN;DOWEL 6m6X12 4

11 06.22022-0907 PIN;DOWEL 6M6X10 4

12 65.90320-0021 SCREW;PLUG 1

12 65.90320-0022 PLUG SCREW PT1/8 1

13 65.98150-0002 ADAPTER 1

15 06.22022-1009 PIN;DOWEL 2

16 06.56190-0718 RING;SEAL 2

17 06.08092-2407 SCREW;PLUG M22X1.5 2

17 65.90310-0136 SCREW;PLUG 2

18 06.56190-0704 RING;SEAL 1

19 65.90310-0091 SCREW;PLUG M12X1.5X20 1

20 06.22022-1112 PIN;DOWEL 2

20 06.22022-1113 PIN 2

21 65.98130-0076 ADAPTER 1

22 06.56180-0704 RING;SEAL A12X18 2

22 06.56190-0704 RING;SEAL 3

MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

23 65.27441-7005 SWITCH;OIL PRESSURE 1 I 65.27441-7007 1

23 65.27441-7007 SWITCH;OIL PRESSURE 1

24 65.01908-0002 GASKET;BREATHER CASE 1

24 65.01908-0005 GASKET;BREATHER CASE 1

25 65.01803-0006 BAFFLE;BREATHER 1

26 65.01801-0002 CASE;BREATHER 1

27 06.15010-2311 WASHER 8

27 06.15010-2311 WASHER -

28 06.16731-2107 WASHER 8

28 06.16731-2107 WASHER -

29 06.01283-7113 BOLT;HEX. M8X1.25X20 8

29 06.01923-3113 BOLT ASS'Y M8X20 8

30 65.96501-0032 O-RING 36.09X3.53 1

31 65.01801-5023 BREATHER PIPE ASS'Y 1

32 06.67020-0106 CLAMP;HOSE 1

33 65.96301-0108 HOSE;RUBBER 1

33 65.96301-0189 HOSE;RUBBER 1

34 65.97401-0142 CLIP;HOSE 1

35 65.41530-0110 BRACKET;MOUNTING 1

35 65.41530-0131 BRACKET;MOUNTING 1

36 65.41530-0109 BRACKET;MOUNTING 1

36 65.41530-0130 BRACKET;MOUNTING 1

37 65.90201-0063 BOLT;STUD M14X1.5X35 2

38 06.16731-2110 WASHER;SPRING 10

39 06.11063-9217 NUT 2

40 06.01490-4410 BOLT;HEX. M14X1.5X55 4

40 06.01494-4409 BOLT;HEX. M14X1.5X50 4

41 06.08092-2406 SCREW;PLUG M18X1.5 1

42 06.56190-0713 RING;SEAL A18X24 1

43 65.98130-0083 ADAPTER 1

44 06.08041-2202 SCREW;PLUG M12X1.5 1

45 06.56190-0704 RING;SEAL 1

46 65.90310-0149 SCREW;PLUG M26X1.5 1

47 06.56190-0726 SEAL;RING 1

48 65.01601-6002 NOZZLE;OIL SPRAY 6

49 65.90001-0126 BOLT;HEX. 12

50 06.16044-0208 WASHER;SPRING 12

MEGA 300 2
Fig. 012 TIMING GEAR CASE

MEGA 300
Fig. 012 TIMING GEAR CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.01903-0027 GASKET;TIMING GEAR CASE 1

2 65.01304-0004 CASE;TIMING GEAR 1

3 06.01283-7215 BOLT;HEX. M10X25 2

3 06.01914-3215 BOLT ASS'Y M10X25 2

4 06.16731-2108 WASHER;SPRING 2

4 06.16731-2108 WASHER;SPRING -

5 06.01733-4311 BOLT;HEX. M12X1.5X30 6

5 06.01943-3317 BOLT ASS`Y M12X1.5X30 6

6 06.16731-2109 WASHER;SPRING A12 6

6 06.16731-2109 WASHER;SPRING A12 -

7 06.01493-4309 BOLT;HEX. M12X1.5X50 2

8 06.16731-2109 WASHER;SPRING A12 2

9 06.11063-9216 NUT;HEX. M12X1.5 1

10 06.16731-2109 WASHER;SPRING A12 1

11 06.22022-0712 PIN;DOWEL 1

12 06.16731-2108 WASHER;SPRING 2

13 06.01013-9219 BOLT;HEX. M10X1.5X70 2

14 65.01903-0176 GASKET;TIMING GEAR CASE 1

15 65.01305-5019 TIMING GEAR CASE COVER 1 I 65.01305-5032 1

15 65.01305-5032 TIMING GEAR CASE COVER 1

16 06.22022-0908 PIN;DOWEL 6m6X12 2

16 06.22022-0907 PIN;DOWEL 6M6X10 2

17 06.15010-2309 WASHER;PLAIN 19

17 06.90720-0003 WASHER A6.4 2

18 06.16731-2105 WASHER 19

18 06.16731-2105 WASHER 2

19 06.01283-6914 BOLT;HEX. M6X22 19

19 06.01923-2914 BOLT ASS`Y M6X22 17

19 06.01283-6917 BOLT;HEX. M6X30 2

20 65.01510-0018 SEAL;CRANK SHAFT(FRONT) 1 I 65.01510-0026 1

20 65.01510-0026 SEAL;CRANK SHAFT(FRONT) 1

21 65.01908-0004 GASKET 1

22 65.01813-5009 OIL PIPE ASS'Y 1

23 06.01283-6913 BOLT;HEX. M6X20 5

24 06.16731-2105 WASHER 5

25 65.01810-5003 CAP;OIL FILLER 1

MEGA 300 1
Fig. 013 BEARING CASE

MEGA 300
Fig. 013 BEARING CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.11309-0002 CASE;INJECTION PUMP 1

1 65.11309-0004 CASE;INJECTION PUMP 1

2 65.11301-0009 GEAR;INJECTION PUMP DRIVE 1

3 65.11308-0001 SHIM 0.50mm 1

3 65.11308-0002 SHIM 0.20mm 1

3 65.11308-0003 SHIM 0.15mm 1

3 65.11308-0004 SHIM 0.10mm 1

4 65.11312-0005 COVER;INJECTION PUMP 1

4 65.11312-0007 COVER 1

5 06.16731-2107 WASHER 3

5 06.16731-2107 WASHER -

6 06.01283-7115 BOLT M8X25 3

6 06.01913-3116 BOLT;HEX. M8X28 3

7 06.29141-0215 KEY;WOODRUFF 1

8 65.90501-0022 NUT;HEX. M24X1.5 1

9 06.16050-0316 WASHER;LOCK 1

10 65.11302-0006 SHAFT;INJECTION PUMP DRIVE 1

11 06.32092-0307 BEARING;TAPER ROLLER 2

12 65.01510-0151 SEAL;OIL 1

13 06.22022-0912 PIN;DOWEL 2

14 06.16731-2108 WASHER;SPRING 5

14 06.16044-0211 WASHER;SPRING 2

15 06.01013-9219 BOLT;HEX. M10X1.5X70 2

15 06.01914-3225 BOLT;HEX. M10X70 2

16 06.01013-9213 BOLT;HEX. M10X40 2

17 65.11902-0004 GASKET 1

17 65.11902-0012 GASKET 1 I 65.11902-0016 1

17 65.11902-0016 GASKET 1

18 06.06225-0809 BOLT;STUD M10X35 1

19 06.11063-8215 NUT;HEX. M10 1

20 06.16731-2108 WASHER;SPRING 1

MEGA 300 1
Fig. 014 FLYWHEEL HOUSING

MEGA 300
Fig. 014 FLYWHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.01401-0172 HOUSING;FLY WHEEL 1

2 65.01904-0019 GASKET;FLY WHEEL HOUSING 1 I 65.01904-0022 1

2 65.01904-0022 GASKET;FLY WHEEL HOUSING 1

3 06.16731-2109 WASHER;SPRING A12 10

3 06.16731-2109 WASHER;SPRING A12 2

4 06.01493-4308 BOLT;HEX. M12X1.5X45 8

4 06.01943-3320 BOLT ASS`Y M12X1.5X45 8

4 65.90001-6002 BOLT ASS'Y M12X1.5X45 10

5 06.11063-9216 NUT;HEX. M12X1.5 2

6 65.96002-0003 PLUG;RUBBER 1

7 06.02074-0317 BOLT;REAMER M14X2X90 2

8 06.16731-2110 WASHER;SPRING 2

9 06.11063-8217 NUT;HEX. M14 2

12 65.01510-0025 SEAL;CRANK SHAFT(REAR) 1 I 65.01510-0027 1

12 65.01510-0027 SEAL;CRANK SHAFT(REAR) 1

13 65.91615-0010 COVER;BLIND 1

14 06.01283-7215 BOLT;HEX. M10X25 4

14 06.01914-3215 BOLT ASS'Y M10X25 4

15 06.16731-2108 WASHER;SPRING 4

15 06.16731-2108 WASHER;SPRING -

16 06.08092-2405 PLUG SCREW M16 X 1.5 1

17 06.56190-0708 RING;SEAL 1

MEGA 300 1
Fig. 015 CRANK SHAFT ASS'Y

MEGA 300
Fig. 015 CRANK SHAFT ASS'Y
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.02101-7025 CRANK SHAFT ASS'Y 1

1 65.02101-7054 CRANK SHAFT ASS'Y 1

2 65.02111-0014 WEIGHT;BALANCE 4

3 65.02110-0013 WEIGHT;BALANCE 4

4 65.90430-0012 BOLT;CRANK SHAFT 8

4 65.90430-0012A BOLT;CRANK SHAFT 8

5 65.90430-0013 BOLT;CRANK SHAFT 8

5 65.90430-0013A BOLT;CRANK SHAFT 8

6 65.02115-0040 GEAR;CRANK SHAFT 1

7 06.22022-0912 PIN;DOWEL 1

11 65.01110-6055 METAL;MAIN STD 7

11 65.01110-6255 METAL;MAIN 0.25 7 US

11 65.01110-6256 METAL;MAIN 0.50 7 US

11 65.01110-6257 METAL;MAIN 0.75 7 US

11 65.01110-6258 METAL;MAIN 1.00 7 US

12 65.01150-0017 WASHER;THRUST(UPPER) STD 2

12 65.01150-0027 WASHER;THRUST(UPPER) 0.25 2

12 65.01150-0028 WASHER;THRUST(UPPER) 0.50 2

12 65.01150-0029 WASHER;THRUST(UPPER) 0.75 2

12 65.01150-0030 WASHER;THRUST(UPPER) 1.00 2

13 65.11150-0018 WASHER;THRUST(LOWER) STD 2

13 65.01150-0031 WASHER;THRUST(LOWER) 0.25 2

13 65.01150-0032 WASHER;THRUST(LOWER) 0.50 2

13 65.01150-0033 WASHER;THRUST(LOWER) 0.75 2

13 65.01150-0034 WASHER;THRUST(LOWER) 1.00 2

14 65.02201-7047 DAMPER;VIBRATION 1 T 65.02201-7023 1

14 - 65.02601-0149 1

14 65.02201-7023 DAMPER;VIBRATION 1

15 06.01283-6915 BOLT;HEX M6X25 6

15 06.01914-3215 BOLT ASS'Y M10X25 6

16 06.16731-2108 WASHER;SPRING 6

16 06.16731-2108 WASHER;SPRING -

17 65.02601-0087 PULLEY;V-BELT 1

17 65.02601-0135 PULLEY;V-BELT 1

17 65.02601-0149 PULLEY;V-BELT 1

18 65.90720-0022 WASHER 1

MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

19 06.02106-0624 BOLT;SOCKET HEAD 8

19 06.02106-0623 BOLT;SOCKET HEAD 8

20 65.02301-5015 FLYWHEEL ASS'Y 1

21 06.16731-0180 FLYWHEEL 1

22 65.02310-0011 GEAR;RING 1

23 06.16731-2110 WASHER;SPRING 8

24 65.90001-0084 BOLT;HEX. M14X1.5X40 8

25 06.22220-1208 PIN;SPIRAL LOCK 8X16 1

MEGA 300 2
Fig. 016 PISTON ASS'Y

MEGA 300
Fig. 016 PISTON ASS'Y
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.02501-0031 PISTON 6

1 65.02501-0031G PISTON 6

2 65.02503-8236 PISTON RING KIT 1

2A - RING;TOP 6 K

2B - RING;2ND 6 K

2C - RING;OIL 6 K

5 65.02502-0050 PIN;PISTON 6

6 06.29020-0127 RING;SNAP 45X1.75 12

7 65.02401-6008 CONNECTING ROD ASS'Y 6 ~300024

7 65.02401-6012 CONNECTING ROD ASS'Y 6 300025~

8 65.02401-0045 ROD;CONNECTING 6

9 65.90020-0010 BOLT;CON. ROD 12

9 65.90020-0010D BOLT;CONNECTING ROD 12

10 65.91301-0010 PIN;DOWEL 12

11 65.02405-1001 BUSH;SMALL END 6

12 65.02410-6078 METAL,CONNECTING ROD 6

12 65.02410-6079 METAL,CONNECTING ROD 6

12 65.02410-6080 METAL,CONNECTING ROD 6

12 65.02410-6081 METAL,CONNECTING ROD 6

12 65.02410-6082 METAL,CONNECTING ROD 6

MEGA 300 1
Fig. 017 CYLINDER HEAD

MEGA 300
Fig. 017 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.03101-6501 CYLINDER HEAD ASS'Y(FRONT) 1

1 65.03101-6501H CYLINDER HEAD ASS'Y(FRONT) 1

1 65.03101-0301 HEAD;CYLINDER(FRONT) 1

1 65.03101-0301U HEAD;CYLINDER(FRONT) 1

1 06.15091-0322 PLUG;CORE 2

1 65.90302-0042 PLUG;CORE 2

1 06.15091-0319 PLUG;CORE 5

1 65.90302-0041 PLUG;CORE 6

1 06.15091-0317 PLUG;CORE φ25 3

1 65.90302-0048 CORE;PLUG 3

1 06.15091-0315 PLUG;CORE φ22 1

1 65.90302-0049 PLUG;CORE 3

2 65.91001-0002 PLUG 2

2 65.91001-0013 AVSEAL 2

3 65.03201-1008 GUIDE;VALVE 12

3 65.03203-1031 RING;VALVE SEAT(EXHAUST) 6

3 65.03203-1042 SEAT;VALVE(EXHAUST) 6

3 65.03203-1036 RING;VALVE SEAT(INTAKE) 6

3 65.03203-1041 SEAT;VALVE(INTAKE) 6

4 65.03101-6502 CYLINDER HEAD ASS'Y(REAR) 1

4 65.03101-6502H CYLINDER HEAD ASS'Y(REAR) 1

4 65.03101-0302 HEAD;CYLINDER(REAR) 1

4 65.03101-0302U HEAD;CYLINDER(REAR) 1

4 06.15091-0322 PLUG;CORE 2

4 65.90302-0042 PLUG;CORE 2

4 06.15091-0319 PLUG;CORE 5

4 65.90302-0041 PLUG;CORE 6

4 06.15091-0317 PLUG;CORE φ25 3

4 65.90302-0048 CORE;PLUG 3

5 65.90020-0034 BOLT;CYLINDER HEAD 28

6-1 65.03901-0035 GASKET;CYLINDER 1

6-1 65.03901-0049 GASKET;CYLINDER 1

6-1 65.03901-0051 GASKET;CYLINDER 1

6-2 65.03901-0036 GASKET;CYLINDER HEAD(REAR) 1

6-2 65.03901-0050 GASKET;CYLINDER HEAD(REAR) 1

6-2 65.03901-0052 GASKET;CYLINDER HEAD(REAR) 1

MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

7 65.41520-0002 BRACKET;HANGER(FRONT) 1

8 06.01494-4408 BOLT;HEX. M14X1.5X45 1

9 06.16731-2110 WASHER;SPRING 2

10 06.01734-4411 BOLT;HEX. M14X1.5X30 1

11 06.16731-2108 WASHER;SPRING 1

11 06.16731-2108 WASHER;SPRING -

12 06.01283-7215 BOLT;HEX. M10X25 1

12 06.01914-3215 BOLT ASS'Y M10X25 1

13 65.91701-0275 SPACER 1

14 65.03905-0014 GASKET;CYLINDER HEAD 1 I 65.03905-0018 1

14 65.03905-0018 GASKET 1

15 65.03401-6018 COVER;CYLINDER HEAD 1

15 65.03401-0034 COVER;CYLINDER HEAD 1

16 65.92911-5001 CHAIN ASS'Y 1

17 65.01810-0001 CAP;OIL FILLER 1

18 65.03905-0009 PACKING 6 I 65.03905-0017 6

18 65.03905-0017 PACKING 6

19 65.90701-0052 WASHER 6

20 65.90020-0042 BOLT;HEX. 6

20 65.90020-0012 BOLT;HEX. 6

21 65.97871-0211 PLATE;NAME 1

22 65.97801-0148 PLATE;CAUTION 1

22 65.97801-0036 PLATE;CAUTION 1

MEGA 300 2
Fig. 018 ENGINE TIMING

MEGA 300
Fig. 018 ENGINE TIMING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.04401-0010 SHAFT;CAM 1

2 65.98112-0038 FLANGE 1

3 06.16731-2105 WASHER 2

3 06.16731-2105 WASHER -

4 06.01283-6910 BOLT;HEX. M6X12 2

4 65.90001-6003 BOLT ASS`Y M6X14 2

5 65.04501-0057 GEAR;CAM SHAFT 1

6 06.22022-1014 PIN;DOWEL 1

7 06.16731-2107 WASHER 4

7 06.16731-2107 WASHER -

8 06.01013-9113 BOLT;HEX. M8X40 4

8 06.01913-3119 BOLT ASS'Y M8X40 1

9 65.04506-0007 PIN;IDLE GEAR 1

10 65.04507-0003 BEARING;IDLE GEAR 1

11 65.04505-0006 GEAR;IDLE 1

12 65.90720-0018 WASHER;THRUST 1

13 06.16731-2108 WASHER;SPRING 2

13 06.16731-2108 WASHER;SPRING -

14 06.01014-9219 BOLT;HEX. M10X70 2

14 06.01914-3225 BOLT;HEX. M10X70 2

15 65.04101-0029 VALVE;EXHAUST 6

15 65.04101-0044 VALVE;EXHAUST 6

16 65.04101-0036 VALVE;INTAKE 6

16 65.04101-0043 VALVE;INTAKE 6

17A 65.04102-6004 SPRING VALVE ASS'Y 6

17 65.04102-0006 SPRING;VALVE(INNER) 6

18 65.04102-0066 SPRING;VALVE(OUTER) 6

19 65.04103-0014 RETAINER;VALVE SPRING 12

20 65.04104-0007 COTTER;VALVE 24

20 65.04200-6017 BOCKER ARM SHAFT ASS'Y 2

21 65.04203-5010 SHAFT;ROCKER ARM 2

22 65.97601-0055 SPRING;ROCKER ARM SHAFT 4

22 65.97601-0104 SPRING;ROCKER ARM SHAFT 4

23 65.04201-5014 ROCKER ARM ASS'Y 12

23 65.04201-0007 ARM;ROCKER 12

23 65.93020-0033 BUSH 12

MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

24 65.04205-0003 BOLT;ADJUSTING M10X1.0 12

25 65.90501-0003 NUT 12

26 65.04202-0008 BRACKET;ROCKER ARM SHAFT 6

26 65.04202-0011 BRACKET;ROCKER ARM SHAFT 6

27 06.15010-2312 WASHER;PLAIN 12

28 06.01013-9221 BOLT;HEX. M10X80 12

29 65.97601-0053 SPRING;CONICAL 4

30 65.90710-0039 WASHER;ROCKER ARM 16

31 06.29010-0120 RING;SNAP 4

32 65.04301-0006 TAPPET 12

33 65.04302-5011 ROD;PUSH 12

34 65.04902-0007 SEAL;VALVE STEM 12

34 65.04902-0010 SEAL;VALVE STEM 12

35 65.04103-0011 SEAT;VALVE SPRING 12

36 06.16731-2107 WASHER 6

36 06.15010-2311 WASHER 6

37 06.01283-7112 BOLT;HEX. M8X18 6

MEGA 300 2
Fig. 019 OIL PUMP

MEGA 300
Fig. 019 OIL PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.05204-0036 GEAR;IDLE 1

2 06.31420-0311 BEARING;BALL #6006 2

2 06.31420-0314 BEARING;BALL 2

3 06.29020-0132 SNAP RING 55X2 2

4 65.05205-0018 PIN;IDLE GEAR 1

5 06.22220-0905 PIN;SPIRAL LOCK 4X10 1

5 06.22220-0905 PIN;SPIRAL LOCK 4X10 -

6 06.29010-0125 RING;SNAP 30X2 1

7 65.90030-0002 BOLT;SOCKET HEAD 1

7 65.90030-0009 BOLT;SOCKET HEAD M10X60 1

8 65.05100-6023 OIL PUMP ASS'Y 1

9 65.05201-0034 GEAR;OIL PUMP DRIVE 1

10 65.05102-0015 HOUSING;OIL PUMP 1

11 65.05104-0080 GEAR;PUMP 1

11 65.05104-5004 GEAR;PUMP 1

12 65.05104-0081 GEAR;PUMP 1

12 65.05104-5003 GEAR 1

13 65.05103-5012 OIL PUMP COVER(REAR) 1

13 65.93020-0007 BUSH 1

14 65.05103-5015 OIL PUMP COVER(FRONT) 1

14 65.93020-0007 BUSH 1

14 65.93020-0006 BUSH 1

15 06.22022-0909 PIN;DOWEL 6M6X14 4

16 06.01013-9118 BOLT;HEX. M8X65 4

17 65.90510-0012 NUT 4

18 06.29141-0207 KEY;WOODRUFF 1

19 06.16050-0311 WASHER;LOCK 1

20 06.11053-9217 NUT;HEX. 1

21 06.22022-0907 PIN;DOWEL 6M6X10 2

22 65.90801-0038 WASHER;LOCK 2

23 06.01013-9215 BOLT;HEX. M10X50 2

23 06.01913-3221 BOLT ASS'Y M10X50 2

24 65.05410-0025 PLUNGER;VALVE 1

25 65.97601-0110 SPRING;COMPRESSION 1

26 65.90310-0104 SCREW;PLUG 1

MEGA 300 1
Fig. 020 OIL PAN

MEGA 300
Fig. 020 OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 65.05801-5128 PAN;OIL 1 I 65.05801-5184 1

1 65.05801-5184 PAN;OIL 1

2 65.90310-5004 DRAIN PLUG ASS'Y 1

2 65.90310-6004 DRAIN PLUG ASS'Y 1

2-1 65.98131-0066 ADAPTER 1

2-2 65.96340-0024 HOSE;DRAIN 1

2-3 65.98131-5005 ADAPTER 1

2-4 65.90310-5012 COCK;DRAIN 1

3 06.56190-0732 SEAL;RING 1

4 65.05904-0003 PAN;GASKET OIL 1

4 65.05904-0095 GASKET;OIL PAN 1

5 06.01283-7114 BOLT;HEX. M8X22 32

5 65.90001-0136 BOLT;HEX. M8X45 32

6 06.16731-2107 WASHER 32

6 06.16731-2107 WASHER -

7 65.05809-0015 WASHER 1

7 65.05809-0053 WASHER 1

8 65.05809-0016 WASHER 2

8 65.05809-0059 WASHER 1

8-1 65.05809-0058 WASHER 1

9 65.05809-0017 WASHER 2

9 65.05809-0056 WASHER 1

9-1 65.05809-0057 WASHER 1

10 65.05809-0018 WASHER 3

10 65.05806-0052 WASHER 3

11 65.05806-0018 TUBE;GUIDE 1

12 65.05805-5119 GAUGE;OIL LEVEL 1

13 65.05701-5202 OIL PIPE ASS'Y 1

14 06.01283-7114 BOLT;HEX. M8X22 2

15 06.16731-2107 WASHER 2

16 65.05740-0013 BRACKET 1

17 06.01913-3115 BOLT ASS'Y M8X25 1

17 06.01283-7113 BOLT;HEX. M8X1.25X20 1

18 06.16731-2107 WASHER 1

18 06.16731-2107 WASHER -

19 65.90510-0012 NUT 1

MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

20 06.01283-7111 BOLT;HEX. M8X16 1

20 06.01923-3111 BOLT, M8X16 1

21 06.16731-2107 WASHER 1

21 06.16731-2107 WASHER -

22 65.05701-5154 OIL PIPE ASS'Y(O/P-O/C) 1

22 65.05701-5253 OIL PIPE ASS'Y(O/P-O/C) 1

23 06.01283-7117 BOLT;HEX. M8X30 2

23 06.01923-3113 BOLT ASS'Y M8X20 2

24 06.15010-2311 WASHER 2

24 06.15010-2311 WASHER -

25 06.16731-2107 WASHER 2

25 06.16731-2107 WASHER -

26 06.05740-0014 BRACKET 1

27 65.97401-0131 CLAMP 1

28 06.01913-3115 BOLT ASS'Y M8X25 1

29 06.15010-2311 WASHER 2

30 65.90510-0012 NUT 1

31 06.02090-0410 BOLT;SOCKET HEAD 2

32 06.16731-2107 WASHER 2

33 06.01283-7111 BOLT;HEX. M8X16 2

33 06.01923-3111 BOLT, M8X16 2

34 06.15010-2311 WASHER 2

34 06.15010-2311 WASHER -

35 65.27425-6003 COVER;BLIND 1

36 65.97401-0047 CLIP 1

37 06.01283-6910 BOLT;HEX. M6X12 4

37 06.01913-2911 BOLT ASS'Y M6X16 4

38 06.16731-2105 WASHER 4

38 06.16731-2105 WASHER -

39 65.96601-0019 GASKET 1

40 65.05903-0011 GASKET 1

41 65.96601-0022 GASKET 2

MEGA 300 2
Fig. 021 OIL COOLER

MEGA 300
Fig. 021 OIL COOLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

- 65.05500-6046 OIL COOLER/FILTER ASS'Y 1

- 65.05500-6005 OIL COOLER/FILTER ASS'Y 1 I 65.05500-6007 1

- 65.05500-6007 OIL COOLER FILTER ASS'Y 1

1 65.05503-0014 BRACKET;COOLER/FILTER 1

1 65.05503-0028 BRACKET;COOLER/FILTER 1

1 65.05503-0027 BRACKET;COOLER FILTER 1

2 65.05625-0001 BAFFLE 1

3 06.02090-0307 BOLT;SOCKET HEAD M6X14 4

4 06.16731-2105 WASHER 4

5 65.05606-5021 INSERT;OIL COOLER 1

6 65.96601-0018 GASKET 2

7 06.01013-9117 BOLT M8X65 4

7 06.01913-3123 BOLT;HEX. M8X60 4

8 06.15010-2311 WASHER 4

9 06.16731-2107 WASHER 4

9 06.16731-2107 WASHER -

10 65.05902-0009 GASKET,OIL COOLER 1

11 65.05605-0018 COVER;OIL COOLER 1

11 65.05605-0023 COVER;OIL COOLER 1

12 06.08092-2406 SCREW;PLUG M18X1.5 1

12 06.90310-0124 PLUG;SCREW M18X1.5 1

13 06.56190-0704 RING;SEAL 1

13 06.56190-0713 RING;SEAL A18X24 1

14 06.01013-9123 BOLT;HEX. M8X90 9

14 06.01013-9124 BOLT M8X95 9

15 06.15010-2311 WASHER 9

16 06.16731-2107 WASHER 9

17 06.56010-0724 O-RING 1

21 65.05502-5003 HOUSING;FILTER 1

21 65.05502-5003 HOUSING;FILTER -

22 06.56010-0503 O-RING P24 1

22 06.56010-0503 O-RING P24 -

23 65.05507-0007 BOLT;CENTER 1

23 65.05507-0007 BOLT;CENTER -

24 06.56190-0718 RING;SEAL 1

24 06.56190-0718 RING;SEAL -

MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

25 65.90310-5006 SCREW;PLUG 1

25 65.90310-5008 SCREW;PLUG 1

25 65.90310-5008 SCREW;PLUG -

26 65.05504-5007 ELEMENT;OIL 1

26 65.05504-5021 ELEMENT;FILTER 1

26 65.05504-5021 ELEMENT;FILTER -

27 65.05620-0009 TUBE;WATER 50.8X1.6X60 1

28 65.05620-0010 TUBE;WATER 50.8X1.6X85 1

29 06.56010-0503 O-RING P24 3

29 06.56010-0503 O-RING P24 1

29 65.96501-0060 O-RING 1

29 06.56010-0508 O-RING P29 2

29 65.96501-0061 O-RING 2

30 06.15010-2313 WASHER;PLAIN 4

30 06.15010-2313 WASHER;PLAIN 1

31 06.16731-2109 WASHER;SPRING A12 4

31 06.16731-2109 WASHER;SPRING A12 1

32 06.01493-4319 BOLT;HEX. M12X1.5X100 3

32 06.01953-3331 BOLT ASS'Y M12X1.5X100 3

33 65.90201-0033 BOLT;SPACER 1

34 65.05560-6003 VALVE;OVER FLOW 1

34 65.05560-6005 VALVE;OVER FLOW 1

35 06.08092-2408 SCREW;PLUG 1

35 06.08020-7206 SCREW;PLUG PT3/4 1

36 06.56190-0726 SEAL;RING 1

36 06.56190-0726 SEAL;RING -

37 65.05518-0003 VALVE;PLUNGER 1

38 65.97601-0065 SPRING 1

39 65.90310-0057 SCREW;PLUG 1

40 06.56190-0716 RING;SEAL 1

40 06.56190-0715 RING;SEAL A20X26 1

41 06.31641-0429 BALL;BY-PASS 1

42 65.97601-0004 SPRING 1

43 06.22230-1214 PIN 1

44 06.56190-0728 RING;SEAL 1

45 65.90310-0034 SCREW;PLUG M26X1.5 1

46 65.05505-0007 COVER 1

47 65.05509-0006 GASKET 1

MEGA 300 2
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

48 65.05507-0019 BOLT 1

49 06.56190-0732 SEAL;RING 1

50 65.05510-5012A CARTRIDGE 1

MEGA 300 3
Fig. 022 COOLING WATER PUMP

MEGA 300
Fig. 022 COOLING WATER PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

- 65.06500-6046 WATER PUMP ASS'Y 1

- 65.06500-6116 WATER PUMP ASS'Y 1

1 65.06901-0027 O-RING(WATER PUMP) 1

2 06.16731-2108 WASHER;SPRING 4

2 06.16731-2108 WASHER;SPRING 1

3 06.01013-9219 BOLT;HEX. M10X1.5X70 1

4 06.01013-9218 BOLT;HEX. M10X65 1

4 06.01913-3224 BOLT;HEX. M10X1.5X65 1

5 06.01013-9214 BOLT;HEX. M10X45 2

5 06.01913-3220 BOLT ASS'Y M10X45 2

6 65.06501-0051 HOUSING;WATER PUMP 1

6 65.06501-0044 HOUSING;SUCTION 1

7 06.29020-0131 RING;SNAP;RING 52X2 1

7 06.29020-0132 SNAP RING 55X2 1

8 65.96504-0015 RING;NILOS #6304 ZAV 2

8 65.06504-0013 HUB;FAN DRIVE 1

11 65.91710-0106 SPACER 1

11 65.06301-5109 PIPE 1

12 06.56210-0306 SEAL;MECHANICAL 1

12 65.06520-6007 SEAL;MECHANICAL 1

14 65.06505-0030 SHAFT 1

14 65.93410-0024 BEARING;UNIT 1

15 65.06506-0060 IMPELLER 1

15 65.06506-0013 IMPELLER 1

16 65.06901-0055 GASKET(INNER) 1

17 65.06501-0053 HOUSING;WATER 1

18 06.16731-2107 WASHER 5

18 06.16731-2107 WASHER 2

19 06.01283-7114 BOLT;HEX. M8X22 3

19 06.01913-3114 BOLT ASS'Y M8X22 3

20 06.01013-9115 BOLT;HEX. M8X50 2

24 65.06503-0036 PULLEY;V-BELT 1

24 65.06503-0066 PULLEY;V-BELT 1

25 65.06903-0009 GASKET(COOLING WATER PIPE) 1

26 65.06301-0087 COOLING WATER PIPE ASS'Y 1

27 06.16731-2107 WASHER 2

MEGA 300 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

27 06.16731-2107 WASHER -

28 06.15010-2311 WASHER 2

28 06.15010-2311 WASHER -

29 06.01283-7117 BOLT;HEX. M8X30 2

29 06.01923-3117 BOLT ASS'Y M8X30 2

36 65.06601-0007 FAN 1

37 65.06611-0008 FLANGE 1

38 06.16731-2107 WASHER 6

38 06.16731-2107 WASHER -

39 06.01013-9119 BOLT;HEX. M8X70 6

39 06.01913-3126 BOLT ASS'Y M8X75 6

40 65.96601-0203 GASKET 1

41 65.91610-0004 FLANGE 1

42 06.01283-6911 BOLT;HEX. M6X16 2

42 06.01913-2911 BOLT ASS'Y M6X16 2

43 06.06731-3175 WASHER;SPRING 2

43 06.06731-3175 WASHER;SPRING -

MEGA 300 2
Fig. 023 COOLING SYSTEM

MEGA 300
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