Empilhadeira Eletrica Hyster

J1.5.XNT, J1.6XNT, J1.
8XNT,
J2.0XNT
(K160)
1674207 ©2012 HYSTER COMPANY

04/2012
UNIT CODE K160
04/2012 EUROPE
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 HYDRAULIC SYSTEM
7 MAST-TWO STAGE LIMITED FREE-LIFT
8 MAST-THREE STAGE FULL FREE-LIFT
9 MAST-TWO STAGE FULL FREE-LIFT
10 OPTIONS
11 FIELD SERVICE KITS
12 NUMERICAL INDEX
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE K160
04/2012 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-90
9/2010 → .................................................................................................................................................... 1-92
AUDIBLE ALARMS ......................................................................................................................................... 10-2
AUXILIARY TUBE EXTENSION KITS ............................................................................................................ 11-4
AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 10-42
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................ 10-40
B
BATTERY CONNECTOR ................................................................................................................................ 2-14
BATTERY RETENTION
→ S/N K160B03069J ................................................................................................................................. 1-44
S/N K160B03070J → ................................................................................................................................. 1-46
BATTERY TRAY OPTIONS
DROP-IN ..................................................................................................................................................... 1-38
SIDE REMOVAL (S/N K160B03070J →) ................................................................................................... 1-42
SIDE-REMOVAL (→ S/N K160B03069J) ................................................................................................... 1-40
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
C
CAB
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-20
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-28
HEADLINER ASSEMBLY ........................................................................................................................... 1-30
HEATER ...................................................................................................................................................... 1-32
HEATER ASSEMBLY ................................................................................................................................. 1-34
HEATER ASSEMBLY - ALTERNATE HEATER ......................................................................................... 1-36
PVC DOORS ............................................................................................................................................... 1-6
REAR PANEL AND WIPER ATTACHMENT ............................................................................................... 1-24
REAR PANEL ASSEMBLY ......................................................................................................................... 1-26
STEEL DOOR ASSEMBLY - RIGHT HAND ............................................................................................... 1-12
STEEL DOOR ASSEMBLY - LEFT HAND .................................................................................................. 1-14
STEEL DOORS ........................................................................................................................................... 1-10
TOP PANEL ASSEMBLY ............................................................................................................................ 1-22
WINDOW - STEEL DOOR, RIGHT HAND .................................................................................................. 1-16
WINDOW - STEEL DOOR, LEFT HAND .................................................................................................... 1-18
CAB ASSEMBLY
FULL STEEL CAB ....................................................................................................................................... 1-8
WITH PVC DOORS ..................................................................................................................................... 1-4
CAB KITS
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................ 8-20
THREE STAGE FULL FREE LIFT - A271 - INTEGRAL SIDE-SHIFT ........................................................ 10-24
THREE STAGE FULL FREE LIFT - C662 - STANDARD ........................................................................... 8-46
©2012 HYSTER COMPANY See Service Manual i

for service procedures.
UNIT CODE K160
EUROPE 04/2012
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ........................................................ 10-26
TWO STAGE FULL FREE- LIFT - STANDARD .......................................................................................... 9-16
TWO STAGE FULL FREE LIFT - C663 - INTEGRAL SIDE-SHIFT ............................................................ 10-30
TWO STAGE FULL FREE- LIFT-A272 - INTEGRAL SIDE-SHIFT ............................................................. 10-28
TWO STAGE FULL FREE- LIFT-STANDARD - A272 ................................................................................ 9-38
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD .......................................................................... 7-12
TWO STAGE LIMITED FREE LIFT - A270 - INTEGRAL SIDE-SHIFT ....................................................... 10-20
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD .......................................................................... 7-30
TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT ....................................................... 10-22
CONTACTOR .................................................................................................................................................. 2-20
CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ......................................................................................... 6-46
MANUAL - 3 AND 4 FUNCTION (→ S/N K160B04115K) .......................................................................... 6-28
CONTROLLER
HOIST AND FAN ASSEMBLY .................................................................................................................... 2-10
TRACTION AND FAN ASSEMBLY ............................................................................................................. 2-12
CONTROLLERS .............................................................................................................................................. 2-6
COUNTERWEIGHT ........................................................................................................................................ 1-48
COWL MOUNT
→ S/N K160B03069J ................................................................................................................................. 1-54
S/N K160B03070J → ................................................................................................................................. 1-56
D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-64
TELESCOPIC COLUMN ............................................................................................................................. 1-66
DC/DC CONVERTER ...................................................................................................................................... 10-4
DISPLAY ......................................................................................................................................................... 2-16
DOME LIGHT .................................................................................................................................................. 10-16
DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-6
DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-4
E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-2
F
FLOOR PLATES ............................................................................................................................................. 1-62
FORKS ............................................................................................................................................................ 1-74
OPTIONAL .................................................................................................................................................. 1-75
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (→ S/N A271B02146H) ........................................................... 8-8
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H →) ........................................................... 8-12
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-38
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-8
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-18
TWO STAGE FULL FREE- LIFT - A272 ..................................................................................................... 9-36
ii See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
DESCRIPTION PAGE
FREE-LIFT ASSEMBLY
FRONT WORK AND MARKER LIGHTS ......................................................................................................... 10-10
FUSE PANEL ASSEMBLY .............................................................................................................................. 2-18
H
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H →) (S/N K160B02118H →) .................... 8-26
THREE STAGE FULL FREE LIFT - A271 - 3 RD FUNCTION HOSES (→ S/N K160B02117H)
(→ S/N A271B02146H) .............................................................................................................................. 8-22
THREE STAGE FULL FREE LIFT - A271 - 4 TH FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N K160B02117H) .............................................................................................................................. 8-24
THREE STAGE FULL FREE-LIFT - C662 .................................................................................................. 8-48
TWO STAGE FULL FREE LIFT - C663 - 3 FUNCTION (→ S/N C663B01671H) (→ S/N K160B02117H)
.................................................................................................................................................................... 9-18
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION (→ S/N K160B02117H) (→ S/N C663B01671H)
.................................................................................................................................................................... 9-20
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) (→ S/N K160B02117H) .................. 7-14
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) (S/N K160B02118H →) .................. 7-16
TWO STAGE LMITED FREE-LIFT - C661 .................................................................................................. 7-32
TWO-STAGE FULL FREE-LIFT - C663 (S/N K160B02118H →) (S/N C663B01672H →) ....................... 9-22
HEADER HOSE CONVERSION KITS
HOOD AND COVERS ..................................................................................................................................... 1-58
HYDRAULIC CONTROL CONVERSION KITS ............................................................................................... 11-3
HYDRAULIC CONTROL VALVE
MANUAL - 3 AND 4 FUNCTION (S/N K160B04116K →) .......................................................................... 6-32
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC ............................................................................................................................. 6-44
MANUAL ..................................................................................................................................................... 6-20
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-12
HYDRAULIC HOSE CONVERSION KITS ...................................................................................................... 11-4
HYDRAULIC HOSES AND FITTINGS
AUXILIARY HOSES .................................................................................................................................... 6-18
STEERING .................................................................................................................................................. 6-16
SUPPLY AND RETURN .............................................................................................................................. 6-14
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) ........................................................................... 6-24
HYDRAULIC MOTOR ..................................................................................................................................... 6-6
HYDRAULIC POWER UNIT INSTALLATION ................................................................................................. 6-2
HYDRAULIC PUMP ........................................................................................................................................ 6-8
HYDRAULIC PUMP AND MOTOR ASSEMBLY ............................................................................................. 6-4
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-10
I
IMPACT SENSOR ........................................................................................................................................... 10-44
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-48
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-36
©2012 HYSTER COMPANY See Service Manual iii

UNIT CODE K160
EUROPE 04/2012
DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 10-32
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 10-34
FORK POSITIONER - TWO STAGE FULL FREE-LIFT ............................................................................. 10-36
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 10-38
L
LABELS
EXTERIOR .................................................................................................................................................. 1-68
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-72
INTERIOR ................................................................................................................................................... 1-70
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-10
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-26
LIFT/TILT SECTION
LIFT/TILT/AUXILIARY SECTION
LIGHT/ALARM ADD-ON OPTIONS KITS ....................................................................................................... 11-2
LOAD BACKREST EXTENSION ..................................................................................................................... 1-76
M
MAIN LIFT ASSEMBLY
MAIN LIFT CYLINDER ASSEMBLY
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - A272 ...................................................................................................... 9-30
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - C662 ..................................................................................................... 9-12
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (→ S/N A271B02146H)
.................................................................................................................................................................... 8-2
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (S/N A271B02147H →)
.................................................................................................................................................................... 8-4
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (→ S/N C662B02349H)
.................................................................................................................................................................... 8-30
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (S/N C662B02350H →)
.................................................................................................................................................................... 8-32
TWO STAGE FULL FREE LIFT - C663 (→ S/N C663B01671H) ............................................................... 9-2
TWO STAGE FULL FREE LIFT - C663 (S/N C663B01672H →) ............................................................... 9-4
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) .......................................................... 7-2
iv See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
DESCRIPTION PAGE
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) .......................................................... 7-6
TWO STAGE LIMITED FREE LIFT - C661 (→ S/N C661B01677H) ......................................................... 7-18
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H →) ......................................................... 7-22
MAST/TILT CYLINDER INSTALLATION ........................................................................................................ 6-56
MASTER CYLINDER ...................................................................................................................................... 5-4
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-24
4 FUNCTION ............................................................................................................................................... 2-26
MIRROR
CONVEX REAR VIEW ................................................................................................................................ 10-6
DUAL REAR VIEW ...................................................................................................................................... 10-8
MISCELLANEOUS ADD-ON OPTION KITS ................................................................................................... 11-2
O
OUTLET SECTION
OVERHEAD GUARD
→ S/N K160B03069J ................................................................................................................................. 1-50
S/N K160B03070J → ................................................................................................................................. 1-52
P
PARKING BRAKE RELEASE .......................................................................................................................... 5-6
POSITIONER SENSOR
R
REAR REFLECTORS ..................................................................................................................................... 10-12
REVERSE HANDLE ........................................................................................................................................ 10-18
S
SEAT
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-78
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-82
FULL SUSPENSION, HIGH BACK - SHEET 1 0F 2 ................................................................................... 1-84
FULL SUSPENSION, HIGH BACK - SHEET 2 OF 2 .................................................................................. 1-88
STATIC STRAP ............................................................................................................................................... 1-94
STEER AXLE ASSEMBLY .............................................................................................................................. 4-6
STEER AXLE MOUNTING .............................................................................................................................. 4-4
STEER COLUMN
FIXED .......................................................................................................................................................... 4-12
TELESCOPIC .............................................................................................................................................. 4-14
STEER TIRE AND WHEEL ASSEMBLY ......................................................................................................... 4-2
STEERING ACCUMULATOR ......................................................................................................................... 4-16
STEERING HAND PUMP ASSEMBLY ........................................................................................................... 4-10
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT .............................................................................. 10-14
T
TIE RODS
©2012 HYSTER COMPANY See Service Manual v

UNIT CODE K160
EUROPE 04/2012
DESCRIPTION PAGE
TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-54
TILT SENSOR GROUP ................................................................................................................................... 2-22
TRACTION MOTOR ASSEMBLY ................................................................................................................... 3-2
TRANSMISSION
COVER AND BRAKE DISCS ...................................................................................................................... 3-8
HOUSING .................................................................................................................................................... 3-10
W
WIRE HARNESS
CAB ACCESSORY ..................................................................................................................................... 2-61
DC CONVERTER (→ PENDING PER ECN 13416125) ............................................................................ 2-57
DC CONVERTER (PENDING PER ECN 13416125 →) ............................................................................ 2-58
DISPLAY, PREMIUM - FREEZER OPTION ............................................................................................... 2-30
DISPLAY, STANDARD ............................................................................................................................... 2-28
HEATER ...................................................................................................................................................... 2-48
HYDRAULIC FLUID LEVEL AND PRESSURE ........................................................................................... 2-62
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 2-64
MAIN-ELECTRO-HYDRAULIC - PAGE 1 OF 2 .......................................................................................... 2-32
MAIN-MANUAL-HYDRAULIC - PAGE 1 OF 2 ............................................................................................ 2-40
MANUAL HYDRAULICS ............................................................................................................................. 2-53
MANUAL INTERLOCK ................................................................................................................................ 2-52
REAR WIPER .............................................................................................................................................. 2-60
STEER COLUMN ........................................................................................................................................ 2-56
STEER UNIT ............................................................................................................................................... 2-55
SYNCHRONOUS STEERING ..................................................................................................................... 2-54
TURN SIGNAL ............................................................................................................................................ 2-50
vi See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
©2012 HYSTER COMPANY See Service Manual vii

UNIT CODE K160
EUROPE 04/2012
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
viii See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 12-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.
©2012 HYSTER COMPANY See Service Manual ix

UNIT CODE K160
EUROPE 04/2012
IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
x See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2) The first letter and number indicates the mast unit code.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.
©2012 HYSTER COMPANY See Service Manual xi

UNIT CODE K160
EUROPE 04/2012
IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
xii See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION HYSTER PART NUMBER
Operating Manual........................................................................................................................ 1688715
Service Manual (Complete)......................................................................................................... 1689930
Parts Manual............................................................................................................................... 1674207
©2012 HYSTER COMPANY See Service Manual xiii

UNIT CODE K160
EUROPE 04/2012
NOTES
xiv See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
1 FRAME
UNIT CODE K160
04/2012 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE

→ 9/2010 .................................................................................................................................................... 1-90
9/2010 → .................................................................................................................................................... 1-92
BATTERY RETENTION
→ S/N K160B03069J ................................................................................................................................. 1-44
S/N K160B03070J → ................................................................................................................................. 1-46
DROP-IN ..................................................................................................................................................... 1-38
SIDE REMOVAL (S/N K160B03070J →) ................................................................................................... 1-42
SIDE-REMOVAL (→ S/N K160B03069J) ................................................................................................... 1-40
CAB
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-20
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-28
HEADLINER ASSEMBLY ........................................................................................................................... 1-30
HEATER ...................................................................................................................................................... 1-32
HEATER ASSEMBLY ................................................................................................................................. 1-34
HEATER ASSEMBLY - ALTERNATE HEATER ......................................................................................... 1-36
PVC DOORS ............................................................................................................................................... 1-6
REAR PANEL AND WIPER ATTACHMENT ............................................................................................... 1-24
REAR PANEL ASSEMBLY ......................................................................................................................... 1-26
STEEL DOOR ASSEMBLY - RIGHT HAND ............................................................................................... 1-12
STEEL DOOR ASSEMBLY - LEFT HAND .................................................................................................. 1-14
STEEL DOORS ........................................................................................................................................... 1-10
TOP PANEL ASSEMBLY ............................................................................................................................ 1-22
WINDOW - STEEL DOOR, RIGHT HAND .................................................................................................. 1-16
WINDOW - STEEL DOOR, LEFT HAND .................................................................................................... 1-18
CAB ASSEMBLY
FULL STEEL CAB ....................................................................................................................................... 1-8
WITH PVC DOORS ..................................................................................................................................... 1-4
COUNTERWEIGHT ........................................................................................................................................ 1-48
COWL MOUNT
→ S/N K160B03069J ................................................................................................................................. 1-54
S/N K160B03070J → ................................................................................................................................. 1-56
FIXED COLUMN ......................................................................................................................................... 1-64
TELESCOPIC COLUMN ............................................................................................................................. 1-66
FLOOR PLATES ............................................................................................................................................. 1-62
FORKS ............................................................................................................................................................ 1-74
OPTIONAL .................................................................................................................................................. 1-75
HOOD AND COVERS ..................................................................................................................................... 1-58
LABELS
EXTERIOR .................................................................................................................................................. 1-68
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-72
INTERIOR ................................................................................................................................................... 1-70
LOAD BACKREST EXTENSION ..................................................................................................................... 1-76
OVERHEAD GUARD
→ S/N K160B03069J ................................................................................................................................. 1-50
S/N K160B03070J → ................................................................................................................................. 1-52
©2012 HYSTER COMPANY See Service Manual 1-1

UNIT CODE K160
EUROPE 04/2012
SECTION 1
FRAME
DESCRIPTION PAGE
SEAT
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-78
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-82
FULL SUSPENSION, HIGH BACK - SHEET 1 0F 2 ................................................................................... 1-84
FULL SUSPENSION, HIGH BACK - SHEET 2 OF 2 .................................................................................. 1-88
STATIC STRAP ............................................................................................................................................... 1-94
1-2 See Service Manual ©2012 HYSTER COMPANY

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
CAB ASSEMBLY (FIGURE 1-1)

WITH PVC DOORS

UNIT CODE K160
04/2012 EUROPE
CAB ASSEMBLY
WITH PVC DOORS
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1662391 Kit-Front Screen (Front Panel Assembly) (FFigure 1-9).................. 1 1 1
2 1661959 Cab (Top Panel Assembly) (FFigure 1-10)...................................... 1 .. ..
2 1661960 Cab (Top Panel Assembly) (FFigure 1-10)...................................... .. 1 ..
2 1661961 Cab (Top Panel Assembly) (FFigure 1-10)...................................... .. .. 1
3 2107017 Cab (Door Assembly, PVC) (FFigure 1-2)....................................... 1 .. ..
3 2107018 Cab (Door Assembly, PVC) (FFigure 1-2)....................................... .. 1 ..
3 2107019 Cab (Door Assembly, PVC) (FFigure 1-2)....................................... .. .. 1
4 1661962 Cab (Rear Panel Assembly) (Standard Hood) (FFigure 1-12)......... 1 1 1
4 1661963 Kit-Rear Screen (Low Hood) (FFigure 1-12).................................... 1 1 1
5 2107023 Kit-Window Washer (FFigure 1-13).................................................. 1 1 1
6 2107020 Headliner (FFigure 1-14).................................................................. 1 .. ..
6 2107021 Headliner (FFigure 1-14).................................................................. .. 1 ..
6 2107022 Headliner (FFigure 1-14).................................................................. .. .. 1

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-2)

PVC DOORS

UNIT CODE K160
04/2012 EUROPE
CAB
PVC DOORS
KEY:
QTY
2107017 Cab (Door Assembly, PVC) ............................................................... 1 .. ..
2107018 Cab (Door Assembly, PVC) ............................................................... .. 1 ..
2107019 Cab (Door Assembly, PVC) ............................................................... .. .. 1
1 4001966 Door Pvc (LH) ............................................................................... 1 .. ..
1 4001978 Door Pvc (LH) ............................................................................... .. 1 ..
1 4001983 Door Pvc (LH) ............................................................................... .. .. 1
2 4001967 Door Pvc (RH) ............................................................................... 1 .. ..
2 4001979 Door Pvc (RH) ............................................................................... .. 1 ..
2 4001984 Door Pvc (RH) ............................................................................... .. .. 1
3 4001971 Channel ......................................................................................... 1 1 1
4 4001970 Channel ......................................................................................... 1 .. ..
4 4001980 Channel ......................................................................................... .. 1 ..
4 4001985 Channel ......................................................................................... .. .. 1
5 4001969 Channel ......................................................................................... 1 1 1
6 4001975 Channel ......................................................................................... 1 1 1
7 4001974 Channel ......................................................................................... 1 .. ..
7 4001982 Channel ......................................................................................... .. 1 ..
7 4001987 Channel ......................................................................................... .. .. 1
8 4001973 Channel ......................................................................................... 1 .. ..
8 4001981 Channel ......................................................................................... .. 1 ..
8 4001986 Channel ......................................................................................... .. .. 1
9 4001972 Channel ......................................................................................... 1 1 1
10 4001968 Plate .............................................................................................. 1 1 1
11 2109965 Capscrew .......................................................................................... 19 19 19
a 4001977 Tape .................................................................................................. AR AR AR
4000295 Kit (Door Mounting) ........................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB ASSEMBLY (FIGURE 1-3)

FULL STEEL CAB

UNIT CODE K160
04/2012 EUROPE
CAB ASSEMBLY
FULL STEEL CAB
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
1 1662391 Kit-Front Screen (Front Panel Assembly) (FFigure 1-9).................. 1 1 1
2 1661959 Cab (Top Panel Assembly) (FFigure 1-10)...................................... 1 .. ..
2 1661960 Cab (Top Panel Assembly) (FFigure 1-10)...................................... .. 1 ..
2 1661961 Cab (Top Panel Assembly) (FFigure 1-10)...................................... .. .. 1
3 1661964 Cab (Door Assembly) (FFigure 1-4)................................................. 2 .. ..
3 1661965 Cab (Door Assembly) (FFigure 1-4)................................................. .. 2 ..
3 1661967 Cab (Door Assembly) (FFigure 1-4)................................................. .. .. 2
4 1661962 Cab (Rear Panel Assembly) (Standard Hood) (FFigure 1-12,
FFigure 1-11).................................................................................... 1 1 1
4 1661963 Kit-Rear Screen (Low Hood) (FFigure 1-12, FFigure 1-11)............ 1 1 1
5 2107023 Kit-Window Washer (FFigure 1-13).................................................. 1 1 1
6 2107020 Headliner (FFigure 1-14).................................................................. 1 .. ..
6 2107021 Headliner (FFigure 1-14).................................................................. .. 1 ..
6 2107022 Headliner (FFigure 1-14).................................................................. .. .. 1

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-4)

STEEL DOORS

UNIT CODE K160
04/2012 EUROPE
CAB
STEEL DOORS
KEY:
QTY
1661964 Cab (Door Assembly) ........................................................................ 1 .. ..
1661965 Cab (Door Assembly) ........................................................................ .. 1 ..
1661967 Cab (Door Assembly) ........................................................................ .. .. 1
1 1662383 Cab (Door Assembly) (LH Assembly) (FFigure 1-6).................... 1 .. ..
1 1662385 Cab (Door Assembly) (LH Assembly) (FFigure 1-6).................... .. 1 ..
1 1662387 Cab (Door Assembly) (LH Assembly) (FFigure 1-6).................... .. .. 1
2 1662384 Cab (Door Assembly) (RH Assembly) (FFigure 1-5)................... 1 .. ..
2 1662386 Cab (Door Assembly) (RH Assembly) (FFigure 1-5)................... .. 1 ..
2 1662388 Cab (Door Assembly) (RH Assembly) (FFigure 1-5)................... .. .. 1
3 1703724 Gas Spring (LH) ............................................................................ 1 1 1
3 1703725 Gas Spring (RH) ............................................................................ 1 1 1
4 1694706 Bracket .......................................................................................... 2 2 2
5 320156 Washer .......................................................................................... 4 4 4
6 1504955 Bolt ................................................................................................ 2 2 2
7 320158 Washer .......................................................................................... 6 6 6
8 1694703 Bracket (LH) .................................................................................. 1 1 1
8 1694704 Bracket (RH) ................................................................................. 1 1 1
9 1504954 Guard ............................................................................................ 2 2 2
10 1504953 Block (Tapped) .............................................................................. 2 2 2
11 1703728 Mounting Plate .............................................................................. 4 4 4
12 1468312 Washer .......................................................................................... 4 4 4
13 1703727 Hinge ............................................................................................. 4 4 4
14 2109744 Capscrew .......................................................................................... 20 20 20
15 1531557 Insert ................................................................................................. 18 18 18
16 2109743 Capscrew .......................................................................................... 8 8 8
17 1531558 Insert ................................................................................................. 2 2 2
18 4604314 Capscrew .......................................................................................... 4 4 4
19 ..... Bracket .............................................................................................. 1 1 1
20 2064554 Loctite ................................................................................................ AR AR AR
4000294 Kit (Door Mounting) ........................................................................... 1 1 1

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-5)

STEEL DOOR ASSEMBLY — RIGHT HAND

UNIT CODE K160
04/2012 EUROPE
CAB
STEEL DOOR ASSEMBLY – RIGHT HAND
KEY:
QTY
1 1708242 Door .............................................................................................. 1 .. ..
1 1708239 Door .............................................................................................. .. 1 ..
1 1708230 Door .............................................................................................. .. .. 1
2 1708243 Sliding Window Assembly (FFigure 1-7)...................................... 1 .. ..
2 1708240 Sliding Window Assembly (FFigure 1-7)...................................... .. 1 ..
2 1708231 Sliding Window Assembly (FFigure 1-7)...................................... .. .. 1
3 1558294 Seal (4 meters) .............................................................................. AR AR AR
4 1515337 Seal ............................................................................................... AR AR AR
5 1695059 Grip ............................................................................................... 1 1 1
6 4004139 Seal ............................................................................................... 1 1 1
7 320156 Washer .......................................................................................... 3 3 3
8 302047 Screw ............................................................................................ 3 3 3
9 1708221 Screw ............................................................................................ 1 1 1
10 1695061 Plate .............................................................................................. 1 1 1
11 1695062 Screw ............................................................................................ 2 2 2
12 1558301 Latch ............................................................................................. 1 1 1
13 1708238 Plate .............................................................................................. 1 1 1
14 1558055 Washer .......................................................................................... 6 6 6
15 2046866 Capscrew ...................................................................................... 6 6 6
16 1708237 Plate .............................................................................................. 1 1 1
17 1708233 Lever ............................................................................................. 1 1 1
18 1492221 Nut ................................................................................................. 1 1 1
19 1598410 Lever ............................................................................................. 1 1 1
20 1708244 Door Panel .................................................................................... 1 .. ..
20 1708241 Enclosure ...................................................................................... .. 1 ..
20 1708232 Cover ............................................................................................. .. .. 1
21 1598389 Fastener ........................................................................................ 7 7 7
22 1598406 Handle ........................................................................................... 1 1 1
23 1598399 Screw ............................................................................................ 4 4 4
24 1708235 Cover ............................................................................................. 1 1 1
25 1468319 Screw ............................................................................................ 6 6 6
26 1708236 Clamp ............................................................................................ 1 1 1
27 1708234 Seal ............................................................................................... AR AR AR
a 1593629 Key (For Cab Door Grip) ................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-6)

STEEL DOOR ASSEMBLY — LEFT HAND

UNIT CODE K160
04/2012 EUROPE
CAB
STEEL DOOR ASSEMBLY – LEFT HAND
KEY:
QTY
1 1515337 Seal ............................................................................................... AR AR AR
2 1708217 Sliding Window (FFigure 1-8)...................................................... 1 .. ..
2 1708226 Sliding Window (FFigure 1-8)...................................................... .. 1 ..
2 1708223 Sliding Window (FFigure 1-8)...................................................... .. .. 1
3 1708225 Door .............................................................................................. 1 .. ..
3 1708228 Door .............................................................................................. .. 1 ..
3 1708229 Door .............................................................................................. .. .. 1
4 1558294 Seal ............................................................................................... 1 1 1
5 1708218 Screen ........................................................................................... 1 1 1
6 1695059 Grip ............................................................................................... 1 1 1
7 4004139 Seal ............................................................................................... 1 1 1
8 1708227 Cover ............................................................................................. 1 .. ..
8 1708219 Cover ............................................................................................. .. 1 ..
8 1708224 Cover ............................................................................................. .. .. 1
9 1708221 Screw ............................................................................................ 1 1 1
10 1558446 Latch ............................................................................................. 1 1 1
11 1695062 Screw ............................................................................................ 2 2 2
12 1558302 Plate .............................................................................................. 1 1 1
13 4004140 Lockplate ....................................................................................... 1 1 1
14 1558303 Washer .......................................................................................... 1 1 1
15 1468311 Screw ............................................................................................ 1 1 1
16 1695066 Screw ............................................................................................ 1 1 1
17 1695065 Washer .......................................................................................... 1 1 1
18 1695064 Door Handle .................................................................................. 1 1 1
19 1598389 Fastener ........................................................................................ 7 7 7
20 1695063 Tube .............................................................................................. 1 1 1
21 320156 Washer .......................................................................................... 3 3 3
22 1506668 Screw ............................................................................................ 3 3 3
23 1558305 Lock ............................................................................................... 1 1 1
24 1695061 Plate .............................................................................................. 1 1 1
25 1695067 Rod ................................................................................................ 1 1 1
a 1593629 Key (For Cab Door Grip) ................................................................... 1 1 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-7)

WINDOW — STEEL DOOR, RIGHT HAND

UNIT CODE K160
04/2012 EUROPE
CAB
WINDOW – STEEL DOOR, RIGHT HAND
KEY:
QTY
1708243 Sliding Window Assembly ................................................................. 1 .. ..
1708240 Sliding Window Assembly ................................................................. .. 1 ..
1708231 Sliding Window Assembly ................................................................. .. .. 1
1 4009571 Window Frame .............................................................................. 1 .. ..
1 4009564 Window Frame .............................................................................. .. 1 ..
1 4006915 Window Frame .............................................................................. .. .. 1
2 4009779 Clip ................................................................................................ 6 6 6
3 4009783 Seal ............................................................................................... AR AR AR
4 1644804 Seal ............................................................................................... AR AR AR
5 4009573 Sliding Window .............................................................................. 1 .. ..
5 4009566 Sliding Window .............................................................................. .. 1 ..
5 4007890 Sliding Window .............................................................................. .. .. 1
6 4009780 Latch ............................................................................................. 1 1 1
7 4009567 Seal ............................................................................................... 1 1 1
8 4009572 Sliding Window .............................................................................. 1 .. ..
8 4009565 Sliding Window .............................................................................. .. 1 ..
8 4006916 Sliding Window .............................................................................. .. .. 1
9 1653969
4013559 Latch ............................................................................................. 1 1 1
10 1644801
4009782 Guide ............................................................................................. 1 1 1
a 1498336 Edge Protector .............................................................................. AR AR AR
a 1641640 Strip Seal ....................................................................................... AR AR AR
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-8)

WINDOW — STEEL DOOR, LEFT HAND

UNIT CODE K160
04/2012 EUROPE
CAB
WINDOW – STEEL DOOR, LEFT HAND
KEY:
QTY
1708226 Sliding Window (Assembly) ............................................................... 1 .. ..
1708217 Sliding Window (Assembly) ............................................................... .. 1 ..
1708223 Sliding Window (Assembly) ............................................................... .. .. 1
1 1644804 Seal ............................................................................................... AR AR AR
2 4009783 Seal ............................................................................................... AR AR AR
3 1641640 Strip Seal ....................................................................................... AR AR AR
4 4009570 Sliding Window .............................................................................. 1 .. ..
4 4009576 Sliding Window .............................................................................. .. 1 ..
4 4006914 Sliding Window .............................................................................. .. .. 1
5 1644801
4009782 Guide ............................................................................................. 4 4 4
6 4009780 Latch ............................................................................................. 1 1 1
7 4009567 Seal ............................................................................................... 1 1 1
8 4009569 Sliding Window .............................................................................. 1 .. ..
8 4009575 Sliding Window .............................................................................. .. 1 ..
8 4006913 Sliding Window .............................................................................. .. .. 1
9 1653969
4013559 Latch ............................................................................................. 1 1 1
10 4009779 Clip ................................................................................................ 6 6 6
11 1498336 Edge Protector .............................................................................. AR AR AR
12 4009568 Window Frame .............................................................................. 1 .. ..
12 4009574 Window Frame .............................................................................. .. 1 ..
12 4006912 Window Frame .............................................................................. .. .. 1

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-9)

FRONT PANEL ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CAB
FRONT PANEL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY

1662391 Kit-Front Screen (Front Panel Assembly) ........................................................... 1
1 1703749 Screw ............................................................................................................. 1
2 1468315 Washer ........................................................................................................... 6
3 1468316 Washer ........................................................................................................... 6
4 1703745 Screen ............................................................................................................ 1
5 1468317 Washer ........................................................................................................... 6
6 1598211 Washer ........................................................................................................... 6
7 1703748 Washer ........................................................................................................... 1
8 1468323 Washer ........................................................................................................... 1
9 1598210 Bracket ........................................................................................................... 4
10 320158 Washer ........................................................................................................... 7
11 239503 Nut .................................................................................................................. 6
12 1476584 Cover (Capscrew Head) ................................................................................. 6
13 1491115 Seal ................................................................................................................ AR
14 1465553 Grommet ........................................................................................................ 2
15 1703746 Clamp ............................................................................................................. 1
16 292500 Capscrew ....................................................................................................... 4
17 320156 Washer ........................................................................................................... 8
18 136687 Nut .................................................................................................................. 4
20 1703747 Edge Protector ............................................................................................... AR
21 1674088 Seal ................................................................................................................ AR
22 1674089 Screw ............................................................................................................. 5
a 1531557 Insert ................................................................................................................... 5
24 2109744 Capscrew ............................................................................................................ 5
25 1697013 Bracket ................................................................................................................ 2
4000287 Kit (Front Screen Mounting) ................................................................................ 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-10)

TOP PANEL ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CAB
TOP PANEL ASSEMBLY
KEY:
QTY
1661959 Cab (Top Panel Assembly) ............................................................... 1 .. ..
1661960 Cab (Top Panel Assembly) ............................................................... .. 1 ..
1661961 Cab (Top Panel Assembly) ............................................................... .. .. 1
1 1669533 Cab (Rear Top Assembly) ............................................................. 1 .. ..
1 1669535 Cab (Rear Top Assembly) ............................................................. .. 1 ..
1 1669537 Cab (Rear Top Assembly) ............................................................. .. .. 1
2 1708214 Roof Panel ................................................................................ 1 1 1
2 1708215 Roof Panel ................................................................................ 1 .. 1
2 1708212 Roof Panel ................................................................................ 1 1 1
3 1708213 Flap ........................................................................................... 1 1 1
4 292500 Capscrew .................................................................................. 4 4 4
5 320156 Washer ..................................................................................... 4 4 4
6 136687 Nut ............................................................................................ 4 4 4
7 1703718 Screen ........................................................................................... 1 .. ..
7 1703720 Screen ........................................................................................... .. 1 ..
7 1703721 Screen ........................................................................................... .. .. 1
8 4604314 Capscrew .......................................................................................... 4 4 4
9 1307884
1514429 Nut ..................................................................................................... 4 4 4
10 1699334 Cap .................................................................................................... 4 4 4
a 1706046 Adhesive ............................................................................................ 1 1 1
a 1706047 Activator ............................................................................................ AR AR AR
a 1706048 Primer ................................................................................................ AR AR AR
a 1703719 Shim .............................................................................................. 2 2 2
4000288 Kit (Top Screen Mounting) ................................................................ 1 1 1
4000296 Kit (Roof Liner Mounting) .................................................................. 1 1 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-11)

REAR PANEL AND WIPER ATTACHMENT

UNIT CODE K160
04/2012 EUROPE
CAB
REAR PANEL AND WIPER ATTACHMENT

1 1661962 Cab (Rear Panel Assembly) (Standard Hood) (FFigure 1-12).......................... 1
1 1661963 Kit-Rear Screen (Low Hood) (FFigure 1-12)..................................................... 1
2 2109744 Capscrew ............................................................................................................ 4
3 1699447 Bracket ................................................................................................................ 1
4 1699224 Switch ................................................................................................................. 1
5 1531557 Insert ................................................................................................................... 6
6 296217 Capscrew ............................................................................................................ 4
7 1531558 Insert ................................................................................................................... 9
8 296519 Capscrew ............................................................................................................ 5
9 2110637 Wire Harness (FFigure 2-27)............................................................................. 1
10 1393504 Wiper Motor ........................................................................................................ 1
10 4009406 Wiper Motor (Alternate Part) ............................................................................... 1
11 1393509 Hose ................................................................................................................... 4
12 1393495 Check Valve ........................................................................................................ 1
13 1646727 Connector ........................................................................................................... 1
14 1703770 Wiper Arm ........................................................................................................... 1
15 1393506 Wiper Blade ........................................................................................................ 1
a 1706049 Sleeve-Bulk ......................................................................................................... AR
4000293 Kit (Rear Screen Mounting) ................................................................................ 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-12)

REAR PANEL ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CAB
REAR PANEL ASSEMBLY

1662170 Kit-Rear Screen (Standard Hood) ....................................................................... 1
1661963 Kit-Rear Screen (Low Hood) ............................................................................... 1
1 4028738 Screen Rear (Standard Hood) ........................................................................ 1
1 1703750 Rear Screen (Low Hood) ................................................................................ 1
2 1491115 Seal (4 meters) ............................................................................................... AR
4 239503 Nut .................................................................................................................. 2
5 320158 Washer ........................................................................................................... 8
6 1468315 Washer ........................................................................................................... 4
7 1468316 Washer ........................................................................................................... 4
8 1703752 Washer ........................................................................................................... 2
9 1703751 Hinge .............................................................................................................. 2
10 1468314 Screw ............................................................................................................. 2
11 1703756 Screw ............................................................................................................. 2
12 1703755
4009407 Plate ............................................................................................................... 2
13 316835 Nut .................................................................................................................. 4
15 1393472 Ball Stud ......................................................................................................... 4
16 1703759 Gas Spring ..................................................................................................... 2
17 1703757 Knob ............................................................................................................... 2
18 1703758 O-Ring ............................................................................................................ 2
19 136749 Screw ............................................................................................................. 2
20 1703765 Plug ................................................................................................................ 2
21 1703760 Grip ................................................................................................................. 2
22 1703769 Latch ............................................................................................................... 2
22 4009408 Screw ............................................................................................................. 2
23 ..... Nut .................................................................................................................. 1
24 320156 Washer ........................................................................................................... 2
25 1703764 Washer ........................................................................................................... 2
26 1703771 Plug ................................................................................................................ 1
27 1703761 Connector ....................................................................................................... 2
28 1703763 Washer ........................................................................................................... 4
29 1703762 Washer ........................................................................................................... 2
30 1703766 Washer ........................................................................................................... 2
31 1703768 Nut .................................................................................................................. 2
32 1703772
4028739 Rear Screen ................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-13)

FRONT WIPER ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CAB
FRONT WIPER ASSEMBLY

1 1703722 Wiper Motor ........................................................................................................ 1
2 1703723 Wiper Arm ........................................................................................................... 1
3 1703729 Wiper Blade ........................................................................................................ 1
4 1653632 Pump (With Reservoir) ....................................................................................... 1
5 1476584 Cover (Capscrew Head) ..................................................................................... 3
6 1623364 Capscrew ............................................................................................................ 3
7 320158 Washer ............................................................................................................... 5
8 1703730 Bracket ................................................................................................................ 1
9 1703731 Nut ...................................................................................................................... 2
10 1393495 Check Valve ........................................................................................................ 2
11 1646727 Connector ........................................................................................................... 1
12 1493336 Connector (Spray Nozzle) .................................................................................. 1
14 1699224 Switch ................................................................................................................. 1
15 137852 Strap Clamp ........................................................................................................ 4
4000297 Kit (Front Wiper/Washer Mounting) .................................................................... 1

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-14)

HEADLINER ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CAB
HEADLINER ASSEMBLY
KEY:
QTY
2107020 Headliner ........................................................................................... 1 .. ..
2107021 Headliner ........................................................................................... .. 1 ..
2107022 Headliner ........................................................................................... .. .. 1
1 1703744 Headliner ....................................................................................... 1 .. ..
1 1703743 Headliner ....................................................................................... .. 1 ..
1 1703732 Headliner ....................................................................................... .. .. 1
2 1703733 Bracket .......................................................................................... 1 1 1
3 1703734 Bracket .......................................................................................... 1 1 1
4 1703735 Clamp ............................................................................................ 1 1 1
5 1598421 Cover (Speaker) ............................................................................ 2 2 2
6 1703737 Screw ............................................................................................ 8 8 8
7 1623393 Capscrew ...................................................................................... 7 7 7
8 1571628 Cover ............................................................................................. 1 1 1
9 1703741 Bracket .......................................................................................... 1 1 1
10 1703742 Screw ............................................................................................ 2 2 2
11 1558055 Washer .......................................................................................... 2 2 2
12 1694618 Screw ................................................................................................ 2 2 2
13 2111852 Dome Light ........................................................................................ 1 1 1
14 4604314 Capscrew .......................................................................................... 7 7 7
99 4000298 Kit ...................................................................................................... 1 1 1

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-15)

HEATER

UNIT CODE K160
04/2012 EUROPE
CAB
HEATER

1 2107024 Kit-Cab Heater (FFigure 1-16)........................................................................... 1
1 4611136 Kit-Cab Heater (Alternate Heater) (FFigure 1-17)............................................. 1
3 1704844 Contactor (48 Volt) .............................................................................................. 1
4 190383 Boot .................................................................................................................... 2
5 302020 Screw .................................................................................................................. 2
6 320154 Washer ............................................................................................................... 2
7 1463912 Nut ...................................................................................................................... 2
8 2074859 Nut ...................................................................................................................... 2
9 320152 Washer ............................................................................................................... 2
10 302231 Capscrew ............................................................................................................ 2
11 1702969 Plate Wldmt ........................................................................................................ 1
a 279740 Clamp ................................................................................................................. 1
a 1699334 Cap ..................................................................................................................... 4
4000283 Kit (Heater Mounting) .......................................................................................... 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-16)

HEATER ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CAB
HEATER ASSEMBLY

2107024 Kit-Cab Heater .................................................................................................... 1
1 4006809 Power Cable ................................................................................................... 1
2 4006808 Mounting Plate ............................................................................................... 1
3 4006811 Filter ............................................................................................................... 1
4 4006810 Air Filter .......................................................................................................... 1
5 4006805 Heater ............................................................................................................. 1
6 4006818 Heater Element .......................................................................................... 1
7 4006817 Fan ............................................................................................................. 1
8 4006814 Control Panel ............................................................................................. 1
9 4006819 Valve .......................................................................................................... 1
10 4006807 Control Panel ............................................................................................. 1
a 4006806 Cable .......................................................................................................... 1
a 4006812 Thermistor .................................................................................................. 1
a 4006813 Thermistor .................................................................................................. 1
a 4006815 Filter (EMC) ................................................................................................ 4
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
CAB (FIGURE 1-17)

HEATER ASSEMBLY — ALTERNATE HEATER

UNIT CODE K160
04/2012 EUROPE
CAB
HEATER ASSEMBLY – ALTERNATE HEATER

4611136 Kit-Cab Heater .................................................................................................... 1
1 4006818 Heater Element .............................................................................................. 1
2 4032931 Clip ................................................................................................................. 1
3 4022983 Filter ............................................................................................................... 1
4 4022980 Fan ................................................................................................................. 1
5 4032928 Heater Element .............................................................................................. 4
6 4022986 Contact ........................................................................................................... 1
7 4032934 Terminal Block ................................................................................................ 1
8 4032935 Grommet ........................................................................................................ 1
9 4006811 Filter ............................................................................................................... 1
10 4032933 Terminal Block ................................................................................................ 1
11 4022985 Fuse Holder .................................................................................................... 1
12 4022984 Fuse ............................................................................................................... 1
13 4032936 Grommet ........................................................................................................ 4
14 4032937 Printed Circuit Board ...................................................................................... 1
15 4022982 Filter ............................................................................................................... 2
16 4032929 Vent ................................................................................................................ 2
17 4032932 Terminal Block ................................................................................................ 1
18 4006815 Filter (EMC) .................................................................................................... 1
19 4032930 Clip ................................................................................................................. 1
20 4032938 Grommet ........................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
BATTERY TRAY OPTIONS (FIGURE 1-18)

DROP-IN

UNIT CODE K160
04/2012 EUROPE

DROP-IN
KEY:
QTY
1 1650417 Battery Tray (Upper) .......................................................................... 1 .. ..
1 1650418 Battery Tray (Upper) .......................................................................... .. 1 ..
1 1650419 Battery Tray (Upper) .......................................................................... .. .. 1
2 1656645 Battery Tray (Lower) .......................................................................... 1 .. ..
2 1656646 Battery Tray (Lower) .......................................................................... .. 1 ..
2 1656647 Battery Tray (Lower) .......................................................................... .. .. 1
3 296151 Capscrew .......................................................................................... 4 4 4
4 197067 Washer .............................................................................................. 4 4 4
5 1527877 Capscrew .......................................................................................... 4 4 4
6 1531001 Insert ................................................................................................. 4 4 4
7 b 1677284 Add-On Counterweight ...................................................................... .. 1 ..
7 a 1673871 Add-On Counterweight ...................................................................... 1 1 ..
8 1380371 Bolt .................................................................................................... 2 2 2
9 1460477 Nut ..................................................................................................... 2 2 2
10 1678212 Plate .................................................................................................. 1 1 1
11 1657116 Spacer ............................................................................................... 10 10 10
12 296247 Capscrew (M10 x 1.5 x 70) ............................................................... 2 2 2
13 1665541 Spacer ............................................................................................... 2 2 2
14 316826 Nut ..................................................................................................... 2 2 2
15 1687354 Spacer Block ..................................................................................... .. .. 1
c 1695591 Support .............................................................................................. 1 .. ..
c 1695593 Support .............................................................................................. .. 1 ..
c 1695594 Support .............................................................................................. .. .. 1
c 1527884 Capscrew .......................................................................................... 2 2 2
17 1527888 Capscrew (Alternate Part) ................................................................. 2 2 2
c 1530244 Insert ................................................................................................. 2 2 2
18 4013503 Insert (Alternate Part) ........................................................................ 2 2 2
FOOTNOTES:
a Model: J1.5/J1.6/J1.8XNT c Not Illustrated
b Model: J2.0XNT

UNIT CODE K160
EUROPE 04/2012

SIDE-REMOVAL (→ S/N K160B03069J)

UNIT CODE K160
04/2012 EUROPE

SIDE-REMOVAL (→ S/N K160B03069J)
KEY:
QTY
1 1675547 Side Panel ......................................................................................... 1 .. ..
1 1675548 Side Panel ......................................................................................... .. 1 ..
1 1675549 Side Panel ......................................................................................... .. .. 1
2 1677543 Plate Wldmt ....................................................................................... 1 .. ..
2 1677544 Plate Wldmt ....................................................................................... .. 1 ..
2 1677545 Plate Wldmt ....................................................................................... .. .. 1
3 2309222 Roller ................................................................................................. 1 1 1
4 1677335 Roller ................................................................................................. 4 4 4
5 2096392 Bumper .............................................................................................. 1 1 1
6 296151 Capscrew .......................................................................................... 2 2 2
7 296330 Capscrew .......................................................................................... 1 1 1
8 1307884
1514429 Nut ..................................................................................................... 4 4 4
9 363452 Buffer ................................................................................................. 2 2 2
10 1657222 Clip .................................................................................................... 2 2 2
11 b 1677631
4026992 Add-ON Counterweight ..................................................................... .. 1 ..
11 a 1684421 Add-On Counterweight ...................................................................... .. 1 ..
12 1380371 Bolt .................................................................................................... 2 2 2
13 1460477 Nut ..................................................................................................... 2 2 2
14 1678212 Plate .................................................................................................. 1 1 1
15 1657116 Spacer ............................................................................................... 10 10 10
16 296247 Capscrew (M10 x 1.5 x 70) ............................................................... 2 2 2
17 1665541 Spacer ............................................................................................... 2 2 2
18 316826 Nut ..................................................................................................... 2 2 2
19 1687354 Spacer Block ..................................................................................... .. .. 1
c 2108825 Spacer ............................................................................................... 1 1 1
FOOTNOTES:
a Model: J1.6/J1.8XNT c Not Illustrated
b Model: J2.0XNT

UNIT CODE K160
EUROPE 04/2012

SIDE REMOVAL (S/N K160B03070J →)

UNIT CODE K160
04/2012 EUROPE

SIDE REMOVAL (S/N K160B03070J →)
KEY:
QTY
1 1677543 Plate Wldmt ....................................................................................... 1 .. ..
1 1677544 Plate Wldmt ....................................................................................... .. 1 ..
1 1677545 Plate Wldmt ....................................................................................... .. .. 1
2 2309222 Roller ................................................................................................. 1 1 1
3 1677335 Roller ................................................................................................. 4 4 4
4 1460477 Nut ..................................................................................................... 2 2 2
5 b 1677631
4026992 Add-ON Counterweight ..................................................................... .. 1 ..
5 a 1684421 Add-On Counterweight ...................................................................... .. 1 ..
6 1380371 Bolt .................................................................................................... 2 2 2
7 316826 Nut ..................................................................................................... 2 2 2
8 296330 Capscrew .......................................................................................... 1 1 1
9 2102184 Rubber Mount .................................................................................... 2 2 2
10 1593335 Nut ..................................................................................................... 2 2 2
11 1687354 Spacer Block ..................................................................................... .. .. 1
12 316826 Nut ..................................................................................................... 2 2 2
13 1527876 Capscrew .......................................................................................... 2 2 2
14 1566420 Nut ..................................................................................................... 2 2 2
15 4026010 Retainer (FFigure 1-22).................................................................... 1 1 1
16 4026142 Panel ................................................................................................. 1 .. ..
16 4026143 Panel ................................................................................................. .. 1 ..
16 4026144 Panel ................................................................................................. .. .. 1
17 1307884
1514429 Nut ..................................................................................................... 2 2 2
18 363452 Buffer ................................................................................................. 2 2 2
19 1678212 Plate .................................................................................................. 1 1 1
20 1657116 Spacer ............................................................................................... 10 10 10
21 296247 Capscrew (M10 x 1.5 x 70) ............................................................... 2 2 2
FOOTNOTES:
a Model: J1.6/J1.8 XNT b Model: J2.0 XNT

UNIT CODE K160
EUROPE 04/2012
BATTERY RETENTION (FIGURE 1-21)

(→ S/N K160B03069J)

UNIT CODE K160
04/2012 EUROPE
BATTERY RETENTION
(→ S/N K160B03069J)

2108778 Retainer (Assembly) ........................................................................................... 1
1 1565545 Magnet ........................................................................................................... 1
2 2108779 Bracket ........................................................................................................... 1
3 2108664 Spring ............................................................................................................. 1
4 2108780 Pin .................................................................................................................. 1
5 1627835 Switch Assembly ............................................................................................ 1
6 320152 Washer ........................................................................................................... 4
7 302007 Screw ............................................................................................................. 4
8 320158 Washer ............................................................................................................... 1
9 1493770 Bolt ...................................................................................................................... 1
10 1382472
1502543 Nut (Flange) ........................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
BATTERY RETENTION (FIGURE 1-22)

(S/N K160B03070J →)

UNIT CODE K160
04/2012 EUROPE
BATTERY RETENTION
(S/N K160B03070J →)

4026010 Retainer .............................................................................................................. 1
1 4026058 Bushing ............................................................................................................... 2
2 4026011 Bracket ................................................................................................................ 1
3 221777 Washer ............................................................................................................... 1
4 2108664 Spring ................................................................................................................. 1
5 4026023 Pin ....................................................................................................................... 1
6 1540805 Cap ..................................................................................................................... 1
7 4026776 Lever ................................................................................................................... 1
8 4026018 Block ................................................................................................................... 1
9 a 136687 Nut ...................................................................................................................... 1
9 b 1307884
1514429 Nut ...................................................................................................................... 1
10 302007 Screw .................................................................................................................. 6
11 320152 Washer ............................................................................................................... 6
12 1565545 Magnet ................................................................................................................ 1
13 1627835 Switch Assembly ................................................................................................. 1
13 1627834 Switch ............................................................................................................. 1
13 1330414 Connector (Secondary Lock) .......................................................................... 1
13 1330437 Terminal (Pin) ................................................................................................. 2
13 1493465 Connector ....................................................................................................... 1
14 a 1527878 Capscrew ............................................................................................................ 1
14 b 1531479 Capscrew ............................................................................................................ 1
FOOTNOTES:
a → PENDING PER ECN 94664-04 b PENDING PER ECN 94664-04 →

UNIT CODE K160
EUROPE 04/2012
COUNTERWEIGHT (FIGURE 1-23)

UNIT CODE K160
04/2012 EUROPE
COUNTERWEIGHT
1 1654386 Counterweight ..................................................................................................... 1
2 1654389 Steer Plate Assembly ......................................................................................... 1
2 1643708 Stud ................................................................................................................ 3
2 376997 Nut .................................................................................................................. 3
3 293695 Capscrew ............................................................................................................ 4
4 296426 Washer ............................................................................................................... 8
5 1380266
292658 Nut ...................................................................................................................... 4
6 1308451 Capscew ............................................................................................................. 4
7 296434 Washer ............................................................................................................... 4
7 a 2311349 Shim .................................................................................................................... 4
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
OVERHEAD GUARD (FIGURE 1-24)

(→ S/N K160B03069J)

UNIT CODE K160
04/2012 EUROPE
OVERHEAD GUARD
(→ S/N K160B03069J)

1 1651256 Overhead Guard (Standard 546 mm Battery Compartment) .............................. 1
2 292537 Capscrew ............................................................................................................ 2
3 1673292 Washer ............................................................................................................... 2
4 1397807 Mount .................................................................................................................. 4
5 1397808 Washer ............................................................................................................... 4
6 300932 Washer ............................................................................................................... 4
7 300937 Nut ...................................................................................................................... 2
8 292535 Capscrew ............................................................................................................ 2
9 1527881 Capscrew ............................................................................................................ 2
10 1531557 Insert ................................................................................................................... 2
11 1676884 Handle ................................................................................................................ 1
12 1558219 Grommet ............................................................................................................. 4
13 1574301 Plug ..................................................................................................................... 12
a 1398009 Plug ..................................................................................................................... 2
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
OVERHEAD GUARD (FIGURE 1-25)

(S/N K160B03070J →)

UNIT CODE K160
04/2012 EUROPE
OVERHEAD GUARD
(S/N K160B03070J →)
KEY:
A: With Cab
B: Without Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 4026120 Overhead Guard (Standard 546 mm Batttery Compartment) .................... 1 1
1 4026121 Overhead Guard (Standard 642 mm Battery Compartment) ..................... 1 1
1 4026122 Overhead Guard (Standard 750 mm Battery Compartment) ..................... 1 1
1 1337087 Flange .................................................................................................... 6 6
2 1398009 Plug ............................................................................................................ 2 2
3 1363916 Plug ............................................................................................................ 4 4
4 1698800 Plug ............................................................................................................ 2 8
5 2070996 Grommet .................................................................................................... 3 3
6 1698801 Plug ............................................................................................................ 2 15
7 1583945 Capscrew ................................................................................................... 2 2
8 4026997 Spacer ........................................................................................................ 2 2
9 4027313 Spacer ........................................................................................................ 2 2
10 4026873 Mount ......................................................................................................... 2 2
11 1528889 Capscrew ................................................................................................... 4 4
12 1527881 Capscrew ................................................................................................... 2 2
13 1676884 Handle ........................................................................................................ 1 1
14 1531557 Insert .......................................................................................................... 2 2
15 2109933 Plug ............................................................................................................ .. 2
16 1698802 Plug ............................................................................................................ .. 16
a 1702413 Plug ............................................................................................................ 2 2
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
COWL MOUNT (FIGURE 1-26)

(→ S/N K160B03069J)

1 4017602 Cowl .................................................................................................................... 1
2 1528889 Capscrew ............................................................................................................ 6
3 1527889 Capscrew ............................................................................................................ 2
4 1370949
1528888 Nut (Shoulder) .................................................................................................... 2

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
COWL MOUNT (FIGURE 1-27)

(S/N K160B03070J →)

UNIT CODE K160
04/2012 EUROPE
COWL MOUNT
(S/N K160B03070J →)

1 4026006 Cowl .................................................................................................................... 1
2 4032347 Seal (Foam) ........................................................................................................ 2
3 4031760 Bracket (RH) ....................................................................................................... 2
4 1528889 Capscrew ............................................................................................................ 2
5 4031759 Bracket (LH) ........................................................................................................ 1
6 1382472
1502543 Nut (Flange) ........................................................................................................ 4
7 320164 Washer ............................................................................................................... 2
8 320158 Washer ............................................................................................................... 4
9 2063991 Isolator ................................................................................................................ 4
10 1346752 Washer ............................................................................................................... 4
11 1510116 Capscrew ............................................................................................................ 2
12 1510114 Capscrew ............................................................................................................ 2
13 a 4029046 Liner .................................................................................................................... 1
FOOTNOTES:
a S/N K160B03086J →

UNIT CODE K160
EUROPE 04/2012
HOOD AND COVERS (FIGURE 1-28)

UNIT CODE K160
04/2012 EUROPE
HOOD AND COVERS

KEY:
QTY
1 1671193 LH Side Panel (Standard) ................................................................. 1 .. ..
1 1671194 LH Side Panel (Standard) ................................................................. .. 1 ..
1 1671195 LH Side Panel (Standard) ................................................................. .. .. 1
1 1669558 LH Side Panel (Low) ......................................................................... 1 .. ..
1 1669559 LH Side Panel (Low) ......................................................................... .. 1 ..
1 1669560 LH Side Panel (Low) ......................................................................... .. .. 1
1 1671199 RH Side Panel (Standard) ................................................................. 1 .. ..
1 1671200 RH Side Panel (Standard) ................................................................. .. 1 ..
1 1671201 RH Side Panel (Standard) ................................................................. .. .. 1
1 1671196 RH Side Panel (Low) ......................................................................... 1 .. ..
1 1671197 RH Side Panel (Low) ......................................................................... .. 1 ..
1 1671198 Rh Side Panel (Low) ......................................................................... .. .. 1
1 1669557 Clip (Side Panel) ........................................................................... 2 2 2
2 1706062 Isolator .......................................................................................... 4 4 4
3 1307884
1514429 Nut ................................................................................................. 8 8 8
4 1659365 Cover (Standard) ............................................................................... 1 1 1
4 1659366 Cover (Low) ....................................................................................... 1 1 1
5 1677856 Tow Pin ............................................................................................. 1 1 1
5 1677857 Tow Pin ............................................................................................. 1 1 1
5 1677854 Tow Pin ......................................................................................... 1 1 1
5 1651284 Handle ........................................................................................... 1 1 1
5 302467 Spring Pin ...................................................................................... 2 2 2
6 1651973 Spacer ............................................................................................... 2 2 2
7 320160 Washer .............................................................................................. 4 4 4
8 1512403 Capscrew .......................................................................................... 4 4 4
9 4002930
4023227 Bracket Wldmt (LH) ........................................................................... 1 1 1
9 4002929
4025990 Bracket Wldmt ................................................................................... 1 1 1
10 2076752 Retainer ............................................................................................. 2 2 2
11 1702735 Washer .............................................................................................. 1 1 1
12 1661053 Screw ................................................................................................ 2 2 2
13 302404 Locknut .............................................................................................. 2 2 2
14 296426 Washer .............................................................................................. 2 2 2
15 250835 Shim .................................................................................................. 2 2 2
16 1669443 Pin ..................................................................................................... 2 2 2
17 1657419 Tube .................................................................................................. 2 2 2
18 1527882 Capscrew .......................................................................................... 2 2 2
19 320158 Washer .............................................................................................. 6 6 6
20 302400 Nut ..................................................................................................... 2 2 2
21 4002933
4023224 Bracket Wldmt (RH) .......................................................................... 1 1 1
21 4002932
4023223 Bracket .............................................................................................. 1 1 1

UNIT CODE K160
EUROPE 04/2012
HOOD AND COVERS

KEY:
QTY
22 1674429 Seal ................................................................................................... 1 1 1
22 4023469 Seal-Bulk (FT) (Alternate Part) .......................................................... AR AR AR
23 1677115 Clip .................................................................................................... 2 2 2
24 2107982 Gas Spring ........................................................................................ 1 .. ..
24 2107983 Gas Spring ........................................................................................ .. 1 ..
24 2107984 Gas Spring ........................................................................................ .. .. 1
25 4020999 Ball Stud ............................................................................................ 1 1 1
26 4020999 Ball Stud ............................................................................................ 1 1 1
27 4000694 Lock (Optional) .................................................................................. 1 1 1
28 4000693 Plate (Optional) ................................................................................. 1 1 1
29 1382472
1502543 Nut (Flange) ...................................................................................... 2 2 2
30 296229 Capscrew (With Hood Lock) .............................................................. 2 2 2
30 1656998 Hood Latch ........................................................................................ 1 1 1
31 296228 Capscrew .......................................................................................... 2 2 2
32 296360 Washer .............................................................................................. 6 6 6
33 296418 Washer .............................................................................................. 6 6 6
34 296163 Capscrew .......................................................................................... 6 6 6
35 239503 Nut ..................................................................................................... 2 2 2
36 1705606 Bumper .............................................................................................. 2 2 2
37 1698875 Bumper .............................................................................................. 4 4 4
38 1661162 Handle (Hood) ................................................................................... 1 1 1
39 2027940 Plug ................................................................................................... 8 8 8
40 1672827 Pin ..................................................................................................... 2 2 2
41 1702735 Washer .............................................................................................. 1 1 1
42 287851 Capscrew .......................................................................................... 2 2 ..
43 a 1671258 Hood .................................................................................................. 1 .. ..
43 b 1706822 Hood .................................................................................................. 1 .. ..
43 a 1671259 Hood .................................................................................................. .. 1 ..
43 b 1706823 Hood .................................................................................................. .. 1 ..
43 a 1671260 Hood .................................................................................................. .. .. 1
43 b 1706824 Hood .................................................................................................. .. .. 1
44 4003964 Blanket .............................................................................................. 1 .. ..
44 4003965 Blanket .............................................................................................. .. 1 ..
44 4003966 Blanket .............................................................................................. .. .. 1
45 c 4031282 Liner .................................................................................................. 1 1 1
46 c 4031281 Liner .................................................................................................. 1 1 1
47 c 4031280 Liner .................................................................................................. 1 1 1
48 c 4031980 Blanket (Manual Hydraulic) ............................................................... 1 1 1
48 c 4029043 Blanket (Electro-Hydraulic) ................................................................ 1 1 1
2064554 Loctite ................................................................................................ AR AR AR
4029363 Kit-Gas Spring ................................................................................... 1 .. ..
4029364 Kit-Gas Spring ................................................................................... .. 1 ..
4029365 Kit-Gas Spring ................................................................................... .. .. 1
4612415 Gas Spring .................................................................................... 1 .. ..

UNIT CODE K160
04/2012 EUROPE
HOOD AND COVERS

KEY:
QTY
4612416 Gas Spring .................................................................................... .. 1 ..
4612417 Gas Spring .................................................................................... .. .. 1
4029361 Plate .............................................................................................. 1 1 1
4030034 Plate .............................................................................................. 1 1 1
4034668 Bulkhead ....................................................................................... 1 1 1
FOOTNOTES:
a → 11/2009 c S/N K160B03086J →
b 11/2009 →

UNIT CODE K160
EUROPE 04/2012
FLOOR PLATES (FIGURE 1-29)

UNIT CODE K160
04/2012 EUROPE
FLOOR PLATES
KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
QTY
1 a 1678051 Floorplate (Standard Height) ...................................................................... 1 ..
1 h 4001351 Floorplate (Standard Height) ...................................................................... 1 ..
1 b 1678052 Floorplate (Standard Height) ...................................................................... .. 1
1 e 4001352 Floorplate (Standard Height) ...................................................................... .. 1
1 a 1678053 Floorplate (Low Height) .............................................................................. 1 ..
1 h 4001353 Floorplate (Low Height) .............................................................................. 1 ..
1 b 1678054 Floorplate (Low Height) .............................................................................. .. 1
1 e 4001354 Floorplate (Low Height) .............................................................................. .. 1
2 1678050 Floorplate ................................................................................................... 1 1
3 1678055 Floorplate (Standard Step) ......................................................................... 1 1
3 1678056 Floorplate (Low Step) ................................................................................. 1 1
4 1678057 Floorplate (Extension-Standard Height) ..................................................... 1 1
5 375629 Washer ....................................................................................................... 6 6
6 2048064 Capscrew ................................................................................................... 3 3
7 313828 Nut .............................................................................................................. 3 3
8 a 2107568 Floormat ..................................................................................................... 1 ..
8 c 4600369 Floormat ..................................................................................................... 1 ..
8 f 4605965 Floormat ..................................................................................................... 1 ..
8 b 2107567 Floormat ..................................................................................................... .. 1
8 d 4600370 Floormat ..................................................................................................... .. 1
8 g 4605966 Floormat ..................................................................................................... .. 1
9 4003897 Liner ........................................................................................................... 1 1
10 4003899 Liner ........................................................................................................... 1 1
11 4003898 Liner ........................................................................................................... .. 1
FOOTNOTES:
a → S/N K160B02098H e S/N K160B02103H →
b → S/N K160B02102H f S/N K160B02317H →
c S/N K160B02099H ↔ S/N K160B02316H g S/N K160B02408H →
d S/N K160B02103H ↔ S/N K160B02407H h S/N K160B02099H →

UNIT CODE K160
EUROPE 04/2012
DASH AND STEERING COLUMN COVERS (FIGURE 1-30)

FIXED COLUMN

UNIT CODE K160
04/2012 EUROPE

FIXED COLUMN
KEY:
A: With Cab
B: Without Cab
QTY
1 2101895 Cover (w/ Turn Signals) ............................................................................. 1 1
1 2101893 Cover (w/o Turn Signals) ........................................................................... 1 1
2 2101791 Cover (Lower Column) ............................................................................... 1 1
3 2101792 Cover (Upper Column) ............................................................................... 1 1
4 1378550 Capscrew ................................................................................................... 4 4
5 2109771 Dash Panel ................................................................................................. 1 ..
5 2096652 Dash Panel ................................................................................................. .. 1
6 1695158 Plug ............................................................................................................ 1 1
7 1382311 Panel (End) ................................................................................................ 2 2
8 1382312 Panel (Center) ............................................................................................ 1 1
9 1382313 Cover .......................................................................................................... 3 3
10 2027655 Screw ......................................................................................................... 7 7
11 2065667 Clip ............................................................................................................. 2 2
12 2071261 Capscrew ................................................................................................... 3 3
13 1531001 Insert .......................................................................................................... 3 3
14 325182 Nut .............................................................................................................. 3 3
15 2022617 Capscrew ................................................................................................... 4 4
15 2022617 Capscrew (Alternate Part) .......................................................................... 3 3
16 1698539 Bracket ....................................................................................................... 3 3
17 222027 Rivet ........................................................................................................... 3 3
18 1693441 Clip ............................................................................................................. 3 3
19 2108286 Cover .......................................................................................................... 1 1
20 2111879 Cover .......................................................................................................... .. 1
21 353144 Capscrew ................................................................................................... 3 2
22 1566420 Nut .............................................................................................................. 3 2
22 325182 Nut (Alternate Part) .................................................................................... 3 3
23 4017600 Bracket ....................................................................................................... .. 1
24 1527876 Capscrew ................................................................................................... .. 2
25 4017598 Hose Guard ................................................................................................ 1 ..
26 4601386 Grommet .................................................................................................... 1 ..

UNIT CODE K160
EUROPE 04/2012
DASH AND STEERING COLUMN COVERS (FIGURE 1-31)

TELESCOPIC COLUMN

UNIT CODE K160
04/2012 EUROPE

TELESCOPIC COLUMN
KEY:
A: With Cab
B: Without Cab
QTY
1 2101895 Cover (w/ Turn Signal) ............................................................................... 1 1
1 2101893 Cover (w/o Turn Signal) ............................................................................. 1 1
2 2101894 Cover (Telescoping) ................................................................................... 1 1
3 2101790 Cover (Upper) ............................................................................................ 1 1
4 2101789 Cover (Lower) ............................................................................................ 1 1
5 2065667 Clip ............................................................................................................. 2 2
6 320155 Washer ....................................................................................................... 1 1
7 296154 Capscrew ................................................................................................... 1 1
8 1378550 Capscrew ................................................................................................... 4 4
9 2109771 Dash Panel ................................................................................................. 1 ..
9 2096652 Dash Panel ................................................................................................. .. 1
10 1695158 Plug ............................................................................................................ 1 1
11 1382311 Panel (End) ................................................................................................ 2 2
12 1382312 Panel (Center) ............................................................................................ 1 1
13 1382313 Cover .......................................................................................................... 3 3
14 2027655 Screw ......................................................................................................... 7 7
15 2065667 Clip ............................................................................................................. 2 2
16 2071261 Capscrew ................................................................................................... 3 3
17 1531001 Insert .......................................................................................................... 3 3
18 325182 Nut .............................................................................................................. 3 3
19 2022617 Capscrew ................................................................................................... 4 4
19 2022617 Capscrew (Alternate Part) .......................................................................... 1 1
20 1698539 Bracket ....................................................................................................... 3 3
21 222027 Rivet ........................................................................................................... 3 3
22 1693441 Clip ............................................................................................................. 3 3
23 2108286 Cover .......................................................................................................... 1 1
24 2111879 Cover .......................................................................................................... .. 1
25 353144 Capscrew ................................................................................................... 3 2
26 4017600 Bracket ....................................................................................................... .. 1
27 1566420 Nut .............................................................................................................. 3 2
27 325182 Nut (Alternate Part) .................................................................................... 1 1
28 1527876 Capscrew ................................................................................................... .. 2
29 4017598 Hose Guard ................................................................................................ 1 ..
30 4601386 Grommet .................................................................................................... 1 ..

UNIT CODE K160
EUROPE 04/2012
LABELS (FIGURE 1-32)

EXTERIOR

UNIT CODE K160
04/2012 EUROPE
LABELS
EXTERIOR

1 1339830 Label (Mast Warning) ......................................................................................... 2
2 1343276 Label (Mast Warning) ......................................................................................... 1
3 1339832 Label (Pinch Point) ............................................................................................. 2
4 2109111 Label (Eye Hook) ................................................................................................ 5
5 1675906 Label (Hyster Logo) ............................................................................................ 2
6 1534660 Label (Patents and Trademarks) ........................................................................ 1
7 1675906 Label ................................................................................................................... 2
8 1673415 Label (Counterweight) ........................................................................................ 1
9 a 2083690 Warning Label (Electro-Hydraulic) ...................................................................... 1
10 2099551 Label (Cold Storage) ........................................................................................... 1
10 2099552 Label (Arctic) ....................................................................................................... 1
11 1698656 Label (Model 1.5) ................................................................................................ 2
11 1698657 Label (Model 1.6) ................................................................................................ 2
11 1698658 Label (Model 1.8) ................................................................................................ 2
11 1698659 Label (Model 2.0) ................................................................................................ 2
FOOTNOTES:
a With Electro-Hydraulics.

UNIT CODE K160
EUROPE 04/2012

INTERIOR

UNIT CODE K160
04/2012 EUROPE
LABELS
INTERIOR

1 2049939 Label (Battery Disconnect) ................................................................................. 1
2 1339828 Label (No Riders) ................................................................................................ 1
3 1342699 Label (Battery Spacer) ........................................................................................ 1
4 389688 Nameplate Cover ................................................................................................ 1
5 170658 Rivet .................................................................................................................... 6
6 2304044 Label (Pinch Point) ............................................................................................. 3
7 1385099 Label (Hydraulic Oil Fill) ...................................................................................... 1
8 2106627 Label (Operator Warning) (Operator Warning) ................................................... 1
9 2109234 Label (Operator Restraint) .................................................................................. 2
10 1335138 Label (Nameplate Tag) (Nameplate Tag) ........................................................... 1
11 2303178 Label (Tilt Column) ............................................................................................. 1
12 1471618 Nameplate (Nameplate) ...................................................................................... 1
14 2068407 Label (Brake System Fluid) ................................................................................ 1
15 1606674 Label (Warranty) ................................................................................................. 1

UNIT CODE K160
EUROPE 04/2012

HYDRAULIC CONTROL FUNCTIONS

UNIT CODE K160
04/2012 EUROPE
LABELS
HYDRAULIC CONTROL FUNCTIONS

1 2102640 Label ................................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
FORKS (FIGURE 1-35)
KEY:
A: 80 mm x 40 mm
B: 100 mm x 40 mm
C: 100 mm x 35 mm
QTY
1 1327021 Fork (1000 mm) ................................................................................. 2 .. ..
1 1333043 Fork (1000 mm) ................................................................................. .. 2 ..
1 2785646 Fork (1000 mm) ................................................................................. .. .. 2
1 1327022 Fork (1100 mm) ................................................................................. 2 .. ..
1 1333044 Fork (1100 mm) ................................................................................. .. 2 ..
1 2050926 Fork (1100 mm) ................................................................................. .. .. 2
1 1327023 Fork (1200 mm) ................................................................................. 2 .. ..
1 1333045 Fork (1200 mm) ................................................................................. .. 2 ..
1 2781616 Fork (1200 mm) ................................................................................. .. .. 2
2 1523732 Knob .................................................................................................. 1 1 1
3 1523733 Pin ..................................................................................................... 1 1 1
4 1500782 Spring ................................................................................................ 1 1 1
a 1523734 Pin ..................................................................................................... 1 1 1
1523735 Kit-Latch ............................................................................................ 1 1 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
04/2012 EUROPE
FORKS (FIGURE 1-36)

OPTIONAL
KEY:
A: 80 x 40 mm
B: 100 x 40 mm
QTY
1 1378776 Fork (1000 mm) .......................................................................................... 2 ..
1 1378777 Fork (1100 mm) .......................................................................................... 2 ..
1 1378779 Fork (1200 mm) .......................................................................................... 2 ..
1 1378793 Fork (1000 mm) .......................................................................................... .. 2
1 1378794 Fork (1100 mm) .......................................................................................... .. 2
1 1378796 Fork (1200 mm) .......................................................................................... .. 2
2 302450 Roll Pin ....................................................................................................... 1 1
3 1378763 Latch .......................................................................................................... 1 1
4 1378762 Spring ......................................................................................................... 1 1
5 1378760 Pin .............................................................................................................. 1 1
1378765 Kit-Latch (Class II) ...................................................................................... 1 1

UNIT CODE K160
EUROPE 04/2012
LOAD BACKREST EXTENSION (FIGURE 1-37)

UNIT CODE K160
04/2012 EUROPE
LOAD BACKREST EXTENSION

KEY:
A: Standard
B: Integral Sideshift
QTY
1 1663441 Load Backrest (Class II) (977 mm) ............................................................ 1 1
1 1663435 Load Backrest (907 mm) ............................................................................ 1 1
2 1353533 Capscrew ................................................................................................... 4 ..
2 2034347 Capscrew ................................................................................................... .. 4
3 221771 Washer ....................................................................................................... 4 4
4 296423 Washer ....................................................................................................... 4 4
5 300937 Nut .............................................................................................................. 4 4

UNIT CODE K160
EUROPE 04/2012
SEAT (FIGURE 1-38)

FULL SUSPENSION — SHEET 1 0F 2

UNIT CODE K160
04/2012 EUROPE
SEAT
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
2101602 Seat-Full Suspension (Vinyl-Maximum Travel) .......................................... 1 1
2101603 Seat-Full Suspension (Cloth-Maximum Travel) ......................................... 1 1
2101604
4603384 Seat-Full Suspension (Vinyl) (Swivel) ........................................................ 1 1
2101605
4603385 Seat-Full Suspension (Cloth) (Swivel) ....................................................... 1 1
1 1703903 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
1 1703900 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
2 1703901 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 1703898 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 1584643 Screw ............................................................................................ 2 2
3 1703902 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 1703899 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 1637285 Spring ............................................................................................ 2 2
3 1513089 Cotter Pin (Hair) ............................................................................ 2 2
4 1703892 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
4 ..... U-Joint ............................................................................................... 1 1
5 1703894 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 1703893 Kit-Service (Front Panel) (Non Swivel) .................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
6 1703904 Kit-Seat Rail ........................................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 1367150 Nut ..................................................................................................... 4 4
7 2099947 Armrest (LH) ............................................................................................... 1 1
8 1512536 Washer ....................................................................................................... 2 1
9 18735 Screw ......................................................................................................... 2 1
10 19901 Roll Pin ....................................................................................................... 1 1
11 221353 Locknut ....................................................................................................... 2 2
12 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1
12 1636120 Kit-Red Seat Belt ........................................................................................ 1 1
13 15177 Washer ....................................................................................................... 3 3

UNIT CODE K160
EUROPE 04/2012
SEAT
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
14 1581852 Washer ....................................................................................................... 3 3
15 16375 Capscrew ................................................................................................... 2 1
15 18562 Capscrew ................................................................................................... .. 1
16 18462 Capscrew ................................................................................................... 2 1
17 18471 Capscrew ................................................................................................... 2 1
18 1512544 Block .......................................................................................................... 2 1
18 4007318 Spacer (Alternate Part) .............................................................................. 2 1
19 4004912 Plate (Maxi. Travel Mounting) .................................................................... 2 2
20 1583611 Capscrew (Max Travel Seat Mount) ........................................................... 4 4
21 169874 Nut .............................................................................................................. 4 2
22 1695690 Bracket ....................................................................................................... 1 ..
23 2099949 Armrest (RH) .............................................................................................. 1 ..
a 2099950 Seat Cover (Right-Hand Side) ................................................................... 1 ..
a 1694700 Spacer (Seat Belt) ...................................................................................... .. 1
a 1563208 Sensor (Operator Presence) ...................................................................... 1 1
a 1692919 Wire Harness ............................................................................................. 1 1
a 1470155 Information Case (Kit) ................................................................................ 1 1
1482925 Plate (Book Box) .................................................................................... 1 1
1482948 Box (Book) ............................................................................................. 1 1
1482950 Cover ..................................................................................................... 1 1
1482949 Screw ..................................................................................................... 4 4
a 4027341 Bracket (Angle Controller) .......................................................................... 1 1
a 114312 Strap Clamp ............................................................................................... 1 1
a 4032461 Kit (Mechanical Lumbar) ............................................................................ 1 1
1703895 Kit-Service Internal Tether-80 MM Travel (Maxi Travel) ............................ 1 1
1703896 Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................ 1 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
SEAT (FIGURE 1-39)

FULL SUSPENSION — SHEET 2 OF 2

UNIT CODE K160
04/2012 EUROPE
SEAT
FULL SUSPENSION – SHEET 2 OF 2

1 1703891 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 1482905 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 1482906 Latch ............................................................................................................... 1
7 1367150 Nut .................................................................................................................. 2
8 1703890 Kit-Damper Service ............................................................................................. 1
9 1584632 Damper ........................................................................................................... 1
10 1367150 Nut .................................................................................................................. 2
11 1584638 Bolt ................................................................................................................. 2

UNIT CODE K160
EUROPE 04/2012
SEAT (FIGURE 1-40)

FULL SUSPENSION, HIGH BACK — SHEET 1 0F 2

UNIT CODE K160
04/2012 EUROPE
SEAT
FULL SUSPENSION, HIGH BACK – SHEET 1 0F 2

4605183 Seat-Full Suspension (Vinyl) (High Back, Lumbar) ............................................ 1
4605182 Seat-Full Suspension (Cloth) (High Back, Lumbar) ............................................ 1
1 4016924 Kit-Cushion (Seat Back, Vinyl) ....................................................................... 1
1 4016928 Kit-Cushion (Seat Back, Cloth) ....................................................................... 1
2 ..... Back Cushion ............................................................................................. 1
2 1584643 Screw ......................................................................................................... 2
3 4016926 Cushion (Head Rest) .................................................................................. 1
4 1615149 Guide Assembly (Tubes) ............................................................................ 2
5 1703902 Kit-Seat Cushion (Vinyl) ................................................................................. 1
5 1703899 Kit-Seat Cushion (Cloth) ................................................................................. 1
5 ..... Seat Cushion .............................................................................................. 1
5 1637285 Spring ......................................................................................................... 2
5 1513089 Cotter Pin (Hair) ......................................................................................... 2
6 1703904 Kit-Seat Rail ................................................................................................... 1
6 ..... Locking Rail ................................................................................................ 1
6 ..... Slave Rail ................................................................................................... 1
6 ..... Bolt ............................................................................................................. 4
6 1367150 Nut .............................................................................................................. 4
7 1703892 Kit-Weight Adjuster ......................................................................................... 1
7 ..... Knob ........................................................................................................... 1
7 ..... Bushing ...................................................................................................... 1
7 ..... Washer ....................................................................................................... 1
7 ..... Pin .............................................................................................................. 1
7 ..... U-Joint ........................................................................................................ 1
8 1703893 Kit-Service (Front Panel) (Non Swivel) ........................................................... 1
8 ..... Front Panel ................................................................................................. 1
8 ..... Socket Head Capscrew .............................................................................. 2
8 ..... Roll Pin ....................................................................................................... 1
9 4013095 Wire Harness ............................................................................................. 1
10 1483003 Clip ................................................................................................................. 1
11 ..... Connector Clip ................................................................................................ 1
12 ..... Retainer Bracket ............................................................................................. 1
13 1482949 Screw ............................................................................................................. 2
14 893818 Wire (Ground Wire) ........................................................................................ 1
15 1482925 Plate (Book Box) ............................................................................................ 1
16 1453887 Holder (Manual) .............................................................................................. 1
17 1482949 Screw ............................................................................................................. 4
18 1617681 Label (Serial Number) .................................................................................... 1
19 4004912 Plate (Maxium Travel Mounting) ......................................................................... 2
20 1583611 Capscrew (Max Travel Seat Mount) ................................................................... 1
21 169874 Nut ...................................................................................................................... 4
22 1695690 Bracket ................................................................................................................ 1
23 2099947 Armrest (LH) ....................................................................................................... 1
23 1563230 Cushion (LH Armrest) ..................................................................................... 1
24 2099949 Armrest (RH) ....................................................................................................... 1
24 1563231 Cushion (RH) .................................................................................................. 1
25 18735 Screw .................................................................................................................. 2
26 1512536 Washer ............................................................................................................... 2
27 16375 Capscrew ............................................................................................................ 2
28 1581852 Washer ............................................................................................................... 3

UNIT CODE K160
EUROPE 04/2012
SEAT
FULL SUSPENSION, HIGH BACK – SHEET 1 0F 2

29 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
29 1636120 Kit-Red Seat Belt ................................................................................................ 1
30 4007318 Spacer ................................................................................................................ 2
31 18471 Capscrew ............................................................................................................ 2
32 18462 Capscrew ............................................................................................................ 2
33 19901 Roll Pin ............................................................................................................... 1
34 221353 Locknut ............................................................................................................... 2
35 15177 Washer ............................................................................................................... 3
b 2099950 Seat Cover (Right-Hand Side) ............................................................................ 1
b 1563208 Sensor (Operator Presence) ............................................................................... 1
b 4027341 Bracket (Angle Controller) .................................................................................. 1
b 1703895 Kit-Service Internal Tether-80 MM Travel (Maxium Travel) ................................ 1
b 114312 Strap Clamp ........................................................................................................ 1
4032461 Kit (Mechanical Lumbar) ..................................................................................... 1
a 4032460 Kit (Non Swivel Seat) .......................................................................................... 1
FOOTNOTES:
a Kit included Tether and Recliner Kit from Sheet 2 b Not Illustrated
of 2 Also

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
SEAT (FIGURE 1-41)

FULL SUSPENSION, HIGH BACK — SHEET 2 OF 2

UNIT CODE K160
04/2012 EUROPE
SEAT
FULL SUSPENSION, HIGH BACK – SHEET 2 OF 2

1 1703891 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 1482905 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 1482906 Latch ............................................................................................................... 1
7 1367150 Nut .................................................................................................................. 2
8 1703890 Kit-Damper Service ............................................................................................. 1
9 1584632 Damper ........................................................................................................... 1
10 1367150 Nut .................................................................................................................. 2
11 1584638 Bolt ................................................................................................................. 2

UNIT CODE K160
EUROPE 04/2012
ARMREST SLIDER ASSEMBLY (FIGURE 1-42)

(→ 9/2010)

UNIT CODE K160
04/2012 EUROPE

(→ 9/2010)

1694521 Armrest (RH) ....................................................................................................... 1
..... Armrest (Handle Slide Assy-Lower) ............................................................... 1
..... Armrest (Handle Slide - Upper) ...................................................................... 1
1655865 Handle (Slider) ........................................................................................... 2
1 227157 Screw ......................................................................................................... 4
2 1661511 Armrest (Slider) .......................................................................................... 2
3 1531558 Insert .............................................................................................................. 3
4 1661509 Bracket Wldmt ................................................................................................ 1
5 1661510 Bracket Wldmt (Slide) ..................................................................................... 1
5 4007052 Bracket Wldmt (Alternate Part) ....................................................................... 1
6 296165 Capscrew ....................................................................................................... 2
7 313828 Nut .................................................................................................................. 6
8 1650640 Washer ........................................................................................................... 2
9 320160 Washer ........................................................................................................... 1
10 316826 Nut .................................................................................................................. 1
11 2065667 Clip ...................................................................................................................... 2
12 1572889 Washer ............................................................................................................... 1
13 18738 Capscrew ............................................................................................................ 1
14 2098813 Cover .................................................................................................................. 1
14 4603492 Cover (Alternate Part) ......................................................................................... 1
15 2062875 Capscrew ............................................................................................................ 3
16 2102218 Cover (MLM Inner) .............................................................................................. 1
16 4603493 Cover (Alternate Part) ......................................................................................... 1
17 18462 Capscrew ............................................................................................................ 1
18 169874 Nut ...................................................................................................................... 2
19 18471 Capscrew ............................................................................................................ 1
a 296380 Washer (Star) ..................................................................................................... 1
a 296360 Washer (Star) ..................................................................................................... 6
a 296166 Capscrew ............................................................................................................ 2
a. . . . . Mini-Lever Controls ............................................................................................. 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
ARMREST SLIDER ASSEMBLY (FIGURE 1-43)

(9/2010 →)

UNIT CODE K160
04/2012 EUROPE

(9/2010 →)

4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Armrest (Handle Slide - Upper) ...................................................................... 1
1 1661511 Armrest (Slider) .......................................................................................... 1
2 1655865 Handle (Slider) ........................................................................................... 1
3 227157 Screw ......................................................................................................... 2
4 4007052 Bracket Wldmt ................................................................................................ 1
5 296360 Washer ........................................................................................................... 4
6 313828 Nut .................................................................................................................. 4
7 296165 Capscrew ....................................................................................................... 2
8 1531558 Insert .............................................................................................................. 3
9 ..... Armrest (Handle Slide Assy) .......................................................................... 1
9 1661511 Armrest (Slider) .......................................................................................... 1
10 1655865 Handle (Slider) ........................................................................................... 1
11 227157 Screw ......................................................................................................... 2
12 313828 Nut ...................................................................................................................... 2
13 296360 Washer ............................................................................................................... 2
14 18738 Capscrew ............................................................................................................ 1
15 4007319 Spacer ................................................................................................................ 1
16 18471 Capscrew ............................................................................................................ 1
17 4007318 Spacer ................................................................................................................ 1
18 4004775 Bracket ................................................................................................................ 1
19 18462 Capscrew ............................................................................................................ 1
20 4004776 Cover Plate ......................................................................................................... 1
21 169874 Nut ...................................................................................................................... 2
22 4603492 Cover .................................................................................................................. 1
23 2062875 Capscrew ............................................................................................................ 5
24 4603493 Cover .................................................................................................................. 1
25 316826 Nut ...................................................................................................................... 1
26 320160 Washer ............................................................................................................... 1
27 1650640 Washer ............................................................................................................... 2
28 ..... Mini-Lever Control Arm (FFigure 2-10, FFigure 2-11)...................................... 1

UNIT CODE K160
EUROPE 04/2012
STATIC STRAP (FIGURE 1-44)

1 216895 Static Strap ......................................................................................................... 1
2 287860 Capscrew ............................................................................................................ 1
3 320160 Washer ............................................................................................................... 1
4 1581567 Nut ...................................................................................................................... 1
5 296381 Washer ............................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE
2 ELECTRICAL SYSTEM
UNIT CODE K160
04/2012 EUROPE
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BATTERY CONNECTOR ................................................................................................................................ 2-14

CONTACTOR .................................................................................................................................................. 2-20
CONTROLLER
HOIST AND FAN ASSEMBLY .................................................................................................................... 2-10
TRACTION AND FAN ASSEMBLY ............................................................................................................. 2-12
CONTROLLERS .............................................................................................................................................. 2-6
DISPLAY ......................................................................................................................................................... 2-16
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-2
FUSE PANEL ASSEMBLY .............................................................................................................................. 2-18
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-24
4 FUNCTION ............................................................................................................................................... 2-26
TILT SENSOR GROUP ................................................................................................................................... 2-22
WIRE HARNESS
CAB ACCESSORY ..................................................................................................................................... 2-61
DC CONVERTER (→ PENDING PER ECN 13416125) ............................................................................ 2-57
DC CONVERTER (PENDING PER ECN 13416125 →) ............................................................................ 2-58
DISPLAY, PREMIUM - FREEZER OPTION ............................................................................................... 2-30
DISPLAY, STANDARD ............................................................................................................................... 2-28
HEATER ...................................................................................................................................................... 2-48
HYDRAULIC FLUID LEVEL AND PRESSURE ........................................................................................... 2-62
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 2-64
MANUAL HYDRAULICS ............................................................................................................................. 2-53
MANUAL INTERLOCK ................................................................................................................................ 2-52
REAR WIPER .............................................................................................................................................. 2-60
STEER COLUMN ........................................................................................................................................ 2-56
STEER UNIT ............................................................................................................................................... 2-55
SYNCHRONOUS STEERING ..................................................................................................................... 2-54
TURN SIGNAL ............................................................................................................................................ 2-50

UNIT CODE K160
EUROPE 04/2012
ELECTRICAL ARRANGEMENT (FIGURE 2-1)

UNIT CODE K160
04/2012 EUROPE
ELECTRICAL ARRANGEMENT
1 2111690 Wire Harness (Main) (Electro-Hydraulic) (FFigure 2-15)................................... 1
1 2111691 Wire Harness (Main) (Manual Hydraulic) (FFigure 2-16, FFigure 2-17)........... 1
2 a 1673607 Wire Harness (Seat Jumper) (Mini-lever Module Jumper) ................................. 1
2 b 1673605 Wire Harness (Seat Jumper) (Seat Jumper) ...................................................... 1
3 1695661 Grommet ............................................................................................................. 1
4 2105999 Power Cable (Hoist Controller/Pump) ................................................................. 3
4 230132 E-Ring ............................................................................................................ 1
4 203694 E-Ring ............................................................................................................ 1
4 4007955 Boot ................................................................................................................ 2
5 2101854 Power Cable (546 mm Battery Compartment) .................................................... 1
5 307975 Fitting .............................................................................................................. 1
5 1547837 E-Ring ............................................................................................................ 1
5 4007955 Boot ................................................................................................................ 1
5 307975 Fitting .............................................................................................................. 1
5 1547837 E-Ring ............................................................................................................ 1
5 4007955 Boot ................................................................................................................ 1
5 307975 Fitting .............................................................................................................. 1
5 1547837 E-Ring ............................................................................................................ 1
5 4007955 Boot ................................................................................................................ 1
6 2308995 Terminal ......................................................................................................... 2
6 4007955 Boot ................................................................................................................ 2
6 2308995 Terminal ......................................................................................................... 2
6 4007955 Boot ................................................................................................................ 2
6 2308995 Terminal ......................................................................................................... 2
6 4007955 Boot ................................................................................................................ 2
7 1527880 Capscrew ............................................................................................................ 1
8 2105928 Horn .................................................................................................................... 1
9 2101851 Power Cable Assembly (Traction Motor) ............................................................ 1
9 4007955 Boot ................................................................................................................ 2
9 2310341 Terminal ......................................................................................................... 2
10 1547837 E-Ring ............................................................................................................ 1
10 204223 Boot ................................................................................................................ 1
10 307975 Fitting .............................................................................................................. 1
11 4007955 Boot ................................................................................................................ 1
11 2310341 Terminal ......................................................................................................... 2
12 4603514 Relay (Mini Power) ............................................................................................. 2
13 2100367 Relay (E-Hydraulic) ............................................................................................. 1
14 302020 Screw .................................................................................................................. 3
15 292667 Nut ...................................................................................................................... 3
16 296357 Washer ............................................................................................................... 3
17 2102004 Power Cable (U) ............................................................................................. 1
17 204223 Boot ............................................................................................................ 2
17 2310341 Terminal ..................................................................................................... 2

UNIT CODE K160
EUROPE 04/2012
ELECTRICAL ARRANGEMENT
17 2102005 Power Cable (V) ............................................................................................. 1
17 204223 Boot ............................................................................................................ 2
17 2310341 Terminal ..................................................................................................... 2
17 2102006 Power Cable (W) ............................................................................................ 1
17 204223 Boot ............................................................................................................ 2
17 2310341 Terminal ..................................................................................................... 2
17 137852 Strap Clamp ................................................................................................... 1
18 1337197 Key Set ............................................................................................................... 1
18 186304 Key ................................................................................................................. 2
19 1687435 Knob (Keyless Start) ........................................................................................... 1
20 2107656 Wire Harness (Steer Column) (FFigure 2-24)................................................... 1
20 2105365 Wire Harness (Synchronous Steering) (FFigure 2-22)...................................... 1
21 2100053 Wire Harness (Steer Unit) (FFigure 2-23)......................................................... 1
22 2096576 Wire Harness (Display) (Premium, Freezer Option) (FFigure 2-13).................. 1
22 2100218 Wire Harness (Display) (Standard) (FFigure 2-12)............................................ 1
23 2094578 Display (Standard) (FFigure 2-6)....................................................................... 1
23 2094579 Display (Freezer) (FFigure 2-6)......................................................................... 1
24 1662056 Dust Cover (LH) .................................................................................................. 1
25 1662057 Dust Cover (RH) ................................................................................................. 1
26 1527879 Capscrew ............................................................................................................ 2
27 1480237 Nut ...................................................................................................................... 2
28 1554902 Screw .................................................................................................................. 2
29 1500912 Clip ...................................................................................................................... 5
30 1582464 Fastener .............................................................................................................. 5
31 2107969 Cover (Seat Side Electrical) ................................................................................ 1
32 1694830 Capscrew ............................................................................................................ 2
33 296354 Washer ............................................................................................................... 2
34 1694442 Flasher ................................................................................................................ 1
FOOTNOTES:
a Electro-Hydraulic b Manual Hydraulic

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
CONTROLLERS (FIGURE 2-2)

UNIT CODE K160
04/2012 EUROPE
CONTROLLERS
1 a 2091228 Master Controller (Standard-w/o Electro-Hydraulics) ......................................... 1
1 a 2091150 Master Controller (Premium-w/ Electro Hydraulics) ............................................ 1
2 1682693 Bracket ................................................................................................................ 1
3 1510115 Capscrew ............................................................................................................ 3
4 1510113 Capscrew ............................................................................................................ 2
5 1530243 Insert ................................................................................................................... 3
6 2101887 Power Cable Assembly (Traction Controller/Traction Motor) ............................. 6
6 2102004 Power Cable (U) ............................................................................................. 1
6 204223 Boot ............................................................................................................ 2
6 2310341 Terminal ..................................................................................................... 2
6 2102005 Power Cable (V) ............................................................................................. 1
6 204223 Boot ............................................................................................................ 2
6 2310341 Terminal ..................................................................................................... 2
6 2102006 Power Cable (W) ............................................................................................ 1
6 204223 Boot ............................................................................................................ 2
6 2310341 Terminal ..................................................................................................... 2
6 137852 Strap Clamp ................................................................................................... 1
7 4007955 Boot ................................................................................................................ 1
7 2310341 Terminal ......................................................................................................... 2
8 4007955 Boot ................................................................................................................ 2
8 2310341 Terminal ......................................................................................................... 2
9 4016344 Fuse Panel (FFigure 2-7).................................................................................. 1
10 ..... Controller Assembly (Traction) ........................................................................... 2
11 1530243 Insert ................................................................................................................... 1
12 1547837 E-Ring ............................................................................................................ 1
12 204223 Boot ................................................................................................................ 1
12 307975 Fitting .............................................................................................................. 1
13 1705384 Contactor Assembly (FFigure 2-8).................................................................... 1
14 b 1706841 Mounting Plate .................................................................................................... 1
14 c 4028470 Mounting Plate .................................................................................................... 1
15 1510117 Capscrew ............................................................................................................ 4
16 1530244 Insert ................................................................................................................... 4
17 ..... Controller Assembly (Hoist) ................................................................................ 1
18 1527879 Capscrew ............................................................................................................ 1
19 2105999 Power Cable (Hoist Controller/Pump) ................................................................. 3
19 4007955 Boot ................................................................................................................ 2
20 2101853 Power Cable (546mm Battery Compartment) ..................................................... 1
20 2308995 Terminal ......................................................................................................... 2
20 4007955 Boot ................................................................................................................ 2
21 4007955 Boot ................................................................................................................ 1
21 1547837 E-Ring ............................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
FOOTNOTES:
a Vehicle System Manager c PENDING PER ECN 138804 →
b → PENDING PER ECN 138804

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
CONTROLLER (FIGURE 2-3)

HOIST AND FAN ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CONTROLLER
HOIST AND FAN ASSEMBLY

..... Controller Assembly ............................................................................................ 1
1 1682972 Plate Wldmt .................................................................................................... 1
2 296001 Capscrew ....................................................................................................... 4
3 320156 Washer ........................................................................................................... 4
4 296359 Washer ........................................................................................................... 4
5 1531558 Insert .............................................................................................................. 2
6 1527876 Capscrew ....................................................................................................... 2
7 2094435 Controller ........................................................................................................ 1
8 ..... Fan Assembly ................................................................................................. 1
9 1682973 Air Duct ...................................................................................................... 1
10 1694646 Fan ............................................................................................................. 2
11 302029 Metric Screw .............................................................................................. 4
12 320154 Washer ....................................................................................................... 4
13 296357 Washer ....................................................................................................... 4
14 292667 Nut .............................................................................................................. 4
15 1373685 Grommet .................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
CONTROLLER (FIGURE 2-4)

TRACTION AND FAN ASSEMBLY

UNIT CODE K160
04/2012 EUROPE
CONTROLLER
TRACTION AND FAN ASSEMBLY

..... Controller Assembly ............................................................................................ 1
1 2094434 Controller ........................................................................................................ 1
2 296001 Capscrew ....................................................................................................... 4
3 1307884
1514429 Nut .................................................................................................................. 4
4 1531558 Insert .............................................................................................................. 2
5 1527877 Capscrew ....................................................................................................... 2
6 1682974 Plate Wldmt .................................................................................................... 1
7 ..... Fan Assembly ................................................................................................. 1
8 1682975 Air Duct ...................................................................................................... 1
9 1694646 Fan ............................................................................................................. 1
10 1565693 Guard ......................................................................................................... 1
11 1582464 Fastener ..................................................................................................... 1
12 1500912 Clip ............................................................................................................. 1
13 1373685 Grommet .................................................................................................... 1
14 302030 Screw ......................................................................................................... 4
15 296357 Washer ....................................................................................................... 4
16 292667 Nut .............................................................................................................. 4

UNIT CODE K160
EUROPE 04/2012
BATTERY CONNECTOR (FIGURE 2-5)

UNIT CODE K160
04/2012 EUROPE
BATTERY CONNECTOR
KEY:
A: Standard Battery Removal
B: Side Battery Removal
QTY
1 1694088 Battery Connector And Cable (546mm Battery Compartment) .................. 1 1
1 1694085 Battery Connector And Cable (642mm Battery Compartment) .................. 1 1
1 1672023 Battery Connector And Cable (48V DIN) (750mm Battery
Compartment) ............................................................................................ 1 1
1 1663633 Battery Connector .................................................................................. 1 1
1 2311302 Terminal ................................................................................................. 1 1
1 2308995 Terminal ................................................................................................. 1 1
2 1682827 Bracket ....................................................................................................... 1 ..
2 1682826 Bracket ....................................................................................................... .. 1
3 302055 Cross Recess Screw .................................................................................. 4 4
4 1531001 Insert .......................................................................................................... .. 4
5 129684 Clamp ......................................................................................................... 1 1
6 292680 Washer ....................................................................................................... 4 ..
7 136687 Nut .............................................................................................................. 4 ..
8 1677718 Washer ....................................................................................................... 2 ..
9 1657222 Clip ............................................................................................................. 1 ..
10 1397653 Bolt ............................................................................................................. 1 ..
11 136681 Capscrew ................................................................................................... .. 2
12 166285 Clamp ......................................................................................................... 1 1
13 1527880 Capscrew ................................................................................................... 1 1

UNIT CODE K160
EUROPE 04/2012
DISPLAY (FIGURE 2-6)

1 2094578 Display (Standard) .............................................................................................. 1
1 2094579 Display (Freezer) ................................................................................................ 1
1 1677333 Ignition Switch ................................................................................................ 1
2 2104679 Cover .................................................................................................................. 1
3 1527877 Capscrew ............................................................................................................ 2
4 1566420 Nut ...................................................................................................................... 2
5 1693738 Label ................................................................................................................... 1
1337197 Key Set ............................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
FUSE PANEL ASSEMBLY (FIGURE 2-7)

UNIT CODE K160
04/2012 EUROPE
FUSE PANEL ASSEMBLY

4016344 Fuse Panel .......................................................................................................... 1
1 4016340 Bracket ........................................................................................................... 1
2 1374210 Fuse Block ...................................................................................................... 1
3 1593895 Fuse (10 Amp) ................................................................................................ 3
4 350996 Fuse (5 Amp) .................................................................................................. 1
5 1678497 Label ............................................................................................................... 1
6 1647929 Buss Bar ......................................................................................................... 1
7 4016342 Cover .............................................................................................................. 1
8 302009 Screw (M3 x .05 x 10) .................................................................................... 2
9 296355 Washer ........................................................................................................... 2
10 292665 Nut .................................................................................................................. 2
11 1705715 Receptacle ..................................................................................................... 1
12 1705714 Retainer .......................................................................................................... 1
13 1705713 Fastener ......................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
CONTACTOR (FIGURE 2-8)

UNIT CODE K160
04/2012 EUROPE
CONTACTOR
1705384 Contactor Assembly ............................................................................................ 1
1704063 Contactor ........................................................................................................ 1
1 1314299 Screw ......................................................................................................... 2
2 1454122 End Cap ..................................................................................................... 1
3 1704887 Coil And Frame .......................................................................................... 1
4 1704892 Plunger ....................................................................................................... 1
5 1704894 Washer ....................................................................................................... 1
6 1708802 Contact ....................................................................................................... 1
7 1708803 Return Spring ............................................................................................. 1
8 1708805 Cover .......................................................................................................... 1
9 1527878 Capscrew ....................................................................................................... 2
10 1704064 Buss Bar ......................................................................................................... 1
11 388049
292682 Lockwasher .................................................................................................... 4
12 292655 Nut .................................................................................................................. 4
13 1525921 Thermistor (Assembly) ................................................................................... 1
14 1525920 E-Ring ........................................................................................................ 2
15 222522 Heat Shrink ................................................................................................ 2
16 1525922 Thermistor .................................................................................................. 2
16 4003770 Thermistor (Optional) ................................................................................. 2
17 1694943 Bracket ........................................................................................................... 1
18 296358 Washer ........................................................................................................... 2
19 302032 Screw ............................................................................................................. 2

UNIT CODE K160
EUROPE 04/2012
TILT SENSOR GROUP (FIGURE 2-9)

1 4014097 Bracket Wldmt .................................................................................................... 1
2 1553897 Capscrew ............................................................................................................ 2
3 302398 Locknut ............................................................................................................... 2
4 1595234 Sensor (Mast Tilt Position) .................................................................................. 1
4 4019160 Conduit ........................................................................................................... AR
5 2004005 Strap Clamp ........................................................................................................ 2
a 1371287 Washer ............................................................................................................... 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
MINI-LEVER CONTROLS (FIGURE 2-10)

3 FUNCTION

UNIT CODE K160
04/2012 EUROPE
MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2108514 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108517 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108499 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108505 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 2110791 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 2110791 Lever (Single Function) .................................................... 1 1 .. ..
3 2110793 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2108249 Plug .................................................................................. 1 1 1 1
6 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 4603439 Armrest (With Push Buttons) ................................................ .. .. 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) ..................................................................... 1 1 1 1
12 2107320 Push Button Switch .......................................................... 1 1 1 1
13 1704528 Push Button .......................................................................... .. .. 1 1
14 1704529 Wire Harness ........................................................................ .. .. 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 .. 1
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 1698449 Capscrew .............................................................................. 8 8 8 8
a 1705359 Cover (Push Button) ............................................................. .. .. 1 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
MINI-LEVER CONTROLS (FIGURE 2-11)

4 FUNCTION

UNIT CODE K160
04/2012 EUROPE
MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: With Directional Control Switch, With Clamping
D: Without Directional Control Switch, With Clamping
QTY
1 2108497 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 b 2108516 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108502 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 b 2108518 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108504 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 b 2108506 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108498 Mini-Lever Assembly ................................................................ .. .. .. 1
1 b 2108501 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 b 2110793 Lever (With Override) ....................................................... 1 1 1 1
3 d 2110791 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2110791 Lever (Single Function) .................................................... 1 1 .. ..
5 2110792 Lever (Clamping) .............................................................. .. .. 1 1
6 e 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 c 4603439 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) ..................................................................... 1 1 1 1
12 2107320 Push Button Switch .......................................................... 1 1 1 1
13 c 1704528 Push Button .......................................................................... 1 1 1 1
14 c 1704529 Wire Harness ........................................................................ 1 1 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 1 ..
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. .. 1
20 1698449 Capscrew .............................................................................. 8 8 8 8
ac 1705359 Cover (Push Button) ............................................................. 1 1 1 1
FOOTNOTES:
a Not Illustrated d Without RTST
b With RTST e Without RTST, without clamping.
c With RTST, with clamping.

UNIT CODE K160
EUROPE 04/2012
WIRE HARNESS (FIGURE 2-12)

DISPLAY, STANDARD

2100218 Wire Harness (Display) (Standard) ..................................................................... 1
1 1541988 Connector (Main Harness) ............................................................................. 1
1 1463138 Terminal Pin ............................................................................................... 7
1 1484377 Plug ............................................................................................................ 1
1 1541989 Connector (Secondary Lock) ..................................................................... 1
2 1489655 Connector (4 Way) (Main Harness) ................................................................ 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 2069414 Connector (Plug) (Display) ............................................................................. 1
3 1561019
2035276 Connector ................................................................................................... 7
4 1484361 Connector (Socket) (Right Front Work Light) ................................................. 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 1498502 Connector (Right Front Marker Light) ............................................................. 1
5 1330438 Terminal (Socket) ....................................................................................... 3
5 1463194 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
6 2101546 Buzzer ............................................................................................................ 1

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

DISPLAY, PREMIUM — FREEZER OPTION

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS
DISPLAY, PREMIUM – FREEZER OPTION

2096576 Wire Harness (Display) (Premium) ..................................................................... 1
1 ..... Connector Assembly (Right Front Marker Light) ............................................ 1
1 1498502 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 3
2 ..... Connector Assembly (Display Temperature Sensor) ..................................... 1
2 1484557 Connector ................................................................................................... 1
2 1463141 Terminal (Socket) ....................................................................................... 2
3 2101546 Buzzer ............................................................................................................ 1
4 ..... Connector Assembly (Main Harness) ............................................................. 1
4 1330437 Terminal (Pin) ............................................................................................. 4
4 1489655 Connector (4 Way) ......................................................................................... 1
5 1541988 Connector ................................................................................................... 1
5 1463140 Terminal (Pin) ............................................................................................. 7
5 1484377 Plug ............................................................................................................ 1
6 ..... Connector Assembly (Display) ....................................................................... 1
6 2069414 Connector (Plug) ........................................................................................ 1
6 1561019
2035276 Connector ................................................................................................... 8
7 ..... Connector Assembly (Right Front Work Light) ............................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
7 1484361 Connector (Socket) .................................................................................... 1
8 1655195 Conduit ........................................................................................................... AR
9 275493 Conduit ........................................................................................................... AR
10 275495 Conduit ........................................................................................................... AR
11 2108466 Wire Harness (Temperature Sensor) ............................................................. 1
11 1561559 Connector ................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012

MAIN-ELECTRO-HYDRAULIC — PAGE 1 OF 2

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS
MAIN-ELECTRO-HYDRAULIC – PAGE 1 OF 2

2111690 Wire Harness (Main) (Electro - Hydraulic) .......................................................... 1
1 ..... Connector (Pump Controller) ......................................................................... 1
1 2035275 Connector ................................................................................................... 1
1 1561019
2035276 Connector ................................................................................................... 13
2 ..... Connector (Hydraulic Controller-Cooling Fan) ............................................... 1
2 1484557 Connector ................................................................................................... 1
2 1463141 Terminal (Socket) ....................................................................................... 2
3 ..... Connector (Hydraulic Controller-Cooling Fan) ............................................... 1
3 1484557 Connector ................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 2
4 ..... Connector (Motor Speed Sensor) .................................................................. 1
4 1508211 Connector (2 Way) ..................................................................................... 1
4 1597839 Receptacle Contact 20-22 AWG (Terminal) ............................................... 4
4 2060555 Wire Seal .................................................................................................... 4
5 ..... Connector (Motor Temperature Sensor) ........................................................ 1
5 1508206 Connector (2 Way) ..................................................................................... 1
5 2060555 Wire Seal .................................................................................................... 2
6 ..... Connector (Steer Axle Harness) .................................................................... 1
6 1493462 Connector ................................................................................................... 1
6 1463141 Terminal (Socket) ....................................................................................... 3
7 ..... Connector (Seat Harness) .............................................................................. 1
7 1623280 Connector ................................................................................................... 1
7 1463140 Terminal (Pin) ............................................................................................. 11
7 1484377 Plug ............................................................................................................ 1
8 1306270 Terminal (ESD Hydraulic Tank) ...................................................................... 1
9 ..... Connector (Overhead Guard Horn Switch) .................................................... 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1597773 Terminal ..................................................................................................... 2
10 ..... Connector ....................................................................................................... 1
10 1493465 Connector ................................................................................................... 1
10 1330439 Plug ............................................................................................................ 1
11 ..... Connector (Light Option Harness) .................................................................. 1
11 1525567 Connector ................................................................................................... 1
11 1463141 Terminal (Socket) ....................................................................................... 1
11 1484377 Plug ............................................................................................................ 2
11 1463139 Terminal ..................................................................................................... 9
12 ..... Connector ....................................................................................................... 1
12 1623280 Connector ................................................................................................... 1
12 1484377 Plug ............................................................................................................ 1
13 ..... Connector (Synchronous Steering) ................................................................ 1
13 1484557 Connector ................................................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 2

UNIT CODE K160
EUROPE 04/2012
WIRE HARNESS

14 ..... Connector ....................................................................................................... 1
14 1561559 Connector ................................................................................................... 1
14 1484377 Plug ............................................................................................................ 1
15 ..... Connector (Steer Harness) ............................................................................ 1
15 1541991 Connector ................................................................................................... 1
15 1463141 Terminal (Socket) ....................................................................................... 8
16 ..... Connector (Turn Signal Switch) ..................................................................... 1
16 1463189 Connector ................................................................................................... 1
16 1484377 Plug ............................................................................................................ 1
16 1463139 Terminal ..................................................................................................... 3
17 ..... Connector ....................................................................................................... 1
17 1463184 Connector ................................................................................................... 1
17 1484377 Plug ............................................................................................................ 4
18 1310142 Terminal (Flasher) (Left) ................................................................................. 1
19 1310142 Terminal (Flasher) (+) ..................................................................................... 1
20 1310142 Terminal (Flasher) (-) ..................................................................................... 1
21 ..... Connector (Display Light Harness) ................................................................ 1
21 1489656 Connector (4-Way) ..................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 4
22 ..... Connector (Display Harness) ......................................................................... 1
22 1541991 Connector ................................................................................................... 1
22 1463141 Terminal (Socket) ....................................................................................... 7
22 1484377 Plug ............................................................................................................ 1
23 ..... Connector (No Marker Light Switch) .............................................................. 1
23 1484561
1382308 Socket ........................................................................................................ 1
23 1655183 Terminal ..................................................................................................... 2
23 1301230 Blade Conn-Fem ........................................................................................ 1
24 ..... Connector (Rear Work Light Switch) .............................................................. 1
24 1484561
1382308 Socket ........................................................................................................ 1
24 1655183 Terminal ..................................................................................................... 2
25 ..... Connector (DC-DC Converter) ....................................................................... 1
25 1554879 Connector ................................................................................................... 1
25 1554877 Terminal ..................................................................................................... 1
25 1682736 Terminal ..................................................................................................... 3
26 1509890 Clip ................................................................................................................. 2
1673607 Wire Harness (Seat Jumper) (MLM Jumper) ...................................................... 1
27 ..... Connector (To Main Harness) ........................................................................ 1
27 1525567 Connector ................................................................................................... 1
27 1463141 Terminal (Socket) ....................................................................................... 11
27 1484377 Plug ............................................................................................................ 1
28 ..... Connector (Mini-lever Module) ....................................................................... 1
28 1330423 Connector ................................................................................................... 1
28 1597773 Terminal ..................................................................................................... 7

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS

28 1330439 Plug ............................................................................................................ 1
29 ..... Connector ....................................................................................................... 1
29 1531973 Connector ................................................................................................... 1
29 1463139 Terminal ..................................................................................................... 5
29 1484377 Plug ............................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012

MAIN-ELECTRO-HYDRAULIC — PAGE 2 OF 2

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS

2111690 Wire Harness (Main) (Electro-Hydraulic) ............................................................ 1
1 1508353 Terminal Wire ................................................................................................. 1
2 1450957 E-Spade ......................................................................................................... 1
3 1450957 E-Spade ......................................................................................................... 1
4 1450957 E-Spade ......................................................................................................... 1
5 ..... Receptacle (Key Switch Relay) ...................................................................... 1
5 1377860 Connector ................................................................................................... 1
5 4001753 Terminal ..................................................................................................... 2
5 1706004 Terminal ..................................................................................................... 2
6 ..... Receptacle (Back-Up Light Relay) ................................................................. 1
6 2100204 Receptacle ................................................................................................. 1
6 1655184 Terminal ..................................................................................................... 4
7 ..... Receptacle (E. Hydraulic EN Relay) .............................................................. 1
7 2100204 Receptacle ................................................................................................. 1
7 1655184 Terminal ..................................................................................................... 4
8 ..... Receptacle (Brake Light Relay) ...................................................................... 1
8 2100204 Receptacle ................................................................................................. 1
8 1655183 Terminal ..................................................................................................... 2
8 1655184 Terminal ..................................................................................................... 2
9 ..... Connector (Left Speed Sensor) ...................................................................... 1
9 1508211 Connector (2 Way) ..................................................................................... 1
9 2060555 Wire Seal .................................................................................................... 4
10 1306270 Terminal ......................................................................................................... 1
11 1306270 Terminal ......................................................................................................... 1
12 129886 E-Ring ............................................................................................................ 1
13 ..... Connector (Left Traction Motor Temperature Sensor) ................................... 1
13 1508206 Connector (2 Way) ..................................................................................... 1
13 2060555 Wire Seal .................................................................................................... 2
14 ..... Connector (Left Electric Brake) ...................................................................... 1
14 1484557 Connector ................................................................................................... 1
14 1463141 Terminal (Socket) ....................................................................................... 2
15 ..... Connector (Vehicle System Manager) ........................................................... 1
15 2056243 Connector ................................................................................................... 1
15 1561019
2035276 Connector ................................................................................................... 20
16 1553094 Connector ................................................................................................... 1
16 1561019
2035276 Connector ................................................................................................... 23
17 ..... Connector (Accessory Jumper) ...................................................................... 1
17 1525567 Connector ................................................................................................... 1
17 1463141 Terminal (Socket) ....................................................................................... 10
17 1484377 Plug ............................................................................................................ 2
18 ..... Connector (Right Traction Motor Temperature Sensor) ................................. 1
18 1508206 Connector (2 Way) ..................................................................................... 1
18 1597839 Receptacle Contact 20-22 AWG ................................................................ 2

UNIT CODE K160
EUROPE 04/2012
WIRE HARNESS

18 2060555 Wire Seal (Terminal) .................................................................................. 2
19 ..... Connector (Right Electric Brake) .................................................................... 1
19 1484557 Connector ................................................................................................... 1
19 1463141 Terminal (Socket) ....................................................................................... 2
20 ..... Connector (Tilt Position Sensor) .................................................................... 1
20 1484397 Connector (3-Way) ..................................................................................... 1
20 1531312 Terminal ..................................................................................................... 3
21 ..... Connector ....................................................................................................... 1
21 1493466 Connector ................................................................................................... 1
21 1330439 Plug ............................................................................................................ 3
22 ..... Connector (Right Speed Sensor) ................................................................... 1
22 1508211 Connector (2 Way) ..................................................................................... 1
22 2060555 Wire Seal .................................................................................................... 4
23 ..... Connector (Battery Gate Magnetic Switch) .................................................... 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1597773 Terminal ..................................................................................................... 2
24 ..... Connector ....................................................................................................... 1
24 1493465 Connector ................................................................................................... 1
24 1330439 Plug ............................................................................................................ 1
25 ..... Connector (E. Hydraulic Valve Lower Coils) .................................................. 1
25 1655172 Connector ................................................................................................... 1
25 1463141 Terminal (Socket) ....................................................................................... 8
26 ..... Connector (E. Hydraulic Valve Upper Coil) .................................................... 1
26 1541991 Connector ................................................................................................... 1
26 1463141 Terminal (Socket) ....................................................................................... 8
27 ..... Connector (Left Pressure Sensor) .................................................................. 1
27 1525595 Connector ................................................................................................... 1
27 1525596 Terminal ..................................................................................................... 3
27 1533810 Seal ............................................................................................................ 3
28 148611 E-Ring ............................................................................................................ 1
29 ..... Connector (Right Traction Motor Controller) .................................................. 1
29 2035275 Connector ................................................................................................... 1
29 1561019
2035276 Connector ................................................................................................... 12
30 ..... Connector (Right Controller Cooling Fan) ...................................................... 1
30 1484557 Connector ................................................................................................... 1
30 1463141 Terminal (Socket) ....................................................................................... 2
31 ..... Connector (Left Traction Motor Controller) ..................................................... 1
31 2035275 Connector ................................................................................................... 1
31 1561019
2035276 Connector ................................................................................................... 12
32 ..... Connector (Left Controller Cooling Fan) ........................................................ 1
32 1484557 Connector ....................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS

32 1463141 Terminal (Socket) ....................................................................................... 2
33 1324310 Terminal (Brake Floor Level Sensor) ............................................................. 1
35 ..... Connector (Horn Assembly) ........................................................................... 1
35 1547629 Connector (3 Way) ..................................................................................... 1
35 1597839 Receptacle Contact 20-22 AWG ................................................................ 3
35 2060555 Wire Seal .................................................................................................... 3
36 ..... Connector (Service Brake Sensor) ................................................................. 1
36 1525595 Connector ................................................................................................... 1
36 1525596 Terminal ..................................................................................................... 3
36 1533810 Seal ............................................................................................................ 3
37 1534282 Clip ................................................................................................................. 6
38 1509890 Clip ................................................................................................................. 2

UNIT CODE K160
EUROPE 04/2012

MAIN-MANUAL-HYDRAULIC — PAGE 1 OF 2

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS
MAIN-MANUAL-HYDRAULIC – PAGE 1 OF 2

2111691 Wire Harness (Main) (Manual-Hydraulic) ........................................................... 1
1 ..... Connector (Pump Controller) ......................................................................... 1
1 2035275 Connector ................................................................................................... 1
1 1561019
2035276 Connector ................................................................................................... 13
2 ..... Connector (Hydraulic Cooling Fan) ................................................................ 1
2 1484557 Connector ................................................................................................... 1
2 1463141 Terminal (Socket) ....................................................................................... 2
3 ..... Connector (Hydraulic Controller Cooling Fan) ............................................... 1
3 1484557 Connector ................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 2
4 ..... Connector (Motor Speed Sensor) .................................................................. 1
4 1508211 Connector (2 Way) ..................................................................................... 1
4 2060555 Wire Seal .................................................................................................... 4
5 ..... Connector (Motor Temperature Sensor) ........................................................ 1
5 1508206 Connector (2 Way) ..................................................................................... 1
5 2060555 Wire Seal .................................................................................................... 2
6 ..... Connector (Steer Axle Harness) .................................................................... 1
6 1493462 Connector ................................................................................................... 1
6 1463141 Terminal (Socket) ....................................................................................... 3
7 ..... Connector (Seat Sensor) ................................................................................ 1
7 1530960 Connector ................................................................................................... 1
7 1484377 Plug ............................................................................................................ 1
7 1463140 Terminal (Pin) ............................................................................................. 5
8 1306270 Terminal (ESD Hydraulic Tank) ...................................................................... 1
9 ..... Connector (Overhead Guard Horn Switch) .................................................... 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1597773 Terminal ..................................................................................................... 2
10 ..... Connector ....................................................................................................... 1
10 1493465 Connector ................................................................................................... 1
10 1330439 Plug ............................................................................................................ 1
11 ..... Connector (Light Option Harness) .................................................................. 1
11 1525567 Connector ................................................................................................... 1
11 1463141 Terminal (Socket) ....................................................................................... 1
11 1484377 Plug ............................................................................................................ 1
11 1463139 Terminal ..................................................................................................... 10
12 ..... Connector ....................................................................................................... 1
12 1623280 Connector ................................................................................................... 1
12 1484377 Plug ............................................................................................................ 12
13 ..... Connector (Turn Signal Switch) ..................................................................... 1
13 1463189 Connector ................................................................................................... 1
13 1484377 Plug ............................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
WIRE HARNESS

13 1463139 Terminal ..................................................................................................... 3
14 ..... Connector ....................................................................................................... 1
14 1463184 Connector ................................................................................................... 1
14 1484377 Plug ............................................................................................................ 4
15 ..... Connector (Steer Harness) ............................................................................ 1
15 1541991 Connector ................................................................................................... 1
15 1463141 Terminal (Socket) ....................................................................................... 7
15 1484377 Plug ............................................................................................................ 1
16 ..... Connector (Steer Make-up Valve) .................................................................. 1
16 1484557 Connector ................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 2
17 ..... Connector ....................................................................................................... 1
17 1561559 Connector ................................................................................................... 1
17 1484377 Plug ............................................................................................................ 1
18 1310142 Terminal (Flasher) (L) ..................................................................................... 1
19 1310142 Terminal (Flasher) (+) ..................................................................................... 1
20 1310142 Terminal (Flasher) (-) ..................................................................................... 1
21 ..... Connector (Display Light Harness) ................................................................ 1
21 1330438 Terminal (Socket) ....................................................................................... 4
21 1489656 Connector (4-Way) ..................................................................................... 1
22 ..... Connector (Display Harness) ......................................................................... 1
22 1541991 Connector ................................................................................................... 1
22 1463141 Terminal (Socket) ....................................................................................... 7
22 1484377 Plug ............................................................................................................ 1
23 ..... Connector (No Marker Light Switch) .............................................................. 1
23 1484561
1382308 Socket ........................................................................................................ 1
23 1655183 Terminal ..................................................................................................... 2
24 ..... Connector (Rear Work Light Switch) .............................................................. 1
24 1484561
1382308 Socket ........................................................................................................ 1
24 1655183 Terminal ..................................................................................................... 2
25 ..... Connector DC-DC Converter ......................................................................... 1
25 1554879 Connector ................................................................................................... 1
25 1682736 Terminal ..................................................................................................... 3
25 1554877 Terminal ..................................................................................................... 1
26 1509890 Clip ................................................................................................................. 2
1673605 Wire Harness (Seat Jumper) (Seat Jumper) ...................................................... 1
27 1531973 Connector (Seat Sensor) ................................................................................ 1
27 1463139 Terminal ..................................................................................................... 5
27 1484377 Plug ............................................................................................................ 1
28 ..... Connector ....................................................................................................... 1
29 1531973 Connector (Seat Assembly) ........................................................................... 1
29 1463139 Terminal ..................................................................................................... 5
29 1484377 Plug ............................................................................................................ 1

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS


UNIT CODE K160
EUROPE 04/2012

MAIN-MANUAL-HYDRAULIC — PAGE 2 OF 2

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS

2111691 Wire Harness (Main) (Manual) ............................................................................ 1
1 1508353 Terminal Wire ................................................................................................. 1
2 1450957 E-Spade ......................................................................................................... 1
3 1450957 E-Spade ......................................................................................................... 1
4 1450957 E-Spade ......................................................................................................... 1
5 ..... Connector (Key Switch Relay) ....................................................................... 1
5 1377860 Connector ................................................................................................... 1
5 1706004 Terminal ..................................................................................................... 2
5 4001753 Terminal ..................................................................................................... 2
6 ..... Connector (Back-up Light Relay) ................................................................... 1
6 2100204 Receptacle ................................................................................................. 1
6 1655184 Terminal ..................................................................................................... 2
6 1655183 Terminal ..................................................................................................... 2
7 ..... Connector (Brake Light Relay) ....................................................................... 1
7 2100204 Receptacle ................................................................................................. 1
7 1655183 Terminal ..................................................................................................... 2
7 1655184 Terminal ..................................................................................................... 2
8 ..... Connector (Left Traction Motor Temperature Sensor) ................................... 1
8 1508206 Connector (2 Way) ..................................................................................... 1
8 2060555 Wire Seal .................................................................................................... 2
9 ..... Connector (Left Traction Speed Sensor) ........................................................ 1
9 1508211 Connector (2 Way) ..................................................................................... 1
9 2060555 Wire Seal .................................................................................................... 4
10 1306270 Terminal (Main Controller Coil) ...................................................................... 1
11 1306270 Terminal (Main Controller Coil) ...................................................................... 1
12 129886 E-Ring (Main Contactor Battery) .................................................................... 1
13 ..... Connector (Left Electric Brake) ...................................................................... 1
13 1484557 Connector ................................................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 2
14 2056243 Connector ................................................................................................... 1
14 1561019
2035276 Connector ................................................................................................... 23
15 1553094 Connector ................................................................................................... 1
15 1561019
2035276 Connector ................................................................................................... 13
16 ..... Connector (Accessory Jumper) ...................................................................... 1
16 1525567 Connector ................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 10
16 1484377 Plug ............................................................................................................ 2
17 ..... Connector (Right Traction Motor Temperature System) ................................ 1
17 1508206 Connector (2 Way) ..................................................................................... 1
17 2060555 Wire Seal .................................................................................................... 2
18 ..... Connector (Right Electric Brake) .................................................................... 1

UNIT CODE K160
EUROPE 04/2012
WIRE HARNESS

18 1484557 Connector ................................................................................................... 1
18 1463141 Terminal (Socket) ....................................................................................... 2
19 ..... Connector (Right Traction Speed Sensor) ..................................................... 1
19 1508211 Connector (2 Way) ..................................................................................... 1
19 2060555 Wire Seal .................................................................................................... 4
20 ..... Connector (Spool Interlock Solenoid 1) .......................................................... 1
20 1484557 Connector ................................................................................................... 1
20 1463141 Terminal (Socket) ....................................................................................... 2
21 ..... Connector (Spool Interlock Solenoid 2) .......................................................... 1
21 1484557 Connector ................................................................................................... 1
21 1463141 Terminal (Socket) ....................................................................................... 2
22 ..... Connector (Clamp Interlock Coil) ................................................................... 1
22 1484557 Connector ....................................................................................................... 1
22 1463141 Terminal (Socket) ....................................................................................... 2
24 1490242 Connector (2 Way) (Battery Gate Magnetic Switch) ...................................... 1
24 1597773 Terminal ..................................................................................................... 2
25 ..... Connector ....................................................................................................... 1
25 1493465 Connector ................................................................................................... 1
25 1330439 Plug ............................................................................................................ 2
26 ..... Connector (Left Pressure Sensor) .................................................................. 1
26 1525595 Connector ................................................................................................... 1
26 1525596 Terminal ..................................................................................................... 3
26 1533810 Seal ............................................................................................................ 3
27 ..... Connector (To Manual Hydraulic) .................................................................. 1
27 1330423 Connector ................................................................................................... 1
27 1597773 Terminal ..................................................................................................... 8
28 ..... Connector (Manual Hydraulic Spool Position Sensor) ................................... 1
28 1525567 Connector ................................................................................................... 1
28 1463141 Terminal (Socket) ....................................................................................... 12
29 4016001 Ring Terminal ................................................................................................. 1
30 ..... Connector (Right Traction Motor Controller) .................................................. 1
30 2035275 Connector ................................................................................................... 1
30 1561019
2035276 Connector ................................................................................................... 12
31 ..... Connector (Right Controller Cooling Fan) ...................................................... 1
31 1484557 Connector ................................................................................................... 1
31 1463141 Terminal (Socket) ....................................................................................... 2
32 ..... Connector (Left Traction Motor Controller) ..................................................... 1
32 2035275 Connector ................................................................................................... 1
32 1561019
2035276 Connector ................................................................................................... 14

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS

33 ..... Connector ....................................................................................................... 1
33 1484557 Connector (Left Controller Cooling Fan) .................................................... 1
33 1463141 Terminal (Socket) ....................................................................................... 2
36 ..... Connector (Horn Assembly) ........................................................................... 1
36 1547629 Connector (3 Way) ..................................................................................... 1
36 1508232 Terminal ..................................................................................................... 3
36 2060555 Wire Seal .................................................................................................... 3
37 ..... Connector (Service Brake Sensor) ................................................................. 1
37 1525595 Connector ................................................................................................... 1
37 1525596 Terminal ..................................................................................................... 3
37 1533810 Seal ............................................................................................................ 3
38 1534282 Clip ................................................................................................................. 6
39 1509890 Clip ................................................................................................................. 2

UNIT CODE K160
EUROPE 04/2012

HEATER

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS
HEATER

2110287 Wire Harness (Heater) ........................................................................................ 1
1 1402849 Connector Body (Line Contactor Coil) ............................................................ 1
2 1402849 Connector Body (Line Contactor Coil) ............................................................ 1
3 148611 E-Ring (B- AC Pump Controller) .................................................................... 1
4 148611 E-Ring (B+ AC Pump Controller) .................................................................... 1
5 ..... Fuse Holder Assembly ................................................................................... 1
5 1303077 Fuse Holder (Fuse Holder) ......................................................................... 1
6 1704494 Fuse ........................................................................................................... 1
7 1704495 Insulator (Fuse Holder) .............................................................................. 1
8 1704828 Connector (Heater) ......................................................................................... 1
9 129888 E-Ring (Heater Contactor) .............................................................................. 1
10 129888 E-Ring (Heater Contactor) .............................................................................. 1
11 1402849 Connector Body (Heater Contactor Coil) ........................................................ 1
12 1402849 Connector Body (Heater Contactor Coil) ........................................................ 1

UNIT CODE K160
EUROPE 04/2012

TURN SIGNAL

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS
TURN SIGNAL

1 2111180 Switch Assembly (Turn Signal) ........................................................................... 1
2 1705202 Switch (Assembly) .......................................................................................... 1
3 1704652 Switch ......................................................................................................... 1
4 221904 Roll Pin ....................................................................................................... 1
5 2095405 Wire Harness (Turn Signal) ............................................................................ 1
6 1463184 Connector ................................................................................................... 1
8 1463138 Terminal Pin ............................................................................................... 1
9 1484377 Plug ............................................................................................................ 1
10 275493 Conduit ....................................................................................................... 1
11 1702594 Bracket (Turn Signal) .......................................................................................... 1
12 1702593 Bracket (Guide) ................................................................................................... 1
13 227147 Self Tapping Screw ............................................................................................. 2
14 b 302026 Screw .................................................................................................................. 2
14 c 302027 Screw .................................................................................................................. 2
15 c 1702595 Spacer (Turn Signal) ........................................................................................... 1
16 1500912 Clip ...................................................................................................................... 1
a 222029 Rivet .................................................................................................................... 1
FOOTNOTES:
a Not Illustrated c With Telescopic Column
b With Fixed Column

UNIT CODE K160
EUROPE 04/2012

MANUAL INTERLOCK

2100705 Wire Harness (Manual Interlock) ........................................................................ 1
1 1671887 Push Button Switch (Included with Manual Interlock Wire Harness) .............. 1
2 1561559 Connector ................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE

MANUAL HYDRAULICS

2107661 Wire Harness (Emergency Disconnect) .............................................................. 1
1 ..... Connector Assembly (Forward / Reverse Switch) .......................................... 1
1 1463140 Terminal (Pin) ............................................................................................. 4
1 1463193 Connector ................................................................................................... 1
1 1532904 Connector ................................................................................................... 1
2 1402815 Clip ................................................................................................................. 1
3 ..... Connector Assembly (To Main Harness) ....................................................... 1
3 1330413 Connector ................................................................................................... 1
3 1330418 Connector ................................................................................................... 1
3 1463140 Terminal (Pin) ............................................................................................. 8
4 ..... Connector Assembly (Clamp Coil Switch) ...................................................... 1
4 1463141 Terminal (Socket) ....................................................................................... 2
4 1484558 Connector ................................................................................................... 1
4 1484557 Connector ................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012

SYNCHRONOUS STEERING

2105365 Wire Harness (Synchronous Steering) ............................................................... 1
1 ..... Connector Assembly (To Steer Make-Up Valve) ........................................... 1
1 1627833 Connector ................................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
2 1655195 Conduit ........................................................................................................... AR
3 1561559 Connector ................................................................................................... 1
3 1463138 Terminal Pin ............................................................................................... 2

UNIT CODE K160
04/2012 EUROPE

STEER UNIT

2100053 Wire Harness (Steer Unit) ................................................................................... 1
1 1463180 Connector ................................................................................................... 1
1 1463138 Terminal Pin ............................................................................................... 3
1 1463191 Connector ................................................................................................... 1
2 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
2 1402865 Connector ................................................................................................... 1
2 1323576 Terminal ..................................................................................................... 3

UNIT CODE K160
EUROPE 04/2012

STEER COLUMN

2107656 Wire Harness (Steer Column) ............................................................................. 1
1 1541988 Connector ................................................................................................... 1
1 1541989 Connector ................................................................................................... 1
1 1463140 Terminal (Pin) ............................................................................................. 7
2 ..... Connector Assembly (Diagnostic Connection) ............................................... 1
2 1566116 Connector ................................................................................................... 1
2 1597773 Terminal ..................................................................................................... 3
3 1566117 Dust Cap ........................................................................................................ 1
3 1463849 Lubricant ......................................................................................................... AR
4 ..... Connector Assembly (Steer Wheel Position Sensor) ..................................... 1
4 1673825 Connector ................................................................................................... 1
4 1673826 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (Horn Switch C) ............................................................ 1
5 2107952 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (Horn Switch NO) ......................................................... 1
6 2107952 Terminal ..................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE

DC CONVERTER (→ PENDING PER ECN 13416125)

2111100 Wire Harness Assembly (DC Converter) ............................................................ 1
1 ..... Connector Assembly (To DC-DC Converter) ................................................. 1
1 1554879 Connector ................................................................................................... 1
1 1554877 Terminal ..................................................................................................... 1
1 1682736 Terminal ..................................................................................................... 3
2 ..... Connector Assembly (B- Cont.) ...................................................................... 1
2 1493458 E-Ring ........................................................................................................ 1
3 ..... Connector Assembly (FU3 LD) ...................................................................... 1
3 1499668 E-Ring ........................................................................................................ 1
4 ..... Connector Assembly (12v Access) ................................................................ 1
4 1521309 Connector Body ......................................................................................... 1
5 1655181 Terminal ..................................................................................................... 1
6 ..... Inline Fuse Holder (To Main Branch) ............................................................. 1
6 2033694 Fuse ........................................................................................................... 1
6 314878 Fuse (15 Amp) ........................................................................................... 1

UNIT CODE K160
EUROPE 04/2012

DC CONVERTER (PENDING PER ECN 13416125 →)

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS
DC CONVERTER (PENDING PER ECN 13416125 →)

..... 4610995 (DC Converter) .................................................................................... 1
1 ..... Connector Assembly (To DC-DC Converter) ................................................. 1
1 1554879 Connector ................................................................................................... 1
1 1554877 Terminal ..................................................................................................... 1
1 1682736 Terminal ..................................................................................................... 3
2 275495 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (B- Cont.) ...................................................................... 1
3 1493458 E-Ring ........................................................................................................ 1
4 1697181 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (FU3 LD) ...................................................................... 1
5 1499668 E-Ring ........................................................................................................ 1
6 1521309 Connector Body ......................................................................................... 1
7 1655181 Terminal ..................................................................................................... 1
8 4002298 Label ............................................................................................................... 1
9 ..... Inline Fuse Holder (To Main Branch) ............................................................. 1
9 2033694 Fuse ........................................................................................................... 1
9 314878 Fuse (15 Amp) ........................................................................................... 1
10 4002297 Label ............................................................................................................... 1
11 ..... Connector Assembly (Access Harness) ......................................................... 1
11 1330419 Connector ................................................................................................... 1
11 1330436 Terminal ..................................................................................................... 2

UNIT CODE K160
EUROPE 04/2012

REAR WIPER

2110637 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Front Wire Harness) .................................................... 1
1 1463180 Connector ................................................................................................... 1
1 1463138 Terminal Pin ............................................................................................... 3
2 ..... Connector Assembly (Rear Wiper Motor) ...................................................... 1
2 1330421 Connector ................................................................................................... 1
2 1330434 Terminal ..................................................................................................... 4
3 ..... Connector Assembly (Rear Wiper Switch) ..................................................... 1
3 1484561
1382308 Socket ........................................................................................................ 1
3 233141 Terminal ..................................................................................................... 5

UNIT CODE K160
04/2012 EUROPE

CAB ACCESSORY

2107405 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Wiper Washer Pump) .................................................. 1
1 1308259 Connector Body ......................................................................................... 1
1 314775 Terminal ..................................................................................................... 2
2 1521309 Connector Body (12V_Access Supply) .......................................................... 1
3 1521309 Connector Body (12V_Access Supply) .......................................................... 1
4 ..... Connector Assembly (Front Wiper Motor) ...................................................... 1
4 1330421 Connector ................................................................................................... 1
4 1330434 Terminal ..................................................................................................... 4
5 ..... Connector Assembly (12V DC Convertor) ..................................................... 1
5 1554879 Connector ................................................................................................... 1
5 1682736 Terminal ..................................................................................................... 4
6 1499668 E-Ring (B+ Terminal Block 10A Fuse) ........................................................... 1
7 148606 E-Ring (B- LH Traction Controller) ................................................................. 1
8 ..... Connector Assembly (Rear Wire Harness) .................................................... 1
8 1493462 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 3
9 ..... Connector Assembly (Front Wiper Switch) .................................................... 1
9 1484561
1382308 Socket ........................................................................................................ 1
9 233141 Terminal ..................................................................................................... 5

UNIT CODE K160
EUROPE 04/2012

HYDRAULIC FLUID LEVEL AND PRESSURE

2099306 Wire Harness ...................................................................................................... 1
1 1530960 Connector ................................................................................................... 1
1 1463141 Terminal (Socket) ....................................................................................... 5
1 1484377 Plug ............................................................................................................ 1
2 ..... Connector Assembly (Hydraulic Fluid Level Sensor) ..................................... 1
2 1476067 Connector ................................................................................................... 1
2 1330355 Terminal ..................................................................................................... 3
2 1476109 Connector Lock .......................................................................................... 1
2 1476108 Wire Seal .................................................................................................... 3
3 1697181 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Hydraulic Fluid Pressure Switch) ................................ 1
4 1329152 Plug ............................................................................................................ 1
4 1330281 Terminal ..................................................................................................... 2
4 1402888 Seal ............................................................................................................ 2
4 1329151 Terminal ..................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

LIGHTS WITH OVERHEAD GUARD

UNIT CODE K160
04/2012 EUROPE
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD

2096575 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (To Main Wire Harness) ............................................... 1
1 1623280 Connector ................................................................................................... 1
1 1463138 Terminal Pin ............................................................................................... 10
1 1463140 Terminal (Pin) ............................................................................................. 1
1 1484377 Plug ............................................................................................................ 1
2 275496 Conduit ........................................................................................................... AR
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (To Left Front Work Light) ............................................ 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (To Left Front Marker Light) ......................................... 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 3
6 275494 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (To Left Rear Light Assembly) ..................................... 1
7 1531973 Connector ................................................................................................... 1
7 1484377 Plug ............................................................................................................ 1
7 1463139 Terminal ..................................................................................................... 5
8 1655195 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (To Dome Light) ........................................................... 1
9 1493462 Connector ................................................................................................... 1
9 1463139 Terminal ..................................................................................................... 2
9 1484377 Plug ............................................................................................................ 1
10 275493 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (To Rear Work Light) .................................................... 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (To Rear Strobe Light) ................................................. 1
12 1484557 Connector ................................................................................................... 1
12 1463141 Terminal (Socket) ....................................................................................... 2
13 ..... Connector Assembly (To Back Up Alarm) ...................................................... 1
13 1490242 Connector (2 Way) ..................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 2
14 ..... Connector Assembly (To Right Rear Light Assembly) ................................... 1
14 1531973 Connector ................................................................................................... 1
14 1463139 Terminal ..................................................................................................... 5
14 1484377 Plug ............................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
NOTES

UNIT CODE K160
04/2012 EUROPE
3 DRIVE UNIT
UNIT CODE K160
04/2012 EUROPE
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-6

DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-4
TRACTION MOTOR ASSEMBLY ................................................................................................................... 3-2
TRANSMISSION
COVER AND BRAKE DISCS ...................................................................................................................... 3-8
HOUSING .................................................................................................................................................... 3-10

UNIT CODE K160
EUROPE 04/2012
TRACTION MOTOR ASSEMBLY (FIGURE 3-1)

UNIT CODE K160
04/2012 EUROPE
TRACTION MOTOR ASSEMBLY

2092257 Traction Motor (36v) ........................................................................................... 1
2092258 Traction Motor (48v) ........................................................................................... 1
1 1675380 Bracket ........................................................................................................... 1
2 1675401 Armature ......................................................................................................... 1
3 1675402 Fixing Kit ......................................................................................................... 1
4 1675419 Stator (36v) ..................................................................................................... 1
4 1675403 Stator (48v) ..................................................................................................... 1
5 1564592 Plate ............................................................................................................... 1
6 1675415 Bearing (With Snap Ring) ............................................................................... 1
7 1675413 End Bracket .................................................................................................... 1
8 1675414 Temperature Sensor ...................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
DRIVE UNIT ASSEMBLY (FIGURE 3-2)

UNIT CODE K160
04/2012 EUROPE
DRIVE UNIT ASSEMBLY

1 2082660 Transmission (Right Hand) (48v) ........................................................................ 1
2 320156 Washer ............................................................................................................... 10
3 293779 Lockwasher ......................................................................................................... 8
4 1581842 Capscrew ............................................................................................................ 8
5 296157 Capscrew ............................................................................................................ 2
6 296426 Washer ............................................................................................................... 10
7 293689 Capscrew ............................................................................................................ 10
8 2082661 Transmission (Left Hand) (48v) .......................................................................... 1
9 2092258 Traction Motor (FFigure 3-1)............................................................................. 2
10 2097922
4613948 Parking Brake (Electric) ...................................................................................... 2
11 32033 Woodruff Key ...................................................................................................... 2
12 58929 Snap Ring ........................................................................................................... 2
13 293631 Capscrew ............................................................................................................ 8
14 296420 Washer ............................................................................................................... 8

UNIT CODE K160
EUROPE 04/2012
DRIVE TIRE AND WHEEL ASSEMBLY (FIGURE 3-3)
KEY:
A: Key A: 18x7-8 (1.5-1.6TXNT)
B: Key B: 200/50-10 (1.8-2.0XNT)
QTY
1 1657413 Drive Tire Assembly (Sit Solid) .................................................................. 2 ..
1 2099621 Tire Rim ................................................................................................. 1 ..
1 1539638 Solid Pneumatic Tire .............................................................................. 1 ..
1 1656950 Drive Tire Assembly (Sit Solid) .................................................................. .. 2
1 2099622 Tire Rim ................................................................................................. .. 1
1 2035605 Solid Pneumatic Tire .............................................................................. .. 1
1 1657955 Drive Tire Assembly (Non Marking) ........................................................... 2 ..
1 2099621 Tire Rim ................................................................................................. 1 ..
1 1603499 Solid Pneumatic Tire (Non Marking) ...................................................... 1 ..
1 1657926 Drive Tire Assembly (Non Marking) ........................................................... .. 2
1 2099622 Tire Rim ................................................................................................. .. 1
1 2083378 Solid Pneumatic Tire .............................................................................. .. 1
2 302977 Wheel Nut .................................................................................................. 10 10

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
TRANSMISSION (FIGURE 3-4)

COVER AND BRAKE DISCS

UNIT CODE K160
04/2012 EUROPE
TRANSMISSION
COVER AND BRAKE DISCS

2082661 Transmission (Left Hand) ................................................................................... 1
2082660 Transmission (Right Hand) ................................................................................. 1
1 1684647 Disk ................................................................................................................ 1
2 1684643 Clutch Disk (Outer) ......................................................................................... 4
3 1684644 Clutch Disk (Inner) .......................................................................................... 3
4 1507373 Plug ................................................................................................................ 1
5 382796 Sealing Ring ................................................................................................... 2
6 1684531 Screw ............................................................................................................. 10
7 1684513 Seal ................................................................................................................ 1
8 1686659 Snap Ring ....................................................................................................... 1
9 1686657 Cover .............................................................................................................. 1
10 1686658 O-Ring ............................................................................................................ 1
11 1686656 Spring ............................................................................................................. 1
12 1686654 Piston ............................................................................................................. 1
13 1686655 Ring ................................................................................................................ 1
14 1684641 Pin .................................................................................................................. 1
15 1686661 Filter (Breather) (Bleeder) .............................................................................. 1
16 1391044 Plug ................................................................................................................ 1
17 1658900 Sensor (Speed) .............................................................................................. 1
18 1684517 Screw ............................................................................................................. 1
4015098 Kit-Repair (LH) .................................................................................................... 1
4015095 Kit-Repair (RH) ................................................................................................... 1
4015097 Kit-Repair Brake (LH/RH) ................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
TRANSMISSION (FIGURE 3-5)

HOUSING

UNIT CODE K160
04/2012 EUROPE
TRANSMISSION
HOUSING

2082661 Transmission (Left Hand) ................................................................................... 1
2082660 Transmission (Right Hand) ................................................................................. 1
1 382877 Capscrew ....................................................................................................... 4
2 1684499 Cap (Trunnion) ............................................................................................... 1
3 1507340 Wheel Stud ..................................................................................................... 5
4 1684506 Pin .................................................................................................................. 2
5 1391044 Plug ................................................................................................................ 1
6 382796 Sealing Ring ................................................................................................... 1
7 293689 Capscrew ....................................................................................................... 5
8 296426 Washer ........................................................................................................... 5
9 1684632 Cup (Protection) ............................................................................................. 1
10 1605808 Valve (Breather) ............................................................................................. 1

UNIT CODE K160
EUROPE 04/2012
NOTES

UNIT CODE K160
04/2012 EUROPE
4 STEERING SYSTEM
UNIT CODE K160
04/2012 EUROPE
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEER AXLE ASSEMBLY .............................................................................................................................. 4-6

STEER AXLE MOUNTING .............................................................................................................................. 4-4
STEER COLUMN
FIXED .......................................................................................................................................................... 4-12
TELESCOPIC .............................................................................................................................................. 4-14
STEER TIRE AND WHEEL ASSEMBLY ......................................................................................................... 4-2
STEERING ACCUMULATOR ......................................................................................................................... 4-16
STEERING HAND PUMP ASSEMBLY ........................................................................................................... 4-10

UNIT CODE K160
EUROPE 04/2012
STEER TIRE AND WHEEL ASSEMBLY (FIGURE 4-1)

1 1523995 Steer Tire Assy (Sit Solid) ................................................................................... 2
1 1462232 Wheel ............................................................................................................. 1
1 2054827 Solid Pneumatic Tire ...................................................................................... 1
1 1657601 Tire and Wheel Assembly (Sit Solid Non-Marking) ............................................. 2
1 1462232 Wheel ............................................................................................................. 1
1 2083394 Tire ................................................................................................................. 1
2 302977 Wheel Nut ........................................................................................................... 10

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
STEER AXLE MOUNTING (FIGURE 4-2)

UNIT CODE K160
04/2012 EUROPE
STEER AXLE MOUNTING

1 1646701 Steer Axle (FFigure 4-3).................................................................................... 1
2 296426 Washer ............................................................................................................... 3
3 1462528 Nut ...................................................................................................................... 3
4 1487063 Fitting .................................................................................................................. 2
4 265787 O-Ring ............................................................................................................ 1
4 16483 O-Ring ............................................................................................................ 1
a 264134 Loctite ................................................................................................................. 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
STEER AXLE ASSEMBLY (FIGURE 4-3)

UNIT CODE K160
04/2012 EUROPE
STEER AXLE ASSEMBLY

b 1646701 Steer Axle ........................................................................................................... 1
c 4041725 Steering Axle ...................................................................................................... 1
1 1465797 Cap ................................................................................................................. 2
2 1495397 Nut .................................................................................................................. 2
3 1495399 Cotter Pin ....................................................................................................... 2
4 1495398 Washer ........................................................................................................... 2
5 1465800 Bearing Set ..................................................................................................... 2
6 b 1465801 Bearing Set ..................................................................................................... 2
6 c 4046915 Bearing ........................................................................................................... 2
7 1495390 Wheel Hub ...................................................................................................... 2
8 1495395 Sealing Ring ................................................................................................... 2
9 1495392 Ring ................................................................................................................ 2
10 ..... Axle ................................................................................................................ 1
11 1656975 Pinion Shaft .................................................................................................... 1
12 1465818 Sealing Ring ................................................................................................... 1
13 1465814 Bearing ........................................................................................................... 1
14 1465796 Wear Ring ...................................................................................................... 1
15 1465823 Sealing Ring ................................................................................................... 1
16 ..... Axle Support ................................................................................................... 1
17 1656971 Housing .......................................................................................................... 1
18 1465824 Sealing Ring ................................................................................................... 1
19 1465819 Ring ................................................................................................................ 1
20 1465821 Shim ............................................................................................................... 1
21 b 1465813 Bearing ........................................................................................................... 1
21 c 4046916 Bearing ........................................................................................................... 1
22 1465817 Sealing Ring ................................................................................................... 1
23 1465820 Shim ............................................................................................................... 1
24 1465829 Lockwasher .................................................................................................... 1
25 1465828 Nut .................................................................................................................. 1
26 1656978 Magnet ........................................................................................................... 1
26 2089058 Magnet (Alternate Part) .................................................................................. 1
27 1656977 Sensor ............................................................................................................ 1
27 1668356 Sensor (Steering) (Alternate Part) .................................................................. 1
28 1656974
4034570 Plate ............................................................................................................... 1
29 1656981 Capscrew ....................................................................................................... 2
30 1656983 Washer ........................................................................................................... 2
31 1656980 Capscrew ....................................................................................................... 2
32 1465794 Gear ............................................................................................................... 1
33 1465825 O-Ring ............................................................................................................ 2
34 1465792 Piston ............................................................................................................. 2
35 1465826 Seal ................................................................................................................ 2
36 1465827 Rod Wiper ...................................................................................................... 2
37 1656972 Cylinder .......................................................................................................... 2
38 1656973 Cap ................................................................................................................. 2
38 4034749 O-Ring (Cap) .................................................................................................. 1
39 1656982 Plug ................................................................................................................ 2
40 1465795 Wheel Stud ..................................................................................................... 10
41 1471650 Screw ............................................................................................................. 8
a 1465832 Washer ........................................................................................................... 1
a 1656986 Plug ................................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
STEER AXLE ASSEMBLY

a 1465822 Shim ............................................................................................................... 1
1656988 Seal Kit Piston .................................................................................................... 1
1656989 Seal Kit Top ........................................................................................................ 1
1656990 Seal Kit Bottom ................................................................................................... 1
FOOTNOTES:
a Not Illustrated c S/N K160N01625J →
b → S/N K160N01624J

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
STEERING HAND PUMP ASSEMBLY (FIGURE 4-4)

UNIT CODE K160
04/2012 EUROPE
STEERING HAND PUMP ASSEMBLY

KEY:
A: Without Sync Steer
B: With Sync Steer
QTY
1654825 Steering Hand Pump .................................................................................. 1 ..
1654824 Steering Hand Pump .................................................................................. .. 1
1 1467390 Dust Seal ............................................................................................... 1 1
2 ..... Housing Spool and Sleeve .................................................................... 1 1
3 ..... Ball ......................................................................................................... 1 1
4 ..... Stop ....................................................................................................... 1 1
5 1467424 Seal (Integrated Column) ....................................................................... 1 1
6 ..... Shaft Seal .............................................................................................. 1 1
7 ..... Bearing .................................................................................................. 1 1
8 ..... Ring ....................................................................................................... 1 1
9 ..... Pin (Cross) ............................................................................................. 1 1
10 ..... Kit Spring ............................................................................................... 1 1
11 ..... Screw ..................................................................................................... 5 5
12 ..... Cap ........................................................................................................ 1 1
13 ..... O-Ring ................................................................................................... 5 5
14 ..... Ball ......................................................................................................... 1 1
15 ..... End Cover .............................................................................................. 1 1
16 ..... O-Ring ................................................................................................... 3 3
17 ..... Gear Set ................................................................................................ 1 1
18 ..... Plate ....................................................................................................... 1 1
19 ..... Shaft ...................................................................................................... 1 1
20 ..... Relief Valve ............................................................................................ 1 1
21 ..... Spring (Relief Valve) .............................................................................. 1 1
22 ..... Adjusting Screw ..................................................................................... 1 1
23 1467425 O-Ring ............................................................................................... 1 1
24 ..... Solenoid ................................................................................................. .. 1
25 ..... Solenoid Rings ....................................................................................... .. 1
1467430 Kit-Seal .................................................................................................. 1 1
1705632 Kit-Solenoid ........................................................................................... .. 1

UNIT CODE K160
EUROPE 04/2012
STEER COLUMN (FIGURE 4-5)

FIXED

UNIT CODE K160
04/2012 EUROPE
STEER COLUMN
FIXED

1 1661883 Horn Button ......................................................................................................... 1
2 2103457 Nut ...................................................................................................................... 1
3 1661879 Rod ..................................................................................................................... 1
4 1531563 Steering Wheel (With Spinner) ........................................................................... 1
4 1586109 Knob Assembly .............................................................................................. 1
4 1675581 Knob ........................................................................................................... 1
4 1675582 Cap ............................................................................................................. 1
4 1675583 Insert .......................................................................................................... 1
5 2111289 Steering Column (Fixed) ..................................................................................... 1
6 1562492 Kit-Nut ............................................................................................................ 1
7 1707426 Kit-Shaft .......................................................................................................... 1
8 ..... Retaining Ring ............................................................................................ 1
9 ..... Spring ......................................................................................................... 1
10 ..... Washer ....................................................................................................... 1
11 ..... Spring ......................................................................................................... 1
12 2046035 Switch ......................................................................................................... 1
13 1593347 Plate ........................................................................................................... 1
14 ..... Gear ........................................................................................................... 1
15 1707407 Kit-Sensor ....................................................................................................... 1
16 ..... Sensor ........................................................................................................ 1
17 ..... Spring ......................................................................................................... 1
18 1707427 Kit-Support ..................................................................................................... 1
19 1707429 Kit-Gas Spring ................................................................................................ 1
20 1707428 Kit-Support ..................................................................................................... 1
21 1707430 Kit-Support ..................................................................................................... 1
22 1707402 Kit-Pivot .......................................................................................................... 1
23 1510117 Capscrew ............................................................................................................ 4
24 1554902 Screw .................................................................................................................. 2
25 1654824 Steering Hand Pump (FFigure 4-4)................................................................... 1

UNIT CODE K160
EUROPE 04/2012
STEER COLUMN (FIGURE 4-6)

TELESCOPIC

UNIT CODE K160
04/2012 EUROPE
STEER COLUMN
TELESCOPIC

1 1661883 Horn Button ......................................................................................................... 1
2 2103457 Nut ...................................................................................................................... 1
3 1661879 Rod ..................................................................................................................... 1
4 1531563 Steering Wheel (With Spinner) ........................................................................... 1
4 1586109 Knob Assembly .............................................................................................. 1
4 1675581 Knob ........................................................................................................... 1
4 1675582 Cap ............................................................................................................. 1
4 1675583 Insert .......................................................................................................... 1
5 2111288 Steering Column (Telescopic) ............................................................................ 1
6 1562492 Kit-Nut ............................................................................................................ 1
7 1707399 Kit-Steering Support ....................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ............................................................................................ 1
10 ..... Washer ....................................................................................................... 1
11 ..... Shaft ........................................................................................................... 1
12 ..... Spring ......................................................................................................... 1
13 1593347 Plate ........................................................................................................... 1
14 2046035 Switch ......................................................................................................... 1
15 ..... Gear ........................................................................................................... 1
16 1707407 Kit-Sensor ....................................................................................................... 1
17 ..... Sensor ........................................................................................................ 1
18 ..... Spring ......................................................................................................... 1
19 1707398 Kit-Handle ....................................................................................................... 1
20 ..... Handle ........................................................................................................ 1
21 1707401 Kit-Gas Spring ................................................................................................ 1
22 1707403 Kit-Support ..................................................................................................... 1
23 ..... Spring ......................................................................................................... 1
24 1707404 Kit-Support ..................................................................................................... 1
25 1707405 Kit Lift-O-Mat .................................................................................................. 1
26 1707402 Kit-Pivot .......................................................................................................... 1
27 1692284 Cable Assy ..................................................................................................... 1
28 1707406 Kit-Lever ......................................................................................................... 1
29 ..... Spring ......................................................................................................... 1
30 ..... Bracket ....................................................................................................... 1
31 1707400 Kit-Support ..................................................................................................... 1
32 1654825 Steering Hand Pump (FFigure 4-4)................................................................... 1
33 1510117 Capscrew ............................................................................................................ 4
34 1554902 Screw ............................................................................................................. 2

UNIT CODE K160
EUROPE 04/2012
STEERING ACCUMULATOR (FIGURE 4-7)

1 1704608 T-Fitting ............................................................................................................... 1
2 2110540 Tube Assy ........................................................................................................... 1
3 1486740 Fitting .................................................................................................................. 1
3 265787 O-Ring ............................................................................................................ 1
3 16483 O-Ring ............................................................................................................ 1
4 2110399 Accumulator ........................................................................................................ 1
5 181899 Clamp ................................................................................................................. 2
6 1527878 Capscrew ............................................................................................................ 2
7 1704795 Insert ................................................................................................................... 2
7 1307884
1514429 Nut (Alternate Part) ............................................................................................. 2

UNIT CODE K160
04/2012 EUROPE
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE K160
04/2012 EUROPE
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
MASTER CYLINDER ...................................................................................................................................... 5-4
PARKING BRAKE RELEASE .......................................................................................................................... 5-6

UNIT CODE K160
EUROPE 04/2012
BRAKE PEDAL LINKAGE (FIGURE 5-1)

UNIT CODE K160
04/2012 EUROPE
BRAKE PEDAL LINKAGE

1677464 Brake Assy .......................................................................................................... 1
1 1677450 Pedal Assy ..................................................................................................... 1
2 1677455 Mounting Weldment ....................................................................................... 1
3 1673283 Pad (Brake Pedal) .......................................................................................... 1
4 1340998 Spring ............................................................................................................. 1
5 1528482 Capscrew ....................................................................................................... 1
6 296429 Washer ........................................................................................................... 1
7 1656319 Tube ............................................................................................................... 1
8 1528482 Capscrew ....................................................................................................... 2
9 1382472
1502543 Nut (Flange) ................................................................................................... 2
10 1691170 Spacer Block .................................................................................................. 1
11 1586436 Nut .................................................................................................................. 1
12 1656046 Master Cylinder (FFigure 5-2)....................................................................... 1
13 a 1701850 Transducer ..................................................................................................... 1
13 b 1707679 Pressure Transducer ...................................................................................... 1
14 1527884 Capscrew ....................................................................................................... 1
15 1593336 Nut .................................................................................................................. 2
16 124297 Clamp ................................................................................................................. 1
16 1479453 Clamp (Alternate Part) ........................................................................................ 1
17 2105998 Hose Assy ........................................................................................................... 1
18 1641351 Fitting .................................................................................................................. 1
19 1307884
1514429 Nut ...................................................................................................................... 1
19 1566420 Nut (Alternate Part) ............................................................................................. 1
20 1691168 Capscrew ............................................................................................................ 1
20 1527878 Capscrew (Alternate Part) .................................................................................. 1
21 2088707 Tube Assy ........................................................................................................... 1
22 2088706 Tube Assy ........................................................................................................... 1
23 1370949
1528888 Nut (Shoulder) .................................................................................................... 3
24 1527888 Capscrew ............................................................................................................ 3
FOOTNOTES:
a → PENDING PER ECN 13802701 b PENDING PER ECN 13802701 →

UNIT CODE K160
EUROPE 04/2012
MASTER CYLINDER (FIGURE 5-2)

UNIT CODE K160
04/2012 EUROPE
MASTER CYLINDER
1656046 Master Cylinder (Assembly) ................................................................................ 1
1 ..... Master Cylinder .............................................................................................. 1
2 ..... Piston Assembly ............................................................................................. 1
3 ..... Cup ............................................................................................................. 1
4 ..... Piston ......................................................................................................... 1
5 ..... Spacer ........................................................................................................ 1
6 ..... Cup ............................................................................................................. 1
7 ..... Retainer ...................................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ................................................................................................ 1
10 1556397 Boot ................................................................................................................ 1
11 1671849 Push Rod ........................................................................................................ 1
12 1671850 Nut .................................................................................................................. 1
13 1671852 Pin .................................................................................................................. 1
14 1556263 Yoke ............................................................................................................... 1
15 1556266 Washer ........................................................................................................... 1
16 1671853 Split Pin .......................................................................................................... 1
17 1671854 Clamp ............................................................................................................. 1
18 ..... Reservoir ........................................................................................................ 1
19 ..... Gasket ............................................................................................................ 1
20 ..... Cap ................................................................................................................. 1
1671867 Repair Kit ........................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
PARKING BRAKE RELEASE (FIGURE 5-3)

UNIT CODE K160
04/2012 EUROPE
PARKING BRAKE RELEASE

1 302400 Nut ...................................................................................................................... 1
2 320161 Washer ............................................................................................................... 2
3 1667197 Spacer ................................................................................................................ 1
4 1581556 Washer ............................................................................................................... 1
5 296169 Capscrew ............................................................................................................ 1
6 227146 Screw .................................................................................................................. 2
7 1470687 Clamp ................................................................................................................. 1
8 1655986 Cable .................................................................................................................. 1
9 1684239 Handle ................................................................................................................ 1
10 302449 Roll Pin ............................................................................................................... 3
a 227147 Self Tapping Screw ............................................................................................. 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
ACCELERATOR PEDAL (FIGURE 5-4)

STANDARD

UNIT CODE K160
04/2012 EUROPE
ACCELERATOR PEDAL
STANDARD

1 a 2094798 Accelerator Pedal (Standard) ............................................................................. 1
1 b 4016800 Accelerator Pedal (Standard w/ Pad) ................................................................. 1
1 b 4016802 Accelerator Pedal (Cover) .............................................................................. 1
2 369242 Capscrew ............................................................................................................ 3
3 1382472
1502543 Nut (Flange) ........................................................................................................ 3
4 1549398 Nut ...................................................................................................................... 2
5 2106549 Capscrew ............................................................................................................ 2
6 2107737 Wire Harness ...................................................................................................... 1
FOOTNOTES:
a → S/N K160B02696H b S/N K160B02697H →

UNIT CODE K160
EUROPE 04/2012
ACCELERATOR PEDAL (FIGURE 5-5)

MONOTROL

UNIT CODE K160
04/2012 EUROPE
ACCELERATOR PEDAL
MONOTROL

1 1652183 Accelerator Pedal (Monotrol) .............................................................................. 1
2 369242 Capscrew ............................................................................................................ 3
3 1382472
1502543 Nut (Flange) ........................................................................................................ 3
4 1549398 Nut ...................................................................................................................... 2
5 2106549 Capscrew ............................................................................................................ 2
6 2107737 Wire Harness ...................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
NOTES

UNIT CODE K160
04/2012 EUROPE
6 HYDRAULIC SYSTEM
UNIT CODE K160
04/2012 EUROPE
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ......................................................................................... 6-46
MANUAL - 3 AND 4 FUNCTION (→ S/N K160B04115K) .......................................................................... 6-28
MANUAL - 3 AND 4 FUNCTION (S/N K160B04116K →) .......................................................................... 6-32
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC ............................................................................................................................. 6-44
MANUAL ..................................................................................................................................................... 6-20
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-12
AUXILIARY HOSES .................................................................................................................................... 6-18
STEERING .................................................................................................................................................. 6-16
SUPPLY AND RETURN .............................................................................................................................. 6-14
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) ........................................................................... 6-24
HYDRAULIC MOTOR ..................................................................................................................................... 6-6
HYDRAULIC POWER UNIT INSTALLATION ................................................................................................. 6-2
HYDRAULIC PUMP ........................................................................................................................................ 6-8
HYDRAULIC PUMP AND MOTOR ASSEMBLY ............................................................................................. 6-4
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-10
INLET SECTION
LIFT/TILT SECTION
MAST/TILT CYLINDER INSTALLATION ........................................................................................................ 6-56
OUTLET SECTION
POSITIONER SENSOR
TIE RODS
TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-54

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC POWER UNIT INSTALLATION (FIGURE 6-1)

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC POWER UNIT INSTALLATION

..... Hydraulic Power Unit .......................................................................................... 1
1 2110982 Bracket Wldmt ................................................................................................ 1
2 373875 Grommet ........................................................................................................ 1
3 2110978 Washer ........................................................................................................... 4
4 1657322 Pump And Motor (FFigure 6-2)..................................................................... 1
5 2110979 Washer ........................................................................................................... 4
6 292508 Capscrew ....................................................................................................... 4
7 ..... Hydraulic Tank (FFigure 6-5)........................................................................ 1
8 1399082 Hose Assy ...................................................................................................... 1
9 166857 Clamp ............................................................................................................. 2
10 173247 Clamp ............................................................................................................. 1
11 1707024 Spacer ............................................................................................................ 1
12 1382472
1502543 Nut (Flange) ................................................................................................... 1
13 16679 Rivet ............................................................................................................... 1
14 2103471 Hose ............................................................................................................... 1
15 127045 Clamp (Hose) ................................................................................................. 1
16 137852 Strap Clamp ........................................................................................................ 2
17 1678172 Bulkhead ............................................................................................................. 1
18 1510117 Capscrew ............................................................................................................ 3
19 296173 Capscrew ............................................................................................................ 4

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-2)

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC PUMP AND MOTOR ASSEMBLY

1 2094610 Motor (FFigure 6-3)........................................................................................... 1
2 1527880 Capscrew ............................................................................................................ 4
3 1351064 Mount .................................................................................................................. 3
4 1678268 Bracket ................................................................................................................ 1
5 1678267 Bracket ................................................................................................................ 1
6 141908 Fitting .................................................................................................................. 1
6 16487 O-Ring ............................................................................................................ 1
7 1486749 Fitting .................................................................................................................. 1
7 252729 O-Ring ............................................................................................................ 1
7 16485 O-Ring ............................................................................................................ 1
8 2103170 Hydraulic Pump Assembly (FFigure 6-4)........................................................... 1
9 1510117 Capscrew ............................................................................................................ 2

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC MOTOR (FIGURE 6-3)

2094610 Motor (Assembly) ................................................................................................ 1
1 136692 Nut .................................................................................................................. 3
2 388049
292682 Lockwasher .................................................................................................... 3
3 293742 Screw ............................................................................................................. 2
4 1692268 Terminal Post ................................................................................................. 1
5 1692269 Bracket ........................................................................................................... 1
6 1591518 Ring ................................................................................................................ 1
7 1696937
4028637 Shield ............................................................................................................. 1
8 1692276 Lockring .......................................................................................................... 1
9 1502092 Bearing ........................................................................................................... 2
10 1502093
12921 Snap Ring ....................................................................................................... 1
11 1692266 Armature ......................................................................................................... 1
12 1692267 Housing .......................................................................................................... 1
13 1692271 Spring Washer ................................................................................................ 1
14 1692273 Shield ............................................................................................................. 1
15 1692274 Plug ................................................................................................................ 1
16 1692272
4003160 Screw ............................................................................................................. 4
17 4028802 Capscrew ....................................................................................................... 1
18 1692275 Sensor ............................................................................................................ 1

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC PUMP (FIGURE 6-4)

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC PUMP
2103170 Hydraulic Pump Assembly .................................................................................. 1
1 ..... Housing .......................................................................................................... 1
2 ..... Drive Gear ...................................................................................................... 1
3 ..... Gear ............................................................................................................... 1
4 1675589 Flange ............................................................................................................ 1
5 1675590 Cover Plate ..................................................................................................... 1
6 1622215 Side Plate ....................................................................................................... 2
7 ..... Seal (Plate) ..................................................................................................... 2
8 ..... Back-Up .......................................................................................................... 2
9 1684363 Screw ............................................................................................................. 4
10 1578672 Dowel ............................................................................................................. 4
11 ..... Seal ................................................................................................................ 1
12 1675592 Coupling ......................................................................................................... 1
1684364 Kit-Gear .......................................................................................................... 1
1675593 Kit-Seal ........................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC TANK ASSEMBLY (FIGURE 6-5)

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC TANK ASSEMBLY

..... Hydraulic Tank .................................................................................................... 1
1 1527881 Capscrew ....................................................................................................... 4
2 1380434 Tab ................................................................................................................. 1
3 2100368 Wire Harness .................................................................................................. 1
4 1665255 Hydraulic Filter Housing Assy (FFigure 6-6)................................................. 1
5 2099415 Hydraulic Filter (Element) ............................................................................... 1
6 4023189 Breather .......................................................................................................... 1
7 200659 Fitting .............................................................................................................. 1
7 16982 O-Ring ........................................................................................................ 1
8 2107173 Hydraulic Tank ............................................................................................... 1
9 1650732 Sensor (Tank Level) ........................................................................................... 1
10 1688347 Adapter ............................................................................................................... 1
11 2068337 Pressure Switch .................................................................................................. 1
13 137852 Strap Clamp ........................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC FILTER HOUSING (FIGURE 6-6)

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC FILTER HOUSING

1665255 Hydraulic Filter Housing Assy ............................................................................. 1
1 1676341 Cover Assembly ............................................................................................. 1
2 ..... Lid .............................................................................................................. 1
3 ..... Spring ......................................................................................................... 1
4 ..... Seal ............................................................................................................ 1
5 1676335 Cover .............................................................................................................. 1
6 ..... Quad Ring ...................................................................................................... 1
7 222442 Fitting .............................................................................................................. 1
1676342 Kit-Seal ........................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC HOSES AND FITTINGS (FIGURE 6-7)

SUPPLY AND RETURN

UNIT CODE K160
04/2012 EUROPE

SUPPLY AND RETURN
KEY:
QTY
1 2108244 Hose .................................................................................................. 1 1 1
2 2097344 Hose Assy (Manual) .......................................................................... 1 .. ..
2 2097345 Hose Assy (Manual) .......................................................................... .. 1 ..
2 2097346 Hose Assy (Manual) .......................................................................... .. .. 1
2 2101794 Hose Assy (E. Hydraulic) .................................................................. 1
2 2101795 Hose Assy (E. Hydraulic) .................................................................. .. 1 ..
2 2101796 Hose Assy (E. Hydraulic) .................................................................. .. .. 1
3 2097352 Pipe ................................................................................................... 1 .. ..
3 2097353 Pipe ................................................................................................... .. 1 ..
3 2097354 Pipe ................................................................................................... .. .. 1
4 2004005 Strap Clamp ...................................................................................... 3 3 3
5 2108245 Hose (Manual) ................................................................................... 1 1 1
5 4608069 Hose (Manual) (Alternate Part) ......................................................... 1 1 1
5 2108246 Hose (E. Hydraulic) ........................................................................... 1 1 1
5 4608070 Hose (E.Hydraulics)(Alternate Part) .................................................. 1 1 1
6 127045 Clamp (Hose) .................................................................................... 3 3 3

UNIT CODE K160
EUROPE 04/2012

STEERING

UNIT CODE K160
04/2012 EUROPE

STEERING
KEY:
A: With Syncronous Steering
B: Without Syncronous Steering
QTY
1 2107783 Hose Assy (Hand Pump) ............................................................................ 3 ..
1 2107785 Hose Assy (Hand Pump) ............................................................................ .. 3
2 2108364 Hose Assy (Hand Pump) ............................................................................ 1 ..
2 2108363 Hose Assy (Hand Pump) ............................................................................ .. 1
3 1696039 Hose Assy (Control Valve) ......................................................................... 1 1
4 1653847 Hose Assy (Control Valve) ......................................................................... 1 1
5 1653846 Hose Assy (Control Valve/Hand Pump) ..................................................... 1 ..
5 1683484 Hose Assy (Control Valve/Hand Pump) ..................................................... .. 1
6 1528602 Locknut ....................................................................................................... 3 3
7 1528601 Nut .............................................................................................................. 1 1
8 1695958 Clamp ......................................................................................................... 1 1
9 296160 Capscrew ................................................................................................... 1 1
10 1531558 Insert .......................................................................................................... 1 1
11 304195 Grommet .................................................................................................... 1 1
12 137852 Strap Clamp ............................................................................................... 3 3
12 137852 Strap Clamp (Alternate Part) ...................................................................... 1 1
13 166857 Clamp ......................................................................................................... 1 1
14 129563 Strap Clamp ............................................................................................... 2 2
14 129563 Strap Clamp (Alternate Part) ...................................................................... 4 4
15 1652465 Hose Assy (546 mm Battery Compartment) .............................................. 1 1
17 1347202 Clamp ......................................................................................................... 2 2
18 1534417 Capscrew ................................................................................................... 2 2

UNIT CODE K160
EUROPE 04/2012

AUXILIARY HOSES

UNIT CODE K160
04/2012 EUROPE

AUXILIARY HOSES
KEY:
A: 3 Function
B: 4 Function
QTY
1 b 2110803 Hose Assy (Control Valve/Header Hoses) ................................................. 1 1
1 a 2110807 Hose Assy (Control Valve/Header Hoses) ................................................. 1 1
2 b 2110804 Hose Assy (Control Valve/Header Hoses) ................................................. 1 1
2 a 2110808 Hose Assy (Control Valve/Header Hoses) ................................................. 1 1
3 b 2110805 Hose Assy (Control Valve/Header Hoses) ................................................. .. 1
3 a 2110809 Hose Assy (Control Valve/Header Hoses) ................................................. .. 1
4 b 2110806 Hose Assy (Control Valve/Header Hoses) ................................................. .. 1
4 a 2110810 Hose Assy (Control Valve/Header Hoses) ................................................. .. 1
5 1481229 Clamp ......................................................................................................... 1 2
6 1477996 Hose Clamp ............................................................................................... 1 1
7 1581741 Capscrew ................................................................................................... .. 2
8 1360386 Clamp ......................................................................................................... 3 3
9 d 1691168 Capscrew ................................................................................................... .. 2
9 e 1581577 Capscrew ................................................................................................... .. 2
10 1705047 Hose Guide ................................................................................................ .. 1
11 1531558 Insert .......................................................................................................... 4 4
12 296001 Capscrew ................................................................................................... 2 2
13 4001210 Grommet .................................................................................................... 2 4
14 d 1531001 Insert .......................................................................................................... .. 2
14 e 1614087 Insert .......................................................................................................... .. 2
15 4018541 Bracket ....................................................................................................... 1 1
c 4016753 Plug ............................................................................................................ 2 ..
c 1673754 Washer ....................................................................................................... .. 2
FOOTNOTES:
a Electro Hydraulic d → PENDING PER ECN 13416125
b Manual Hydraulic e PENDING PER ECN 13416125 →
c Not Illustrated

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC CONTROLS (FIGURE 6-10)

MANUAL

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
1 b. . . . . Manual Lever Linkage Assembly (FFigure 6-11)...................................... 1 1
2 1694731 Handle ........................................................................................................ 1 1
3 ..... Nut .............................................................................................................. 1 1
4 1527878 Capscrew ................................................................................................... 3 3
5 1674167 Latch .......................................................................................................... 1 1
6 1674165 Pin .............................................................................................................. 2 2
7 1702735 Washer ....................................................................................................... 2 2
8 1351689 Locking Cotter Pin ...................................................................................... 2 2
9 4015304 Rubber Mount ............................................................................................ 2 2
10 1593335 Nut .............................................................................................................. 2 2
11 320158 Washer ....................................................................................................... 2 2
12 302400 Nut .............................................................................................................. 2 2
13 1388309 Strip Seal .................................................................................................... 4 4
14 1460477 Nut .............................................................................................................. 2 2
15 324972 Bracket ....................................................................................................... 2 2
16 287854 Capscrew ................................................................................................... 2 2
17 2107658 Bracket Wldmt ............................................................................................ 1 1
18 1527880 Capscrew ................................................................................................... 3 3
19 129563 Strap Clamp ............................................................................................... 1 1
20 ..... Hydraulic Control Valve Assembly (FFigure 6-12).................................... 1 1
21 c 1707681 Pressure Transducer .................................................................................. 1 1
22 c 1687430 T-Fitting (Load Sensing) ............................................................................. 1 1
23 222492 Fitting (Steering Return) ............................................................................. 1 1
23 16483 O-Ring ................................................................................................... 1 1
24 1652295 Fitting ......................................................................................................... 1 1
25 1486749 Fitting ......................................................................................................... 1 1
25 252729 O-Ring ................................................................................................... 1 1
25 16485 O-Ring ................................................................................................... 1 1
26 1487067 Fitting ......................................................................................................... 1 1
26 252729 O-Ring ................................................................................................... 1 1
26 16485 O-Ring ................................................................................................... 1 1
27 1486773 Fitting ......................................................................................................... 1 1
27 252729 O-Ring ................................................................................................... 2 2
28 1486738 Fitting ......................................................................................................... 2 2
28 1527813 O-Ring ................................................................................................... 1 1
28 16483 O-Ring ................................................................................................... 1 1
29 893841 Fitting ......................................................................................................... 1 1
30 1487063 Fitting (Steering Supply) ............................................................................. 2 4
30 265787 O-Ring ................................................................................................... 1 1
30 16483 O-Ring ................................................................................................... 1 1
31 1473895 Fitting ......................................................................................................... 2 4
32 1704570 Check Valve ............................................................................................... 1 1
33 296151 Capscrew ................................................................................................... 6 6
34 2105525
4601702 Cover .......................................................................................................... 1 1

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
35 2105488
4612820 Cover .......................................................................................................... 1 1
36 1530243 Insert .......................................................................................................... 1 1
37 1661053 Screw ......................................................................................................... 1 1
a 360387 Loctite ......................................................................................................... AR AR
FOOTNOTES:
a Not Illustrated c 11/2008 →
b Service with component parts

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) (FIGURE 6-11)

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL)

KEY:
A: 3 Function
B: 4 Function
QTY
..... Linkage Assembly ...................................................................................... 1 1
1 2107320 Push Button Switch ................................................................................ 1 1
2 2111173 Cover ..................................................................................................... 1 1
3 2105528
4601859 Cover (Not Shown) ................................................................................ 1 ..
4 2107661 Wire Harness (Emergency Disconnect) (FFigure 2-21)....................... 1 1
5 2104011 Handle ................................................................................................... 3 4
6 2104012 Handle ................................................................................................... 1 2
7 1694830 Capscrew ............................................................................................... 5 8
8 1699350 Lever (Aux 2) ......................................................................................... 1 1
9 1699349 Lever (Aux 1) ......................................................................................... 1 1
10 1699348 Lever (Manual Tilt) ................................................................................. 1 1
11 1699347 Lever (Manual Lift) ................................................................................. .. 1
12 1657016 Bushing .................................................................................................. 6 8
13 1657013 Pin .......................................................................................................... 1 1
14 1657021 Spacer ................................................................................................... 1 ..
15 1530971 E-Ring .................................................................................................... 2 2
16 1682764 Washer .................................................................................................. 2 2
17 1674173 Bracket Wldmt ....................................................................................... 1 1
17 1705049 Bracket Wldmt (Alternate Part) .............................................................. 1 1
18 1674168
4011232 Striker .................................................................................................... 1 1
19 320159 Washer .................................................................................................. 1 1
20 302401 Locknut .................................................................................................. 1 1
21 296151 Capscrew ............................................................................................... 5 5
22 1694613 Clip ......................................................................................................... 1 1
23 1582464 Fastener ................................................................................................. 1 1
24 1657014 Pin .............................................................................................................. 3 4
25 1517361 Locking Ring Cotter Pin ............................................................................. 6 8
26 c 2107660 Link ............................................................................................................. 3 4
26 d 4027315 Link ............................................................................................................. 3 4
27 309109 Pin .............................................................................................................. 3 4
28 a 2104014 Handle ........................................................................................................ 1 1
28 b 2104012 Handle ........................................................................................................ 1 1
29 2100705 Wire Harness (Manual Interlock) (FFigure 2-20)...................................... 1 1
30 1694830 Capscrew ................................................................................................... 5 8
31 a 2109136 Handle ........................................................................................................ 1 1
31 b 2104012 Handle ........................................................................................................ 1 1
32 a 227132 Screw ......................................................................................................... 2 2
33 a 1696034 Retainer ...................................................................................................... 1 1
34 a 2109137 Cup ............................................................................................................. 1 1
35 a 2101896 Switch ......................................................................................................... 1 1

UNIT CODE K160
EUROPE 04/2012
FOOTNOTES:
a With Directional Control/With Clamping c → PENDING PER ECN 13416114
b Without Directional Control/Without Clamping d PENDING PER ECN 13416114 →

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
CONTROL VALVE (FIGURE 6-12)

MANUAL — 3 AND 4 FUNCTION (→ S/N K160B04115K)

UNIT CODE K160
04/2012 EUROPE
CONTROL VALVE
MANUAL – 3 AND 4 FUNCTION (→ S/N K160B04115K)
KEY:
A: 3 Function
B: 4 Function
QTY
b 2094688 Hydraulic Control Valve Assembly (w/o Clamping) .................................... 1 ..
c 2094689 Hydraulic Control Valve Assembly (w/o Clamping) .................................... .. 1
e 4600578 Hydraulic Control Valve Assembly (w/o Clamping) .................................... 1 ..
f 4600579 Hydraulic Control Valve Assembly (w/o Clamping) .................................... .. 1
d 2098771 Hydraulic Control Valve Assembly (w/ Clamping) ...................................... .. 1
g 4600581 Hydraulic Control Valve (w/ Clamping) ...................................................... .. 1
1 1701861 Valve Section (Outlet) (FFigure 6-17)................................................... 1 1
2 1701855 Spool (Solenoid) .................................................................................... 2 2
2 1701820 Kit-Seal Valve .................................................................................... 1 1
3 1701859 Valve Section (Aux 1) ............................................................................ 1 2
3 1701820 Kit-Seal Valve .................................................................................... 1 1
4 1701858 Valve Section (Tilt) ................................................................................. 1 1
4 4027841
4022029 Valve Section (Alternate Part) .................................................................... 1 1
4 1701820 Kit-Seal Valve .................................................................................... 1 1
5 1701857 Valve Section (Lift) ................................................................................. 1 1
5 1701820 Kit-Seal Valve .................................................................................... 1 1
6 1701854 Lowering Control Valve .......................................................................... 1 1
7 1701853 Relief Valve ............................................................................................ 1 1
8 1701849 Kit-Tie Rod (Tie Rod) (FFigure 6-23).................................................... 1 ..
8 1701845 Kit-Tie Rod (FFigure 6-23).................................................................... .. 1
9 1701856 Valve Section (Inlet) ............................................................................... 1 1
9 1701819 Kit-Seal Valve .................................................................................... 1 1
10 1701817 Kit-Connector ......................................................................................... 1 1
10 1701815 Connector .......................................................................................... 1 1
10 1701816 Connector .......................................................................................... 1 1
10 1701368 Clip .................................................................................................... 1 1
10 1701369 Plug ................................................................................................... 1 1
10 1701373 Nut ..................................................................................................... 1 1
11 1701654 Kit-Sensor (Position Sensor) ................................................................. 3 4
11 ..... Sensor ............................................................................................... 1 1
11 18096 Capscrew .......................................................................................... 4 4
11 18089 Capscrew .......................................................................................... 4 4
11 1703512 Spring ................................................................................................ 1 1
12 2061646 Fitting (Diagnostic) ................................................................................. 1 1
13 1545546 Fitting ..................................................................................................... 1 1
14 4011176 Fitting ..................................................................................................... 1 1
15 4011175 Plug ........................................................................................................ 1 1
16 1701830 Plug ........................................................................................................ 1 1
17 4011174 Body (Spool Lock) ................................................................................. 2 2
18 4011172 Plug ........................................................................................................ 3 5
19 235691 Fitting ..................................................................................................... 1 1
20 4011178 Plug ........................................................................................................ 3 4
21 4011173 Body (Spool Lock) ................................................................................. .. 1
22 4011179 Plug ........................................................................................................ 2 2

UNIT CODE K160
EUROPE 04/2012
CONTROL VALVE
MANUAL – 3 AND 4 FUNCTION (→ S/N K160B04115K)
KEY:
A: 3 Function
B: 4 Function
QTY
23 1701818 Kit-Seal Valve ........................................................................................ 1 1
a 1701818 Kit-Seal Valve ........................................................................................ 1 1
FOOTNOTES:
a Contains Kits 1701819, 1701820 and 1701821 e S/N K160B02034H ↔ S/N K160B04115K
b → S/N K160B02033H f S/N K160B02159H ↔ S/N K160B04123K
c → S/N K160B02159H g S/N K160B02161H ↔ S/N K160B04131K
d → S/N K160B02160H

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC CONTROL VALVE (FIGURE 6-13)

MANUAL — 3 AND 4 FUNCTION (S/N K160B04116K →)

UNIT CODE K160
04/2012 EUROPE

MANUAL – 3 AND 4 FUNCTION (S/N K160B04116K →)
KEY:
A: 3 Function
B: 4 Function
QTY
c 4606463 Hydraulic Control Valve (w/o Clamping) .................................................... 1 ..
d 4606464 Hydraulic Control Valve (w/o Clamping) .................................................... .. 1
e 4606465 Hydraulic Control Valve (w/Clamping) ....................................................... .. 1
1 1701861 Valve Section (Outlet) (FFigure 6-17)................................................... 1 1
1 1701821 Kit-Seal Valve .................................................................................... 1 1
2 1701860 Valve Section (Aux 2) (FFigure 6-15)................................................... .. 1
2 1701820 Kit-Seal Valve .................................................................................... .. 1
3 1701859 Valve Section (Aux 1) (FFigure 6-15)................................................... 1 1
3 1701820 Kit-Seal Valve .................................................................................... 1 1
4 4027841
4022029 Valve Section (Tilt) (FFigure 6-15)....................................................... 1 1
4 1701820 Kit-Seal Valve .................................................................................... 1 1
5 1701857 Valve Section (Lift) (FFigure 6-15)....................................................... 1 1
5 1701820 Kit-Seal Valve .................................................................................... 1 1
6 1701854 Lowering Control Valve .......................................................................... 1 1
7 1701853 Relief Valve ............................................................................................ 1 1
8 1701849 Kit-Tie Rod (FFigure 6-18).................................................................... 1 ..
8 1701845 Kit-Tie Rod ............................................................................................. .. 1
9 1701856 Valve Section (Inlet) (FFigure 6-14)..................................................... 1 1
9 1701819 Kit-Seal Valve .................................................................................... 1 1
10 1701817 Kit-Connector ......................................................................................... 1 1
10 1701815 Connector .......................................................................................... 1 1
10 1701816 Connector .......................................................................................... 1 1
10 1701368 Clip .................................................................................................... 1 1
10 1701369 Plug ................................................................................................... 1 1
10 1701373 Nut ..................................................................................................... 1 1
11 1701654 Kit-Sensor (Position Sensor) (FFigure 6-16)........................................ 3 4
12 1701855 Spool (Solenoid) .................................................................................... 2 3
12 1701820 Kit-Seal Valve .................................................................................... 1 1
13 4011172 Plug ........................................................................................................ 3 5
14 235691 Fitting ..................................................................................................... 1 1
15 4011178 Plug ........................................................................................................ 3 4
16 2061646 Fitting (Diagnostic) ................................................................................. 1 1
17 1545546 Fitting ..................................................................................................... 1 1
18 4011176 Fitting ..................................................................................................... 1 1
19 4011175 Plug ........................................................................................................ 1 1
20 1701830 Plug ........................................................................................................ 1 1
21 4011174 Body (Spool Lock) ................................................................................. 2 2
22 4011173 Body (Spool Lock) ................................................................................. 1 1
ab 1701818 Kit-Seal Valve ........................................................................................ 1 1
b 4011179 Plug ........................................................................................................ 1 1

UNIT CODE K160
EUROPE 04/2012
FOOTNOTES:
a Contains Kits 1701819, 1701820 and 1701821
b Not Illustrated
c S/N K160B04116K →
d S/N K160B04124K →
e S/N K160B04132K →

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
INLET SECTION (FIGURE 6-14)

MANUAL HYDRAULIC CONTROL VALVE

UNIT CODE K160
04/2012 EUROPE
INLET SECTION

1701856 Valve Section (Inlet Section) ............................................................................... 1
2 1701836 Back-Up Ring ................................................................................................. 1
3 1701837 O-Ring ............................................................................................................ 1
4 1701838 O-Ring ............................................................................................................ 1
5 1701839 Back-Up Ring ................................................................................................. 1
6 1701840 O-Ring ............................................................................................................ 1
7 1701823 O-Ring ............................................................................................................ 3
8 1701824 O-Ring ............................................................................................................ 1
9 1696296 O-Ring ............................................................................................................ 1
10 1701843 O-Ring ............................................................................................................ 2
11 1696311 O-Ring ............................................................................................................ 1
12 2061646 Fitting (Diagnostic) ......................................................................................... 1
13 1545546 Fitting .............................................................................................................. 1
14 1701853 Relief Valve .................................................................................................... 1
15 ..... Fitting .............................................................................................................. 1
16 ..... Plug ................................................................................................................ 1
1701819 Kit-Seal Valve ................................................................................................. 1

UNIT CODE K160
EUROPE 04/2012
LIFT/TILT/AUXILIARY SECTION (FIGURE 6-15)


UNIT CODE K160
04/2012 EUROPE

1 1701857 Valve Section (Lift Section) ................................................................................. 1
1 1701858 Valve Section (Tilt Section) ................................................................................. 1
1 4027841
4022029 Valve Section (Alternate Part) ............................................................................ 1
1 1701859 Valve Section (Aux.1 Section) ............................................................................ 1
1 1701860 Valve Section (Aux 2 Section) ............................................................................ 1
2 1701823 O-Ring ............................................................................................................ 3
3 1701824 O-Ring ............................................................................................................ 1
4 1701825 Seal ................................................................................................................ 2
5 1701826 O-Ring ............................................................................................................ 2
6 1701827 Back-Up Ring ................................................................................................. 2
7 1701828 O-Ring ............................................................................................................ 3
8 1701829 O-Ring ............................................................................................................ 1
9 288474 Plug ................................................................................................................ 1
10 1701855 Spool (Solenoid) ............................................................................................. 1
11 1701854 Lowering Control Valve .................................................................................. 1
12 ..... Spool .............................................................................................................. 1
13 ..... Plug ................................................................................................................ 1
14 1701654 Kit-Sensor ....................................................................................................... 1
a 1701830 Plug ................................................................................................................ 1
a 1328722 O-Ring ............................................................................................................ 1
1701820 Kit-Seal Valve ................................................................................................. 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
POSITIONER SENSOR (FIGURE 6-16)


1 ..... Sensor ................................................................................................................ 1
2 18096 Capscrew ....................................................................................................... 4
3 18089 Capscrew ....................................................................................................... 4
4 1703512 Spring ............................................................................................................. 1
1701654 Kit-Sensor ........................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE
OUTLET SECTION (FIGURE 6-17)


1 1701861 Valve Section (Outlet Section) ............................................................................ 1
2 235691 Fitting .............................................................................................................. 1
2 16484 O-Ring ........................................................................................................ 1
1701821 Kit-Seal Valve ................................................................................................. 1

UNIT CODE K160
EUROPE 04/2012
TIE RODS (FIGURE 6-18)

KEY:
A: 3 Function (258 mm)
B: 4 Function (298 mm)
QTY
1701849 Kit-Tie Rod ................................................................................................. 1 ..
1701845 Kit-Tie Rod ................................................................................................. .. 1
1 1701848 Stud ....................................................................................................... 4 ..
1 1701846 Stud ....................................................................................................... .. 4
2 1701847 Nut ......................................................................................................... 9 9

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC CONTROLS (FIGURE 6-19)

ELECTRO-HYDRAULIC

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC
KEY:
A: 3 Function
B: 4 Function
QTY
1 2103157 Hydraulic Control Valve (FFigure 6-20).................................................... 1 ..
1 2103162 Hydraulic Control Valve (FFigure 6-20).................................................... .. 1
2 1527880 Capscrew ................................................................................................... 3 3
3 1388309 Strip Seal .................................................................................................... 3 3
4 129563 Strap Clamp ............................................................................................... 4 4
5 287854 Capscrew ................................................................................................... 1 1
6 324972 Bracket ....................................................................................................... 1 1
7 1460477 Nut .............................................................................................................. 1 1
8 1695520 Plate ........................................................................................................... 1 1
9 1652295 Fitting ......................................................................................................... 1 1
9 16485 O-Ring ................................................................................................... 1 1
10 222492 Fitting (Steering Return) ............................................................................. 1 1
10 16483 O-Ring ................................................................................................... 1 1
11 1487067 Fitting ......................................................................................................... 1 1
11 252729 O-Ring ................................................................................................... 1 1
11 16485 O-Ring ................................................................................................... 1 1
12 a 1707681 Pressure Transducer .................................................................................. 1 1
13 a 1687430 T-Fitting (Load Sensing) ............................................................................. 1 1
14 1486773 Fitting ......................................................................................................... 1 1
14 252729 O-Ring ................................................................................................... 2 2
15 1486749 Fitting ......................................................................................................... 1 1
15 252729 O-Ring ................................................................................................... 1 1
15 16485 O-Ring ................................................................................................... 1 1
16 1704570 Check Valve ............................................................................................... 1 1
17 1486738 Fitting ......................................................................................................... 2 2
17 1527813 O-Ring ................................................................................................... 1 1
17 16483 O-Ring ................................................................................................... 1 1
18 1487063 Fitting (Steering Supply) ............................................................................. 2 4
18 265787 O-Ring ................................................................................................... 1 1
18 16483 O-Ring ................................................................................................... 1 1
FOOTNOTES:
a 11/2008 →

UNIT CODE K160
EUROPE 04/2012
CONTROL VALVE (FIGURE 6-20)

ELECTRO-HYDRAULIC — 3 AND 4 FUNCTION

UNIT CODE K160
04/2012 EUROPE
CONTROL VALVE
ELECTRO-HYDRAULIC – 3 AND 4 FUNCTION

a 2103157 Hydraulic Control Valve ...................................................................................... 1
b 2103162 Hydraulic Control Valve ...................................................................................... 1
1 1695979 Valve Section (Inlet) (FFigure 6-21).............................................................. 1
2 1695980 Valve Section (Lift) (FFigure 6-22)................................................................ 1
3 1695981 Valve Section (Tilt) (FFigure 6-22)................................................................ 1
4 1695982 Valve Section (Spacer) ................................................................................... 1
4 1696266 Kit-Seal (Order one for each valve section) ............................................... 1
5 b 1696225 Valve Section (Dual Aux) ............................................................................... 1
6 1695984 Valve Section (End Aux) ................................................................................ 1
7 1695978 Relief Valve .................................................................................................... 1
9 1696317 Plug (Compensator) ....................................................................................... 1
10 a 1696315 Solenoid Valve ............................................................................................... 6
10 b 1696315 Solenoid Valve ............................................................................................... 8
12 1545546 Fitting .............................................................................................................. 1
13 b 1695985 Tie Rod (Assembly) (FFigure 6-23)............................................................... 1
13 a 1696228 Tie Rod (Assembly) (FFigure 6-23)............................................................... 1
14 1696318 Pilot Valve ...................................................................................................... 1
15 1701367 Kit-Service (Connector Assembly) ................................................................. 1
15 1701368 Clip ............................................................................................................. 2
15 1701369 Plug ............................................................................................................ 4
15 1701370 Connector ................................................................................................... 1
15 1701371 Connector ................................................................................................... 1
15 1701372 Connector ................................................................................................... 2
15 1701373 Nut .............................................................................................................. 2
c 1696319 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a 3 Function c Contains Kits 1696414 and 1696266
b 4 Function

UNIT CODE K160
EUROPE 04/2012
INLET SECTION (FIGURE 6-21)

ELECTRO-HYDRAULIC CONTROL VALVE

UNIT CODE K160
04/2012 EUROPE
INLET SECTION

1695979 Valve Section (Inlet Section Assembly) .............................................................. 1
1 1696296 O-Ring ............................................................................................................ 3
2 1696300 Back-Up Ring ................................................................................................. 2
3 1696299 O-Ring ............................................................................................................ 1
4 1696298 O-Ring ............................................................................................................ 4
5 1696306 O-Ring ............................................................................................................ 2
6 1696297 O-Ring ............................................................................................................ 2
7 1696308 O-Ring ............................................................................................................ 2
8 1696309 Back-Up Ring ................................................................................................. 1
9 1696310 O-Ring ............................................................................................................ 3
10 1696311 O-Ring ............................................................................................................ 1
12 222442 Fitting .............................................................................................................. 2
12 204128 Plug ............................................................................................................ 1
12 16481 O-Ring ........................................................................................................ 1
13 222443 Fitting .............................................................................................................. 1
13 16483 O-Ring ........................................................................................................ 1
14 235691 Fitting .............................................................................................................. 1
14 16484 O-Ring ........................................................................................................ 1
15 1696318 Pilot Valve ...................................................................................................... 1
16 1695978 Relief Valve .................................................................................................... 1
17 ..... Plug ................................................................................................................ 1
1696414 Kit-Seal ............................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
LIFT/TILT SECTION (FIGURE 6-22)


UNIT CODE K160
04/2012 EUROPE
LIFT/TILT SECTION

1695980 Valve Section (Lift Section Assembly) ................................................................ 1
1695981 Valve Section (Tilt Section Assembly) ................................................................ 1
1 1696296 O-Ring ............................................................................................................ 5
2 1696297 O-Ring ............................................................................................................ 4
3 1696298 O-Ring ............................................................................................................ 4
4 1696299 O-Ring ............................................................................................................ 2
5 1696300 Back-Up Ring ................................................................................................. 4
6 1695978 Relief Valve (Tilt) ............................................................................................ 1
7 1696312 Lowering Control Valve (Lift) .......................................................................... 1
8 ..... Plug (Port Option) (Tilt) .................................................................................. 1
9 ..... Fitting (Tilt) ..................................................................................................... 1
10 ..... Fitting (Lift) ..................................................................................................... 1
1696266 Kit-Seal (Order one for each valve section) ........................................................ 1

UNIT CODE K160
EUROPE 04/2012
TIE RODS (FIGURE 6-23)


UNIT CODE K160
04/2012 EUROPE
TIE RODS
KEY:
A: 3 Function
B: 4 Function
QTY
1695985 Tie Rod (Kit) ............................................................................................... 1 ..
1696228 Tie Rod (Kit) ............................................................................................... .. 1
1 1696453 Tie Rod (Bolt) ......................................................................................... 3 ..
1 1696420 Bolt ......................................................................................................... .. 3
2 1696419 Nut ......................................................................................................... 6 6
3 1696418 Nut ......................................................................................................... 2 2

UNIT CODE K160
EUROPE 04/2012
TILT CYLINDER ASSEMBLY (FIGURE 6-24)

UNIT CODE K160
04/2012 EUROPE
TILT CYLINDER ASSEMBLY

KEY:
A: 5 degrees forward / 5 degrees backward
B: 10 degrees forward / 5 degrees backward
C: 5 degrees forward / 4 degrees backward
QTY
2093072 Tilt Cylinder ....................................................................................... 2 .. ..
2093073 Tilt Cylinder ....................................................................................... .. 2 ..
2098436 Tilt Cylinder ....................................................................................... .. .. 2
1 2093071 Tube .............................................................................................. 1 1 1
2 2093070 Rod ................................................................................................ 1 1 ..
2 2098437 Rod ................................................................................................ .. .. 1
3 2047064 Gland ............................................................................................. 1 1 1
4 2308174 Piston ............................................................................................ 1 1 1
5 2302899 Locknut .......................................................................................... 1 1 1
6 2106995 Spacer ........................................................................................... 1 .. 1
7 1383061 Rod Wiper ..................................................................................... 1 1 1
8 1381094 Rod Seal ....................................................................................... 1 1 1
9 166659 Back-Up Ring ................................................................................ 1 1 1
10 57664 O-Ring ........................................................................................... 1 1 1
11 2044379 Piston Seal .................................................................................... 1 1 1
12 39374 O-Ring ........................................................................................... 1 1 1
1494719 Kit-Seal .......................................................................................... 1 1 1

UNIT CODE K160
EUROPE 04/2012
MAST/TILT CYLINDER INSTALLATION (FIGURE 6-25)

UNIT CODE K160
04/2012 EUROPE
MAST/TILT CYLINDER INSTALLATION

1 2093072 Tilt Cylinder (5 degrees Forward, 5 Degrees Backward) (FFigure 6-24)........... 2
1 2093073 Tilt Cylinder (10 degrees Forward, 5 Degrees Backward) (FFigure 6-24)......... 2
1 2098436 Tilt Cylinder (5 degrees Forward, 4 Degrees Backward) (FFigure 6-24)........... 2
2 300982 Bushing ............................................................................................................... 1
3 197069 Washer ............................................................................................................... 6
4 1371526 Pin ....................................................................................................................... 2
5 16015 Grease Fitting ..................................................................................................... 2
6 15236 Cotter Pin ............................................................................................................ 2
7 1487058 Fitting .................................................................................................................. 4
7 1527813 O-Ring ............................................................................................................ 1
7 16481 O-Ring ............................................................................................................ 1
8 1487094 Fitting .................................................................................................................. 2
8 1527813 O-Ring ............................................................................................................ 2
9 1363260 Rod End .............................................................................................................. 2
10 1597381 Capscrew ............................................................................................................ 2
11 1581852 Washer ............................................................................................................... 2
12 1581848 Nut ...................................................................................................................... 2
13 1371287 Washer ............................................................................................................... 2
14 296381 Washer ............................................................................................................... 2
15 292514 Capscrew ............................................................................................................ 2
16 1348187 Pin ....................................................................................................................... 2
17 16001 Grease Fitting ..................................................................................................... 2
18 1523890
4006844 Bushing (Mast Mounting) .................................................................................... 2
19 1523868 Shim .................................................................................................................... 6
20 1657189 Hose Assy ........................................................................................................... 1
21 2110503 Hose Assy ........................................................................................................... 1
22 1657194 Hose Assy ........................................................................................................... 1
23 1657190 Hose Assy ........................................................................................................... 1
24 137852 Strap Clamp ........................................................................................................ 4
25 320181 Washer ............................................................................................................... 4

UNIT CODE K160
EUROPE 04/2012
NOTES

UNIT CODE K160
04/2012 EUROPE
7 MAST-TWO STAGE LIMITED FREE-LIFT

UNIT CODE K160
04/2012 EUROPE
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD .......................................................................... 7-12
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD .......................................................................... 7-30
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) (→ S/N K160B02117H) .................. 7-14
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) (S/N K160B02118H →) .................. 7-16
TWO STAGE LMITED FREE-LIFT - C661 .................................................................................................. 7-32
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-10
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-26
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) .......................................................... 7-2
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) .......................................................... 7-6
TWO STAGE LIMITED FREE LIFT - C661 (→ S/N C661B01677H) ......................................................... 7-18
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H →) ......................................................... 7-22

UNIT CODE K160
EUROPE 04/2012
MAST ASSEMBLY (FIGURE 7-1)

TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
A270
LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3320 mm 3820 mm 4320 mm 4820 mm
ITEM 1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Mast Assy 2099908 2099914 2099919 2100287
1 Outer Mast 1631411 1631417 1631422 1631429
2 Inner Mast 1631511 1631517 1631522 1631529
4 Leaf Chain - Fixed 1631669 1631673 1631677 1631684
Length

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 b. . . . . Inner Mast ...................................................................................................... 1
3 ..... Cylinder (FFigure 7-9)................................................................................... 1
4 b. . . . . Leaf Chain - Fixed Length .............................................................................. 1
5 1604900 Load Roller ..................................................................................................... 4
6 58908 Snap Ring ....................................................................................................... 4
7 1631492 Shim ............................................................................................................... AR
8 1348185 Bushing .......................................................................................................... 2
9 1473897 Fitting .............................................................................................................. 2
10 1581580 Capscrew ....................................................................................................... 2
11 1631160 Clamp ............................................................................................................. 2
12 1604911 Chain Sheave ................................................................................................. 2
13 322899 Ring ................................................................................................................ 2
14 322897 Nut .................................................................................................................. 2
15 58901 Snap Ring ....................................................................................................... 2
16 1631164 Pin .................................................................................................................. 2
17 15211 Cotter Pin ....................................................................................................... 2
18 1631237 Chain Anchor .................................................................................................. 2
19 1388019 Housing .......................................................................................................... 1
20 1581836 Capscrew ....................................................................................................... 2
21 1581566 Nut .................................................................................................................. 2
22 131358 Snap Ring ....................................................................................................... 2
23 1333382 Washer (1.500 mm) ........................................................................................ 2
25 1631152 Bracket ........................................................................................................... 2
26 1354915 Washer (0.254 mm) ........................................................................................ AR
27 1354916 Washer (0.762 mm) ........................................................................................ AR
28 1354917 Washer (1.524 mm) ........................................................................................ AR
29 1581585 Capscrew ....................................................................................................... 4
30 1581557 Washer ........................................................................................................... 2
31 1676811 Cover Plate ..................................................................................................... 1
32 1676812 Cover Plate ..................................................................................................... 1
33 1581559 Washer ........................................................................................................... 2
34 1581589 Capscrew ....................................................................................................... 2
UNIT CODE K160
EUROPE 04/2012
MAST ASSEMBLY

35 1581585 Capscrew ....................................................................................................... 3
36 2100011 Hose Assy ...................................................................................................... 2
37 120938 Spring ............................................................................................................. 1
38 323160 Washer ........................................................................................................... 1
39 1605087 Fitting .............................................................................................................. 1
40 16045 Lube Ftg ......................................................................................................... 2
a 222444 Fitting .............................................................................................................. 1
FOOTNOTES:
a Not Illustrated b Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
A270

ITEM 1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Mast Assy 2099908 2099914 2099919 2100287
1 Outer Mast 1630411 1630417 1630422 1630429
2 Inner Mast 1631511 1631517 1631522 1631529
4 Leaf Chain - Fixed 1631668 1631672 1631676 1631683
Length

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 b. . . . . Inner Mast ...................................................................................................... 1
3 ..... Cylinder (FFigure 7-9)................................................................................... 1
4 b. . . . . Leaf Chain - Fixed Length .............................................................................. 1
5 1604900 Load Roller ..................................................................................................... 4
6 58908 Snap Ring ....................................................................................................... 4
7 1631492 Shim ............................................................................................................... AR
8 1348185 Bushing .......................................................................................................... 2
9 1473897 Fitting .............................................................................................................. 2
10 1581580 Capscrew ....................................................................................................... 2
11 1631160 Clamp ............................................................................................................. 2
12 1604911 Chain Sheave ................................................................................................. 2
13 322899 Ring ................................................................................................................ 2
14 322897 Nut .................................................................................................................. 2
15 58901 Snap Ring ....................................................................................................... 2
16 1631164 Pin .................................................................................................................. 2
17 15211 Cotter Pin ....................................................................................................... 2
18 1631237 Chain Anchor .................................................................................................. 2
19 1388019 Housing .......................................................................................................... 1
20 1581836 Capscrew ....................................................................................................... 2
21 1581566 Nut .................................................................................................................. 2
22 131358 Snap Ring ....................................................................................................... 2
23 1333382 Washer (1.500 mm) ........................................................................................ 2
25 1631152 Bracket ........................................................................................................... 2
26 1354915 Washer (0.254 mm) ........................................................................................ AR
27 1354916 Washer (0.762 mm) ........................................................................................ AR
28 1354917 Washer (1.524 mm) ........................................................................................ AR
29 1581585 Capscrew ....................................................................................................... 4
30 1581557 Washer ........................................................................................................... 2
31 1676811 Cover Plate ..................................................................................................... 1
32 1676812 Cover Plate ..................................................................................................... 1
33 1581559 Washer ........................................................................................................... 2
34 1581589 Capscrew ....................................................................................................... 2
UNIT CODE K160
EUROPE 04/2012
MAST ASSEMBLY

35 1581585 Capscrew ....................................................................................................... 3
36 2100011 Hose Assy ...................................................................................................... 2
37 120938 Spring ............................................................................................................. 1
38 323160 Washer ........................................................................................................... 1
39 1605087 Fitting .............................................................................................................. 1
40 16045 Lube Ftg ......................................................................................................... 2
a 222444 Fitting .............................................................................................................. 1
a 4000081 Foam Tape ..................................................................................................... 2
FOOTNOTES:

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
LIFT CYLINDER ASSEMBLY (FIGURE 7-3)

TWO STAGE LIMITED FREE LIFT - A270

UNIT CODE K160
04/2012 EUROPE

TWO STAGE LIMITED FREE LIFT - A270
A270

1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
ITEM Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Cylinder
8537811 8537817 8537822 8537829
Group Number
Cylinder Assy 2094963 2098569 2098574 2100753
1 Tube Assy 2094278 2098562 2098567 2103127
2 Rod Assy 2106273 2098529 2098534 2103112
3 Spacer ---- 1355189 1355189 1356037

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Assy ...................................................................................................... 1
2 b. . . . . Rod Assy ........................................................................................................ 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1642156 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 322902 Wear Ring ...................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 322824 Back-Up Ring ................................................................................................. 2
10 1383063 Rod Wiper ...................................................................................................... 1
11 330692 Rod Seal ......................................................................................................... 1
12 55407 O-Ring ............................................................................................................ 1
13 1362871 Wear Ring ...................................................................................................... 1
14 190580 O-Ring ............................................................................................................ 1
15 1356749 Rod Seal ......................................................................................................... 1
a 186061 Lubricant ......................................................................................................... AR
1642160 Kit-Seal ............................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
CARRIAGE ASSEMBLY (FIGURE 7-4)

TWO STAGE LIMITED FREE LIFT - A270 — STANDARD

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 – STANDARD

2098670 Carriage Assembly ............................................................................................. 1
1 1600858 Carriage .......................................................................................................... 1
2 1604900 Load Roller ..................................................................................................... 4
3 58908 Snap Ring ....................................................................................................... 4
4 1631492 Shim ............................................................................................................... 20
5 215240 Shim (0,762 mm) ............................................................................................ 16
6 1631162 Chain Anchor .................................................................................................. 2
7 1631161 Chain Anchor .................................................................................................. 2
8 1631164 Pin .................................................................................................................. 2
9 15211 Cotter Pin ....................................................................................................... 2
10 131357 Snap Ring ....................................................................................................... 4
11 1631163 Pin .................................................................................................................. 2
12 1581833 Capscrew ....................................................................................................... 4

UNIT CODE K160
EUROPE 04/2012
HEADER HOSE ASSEMBLY (FIGURE 7-5)

TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) (→ S/N K160B02117H)

UNIT CODE K160
04/2012 EUROPE

TWO STAGE LIMITED FREE LIFT - A270 (→ S/N A270B01595H) (→ S/N K160B02117H)
A270

ITEM 1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
1 Hose Assy 2100463 2100468 2100473 2100478
KEY:
A: 3 Function
B: 4 Function
QTY
1 a. . . . . Hose Assy .................................................................................................. 1 2
2 1581581 Capscrew ................................................................................................... 2 4
3 1631381 Stubshaft .................................................................................................... 1 2
4 1631185 Hose Sheave .............................................................................................. 1 2
5 1676880 Washer ....................................................................................................... 1 2
6 1581830 Capscrew ................................................................................................... 1 2
7 1481229 Clamp ......................................................................................................... 1 2
8 1477996 Hose Clamp ............................................................................................... 1 2
9 1631484 Plate ........................................................................................................... 1 2
10 1528579 Fitting ......................................................................................................... 2 4
11 1581566 Nut .............................................................................................................. 2 4
12 1360386 Clamp ......................................................................................................... 2 4
13 1581834 Capscrew ................................................................................................... 2 4
14 1631191 Bracket ....................................................................................................... 1 1
14 1631192 Bracket ....................................................................................................... .. 1
15 1676810 Cover Plate ................................................................................................ 1 2
16 1581852 Washer ....................................................................................................... 1 2
17 1581565 Nut .............................................................................................................. 2 4
18 1670540 Capscrew ................................................................................................... 2 4
19 1529015 Cap ............................................................................................................. 2 4
20 1581741 Capscrew ................................................................................................... 2 4
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) (S/N K160B02118H →)

UNIT CODE K160
04/2012 EUROPE

TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H →) (S/N K160B02118H →)
A270

ITEM 1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
1 Hose Assy 2100460 2100467 2100470 2100477
KEY:
A: 3 Function
B: 4 Function
QTY
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1581581 Capscrew ................................................................................................... 2 4
3 1631381 Stubshaft .................................................................................................... 1 2
4 1631185 Hose Sheave .............................................................................................. 1 2
5 1676880 Washer ....................................................................................................... 1 2
6 1581830 Capscrew ................................................................................................... 1 2
7 1481229 Clamp ......................................................................................................... 1 2
8 1477996 Hose Clamp ............................................................................................... 1 2
9 1631484 Plate ........................................................................................................... 1 2
10 1528579 Fitting ......................................................................................................... 2 4
11 1581566 Nut .............................................................................................................. 2 4
12 1360386 Clamp ......................................................................................................... 2 4
13 1581834 Capscrew ................................................................................................... 2 4
14 1631191 Bracket ....................................................................................................... 1 1
14 1631192 Bracket ....................................................................................................... .. 1
15 1676810 Cover Plate ................................................................................................ 1 2
16 1581852 Washer ....................................................................................................... 1 2
17 1581565 Nut .............................................................................................................. 2 4
18 1670540 Capscrew ................................................................................................... 2 4
19 1529015 Cap ............................................................................................................. 2 4
20 1581741 Capscrew ................................................................................................... 2 4
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT - C661 (→ S/N C661B01677H)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
C661

ITEM 1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Mast Assy 2091710 2091715 2091720 2091725
1 Outer Mast 1621411 1621416 1621421 1621426
2 Inner Mast 1348460 1348465 1348470 1348475
5 Chain 223389 240201 246994 289245

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Inner Mast ...................................................................................................... 1
3 ..... Cylinder Assembly RH (FFigure 7-9)............................................................ 1
4 ..... Cylinder Assembly LH (FFigure 7-9)............................................................. 1
5 a. . . . . Chain .............................................................................................................. 2
6 1333399 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 4
7 1374797 Snap Ring ....................................................................................................... 4
8 15211 Cotter Pin ....................................................................................................... 2
9 215212 Wear Strip ...................................................................................................... 2
10 104506 O-Ring ............................................................................................................ 4
11 1348185 Bushing .......................................................................................................... 2
12 16041 Grease Fitting ................................................................................................. 2
13 15961 Fitting .............................................................................................................. 2
14 131358 Snap Ring ....................................................................................................... 2
15 1333382 Washer (1.500 mm) ........................................................................................ 2
16 323090 Spacer ............................................................................................................ 2
17 1581829 Capscrew ....................................................................................................... 2
18 1581852 Washer ........................................................................................................... 4
19 1581849 Nut .................................................................................................................. 2
20 323160 Washer ........................................................................................................... 1
21 120938 Spring ............................................................................................................. 1
22 1481344 Fitting .............................................................................................................. 1
23 1354915 Washer (0.254 mm) ........................................................................................ AR
23 1354916 Washer (0.762 mm) ........................................................................................ AR
23 1354917 Washer (1.524 mm) ........................................................................................ AR
24 1621042 Housing .......................................................................................................... 1
25 1621044 Bracket ........................................................................................................... 1
26 1581583 Capscrew ....................................................................................................... 2
27 1581566 Nut .................................................................................................................. 4
28 14603 Plug ................................................................................................................ 1
29 252729 O-Ring ........................................................................................................ 1
29 16982 O-Ring ........................................................................................................ 1
30 2101417 Hose Assy ...................................................................................................... 1
31 1486749 Fitting .............................................................................................................. 1
UNIT CODE K160
EUROPE 04/2012
MAST ASSEMBLY

31 252729 O-Ring ........................................................................................................ 1
31 16485 O-Ring ........................................................................................................ 1
32 2102881 Hose Assy ...................................................................................................... 1
33 1532650 Fitting .............................................................................................................. 1
33 252729 O-Ring ........................................................................................................ 1
33 16485 O-Ring ........................................................................................................ 1
34 153069 Clamp ............................................................................................................. 1
35 1596420 Capscrew ....................................................................................................... 2
36 1379685 Chain Sheave ................................................................................................. 2
37 161003 Nut .................................................................................................................. 2
38 297649 Ring ................................................................................................................ 2
39 304526 Snap Ring ....................................................................................................... 2
40 1369357 Chain Anchor .................................................................................................. 2
41 1514866 Pin .................................................................................................................. 2
42 129387 Shim (0.508 mm) ............................................................................................ AR
43 131716 Shim (0.508 mm) ............................................................................................ AR
44 4601312 Hose Assy ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H →)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
C661

ITEM 1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Mast Assy 2091710 2091715 2091720 2091725
1 Outer Mast 1620411 1620417 1620422 1620429
2 Inner Mast 1348460 1348465 1348470 1348475
5 Chain 223389 240201 246994 289245

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Inner Mast ...................................................................................................... 1
3 ..... Cylinder Assembly RH (FFigure 7-9)............................................................ 1
4 ..... Cylinder Assembly LH (FFigure 7-9)............................................................. 1
5 a. . . . . Chain .............................................................................................................. 1
7 1374797 Snap Ring ....................................................................................................... 4
8 15211 Cotter Pin ....................................................................................................... 2
9 215212 Wear Strip ...................................................................................................... 2
10 104506 O-Ring ............................................................................................................ 4
11 1348185 Bushing .......................................................................................................... 2
12 16041 Grease Fitting ................................................................................................. 2
13 15961 Fitting .............................................................................................................. 2
14 131358 Snap Ring ....................................................................................................... 2
15 1333382 Washer (1.500 mm) ........................................................................................ 2
16 323090 Spacer ............................................................................................................ 2
17 1581829 Capscrew ....................................................................................................... 2
18 1581852 Washer ........................................................................................................... 4
19 1581849 Nut .................................................................................................................. 2
20 323160 Washer ........................................................................................................... 1
21 120938 Spring ............................................................................................................. 1
22 1481344 Fitting .............................................................................................................. 1
23 1354915 Washer (0.254 mm) ........................................................................................ AR
23 1354916 Washer (0.762 mm) ........................................................................................ AR
23 1354917 Washer (1.524 mm) ........................................................................................ AR
24 1621042 Housing .......................................................................................................... 1
25 1621044 Bracket ........................................................................................................... 1
26 1581583 Capscrew ....................................................................................................... 2
27 1581566 Nut .................................................................................................................. 4
28 14603 Plug ................................................................................................................ 1
29 252729 O-Ring ........................................................................................................ 1
29 16982 O-Ring ........................................................................................................ 1
30 2101417 Hose Assy ...................................................................................................... 1
31 1486749 Fitting .............................................................................................................. 1
UNIT CODE K160
EUROPE 04/2012
MAST ASSEMBLY

31 252729 O-Ring ........................................................................................................ 1
31 16485 O-Ring ........................................................................................................ 1
32 2102881 Hose Assy ...................................................................................................... 1
33 1532650 Fitting .............................................................................................................. 1
33 252729 O-Ring ........................................................................................................ 1
33 16485 O-Ring ........................................................................................................ 1
34 153069 Clamp ............................................................................................................. 1
35 1596420 Capscrew ....................................................................................................... 2
36 1379685 Chain Sheave ................................................................................................. 2
37 161003 Nut .................................................................................................................. 2
38 297649 Ring ................................................................................................................ 2
39 304526 Snap Ring ....................................................................................................... 2
40 1369357 Chain Anchor .................................................................................................. 2
41 1514866 Pin .................................................................................................................. 2
42 129387 Shim (0.508 mm) ............................................................................................ AR
43 131716 Shim (0.508 mm) ............................................................................................ AR
44 4601312 Hose Assy ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
LIFT CYLINDER ASSEMBLY (FIGURE 7-9)

TWO STAGE LIMITED FREE LIFT - C661

UNIT CODE K160
04/2012 EUROPE

LEFT HAND

1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
ITEM Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Cylinder
8601610 8601615 8601620 8601625
Group Number
Cylinder Assy 1361378 1362533 1362563 1362593
1 Tube Wldmt- 1361379 1362534 1362564 1362594
Cylinder
2 Cylinder Rod 1361380 1362535 1362565 1362595
3 Spacer ---- 1355189 1355189 1356037
RIGHT HAND

1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
ITEM Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Cylinder
8601660 8601665 8601670 8601675
Group Number
Cylinder Assy 1361382 1362537 1362567 1362597
1 Tube Wldmt- 1361383 1362538 1362568 1362598
Cylinder
2 Cylinder Rod 1361380 1362535 1362565 1362595
3 Spacer ---- 1355189 1355189 1356037

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1371653 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 322902 Wear Ring ...................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 322824 Back-Up Ring ................................................................................................. 2
10 1319668 Rod Wiper ...................................................................................................... 1
11 330692 Rod Seal ......................................................................................................... 1
12 55407 O-Ring ............................................................................................................ 1
13 1362871 Wear Ring ...................................................................................................... 1
14 1381095 Rod Seal ......................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012


a 39348 O-Ring ............................................................................................................ 1
a 186061 Lubricant ......................................................................................................... 1
1360140 Kit-Seal ............................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT - C661 — STANDARD

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 – STANDARD

1 1526274 Carriage Wldmt (Frame) ................................................................................. 1
2 a 1395169 Load Roller ("A") (91.80 mm./91.54 mm.) ...................................................... 6
3 129387 Shim (0.508 mm) ............................................................................................ AR
4 58901 Snap Ring ....................................................................................................... 6
4 a 1374797 Snap Ring ....................................................................................................... 6
5 1353408 Pin .................................................................................................................. 2
6 131358 Snap Ring ....................................................................................................... 4
7 1369345 Chain Anchor (Dual Hole) .............................................................................. 2
7 a 1504010 Chain Anchor (Single Hole) ............................................................................ 2
8 1514866 Pin .................................................................................................................. 2
9 15211 Cotter Pin ....................................................................................................... 2
10 366115 Spacer ............................................................................................................ 2
FOOTNOTES:
a Options

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LMITED FREE-LIFT — C661

UNIT CODE K160
04/2012 EUROPE

TWO STAGE LMITED FREE-LIFT – C661
C661

ITEM 1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
1 Hose Assy 2097420 2097427 2097430 2097448
KEY:
A: 3 Function
B: 4 Function
QTY
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 1477996 Hose Clamp (2992 mm) ............................................................................. 2 4
2 1477996 Hose Clamp (3192 mm) ............................................................................. 3 6
3 1481229 Clamp ......................................................................................................... 2 4
4 1617657 Clamp (3192 mm) ...................................................................................... 1 2
5 1610939 Bracket ....................................................................................................... 1 2
5 4022869 Bracket (Alternate Part) .............................................................................. 1 1
6 1581836 Capscrew ................................................................................................... 2 4
7 1360386 Clamp ......................................................................................................... 1 2
8 1581842 Capscrew ................................................................................................... 2 4
9 1345190 Washer ....................................................................................................... 2 4
10 1360549 Spacer ........................................................................................................ 1 2
11 1494017 Hose Sheave .............................................................................................. 1 2
12 1581564 Lockwasher ................................................................................................ 1 2
13 1581830 Capscrew ................................................................................................... 1 2
14 1529015 Cap ............................................................................................................. 2 4
15 1345348 Clamp ......................................................................................................... 2 4
16 1581582 Capscrew ................................................................................................... 4 8
17 1345412 Bracket ....................................................................................................... 1 ..
18 1345413 Bracket ....................................................................................................... .. 1
19 1581566 Nut .............................................................................................................. 6 12
a 1360548 Stubshaft .................................................................................................... 1 2
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
NOTES

UNIT CODE K160
04/2012 EUROPE
8 MAST-THREE STAGE FULL FREE-LIFT

UNIT CODE K160
04/2012 EUROPE
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................ 8-20
THREE STAGE FULL FREE LIFT - C662 - STANDARD ........................................................................... 8-46
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (→ S/N A271B02146H) ........................................................... 8-8
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H →) ........................................................... 8-12
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H →) (S/N K160B02118H →) .................... 8-26
THREE STAGE FULL FREE LIFT - A271 - 3 RD FUNCTION HOSES (→ S/N K160B02117H)
(→ S/N A271B02146H) .............................................................................................................................. 8-22
THREE STAGE FULL FREE LIFT - A271 - 4 TH FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N K160B02117H) .............................................................................................................................. 8-24
THREE STAGE FULL FREE-LIFT - C662 .................................................................................................. 8-48
MAIN LIFT ASSEMBLY
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (→ S/N A271B02146H)
.................................................................................................................................................................... 8-2
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (S/N A271B02147H →)
.................................................................................................................................................................... 8-4
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (→ S/N C662B02349H)
.................................................................................................................................................................... 8-30
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (S/N C662B02350H →)
.................................................................................................................................................................... 8-32

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - A271 — INNER, INTERMEDIATE AND OUTER (→ S/N A271B02146H)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INNER, INTERMEDIATE AND OUTER (→ S/N A271B02146H)
A271

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Outer Mast 1631406 1631408 1631410 1631413 1631415
2 Intermediate Mast 1631606 1631608 1631610 1631613 1631615
3 Inner Mast 1631706 1631708 1631710 1631713 1631715

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 b. . . . . Intermediate Mast ........................................................................................... 1
3 b. . . . . Inner Mast ...................................................................................................... 1
4 1604900 Load Roller ..................................................................................................... 8
5 58908 Snap Ring ....................................................................................................... 8
6 1631492 Shim ............................................................................................................... AR
7 1348185 Bushing .......................................................................................................... AR
8 16045 Lube Ftg ......................................................................................................... 2
9 1581580 Capscrew ....................................................................................................... 4
10 1631160 Clamp ............................................................................................................. 2
11 1631245 Bracket ........................................................................................................... 1
12 1581852 Washer ........................................................................................................... 4
13 1581832 Capscrew ....................................................................................................... 2
14 1581849 Nut .................................................................................................................. 2
15 296008 Capscrew ....................................................................................................... 1
a 1581585 Capscrew ....................................................................................................... 4
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - A271 — INNER, INTERMEDIATE AND OUTER (S/N A271B02147H →)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INNER, INTERMEDIATE AND OUTER (S/N A271B02147H →)
A271

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Outer Mast 1630406 1630408 1630410 1630413 1630415
3 Inner Mast 1631706 1631708 1631710 1631713 1631715

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
3 b. . . . . Inner Mast ...................................................................................................... 1
4 1604900 Load Roller ..................................................................................................... 8
5 58908 Snap Ring ....................................................................................................... 8
6 1631492 Shim ............................................................................................................... AR
7 1348185 Bushing .......................................................................................................... AR
8 16045 Lube Ftg ......................................................................................................... 2
9 1581580 Capscrew ....................................................................................................... 4
10 1631160 Clamp ............................................................................................................. 2
11 1631245 Bracket ........................................................................................................... 1
12 1581852 Washer ........................................................................................................... 4
13 1581832 Capscrew ....................................................................................................... 2
14 1581849 Nut .................................................................................................................. 2
15 296008 Capscrew ....................................................................................................... 1
a 1581585 Capscrew ....................................................................................................... 4
a 4000081 Foam Tape ..................................................................................................... 2
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT ASSEMBLY (FIGURE 8-3)

THREE STAGE FULL FREE LIFT - A271

UNIT CODE K160
04/2012 EUROPE
MAIN LIFT ASSEMBLY

A271

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Chain 363699 363638 1631666 363639 1631671

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Chain .............................................................................................................. 2
2 ..... Cylinder Assembly (FFigure 8-6).................................................................. 1
3 1631152 Bracket ........................................................................................................... 2
4 1354917 Washer (1.524 mm) ........................................................................................ AR
5 1354916 Washer (0.762 mm) ........................................................................................ AR
6 1354915 Washer (0.254 mm) ........................................................................................ AR
7 1333382 Washer (1.500 mm) ........................................................................................ 2
8 131358 Snap Ring ....................................................................................................... 1
9 1676812 Cover Plate ..................................................................................................... 2
10 1581559 Washer ........................................................................................................... 1
11 1581589 Capscrew ....................................................................................................... 1
12 1604907 Chain Sheave ................................................................................................. 2
13 58901 Snap Ring ....................................................................................................... 2
14 1631164 Pin .................................................................................................................. 4
15 1631237 Chain Anchor .................................................................................................. 2
16 322899 Ring ................................................................................................................ 4
17 322897 Nut .................................................................................................................. 4
18 363472 Chain Anchor .................................................................................................. 1
19 1658934 Capscrew ....................................................................................................... 4
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012
FREE LIFT ASSEMBLY (FIGURE 8-4)

THREE STAGE FULL FREE LIFT - A271 (→ S/N A271B02146H)

UNIT CODE K160
04/2012 EUROPE
FREE LIFT ASSEMBLY

A271

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Chain 266704 186941 333185 266706 186859
2 Hose Assy 2099963 2099965 2099967 2099969 2099971

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Chain .............................................................................................................. 1
2 a. . . . . Hose Assy ...................................................................................................... 1
4 1388019 Housing .......................................................................................................... 1
5 1581566 Nut .................................................................................................................. 2
7 323160 Washer ........................................................................................................... 2
8 120938 Spring ............................................................................................................. 2
9 1343989 Hose Sheave .................................................................................................. 1
10 1631290 Bracket Wldmt ................................................................................................ 1
11 1473888 Fitting .............................................................................................................. 1
12 1605087 Fitting .............................................................................................................. 2
13 1473897 Fitting .............................................................................................................. 2
14 2100011 Hose Assy ...................................................................................................... 2
15 1597450 Bolt ................................................................................................................. 2
16 1486773 Fitting .............................................................................................................. 1
17 2099597 Tube Assy ...................................................................................................... 1
17 2111075 Tube Assy ...................................................................................................... 1
18 1631241 Bracket Wldmt ................................................................................................ 1
19 1631244 Bracket ........................................................................................................... 1
20 1631291 Cover Plate ..................................................................................................... 1
21 1581585 Capscrew ....................................................................................................... 3
22 1581557 Washer ........................................................................................................... 3
23 1581556 Washer ........................................................................................................... 2
24 1581582 Capscrew ....................................................................................................... 2
25 1363251 Clamp ............................................................................................................. 1
26 1631483 Plate ............................................................................................................... 1
27 1581580 Capscrew ....................................................................................................... 4
28 1673312 Capscrew ....................................................................................................... 2
29 1597448 Capscrew ....................................................................................................... 2
30 1604904 Chain Sheave ................................................................................................. 1
31 1631142 Chain Anchor .................................................................................................. 1
32 161004 Ring ................................................................................................................ 1
33 161003 Nut .................................................................................................................. 1
34 315634 Chain Anchor Pin ........................................................................................... 1
35 15211 Cotter Pin ....................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
FREE LIFT ASSEMBLY


36 1481346 Valve .............................................................................................................. 1
37 1626490 Washer ........................................................................................................... 1
38 1596406 Capscrew ....................................................................................................... 1
39 1621258 Pin .................................................................................................................. 1
40 1631276 Bracket ........................................................................................................... 1
41 310549 Pin .................................................................................................................. 1
42 1658934 Capscrew ....................................................................................................... 4
43 1631396 Bushing .......................................................................................................... 2
44 15223 Cotter Pin ....................................................................................................... 3
45 1621252 Crosshead ...................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H →)

UNIT CODE K160
04/2012 EUROPE
FREE LIFT ASSEMBLY

A271

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Chain 266704 186941 333185 266706 186859
2 Hose Assy 2099960 2099962 2099964 2099967 2099968

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Chain .............................................................................................................. 1
2 a. . . . . Hose Assy ...................................................................................................... 1
4 1388019 Housing .......................................................................................................... 1
5 1581566 Nut .................................................................................................................. 2
7 323160 Washer ........................................................................................................... 2
8 120938 Spring ............................................................................................................. 2
9 1343989 Hose Sheave .................................................................................................. 1
10 1631290 Bracket Wldmt ................................................................................................ 1
11 1473888 Fitting .............................................................................................................. 1
12 1605087 Fitting .............................................................................................................. 2
13 1473897 Fitting .............................................................................................................. 2
14 2100011 Hose Assy ...................................................................................................... 2
15 1597450 Bolt ................................................................................................................. 2
16 1486773 Fitting .............................................................................................................. 1
17 2099597 Tube Assy ...................................................................................................... 1
17 2111075 Tube Assy ...................................................................................................... 1
18 1631241 Bracket Wldmt ................................................................................................ 1
19 1631244 Bracket ........................................................................................................... 1
20 1631291 Cover Plate ..................................................................................................... 1
21 1581585 Capscrew ....................................................................................................... 3
22 1581557 Washer ........................................................................................................... 3
23 1581556 Washer ........................................................................................................... 2
24 1581582 Capscrew ....................................................................................................... 2
25 1363251 Clamp ............................................................................................................. 1
26 1631483 Plate ............................................................................................................... 1
27 1581580 Capscrew ....................................................................................................... 4
28 1673312 Capscrew ....................................................................................................... 2
29 1597448 Capscrew ....................................................................................................... 2
30 1604904 Chain Sheave ................................................................................................. 1
31 1631142 Chain Anchor .................................................................................................. 1
32 161004 Ring ................................................................................................................ 1
33 161003 Nut .................................................................................................................. 1
34 315634 Chain Anchor Pin ........................................................................................... 1
35 15211 Cotter Pin ....................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
FREE LIFT ASSEMBLY


36 1481346 Valve .............................................................................................................. 1
37 1626490 Washer ........................................................................................................... 1
38 1596406 Capscrew ....................................................................................................... 1
39 1621258 Pin .................................................................................................................. 1
40 1631276 Bracket ........................................................................................................... 1
41 310549 Pin .................................................................................................................. 1
42 1658934 Capscrew ....................................................................................................... 4
43 1631396 Bushing .......................................................................................................... 2
44 15223 Cotter Pin ....................................................................................................... 3
45 1621252 Crosshead ...................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT CYLINDER ASSEMBLY (FIGURE 8-6)


UNIT CODE K160
04/2012 EUROPE

A271

1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Cylinder
8537906 8537908 8537910 8537912 8537914
Group Number
Cylinder Assy 2096943 2096945 2096947 2096949 2096951
1 Tube Wldmt- 2096908 2096910 2096912 2096914 2096916
Cylinder
2 Rod Assy 2106274 2106275 2106276 2106277 2106286
3 Spacer ---- ---- ---- 1355610 1355610

b. . . . . Cylinder Assy ...................................................................................................... 1
2 b. . . . . Rod Assy ........................................................................................................ 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1642156 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 322824 Back-Up Ring ................................................................................................. 2
9 330692 Rod Seal ......................................................................................................... 1
10 1362871 Wear Ring ...................................................................................................... 1
11 322902 Wear Ring ...................................................................................................... 1
12 1383063 Rod Wiper ...................................................................................................... 1
13 1356749 Rod Seal ......................................................................................................... 1
14 1362875 Piston Ring ..................................................................................................... 1
15 55407 O-Ring ............................................................................................................ 1
16 190580 O-Ring ............................................................................................................ 1
a 186061 Lubricant ......................................................................................................... AR
1642160 Kit-Seal ........................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
FREE LIFT CYLINDER ASSEMBLY (FIGURE 8-7)


UNIT CODE K160
04/2012 EUROPE

A271

1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Cylinder
8537706 8537708 8537710 8537713 8537715
Group Number
Cylinder Assy 2094525 2094527 2094529 2094532 2097993
1 Tube Wldmt- 2094538 2094540 2094542 2094545 2094547
Cylinder
2 Rod Assy 2094552 2094554 2094556 2094559 2094561

b. . . . . Cylinder Assy ...................................................................................................... 1
2 b. . . . . Rod Assy ........................................................................................................ 1
3 1648871 Gland .............................................................................................................. 1
4 190887 Sealing Ring ................................................................................................... 1
5 295649 Screw ............................................................................................................. 1
6 257913 Check Valve ................................................................................................... 1
6 297538 Check Valve (Alternate Part) .......................................................................... 1
7 297531 Washer ........................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 1463105 Rod Wiper ...................................................................................................... 1
10 1358970 Rod Seal ......................................................................................................... 1
10 1622946 Rod Seal (Alternate Part) ............................................................................... 1
11 154375 Back-Up Ring ................................................................................................. 1
12 15879 O-Ring ............................................................................................................ 1
13 2094421 Wear Ring ...................................................................................................... 1
14 358300 Rod Seal ......................................................................................................... 1
15 351532 Back-Up Ring ................................................................................................. 1
a 190580 O-Ring ............................................................................................................ 1
a 186061 Lubricant ......................................................................................................... 1
2093512 Kit-Seal ........................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - A271 — STANDARD

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – STANDARD

1 1600857 Carriage .......................................................................................................... 1
2 1604900 Load Roller ..................................................................................................... 4
3 58908 Snap Ring ....................................................................................................... 4
4 1631492 Shim ............................................................................................................... 20
5 215240 Shim (0,762 mm) ............................................................................................ 16
6 1631499 Anchor ............................................................................................................ 1
7 315634 Chain Anchor Pin ........................................................................................... 1
8 15211 Cotter Pin ....................................................................................................... 1
9 131358 Snap Ring ....................................................................................................... 1
10 185597 Pin .................................................................................................................. 1

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - A271 — 3 RD FUNCTION HOSES (→ S/N K160B02117H)
(→ S/N A271B02146H)

UNIT CODE K160
04/2012 EUROPE

THREE STAGE FULL FREE LIFT - A271 – 3 RD FUNCTION HOSES (→ S/N K160B02117H)
(→ S/N A271B02146H)
A271

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2100406 2100408 2100412 2100416 2100420
2 Bracket 1621637 1621637 1621637 1621637 1621637
3 Clamp 1631196 1631196 1631196 1631196 1631196

1 a. . . . . Hose Assy ........................................................................................................... 2
2 a. . . . . Bracket ................................................................................................................ 1
3 a. . . . . Clamp ................................................................................................................. 1
4 1477996 Hose Clamp ........................................................................................................ 1
5 1481229 Clamp ................................................................................................................. 1
6 1631381 Stubshaft ............................................................................................................. 1
7 1631188 Hose Sheave ...................................................................................................... 1
8 1676810 Cover Plate ......................................................................................................... 1
9 1581830 Capscrew ............................................................................................................ 1
10 1676880 Washer ............................................................................................................... 1
11 1631233 Bracket Wldmt .................................................................................................... 1
12 1631484 Plate .................................................................................................................... 1
13 1360386 Clamp ................................................................................................................. 2
14 1581834 Capscrew ............................................................................................................ 2
15 1581565 Nut ...................................................................................................................... 2
16 1631248 Clip ...................................................................................................................... 4
17 1631372 Bracket Wldmt .................................................................................................... 1
18 1631395 Hose Sheave ...................................................................................................... 2
19 1581835 Capscrew ............................................................................................................ 1
20 1581580 Capscrew ............................................................................................................ 4
21 1581741 Capscrew ............................................................................................................ 6
22 1529015 Cap ..................................................................................................................... 2
23 1581581 Capscrew ............................................................................................................ 2
24 1581566 Nut ...................................................................................................................... 3
25 1581852 Washer ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - A271 — 4 TH FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N K160B02117H)

UNIT CODE K160
04/2012 EUROPE

THREE STAGE FULL FREE LIFT - A271 – 4 TH FUNCTION HOSES (→ S/N A271B02146H)
(→ S/N K160B02117H)
A271

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2100406 2100408 2100412 2100416 2100420
2 Hose Assy 2106456 2106456 2106455 2106455 2106455
3 Clamp 1631196 1631196 1631196 1631196 1631196

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Hose Assy ........................................................................................................... 2
3 a. . . . . Clamp ................................................................................................................. 1
4 1360386 Clamp ................................................................................................................. 2
5 1581834 Capscrew ............................................................................................................ 2
6 1581741 Capscrew ............................................................................................................ 2
7 1673565 Capscrew ............................................................................................................ 2
8 1631376 Mounting Weldment ............................................................................................ 1
9 1631297 Hose Sheave ...................................................................................................... 6
10 1631382 Bracket Wldmt .................................................................................................... 1
11 1631248 Clip ...................................................................................................................... 2
12 1597662 Capscrew ............................................................................................................ 2
13 1581565 Nut ...................................................................................................................... 12
14 1631377 Bracket Wldmt .................................................................................................... 1
15 1631378 Bracket Wldmt .................................................................................................... 1
16 1676097 Hose Sheave ...................................................................................................... 10
17 1631292 Spacer ................................................................................................................ 6
18 1631227 Bracket Wldmt .................................................................................................... 1
19 1631384 Hose Guard .................................................................................................... 1
20 1581578 Capscrew ............................................................................................................ 6
21 1631153 Bracket Wldmt .................................................................................................... 1
22 1477996 Hose Clamp ........................................................................................................ 1
23 1631275 Spacer ................................................................................................................ 2
24 1529015 Cap ..................................................................................................................... 4
25 1621653 Bracket Wldmt .................................................................................................... 1
26 1621654 Bracket Wldmt .................................................................................................... 1
27 1581583 Capscrew ............................................................................................................ 1
28 1581566 Nut ...................................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT — A271 (S/N A271B02147H →) (S/N K160B02118H →)

UNIT CODE K160
04/2012 EUROPE

THREE STAGE FULL FREE LIFT – A271 (S/N A271B02147H →) (S/N K160B02118H →)
A271

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2100404 2100406 2100408 4600437 2100416
2 Hose Assy 2106456 2106456 2106455 2106455 2106455
22 Hose Assy ---- 2106495 ---- 2106496 2106498
KEY:
A: 3 Function
B: 4 Function
QTY
1 a. . . . . Hose Assy .................................................................................................. 2 2
2 a. . . . . Hose Assy .................................................................................................. .. 2
3 1581834 Capscrew ................................................................................................... 2 2
4 1581565 Nut .............................................................................................................. 2 12
5 1631484 Plate ........................................................................................................... 1 1
6 1360386 Clamp ......................................................................................................... 1 6
7 1581581 Capscrew ................................................................................................... 2 2
8 1581566 Nut .............................................................................................................. 3 4
9 1347314 Clamp ......................................................................................................... 1 1
10 1676810 Cover Plate ................................................................................................ 1 1
11 1581830 Capscrew ................................................................................................... 1 1
12 1676880 Washer ....................................................................................................... 1 1
13 1581852 Washer ....................................................................................................... 1 1
14 1631381 Stubshaft .................................................................................................... 1 1
15 1631188 Hose Sheave .............................................................................................. 1 1
16 1631376 Mounting Weldment ................................................................................... .. 1
17 1597662 Capscrew ................................................................................................... .. 2
18 1631275 Spacer ........................................................................................................ .. 2
19 1673565 Capscrew ................................................................................................... .. 2
20 1631153 Bracket Wldmt ............................................................................................ .. 1
21 1581742 Capscrew ................................................................................................... .. 2
22 a. . . . . Hose Assy .................................................................................................. 2 2
23 1631377 Bracket Wldmt ............................................................................................ .. 1
24 1631227 Bracket Wldmt ............................................................................................ .. 1
25 1631378 Bracket Wldmt ............................................................................................ .. 1
26 1581578 Capscrew ................................................................................................... .. 4
27 1631292 Spacer ........................................................................................................ .. 4
28 1631395 Hose Sheave .............................................................................................. 2 2
29 1631196 Clamp ......................................................................................................... 2 2
30 1581741 Capscrew ................................................................................................... 4 4
31 1631372 Bracket Wldmt ............................................................................................ 1 1
32 1676097 Hose Sheave .............................................................................................. .. 10
33 1631248 Clip ............................................................................................................. 2 4
UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT – A271 (S/N A271B02147H →) (S/N K160B02118H →)
KEY:
A: 3 Function
B: 4 Function
QTY
34 1631233 Bracket Wldmt ............................................................................................ 1 1
35 1631382 Bracket Wldmt ............................................................................................ .. 1
36 1581835 Capscrew ................................................................................................... 1 1
37 1621637 Bracket ....................................................................................................... 2 2
38 1621086 Bracket ....................................................................................................... .. 1
39 1621087 Bracket ....................................................................................................... .. 1
40 1581580 Capscrew ................................................................................................... 6 6
41 1528579 Fitting ......................................................................................................... 2 4
42 1529015 Cap ............................................................................................................. .. 2
43 1631297 Hose Sheave .............................................................................................. .. 6
44 1581853 Washer ....................................................................................................... .. 1
45 4000081 Foam Tape ................................................................................................. .. 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - C662 — INNER, INTERMEDIATE AND OUTER (→ S/N C662B02349H)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INNER, INTERMEDIATE AND OUTER (→ S/N C662B02349H)
C662

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Mast Assy 2092008 2092010 2092012 2092014 2092016
1 Outer Mast 1621406 1621408 1621410 1621413 1621415
3 Inner Mast 1481805 1481807 1481809 1481811 1481813

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
3 b. . . . . Inner Mast ...................................................................................................... 1
5 1374797 Snap Ring ....................................................................................................... 8
5 a 58901 Snap Ring ....................................................................................................... 8
6 129387 Shim (0.508 mm) ............................................................................................ AR
7 a 131716 Shim (0.508 mm) ............................................................................................ AR
7 131715 Shim (0.178 mm) ............................................................................................ 8
8 215212 Wear Strip ...................................................................................................... 4
9 104506 O-Ring ............................................................................................................ 8
10 16041 Grease Fitting ................................................................................................. 2
11 15961 Fitting .............................................................................................................. 2
12 1348185 Bushing .......................................................................................................... 2
FOOTNOTES:
a Optional b Refer to Table

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - C662 — INNER, INTERMEDIATE AND OUTER (S/N C662B02350H →)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INNER, INTERMEDIATE AND OUTER (S/N C662B02350H →)
C662

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Mast Assy 2092008 2092010 2092012 2092014 2092016
1 Outer Mast 1620406 1620408 1620410 1620413 1620415
3 Inner Mast 1481805 1481807 1481809 1481811 1481813

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
3 b. . . . . Inner Mast ...................................................................................................... 1
5 1374797 Snap Ring ....................................................................................................... 8
5 a 58901 Snap Ring ....................................................................................................... 8
6 129387 Shim (0.508 mm) ............................................................................................ AR
7 a 131716 Shim (0.508 mm) ............................................................................................ AR
7 131715 Shim (0.178 mm) ............................................................................................ 8
8 215212 Wear Strip ...................................................................................................... 4
9 104506 O-Ring ............................................................................................................ 8
10 16041 Grease Fitting ................................................................................................. 2
11 15961 Fitting .............................................................................................................. 2
12 1348185 Bushing .......................................................................................................... 2
FOOTNOTES:
a Optional b Refer to Table

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - C662

UNIT CODE K160
04/2012 EUROPE
MAIN LIFT ASSEMBLY

C662

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Mast Assy 2092008 2092010 2092012 2092014 2092016
21 Chain 88436 180057 135634 986599 177352
26 Tube Assy 2111178 2111179 2111179 2111179 2111179

a. . . . . Mast Assy ........................................................................................................... 1
1 131358 Snap Ring ....................................................................................................... 2
2 1333382 Washer (1.500 mm) ........................................................................................ 2
3 1354915 Washer (0.254 mm) ........................................................................................ AR
3 1354916 Washer (0.762 mm) ........................................................................................ AR
3 1354917 Washer (1.524 mm) ........................................................................................ AR
4 1581829 Capscrew ....................................................................................................... 2
5 1581852 Washer ........................................................................................................... 4
6 323090 Spacer ............................................................................................................ 2
7 1581849 Nut .................................................................................................................. 2
8 ..... Cylinder Assembly (LH) (FFigure 8-16)........................................................ 1
9 ..... Cylinder Assembly (RH) (FFigure 8-16)........................................................ 1
10 323160 Washer ........................................................................................................... 1
11 120938 Spring ............................................................................................................. 1
12 161003 Nut .................................................................................................................. 4
13 297649 Ring ................................................................................................................ 4
14 15223 Cotter Pin ....................................................................................................... 2
15 1365140 Chain Anchor .................................................................................................. 2
16 1514866 Pin .................................................................................................................. 4
17 15211 Cotter Pin ....................................................................................................... 4
18 1369357 Chain Anchor .................................................................................................. 2
19 1379685 Chain Sheave ................................................................................................. 2
20 304526 Snap Ring ....................................................................................................... 2
21 a. . . . . Chain .......................................................................................................... 2
22 1617658 Clamp ............................................................................................................. 2
23 4014208 Clamp ............................................................................................................. 2
24 1477996 Hose Clamp .................................................................................................... 1
25 1481229 Clamp ............................................................................................................. 1
26 a. . . . . Tube Assy .................................................................................................. 1
27 4014208 Clamp ............................................................................................................. 2
28 1581580 Capscrew ....................................................................................................... 2
29 1581566 Nut .................................................................................................................. 6
30 1473888 Fitting .............................................................................................................. 1
31 1621042 Housing .......................................................................................................... 1
32 1581581 Capscrew ....................................................................................................... 2
33 1621044 Bracket ........................................................................................................... 1
34 1581583 Capscrew ....................................................................................................... 2

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT ASSEMBLY


35 1486749 Fitting .............................................................................................................. 1
36 4607945 Hose Assy ...................................................................................................... 1
37 1532650 Fitting .............................................................................................................. 1
38 2101417 Hose Assy ...................................................................................................... 1
39 1481344 Fitting .............................................................................................................. 1
40 16982 O-Ring ........................................................................................................ 1
40 252729 O-Ring ........................................................................................................ 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012


UNIT CODE K160
04/2012 EUROPE
FREE LIFT ASSEMBLY

C662

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Mast Assy 2092008 2092010 2092012 2092014 2092016
3 Chain 1550124 1550126 1550128 1550131 1550134
19 Hose Assy 2085045 2103183 2085043 2085046 2085048

a. . . . . Mast Assy ........................................................................................................... 1
1 1621161 Bracket ........................................................................................................... 1
2 1597442 Capscrew ....................................................................................................... 4
3 a. . . . . Chain .............................................................................................................. 1
4 1481054 Chain Sheave ................................................................................................. 1
5 1621261 Spacer ............................................................................................................ 2
6 1621260 Pin .................................................................................................................. 1
7 129387 Shim (0.508 mm) ............................................................................................ 4
8 1596406 Capscrew ....................................................................................................... 1
9 1626490 Washer ........................................................................................................... 1
10 1621259 Crosshead ...................................................................................................... 1
11 310549 Pin .................................................................................................................. 1
12 ..... Cylinder Assembly (FFigure 8-17)................................................................ 1
13 1489972 Bracket ........................................................................................................... 1
14 1581849 Nut .................................................................................................................. 4
15 1581852 Washer ........................................................................................................... 2
16 1596404 Capscrew ....................................................................................................... 4
17 1573677 Guard ............................................................................................................. 1
18 1481346 Valve ................................................................................................................... 1
18 16485 O-Ring ............................................................................................................ 1
18 252729 O-Ring ............................................................................................................ 1
19 a. . . . . Hose Assy ...................................................................................................... 1
20 15223 Cotter Pin ....................................................................................................... 1
21 182377 Nut .................................................................................................................. 1
22 182376 Ring ................................................................................................................ 1
23 1605676 Chain Anchor .................................................................................................. 1
24 1340687 Pin .................................................................................................................. 1
25 15211 Cotter Pin ....................................................................................................... 1
26 1343989 Hose Sheave .................................................................................................. 1
27 1360547 Stubshaft ........................................................................................................ 1
28 1581564 Lockwasher .................................................................................................... 1
29 1581829 Capscrew ....................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT CYLINDER ASSEMBLY (FIGURE 8-16)


UNIT CODE K160
04/2012 EUROPE

LEFT HAND

1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Cylinder
8601705 8601707 8601709 8601711 8601713
Group Number
Cylinder Assy 1362696 1362708 1362721 1362733 1362745
1 Tube Wldmt- 1362697 1362709 1362722 1362734 1366057
Cylinder
2 Cylinder Rod 1362698 1362710 1362723 1362735 1362746
3 Spacer ---- ---- ---- 1355610 1355610
RIGHT HAND

1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Cylinder
8601755 8601757 8601759 8601761 8601763
Group Number
Cylinder Assy 1362700 1362712 1362725 1362737 1362749
1 Tube Wldmt- 1362707 1362720 1362732 1362744 1362756
Cylinder
2 Cylinder Rod 1362698 1362710 1362723 1362735 1362746
3 Spacer ---- ---- ---- 1355610 1355610

b. . . . . Cylinder Assy ...................................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1371653 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 190580 O-Ring ............................................................................................................ 1
7 297531 Washer ........................................................................................................... 1
8 322902 Wear Ring ...................................................................................................... 1
9 187388 Snap Ring ....................................................................................................... 1
10 330692 Rod Seal ......................................................................................................... 1
11 322824 Back-Up Ring ................................................................................................. 2
12 1319668 Rod Wiper ...................................................................................................... 1
13 55407 O-Ring ............................................................................................................ 1
14 1362871 Wear Ring ...................................................................................................... 1

UNIT CODE K160
EUROPE 04/2012


15 1381095 Rod Seal ......................................................................................................... 1
16 1362875 Piston Ring ..................................................................................................... 1
a 186061 Lubricant ......................................................................................................... 1
1360139 Kit-Seal ........................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012


UNIT CODE K160
04/2012 EUROPE

C662

1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Cylinder
8537305 8537307 8537309 8537312 8537314
Group Number
Cylinder Assy 2102338 2102340 2102342 2102345 2102347
1 Tube Wldmt- 1362921 1362923 1362925 1362928 1362930
Cylinder
2 Cylinder Rod 2068156 2068158 2068160 2068163 2068165

b. . . . . Cylinder Assy ...................................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 190887 Sealing Ring ................................................................................................... 1
4 1362880 Gland .............................................................................................................. 1
5 1361302 Screw ............................................................................................................. 1
6 257913 Check Valve ................................................................................................... 1
7 297531 Washer ........................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 2013099 Rod Wiper ...................................................................................................... 1
9 1463105 Rod Wiper (Alternate Part) ............................................................................. 1
10 1358970 Rod Seal ......................................................................................................... 1
11 615135 Back-Up Ring ................................................................................................. 1
12 55146 O-Ring ............................................................................................................ 1
13 1362881 Wear Ring ...................................................................................................... 1
14 201829 Rod Seal ......................................................................................................... 1
15 638250 Back-Up Ring ................................................................................................. 1
a 186061 Lubricant ......................................................................................................... 1
1360141 Kit-Seal ........................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - C662 — STANDARD

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – STANDARD

1 1621058 Carriage .......................................................................................................... 1
2 1363272 Load Roller (82.18 mm) .................................................................................. 6
3 58901 Snap Ring ....................................................................................................... 6
3 a 1374797 Snap Ring ....................................................................................................... 6
4 129387 Shim (0.508 mm) ............................................................................................ AR
5 366115 Spacer ............................................................................................................ 6
6 1481258 Chain Anchor .................................................................................................. 1
7 185597 Pin .................................................................................................................. 1
8 131358 Snap Ring ....................................................................................................... 2
9 1340687 Pin .................................................................................................................. 1
10 15211 Cotter Pin ....................................................................................................... 1
FOOTNOTES:
a Optional

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE-LIFT — C662

UNIT CODE K160
04/2012 EUROPE

THREE STAGE FULL FREE-LIFT – C662
C662

ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2097565 2097567 2097569 4600458 2097574
2 Hose Assy 2097497 2097499 2097502 4600450 2097506
17 Hose Assy 4600468 4600498 2103518 4600788 2103522
18 Hose Assy 4600497 4600469 2103554 4600471 2103558
24 Hose Assy 2111138 2111139 2111139 2111140 2111140
KEY:
A: 3 Function
B: 4 Function
QTY
1 b. . . . . Hose Assy .................................................................................................. 1 1
2 b. . . . . Hose Assy .................................................................................................. 1 1
3 1477996 Hose Clamp ............................................................................................... 2 4
4 1481229 Clamp ......................................................................................................... 2 4
5 1360386 Clamp ......................................................................................................... 1 3
6 1581741 Capscrew ................................................................................................... 2 4
7 1631575 Bracket ....................................................................................................... 1 1
8 1581566 Nut .............................................................................................................. 2 4
9 1581836 Capscrew ................................................................................................... 2 4
10 1494017 Hose Sheave .............................................................................................. 1 2
11 1360549 Spacer ........................................................................................................ 1 2
12 1345190 Washer ....................................................................................................... 1 2
13 1581830 Capscrew ................................................................................................... 1 2
14 1581559 Washer ....................................................................................................... 1 2
15 1581849 Nut .............................................................................................................. 1 2
16 1360548 Stubshaft .................................................................................................... 1 2
17 b. . . . . Hose Assy .................................................................................................. .. 1
18 b. . . . . Hose Assy .................................................................................................. .. 1
19 1631377 Bracket Wldmt ............................................................................................ .. 1
20 1631228 Bracket Wldmt ............................................................................................ .. 1
21 1631378 Bracket Wldmt ............................................................................................ .. 1
22 1676097 Hose Sheave .............................................................................................. .. 10
23 1631395 Hose Sheave .............................................................................................. 2 2
24 b. . . . . Hose Assy .................................................................................................. .. 2
25 1360507 Clamp ......................................................................................................... 2 2
26 1646980 Bracket ....................................................................................................... 1 1
27 1631196 Clamp ......................................................................................................... 2 2
28 1581834 Capscrew ................................................................................................... 4 4
29 1581565 Nut .............................................................................................................. 4 8
30 1348247 Hose Guide ................................................................................................ 1 ..
UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE-LIFT – C662
KEY:
A: 3 Function
B: 4 Function
QTY
31 1348246 Hose Guide ................................................................................................ .. 1
32 1581567 Nut .............................................................................................................. 1 2
33 1581558 Washer ....................................................................................................... 2 4
34 1597565 Capscrew ................................................................................................... 1 2
35 1363253 Bracket ....................................................................................................... 1 2
36 1529015 Cap ............................................................................................................. 2 4
37 1528579 Fitting ......................................................................................................... 2 4
37 265787 O-Ring ................................................................................................... 2 2
38 1581580 Capscrew ................................................................................................... 4 4
39 1621086 Bracket ....................................................................................................... .. 1
40 1621087 Bracket ....................................................................................................... .. 1
41 1621637 Bracket ....................................................................................................... 2 ..
42 1631574 Bracket ....................................................................................................... .. 1
43 1581578 Capscrew ................................................................................................... .. 4
44 1631292 Spacer ........................................................................................................ .. 4
a 1477996 Hose Clamp ............................................................................................... 1 2
a 1617657 Clamp ......................................................................................................... 1 2
FOOTNOTES:

UNIT CODE K160
04/2012 EUROPE
9 MAST-TWO STAGE FULL FREE-LIFT

UNIT CODE K160
04/2012 EUROPE
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT - STANDARD .......................................................................................... 9-16
TWO STAGE FULL FREE- LIFT-STANDARD - A272 ................................................................................ 9-38
FREE LIFT ASSEMBLY
FREE-LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 - 3 FUNCTION (→ S/N C663B01671H) (→ S/N K160B02117H)
.................................................................................................................................................................... 9-18
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION (→ S/N K160B02117H) (→ S/N C663B01671H)
.................................................................................................................................................................... 9-20
TWO-STAGE FULL FREE-LIFT - C663 (S/N K160B02118H →) (S/N C663B01672H →) ....................... 9-22
MAIN LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - A272 ...................................................................................................... 9-30
TWO STAGE FULL FREE- LIFT - C662 ..................................................................................................... 9-12
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 (→ S/N C663B01671H) ............................................................... 9-2
TWO STAGE FULL FREE LIFT - C663 (S/N C663B01672H →) ............................................................... 9-4

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE LIFT — C663 (→ S/N C663B01671H)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT – C663 (→ S/N C663B01671H)
C663

DESCRIPTION 3178 mm 3678 mm 4298 mm
ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Group Number 3178 3678 4298
Mast Assy 2091886 2091891 2091896
1 Outer Mast 1621409 1621414 1621420
2 Inner Mast 1550078 1550083 1550088

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Inner Mast ...................................................................................................... 1
4 131716 Shim (0.508 mm) ............................................................................................ AR
5 215212 Wear Strip ...................................................................................................... 2
6 104506 O-Ring ............................................................................................................ 4
7 1348185 Bushing .......................................................................................................... 2
8 16041 Grease Fitting ................................................................................................. 2
9 15961 Fitting .............................................................................................................. 2
10 1374797 Snap Ring ....................................................................................................... 4
11 129387 Shim (0.508 mm) ............................................................................................ AR
12 1489972 Bracket ........................................................................................................... 1
13 1581852 Washer ........................................................................................................... 4
14 1596404 Capscrew ....................................................................................................... 1
15 1573676 Bracket ........................................................................................................... 1
16 1581849 Nut .................................................................................................................. 4
17 178119 Clamp ............................................................................................................. 1
18 1696161 Capscrew ....................................................................................................... 2
19 1581580 Capscrew ....................................................................................................... 1
20 1347202 Clamp ............................................................................................................. 1
21 1581566 Nut .................................................................................................................. 7
22 1621045 Bracket ........................................................................................................... 1
23 1621043 Housing .......................................................................................................... 1
25 1486749 Fitting .............................................................................................................. 1
25 252729 O-Ring ........................................................................................................ 1
25 16485 O-Ring ........................................................................................................ 1
26 1581836 Capscrew ....................................................................................................... 2
27 1621158 Plate ............................................................................................................... 1
28 1581581 Capscrew ....................................................................................................... 2
29 166112 Clamp ............................................................................................................. 1
30 1581829 Capscrew ....................................................................................................... 2
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE LIFT — C663 (S/N C663B01672H →)

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT – C663 (S/N C663B01672H →)
C663

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Mast Assy 2091886 2091891 2091896
1 Outer Mast 1620409 1620414 1620420
2 Inner Mast 1550078 1550083 1550088

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Inner Mast ...................................................................................................... 1
4 131716 Shim (0.508 mm) ............................................................................................ AR
5 215212 Wear Strip ...................................................................................................... 2
6 104506 O-Ring ............................................................................................................ 4
7 1348185 Bushing .......................................................................................................... 2
8 16041 Grease Fitting ................................................................................................. 2
9 15961 Fitting .............................................................................................................. 2
10 1374797 Snap Ring ....................................................................................................... 4
11 129387 Shim (0.508 mm) ............................................................................................ AR
12 1489972 Bracket ........................................................................................................... 1
13 1581852 Washer ........................................................................................................... 4
14 1596404 Capscrew ....................................................................................................... 1
15 1573676 Bracket ........................................................................................................... 1
16 1581849 Nut .................................................................................................................. 4
17 178119 Clamp ............................................................................................................. 1
18 1696161 Capscrew ....................................................................................................... 2
19 1581580 Capscrew ....................................................................................................... 1
20 1347202 Clamp ............................................................................................................. 1
21 1581566 Nut .................................................................................................................. 7
22 1621045 Bracket ........................................................................................................... 1
23 1621043 Housing .......................................................................................................... 1
25 1486749 Fitting .............................................................................................................. 1
25 252729 O-Ring ........................................................................................................ 1
25 16485 O-Ring ........................................................................................................ 1
26 1581836 Capscrew ....................................................................................................... 2
27 1621158 Plate ............................................................................................................... 1
28 1581581 Capscrew ....................................................................................................... 2
29 166112 Clamp ............................................................................................................. 1
30 1581829 Capscrew ....................................................................................................... 2
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE LIFT — C663

UNIT CODE K160
04/2012 EUROPE
MAIN LIFT ASSEMBLY

TWO STAGE FULL FREE LIFT – C663
C663

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Mast Assy 2091886 2091891 2091896

a. . . . . Mast Assy ........................................................................................................... 1
1 ..... Cylinder Assembly (RH) (FFigure 9-6).............................................................. 1
2 ..... Cylinder Assembly (LH) (FFigure 9-5)............................................................... 1
3 131358 Snap Ring ........................................................................................................... 2
4 1333382 Washer (1.500 mm) ............................................................................................ 2
5 323090 Spacer ................................................................................................................ 2
6 1581829 Capscrew ............................................................................................................ 2
7 1581849 Nut ...................................................................................................................... 2
8 323160 Washer ............................................................................................................... 1
9 120938 Spring ................................................................................................................. 1
10 1354915 Washer (0.254 mm) ............................................................................................ AR
10 1354916 Washer (0.762 mm) ............................................................................................ AR
10 1354917 Washer (1.524 mm) ............................................................................................ AR
11 1481344 Fitting .................................................................................................................. 1
11 1481345 Fitting .................................................................................................................. 1
12 1532650 Fitting .................................................................................................................. 1
12 252729 O-Ring ............................................................................................................ 2
12 16485 O-Ring ............................................................................................................ 1
13 1481344 Fitting .................................................................................................................. 1
14 2101417 Hose Assy ........................................................................................................... 1
15 2102880 Hose Assy ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012


UNIT CODE K160
04/2012 EUROPE
FREE LIFT ASSEMBLY

C663

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Mast Assy 2091886 2091891 2091896
2 Chain 1550127 1550133 1550142
3 Hose Assy 2085024 2085029 2091042

a. . . . . Mast Assy ........................................................................................................... 1
1 ..... Cylinder Assembly (FFigure 9-7)....................................................................... 1
2 a. . . . . Chain .................................................................................................................. 2
3 a. . . . . Hose Assy ........................................................................................................... 1
4 1481054 Chain Sheave ..................................................................................................... 1
5 1605676 Chain Anchor ...................................................................................................... 1
6 182376 Ring .................................................................................................................... 1
7 182377 Nut ...................................................................................................................... 1
8 1340687 Pin ....................................................................................................................... 1
9 15211 Cotter Pin ............................................................................................................ 1
10 1621259 Crosshead .......................................................................................................... 1
11 1481346 Valve ................................................................................................................... 1
11 16485 O-Ring ............................................................................................................ 1
11 252729 O-Ring ............................................................................................................ 1
12 1626490 Washer ............................................................................................................... 1
13 1596406 Capscrew ............................................................................................................ 1
14 1621260 Pin ....................................................................................................................... 1
15 310549 Pin ....................................................................................................................... 1
16 15223 Cotter Pin ............................................................................................................ 1
17 1621261 Spacer ................................................................................................................ 2
18 1621161 Bracket ................................................................................................................ 2
19 1658934 Capscrew ............................................................................................................ 4
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT CYLINDER LH (FIGURE 9-5)


UNIT CODE K160
04/2012 EUROPE

C663

1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
ITEM Mast C663 C663 C663
Cylinder
8501908 8501913 8501918
Group Number
Cylinder Assy 2069334 2069339 2069344
1 Tube Wldmt- 2069276 2069281 2069286
Cylinder
2 Cylinder Rod 1365666 1365671 1365676
(Assembly)

b. . . . . Cylinder Assy ...................................................................................................... 1
2 b. . . . . Cylinder Rod (Assembly) ................................................................................ 1
3 2099494 Cylinder Rod (3178 mm Lift Height) ........................................................... 1
4 2094675 Piston ......................................................................................................... 1
5 1310369 Rod Wiper ...................................................................................................... 1
6 1381082 Rod Seal ......................................................................................................... 1
7 1563591 Gland .............................................................................................................. 1
8 132834 Back-Up Ring ................................................................................................. 1
9 55407 O-Ring ............................................................................................................ 1
10 1374802 Wear Ring ...................................................................................................... 1
11 1362875 Piston Ring ..................................................................................................... 1
12 190887 Sealing Ring ................................................................................................... 1
13 295649 Screw ............................................................................................................. 1
a 186061 Lubricant ......................................................................................................... 1
1498115 Kit-Seal ............................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT CYLINDER RH (FIGURE 9-6)

TWO STAGE FULL FREE- LIFT — C662

UNIT CODE K160
04/2012 EUROPE

TWO STAGE FULL FREE- LIFT – C662
C663

1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Cylinder
8501808 8501813 8501818
Group Number
Cylinder Assy 2069306 2069311 2069316
1 Tube Wldmt- 2069276 2069281 2069286
Cylinder
2 Cylinder Rod 1365637 1365642 1365647
(Assembly)

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod (Assembly) ................................................................................ 1
4 2094674 Piston ......................................................................................................... 1
5 1310369 Rod Wiper ...................................................................................................... 1
6 1381082 Rod Seal ......................................................................................................... 1
7 1563591 Gland .............................................................................................................. 1
8 132834 Back-Up Ring ................................................................................................. 1
9 55407 O-Ring ............................................................................................................ 1
10 1374802 Wear Ring ...................................................................................................... 1
11 190887 Sealing Ring ................................................................................................... 1
12 295649 Screw ............................................................................................................. 1
14 1498115 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012


UNIT CODE K160
04/2012 EUROPE

C663

1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Cylinder
8537308 8537313 8537319
Group Number
Cylinder Assy 2102341 2102346 2102352
1 Tube Wldmt- 1362924 1362929 1362935
Cylinder
2 Cylinder Rod 2068159 2068164 2068170

b. . . . . Cylinder Assy ...................................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 1362880 Gland .............................................................................................................. 1
4 190887 Sealing Ring ................................................................................................... 1
5 1361302 Screw ............................................................................................................. 1
6 257913 Check Valve ................................................................................................... 1
7 297531 Washer ........................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 2013099 Rod Wiper ...................................................................................................... 1
9 1463105 Rod Wiper (Alternate Part) ............................................................................. 1
10 1358970 Rod Seal ......................................................................................................... 1
11 615135 Back-Up Ring ................................................................................................. 1
12 55146 O-Ring ............................................................................................................ 1
13 1362881 Wear Ring ...................................................................................................... 1
14 201829 Rod Seal ......................................................................................................... 1
15 638250 Back-Up Ring ................................................................................................. 1
a 186061 Lubricant ......................................................................................................... 1
1360141 Kit-Seal ........................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE- LIFT — STANDARD

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT – STANDARD

1 1621060 Carriage .......................................................................................................... 1
3 58901 Snap Ring ....................................................................................................... 6
3 a 1374797 Snap Ring ....................................................................................................... 6
4 129387 Shim (0.508 mm) ............................................................................................ AR
5 366115 Spacer ............................................................................................................ 6
6 1481258 Chain Anchor .................................................................................................. 1
7 185597 Pin .................................................................................................................. 1
8 131358 Snap Ring ....................................................................................................... 2
9 1340687 Pin .................................................................................................................. 1
10 15211 Cotter Pin ....................................................................................................... 1
FOOTNOTES:
a Optional

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE LIFT - C663 — 3 FUNCTION (→ S/N C663B01671H) (→ S/N K160B02117H)

UNIT CODE K160
04/2012 EUROPE

TWO STAGE FULL FREE LIFT - C663 – 3 FUNCTION (→ S/N C663B01671H) (→ S/N K160B02117H)
C663

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
1 Hose Assy 2104214 2104219 2104224
2 Hose Assy 2104243 2104248 2104253
3 Hydraulic Tube 1549968 1549973 1549978
4 Hydraulic Tube 1549998 1550003 1550008
5 Hose Guide 1605688 1605688 1605688

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Hydraulic Tube .................................................................................................... 1
4 a. . . . . Hydraulic Tube .................................................................................................... 1
5 a. . . . . Hose Guide ......................................................................................................... 1
6 1617658 Clamp ................................................................................................................. 2
7 1606855 Spacer ................................................................................................................ 2
8 2097036 Hose Assy ........................................................................................................... 2
9 1477996 Hose Clamp ........................................................................................................ 1
10 1617657 Clamp ................................................................................................................. 1
11 1581580 Capscrew ............................................................................................................ 4
12 1529015 Cap ..................................................................................................................... 2
13 1528579 Fitting .................................................................................................................. 2
13 265787 O-Ring ............................................................................................................ 2
14 1345423 Clamp ................................................................................................................. 1
15 1360508 Clamp ................................................................................................................. 1
16 1360386 Clamp ................................................................................................................. 3
17 1581741 Capscrew ............................................................................................................ 4
18 1581834 Capscrew ............................................................................................................ 4
19 1621637 Bracket ................................................................................................................ 2
20 1646980 Bracket ................................................................................................................ 1
21 1360507 Clamp ................................................................................................................. 7
22 1631395 Hose Sheave ...................................................................................................... 2
23 1581565 Nut ...................................................................................................................... 4
24 1581842 Capscrew ............................................................................................................ 2
25 1619747 Hose Guide ......................................................................................................... 1
26 1631196 Clamp ................................................................................................................. 2
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE LIFT - C663 — 4TH FUNCTION (→ S/N K160B02117H) (→ S/N C663B01671H)

UNIT CODE K160
04/2012 EUROPE

TWO STAGE FULL FREE LIFT - C663 – 4TH FUNCTION (→ S/N K160B02117H) (→ S/N C663B01671H)
C663

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
1 Hose Assy 2111139 2111140 2111141
2 Hose Assy 2104367 2104370 2097552
3 Hose Assy 2104374 2097484 2104382
4 Hydraulic Tube 1549998 1550003 1550008
5 Hydraulic Tube 1549968 1549973 1549978
6 Hose Guide 1605688 1605688 1605688
7 Hose Guard 1365523 1365526 1365533
8 Hose Clamp ---- ---- 1477996
9 Clamp ---- ---- 1617657

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Hose Assy ........................................................................................................... 1
4 a. . . . . Hydraulic Tube .................................................................................................... 1
5 a. . . . . Hydraulic Tube .................................................................................................... 1
6 a. . . . . Hose Guide ......................................................................................................... 1
7 a. . . . . Hose Guard ........................................................................................................ 1
8 a. . . . . Hose Clamp ........................................................................................................ 1
9 a. . . . . Clamp ................................................................................................................. 1
10 1529015 Cap ..................................................................................................................... 2
11 1581843 Capscrew ............................................................................................................ 2
12 1360386 Clamp ................................................................................................................. 3
13 1631378 Bracket Wldmt .................................................................................................... 1
14 1631377 Bracket Wldmt .................................................................................................... 1
15 1631292 Spacer ................................................................................................................ 6
16 1631384 Hose Guard ........................................................................................................ 1
17 1631260 Hose Guard ........................................................................................................ 1
18 1676097 Hose Sheave ...................................................................................................... 10
19 137852 Strap Clamp ........................................................................................................ 2
20 1581578 Capscrew ............................................................................................................ 6
21 1581565 Nut ...................................................................................................................... 6
22 1621646 Hose Clamp ........................................................................................................ 1
23 1528579 Fitting .................................................................................................................. 2
23 265787 O-Ring ............................................................................................................ 2
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012

TWO-STAGE FULL FREE-LIFT — C663 (S/N K160B02118H →) (S/N C663B01672H →)

UNIT CODE K160
04/2012 EUROPE

TWO-STAGE FULL FREE-LIFT – C663 (S/N K160B02118H →) (S/N C663B01672H →)
C663

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
1 Hose Assy 2104214 2104219 2104224
2 Hose Assy 2104243 2104248 2104253
3 Hose Guard 1365523 1365526 1365533
13 Channel 4010225 4010225 4010225
27 Hose Assy 2111895 2111899 2111904
36 Hose Assy 2097481 2097482 2097487
37 Hose Assy 2111139 2111140 2111141
38 Hose Assy 2104366 2104368 2097549
KEY:
A: 3 Function
B: 4 Function
QTY
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 a. . . . . Hose Guard ................................................................................................ 1 1
4 1360386 Clamp ......................................................................................................... 5 6
5 1581842 Capscrew ................................................................................................... 2 ..
5 1581843 Capscrew ................................................................................................... .. 2
6 1360507 Clamp ......................................................................................................... 7 7
7 129563 Strap Clamp ............................................................................................... 1 1
8 1631395 Hose Sheave .............................................................................................. 2 2
9 1646980 Bracket ....................................................................................................... 1 1
10 1581834 Capscrew ................................................................................................... 4 4
11 1581565 Nut .............................................................................................................. 4 8
12 1581741 Capscrew ................................................................................................... 4 4
13 a. . . . . Channel ...................................................................................................... 1 1
14 1360508 Clamp ......................................................................................................... 1 1
15 1529015 Cap ............................................................................................................. 2 4
16 1528579 Fitting ......................................................................................................... 2 4
16 265787 O-Ring ................................................................................................... 2 2
17 1621637 Bracket ....................................................................................................... 2 2
18 1581580 Capscrew ................................................................................................... 4 4
19 1621086 Bracket ....................................................................................................... .. 1
20 1621087 Bracket ....................................................................................................... .. 1
21 4600106 Tube Assy .................................................................................................. 1 1
22 4600105 Tube Assy .................................................................................................. 1 1
23 1606855 Spacer ........................................................................................................ 2 2
24 1617658 Clamp ......................................................................................................... 2 2
UNIT CODE K160
EUROPE 04/2012

TWO-STAGE FULL FREE-LIFT – C663 (S/N K160B02118H →) (S/N C663B01672H →)
KEY:
A: 3 Function
B: 4 Function
QTY
25 1617657 Clamp ......................................................................................................... 1 3
26 1477996 Hose Clamp ............................................................................................... 1 3
27 a. . . . . Hose Assy .................................................................................................. 2 2
28 1345423 Clamp ......................................................................................................... 1 1
29 1631196 Clamp ......................................................................................................... 2 ..
29 1360386 Clamp ......................................................................................................... .. 2
30 1631377 Bracket Wldmt ............................................................................................ .. 1
31 1631228 Bracket Wldmt ............................................................................................ .. 1
32 1631378 Bracket Wldmt ............................................................................................ .. 1
33 1676097 Hose Sheave .............................................................................................. .. 10
34 1581578 Capscrew ................................................................................................... .. 2
35 1631292 Spacer ........................................................................................................ .. 2
36 a. . . . . Hose Assy .................................................................................................. .. 1
37 a. . . . . Hose Assy .................................................................................................. .. 1
38 a. . . . . Hose Assy .................................................................................................. .. 1
39 137852 Strap Clamp ............................................................................................... .. 2
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE- LIFT — A272

UNIT CODE K160
04/2012 EUROPE
MAST ASSEMBLY
TWO STAGE FULL FREE- LIFT – A272
A272

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast A272 A272 A272
Mast Assy 2103993 2104690 2104695
1 Inner Mast 1631908 1631913 1631919
13 Outer Mast 1631808 1631813 1631819

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 1581849 Nut .................................................................................................................. 4
3 1581852 Washer ........................................................................................................... 4
4 1631245 Bracket ........................................................................................................... 1
5 1581832 Capscrew ....................................................................................................... 2
6 1631368 Clamp ............................................................................................................. 1
6 178119 Clamp (Alternate Part) .................................................................................... 1
7 1597442 Capscrew ....................................................................................................... 1
8 58908 Snap Ring ....................................................................................................... 4
9 1631492 Shim ............................................................................................................... AR
10 1604900 Load Roller ..................................................................................................... 4
11 296008 Capscrew ....................................................................................................... 1
12 16045 Lube Ftg ......................................................................................................... 2
13 a. . . . . Outer Mast ...................................................................................................... 1
14 1348185 Bushing .......................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012


UNIT CODE K160
04/2012 EUROPE
MAIN LIFT ASSEMBLY


1 1481345 Fitting .................................................................................................................. 1
2 131358 Snap Ring ........................................................................................................... 1
3 1333382 Washer (1.500 mm) ............................................................................................ 1
4 1354917 Washer (1.524 mm) ............................................................................................ AR
5 1354916 Washer (0.762 mm) ............................................................................................ AR
6 1354915 Washer (0.254 mm) ............................................................................................ AR
7 1597381 Capscrew ............................................................................................................ 2
8 323090 Spacer ................................................................................................................ 2
9 1581559 Washer ............................................................................................................... 2
10 1581849 Nut ...................................................................................................................... 4
11 ..... Cylinder Assembly (RH) (FFigure 9-15)............................................................ 1
12 1486749 Fitting .................................................................................................................. 1
13 2100011 Hose Assy ........................................................................................................... 1
14 1473897 Fitting .................................................................................................................. 2
15 1388019 Housing ............................................................................................................... 1
16 222444 Fitting .................................................................................................................. 1
17 1481348 Lowering Control Valve ....................................................................................... 1
18 1581836 Capscrew ............................................................................................................ 2
19 1581566 Nut ...................................................................................................................... 2
20 2100010 Hose Assy ........................................................................................................... 1
21 323160 Washer ............................................................................................................... 1
22 120938 Spring ................................................................................................................. 1
23 1605087 Fitting .................................................................................................................. 1
25 ..... Cylinder Assembly (LH) (FFigure 9-14)............................................................. 1

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT CYLINDER LH (FIGURE 9-14)

TWO STAGE FULL FREE LIFT — A272

UNIT CODE K160
04/2012 EUROPE

TWO STAGE FULL FREE LIFT – A272
A272

1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
ITEM Mast A272 A272 A272
Cylinder
8501908 8501913 8501918
Group Number
Cylinder Assy 2069334 2069339 2069344
1 Tube Wldmt- 2069276 2069281 2069286
Cylinder
2 Cylinder Rod 1365666 1365671 1365676
(Assembly)

b. . . . . Cylinder Assy ...................................................................................................... 1
2 b. . . . . Cylinder Rod (Assembly) ................................................................................ 1
4 2094675 Piston ......................................................................................................... 1
5 1310369 Rod Wiper ...................................................................................................... 1
6 1381082 Rod Seal ......................................................................................................... 1
7 1563591 Gland .............................................................................................................. 1
8 132834 Back-Up Ring ................................................................................................. 1
9 55407 O-Ring ............................................................................................................ 1
10 1374802 Wear Ring ...................................................................................................... 1
11 1362875 Piston Ring ..................................................................................................... 1
12 190887 Sealing Ring ................................................................................................... 1
13 295649 Screw ............................................................................................................. 1
a 186061 Lubricant ......................................................................................................... 1
1498115 Kit-Seal ............................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
MAIN LIFT CYLINDER RH (FIGURE 9-15)


UNIT CODE K160
04/2012 EUROPE

A272

1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Cylinder
8501808 8501813 8501818
Group Number
Cylinder Assy 2069306 2069311 2069316
1 Tube Wldmt- 2069276 2069281 2069286
Cylinder
2 Cylinder Rod 1365637 1365642 1365647
(Assembly)
13 Spacer (Not ---- ---- 2046094
Illustrated)

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod (Assembly) ................................................................................ 1
4 2094674 Piston ......................................................................................................... 1
5 1310369 Rod Wiper ...................................................................................................... 1
6 1381082 Rod Seal ......................................................................................................... 1
7 1563591 Gland .............................................................................................................. 1
8 132834 Back-Up Ring ................................................................................................. 1
9 55407 O-Ring ............................................................................................................ 1
10 1374802 Wear Ring ...................................................................................................... 1
11 190887 Sealing Ring ................................................................................................... 1
12 295649 Screw ............................................................................................................. 1
13 a. . . . . Spacer (Not Illustrated) .................................................................................. 1
14 1498115 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012
FREE-LIFT ASSEMBLY (FIGURE 9-16)


UNIT CODE K160
04/2012 EUROPE
FREE-LIFT ASSEMBLY
A272

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast A272 A272 A272
7 Chain 266705 266706 1631546
19 Hose Assy 4608400 4608405 4608410

1 1631276 Bracket ................................................................................................................ 2
2 1658934 Capscrew ............................................................................................................ 4
3 1621252 Crosshead .......................................................................................................... 1
4 1621258 Pin ....................................................................................................................... 1
5 1631396 Bushing ............................................................................................................... 2
6 1604904 Chain Sheave ..................................................................................................... 1
7 a. . . . . Chain .................................................................................................................. 1
8 15211 Cotter Pin ............................................................................................................ 1
9 315634 Chain Anchor Pin ................................................................................................ 1
10 1631142 Chain Anchor ...................................................................................................... 1
11 15223 Cotter Pin ............................................................................................................ 1
12 161004 Ring .................................................................................................................... 1
13 161003 Nut ...................................................................................................................... 1
14 1596406 Capscrew ............................................................................................................ 1
15 1626490 Washer ............................................................................................................... 1
16 310549 Pin ....................................................................................................................... 1
17 ..... Cylinder Assembly (FFigure 9-17)..................................................................... 1
18 1481346 Valve ................................................................................................................... 1
18 16485 O-Ring ............................................................................................................ 1
18 252729 O-Ring ............................................................................................................ 1
19 a. . . . . Hose Assy ........................................................................................................... 1
FOOTNOTES:
a Refer to Table

UNIT CODE K160
EUROPE 04/2012


UNIT CODE K160
04/2012 EUROPE

A272

1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Cylinder
8537709 8537714 8537719
Group Number
Cylinder Assy 2094528 2094533 2104018
6 Rod Assy 2094555 2094560 2104446
15 Tube Wldmt-Cylinder 2094541 2094546 2104442

b. . . . . Cylinder Assy ...................................................................................................... 1
1 1648871 Gland .................................................................................................................. 1
2 1463105 Rod Wiper ........................................................................................................... 1
3 1622946 Rod Seal ............................................................................................................. 1
4 15879 O-Ring ................................................................................................................ 1
5 154375 Back-Up Ring ...................................................................................................... 1
6 b. . . . . Rod Assy ............................................................................................................ 1
7 351532 Back-Up Ring ...................................................................................................... 1
8 358300 Rod Seal ............................................................................................................. 1
9 2094421 Wear Ring ........................................................................................................... 1
10 297538 Check Valve ........................................................................................................ 1
11 297531 Washer ............................................................................................................... 1
12 187388 Snap Ring ........................................................................................................... 1
13 190887 Sealing Ring ....................................................................................................... 1
14 295649 Screw .................................................................................................................. 1
15 b. . . . . Tube Wldmt-Cylinder .......................................................................................... 1
a 190580 O-Ring ................................................................................................................ 1
186061 Lubricant ............................................................................................................. AR
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE- LIFT-STANDARD — A272

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT-STANDARD – A272

2098672 Carriage .............................................................................................................. 1
1 1600856 Carriage Wldmt .............................................................................................. 1
2 1604900 Load Roller ..................................................................................................... 4
3 1631492 Shim ............................................................................................................... 20
3 215240 Shim (0,762 mm) (Optional) ........................................................................... 16
4 58908 Snap Ring ....................................................................................................... 4
5 131358 Snap Ring ....................................................................................................... 1
6 1631499 Anchor ............................................................................................................ 1
7 147485 Pin .................................................................................................................. 1
8 15211 Cotter Pin ....................................................................................................... 1
9 185597 Pin .................................................................................................................. 1

UNIT CODE K160
EUROPE 04/2012


UNIT CODE K160
04/2012 EUROPE

A272

ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast A272 A272 A272
1 Hose Assy 2105674 2105679 2105684
2 Hose Assy 2105657 2105662 2105667
8 Clamp 1481229 1481229 1481229
9 Hose Clamp 1477996 1477996 1477996
10 Channel 1631352 1631353 1631355
11 Channel 1631356 1631358 1631358
15 Hose Assy 4602396 4602398 4602406
33 Hose Assy 2107212 2107212 2107213
34 Hose Assy 2105708 2105713 2105718
35 Hose Assy 2105691 2105696 2105701
KEY:
A: 3 Function
B: 4 Function
QTY
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 1581581 Capscrew ................................................................................................... 2 4
4 1631362 Bracket ....................................................................................................... 1 2
5 1581566 Nut .............................................................................................................. 2 4
6 1360386 Clamp ......................................................................................................... 2 7
7 1581741 Capscrew ................................................................................................... 8 10
8 a. . . . . Clamp ......................................................................................................... 6 12
9 a. . . . . Hose Clamp ............................................................................................... 2 4
10 a. . . . . Channel ...................................................................................................... 1 1
11 a. . . . . Channel ...................................................................................................... 1 1
12 137852 Strap Clamp ............................................................................................... 1 7
13 1631372 Bracket Wldmt ............................................................................................ 1 1
14 1631196 Clamp ......................................................................................................... 2 ..
14 1360386 Clamp ......................................................................................................... .. 2
15 a. . . . . Hose Assy .................................................................................................. 2 2
16 1631395 Hose Sheave .............................................................................................. 2 4
17 1631378 Bracket Wldmt ............................................................................................ .. 1
18 1581578 Capscrew ................................................................................................... .. 4
19 1631292 Spacer ........................................................................................................ .. 4
20 1581565 Nut .............................................................................................................. .. 4
21 1631227 Bracket Wldmt ............................................................................................ .. 1
22 1631377 Bracket Wldmt ............................................................................................ .. 1

UNIT CODE K160
EUROPE 04/2012

KEY:
A: 3 Function
B: 4 Function
QTY
23 1676097 Hose Sheave .............................................................................................. .. 10
24 1597448 Capscrew ................................................................................................... 2 4
25 1617658 Clamp ......................................................................................................... 1 2
26 1528579 Fitting ......................................................................................................... 2 6
27 1529015 Cap ............................................................................................................. 2 6
28 1581580 Capscrew ................................................................................................... 4 8
29 4021520 Bracket (LH) ............................................................................................... 1 ..
29 4021521 Bracket (RH) .............................................................................................. 1 ..
30 1621086 Bracket ....................................................................................................... .. 1
31 1621087 Bracket ....................................................................................................... .. 1
32 129563 Strap Clamp ............................................................................................... 1 2
33 a. . . . . Hose Assy .................................................................................................. 2 2
34 a. . . . . Hose Assy .................................................................................................. 1 1
35 a. . . . . Hose Assy .................................................................................................. 1 1
36 1631363 Hose Guide ................................................................................................ .. 1
37 1360507 Clamp ......................................................................................................... .. 2
38 1581741 Capscrew ................................................................................................... .. 4
38 1581843 Capscrew ................................................................................................... .. 4
FOOTNOTES:
a Refer to Table

UNIT CODE K160
04/2012 EUROPE
10 OPTIONS
UNIT CODE K160
04/2012 EUROPE
SECTION 10
OPTIONS
DESCRIPTION PAGE
AUDIBLE ALARMS ......................................................................................................................................... 10-2

TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 10-42
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................ 10-40
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INTEGRAL SIDE-SHIFT ........................................................ 10-24
THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ........................................................ 10-26
TWO STAGE FULL FREE LIFT - C663 - INTEGRAL SIDE-SHIFT ............................................................ 10-30
TWO STAGE FULL FREE- LIFT-A272 - INTEGRAL SIDE-SHIFT ............................................................. 10-28
TWO STAGE LIMITED FREE LIFT - A270 - INTEGRAL SIDE-SHIFT ....................................................... 10-20
TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT ....................................................... 10-22
DC/DC CONVERTER ...................................................................................................................................... 10-4
DOME LIGHT .................................................................................................................................................. 10-16
FRONT WORK AND MARKER LIGHTS ......................................................................................................... 10-10
IMPACT SENSOR ........................................................................................................................................... 10-44
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 10-32
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 10-34
FORK POSITIONER - TWO STAGE FULL FREE-LIFT ............................................................................. 10-36
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 10-38
MIRROR
CONVEX REAR VIEW ................................................................................................................................ 10-6
DUAL REAR VIEW ...................................................................................................................................... 10-8
REAR REFLECTORS ..................................................................................................................................... 10-12
REVERSE HANDLE ........................................................................................................................................ 10-18
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT .............................................................................. 10-14

UNIT CODE K160
EUROPE 04/2012
AUDIBLE ALARMS (FIGURE 10-1)

UNIT CODE K160
04/2012 EUROPE
AUDIBLE ALARMS
1 2107985 Back-Up Alarm Assembly ................................................................................... 1
1 2107777 Back-Up Alarm ............................................................................................... 1
1 1493465 Connector ....................................................................................................... 1
1 1330433 Terminal ......................................................................................................... 1
2 1665758 Capscrew ............................................................................................................ 2
3 1531001 Insert ................................................................................................................... 2
a 1557151 Jumper ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
DC/DC CONVERTER (FIGURE 10-2)

UNIT CODE K160
04/2012 EUROPE
DC/DC CONVERTER
1 a 2066643 Dc-Dc Converter (Primary) ................................................................................. 1
2 293603 Capscrew ............................................................................................................ 4
2 1527877 Capscrew (Alternate Part) .................................................................................. 2
3 296379 Washer ............................................................................................................... 4
4 292653 Nut ...................................................................................................................... 4
4 1307884
1514429 Nut (Alternate Part) ............................................................................................. 2
5 320156 Washer ............................................................................................................... 4
6 2111100 Wire Harness Assembly ..................................................................................... 1
6 b. . . . . 4610995 .............................................................................................................. 1
7 1556322 Receptacle .......................................................................................................... 1
8 2302672 Strap ................................................................................................................... 6
9 1701699 Kit-DC/DC Convertor (Auxiliary) ......................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
MIRROR (FIGURE 10-3)

CONVEX REAR VIEW

UNIT CODE K160
04/2012 EUROPE
MIRROR
CONVEX REAR VIEW

1 136687 Nut ...................................................................................................................... 2
2 1506738 Washer ............................................................................................................... 2
3 296379 Washer ............................................................................................................... 2
4 1697341 Bracket ................................................................................................................ 1
4 2109811 Bracket (Alternate Part) ...................................................................................... 1
5 2071261 Capscrew ............................................................................................................ 2
6 375629 Washer ............................................................................................................... 1
7 369242 Capscrew ............................................................................................................ 1
8 3112380 Mirror .................................................................................................................. 1
8 2109975 Mirror (Alternate Part) ......................................................................................... 1

UNIT CODE K160
EUROPE 04/2012
MIRROR (FIGURE 10-4)

DUAL REAR VIEW

UNIT CODE K160
04/2012 EUROPE
MIRROR
DUAL REAR VIEW

1 2109560 Bracket ................................................................................................................ 2
2 1581556 Washer ............................................................................................................... 4
3 1301286 Mirror .................................................................................................................. 2
4 2071261 Capscrew ............................................................................................................ 4
5 1506738 Washer ............................................................................................................... 4
6 296379 Washer ............................................................................................................... 4
7 292653 Nut ...................................................................................................................... 4
8 296380 Washer ............................................................................................................... 2

UNIT CODE K160
EUROPE 04/2012
FRONT WORK AND MARKER LIGHTS (FIGURE 10-5)

UNIT CODE K160
04/2012 EUROPE
FRONT WORK AND MARKER LIGHTS

1 b 2092533 Light (LH Marker/Turn Signal) ............................................................................ 1
1 d 4601397 Light (LH Front Marker/Turn Signal) ................................................................... 1
2 b 2092532 Light (RH Marker/Turn Signal) ............................................................................ 1
2 d 4601396 Light (RH Front Marker/Turn Signal) .................................................................. 1
3 b 2107970 Trim (LH) ............................................................................................................. 1
3 d 4600954 Trim (LH) ............................................................................................................. 1
4 b 2107971 Trim (RH) ............................................................................................................ 1
4 d 4600955 Trim (RH) ............................................................................................................ 1
5 1480237 Nut ...................................................................................................................... 2
6 1583611 Capscrew ............................................................................................................ 2
7 2098970 Worklight (Front LH) (Glass Lens)(Halogen) ...................................................... 1
7 1662409 Bulb ................................................................................................................ 1
7 2107384 Head/Work Light (Front LH) (LED) ..................................................................... 1
8 2098969 Worklight (Front RH) (Glass Lens) (Halogen) ..................................................... 1
8 1662409 Bulb ................................................................................................................ 1
8 2107383 Head/Work Light (Front RH) (LED) ..................................................................... 1
9 c 1693371 Capscrew ............................................................................................................ 2
9 e 1665758 Capscrew ............................................................................................................ 2
a 1382302 Switch ................................................................................................................. 2
a 1694442 Flasher ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated d PENDING PER ECN 10396271 →
b → PENDING PER ECN 10396271 e PENDING PER ECN 13416125 →
c → PENDING PER ECN 13416125

UNIT CODE K160
EUROPE 04/2012
REAR REFLECTORS (FIGURE 10-6)

UNIT CODE K160
04/2012 EUROPE

1 2095325 Tail Light Base (LH) ............................................................................................ 1
2 2095472 Tail Light Base (RH) ........................................................................................... 1
3 1531558 Insert ................................................................................................................... 4
4 1665758 Capscrew ............................................................................................................ 4
5 1537551 Nut ...................................................................................................................... 2
6 1672692 Screw .................................................................................................................. 2
7 2056826 Reflector (Tail) .................................................................................................... 2
8 a 2095483 Tail Light (LED) ................................................................................................... 2
8 b 4602052 Light (Tail) (LED) (LED) ...................................................................................... 2
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT (FIGURE 10-7)

UNIT CODE K160
04/2012 EUROPE
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT

1 1691167 Strobe Light Assembly ........................................................................................ 1
1 1652290 Strobe Light (LED) .......................................................................................... 1
1 1561559 Connector ....................................................................................................... 1
1 1561755 Connector (Secondary Lock) (Secondary Lock) ............................................ 1
1 1463138 Terminal Pin ................................................................................................... 1
2 1694537 Bracket (Standard) .............................................................................................. 1
2 1694539 Bracket (Low) ...................................................................................................... 1
3 1302024 Guard .................................................................................................................. 1
4 1586759 Capscrew ............................................................................................................ 2
5 1586428 Nut ...................................................................................................................... 2
6 1530243 Insert ................................................................................................................... 2
7 1583611 Capscrew ............................................................................................................ 2
8 2098968 Worklight (Rear) (Halogen) ................................................................................. 1
8 1662409 Bulb ................................................................................................................ 1
8 2107382 Head/Work Light (Rear) (LED) ........................................................................... 1
a 1382304 Switch (Rear Light) ............................................................................................. 1
FOOTNOTES:
a Not Illustrated

UNIT CODE K160
EUROPE 04/2012
DOME LIGHT (FIGURE 10-8)

1 2111852 Dome Light ......................................................................................................... 1
2 1697553 Capscrew ............................................................................................................ 2
3 1683346 Insert ................................................................................................................... 2
4 296377 Washer ............................................................................................................... 2

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
REVERSE HANDLE (FIGURE 10-9)

UNIT CODE K160
04/2012 EUROPE
REVERSE HANDLE
1 2108048 Handle (Assembly) ............................................................................................. 1
2 2108036 Handle ............................................................................................................ 1
3 2107955 Handle (Bottom) ............................................................................................. 1
4 1566726 Push Button Switch ........................................................................................ 1
5 1708540 Screw ............................................................................................................. 2
6 1531558 Insert ................................................................................................................... 2
7 a 2071260 Capscrew ............................................................................................................ 2
7 b 1527878 Capscrew ............................................................................................................ 2
8 1506738 Washer ............................................................................................................... 2
9 ..... Connector Assembly ........................................................................................... 1
9 1493465 Connector ....................................................................................................... 1
10 1531312 Terminal ......................................................................................................... 2
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT - A270 — INTEGRAL SIDE-SHIFT

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 – INTEGRAL SIDE-SHIFT

2099686 Side-Shift Carriage Assembly ............................................................................. 1
1 1602533 Carriage Wldmt (Inner) ................................................................................... 1
1 1631449 Stubshaft .................................................................................................... 4
2 1489009
4033953 Frame ............................................................................................................. 1
3 16041 Grease Fitting ................................................................................................. 1
4 2043531 Bearing (Upper) .............................................................................................. 2
5 2043533 Bearing (Lower) .............................................................................................. 2
6 2043528 Sideshift Cylinder Assembly (FFigure 10-19)................................................ 1
7 1498326 Shim ............................................................................................................... AR
8 1401746 Pin .................................................................................................................. 2
9 18832 Cotter Pin ....................................................................................................... 2
10 2099689 Hose Assy ...................................................................................................... 1
10 c 4612528 Hose Assy ...................................................................................................... 1
11 2103293 Hose Assy ...................................................................................................... 1
11 c 4612529 Hose Assy ...................................................................................................... 1
12 4611363 Hook ............................................................................................................... 1
13 1581854 Washer ........................................................................................................... 4
14 1581833 Capscrew ....................................................................................................... 4
15 1631161 Chain Anchor .................................................................................................. 2
16 1631163 Pin .................................................................................................................. 2
17 131357 Snap Ring ....................................................................................................... 4
18 1631162 Chain Anchor .................................................................................................. 2
19 1631164 Pin .................................................................................................................. 2
20 15211 Cotter Pin ....................................................................................................... 2
21 1604900 Load Roller ..................................................................................................... 4
21 b 1604901 Load Roller ..................................................................................................... 4
22 1631492 Shim ............................................................................................................... 24
23 58908 Snap Ring ....................................................................................................... 4
24 1487063 Fitting .................................................................................................................. 2
24 c 1487059 Fitting .................................................................................................................. 2
25 114312 Strap Clamp ........................................................................................................ 1
a 4611879 Carriage (Fork Positioner) (FFigure 10-16)....................................................... 1
FOOTNOTES:
a Not Illustrated c With Fork Positioner
b Optional

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT - C661 — INTEGRAL SIDE-SHIFT

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 – INTEGRAL SIDE-SHIFT

1 2056867 Side-Shift Carriage (Assembly) .......................................................................... 1
2 1345216 Stubshaft .................................................................................................... 6
3 1489010
4033954 Frame ............................................................................................................. 1
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 4611363 Hook ............................................................................................................... 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 15211 Cotter Pin ....................................................................................................... 2
16 58901 Snap Ring ....................................................................................................... 6
17 129387 Shim (0.508 mm) ............................................................................................ 28
18 366115 Spacer ............................................................................................................ 2
19 1369345 Chain Anchor (Dual Hole) .............................................................................. 2
20 1353408 Pin .................................................................................................................. 2
21 131358 Snap Ring ....................................................................................................... 4
22 1514866 Pin .................................................................................................................. 2
23 1487063 Fitting .................................................................................................................. 2
23 265787 O-Ring ............................................................................................................ 1
23 16483 O-Ring ............................................................................................................ 1
23 b 1487059 Fitting .................................................................................................................. 2
23 1527813 O-Ring ............................................................................................................ 1
23 16483 O-Ring ............................................................................................................ 1
24 114312 Strap Clamp ........................................................................................................ 1
25 2065670 Hose Assy ........................................................................................................... 1
25 b 4612516 Hose Assy ........................................................................................................... 1
26 2067822 Hose Assy ........................................................................................................... 1
26 b 4612515 Hose Assy ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated b With Fork Positioner

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - A271 — INTEGRAL SIDE-SHIFT

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INTEGRAL SIDE-SHIFT

2099687 Side-Shift Carriage Assembly ............................................................................. 1
1 1631449 Stubshaft .................................................................................................... 4
2 1489009
4033953 Frame ............................................................................................................. 1
4 2108464 Hose Assy ...................................................................................................... 2
4 c 4612250 Hose Assy ...................................................................................................... 2
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 4611363 Hook ............................................................................................................... 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 114312 Strap Clamp ................................................................................................... 1
15 126692 Pin .................................................................................................................. 1
16 1631499 Anchor ............................................................................................................ 1
17 58933 Snap Ring ....................................................................................................... 1
18 315634 Chain Anchor Pin ........................................................................................... 1
19 15211 Cotter Pin ....................................................................................................... 2
20 1604900 Load Roller ..................................................................................................... 4
20 b 1604901 Load Roller ..................................................................................................... 4
21 1631492 Shim ............................................................................................................... AR
22 58908 Snap Ring ....................................................................................................... 4
23 1487063 Fitting .............................................................................................................. 2
23 c 1487059 Fitting .............................................................................................................. 2
24 a 1500395 Grease ............................................................................................................ AR
FOOTNOTES:
b Optional

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE LIFT - C662 — INTEGRAL SIDE-SHIFT

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INTEGRAL SIDE-SHIFT

2 1345216 Stubshaft .................................................................................................... 6
3 1489010
4033954 Frame ............................................................................................................. 1
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 4611363 Hook ............................................................................................................... 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 58901 Snap Ring ....................................................................................................... 6
15 321205 Pin .................................................................................................................. 1
16 1481258 Chain Anchor .................................................................................................. 1
17 131358 Snap Ring ....................................................................................................... 1
18 1340687 Pin .................................................................................................................. 1
19 15211 Cotter Pin ....................................................................................................... 1
20 1363272 Load Roller (82.18 mm) .................................................................................. 6
21 129387 Shim (0.508 mm) ............................................................................................ 28
22 366115 Spacer ............................................................................................................ 2
23 1487063 Fitting .................................................................................................................. 2
23 b 1487059 Fitting .................................................................................................................. 2
24 114312 Strap Clamp ........................................................................................................ 1
25 b 2108464 Hose Assy ........................................................................................................... 2
25 4612250 Hose Assy ........................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE- LIFT-A272 — INTEGRAL SIDE-SHIFT

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT-A272 – INTEGRAL SIDE-SHIFT

2099688 Side-Shift Carriage ............................................................................................. 1
1 1604900 Load Roller ..................................................................................................... 4
1 1604901 Load Roller ..................................................................................................... 4
2 58908 Snap Ring ....................................................................................................... 4
3 1631492 Shim ............................................................................................................... 24
4 18832 Cotter Pin ....................................................................................................... 2
5 2043528 Sideshift Cylinder Assembly ........................................................................... 1
6 1602535 Carriage Wldmt .............................................................................................. 1
6 1631449 Stubshaft .................................................................................................... 4
7 1489009
4033953 Frame ............................................................................................................. 1
8 b 4612250 Hose Assy ...................................................................................................... 2
8 2108464 Hose Assy ...................................................................................................... 2
9 1581833 Capscrew ....................................................................................................... 4
10 1581854 Washer ........................................................................................................... 4
11 4611363 Hook ............................................................................................................... 2
12 114312 Strap Clamp ................................................................................................... 1
13 b 1487059 Fitting .............................................................................................................. 2
13 1487063 Fitting .............................................................................................................. 2
14 16041 Grease Fitting ................................................................................................. 2
15 126692 Pin .................................................................................................................. 1
16 1401746 Pin .................................................................................................................. 2
17 1498326 Shim ............................................................................................................... 3
18 58933 Snap Ring ....................................................................................................... 1
19 1631499 Anchor ............................................................................................................ 1
20 315634 Chain Anchor Pin ........................................................................................... 1
21 15211 Cotter Pin ....................................................................................................... 2
22 2043533 Bearing (Lower) .............................................................................................. 2
23 2043531 Bearing (Upper) .............................................................................................. 2
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE LIFT - C663 — INTEGRAL SIDE-SHIFT

UNIT CODE K160
04/2012 EUROPE
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 – INTEGRAL SIDE-SHIFT

2 1345216 Stubshaft .................................................................................................... 6
3 1489010
4033954 Frame ............................................................................................................. 1
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 4611363 Hook ............................................................................................................... 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 58901 Snap Ring ....................................................................................................... 6
14 b 1374797 Snap Ring ....................................................................................................... 6
15 321205 Pin .................................................................................................................. 1
16 1481258 Chain Anchor .................................................................................................. 1
17 131358 Snap Ring ....................................................................................................... 1
18 1340687 Pin .................................................................................................................. 1
19 15211 Cotter Pin ....................................................................................................... 1
20 b 1395169 Load Roller ("A") (91.80 mm./91.54 mm.) ...................................................... 6
21 129387 Shim (0.508 mm) ............................................................................................ 28
22 366115 Spacer ............................................................................................................ 2
23 1487063 Fitting .................................................................................................................. 2
23 c 1487059 Fitting .................................................................................................................. 2
24 114312 Strap Clamp ........................................................................................................ 1
25 2108464 Hose Assy ........................................................................................................... 2
25 c 4612250 Hose Assy ........................................................................................................... 1
FOOTNOTES:
b Optional

UNIT CODE K160
EUROPE 04/2012
INTEGRAL SIDE-SHIFT (FIGURE 10-16)

FORK POSITIONER — TWO STAGE LIMITED FREE-LIFT

UNIT CODE K160
04/2012 EUROPE
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT

1 a 4612362 Tube Assy ........................................................................................................... 1
1 b 4612358 Tube Assy ........................................................................................................... 1
1 1487163 Fitting .............................................................................................................. 1
2 a 4612361 Tube Assy ........................................................................................................... 1
2 b 4612357 Tube Assy ........................................................................................................... 1
2 1487163 Fitting .............................................................................................................. 1
3 4027695 Bracket Wldmt .................................................................................................... 2
4 1673754 Washer ............................................................................................................... 2
5 1670032 Capscrew ............................................................................................................ 2
6 4610411 Hose Assy ........................................................................................................... 2
7 a 4611879 Carriage (Fork Positioner) .................................................................................. 1
7 b 4611878 Carriage (Fork Positioner) .................................................................................. 1
7 4034634 Kit-Service Cylinder ........................................................................................ 1
7 4034635 Kit-Bearing ...................................................................................................... 1
8 ..... Carriage Assembly (FFigure 10-10, FFigure 10-11)........................................ 1
FOOTNOTES:
a A270 Mast b C661 Mast

UNIT CODE K160
EUROPE 04/2012

FORK POSITIONER — THREE STAGE FULL FREE-LIFT

UNIT CODE K160
04/2012 EUROPE
INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT

1 a 4611912 Tube Assy ........................................................................................................... 1
1 b 4610328 Tube Assy ........................................................................................................... 1
1 1487163 Fitting .............................................................................................................. 1
2 a 4611912 Tube Assy ........................................................................................................... 1
2 b 4610329 Tube Assy ........................................................................................................... 1
2 1487163 Fitting .............................................................................................................. 1
3 4027695 Bracket Wldmt .................................................................................................... 2
4 1673754 Washer ............................................................................................................... 2
5 1670032 Capscrew ............................................................................................................ 2
6 4610411 Hose Assy ........................................................................................................... 2
7 4034635 Kit-Bearing ...................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012

FORK POSITIONER — TWO STAGE FULL FREE-LIFT

UNIT CODE K160
04/2012 EUROPE
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE FULL FREE-LIFT

1 4611912 Tube Assy ........................................................................................................... 1
1 1487163 Fitting .............................................................................................................. 1
2 4611912 Tube Assy ........................................................................................................... 1
2 1487163 Fitting .............................................................................................................. 1
3 4027695 Bracket Wldmt .................................................................................................... 2
4 1673754 Washer ............................................................................................................... 2
5 1670032 Capscrew ............................................................................................................ 2
6 4610411 Hose Assy ........................................................................................................... 2
7 4034635 Kit-Bearing ...................................................................................................... 1
FOOTNOTES:

UNIT CODE K160
EUROPE 04/2012
INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 10-19)

2043528 Sideshift Cylinder Assembly ............................................................................... 1
1 1489016 Sideshift Cylinder ........................................................................................... 1
2 1489037 Rod Seal ......................................................................................................... 2
3 1489035 O-Ring ............................................................................................................ 2
4 1498325 Retainer .......................................................................................................... 2
5 1489039 Rod Wiper ...................................................................................................... 2
1503096 Kit-Seal ........................................................................................................... 1

UNIT CODE K160
04/2012 EUROPE
NOTES

UNIT CODE K160
EUROPE 04/2012
AUXILIARY TUBE EXTENSIONS (FIGURE 10-20)

TWO-STAGE LIMITED FREE-LIFT

UNIT CODE K160
04/2012 EUROPE

TWO-STAGE LIMITED FREE-LIFT
KEY:
A: 3 Function, without Quick Disconnect
B: 4 Function, without Quick Disconnect
C: 3 Function, with Quick Disconnect
D: 4 Function, with Quick Disconnect
QTY
1 a 2104887 Tube Assy ................................................................................. 1 1 1 1
1 b 1603274 Tube Assy ................................................................................. 1 1 1 1
2 a 2104888 Tube Assy ................................................................................. 1 1 1 1
2 b 1603275 Tube Assy ................................................................................. 1 1 1 1
3 1529015 Cap ........................................................................................... 2 2 2 2
4 1528573 Fitting ........................................................................................ 2 2 2 2
4 265787 O-Ring .................................................................................. 2 2 2 2
5 d 1707096 Bracket ...................................................................................... 1 1 1 1
5 1550070 Bracket (Alternate Part) ............................................................ 1 1 1 1
6 293626 Capscrew .................................................................................. 1 1 1 1
6 1658934 Capscrew (Alternate Part) ........................................................ 1 1 1 1
7 a 2104889 Tube Assy ................................................................................. .. 1 .. 1
7 b 1603277 Tube Assy ................................................................................. .. 1 .. 1
8 a 2104890 Tube Assy ................................................................................. .. 1 .. 1
8 b 1603276 Tube Assy ................................................................................. .. 1 .. 1
9 1483663 Quick Disconnect Fitting ........................................................... .. 2 .. 2
10 1483664 Fitting ........................................................................................ .. 2 .. 2
11 1483661 Dust Cap ................................................................................... .. 2 .. 2
12 1486740 Fitting ........................................................................................ .. 2 .. 2
12 265787 O-Ring .................................................................................. .. 1 .. 1
12 16483 O-Ring .................................................................................. .. 1 .. 1
13 1549715 Fitting ........................................................................................ .. 2 .. 2
13 265787 O-Ring .................................................................................. .. 1 .. 1
13 16483 O-Ring .................................................................................. .. 1 .. 1
14 2081418 Drain Valve ............................................................................... .. 1 .. 1
15 16540 Connector ................................................................................. .. 1 .. 1
16 16483 O-Ring ...................................................................................... .. 1 .. 1
17 c 1549717 Bracket ...................................................................................... 1 1 1 1
18 c 1549718 Bracket ...................................................................................... 1 1 1 1
FOOTNOTES:
a Used on A270 mast c With ISS carriage
b Used on C661 mast d With standard carriage

UNIT CODE K160
EUROPE 04/2012
AUXILIARY TUBE EXTENSIONS (FIGURE 10-21)

TWO AND THREE STAGE FULL FREE-LIFT

UNIT CODE K160
04/2012 EUROPE

TWO AND THREE STAGE FULL FREE-LIFT
KEY:
A: 3 Function, without Quick Disconnect
B: 4 Function, without Quick Disconnect
C: 3 Function, with Quick Disconnect
D: 4 Function, with Quick Disconnect
QTY
1 a 2104951 Tube Assy ................................................................................. 1 1 1 1
1 b 2104877 Tube Assy ................................................................................. 1 1 1 1
1 1487163 Fitting .................................................................................... 2 2 2 2
1 265787 O-Ring .............................................................................. 1 1 1 1
2 a 2104952 Tube Assy ................................................................................. 1 1 1 1
2 b 2104878 Tube Assy ................................................................................. 1 1 1 1
2 1487163 Fitting .................................................................................... 2 2 2 2
2 265787 O-Ring .............................................................................. 1 1 1 1
3 d 1707096 Bracket ...................................................................................... 1 1 1 1
3 1550070 Bracket (Alternate Part) ............................................................ 1 1 1 1
4 1528573 Fitting ........................................................................................ 2 2 2 2
4 265787 O-Ring .................................................................................. 2 2 2 2
5 1529015 Cap ........................................................................................... 2 2 2 2
6 293626 Capscrew .................................................................................. 1 1 1 1
6 1658934 Capscrew (Alternate Part) ........................................................ 1 1 1 1
7 a 2104953 Tube Assy ................................................................................. .. 1 .. 1
7 b 2104879 Tube Assy ................................................................................. .. 1 .. 1
7 1487163 Fitting .................................................................................... .. 2 .. 2
7 265787 O-Ring .............................................................................. .. 1 .. 1
8 a 2104954 Tube Assy ................................................................................. .. 1 .. 1
8 b 2104880 Tube Assy ................................................................................. .. 1 .. 1
8 1487163 Fitting .................................................................................... .. 2 .. 2
8 265787 O-Ring .............................................................................. .. 1 .. 1
9 1483663 Quick Disconnect Fitting ........................................................... .. .. 2 2
10 1483664 Fitting ........................................................................................ .. .. 2 2
11 1483661 Dust Cap ................................................................................... .. .. 4 4
12 1486740 Fitting ........................................................................................ .. .. 2 2
12 265787 O-Ring .................................................................................. .. .. 1 1
12 16483 O-Ring .................................................................................. .. .. 1 1
13 1549715 Fitting ........................................................................................ .. .. 2 2
13 265787 O-Ring .................................................................................. .. .. 1 1
13 16483 O-Ring .................................................................................. .. .. 1 1
14 2081418 Drain Valve ............................................................................... .. .. 1 1
15 16540 Connector ................................................................................. .. .. 1 1
16 16483 O-Ring ...................................................................................... .. .. 1 1
17 c 1549717 Bracket ...................................................................................... 1 1 1 1
18 c 1549718 Bracket ...................................................................................... 1 1 1 1
FOOTNOTES:
a Used with A271 and A272 masts c With ISS carriage
b Used with C662 mast d With standard carriage

UNIT CODE K160
EUROPE 04/2012
IMPACT SENSOR (FIGURE 10-22)

UNIT CODE K160
04/2012 EUROPE
IMPACT SENSOR
1 2108356 Wire Harness ...................................................................................................... 1
2 ..... Main Harness Connector ................................................................................ 1
2 1541988 Connector ................................................................................................... 1
2 1541989 Connector ................................................................................................... 1
2 1463140 Terminal (Pin) ............................................................................................. 7
2 1484377 Plug ............................................................................................................ 1
3 275494 Conduit ........................................................................................................... AR
4 ..... Display Harness Connector ............................................................................ 1
4 1484377 Plug ............................................................................................................ 1
4 1463141 Terminal (Socket) ....................................................................................... 7
4 1541992 Connector ................................................................................................... 1
4 1541991 Connector ................................................................................................... 1
5 ..... Impact Sensor ................................................................................................ 1
5 1330434 Terminal ..................................................................................................... 4
5 1489657 Connector ................................................................................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
6 1566420 Nut ...................................................................................................................... 2
7 1527876 Capscrew ............................................................................................................ 2
8 1582464 Fastener .............................................................................................................. 1
9 1500912 Clip ...................................................................................................................... 1
10 4601819 Sensor ................................................................................................................ 1
11 1527879 Capscrew ............................................................................................................ 2
12 4008592 Bracket ................................................................................................................ 1

UNIT CODE K160
EUROPE 04/2012
NOTES

UNIT CODE K160
04/2012 EUROPE
11 FIELD SERVICE KITS

UNIT CODE K160
04/2012 EUROPE
SECTION 11
FIELD SERVICE KITS
DESCRIPTION PAGE
AUXILIARY TUBE EXTENSION KITS ............................................................................................................ 11-4

CAB KITS
WHEN SELECTING ANY CAB KIT THE APPROPRIATE INSTALLATION KIT SHOULD ALSO BE
SELECTED ................................................................................................................................................. 11-2
THREE STAGE FULL FREE-LIFT (→ S/N K160B02117H) ....................................................................... 11-10
THREE STAGE FULL FREE-LIFT (S/N K160B02118H →) ....................................................................... 11-12
TWO STAGE FULL FREE- LIFT - C663 (S/N K160B02118H →) .............................................................. 11-14
TWO STAGE FULL FREE- LIFT - C663 (S/N K160B02118H →) .............................................................. 11-15
TWO STAGE LIMITED FREE LIFT (S/N K160B02118H →) ..................................................................... 11-8
TWO STAGE LIMITED FREE-LIFT (→ S/N K160B02117H) ..................................................................... 11-6
HYDRAULIC CONTROL CONVERSION KITS ............................................................................................... 11-3
HYDRAULIC HOSE CONVERSION KITS ...................................................................................................... 11-4
LIGHT/ALARM ADD-ON OPTIONS KITS ....................................................................................................... 11-2
MISCELLANEOUS ADD-ON OPTION KITS ................................................................................................... 11-2

UNIT CODE K160
EUROPE 04/2012
LIGHT/ALARM ADD-ON OPTIONS KITS
DESCRIPTION PART NUMBER

Kit-Worklight (One Rear-Halogen) 1701694
Kit-Worklight (Two Front-Halogen) 1701695
Kit-Headlight 1701696
Kit-Led Brake/Back-UP Light 1701697
Kit-Worklight (One Rear-LED) 1701698
Kit-Headlight (Two Front-LED) 1708784
Kit-Strobe Light 1708785
Kit-Strobe Light (Standard Mounting Bracket) 1708786
Kit-Strobe Light (Low Mounting Bracket) 1708787
Kit-Light (Turn Signal Switch) 1708788
Kit-Back-UP Alarm 1708789
Kit-Dome Light 1708790
Kit-Light (Common Parts) 1708791
Kit-Worklight (LED Mast) 4030074
Kit-Worklight (LED Mast w/OHG) 4030079
MISCELLANEOUS ADD-ON OPTION KITS

Kit Accelerator Extension 4023473
Kit-DC/DC Convertor 1701699
Kit-Conversion (Keyless Start with Aux Key Switch) (Kit requires software that must 1701700
be dealer installed)
Kit-Conversion (Keyless Start without Aux Key Switch) (Kit requires software that must 1707862
Kit-Handle (Reverse) 1707713
Kit-Adapter (12 Volt) (Power Outlet) 1707715
Kit-Mirror (Dual Rear) 1707717
Kit-Mirror (Panoramic Mirror) 1707718
Kit-Load Weight ON Display 1707709
Kit-Sensor (Return to Set Tilt) 4014104
Kit (Lifting Eye)(Battery) 4004336
Kit (Retainer Battery) 4019232
Kit-Impact Monitoring (Kit requires software that must be dealer installed) 4011094
CAB KITS
WHEN SELECTING ANY CAB KIT THE APPROPRIATE INSTALLATION KIT SHOULD ALSO BE SELECTED

UNIT CODE K160
04/2012 EUROPE
CAB KITS
WHEN SELECTING ANY CAB KIT THE APPROPRIATE INSTALLATION KIT SHOULD ALSO BE SELECTED
(CONTINUED)

Cab (Top Panel Assembly) (546MM BC) 1661959
Cab (Rear Panel Assembly) (STD Hood) 1661962
Kit-Rear Screen (Low Hood) a1661963
Cab (Door Assembly) (Kit-Door Steel 546mm BC) 1661964
Kit (Mounting Front Screen) 4000287
Kit (Mounting Top Screen) 4000288
Kit (Mounting Rear Screen) 4000293
Kit (Mounting Steel Doors) 4000294
Kit (Mounting PVC Doors) 4000295
Kit (Mounting Roof Liner) 4000296
Kit (Mounting Front Wiper/Washer) 4000297
Kit (Mounting Heater) 4000283
Kit (Rear Wiper Switch Mounting Without Head liner) 4002835
Kit (Dome Light Cab Only) 4000298
Kit-Front Screen (Front Panel Assembly) ab1662391
FOOTNOTES:
a When ordering Front or Rear Screen Kits a Window Wiper and Washer Kit is required
b with backward tilt of 4 degrees or less
HYDRAULIC CONTROL CONVERSION KITS

Kit-Mini Lever Conv 3 Way (W/ Lockout To w/o Lockout)(Kit requires software that 1701682
must be dealer installed)
Kit-Mini Lever Conv 3 Way (W/o Lockout To W/ Lockout)(Kit requires software that 1701683
Kit-Mini Lever Conv 4 Way (W/ Lockout To W/o Lockout)(Kit requires software that 1701684
Kit-Mini Lever Conv 4 Way (W/o Lockout To W/ Lockout)(Kit requires software that 1701685
Kit-E-Hyd Valve 3 to 4 Way (W/o Lockout To W/ Lockout)(Kit requires software that 1701686
Kit-Manual Lever Conv 3 Way (W/o Lockout To W/ Lockout)(Kit requires software that 1701687

UNIT CODE K160
EUROPE 04/2012
HYDRAULIC CONTROL CONVERSION KITS (CONTINUED)

Kit-Hyd Valve 3 to 4 Way (W/o Lockout To W/ Lockout)(Kit requires software that must 1707571
AUXILIARY TUBE EXTENSION KITS

Kit-Quick Disconnect Fitting Manual Hydraulics for Two Stage LFL Masst (C661 Mast 1550257
Series)
Kit-Aux Tube Extension (3 Func. Class II-Standard Carriage 2 Stg LFL) 1603270
Kit-Aux Tube Extension (4 Func. Class II-Standard Carriage 2LFL) 1603271
Kit-Aux Tube Extension (3 Func. Class II-Integral Side-Shift 2 LFL) 1603272
Kit-Aux Tube Extension (4 Func. Class II-Integral Side-Shift 2 LFL) 1603273
Kit-Aux Tube Extension (C662/C663 3rd Function Std Carriage CL II, 2/3 FFL) 1622112
Kit-Aux Tube Extension (C662/C663 4th Function Std Carriage CLII 2/3 FFL) 1622113
Kit-Aux Tube Extension (C662/C663 3rd Function Integral Side Shift CLII, 2/3 FFL) 1622115
Kit-Aux Tube Extension (C662/C663 4th Function Integral Side-Shift CLII, 2/3 FFL) 1622116
Kit-Aux Tube Extension (3rd Function CLII standard carriage 2 LFL) 1631934
Kit-Aux Tube Extension (4th Function CLII Standard Carriage 2 LFL) 1631935
Kit-Aux Tube Extension (3rd Function 2 STG LFL ISS CLII) 1631937
Kit-Aux Tube Extension (4th Function 2 STG LFL ISS CLII) 1631938
Kit-Aux Tube Extension (A271/A272 3rd Function Std Carriage CLII 2/3 FFL) 1631991
Kit-Aux Tube Extension (A271/A272 4th Function Standard Carriage CLII 2/3 FFL) 1631992
Kit-Aux Tube Extension (A271/A272 3rd Function 2/3 FFL ISS CLII) 1631994
Kit-Aux Tube Extension (A271/A272 4th Function 2/3 FFL ISS CLII) 1631995
HYDRAULIC HOSE CONVERSION KITS

Kit -Conversion (3 Function Manual Valve) 1708434
Kit -Conversion (4 Function Hoses, Manual Valve) 1708435
Kit -Conversion (All Aux Hoses, Manual Valve) 1708436
Kit -Conversion (Add 3 Function Hoses, E-Hydraulic Valve) 1708437
Kit -Conversion (All Aux Hoses, E-Hydraulic Valve) 1708439
Kit -Conversion (Add 3 Function Hoses, Manual Valve) 4004023

UNIT CODE K160
04/2012 EUROPE
HYDRAULIC HOSE CONVERSION KITS (CONTINUED)

Kit -Conversion (Add 4 Function Hoses, Manual Valve) 4004024
Kit -Conversion (All Aux Hoses, Manual Valve) 4004025
Kit -Conversion (4 Function Hoses, E-Hydraulic Valve) 4004027
Kit -Conversion (All Aux Hoses, E-Hydraulic Valve) 4004028

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE-LIFT (→ S/N K160B02117H)
THREE TO FOUR FUNCTION (A270)

3320 mm 3820 mm 4320 mm 4820 mm
DESCRIPTION (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Kit-Hose Group 3 to 4 1631922 1631925 1631928 1631931
Way
THREE TO FOUR FUNCTION (C661)

3392 mm
DESCRIPTION (133.5 in.)
Mast C661
Group Number 3392
Kit-Hose Group 3 to 4 1621933
Way
TWO TO FOUR FUNCTION (A270)

3320 mm 3820 mm 4320 mm 4820 mm
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Kit-Hose Group 2 to 4 1631923 1631926 1631929 1631932
Way
TWO TO FOUR FUNCTION (C661)

4392 mm 4892 mm
DESCRIPTION (172.9 in.) (192.6 in.)
Mast C661 C661
Group Number 4392 4892
Kit-Hose Group 2 to 4 1621940 1621943
Way

UNIT CODE K160
04/2012 EUROPE
TWO TO THREE FUNCTION (A270)

3320 mm 3820 mm 4320 mm 4820 mm
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Kit-Hose Group 2 to 3 1631921 1631924 1631927 1631930
Way
TWO TO THREE FUNCTION (C661)

3392 mm
Mast C661
Group Number 3392
Way

UNIT CODE K160
EUROPE 04/2012

TWO STAGE LIMITED FREE LIFT (S/N K160B02118H →)

4320 mm
Mast A270
Group Number 4320
Way

3320 mm 3820 mm 4320 mm 4820 mm
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Kit-Hose Group 3 to 4 1620207 1620210 1620213 1620216
Way

4892 mm
Mast C661
Group Number 4892
Kit-Hose Group 2 TO 4 1620172
Way

3392 mm 3892 mm 4392 mm 4892 mm
Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Kit-Hose Group 3 TO 4 1620162 1620165 1620168 1620171
Way

UNIT CODE K160
04/2012 EUROPE

3320 mm 3820 mm 4820 mm
DESCRIPTION (130.7 in.) (150.4 in.) (189.8 in.)
Mast A270 A270 A270
Kit-Hose Group 2 to 4 1620208 1620211 1620217
Way

3392 mm 3892 mm 4392 mm
Mast C661 C661 C661
Kit-Hose Group 2 TO 4 1620163 1620166 1620169
Way

3320 mm 3820 mm 4320 mm 4820 mm
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Kit-Hose Group 2 to 3 1620206 1620209 1620212 1620215
Way

3392 mm 3892 mm 4392 mm 4892 mm
Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Kit-Hose Group 2 TO 3 1620161 1620164 1620167 1620170
Way

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE-LIFT (→ S/N K160B02117H)

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
DESCRIPTION (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 3 to 4 1631962 1631965 1631968 1631971 1631974
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 3 to 4 1621983 1621986 1621989 1621992 1621995
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 to 4 1631963 1631966 1631969 1631972 1631975
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 to 4 1621984 1621987 1621990 1621993 1621996
Way

UNIT CODE K160
04/2012 EUROPE

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 to 3 1631961 1631964 1631967 1631970 1631973
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 to 3 1621982 1621985 1621988 1621991 1621994
Way

UNIT CODE K160
EUROPE 04/2012

THREE STAGE FULL FREE-LIFT (S/N K160B02118H →)

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 3 TO 4 1620222 1620225 1620228 1620231 1620234
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 3 TO 4 1620177 1620180 1620183 1620186 1620189
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 TO 4 1620223 1620226 1620229 1620232 1620235
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 TO 4 1620178 1620181 1620184 1620187 1620190
Way

UNIT CODE K160
04/2012 EUROPE

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 TO 3 1620221 1620224 1620227 1620230 1620233
Way

4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Kit-Hose Group 2 TO 3 1620176 1620179 1620182 1620185 1620188
Way

UNIT CODE K160
EUROPE 04/2012

TWO STAGE FULL FREE- LIFT - C663 (S/N K160B02118H →)
THREE TO FOUR FUNCTION

3178 mm 3678 mm 4298 mm
Mast C663 C663 C663
Kit-Hose Group 3 to 4 1622123 1622103 1622109
Way
TWO TO FOUR FUNCTION

3178 mm 3678 mm 4298 mm
Mast C663 C663 C663
Kit-Hose Group 2 to 4 1622124 1622104 1622110
Way
TWO TO THREE FUNCTION

3178 mm 3678 mm 4298 mm
Mast C663 C663 C663
Kit-Hose Group 2 to 3 1622122 1622102 1622108
Way

UNIT CODE K160
04/2012 EUROPE

TWO STAGE FULL FREE- LIFT - C663 (S/N K160B02118H →)
THREE TO FOUR FUNCTION

3178 mm 3678 mm 4298 mm
Mast C663 C663 C663
Kit-Hose Group 3 TO 4 1620195 1620198 1620201
Way
TWO TO FOUR FUNCTION

3178 mm 3678 mm 4298 mm
Mast C663 C663 C663
Kit-Hose Group 2 TO 4 1620196 1620199 1620202
Way
TWO TO THREE FUNCTION

3178 mm 3678 mm 4298 mm
Mast C663 C663 C663
Kit-Hose Group 2 TO 3 1620194 1620197 1620200
Way

UNIT CODE K160
EUROPE 04/2012
NOTES

UNIT CODE K160
04/2012 EUROPE
12 NUMERICAL INDEX
UNIT CODE K160
04/2012 EUROPE
SECTION 12
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
12921 6-6 10 9-5 8 9-9 11 58901 7-3 15

14603 7-19 28 10-21 3 9-35 18 7-7 15
7-23 28 10-23 13 16487 6-5 6 7-31 4
15177 1-79 13 10-25 13 16540 10-41 15 8-7 13
1-86 35 10-27 13 10-43 15 8-31 5
15211 7-3 17 10-29 14 16679 6-3 13 8-33 5
7-7 17 10-31 13 16982 6-11 7 8-47 3
7-13 9 16045 7-4 40 7-19 29 9-17 3
7-19 8 7-8 40 7-23 29 10-23 16
7-23 8 8-3 8 8-36 40 10-27 14
7-31 9 8-5 8 18089 6-29 11 10-31 14
8-9 35 9-27 12 6-40 3 58908 7-3 6
8-13 35 16375 1-80 15 18096 6-29 11 7-7 6
8-21 8 1-85 27 6-40 2 7-13 3
8-35 17 16481 6-49 12 18462 1-80 16 8-3 5
8-39 25 6-57 7 1-86 32 8-5 5
8-47 10 16483 4-5 4 1-91 17 8-21 3
9-9 9 4-16 3 1-93 19 9-27 8
9-17 10 6-21 23 18471 1-80 17 9-39 4
9-35 8 6-21 28 1-86 31 10-21 23
9-39 8 6-21 30 1-91 19 10-25 22
10-21 20 6-45 10 1-93 16 10-29 2
10-23 14 6-45 17 18562 1-80 15 58929 3-5 12
10-25 19 6-45 18 18735 1-79 9 58933 10-25 17
10-27 19 6-49 13 1-85 25 10-29 18
10-29 21 10-23 23 18738 1-91 13 88436 8-35 21
10-31 19 10-23 23 1-93 14 104506 7-19 10
15223 8-10 44 10-41 12 18832 10-21 9 7-23 10
8-14 44 10-41 13 10-23 12 8-31 9
8-35 14 10-41 16 10-25 12 8-33 9
8-39 20 10-43 12 10-27 12 9-3 6
9-9 16 10-43 13 10-29 4 9-5 6
9-35 11 10-43 16 10-31 12 114312 1-80
15236 6-57 6 16484 6-41 2 19901 1-79 10 1-86
15879 8-19 12 6-49 14 1-86 33 10-21 25
9-37 4 16485 6-5 7 32033 3-5 11 10-23 24
15961 7-19 13 6-21 25 39348 7-28 10-25 14
7-23 13 6-21 26 39374 6-55 12 10-27 24
8-31 11 6-45 9 55146 8-45 12 10-29 12
8-33 11 6-45 11 9-15 12 10-31 24
9-3 9 6-45 15 55407 7-11 12 120938 7-4 37
9-5 9 7-20 31 7-27 12 7-8 37
16001 6-57 17 7-20 33 8-17 15 7-19 21
16015 6-57 5 7-24 31 8-41 13 7-23 21
16041 7-19 12 7-24 33 9-11 9 8-9 8
7-23 12 8-39 18 9-13 9 8-13 8
8-31 10 9-3 25 9-31 9 8-35 11
8-33 10 9-5 25 9-33 9 9-7 9
9-3 8 9-7 12 57664 6-55 10 9-29 22

UNIT CODE K160
EUROPE 04/2012
NUMERICAL INDEX (continued)

124297 5-3 16 8-33 7 169874 1-80 21 9-13 11

126692 10-25 15 9-3 4 1-85 21 9-15 4
10-29 15 9-5 4 1-91 18 9-31 12
127045 6-3 15 132834 9-11 8 1-93 21 9-33 11
6-15 6 9-13 8 170658 1-71 5 9-37 13
129387 7-20 42 9-31 8 173247 6-3 10 197067 1-39 4
7-24 42 9-33 8 177352 8-35 21 197069 6-57 3
7-31 3 135634 8-35 21 178119 9-3 17 200659 6-11 7
8-31 6 136681 2-15 11 9-5 17 201829 8-45 14
8-33 6 136687 1-21 18 9-27 6 9-15 14
8-39 7 1-23 6 180057 8-35 21 203694 2-3 4
8-47 4 1-47 9 181899 4-16 5 204128 6-49 12
9-3 11 2-15 7 182376 8-39 22 204223 2-3 10
9-5 11 10-7 1 9-9 6 2-3 17
9-17 4 136692 6-6 1 182377 8-39 21 2-4 17
10-23 17 136749 1-27 19 9-9 7 2-4 17
10-27 21 137852 1-29 15 185597 8-21 10 2-7 6
10-31 21 2-4 17 8-47 7 2-7 6
129563 6-17 14 2-7 6 9-17 7 2-7 6
6-17 14 6-3 16 9-39 9 2-7 12
6-21 19 6-11 13 186061 7-11 215212 7-19 9
6-45 4 6-17 12 7-28 7-23 9
9-23 7 6-17 12 8-17 8-31 8
9-42 32 6-57 24 8-19 8-33 8
129684 2-15 5 9-21 19 8-42 9-3 5
129886 2-37 12 9-24 39 8-45 9-5 5
2-45 12 9-41 12 9-11 215240 7-13 5
129888 2-49 9 141908 6-5 6 9-15 8-21 5
2-49 10 147485 9-39 7 9-31 9-39 3
131357 7-13 10 148606 2-61 7 9-37 216895 1-94 1
10-21 17 148611 2-38 28 186304 2-4 18 221353 1-79 11
131358 7-3 22 2-49 3 186859 8-9 1 1-86 34
7-7 22 2-49 4 8-13 1 221771 1-77 3
7-19 14 153069 7-20 34 186941 8-9 1 221777 1-47 3
7-23 14 7-24 34 8-13 1 221904 2-51 4
7-31 6 154375 8-19 11 187388 7-11 8 222027 1-65 17
8-7 8 9-37 5 7-27 8 1-67 21
8-21 9 161003 7-20 37 8-17 7 222029 2-51
8-35 1 7-24 37 8-19 8 222442 6-13 7
8-47 8 8-9 33 8-41 9 6-49 12
9-7 3 8-13 33 8-45 8 222443 6-49 13
9-17 8 8-35 12 9-15 8 222444 7-4
9-29 2 9-35 13 9-37 12 7-8
9-39 5 161004 8-9 32 190383 1-33 4 9-29 16
10-23 21 8-13 32 190580 7-11 14 222492 6-21 23
10-27 17 9-35 12 8-17 16 6-45 10
10-31 17 166112 9-3 29 8-19 222522 2-21 15
131715 8-31 7 9-5 29 8-41 6 223389 7-19 5
8-33 7 166285 2-15 12 9-37 7-23 5
131716 7-20 43 166659 6-55 9 190887 8-19 4 227132 6-25 32
7-24 43 166857 6-3 9 8-45 3 227146 5-7 6
8-31 7 6-17 13 9-11 12 227147 2-51 13
UNIT CODE K160
04/2012 EUROPE

5-7 9-19 13 292682 2-21 11 1-91

227157 1-91 1 9-21 23 6-6 2 1-93 5
1-93 3 9-23 16 293603 10-5 2 1-93 13
1-93 11 10-23 23 293626 10-41 6 296377 10-16 4
230132 2-3 4 10-41 4 10-43 6 296379 10-5 3
233141 2-60 3 10-41 12 293631 3-5 13 10-7 3
2-61 9 10-41 13 293689 3-5 7 10-9 6
235691 6-29 19 10-43 1 3-11 7 296380 1-91
6-33 14 10-43 2 293695 1-49 3 10-9 8
6-41 2 10-43 4 293742 6-6 3 296381 1-94 5
6-49 14 10-43 7 293779 3-5 3 6-57 14
239503 1-21 11 10-43 8 295649 8-19 5 296418 1-60 33
1-27 4 10-43 12 9-11 13 296420 3-5 14
1-60 35 10-43 13 9-13 12 296423 1-77 4
240201 7-19 5 266704 8-9 1 9-31 13 296426 1-49 4
7-23 5 8-13 1 9-33 12 1-59 14
246994 7-19 5 266705 9-35 7 9-37 14 3-5 6
7-23 5 266706 8-9 1 296001 2-11 2 3-11 8
250835 1-59 15 8-13 1 2-13 2 4-5 2
252729 6-5 7 9-35 7 6-19 12 296429 5-3 6
6-21 25 275493 2-31 9 296008 8-3 15 296434 1-49 7
6-21 26 2-51 10 8-5 15 296519 1-25 8
6-21 27 2-65 3 9-27 11 297531 7-11 6
6-45 11 2-65 10 296151 1-39 3 7-27 6
6-45 14 275494 2-65 6 1-41 6 8-17 6
6-45 15 10-45 3 6-21 33 8-19 7
7-19 29 275495 2-31 10 6-25 21 8-41 7
7-20 31 2-59 2 296154 1-67 7 8-45 7
7-20 33 275496 2-65 2 296157 3-5 5 9-15 7
7-23 29 279740 1-33 296160 6-17 9 9-37 11
7-24 31 287851 1-60 42 296163 1-60 34 297538 8-19 6
7-24 33 287854 6-21 16 296165 1-91 6 8-45 6
8-36 40 6-45 5 1-93 7 9-15 6
8-39 18 287860 1-94 2 296166 1-91 9-37 10
9-3 25 288474 6-39 9 296169 5-7 5 297649 7-20 38
9-5 25 289245 7-19 5 296173 6-3 19 7-24 38
9-7 12 7-23 5 296217 1-25 6 8-35 13
9-9 11 292500 1-21 16 296228 1-60 31 300932 1-51 6
9-35 18 1-23 4 296229 1-60 30 300937 1-51 7
257913 7-11 5 292508 6-3 6 296247 1-39 12 1-77 5
7-27 5 292514 6-57 15 1-41 16 300982 6-57 2
8-17 5 292535 1-51 8 1-43 21 302007 1-45 7
8-19 6 292537 1-51 2 296330 1-41 7 1-47 10
8-41 5 292653 10-5 4 1-43 8 302009 2-19 8
8-45 6 10-9 7 296354 2-4 33 302020 1-33 5
9-15 6 292655 2-21 12 296355 2-19 9 2-3 14
264134 4-5 292658 1-49 5 296357 2-3 16 302026 2-51 14
265787 4-5 4 292665 2-19 10 2-11 13 302027 2-51 14
4-16 3 292667 2-3 15 2-13 15 302029 2-11 11
6-21 30 2-11 14 296358 2-21 18 302030 2-13 14
6-45 18 2-13 16 296359 2-11 4 302032 2-21 19
8-50 37 292680 2-15 6 296360 1-60 32 302047 1-13 8
UNIT CODE K160
EUROPE 04/2012

302055 2-15 3 2-11 12 8-9 7 893818 1-85 14

302231 1-33 10 320155 1-67 6 8-13 7 893841 6-21 29
302398 2-22 3 320156 1-11 5 8-35 10 986599 8-35 21
302400 1-59 20 1-13 7 9-7 8 1301230 2-34 23
5-7 1 1-15 21 9-29 21 1301286 10-9 3
6-21 12 1-21 17 324972 6-21 15 1302024 10-15 3
302401 6-25 20 1-23 5 6-45 6 1303077 2-49 5
302404 1-59 13 1-27 24 325182 1-65 14 1306270 2-33 8
302449 5-7 10 2-11 3 1-65 22 2-37 10
302450 1-75 2 3-5 2 1-67 18 2-37 11
302467 1-59 5 10-5 5 1-67 27 2-41 8
302977 3-6 2 320158 1-11 7 330692 7-11 11 2-45 10
4-2 2 1-21 10 7-27 11 2-45 11
304195 6-17 11 1-27 5 8-17 9 1308259 2-61 1
304526 7-20 39 1-29 7 8-41 10 1308451 1-49 6
7-24 39 1-45 8 333185 8-9 1 1310142 2-34 18
8-35 20 1-57 8 8-13 1 2-34 19
307975 2-3 5 1-59 19 350996 2-19 4 2-34 20
2-3 5 6-21 11 351532 8-19 15 2-42 18
2-3 5 320159 6-25 19 9-37 7 2-42 19
2-3 10 320160 1-59 7 353144 1-65 21 2-42 20
2-7 12 1-91 9 1-67 25 1310369 9-11 5
309109 6-25 27 1-93 26 358300 8-19 14 9-13 5
310549 8-10 41 1-94 3 9-37 8 9-31 5
8-14 41 320161 5-7 2 360387 6-22 9-33 5
8-39 11 320164 1-57 7 363452 1-41 9 1314299 2-21 1
9-9 15 320181 6-57 25 1-43 18 1319668 7-27 10
9-35 16 321205 10-27 15 363472 8-7 18 8-41 12
313828 1-63 7 10-31 15 363638 8-7 1 1323576 2-55 2
1-91 7 322824 7-11 9 363639 8-7 1 1324310 2-39 33
1-93 6 7-27 9 363699 8-7 1 2-39 34
1-93 12 8-17 8 366115 7-31 10 2-47 34
314775 2-61 1 8-41 11 8-47 5 2-47 35
314878 2-57 6 322897 7-3 14 9-17 5 1327021 1-74 1
2-59 9 7-7 14 10-23 18 1327022 1-74 1
315634 8-9 34 8-7 17 10-27 22 1327023 1-74 1
8-13 34 322899 7-3 13 10-31 22 1328722 6-39
8-21 7 7-7 13 369242 5-9 2 1329151 2-62 4
9-35 9 8-7 16 5-11 2 1329152 2-62 4
10-25 18 322902 7-11 7 10-7 7 1330281 2-62 4
10-29 20 7-27 7 373875 6-3 2 1330355 2-62 2
316826 1-39 14 8-17 11 375629 1-63 5 1330413 2-53 3
1-41 18 8-41 8 10-7 6 1330414 1-47 13
1-43 7 323090 7-19 16 376997 1-49 2 10-3 1
1-43 12 7-23 16 382796 3-9 5 10-19 11
1-91 10 8-35 6 3-11 6 1330415 2-38 20
1-93 25 9-7 5 382877 3-11 1 1330416 2-28 2
316835 1-27 13 9-29 8 389688 1-71 4 2-31 4
320152 1-33 9 323160 7-4 38 615135 8-45 11 1330418 2-53 3
1-45 6 7-8 38 9-15 11 1330419 2-59 11
1-47 11 7-19 20 638250 8-45 15 1330421 2-60 2
320154 1-33 6 7-23 20 9-15 15 2-61 4
UNIT CODE K160
04/2012 EUROPE

1330423 2-34 28 1335138 1-71 10 1348470 7-19 2 8-41 3

2-46 27 1337087 1-53 1 7-23 2 8-41 3
1330424 2-59 11 1337197 2-4 18 1348475 7-19 2 8-41 3
1330427 2-60 2 2-16 7-23 2 1356037 7-11 3
2-61 4 1339828 1-71 2 1351064 6-5 3 7-27 3
1330429 2-35 28 1339830 1-69 1 1351689 6-21 8 7-27 3
2-46 27 1339832 1-69 3 1353005 8-31 2 1356749 7-11 15
1330433 10-3 1 1340687 8-39 24 8-33 2 8-17 13
1330434 2-60 2 8-47 9 1353007 8-31 2 1358970 8-19 10
2-61 4 9-9 8 8-33 2 8-45 10
10-45 5 9-17 9 1353009 8-31 2 9-15 10
1330436 2-59 11 10-27 18 8-33 2 1360139 8-42
1330437 1-47 13 10-31 18 1353011 8-31 2 1360140 7-28
2-28 2 1340998 5-3 4 8-33 2 1360141 8-45
2-31 4 1342699 1-71 3 1353013 8-31 2 9-15
1330438 2-28 4 1343276 1-69 2 8-33 2 1360386 6-19 8
2-28 5 1343989 8-9 9 1353408 7-31 5 7-15 12
2-31 1 8-13 9 10-23 20 7-17 12
2-31 7 8-39 26 1353533 1-77 2 7-33 7
2-34 21 1345190 7-33 9 1354915 7-3 26 8-23 13
2-42 21 8-49 12 7-7 26 8-25 4
2-65 4 1345216 10-23 2 7-19 23 8-27 6
2-65 5 10-27 2 7-23 23 8-49 5
2-65 11 10-31 2 8-7 6 9-19 16
2-65 13 1345348 7-33 15 8-35 3 9-21 12
1330439 2-33 10 1345412 7-33 17 9-7 10 9-23 4
2-35 28 1345413 7-33 18 9-29 6 9-24 29
2-38 21 1345423 9-19 14 1354916 7-3 27 9-41 6
2-38 24 9-24 28 7-7 27 9-41 14
2-41 10 1346752 1-57 10 7-19 23 1360507 8-49 25
2-46 25 1347202 6-17 17 7-23 23 9-19 21
1333043 1-74 1 9-3 20 8-7 5 9-23 6
1333044 1-74 1 9-5 20 8-35 3 9-42 37
1333045 1-74 1 1347314 8-27 9 9-7 10 1360508 9-19 15
1333382 7-3 23 1348185 7-3 8 9-29 5 9-23 14
7-7 23 7-7 8 1354917 7-3 28 1360547 8-39 27
7-19 15 7-19 11 7-7 28 1360548 7-33
7-23 15 7-23 11 7-19 23 8-49 16
8-7 7 8-3 7 7-23 23 1360549 7-33 10
8-35 2 8-5 7 8-7 4 8-49 11
9-7 4 8-31 12 8-35 3 1361302 8-45 5
9-29 3 8-33 12 9-7 10 9-15 5
1333399 7-19 6 9-3 7 9-29 4 1361378 7-27
7-23 6 9-5 7 1355189 7-11 3 1361379 7-27 1
7-31 2 9-27 14 7-11 3 1361380 7-27 2
8-31 4 1348187 6-57 16 7-27 3 7-27 2
8-33 4 1348246 8-50 31 7-27 3 1361382 7-27
9-3 3 1348247 8-49 30 7-27 3 1361383 7-27 1
9-5 3 1348460 7-19 2 7-27 3 1362533 7-27
9-17 2 7-23 2 1355610 8-17 3 1362534 7-27 1
10-23 15 1348465 7-19 2 8-17 3 1362535 7-27 2
10-31 20 7-23 2 8-41 3 7-27 2
UNIT CODE K160
EUROPE 04/2012

1362537 7-27 9-15 3 1371653 7-27 4 2-42 24

1362538 7-27 1 1362881 8-45 13 8-41 4 2-60 3
1362563 7-27 9-15 13 1373685 2-11 15 2-61 9
1362564 7-27 1 1362921 8-45 1 2-13 13 1382311 1-65 7
1362565 7-27 2 1362923 8-45 1 1374210 2-19 2 1-67 11
7-27 2 1362924 9-15 1 1374797 7-19 7 1382312 1-65 8
1362567 7-27 1362925 8-45 1 7-23 7 1-67 12
1362568 7-27 1 1362928 8-45 1 7-31 4 1382313 1-65 9
1362593 7-27 1362929 9-15 1 8-31 5 1-67 13
1362594 7-27 1 1362930 8-45 1 8-33 5 1383061 6-55 7
1362595 7-27 2 1362935 9-15 1 8-47 3 1383063 7-11 10
7-27 2 1363251 8-9 25 9-3 10 8-17 12
1362597 7-27 8-13 25 9-5 10 1385099 1-71 7
1362598 7-27 1 1363253 8-50 35 9-17 3 1388019 7-3 19
1362696 8-41 1363260 6-57 9 10-31 14 7-7 19
1362697 8-41 1 1363272 8-47 2 1374802 9-11 10 8-9 4
1362698 8-41 2 10-27 20 9-13 10 8-13 4
8-41 2 1363916 1-53 3 9-31 10 9-29 15
1362700 8-41 1365140 8-35 15 9-33 10 1388309 6-21 13
1362707 8-41 1 1365523 9-21 7 1377860 2-37 5 6-45 3
1362708 8-41 9-23 3 2-45 5 1391044 3-9 16
1362709 8-41 1 1365526 9-21 7 1378550 1-65 4 3-11 5
1362710 8-41 2 9-23 3 1-67 8 1393472 1-27 15
8-41 2 1365533 9-21 7 1378760 1-75 5 1393495 1-25 12
1362712 8-41 9-23 3 1378762 1-75 4 1-29 10
1362720 8-41 1 1365637 9-13 2 1378763 1-75 3 1393504 1-25 10
1362721 8-41 9-33 2 1378765 1-75 1393506 1-25 15
1362722 8-41 1 1365642 9-13 2 1378776 1-75 1 1393509 1-25 11
1362723 8-41 2 9-33 2 1378777 1-75 1 1395169 7-31 2
8-41 2 1365647 9-13 2 1378779 1-75 1 8-31 4
1362725 8-41 9-33 2 1378793 1-75 1 8-33 4
1362732 8-41 1 1365666 9-11 2 1378794 1-75 1 9-17 2
1362733 8-41 9-31 2 1378796 1-75 1 10-31 20
1362734 8-41 1 1365671 9-11 2 1379685 7-20 36 1397653 2-15 10
1362735 8-41 2 9-31 2 7-24 36 1397807 1-51 4
8-41 2 1365676 9-11 2 8-35 19 1397808 1-51 5
1362737 8-41 9-31 2 1380371 1-39 8 1398009 1-51
1362744 8-41 1 1366057 8-41 1 1-41 12 1-53 2
1362745 8-41 1367150 1-79 6 1-43 6 1399082 6-3 8
1362746 8-41 2 1-83 7 1380434 6-11 2 1401746 10-21 8
8-41 2 1-83 10 1381082 9-11 6 10-23 11
1362749 8-41 1-85 6 9-13 6 10-25 11
1362756 8-41 1 1-89 7 9-31 6 10-27 11
1362871 7-11 13 1-89 10 9-33 6 10-29 16
7-27 13 1369345 7-31 7 1381094 6-55 8 10-31 11
8-17 10 10-23 19 1381095 7-27 14 1402814 2-54 1
8-41 14 1369357 7-20 40 8-42 15 1402815 2-53 2
1362875 8-17 14 7-24 40 1382302 10-11 1402849 2-49 1
8-42 16 8-35 18 1382304 10-15 2-49 2
9-11 11 1371287 2-22 1382308 2-34 23 2-49 11
9-31 11 6-57 13 2-34 24 2-49 12
1362880 8-45 4 1371526 6-57 4 2-42 23 1402865 2-55 2
UNIT CODE K160
04/2012 EUROPE

1402888 2-62 4 2-33 13 1465795 4-7 40 1-27 3

1450957 2-37 2 2-34 15 1465796 4-7 14 1-29 5
2-37 3 2-34 22 1465797 4-7 1 1477996 6-19 6
2-37 4 2-34 27 1465800 4-7 5 7-15 8
2-45 2 2-37 14 1465801 4-7 6 7-17 8
2-45 3 2-37 17 1465813 4-7 21 7-33 2
2-45 4 2-38 19 1465814 4-7 13 7-33 2
1453887 1-85 16 2-38 25 1465817 4-7 22 8-23 4
1454122 2-21 2 2-38 26 1465818 4-7 12 8-25 22
1460477 1-39 9 2-38 30 1465819 4-7 19 8-35 24
1-41 13 2-39 32 1465820 4-7 23 8-49 3
1-43 4 2-41 2 1465821 4-7 20 8-50
6-21 14 2-41 3 1465822 4-8 9-19 9
6-45 7 2-41 6 1465823 4-7 15 9-21 8
1462232 4-2 1 2-41 11 1465824 4-7 18 9-24 26
4-2 1 2-42 15 1465825 4-7 33 9-41 9
1462528 4-5 3 2-42 16 1465826 4-7 35 9-41 9
1463105 8-19 9 2-42 22 1465827 4-7 36 9-41 9
8-45 9 2-45 13 1465828 4-7 25 1479453 5-3 16
9-15 9 2-45 16 1465829 4-7 24 1480237 2-4 27
9-37 2 2-46 18 1465832 4-7 10-11 5
1463138 2-28 1 2-46 20 1467390 4-11 1 1481054 8-39 4
2-51 8 2-46 21 1467424 4-11 5 9-9 4
2-54 3 2-46 22 1467425 4-11 23 1481229 6-19 5
2-55 1 2-46 28 1467430 4-11 7-15 7
2-60 1 2-46 31 1468311 1-15 15 7-17 7
2-65 1 2-47 33 1468312 1-11 12 7-33 3
10-15 1 2-53 4 1468314 1-27 10 8-23 5
1463139 2-33 11 2-62 1 1468315 1-21 2 8-35 25
2-34 16 2-65 12 1-27 6 8-49 4
2-35 29 10-45 4 1468316 1-21 3 9-41 8
2-41 11 1463180 2-55 1 1-27 7 9-41 8
2-42 13 2-60 1 1468317 1-21 5 9-41 8
2-42 27 1463184 2-34 17 1468319 1-13 25 1481258 8-47 6
2-42 29 2-42 14 1468323 1-21 8 9-17 6
2-61 8 2-51 6 1470155 1-80 10-27 16
2-65 7 1463189 2-34 16 1470687 5-7 7 10-31 16
2-65 9 2-41 13 1471618 1-71 12 1481344 7-19 22
2-65 14 1463191 2-55 1 1471650 4-7 41 7-23 22
1463140 2-31 5 2-60 1 1473888 8-9 11 8-36 39
2-33 7 1463193 2-51 7 8-13 11 9-7 11
2-41 7 2-53 1 8-35 30 9-7 13
2-53 1 1463194 2-28 5 1473895 6-21 31 1481345 9-7 11
2-53 3 2-31 1 1473897 7-3 9 9-29 1
2-56 1 2-65 5 7-7 9 1481346 8-10 36
2-65 1 1463196 2-34 16 8-9 13 8-14 36
10-45 2 2-42 13 8-13 13 8-39 18
1463141 2-31 2 1463849 2-56 3 9-29 14 9-9 11
2-33 2 1463912 1-33 7 1476067 2-62 2 9-35 18
2-33 3 1465553 1-21 14 1476108 2-62 2 1481348 7-3 24
2-33 6 1465792 4-7 34 1476109 2-62 2 7-7 24
2-33 11 1465794 4-7 32 1476584 1-21 12 7-19 29
UNIT CODE K160
EUROPE 04/2012

7-23 29 2-41 13 2-46 21 10-43 8

8-9 6 2-42 14 2-46 22 1489016 10-38 1
8-13 6 2-42 15 2-46 31 1489035 10-38 3
8-36 40 2-42 17 2-47 33 1489037 10-38 2
9-3 24 2-42 22 2-53 4 1489039 10-38 5
9-5 24 2-42 27 2-65 12 1489655 2-28 2
9-29 17 2-42 29 1486738 6-21 28 2-31 4
1481805 8-31 3 2-45 16 6-45 17 1489656 2-34 21
8-33 3 2-51 9 1486740 4-16 3 2-42 21
1481807 8-31 3 2-62 1 10-41 12 10-45 5
8-33 3 2-65 1 10-43 12 1489657 2-34 21
1481809 8-31 3 2-65 7 1486749 6-5 7 2-42 21
8-33 3 2-65 9 6-21 25 10-45 5
1481811 8-31 3 2-65 14 6-45 15 1489972 8-39 13
8-33 3 10-45 2 7-19 31 9-3 12
1481813 8-31 3 10-45 4 7-23 31 9-5 12
8-33 3 1484397 2-38 20 8-36 35 1490242 2-33 9
1482905 1-83 4 2-65 5 9-3 25 2-38 23
1-89 4 1484557 2-31 2 9-5 25 2-41 9
1482906 1-83 6 2-33 2 9-29 12 2-46 24
1-89 6 2-33 3 1486773 6-21 27 2-65 4
1482925 1-80 2-33 13 6-45 14 2-65 11
1-85 15 2-37 14 8-9 16 2-65 13
1482948 1-80 2-38 19 8-13 16 1490243 2-28 4
1482949 1-80 2-38 30 1487058 6-57 7 2-31 7
1-85 13 2-38 32 1487059 10-21 24 2-33 9
1-85 17 2-41 2 10-23 23 2-38 23
1482950 1-80 2-41 3 10-25 23 2-41 9
1483003 1-85 10 2-42 16 10-27 23 2-46 24
1483661 10-41 11 2-45 13 10-29 13 2-65 4
10-43 11 2-46 18 10-31 23 2-65 11
1483663 10-41 9 2-46 20 1487063 4-5 4 2-65 13
10-43 9 2-46 21 6-21 30 1491115 1-21 13
1483664 10-41 10 2-46 22 6-45 18 1-27 2
10-43 10 2-46 31 10-21 24 1492221 1-13 18
1484361 2-28 4 2-47 33 10-23 23 1493336 1-29 12
2-31 7 2-53 4 10-25 23 1493397 1-21 19
1484377 2-28 1 2-65 12 10-27 23 1493458 2-57 2
2-31 5 1484558 2-31 2 10-29 13 2-59 3
2-33 7 2-33 2 10-31 23 1493462 2-33 6
2-33 11 2-33 3 1487067 6-21 26 2-41 6
2-33 12 2-33 13 6-45 11 2-61 8
2-34 14 2-37 14 1487094 6-57 8 2-65 9
2-34 16 2-38 19 1487163 10-33 1 1493464 2-33 6
2-34 17 2-38 30 10-33 2 2-41 6
2-34 22 2-39 32 10-35 1 2-61 8
2-34 27 2-41 2 10-35 2 2-65 9
2-35 29 2-41 3 10-37 1 1493465 1-47 13
2-37 17 2-42 16 10-37 2 2-33 10
2-41 7 2-45 13 10-43 1 2-38 24
2-41 11 2-46 18 10-43 2 2-41 10
2-41 12 2-46 20 10-43 7 2-46 25
UNIT CODE K160
04/2012 EUROPE

10-3 1 1506738 10-7 2 10-23 22 1527879 2-4 26

10-19 9 10-9 5 1515337 1-13 4 2-7 18
1493466 2-38 21 10-19 8 1-15 1 10-45 11
1493474 1-27 14 1507340 3-11 3 1517361 6-25 25 1527880 2-3 7
1493770 1-45 9 1507373 3-9 4 1521309 2-57 4 2-15 13
1494017 7-33 11 1508206 2-33 5 2-59 6 6-5 2
8-49 10 2-37 13 2-61 2 6-21 18
1494719 6-55 2-37 18 2-61 3 6-45 2
1495390 4-7 7 2-41 5 1523732 1-74 2 1527881 1-51 9
1495392 4-7 9 2-45 8 1523733 1-74 3 1-53 12
1495395 4-7 8 2-45 17 1523734 1-74 6-11 1
1495397 4-7 2 1508211 2-33 4 1523735 1-74 1527882 1-59 18
1495398 4-7 4 2-37 9 1523868 6-57 19 1527884 1-39
1495399 4-7 3 2-38 22 1523995 4-2 1 5-3 14
1498115 9-11 2-41 4 1525567 2-33 11 1527888 1-39 17
9-13 14 2-45 9 2-34 27 5-3 24
9-31 2-46 19 2-37 17 1527889 1-54 3
9-33 14 1508232 2-47 36 2-41 11 1528482 5-3 5
1498325 10-38 4 1508353 2-37 1 2-45 16 5-3 8
1498326 10-21 7 2-45 1 2-46 28 1528573 10-41 4
10-23 10 1509890 2-34 26 1525595 2-38 27 10-43 4
10-25 10 2-39 38 2-39 36 1528579 7-15 10
10-27 10 2-42 26 2-46 26 7-17 10
10-29 17 2-47 39 2-47 37 8-28 41
10-31 10 1510113 2-7 4 1525596 2-38 27 8-50 37
1498336 1-17 1510114 1-57 12 2-39 36 9-19 13
1-19 11 1510115 2-7 3 2-46 26 9-21 23
1498502 2-28 5 1510116 1-57 11 2-47 37 9-23 16
2-31 1 1510117 2-7 15 1525920 2-21 14 9-42 26
1499668 2-57 3 4-13 23 1525921 2-21 13 1528601 6-17 7
2-59 5 4-15 33 1525922 2-21 16 1528602 6-17 6
2-61 6 6-3 18 1526274 7-31 1 1528888 1-54 4
1500395 10-25 24 6-5 9 1527813 6-21 28 5-3 23
1500782 1-74 4 1512403 1-59 8 6-45 17 1528889 1-53 11
1500912 2-4 29 1512536 1-79 8 6-57 7 1-54 2
2-13 12 1-85 26 6-57 8 1-57 4
2-51 16 1512544 1-80 18 10-23 23 1529015 7-15 19
10-45 9 1513089 1-79 3 1527876 1-43 13 7-17 19
1502092 6-6 9 1-85 5 1-65 24 7-33 14
1502543 1-45 10 1514429 1-23 9 1-67 28 8-23 22
1-57 6 1-41 8 2-11 6 8-25 24
1-60 29 1-43 17 10-45 7 8-28 42
5-3 9 1-47 9 1527877 1-39 5 8-50 36
5-9 3 1-59 3 2-13 5 9-19 12
5-11 3 2-13 3 2-16 3 9-21 10
6-3 12 4-16 7 10-5 2 9-23 15
1503096 10-38 5-3 19 1527878 1-47 14 9-42 27
1504010 7-31 7 10-5 4 2-21 9 10-41 3
1504953 1-11 10 1514866 7-20 41 4-16 6 10-43 5
1504954 1-11 9 7-24 41 5-3 20 1529046 2-34 27
1504955 1-11 6 7-31 8 6-21 4 2-37 17
1506668 1-15 22 8-35 16 10-19 7 2-41 11
UNIT CODE K160
EUROPE 04/2012

2-45 16 8-36 37 10-43 17 1-31 11

2-46 28 9-7 12 1549718 10-41 18 1558219 1-51 12
1529598 10-23 2 1532664 2-56 2 10-43 18 1558294 1-13 3
1530243 2-7 5 1532904 2-53 1 1549968 9-19 3 1-15 4
2-7 11 1533810 2-38 27 9-21 5 1558301 1-13 12
6-22 36 2-39 36 1549973 9-19 3 1558302 1-15 12
10-15 6 2-46 26 9-21 5 1558303 1-15 14
1530244 1-39 2-47 37 1549978 9-19 3 1558305 1-15 23
2-7 16 1534282 2-39 37 9-21 5 1558446 1-15 10
1530960 2-41 7 2-47 38 1549998 9-19 4 1561559 2-31 11
2-62 1 1534417 6-17 18 9-21 4 2-34 14
1530961 2-41 7 1534660 1-69 6 1550003 9-19 4 2-42 17
2-62 1 1537551 10-13 5 9-21 4 2-52 2
1530971 6-25 15 1539638 3-6 1 1550008 9-19 4 2-54 3
1531001 1-39 6 1540805 1-47 6 9-21 4 10-15 1
1-65 13 1541988 2-28 1 1550070 10-41 5 1561755 2-52 2
1-67 17 2-31 5 10-43 3 2-54 1
2-15 4 2-56 1 1550078 9-3 2 10-15 1
6-19 14 10-45 2 9-5 2 1562492 4-13 6
10-3 3 1541989 2-28 1 1550083 9-3 2 4-15 6
1531312 2-38 20 2-31 5 9-5 2 1562649 2-54 1
10-19 10 2-56 1 1550088 9-3 2 1563208 1-80
1531479 1-47 14 10-45 2 9-5 2 1-86
1531557 1-11 15 1541991 2-34 15 1550124 8-39 3 1563230 1-85 23
1-21 2-34 22 1550126 8-39 3 1563231 1-85 24
1-25 5 2-38 26 1550127 9-9 2 1563591 9-11 7
1-51 10 2-42 15 1550128 8-39 3 9-13 7
1-53 14 2-42 22 1550131 8-39 3 9-31 7
1531558 1-11 17 10-45 4 1550133 9-9 2 9-33 7
1-25 7 1541992 2-34 15 1550134 8-39 3 1564592 3-3 5
1-91 3 2-34 22 1550142 9-9 2 1565545 1-45 1
1-93 8 2-38 25 1553094 2-37 16 1-47 12
2-11 5 2-38 26 2-45 15 1565693 2-13 10
2-13 4 2-42 22 1553897 2-22 2 1566116 2-56 2
6-17 10 10-45 4 1554877 2-34 25 1566117 2-56 3
6-19 11 1545546 6-29 13 2-42 25 1566420 1-43 14
10-13 3 6-33 17 2-57 1 1-65 22
10-19 6 6-37 13 2-59 1 1-67 27
1531563 4-13 4 6-47 12 1554879 2-34 25 2-16 4
4-15 4 1547629 2-39 35 2-42 25 5-3 19
1531973 2-35 29 2-47 36 2-57 1 10-45 6
2-42 27 1547837 2-3 5 2-59 1 1566726 10-19 4
2-42 29 2-3 5 2-61 5 1571628 1-31 8
2-65 7 2-3 5 1554902 2-4 28 1572889 1-91 12
2-65 14 2-3 10 4-13 24 1573676 9-3 15
1531974 2-35 29 2-7 12 4-15 34 9-5 15
2-42 27 2-7 21 1556263 5-5 14 1573677 8-39 17
2-43 29 1549398 5-9 4 1556266 5-5 15 1574301 1-51 13
2-65 7 5-11 4 1556322 10-5 7 1578672 6-9 10
2-65 14 1549715 10-41 13 1556397 5-5 10 1581556 5-7 4
1532650 7-20 33 10-43 13 1557151 10-3 8-9 23
7-24 33 1549717 10-41 17 1558055 1-13 14 8-13 23
UNIT CODE K160
04/2012 EUROPE

10-9 2 8-3 9 7-23 17 8-39 14

1581557 7-3 30 8-5 9 8-35 4 8-49 15
7-7 30 8-9 27 8-39 29 9-3 16
8-9 22 8-13 27 9-3 30 9-5 16
8-13 22 8-23 20 9-5 30 9-7 7
1581558 8-50 33 8-28 40 9-7 6 9-27 2
1581559 7-3 33 8-35 28 1581830 7-15 6 9-29 10
7-7 33 8-50 38 7-17 6 1581852 1-80 14
8-7 10 9-3 19 7-33 13 1-85 28
8-49 14 9-5 19 8-23 9 6-57 11
9-29 9 9-19 11 8-27 11 7-15 16
1581564 7-33 12 9-23 18 8-49 13 7-17 16
8-39 28 9-42 28 1581832 8-3 13 7-19 18
1581565 7-15 17 1581581 7-15 2 8-5 13 7-23 18
7-17 17 7-17 2 9-27 5 8-3 12
8-23 15 8-23 23 1581833 7-13 12 8-5 12
8-25 13 8-27 7 10-21 14 8-23 25
8-27 4 8-35 32 10-23 8 8-27 13
8-49 29 9-3 28 10-25 8 8-35 5
9-19 23 9-5 28 10-27 8 8-39 15
9-21 21 9-41 3 10-29 9 9-3 13
9-23 11 1581582 7-33 16 10-31 8 9-5 13
9-41 20 8-9 24 1581834 7-15 13 9-27 3
1581566 7-3 21 8-13 24 7-17 13 1581853 8-28 44
7-7 21 1581583 7-19 26 8-23 14 1581854 10-21 13
7-15 11 7-23 26 8-25 5 10-23 9
7-17 11 8-25 27 8-27 3 10-25 9
7-19 27 8-35 34 8-49 28 10-27 9
7-23 27 1581585 7-3 29 9-19 18 10-29 10
7-33 19 7-4 35 9-23 10 10-31 9
8-9 5 7-7 29 1581835 8-23 19 1582464 2-4 30
8-13 5 7-8 35 8-28 36 2-13 11
8-23 24 8-3 1581836 7-3 20 6-25 23
8-25 28 8-5 7-7 20 10-45 8
8-27 8 8-9 21 7-33 6 1583611 1-80 20
8-35 29 8-13 21 8-49 9 1-85 20
8-49 8 1581589 7-3 34 9-3 26 10-11 6
9-3 21 7-7 34 9-5 26 10-15 7
9-5 21 8-7 11 9-29 18 1583945 1-53 7
9-29 19 1581741 6-19 7 1581842 3-5 4 1584632 1-83 9
9-41 5 7-15 20 7-33 8 1-89 9
1581567 1-94 4 7-17 20 9-19 24 1584638 1-83 11
8-50 32 8-23 21 9-23 5 1-89 11
1581577 6-19 9 8-25 6 1581843 9-21 11 1584643 1-79 2
1581578 8-25 20 8-27 30 9-23 5 1-85 2
8-27 26 8-49 6 9-42 38 1586109 4-13 4
8-50 43 9-19 17 1581848 6-57 12 4-15 4
9-21 20 9-23 12 1581849 7-19 19 1586428 10-15 5
9-24 34 9-41 7 7-23 19 1586436 5-3 11
9-41 18 9-42 38 8-3 14 1586759 10-15 4
1581580 7-3 10 1581742 8-27 21 8-5 14 1591518 6-6 6
7-7 10 1581829 7-19 17 8-35 7 1593335 1-43 10
UNIT CODE K160
EUROPE 04/2012

6-21 10 1598389 1-13 21 1605808 3-11 10 1620201

1593336 5-3 15 1-15 19 1606674 1-71 15 1620202
1593347 4-13 13 1598399 1-13 23 1606855 9-19 7 1620206
4-15 13 1598406 1-13 22 9-23 23 1620207
1593629 1-13 1598410 1-13 19 1610939 7-33 5 1620208
1-15 1598421 1-31 5 1614087 6-19 14 1620209
1593895 2-19 3 1598504 1-79 12 1615149 1-85 4 1620210
1595234 2-22 4 1-86 29 1617657 7-33 4 1620211
1596404 8-39 16 1600856 9-39 1 8-50 1620212
9-3 14 1600857 8-21 1 9-19 10 1620213
9-5 14 1600858 7-13 1 9-21 9 1620214
1596406 8-10 38 1602533 10-21 1 9-24 25 1620215
8-14 38 1602534 10-25 1 1617658 8-35 22 1620216
8-39 8 1602535 10-29 6 9-19 6 1620217
9-9 13 1603274 10-41 1 9-23 24 1620221
9-35 14 1603275 10-41 2 9-42 25 1620222
1596420 7-20 35 1603276 10-41 8 1617681 1-85 18 1620223
7-24 35 1603277 10-41 7 1619747 9-19 25 1620224
1597381 6-57 10 1603499 3-6 1 1620161 1620225
9-29 7 1604900 7-3 5 1620162 1620226
1597442 8-39 2 7-7 5 1620163 1620227
9-27 7 7-13 2 1620164 1620228
1597448 8-9 29 8-3 4 1620165 1620229
8-13 29 8-5 4 1620166 1620230
9-42 24 8-21 2 1620167 1620231
1597450 8-9 15 9-27 10 1620168 1620232
8-13 15 9-39 2 1620169 1620233
1597565 8-50 34 10-21 21 1620170 1620234
1597662 8-25 12 10-25 20 1620171 1620235
8-27 17 10-29 1 1620172 1620406 8-33 1
1597773 2-33 9 1604901 10-21 21 1620176 1620408 8-33 1
2-34 28 10-25 20 1620177 1620409 9-5 1
2-38 23 10-29 1 1620178 1620410 8-33 1
2-41 9 1604904 8-9 30 1620179 1620411 7-23 1
2-46 24 8-13 30 1620180 1620413 8-33 1
2-46 27 9-35 6 1620181 1620414 9-5 1
2-56 2 1604907 8-7 12 1620182 1620415 8-33 1
1597839 2-33 4 1604911 7-3 12 1620183 1620417 7-23 1
2-33 5 7-7 12 1620184 1620420 9-5 1
2-37 9 1605087 7-4 39 1620185 1620422 7-23 1
2-37 13 7-8 39 1620186 1620429 7-23 1
2-37 18 8-9 12 1620187 1621042 7-19 24
2-38 22 8-13 12 1620188 7-23 24
2-39 35 9-29 23 1620189 8-35 31
2-41 4 1605676 8-39 23 1620190 1621043 9-3 23
2-41 5 9-9 5 1620194 9-5 23
2-45 8 1605688 9-19 5 1620195 1621044 7-19 25
2-45 9 9-19 5 1620196 7-23 25
2-45 17 9-19 5 1620197 8-35 33
2-46 19 9-21 6 1620198 1621045 9-3 22
1598210 1-21 9 9-21 6 1620199 9-5 22
1598211 1-21 6 9-21 6 1620200 1621058 8-47 1
UNIT CODE K160
04/2012 EUROPE

1621059 10-27 2 1621933 1630411 7-7 1 1631227 8-25 18

1621060 9-17 1 1621940 1630413 8-5 1 8-27 24
1621061 10-31 2 1621943 1630415 8-5 1 9-41 21
1621086 8-28 38 1621982 1630417 7-7 1 1631228 8-49 20
8-50 39 1621983 1630422 7-7 1 9-24 31
9-23 19 1621984 1630429 7-7 1 1631233 8-23 11
9-42 30 1621985 1631142 8-9 31 8-28 34
1621087 8-28 39 1621986 8-13 31 1631237 7-3 18
8-50 40 1621987 9-35 10 7-7 18
9-23 20 1621988 1631152 7-3 25 8-7 15
9-42 31 1621989 7-7 25 1631241 8-9 18
1621158 9-3 27 1621990 8-7 3 8-13 18
9-5 27 1621991 1631153 8-25 21 1631244 8-9 19
1621161 8-39 1 1621992 8-27 20 8-13 19
9-9 18 1621993 1631160 7-3 11 1631245 8-3 11
1621252 8-10 45 1621994 7-7 11 8-5 11
8-14 45 1621995 8-3 10 9-27 4
9-35 3 1621996 8-5 10 1631248 8-23 16
1621258 8-10 39 1622102 1631161 7-13 7 8-25 11
8-14 39 1622103 10-21 15 8-27 33
9-35 4 1622104 1631162 7-13 6 1631260 9-21 17
1621259 8-39 10 1622108 10-21 18 1631275 8-25 23
9-9 10 1622109 1631163 7-13 11 8-27 18
1621260 8-39 6 1622110 10-21 16 1631276 8-10 40
9-9 14 1622122 1631164 7-3 16 8-14 40
1621261 8-39 5 1622123 7-7 16 9-35 1
9-9 17 1622124 7-13 8 1631290 8-9 10
1621406 8-31 1 1622215 6-9 6 8-7 14 8-13 10
1621408 8-31 1 1622946 8-19 10 10-21 19 1631291 8-9 20
1621409 9-3 1 8-45 10 1631185 7-15 4 8-13 20
1621410 8-31 1 9-15 10 7-17 4 1631292 8-25 17
1621411 7-19 1 9-37 3 1631188 8-23 7 8-27 27
1621413 8-31 1 1623280 2-33 7 8-27 15 8-50 44
1621414 9-3 1 2-33 12 1631191 7-15 14 9-21 15
1621415 8-31 1 2-41 12 7-17 14 9-24 35
1621416 7-19 1 2-65 1 1631192 7-15 14 9-41 19
1621420 9-3 1 1623281 2-33 7 7-17 14 1631297 8-25 9
1621421 7-19 1 2-65 1 1631196 8-23 3 8-28 43
1621426 7-19 1 1623364 1-29 6 8-23 3 1631352 9-41 10
1621637 8-23 2 1623393 1-31 7 8-23 3 1631353 9-41 10
8-23 2 1626490 8-10 37 8-23 3 1631355 9-41 10
8-23 2 8-14 37 8-23 3 1631356 9-41 11
8-23 2 8-39 9 8-25 3 1631358 9-41 11
8-23 2 9-9 12 8-25 3 9-41 11
8-28 37 9-35 15 8-25 3 1631362 9-41 4
8-50 41 1627833 2-54 1 8-25 3 1631363 9-42 36
9-19 19 1627834 1-47 13 8-25 3 1631368 9-27 6
9-23 17 1627835 1-45 5 8-27 29 1631372 8-23 17
1621646 9-21 22 1-47 13 8-49 27 8-27 31
1621653 8-25 25 1630406 8-5 1 9-19 26 9-41 13
1621654 8-25 26 1630408 8-5 1 9-24 29 1631376 8-25 8
1621932 1630410 8-5 1 9-41 14 8-27 16
UNIT CODE K160
EUROPE 04/2012

1631377 8-25 14 8-21 4 1631813 9-27 13 9-23 9

8-27 23 9-27 9 1631819 9-27 13 1647929 2-19 6
8-49 19 9-39 3 1631908 9-27 1 1648871 8-19 3
9-21 14 10-21 22 1631913 9-27 1 9-37 1
9-24 30 10-25 21 1631919 9-27 1 1650417 1-39 1
9-41 22 10-29 3 1631921 1650418 1-39 1
1631378 8-25 15 1631499 8-21 6 1631922 1650419 1-39 1
8-27 25 9-39 6 1631923 1650640 1-91 8
8-49 21 10-25 16 1631924 1-93 27
9-21 13 10-29 19 1631925 1650732 6-11 9
9-24 32 1631511 7-3 2 1631926 1651256 1-51 1
9-41 17 7-7 2 1631927 1651257 1-51 1
1631381 7-15 3 1631517 7-3 2 1631928 1651258 1-51 1
7-17 3 7-7 2 1631929 1651284 1-59 5
8-23 6 1631522 7-3 2 1631930 1651973 1-59 6
8-27 14 7-7 2 1631931 1652183 5-11 1
1631382 8-25 10 1631529 7-3 2 1631932 1652290 10-15 1
8-28 35 7-7 2 1631961 1652295 6-21 24
1631384 8-25 19 1631546 9-35 7 1631962 6-45 9
9-21 16 1631574 8-50 42 1631963 1652465 6-17 15
1631395 8-23 18 1631575 8-49 7 1631964 1652466 6-17 16
8-27 28 1631606 8-3 2 1631965 1653632 1-29 4
8-49 23 8-5 2 1631966 1653846 6-17 5
9-19 22 1631608 8-3 2 1631967 1653847 6-17 4
9-23 8 8-5 2 1631968 1654386 1-49 1
9-41 16 1631610 8-3 2 1631969 1654389 1-49 2
1631396 8-10 43 8-5 2 1631970 1654824 4-11
8-14 43 1631613 8-3 2 1631971 4-13 25
9-35 5 8-5 2 1631972 1654825 4-11
1631406 8-3 1 1631615 8-3 2 1631973 4-15 32
1631408 8-3 1 8-5 2 1631974 1655172 2-38 25
1631410 8-3 1 1631666 8-7 1 1631975 1655181 2-57 5
1631411 7-3 1 1631668 7-7 4 1636120 1-79 12 2-59 7
1631413 8-3 1 1631669 7-3 4 1-86 29 1655183 2-34 23
1631415 8-3 1 1631671 8-7 1 1637285 1-79 3 2-34 24
1631417 7-3 1 1631672 7-7 4 1-85 5 2-37 8
1631422 7-3 1 1631673 7-3 4 1641351 5-3 18 2-42 23
1631429 7-3 1 1631676 7-7 4 1641640 1-17 2-42 24
1631449 10-21 1 1631677 7-3 4 1-19 3 2-45 6
10-25 1 1631683 7-7 4 1642156 7-11 4 2-45 7
10-29 6 1631684 7-3 4 8-17 4 1655184 2-37 6
1631483 8-9 26 1631706 8-3 3 1642160 7-11 2-37 7
8-13 26 8-5 3 8-17 2-37 8
1631484 7-15 9 1631708 8-3 3 1643708 1-49 2 2-45 6
7-17 9 8-5 3 1644804 1-17 4 2-45 7
8-23 12 1631710 8-3 3 1-19 1 1655195 2-31 8
8-27 5 8-5 3 1646701 4-5 1 2-54 2
1631492 7-3 7 1631713 8-3 3 4-7 2-65 8
7-7 7 8-5 3 1646727 1-25 13 1655865 1-91
7-13 4 1631715 8-3 3 1-29 11 1-93 2
8-3 6 8-5 3 1646980 8-49 26 1-93 10
8-5 6 1631808 9-27 13 9-19 20 1655986 5-7 8
UNIT CODE K160
04/2012 EUROPE

1656046 5-3 12 1661162 1-60 38 1-9 1 1673283 5-3 3

5-5 1661406 6-17 15 1-21 1673292 1-51 3
1656319 5-3 7 1661407 6-17 16 1662409 10-11 7 1673312 8-9 28
1656645 1-39 2 1661408 6-17 15 10-11 8 8-13 28
1656646 1-39 2 1661409 6-17 16 10-15 8 1673415 1-69 8
1656647 1-39 2 1661509 1-91 4 1663435 1-77 1 1673565 8-25 7
1656950 3-6 1 1661510 1-91 5 1663441 1-77 1 8-27 19
1656971 4-7 17 1661511 1-91 2 1663633 2-15 1 1673605 2-3 2
1656972 4-7 37 1-93 1 1665255 6-11 4 2-42
1656973 4-7 38 1-93 9 6-13 1673607 2-3 2
1656975 4-7 11 1661879 4-13 3 1665541 1-39 13 2-34
1656977 4-7 27 4-15 3 1-41 17 1673754 6-19
1656978 4-7 26 1661883 4-13 1 1665758 10-3 2 10-33 4
1656980 4-7 31 4-15 1 10-11 9 10-35 4
1656981 4-7 29 1661959 1-5 2 10-13 4 10-37 4
1656982 4-7 39 1-9 2 1667197 5-7 3 1673825 2-56 4
1656983 4-7 30 1-23 1668356 4-7 27 1673826 2-56 4
1656986 4-7 1661960 1-5 2 1669443 1-59 16 1673871 1-39 7
1656988 4-8 1-9 2 1669533 1-23 1 1674088 1-21 21
1656989 4-8 1-23 1669535 1-23 1 1674089 1-21 22
1656990 4-8 1661961 1-5 2 1669537 1-23 1 1674165 6-21 6
1656998 1-60 30 1-9 2 1669557 1-59 1 1674167 6-21 5
1657013 6-25 13 1-23 1669558 1-59 1 1674173 6-25 17
1657014 6-25 24 1661962 1-5 4 1669559 1-59 1 1674429 1-60 22
1657016 6-25 12 1-9 4 1669560 1-59 1 1675380 3-3 1
1657021 6-25 14 1-25 1 1670032 10-33 5 1675401 3-3 2
1657116 1-39 11 1661963 1-5 4 10-35 5 1675402 3-3 3
1-41 15 1-9 4 10-37 5 1675403 3-3 4
1-43 20 1-25 1 1670540 7-15 18 1675413 3-3 7
1657189 6-57 20 1-27 7-17 18 1675414 3-3 8
1657190 6-57 23 1661964 1-9 3 1671193 1-59 1 1675415 3-3 6
1657194 6-57 22 1-11 1671194 1-59 1 1675419 3-3 4
1657222 1-41 10 1661965 1-9 3 1671195 1-59 1 1675547 1-41 1
2-15 9 1-11 1671196 1-59 1 1675548 1-41 1
1657322 6-3 4 1661967 1-9 3 1671197 1-59 1 1675549 1-41 1
1657413 3-6 1 1-11 1671198 1-59 1 1675581 4-13 4
1657419 1-59 17 1662056 2-4 24 1671199 1-59 1 4-15 4
1657601 4-2 1 1662057 2-4 25 1671200 1-59 1 1675582 4-13 4
1657926 3-6 1 1662170 1-27 1671201 1-59 1 4-15 4
1657955 3-6 1 1662383 1-11 1 1671258 1-60 43 1675583 4-13 4
1658900 3-9 17 1-15 1671259 1-60 43 4-15 4
1658934 8-7 19 1662384 1-11 2 1671260 1-60 43 1675589 6-9 4
8-10 42 1-13 1671849 5-5 11 1675590 6-9 5
8-14 42 1662385 1-11 1 1671850 5-5 12 1675592 6-9 12
9-9 19 1-15 1671852 5-5 13 1675593 6-9
9-35 2 1662386 1-11 2 1671853 5-5 16 1675906 1-69 5
10-41 6 1-13 1671854 5-5 17 1-69 7
10-43 6 1662387 1-11 1 1671867 5-5 1676097 8-25 16
1659365 1-59 4 1-15 1671887 2-52 1 8-27 32
1659366 1-59 4 1662388 1-11 2 1672023 2-15 1 8-49 22
1661053 1-59 12 1-13 1672692 10-13 6 9-21 18
6-22 37 1662391 1-5 1 1672827 1-60 40 9-24 33
UNIT CODE K160
EUROPE 04/2012

9-42 23 1682693 2-7 2 1692271 6-6 13 1695978 6-47 7

1676335 6-13 5 1682736 2-34 25 1692273 6-6 14 6-49 16
1676341 6-13 1 2-42 25 1692274 6-6 15 6-51 6
1676342 6-13 2-57 1 1692275 6-6 18 1695979 6-47 1
1676810 7-15 15 2-59 1 1692276 6-6 8 6-49
7-17 15 2-61 5 1692284 4-15 27 1695980 6-47 2
8-23 8 1682764 6-25 16 1692919 1-80 6-51
8-27 10 1682826 2-15 2 1693371 10-11 9 1695981 6-47 3
1676811 7-3 31 1682827 2-15 2 1693441 1-65 18 6-51
7-7 31 1682972 2-11 1 1-67 22 1695982 6-47 4
1676812 7-3 32 1682973 2-11 9 1693738 2-16 5 1695984 6-47 6
7-7 32 1682974 2-13 6 1694085 2-15 1 1695985 6-47 13
8-7 9 1682975 2-13 8 1694088 2-15 1 6-53
1676880 7-15 5 1683346 10-16 3 1694442 2-4 34 1696034 6-25 33
7-17 5 1683484 6-17 5 10-11 1696039 6-17 3
8-23 10 1684239 5-7 9 1694521 1-91 1696161 9-3 18
8-27 12 1684363 6-9 9 1694537 10-15 2 9-5 18
1676884 1-51 11 1684364 6-9 1694539 10-15 2 1696225 6-47 5
1-53 13 1684421 1-41 11 1694613 6-25 22 1696228 6-47 13
1677115 1-60 23 1-43 5 1694618 1-31 12 6-53
1677284 1-39 7 1684499 3-11 2 1694646 2-11 10 1696266 6-47 4
1677333 2-16 1 1684506 3-11 4 2-13 9 6-47 5
1677335 1-41 4 1684513 3-9 7 1694700 1-80 6-47 6
1-43 3 1684517 3-9 18 1694703 1-11 8 6-51
1677450 5-3 1 1684531 3-9 6 1694704 1-11 8 1696296 6-37 9
1677455 5-3 2 1684632 3-11 9 1694706 1-11 4 6-49 1
1677464 5-3 1684641 3-9 14 1694731 6-21 2 6-51 1
1677543 1-41 2 1684643 3-9 2 1694830 2-4 32 1696297 6-49 6
1-43 1 1684644 3-9 3 6-25 7 6-51 2
1677544 1-41 2 1684647 3-9 1 6-25 30 1696298 6-49 4
1-43 1 1686654 3-9 12 1694943 2-21 17 6-51 3
1677545 1-41 2 1686655 3-9 13 1695059 1-13 5 1696299 6-49 3
1-43 1 1686656 3-9 11 1-15 6 6-51 4
1677718 2-15 8 1686657 3-9 9 1695061 1-13 10 1696300 6-49 2
1677854 1-59 5 1686658 3-9 10 1-15 24 6-51 5
1677856 1-59 5 1686659 3-9 8 1695062 1-13 11 1696306 6-49 5
1677857 1-59 5 1686661 3-9 15 1-15 11 1696308 6-49 7
1678050 1-63 2 1687354 1-39 15 1695063 1-15 20 1696309 6-49 8
1678051 1-63 1 1-41 19 1695064 1-15 18 1696310 6-49 9
1678052 1-63 1 1-43 11 1695065 1-15 17 1696311 6-37 11
1678053 1-63 1 1687430 6-21 22 1695066 1-15 16 6-49 10
1678054 1-63 1 6-45 13 1695067 1-15 25 1696312 6-47 8
1678055 1-63 3 1687435 2-4 19 1695158 1-65 6 6-51 7
1678056 1-63 3 1688347 6-11 10 1-67 10 1696315 6-47 10
1678057 1-63 4 1691167 10-15 1 1695520 6-45 8 6-47 10
1678172 6-3 17 1691168 5-3 20 1695591 1-39 1696317 6-47 9
1678212 1-39 10 6-19 9 1695593 1-39 1696318 6-47 14
1-41 14 1691170 5-3 10 1695594 1-39 6-49 15
1-43 19 1692266 6-6 11 1695661 2-3 3 1696319 6-47
1678267 6-5 5 1692267 6-6 12 1695690 1-80 22 1696414 6-49
1678268 6-5 4 1692268 6-6 4 1-85 22 1696418 6-53 3
1678497 2-19 5 1692269 6-6 5 1695958 6-17 8 1696419 6-53 2
UNIT CODE K160
04/2012 EUROPE

1696420 6-53 1 1701818 6-30 23 1701855 6-29 2 1703744 1-31 1

1696453 6-53 1 6-30 6-33 12 1703745 1-21 4
1697013 1-21 25 6-33 6-39 10 1703746 1-21 15
1697181 2-59 4 1701819 6-29 9 1701856 6-29 9 1703747 1-21 20
2-62 3 6-33 9 6-33 9 1703748 1-21 7
1697341 10-7 4 6-37 6-37 1703749 1-21 1
1697553 10-16 2 1701820 6-29 2 1701857 6-29 5 1703750 1-27 1
1698449 2-25 20 6-29 3 6-33 5 1703751 1-27 9
2-27 20 6-29 4 6-39 1 1703752 1-27 8
1698539 1-65 16 6-29 5 1701858 6-29 4 1703756 1-27 11
1-67 20 6-33 2 6-39 1 1703757 1-27 17
1698656 1-69 11 6-33 3 1701859 6-29 3 1703758 1-27 18
1698657 1-69 11 6-33 4 6-33 3 1703759 1-27 16
1698658 1-69 11 6-33 5 6-39 1 1703760 1-27 21
1698659 1-69 11 6-33 12 1701860 6-33 2 1703761 1-27 27
1698800 1-53 4 6-39 6-39 1 1703762 1-27 29
1698801 1-53 6 1701821 6-33 1 1701861 6-29 1 1703763 1-27 28
1698802 1-53 16 6-41 6-33 1 1703764 1-27 25
1698875 1-60 37 1701823 6-37 7 6-41 1 1703765 1-27 20
1699224 1-25 4 6-39 2 1702413 1-53 1703766 1-27 30
1-29 14 1701824 6-37 8 1702593 2-51 12 1703768 1-27 31
1699334 1-23 10 6-39 3 1702594 2-51 11 1703769 1-27 22
1-33 1701825 6-39 4 1702595 2-51 15 1703770 1-25 14
1699347 6-25 11 1701826 6-39 5 1702735 1-59 11 1703771 1-27 26
1699348 6-25 10 1701827 6-39 6 1-60 41 1703772 1-27 32
1699349 6-25 9 1701828 6-39 7 6-21 7 1703890 1-83 8
1699350 6-25 8 1701829 6-39 8 1702969 1-33 11 1-89 8
1699447 1-25 3 1701830 6-29 16 1703512 6-29 11 1703891 1-83 1
1701367 6-47 15 6-33 20 6-40 4 1-89 1
1701368 6-29 10 6-39 1703513 2-25 9 1703892 1-79 4
6-33 10 1701836 6-37 2 2-27 9 1-85 7
6-47 15 1701837 6-37 3 1703718 1-23 7 1703893 1-79 5
1701369 6-29 10 1701838 6-37 4 1703719 1-23 1-85 8
6-33 10 1701839 6-37 5 1703720 1-23 7 1703894 1-79 5
6-47 15 1701840 6-37 6 1703721 1-23 7 1703895 1-80
1701370 6-47 15 1701843 6-37 10 1703722 1-29 1 1-86
1701371 6-47 15 1701845 6-29 8 1703723 1-29 2 1703896 1-80
1701372 6-47 15 6-33 8 1703724 1-11 3 1703898 1-79 2
1701373 6-29 10 6-42 1703725 1-11 3 1703899 1-79 3
6-33 10 1701846 6-42 1 1703727 1-11 13 1-85 5
6-47 15 1701847 6-42 2 1703728 1-11 11 1703900 1-79 1
1701654 6-29 11 1701848 6-42 1 1703729 1-29 3 1703901 1-79 2
6-33 11 1701849 6-29 8 1703730 1-29 8 1703902 1-79 3
6-39 14 6-33 8 1703731 1-29 9 1-85 5
6-40 6-42 1703732 1-31 1 1703903 1-79 1
1701699 10-5 9 1701850 5-3 13 1703733 1-31 2 1703904 1-79 6
1701815 6-29 10 1701853 6-29 7 1703734 1-31 3 1-85 6
6-33 10 6-33 7 1703735 1-31 4 1704063 2-21
1701816 6-29 10 6-37 14 1703737 1-31 6 1704064 2-21 10
6-33 10 1701854 6-29 6 1703741 1-31 9 1704494 2-49 6
1701817 6-29 10 6-33 6 1703742 1-31 10 1704495 2-49 7
6-33 10 6-39 11 1703743 1-31 1 1704528 2-25 13
UNIT CODE K160
EUROPE 04/2012

2-27 13 1707427 4-13 18 2013099 8-45 9 4-15 14

1704529 2-25 14 1707428 4-13 20 9-15 9 2046094 9-33 13
2-27 14 1707429 4-13 19 2022617 1-65 15 2046866 1-13 15
1704570 6-21 32 1707430 4-13 21 1-65 15 2047064 6-55 3
6-45 16 1707679 5-3 13 1-67 19 2048064 1-63 6
1704608 4-16 1 1707681 6-21 21 1-67 19 2049939 1-71 1
1704652 2-51 3 6-45 12 2027655 1-65 10 2050926 1-74 1
1704795 4-16 7 1708212 1-23 2 1-67 14 2054827 4-2 1
1704828 2-49 8 1708213 1-23 3 2027940 1-60 39 2055495 7-31
1704844 1-33 3 1708214 1-23 2 2033694 2-57 6 2056243 2-37 15
1704887 2-21 3 1708215 1-23 2 2-59 9 2-45 14
1704892 2-21 4 1708217 1-15 2 2034347 1-77 2 2056826 10-13 7
1704894 2-21 5 1-19 2035275 2-33 1 2056867 10-23 1
1705047 6-19 10 1708218 1-15 5 2-38 29 2060555 2-33 4
1705049 6-25 17 1708219 1-15 8 2-38 31 2-33 5
1705202 2-51 2 1708221 1-13 9 2-41 1 2-37 9
1705359 2-25 1-15 9 2-46 30 2-37 13
2-27 1708223 1-15 2 2-46 32 2-38 18
1705384 2-7 13 1-19 2035276 2-28 3 2-38 22
2-21 1708224 1-15 8 2-31 6 2-39 35
1705606 1-60 36 1708225 1-15 3 2-33 1 2-41 4
1705632 4-11 1708226 1-15 2 2-37 15 2-41 5
1705713 2-19 13 1-19 2-37 16 2-45 8
1705714 2-19 12 1708227 1-15 8 2-38 29 2-45 9
1705715 2-19 11 1708228 1-15 3 2-38 31 2-45 17
1706004 2-37 5 1708229 1-15 3 2-41 1 2-46 19
2-45 5 1708230 1-13 1 2-45 14 2-47 36
1706046 1-23 1708231 1-13 2 2-45 15 2061646 6-29 12
1706047 1-23 1-17 2-46 30 6-33 16
1706048 1-23 1708232 1-13 20 2-46 32 6-37 12
1706049 1-25 1708233 1-13 17 2035605 3-6 1 6-47 11
1706062 1-59 2 1708234 1-13 27 2043528 10-21 6 6-49 11
1706822 1-60 43 1708235 1-13 24 10-23 4 2062875 1-91 15
1706823 1-60 43 1708236 1-13 26 10-25 3 1-93 23
1706824 1-60 43 1708237 1-13 16 10-27 4 2063991 1-57 9
1706841 2-7 14 1708238 1-13 13 10-29 5 2064554 1-11 20
1707024 6-3 11 1708239 1-13 1 10-31 4 1-60
1707096 10-41 5 1708240 1-13 2 10-38 2065667 1-65 11
10-43 3 1-17 2043531 10-21 4 1-67 5
1707398 4-15 19 1708241 1-13 20 10-23 5 1-67 15
1707399 4-15 7 1708242 1-13 1 10-25 5 1-91 11
1707400 4-15 31 1708243 1-13 2 10-27 5 2065670 10-23 25
1707401 4-15 21 1-17 10-29 23 2066643 10-5 1
1707402 4-13 22 1708244 1-13 20 10-31 5 2067822 10-23 26
4-15 26 1708540 10-19 5 2043533 10-21 5 2068156 8-45 2
1707403 4-15 22 1708802 2-21 6 10-23 6 2068158 8-45 2
1707404 4-15 24 1708803 2-21 7 10-25 6 2068159 9-15 2
1707405 4-15 25 1708805 2-21 8 10-27 6 2068160 8-45 2
1707406 4-15 28 1709587 2-25 8 10-29 22 2068163 8-45 2
1707407 4-13 15 2-27 8 10-31 6 2068164 9-15 2
4-15 16 2004005 2-22 5 2044379 6-55 11 2068165 8-45 2
1707426 4-13 7 6-15 4 2046035 4-13 12 2068170 9-15 2
UNIT CODE K160
04/2012 EUROPE

2068337 6-11 11 2085048 8-39 19 2093070 6-55 2 2096576 2-4 22

2068407 1-71 14 2088706 5-3 22 2093071 6-55 1 2-31
2069276 9-11 1 2088707 5-3 21 2093072 6-55 2096652 1-65 5
9-13 1 2089058 4-7 26 6-57 1 1-67 9
9-31 1 2091042 9-9 3 2093073 6-55 2096908 8-17 1
9-33 1 2091150 2-7 1 6-57 1 2096910 8-17 1
2069281 9-11 1 2091228 2-7 1 2093512 8-19 2096912 8-17 1
9-13 1 2091710 7-19 2094278 7-11 1 2096914 8-17 1
9-31 1 7-23 2094421 8-19 13 2096916 8-17 1
9-33 1 2091715 7-19 9-37 9 2096943 8-17
2069286 9-11 1 7-23 2094434 2-13 1 2096945 8-17
9-13 1 2091720 7-19 2094435 2-11 7 2096947 8-17
9-31 1 7-23 2094525 8-19 2096949 8-17
9-33 1 2091725 7-19 2094527 8-19 2096951 8-17
2069306 9-13 7-23 2094528 9-37 2097036 9-19 8
9-33 2091886 9-3 2094529 8-19 2097344 6-15 2
2069311 9-13 9-5 2094532 8-19 2097345 6-15 2
9-33 9-7 2094533 9-37 2097346 6-15 2
2069316 9-13 9-9 2094538 8-19 1 2097352 6-15 3
9-33 2091891 9-3 2094540 8-19 1 2097353 6-15 3
2069334 9-11 9-5 2094541 9-37 15 2097354 6-15 3
9-31 9-7 2094542 8-19 1 2097420 7-33 1
2069339 9-11 9-9 2094545 8-19 1 2097427 7-33 1
9-31 2091896 9-3 2094546 9-37 15 2097430 7-33 1
2069344 9-11 9-5 2094547 8-19 1 2097448 7-33 1
9-31 9-7 2094552 8-19 2 2097481 9-24 36
2069414 2-28 3 9-9 2094554 8-19 2 2097482 9-24 36
2-31 6 2092008 8-31 2094555 9-37 6 2097484 9-21 3
2070996 1-53 5 8-33 2094556 8-19 2 2097487 9-24 36
2071260 10-19 7 8-35 2094559 8-19 2 2097497 8-49 2
2071261 1-65 12 8-39 2094560 9-37 6 2097499 8-49 2
1-67 16 2092010 8-31 2094561 8-19 2 2097502 8-49 2
10-7 5 8-33 2094578 2-4 23 2097506 8-49 2
10-9 4 8-35 2-16 1 2097549 9-24 38
2074859 1-33 8 8-39 2094579 2-4 23 2097552 9-21 2
2076752 1-59 10 2092012 8-31 2-16 1 2097565 8-49 1
2081418 10-41 14 8-33 2094610 6-5 1 2097567 8-49 1
10-43 14 8-35 6-6 2097569 8-49 1
2082660 3-5 1 8-39 2094674 9-13 4 2097574 8-49 1
3-9 2092014 8-31 9-33 4 2097993 8-19
3-11 8-33 2094675 9-11 4 2098436 6-55
2082661 3-5 8 8-35 9-31 4 6-57 1
3-9 8-39 2094688 6-29 2098437 6-55 2
3-11 2092016 8-31 2094689 6-29 2098529 7-11 2
2083378 3-6 1 8-33 2094798 5-9 1 2098534 7-11 2
2083394 4-2 1 8-35 2094963 7-11 2098562 7-11 1
2083690 1-69 9 8-39 2095325 10-13 1 2098567 7-11 1
2085024 9-9 3 2092257 3-3 2095405 2-51 5 2098569 7-11
2085029 9-9 3 2092258 3-3 2095472 10-13 2 2098574 7-11
2085043 8-39 19 3-5 9 2095483 10-13 8 2098670 7-13
2085045 8-39 19 2092532 10-11 2 2096392 1-41 5 2098671 8-21
2085046 8-39 19 2092533 10-11 1 2096575 2-65 2098672 9-39
UNIT CODE K160
EUROPE 04/2012

2098771 6-29 2099935 8-3 2100420 8-23 1 1-67 1

2098813 1-91 14 8-5 8-25 1 2101896 6-25 35
2098968 10-15 8 8-7 2100460 7-17 1 2102004 2-3 17
2098969 10-11 8 8-9 2100463 7-15 1 2-7 6
2098970 10-11 7 8-13 2100467 7-17 1 2102005 2-4 17
2099306 2-62 2099947 1-79 7 2100468 7-15 1 2-7 6
6-11 12 1-85 23 2100470 7-17 1 2102006 2-4 17
2099415 6-11 5 2099949 1-80 23 2100473 7-15 1 2-7 6
2099494 9-11 3 1-85 24 2100477 7-17 1 2102184 1-43 9
9-31 3 2099950 1-80 2100478 7-15 1 2102218 1-91 16
2099499 9-11 3 1-86 2100705 2-52 2102338 8-45
9-31 3 2099960 8-13 2 6-25 29 2102340 8-45
2099504 9-11 3 2099962 8-13 2 2100753 7-11 2102341 9-15
9-31 3 2099963 8-9 2 2101417 7-19 30 2102342 8-45
2099551 1-69 10 2099964 8-13 2 7-23 30 2102345 8-45
2099552 1-69 10 2099965 8-9 2 8-36 38 2102346 9-15
2099597 8-9 17 2099967 8-9 2 9-7 14 2102347 8-45
8-13 17 8-13 2 2101546 2-28 6 2102352 9-15
2099621 3-6 1 2099968 8-13 2 2-31 3 2102640 1-73 1
3-6 1 2099969 8-9 2 2101602 1-79 2102880 9-7 15
2099622 3-6 1 2099971 8-9 2 2101603 1-79 2102881 7-20 32
3-6 1 2100010 9-29 20 2101789 1-67 4 7-24 32
2099686 10-21 2100011 7-4 36 2101790 1-67 3 2103112 7-11 2
2099687 10-25 7-8 36 2101791 1-65 2 2103127 7-11 1
2099688 10-29 8-9 14 2101792 1-65 3 2103157 6-45 1
2099689 10-21 10 8-13 14 2101794 6-15 2 6-47
2099908 7-3 9-29 13 2101795 6-15 2 2103162 6-45 1
7-7 2100053 2-4 21 2101796 6-15 2 6-47
2099914 7-3 2-55 2101850 2-3 11 2103170 6-5 8
7-7 2100204 2-37 6 2-7 7 6-9
2099919 7-3 2-37 7 2101851 2-3 9 2103183 8-39 19
7-7 2-37 8 2-7 8 2103293 10-21 11
2099925 8-3 2-45 6 2101852 2-3 10 2103457 4-13 2
8-5 2-45 7 2-7 12 4-15 2
8-7 2100218 2-4 22 2101853 2-3 6 2103471 6-3 14
8-9 2-28 2-7 20 2103518 8-49 17
8-13 2100287 7-3 2101854 2-3 5 2103522 8-49 17
2099927 8-3 7-7 2-7 21 2103554 8-49 18
8-5 2100367 2-3 13 2101855 2-3 6 2103558 8-49 18
8-7 2100368 6-11 3 2-7 20 2103962 10-27 1
8-9 2100404 8-27 1 2101856 2-3 5 2103963 10-31 1
8-13 2100406 8-23 1 2-7 21 2103993 9-27
2099930 8-3 8-25 1 2101857 2-3 6 2104011 6-25 5
8-5 8-27 1 2-7 20 2104012 6-25 6
8-7 2100408 8-23 1 2101858 2-3 5 6-25 28
8-9 8-25 1 2-7 21 6-25 31
8-13 8-27 1 2101887 2-3 17 2104014 6-25 28
2099933 8-3 2100412 8-23 1 2-7 6 2104018 9-37
8-5 8-25 1 2101893 1-65 1 2104214 9-19 1
8-7 2100416 8-23 1 1-67 1 9-23 1
8-9 8-25 1 2101894 1-67 2 2104219 9-19 1
8-13 8-27 1 2101895 1-65 1 9-23 1
UNIT CODE K160
04/2012 EUROPE

2104224 9-19 1 2105998 5-3 17 2107382 10-15 8 2108505 2-25 1

9-23 1 2105999 2-3 4 2107383 10-11 8 2108506 2-27 1
2104243 9-19 2 2-7 19 2107384 10-11 7 2108514 2-25 1
9-23 2 2106273 7-11 2 2107405 1-29 13 2108516 2-27 1
2104248 9-19 2 2106274 8-17 2 2-61 2108517 2-25 1
9-23 2 2106275 8-17 2 2107567 1-63 8 2108518 2-27 1
2104253 9-19 2 2106276 8-17 2 2107568 1-63 8 2108664 1-45 3
9-23 2 2106277 8-17 2 2107656 2-4 20 1-47 4
2104366 9-24 38 2106286 8-17 2 2-56 2108778 1-45
2104367 9-21 2 2106455 8-25 2 2107658 6-21 17 2108779 1-45 2
2104368 9-24 38 8-25 2 2107660 6-25 26 2108780 1-45 4
2104370 9-21 2 8-25 2 2107661 2-53 2108825 1-41
2104374 9-21 3 8-27 2 6-25 4 2109111 1-69 4
2104382 9-21 3 8-27 2 2107737 5-9 6 2109136 6-25 31
2104442 9-37 15 8-27 2 5-11 6 2109137 6-25 34
2104446 9-37 6 2106456 8-25 2 2107777 10-3 1 2109234 1-71 9
2104679 2-16 2 8-25 2 2107783 6-17 1 2109560 10-9 1
2104690 9-27 8-27 2 2107785 6-17 1 2109743 1-11 16
2104695 9-27 8-27 2 2107952 2-56 5 2109744 1-11 14
2104753 9-13 3 2106495 8-27 22 2-56 6 1-21 24
9-33 3 2106496 8-27 22 2107955 10-19 3 1-25 2
2104758 9-13 3 2106498 8-27 22 2107969 2-4 31 2109771 1-65 5
9-33 3 2106549 5-9 5 2107970 10-11 3 1-67 9
2104772 9-13 3 5-11 5 2107971 10-11 4 2109811 10-7 4
9-33 3 2106627 1-71 8 2107982 1-60 24 2109933 1-53 15
2104877 10-43 1 2106995 6-55 6 2107983 1-60 24 2109965 1-7 11
2104878 10-43 2 2107017 1-5 3 2107984 1-60 24 2109975 10-7 8
2104879 10-43 7 1-7 2107985 10-3 1 2110287 1-33 2
2104880 10-43 8 2107018 1-5 3 2108019 8-47 2-49
2104887 10-41 1 1-7 2108020 9-17 2110399 4-16 4
2104888 10-41 2 2107019 1-5 3 2108036 10-19 2 2110503 6-57 21
2104889 10-41 7 1-7 2108048 10-19 1 2110540 4-16 2
2104890 10-41 8 2107020 1-5 6 2108244 6-15 1 2110637 1-25 9
2104951 10-43 1 1-9 6 2108245 6-15 5 2-60
2104952 10-43 2 1-31 2108246 6-15 5 2110791 2-25 2
2104953 10-43 7 2107021 1-5 6 2108249 2-25 5 2-25 3
2104954 10-43 8 1-9 6 2108286 1-65 19 2-25 4
2105365 2-4 20 1-31 1-67 23 2-27 2
2-54 2107022 1-5 6 2108356 10-45 1 2-27 3
2105657 9-41 2 1-9 6 2108363 6-17 2 2-27 4
2105662 9-41 2 1-31 2108364 6-17 2 2-27 5
2105667 9-41 2 2107023 1-5 5 2108464 10-25 4 2110792 2-27 5
2105674 9-41 1 1-9 5 10-27 25 2110793 2-25 3
2105679 9-41 1 2107024 1-33 1 10-29 8 2-27 3
2105684 9-41 1 1-35 10-31 25 2110803 6-19 1
2105691 9-42 35 2107173 6-11 8 2108466 2-31 11 2110804 6-19 2
2105696 9-42 35 2107212 9-42 33 2108497 2-27 1 2110805 6-19 3
2105701 9-42 35 9-42 33 2108498 2-27 1 2110806 6-19 4
2105708 9-42 34 2107213 9-42 33 2108499 2-25 1 2110807 6-19 1
2105713 9-42 34 2107320 2-25 12 2108501 2-27 1 2110808 6-19 2
2105718 9-42 34 2-27 12 2108502 2-27 1 2110809 6-19 3
2105928 2-3 8 6-25 1 2108504 2-27 1 2110810 6-19 4
UNIT CODE K160
EUROPE 04/2012

2110942 2-25 19 1-67 24 4001966 1-7 1 1-37 18

2-27 19 2111895 9-24 27 4001967 1-7 2 4006817 1-35 7
2110943 2-25 18 2111899 9-24 27 4001968 1-7 10 4006818 1-35 6
2-27 18 2111904 9-24 27 4001969 1-7 5 1-37 1
2110978 6-3 3 2302672 10-5 8 4001970 1-7 4 4006819 1-35 9
2110979 6-3 5 2302899 6-55 5 4001971 1-7 3 4006844 6-57 18
2110982 6-3 1 2303178 1-71 11 4001972 1-7 9 4006912 1-19 12
2111075 8-9 17 2304044 1-71 6 4001973 1-7 8 4006913 1-19 8
8-13 17 2308174 6-55 4 4001974 1-7 7 4006914 1-19 4
2111100 2-57 2308995 2-3 6 4001975 1-7 6 4006915 1-17 1
10-5 6 2-3 6 4001977 1-7 4006916 1-17 8
2111138 8-49 24 2-3 6 4001978 1-7 1 4007052 1-91 5
2111139 8-49 24 2-7 20 4001979 1-7 2 1-93 4
8-49 24 2-15 1 4001980 1-7 4 4007318 1-80 18
9-21 1 2309222 1-41 3 4001981 1-7 8 1-86 30
9-24 37 1-43 2 4001982 1-7 7 1-93 17
2111140 8-49 24 2310341 2-3 9 4001983 1-7 1 4007319 1-93 15
8-49 24 2-3 11 4001984 1-7 2 4007890 1-17 5
9-21 1 2-3 17 4001985 1-7 4 4007955 2-3 4
9-24 37 2-4 17 4001986 1-7 8 2-3 5
2111141 9-21 1 2-4 17 4001987 1-7 7 2-3 5
9-24 37 2-7 6 4002297 2-59 10 2-3 5
2111173 6-25 2 2-7 6 4002298 2-59 8 2-3 6
2111178 8-35 26 2-7 6 4002929 1-59 9 2-3 6
2111179 8-35 26 2-7 7 4003160 6-6 16 2-3 6
8-35 26 2-7 8 4003770 2-21 16 2-3 9
8-35 26 2311302 2-15 1 4003897 1-63 9 2-3 11
8-35 26 2311349 1-49 7 4003898 1-63 11 2-7 7
2111180 2-51 1 2781616 1-74 1 4003899 1-63 10 2-7 8
2111288 4-15 5 2785646 1-74 1 4003964 1-60 44 2-7 19
2111289 4-13 5 3112380 10-7 8 4003965 1-60 44 2-7 20
2111690 2-3 1 4000081 7-8 4003966 1-60 44 2-7 21
2-33 8-5 4004139 1-13 6 4008592 10-45 12
2-37 8-28 45 1-15 7 4009406 1-25 10
2111691 2-3 1 4000283 1-33 4004140 1-15 13 4009407 1-27 12
2-41 4000287 1-21 4004775 1-93 18 4009408 1-27 22
2-45 4000288 1-23 4004776 1-93 20 4009564 1-17 1
2111768 2-25 11 4000293 1-25 4004912 1-80 19 4009565 1-17 8
2-27 11 4000294 1-11 1-85 19 4009566 1-17 5
2111769 2-25 7 4000295 1-7 4005010 1-93 4009567 1-17 7
2-27 7 4000296 1-23 4006805 1-35 5 1-19 7
2111770 2-25 17 4000297 1-29 4006806 1-35 4009568 1-19 12
2-27 17 4000298 1-31 99 4006807 1-35 10 4009569 1-19 8
2111799 2-25 6 4000693 1-60 28 4006808 1-35 2 4009570 1-19 4
2-27 6 4000694 1-60 27 4006809 1-35 1 4009571 1-17 1
2111800 2-25 16 4001210 6-19 13 4006810 1-35 4 4009572 1-17 8
2-27 16 4001351 1-63 1 4006811 1-35 3 4009573 1-17 5
2111801 2-25 10 4001352 1-63 1 1-37 9 4009574 1-19 12
2-27 10 4001353 1-63 1 4006812 1-35 4009575 1-19 8
2111852 1-31 13 4001354 1-63 1 4006813 1-35 4009576 1-19 4
10-16 1 4001753 2-37 5 4006814 1-35 8 4009779 1-17 2
2111879 1-65 20 2-45 5 4006815 1-35 1-19 10
UNIT CODE K160
04/2012 EUROPE

4009780 1-17 6 4019160 2-22 4 4029363 1-60 4600471 8-49 18

1-19 6 4020999 1-60 25 4029364 1-60 4600497 8-49 18
4009782 1-17 10 1-60 26 4029365 1-60 4600498 8-49 17
1-19 5 4021520 9-42 29 4030034 1-61 4600578 6-29
4009783 1-17 3 4021521 9-42 29 4031280 1-60 47 4600579 6-29
1-19 2 4022029 6-29 4 4031281 1-60 46 4600581 6-29
4010225 9-23 13 6-33 4 4031282 1-60 45 4600788 8-49 17
9-23 13 6-39 1 4031759 1-57 5 4600954 10-11 3
9-23 13 4022869 7-33 5 4031760 1-57 3 4600955 10-11 4
4011172 6-29 18 4022980 1-37 4 4031980 1-60 48 4601312 7-20 44
6-33 13 4022982 1-37 15 4032347 1-57 2 7-24 44
4011173 6-29 21 4022983 1-37 3 4032460 1-86 4601386 1-65 26
6-33 22 4022984 1-37 12 4032461 1-80 1-67 30
4011174 6-29 17 4022985 1-37 11 1-86 4601396 10-11 2
6-33 21 4022986 1-37 6 4032928 1-37 5 4601397 10-11 1
4011175 6-29 15 4023189 6-11 6 4032929 1-37 16 4601702 6-21 34
6-33 19 4023223 1-59 21 4032930 1-37 19 4601819 10-45 10
4011176 6-29 14 4023224 1-59 21 4032931 1-37 2 4601859 6-25 3
6-33 18 4023227 1-59 9 4032932 1-37 17 4602052 10-13 8
4011178 6-29 20 4023469 1-60 22 4032933 1-37 10 4602396 9-41 15
6-33 15 4026006 1-57 1 4032934 1-37 7 4602398 9-41 15
4011179 6-29 22 4026010 1-43 15 4032935 1-37 8 4602406 9-41 15
6-33 1-47 4032936 1-37 13 4603384 1-79
4011232 6-25 18 4026011 1-47 2 4032937 1-37 14 4603385 1-79
4013095 1-85 9 4026018 1-47 8 4032938 1-37 20 4603439 2-25 6
4013503 1-39 18 4026023 1-47 5 4033953 10-21 2 2-27 6
4013559 1-17 9 4026058 1-47 1 10-25 2 4603492 1-91 14
1-19 9 4026120 1-53 1 10-29 7 1-93 22
4014097 2-22 1 4026121 1-53 1 4033954 10-23 3 4603493 1-91 16
4014208 8-35 23 4026122 1-53 1 10-27 3 1-93 24
8-35 27 4026142 1-43 16 10-31 3 4603514 2-3 12
4015095 3-9 4026143 1-43 16 4034570 4-7 28 4604314 1-11 18
4015097 3-9 4026144 1-43 16 4034634 10-33 7 1-23 8
4015098 3-9 4026776 1-47 7 10-35 7 1-31 14
4015304 6-21 9 4026873 1-53 10 10-37 7 4605182 1-85
4016001 2-46 29 4026992 1-41 11 4034635 10-33 7 4605183 1-85
4016340 2-19 1 1-43 5 10-35 7 4605337 2-25 15
4016342 2-19 7 4026997 1-53 8 10-37 7 2-27 15
4016344 2-7 9 4027313 1-53 9 4034668 1-61 4605965 1-63 8
2-19 4027315 6-25 26 4034749 4-7 38 4605966 1-63 8
4016753 6-19 4027341 1-80 4041725 4-7 4606463 6-33
4016800 5-9 1 1-86 4046915 4-7 6 4606464 6-33
4016802 5-9 1 4027695 10-33 3 4046916 4-7 21 4606465 6-33
4016924 1-85 1 10-35 3 4600105 9-23 22 4607945 8-36 36
4016926 1-85 3 10-37 3 4600106 9-23 21 4608069 6-15 5
4016928 1-85 1 4028470 2-7 14 4600369 1-63 8 4608070 6-15 5
4017598 1-65 25 4028637 6-6 7 4600370 1-63 8 4608400 9-35 19
1-67 29 4028738 1-27 1 4600437 8-27 1 4608405 9-35 19
4017600 1-65 23 4028802 6-6 17 4600450 8-49 2 4608410 9-35 19
1-67 26 4029043 1-60 48 4600458 8-49 1 4610328 10-35 1
4017602 1-54 1 4029046 1-57 13 4600468 8-49 17 4610329 10-35 2
4018541 6-19 15 4029361 1-61 4600469 8-49 18 4610411 10-33 6
UNIT CODE K160
EUROPE 04/2012

10-35 6 10-27 4611912 10-35 1 4612362 10-33 1

10-37 6 10-31 10-35 2 4612415 1-60
4611136 1-33 1 10-33 7 10-37 1 4612416 1-61
1-37 10-35 7 10-37 2 4612417 1-61
4611363 10-21 12 10-37 7 4612250 10-25 4 4612515 10-23 26
10-23 7 4611879 10-21 10-27 25 4612516 10-23 25
10-25 7 10-25 10-29 8 4612528 10-21 10
10-27 7 10-29 10-31 25 4612529 10-21 11
10-29 11 10-33 7 4612357 10-33 2 4612820 6-22 35
10-31 7 10-35 7 4612358 10-33 1 4613948 3-5 10
4611878 10-23 10-37 7 4612361 10-33 2


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What are the major sections of the parts manual?

What are the major sections of the parts manual?

What does the table of contents describe?

What does the table of contents describe?

J1.5.XNT, J1.6XNT, J1.

1674207 ©2012 HYSTER COMPANY

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

11 FIELD SERVICE KITS

©2012 HYSTER COMPANY See Service Manual i

TABLE OF CONTENTS (continued)

ii See Service Manual ©2012 HYSTER COMPANY

TABLE OF CONTENTS (continued)

©2012 HYSTER COMPANY See Service Manual iii

TABLE OF CONTENTS (continued)

iv See Service Manual ©2012 HYSTER COMPANY

TABLE OF CONTENTS (continued)

©2012 HYSTER COMPANY See Service Manual v

TABLE OF CONTENTS (continued)

vi See Service Manual ©2012 HYSTER COMPANY

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

©2012 HYSTER COMPANY See Service Manual vii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

viii See Service Manual ©2012 HYSTER COMPANY

HOW TO FIND THE DESIRED PART NUMBER

©2012 HYSTER COMPANY See Service Manual ix

IDENTIFICATION OF TRUCK SERIAL NUMBERS

x See Service Manual ©2012 HYSTER COMPANY

IDENTIFICATION OF MAST SERIAL NUMBERS

LIFT EQUIPMENT IDENTIFICATION

©2012 HYSTER COMPANY See Service Manual xi

IDENTIFICATION OF ATTACHMENT AND SIDE-

xii See Service Manual ©2012 HYSTER COMPANY

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1688715

Service Manual (Complete)......................................................................................................... 1689930

Parts Manual............................................................................................................................... 1674207

©2012 HYSTER COMPANY See Service Manual xiii

xiv See Service Manual ©2012 HYSTER COMPANY

ARMREST SLIDER ASSEMBLY

©2012 HYSTER COMPANY See Service Manual 1-1

1-2 See Service Manual ©2012 HYSTER COMPANY

©2012 HYSTER COMPANY See Service Manual 1-3

CAB ASSEMBLY (FIGURE 1-1)

1-4 See Service Manual ©2012 HYSTER COMPANY

©2012 HYSTER COMPANY See Service Manual 1-5

CAB (FIGURE 1-2)

1-6 See Service Manual ©2012 HYSTER COMPANY

©2012 HYSTER COMPANY See Service Manual 1-7

CAB ASSEMBLY (FIGURE 1-3)

1-8 See Service Manual ©2012 HYSTER COMPANY

©2012 HYSTER COMPANY See Service Manual 1-9

CAB (FIGURE 1-4)

1-10 See Service Manual ©2012 HYSTER COMPANY

©2012 HYSTER COMPANY See Service Manual 1-11

CAB (FIGURE 1-5)

1-12 See Service Manual ©2012 HYSTER COMPANY