FF Method Statement For Cooling Tower

MUSCAT INTERNATIONAL AIRPORT PROJECT –
MAIN CONTRACT 1
METHOD STATEMENT FOR INSTALLATION OF
WATER BASED FIRE FIGHTING SYSTEM
(INSIDE BUILDINGS)
INDEX
1. Method Statement
1.1. Scope of work
1.2. Field of Application
1.3. Purpose
1.4. References
1.5. Plant and General Requirements
1.6. Manpower & Key Personnel
1.7. Materials
2. General Work Methodology

2.1 Preparatory Works (Sprinkler system, Hose reel & Landing Valve)
2.2 Work Procedure (Sprinkler system, Hose reel piping and Landing valve piping)
3. Health & Safety Control Measures

3.1. Safety
3.2. Risk Assessment
3.3. Protective & Safety Equipment
4. Environment Issues
4.1. General Issues
4.2. Mitigation Methods
5. Quality Assurance / Control
6. Appendix
6.1 Risk Assessment
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1. Method Statement
1.1 Scope of Work
This method statement is proposed for Installation of water based Fire Fighting
System inside buildings (Sprinkler system, Fire hose reel piping and Landing valve
Piping) under MC1 Scope of work.
1.2 Field of Application

Area of application shall be all the buildings having fire fighting system under the
MC1 scope of work as below.
Drawing No Drawing Description
Utility yard NDA Primary substation(PS-02) Building

SE-711-LNL-M-71695 Mechanical No level Fire fighting system schematic
diagram
SE-715-L00-M-72422 Utility yard NDA Pump House Fire Service Plan
SE-715-000-P-48531 Utility yard NDA Pump House Pump Installation
Utility yard NDA Pump House Fire Protection System
SE-715-L00-M-72694
Schematic Diagram.
SE-714-L00-M-64422 Utility yard NDA Chiller Plant Fire Services Zone 1
SE-714-L00-M-64423 Utility yard NDA Chiller Plant Fire Services Zone 3
SE-415-000-P-48500 Utility Yard Pump house PTB Pump Installation
SE-415-L00-P-72022 Utility Yard Pump house Fire service Installation
SE-414-L00-M-64023 Utility Yard Chiller Plant Ground floor Fire Services Zone 1
SE-414-L00-M-64024 Utility Yard Chiller Plant Ground floor Fire Services Zone 2
SE-414-L01-M-64031 Utility Yard Chiller Plant Level 1 Fire Services Zone 1
SE-414-L01-M-64032 Utility Yard Chiller Plant Level 1 Fire Services Zone 2
Utility Yard Chiller Plant Fire Protection system schematic
SE-414-LNL-M-64794
diagram
Utility yard Generator plant Building Mechanical No level
SE -413-LNL-M-66794
Fire fighting system schematic diagram
Utility yard Generator plant Building Mechanical GF Fire
SE -413-L00-M-66022
service plan
SE 411-LNL-M-71795 Mechanical No level Fire fighting system schematic
diagram
SE 411-L00-M-70022
Mechanical GF Fire Service plan
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1.3 Purpose
1.3.1 The purpose of this method statement is to define construction sequence that
Contractor intend to perform in relation to installation of water based fire fighting
system piping inside building (Sprinkler system, Fire Hose reel and landing valve)
under in MC1 scope of work.
1.3.2 The aim of the method statement is to set out the procedures, precautions to
observe during unloading, storage, lifting and shifting of pipes to desired locations,
installation sequence for piping.
1.3.3 All works will be carried out in accordance to site safety rules and regulations as
guided by main contractor CCCTAV JV HSE Management.
1.3.4 This method statement shall be read in conjunction with the applicable project
specification and relevant codes & testing.
1.4 References
1.4.1 Contract Drawings for building fire fighting.
1.4.2 Specification SE-400-M-11108_C01-GS Section 3
1.4.3 Inspection and Test Plan: SE-BEN-01PL-PLN-00032
1.4.4 Inspection checklist: SE-BEN-01PL-FRM-00032
1.4.5 Material submittals SE-BEN-01PL-MTL-00067 pipes for water based fire fighting
piping (Sprinkler piping, Landing Valve & Hose reel Piping)
1.4.6 Material Submittal SE-BEN-01PL-MTL-00129 for Carbon steel Threaded Fittings
(Up to 50mm)
1.4.7 Material Submittal SE-BEN-01PL-MTL-00130 for Carbon steel Grooved fittings
(From 65 mm and Above)
1.4.8 Material submittal for Hangers and supports SE-BEN-01PL-MTL-00244
1.4.9 Risk assessment
1.5 Plant and General Requirements

1.5.1 Welding Machine.
1.5.2 Electrode ovens (Backing, Holding & Portable)
1.5.3 Fork lift.
1.5.4 Mobile crane.
1.5.5 Certified Lifting Tackles & slings.
1.5.6 Rotary Hammer Drill.
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1.5.7 Grinder.
1.5.8 Fire extinguisher.
1.5.9 Electrical Extension board with Cables.
1.5.10 Scaffolding with platform to work at heights.
1.5.11 Spanners and Pipe fitter hand tools.
1.5.12 Impact drilling machine.
1.5.13 Hand dies set, power operated threading machine for pipe threading.
1.5.14 Groove making machine for grooved fittings.
1.5.15 Cut –off machine for pipe cutting.
1.5.16 Chain block.
1.5.17 Hydraulic test pump and calibrated pressure gauges for pressure testing.
1.5.18 Drill Machine.
1.5.19 Pipe / Chain wrenches.
1.5.20 Vice Grip.
1.5.21 Welder PPE.
1.5.22 Cutting Oil
1.5.23 Fire Blanket
1.5.24 Shellac
1.6 Manpower & Key Personnel

Key personnel in charge of Monitoring and Execution of Erection area
1.6.1 Construction Manager (Plumbing Works)
1.6.1.1 He shall be responsible for the overall management of the Construction
and installation works of this contract.
1.6.1.2 Meet all the contractual requirements pertaining to this activity and Method
statement
1.6.1.3 Be the focal point for all communication and correspondence
1.6.1.4 Ensure that effective systems to monitor and control the works are implemented,
particularly in respect of safety, quality of the works
1.6.1.5 Directing of construction activities through Project Engineers.
1.6.1.6 Review overall progress of activities pertaining to this method statement and
reporting communication with main contractor for coordination
1.6.1.7 Take active participation in all QA/QC matters and Coordinate with various
agencies
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1.6.2 Project Engineer / Site Engineer

He shall be overall responsible for the complete activity including, but not limited to
1.6.2.1 Work planning and risk assessment at work place.
1.6.2.2 Control and supervise all foremen, charge-hands etc. ensuring that they observe
the requirements pertaining to safety and quality for this work.
1.6.2.3 Manage manpower, equipments and materials for safe and timely completion of
work.
1.6.2.4 Regular monitoring of work ensuring the qualification of personnel, equipment and
material.
1.6.2.5 Ensure the quality of work as per the shop drawings / design drawings and
specification.
1.6.2.6 Stage inspection and notification to CCC-TAV JV for Inspection with CL JV.
1.6.2.7 Closing of non conformances issued by CL JV.
1.6.2.8 Ensuring that tool box talks are conducted regularly by supervisors.
1.6.2.9 Ensure that method statement is followed strictly and implemented at site.
1.6.3 Site Supervisor / Foreman

1.6.3.1 Conducting tool box talks to explain the work procedure and maintain safety
guidelines.
1.6.3.2 Ensure that latest shop drawings are being used at site.
1.6.3.3 Organizing all necessary material, tools, equipment to the work site and assigning
workman crew prior to commencement of work.
1.6.3.4 Confirming materials used at site are as per approved Material Submittal.
1.6.3.5 Preparation for stage inspection and notification to Project Engineer for
inspections.
1.6.4 QA/QC Engineer / Supervisor

1.6.4.1 QA/QC Engineer shall be overall responsible for QA/QC activities.
1.6.4.2 He shall be responsible for the execution techniques and control with respect to
this Method Statement and reference documents.
1.6.4.3 Witnessing all checks / tests.
1.6.4.4 Maintaining records of calibration, inspection and testing equipment.
1.6.4.5 Documentation of test records and stage inspection.
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1.6.4.6 Reporting and monitoring of non-conformance status.

1.6.4.7 Close out the NCRs if any.
1.6.5 Other Execution Personnel

1.6.5.1 Competent Pipe Fitters
1.6.5.2 Qualified welders
1.6.5.3 Qualified riggers & banks man
1.6.5.4 Helpers.
1.6.5.5 Qualified Fork lift operators
1.6.5.6 Stores Personnel
1.7 MATERIALS
1.7.1 Material Receipt
1.7.1.1 The materials received at site stores / site shall be checked for manufacture
details, as per delivery note and approved Material Submittal to ensure delivery is
correct.
1.7.1.2 Verification of quantity as per delivery Notes, the packing list and country of origin
shall be done by Stores personnel.
1.7.1.3 Details of the material receipt will be conveyed to Project Engineer and Quality
Engineer.
1.7.1.4 Related material information’s will be conveyed to CCCTAV JV and will be
integrated with requirements and procedures of CCCTAV JV.
1.7.1.5 Respective information’s will be conveyed to Project Engineer for arrangement of
unloading, if necessary and issue of material.
1.7.1.6 Procedure for Site Incoming Material Control SE-BEN-01AP-PRO-00011 shall be
followed.
1.7.1.7 Responsibility for this lies with overall In charge of stores at site.
1.7.2 Material Handling

1.7.2.1 Use hand gloves for shifting / unloading / loading / handling etc.
1.7.2.2 Unload pipe bundles mechanically, use manual lifting or forklift as per the site
facility availability. If the pipes arrive at site in loose form, it can be unloaded
manually. TBT on line of fire and possible hazards to prevent crush injury and
caught in between. Wooden wedges will be provided to prevent rolling of pipes &
trapping of personnel during unloading.
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1.7.2.3 Manual handling will be done for pipes less than 70 kgs. Above 70 kgs, certified
crane / forklifts with nylon web links will be used for lifting pipes.
1.7.2.4 Valves and fittings shall be kept in suitable covered locations in the storage yard.
1.7.2.5 Do not drop or drag pipes & fittings.
1.7.2.6 For lifting of the pipes, suitable capacity crane shall be used during the installation.
1.7.2.7 Equipment will be transported by forklift / pallet trucks inside the buildings.
1.7.2.8 For movement of vehicles, CCCTAV JV - HSE safety guidelines shall be followed.
1.7.3 Material Storage

1.7.3.1 Stack pipes on the suitable supports. Pipes shall be stacked & strapped with steel
up to 2.5” and above 4” will be stacked on the floor over the wooden log & wedged
without causing and obstruction to access way.
1.7.3.2 Pipe and fittings should be kept at covered locations or as per site conditions.
2. General Work Methodology

2.1 Preparatory Works (Sprinkler system, Hose reel & Landing Valve)
2.1.1 Check for the presence of latest approved working drawing.
2.1.2 Check whether the area is clear for installation. Area is to have barriers around
while pipe is rotating.
2.1.3 Review the risk assessment with the current site conditions.
2.1.4 Check the quality and quantity of materials and ensure that they are in compliance
with the approved Material Submittal purpose.
2.1.5 Check for any physical damage to the pipes and fittings.
2.1.6 Mark the location of supports and check for interference with other services.
2.1.7 Ensure that any subsequent work will not disturb the pipe work.
2.1.8 Check for location of sleeves and cutouts.
2.1.9 Mark the position of the pipe.
2.1.10 Make sure that the pipe or fittings are dry, clean and free from grit.
2.2 Preparation for Grooving of pipes (Sprinkler system, Hose reel piping and
Landing valve piping)
2.2.1 Remove dirt, scale and foreign matter from inside and outside pipe surfaces.
2.2.2 Pipe ends must be cut square. All internal or external weld beads flash or seams
must be ground flush at least 2 inches back from pipe end.
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2.2.3 Check the pipe length as required and cut with pipe cutting in square.
2.2.4 Pipe is properly supported with a pipe stand and it should be located ¾ of pipe
length from roll groove.
2.2.5 Raise upper groove roll housing and open groove roll from drive roll by turning
depth adjustment screw.
2.2.6 Raise feed handle and place pump release lever in return position. Rotate depth
adjustment by approximately one revolution. Press on footswitch to start machine
and apply a steady pressure to the feed hydraulic pump handle.
2.2.7 Keep pressures on the pipe with right hand to prevent pipe being fed out of the
rolls.
2.2.8 Continue applying a steady pressure until groove depth is reached. Do not feed.
Allow one full revolution before increasing pressure on the rolls to prevent
overload.
2.2.9 Further grooves with the same pipe will be made to the same depth.
2.2.10 Raise handle or release pressure and pipe.
2.3 Preparation for Threading of pipes (Sprinkler system, Hose reel & Landing
Valve)
2.3.1 Remove dirt, scale and foreign matter from inside and outside pipe surfaces.
2.3.2 Pipe ends must be cut square. All internal and external weld bead, flash or seams
must be ground flush at least 2 inches back from pipe end.
2.3.3 Measure length of the pipe that is required, cut the pipe using cutting machine in
square.
2.3.4 Pipe is properly supported with a pipe stand and should be located ¾ of pipe
length from die head.
2.3.5 Ensure that the foot switch operates freely and position it so that all controls can be
easily reached.
2.3.6 Close chuck by turning hand wheel in a counter clockwise direction. Check that the
pipe is centered and tighten jaws with a repeated spin of the hand wheel.
2.3.7 Set the cutter wheel at the point to be cut and feed the wheel into the pipe by
rotating the handle clockwise whilst rotating the pipe.
2.3.8 Ream the pipe by applying pressure to the hand wheel.
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2.3.9 Install correct dies. Set die head and with pipe rotating, feed carriage to bring dies
into contact with the pipe. Continue to apply pressure to the hand wheel until the
dies are engaged.
2.3.10 Thread cutting fluid is used to obtain best threads and will help to give maximum
die life.
2.4 Work Procedure (Sprinkler system, Hose reel piping and Landing valve
piping)
2.4.1 Support
2.4.1.1 Mark the piping route as per the drawings and mark the location supports.
2.4.1.2 The maximum distance between hanger supports are as follows
• Pipe Ø 25 & 32 - 3 M Span
• Pipe Ø 40, 50, 65, 80, & 100 - 4 M Span
• Pipe Ø 150 & 200- 3 M Span
2.4.1.3 The distance from center line of upright sprinkle to hanger support shall not be less
than 76 mm.
2.4.1.4 Drill the holes in slab, beams as per the requirements and approved drawing
details for fixing supports.
2.4.1.5 Fix the anchors and threaded rods with pipe hangers / structural supports as
applicable. Threaded rod length shall be sufficient to allow for leveling of piping.
2.4.1.6 Seismic supports shall be installed as per the calculation and drawings.
2.4.2 Connection of Grooved Pipes & Fittings (Sprinkler system, Hose reel &
Landing Valve)
2.4.2.1 A thin film of lubricant is applied to the Neoprene rings of the grooved fittings & the
grooved pipe is inserted into the fitting.
2.4.2.2 The bolts on the fitting are then tightened to firmly joint the pipe.
2.4.2.3 Check the pipe for proper alignment & re-level if required.
2.4.2.4 After completion of installation, remove any dirt and construction debris and Install
temporary caps to any open ends.
2.4.3 Connection of Threaded Pipes & Fittings

2.4.3.1 Apply a thin layer of shellac & a few strands of jute yarn are applied over the
threaded ends of pipes.
2.4.3.2 Insert the threaded pipe ends into the screwed fitting & tighten the pipe firmly using
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an appropriate pipe spanner or pipe wrench.

2.4.3.3 Check the pipe for proper alignment & re-level if required.
2.4.3.4 After completion of installation, remove any dirt and construction debris and Install
temporary caps to any open ends.
2.4.4 Installation of Valves and accessories

2.4.4.1 Piping shall be flushed with clean water prior to equipment installation, to verify
that no foreign matter is present. Ball valve shall be provided at the end of piping
network for flushing purposes.
2.4.4.2 Install the zone control valve as shown in the drawing with grooved fittings
(flanges, couplings etc).
2.4.4.3 Install the flow switch after zone control valve with distance shown in the detail
drawings.
2.4.4.4 Install test drain after the flow switch and the drain shall be connected with drain
raiser as per drawing.
2.4.4.5 In the end of zone another drain valve shall be installed the piping shall be
connected with drainage system as per drawing.
2.4.5 Hydro Testing-(Sprinkler system, Hose reel & Landing Valve)

2.4.5.1 Refer Section 3101.7 Testing, General of Testing of the specification SE-000-R-
11131-3100-C01 - Piping Installations.
2.4.5.2 All applicable guidelines shall be followed during the preparation of System
Hydrostatic Pressure Test. CCCTAV JV PTW should be applied. Isolation zone
should be demarked. Dead man stands by to avoid unauthorized entry.
2.4.5.3 Calibrated & Certified pressure gauges shall be used for all the hydrostatic
pressure testing.
2.4.5.4 Identify the piping circuit to be tested, with reference to shop drawings.
2.4.5.5 Pipe may be tested as a whole or in sections to facilitate progress of work.
2.4.5.6 Ensure that the circuit to be tested is completed in all respects as follows:
2.4.5.7 The piping is installed to the correct standards and is in the right location.
2.4.5.8 All the required valves, accessories are installed as per the contract / approved
drawings.
2.4.5.9 Check physically whether all joints are finished properly.
2.4.5.10 The dead ends and outlets are then plugged.
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2.4.5.11 Connect a temporary testing line with a calibrated pressure gauge.

2.4.5.12 Establish the pressure to be applied 1.5 times of system working pressure.
2.4.5.13 Ensure that the components in the circuit are capable of withstanding the testing
pressure i.e. pipes, fittings, valves, etc.
2.4.5.14 Once the above is checked and found okay, then proceed with the filling of water
from the lowest point of the circuit. This is to ensure that the air from the system is
released to avoid any fluctuations in pressure. The air is to be vented at the
highest point by means of air vents or alternatively partially opening valves, where
air vents do not exist in partially tested system.
2.4.5.15 Inspect the entire circuit physically for any leaks. If any leaks are detected then
they are to be attended to prior to proceeding further.
2.4.5.16 Keep the line under test for 2 hour.
2.4.5.17 In case of any leakage, remove water, rectify the leak & retest.
2.4.6 Installation Sprinkler heads

2.4.6.1 Install the sprinkler heads after completion of sprinkler hydro test and flushing of
piping section.
2.4.6.2 Install the sprinkler heads as per the approved drawing.
2.4.6.3 Apply a thin layer of shellac & a few strands of jute yarn are applied over the
threaded ends of sprinkler.
2.4.6.4 Insert the threaded ends of the sprinkler into the screwed fitting & tighten the
sprinkler firmly using an appropriate pipe spanner or pipe wrench
2.4.6.5 Follow the sprinkler type & rating as per approved drawings
2.4.6.6 The maximum distance between sprinklers heads shall not exceed 4600 mm.
2.4.6.7 The minimum distance between sprinklers shall not be less than 1800 mm.
2.4.6.8 The maximum distance between sprinkler & wall shall not exceed 1800 mm.
2.4.6.9 The minimum distance between sprinkler & wall shall not be less than 102 mm.
2.4.6.10 The maximum & minimum distance between upright sprinkler top and unobstructed
slab level shall be 25mm & 305 mm.
2.4.6.11 The maximum & minimum distance between upright sprinkler top and obstructed
slab level shall be 305 mm & 559 mm.
2.4.7 Installation Accessories

2.4.7.1 Install the hose reel cabinet as per approved drawing using proper anchor bolt in
the wall.
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2.4.7.2 Coordinate with architectural drawing for location and finishes around the cabinet.
2.4.7.3 Check the type of the cabinet door opening direction, hose reel function properly.
2.4.7.4 Connect the pipe with hose reel & valve with appropriate fittings.
2.4.7.5 Install the landing valve and cabinet (if applicable) at correct height as per drawing.
2.4.7.6 Check the access and operation of the landing valve.
3 Health and Safety Control Measures

3.1 Safety
3.1.1 Safety risk assessment shall be performed for every job or task, which has the
potential for harm.
3.1.2 Ensure Personal Protective Equipment (PPE) is available with all the workers
involved in the installation / erection work and are used correctly during execution.
3.1.3 All required equipment and tools should be checked before start of work for
suitability and integrity.
3.1.4 Necessary permit to work to be obtained as per the site requirement.
3.1.5 Prior to starting of any activity, tool box talk shall be given by respective
supervisory staffs.
3.2 Risk Assessment

In addition to their safety induction received at their arrival on site, all workers will
have a toolbox meeting and briefed about the risks of their specific work task, prior
to start of works. A relevant risk assessment is attached.
3.3 Protective & Safety Equipment

3.3.1 Grinding of pipes: Safety helmet, safety boots, dust masks, safety glasses, hearing
protection, gloves & face shield,
3.3.2 Loading, unloading and shifting of pipes: Safety helmet, safety boots, gloves.
4 Environment Issues
In general, Environmental issues arising from the construction activities covered in
the scope of this Method Statement are mainly:
4.1 General issues

4.1.1 Water Usage
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4.1.2 Noise Pollution
4.2 Mitigation Measures

4.2.1 The pipe fitters and helpers will receive tool box talk in order to avoid damage and
injuries.
4.2.2 Appropriate dust masks and proper PPE shall be used.
4.2.3 Tool Box talk and care shall be taken to avoid excessive water usage.
4.2.4 General Housekeeping rules for all operatives shall be observed.
4.2.5 Noise level shall be monitored to assess the impact to operatives involved into this
construction activity directly and shall be provided earplugs if necessary.
5 Quality Assurance / Control

5.1 Refer to the inspection and test plan ITP: SE-BEN-01-PL-PLN-00032
5.2 Ensure availability of latest “Approved for Construction” drawings and
specifications.
5.3 Ensure materials used are as per approved Material Submittals.
5.4 Ensure check and hold points are followed as per ITP.
5.5 Works execution inspection and tests shall be monitored, witnessed and recorded
according to the Inspection and Test Plan.
6 Appendices
6.1 MSDS
6.2 Risk Assessment
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RISK ASSESMENT
Ref Doc: SE-BEN-01-PL-MST-00032
LOCATION: MUSCAT INT’L AIRPORT – MC1 CONTRACT TASK / ACTIVITY: Installation of Water Based Fire Fighting System (Inside Buildings)
APPLIED CONTROL AFTER IMPLEMENTATION RATING OF
EXISTING SITUATION
No. HAZARD EFFECT MEASURES OF CONTROLS RESIDUAL
Severity Likelihood Risk Severity Likelihood Risk RISK
1 Movement of Trailer & People could be run over. 4 3 12 Trailer & crane to be fitted with reverse horn 4 1 4 Tolerable
crane for the position Fatality / Personal Injury and yellow revolving light. Risk
(for pipe shifting) Banks should control the trailer / crane
movements.
Ensure people are kept away.
2 Dropping of Carbon Personal injury 3 3 9 Conduct TBT about the safe manual 3 1 3 Tolerable
steel Pipes while handling of materials. Risk
unloading & loading Lift the flanges with the help of pipe by
from the vehicle inserting into the flanges.
Engage similar physical (ergonomic)
personnel to lift together.
3 Possibility of finger get Personal Injury 2 3 6 Hold the materials out of Flange and while 2 1 2 Low Risk
trap or pinch placing down be attentive to avoid pinching
hazard.
Use Heavy duty hand glove
4 Failure of Lifting Personal Injury & 4 3 12 All Lifting equipments & tackles should be 4 1 4 Tolerable
Equipment & tackles property damage certified by Third party and Visual Risk
(Crane) inspection prior to engage.
5 Dropping of Carbon Personal Injury 3 3 9 Give weather the pipes are handled properly 3 1 3 Tolerable
steel Pipes while without slippage. Risk
installing it vertical / Hold the Pipes by rope.
Horizontal positions. See that not people working under the pipe
which is getting erected.
The pipes should be double choked when
lifting vertical to prevent slipping
6 Hand injuries Personal Injury 2 2 4 Skilled persons should do fitting of pipes. 2 1 2 Low Risk
connecting the flanges Wear proper PPE
Use only standard hand tools.
Do not use homemade hand tools.
7 Poor Housekeeping / Personal Injury 3 2 6 Remove all the supporting materials from 3 1 3 Tolerable
Un-clearing the area. the area after completion of the work. Risk
Likelihood of Risk: 1-Very Low 2-Low 3-Medium 4-High 5-Very High

Severity of Risk: 1-Minor 2-Moderate 3-Severe 4-Very Severe 5-Catastrophic
Residual Risk: 1-2 Low Risk 3-8 Tolerable Risk 9-10 Improve Controls 12-25 Unacceptable, new control measures required.
Note: Risk is obtained by multiplying the Likelihood with the Severity. The Severity of an occurrence will never change. The Severity rating for both the initial risk and the residual risk is the same.
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EXISTING SITUATION
8 Grinding works Personal Injury, Property 3 3 9 Grinding m/c to be inspected by CEP and 3 1 3 Tolerable
damage, Fire colour coded for its good condition. Risk
User should Inspect the m/c & cables good
condition before using.
Grinding m/c should be double insulated and
operated by 110v power supply.
Keep away all flammable materials from the
grinding zone.
Provide stand by fire extinguisher.
Specific PPE (Full face shield fitted with
Safety helmet, Heavy duty Hand gloves,
Leather apron, Leather Armguard & Ear
Plug) to be used by the person doing
grinding.
Obtain Hot Work permit from CCC – TAV
as applicable and follow safety requirements
given in PTW.
9 Pipe cutting, threading Fatality, Personal injury 3 3 9 Cutting, threading & grooving machines to 3 1 3 Tolerable
and grooving activity be inspected by CEP and colour coded for Risk
cause hand and its good condition.
personal injury User should Inspect the m/c & cables good
condition before using.
Keep away all flammable materials from the
working zone.
Specific PPE (Full face shield fitted with
Safety helmet, Heavy duty Hand gloves,
Leather apron, Leather Armguard & Ear
Plug) to be used by the person doing
grinding.
Obtain Work permit from CCC – TAV as
applicable and follow safety requirements
given in PTW.
Barriers are to be placed around cutting and
threading machines during operations as the

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EXISTING SITUATION
turning pipe and other getting loose clothing
entangled
10 Working at height Personal injury 4 3 12 Proper / standard scaffolding working 4 1 4 Tolerable
chances of Personal fall platform to be provided for safe working at Risk
& falling materials heights.
Proper access ladder to be provided for safe
ascending / descending.
Use Safety harness where adequate fall
protection is not available.
All loose tools will be contained. Tool slings
engaged on the wrist of the employees using
loose tools
11 Scaffolding Erection, Personal injury, Property 4 3 12 Proper / standard and adequate scaffolding 4 1 4 Tolerable
Modification and damage materials should be arranged. Risk
Dismantling (KWICK Scaffolders should be trained and certified
STAGE materials) by third party.
Scaffolding work (Erection, Modification &
dismantling) should be carried out under the
trained Scaffolding supervisor.
Scaffolding platform to be fully boarded and
toe boards to be provided all around.
Scaff – tag system of “RED” for incomplete
and “GREEN” for completed scaffolding
should be fixed at the access point.
Scaffolding in use more than a week period
should have weekly inspection by the
Scaffolding supervisor and recorded.
All materials to be in good condition and no
damaged material allowed using.
Scaffolding built by KWICK STAGE
materials should be well supported if the
height is raised more than 1:3 ratios.
All loose tools will be contained. Tool slings
engaged on the wrist of the employees using

26 of 28
RISK ASSESMENT
EXISTING SITUATION
loose tools
12 Using of unauthorized Fatality 4 3 12 Electrical hand tools to be Inspected and 4 1 4 Tolerable
electrical hand tools certified by the authorized electrician (CEP) Risk
and colour coded.
User to be visually inspects the m/c and
cables for its good condition before using.
13 Using of non standard Personal injury 3 2 6 Use only standard hand tools. 3 1 3 Tolerable
Hand tools Discard damaged hand tools Risk
Do not use homemade hand tools.
Hand tools should be inspected by the
respective supervisor monthly once and
recorded.
14 Electric Powered hand Personnel Injury, 3 3 9 Always engage experienced person to 3 1 3 Tolerable
Tools and Equipment Electrocution or electric handle power tools, TBT to be conducted Risk
like rotary hammer drill shock Educate the operatives about colour codes of
and impact drilling Electrical sockets (M&F) of 110V, 220V,
machine 440V and Step Down Transformers
Always use required PPEs & do not remove
the safety guards of the equipment
Tools shall be subjected to periodic testing
and maintenance.
Do not carry electric equipment with their
cable
Inspect all the electric hand tools by the
competent person and discard damaged tools
and send for repair with proper tags.
15 Insufficient Welfare Personal Injury 2 3 6 Ensure Availability of water coolers and 2 1 2 Low Risk
facility First Aid materials within reach of workers.
16 Welding works Personal Injury, Property 3 3 9 Ensure good condition and proper 3 1 3 Tolerable
damage, Fire connection of cables. Risk
Keep away all flammable materials from
welding zone.
Specific PPE (Welding Hood, Leather long
27 of 28
RISK ASSESMENT
EXISTING SITUATION
sleeve Hand gloves, Leather apron, leather
Arm guard, Fire blanket & Leg guard) to be
used by the welder.
Obtain Hot Work permit from CCC – TAV
as applicable and follow safety requirements
given in PTW.
Except welder personnel, other persons shall
not be present in the work area.
While welding, care should be taken to
protect other materials / floor from welding
splatters
Only Industrial Plugs and Sockets shall be
used

28 of 28

FF Method Statement For Cooling Tower

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MUSCAT INTERNATIONAL AIRPORT PROJECT –

2. General Work Methodology

3. Health & Safety Control Measures

5. Quality Assurance / Control

1.2 Field of Application

Drawing No Drawing Description

Utility yard NDA Primary substation(PS-02) Building

1.5 Plant and General Requirements

1.6 Manpower & Key Personnel

1.6.2 Project Engineer / Site Engineer

1.6.3 Site Supervisor / Foreman

1.6.4 QA/QC Engineer / Supervisor

1.6.4.6 Reporting and monitoring of non-conformance status.

1.6.5 Other Execution Personnel

1.7.2 Material Handling

1.7.3 Material Storage

2. General Work Methodology

2.4.3 Connection of Threaded Pipes & Fittings

an appropriate pipe spanner or pipe wrench.

2.4.4 Installation of Valves and accessories

2.4.5 Hydro Testing-(Sprinkler system, Hose reel & Landing Valve)

2.4.5.11 Connect a temporary testing line with a calibrated pressure gauge.

2.4.6 Installation Sprinkler heads

2.4.7 Installation Accessories

3 Health and Safety Control Measures

3.2 Risk Assessment

3.3 Protective & Safety Equipment

4.1 General issues

4.1.2 Noise Pollution

4.2 Mitigation Measures

5 Quality Assurance / Control

Likelihood of Risk: 1-Very Low 2-Low 3-Medium 4-High 5-Very High

Likelihood of Risk: 1-Very Low 2-Low 3-Medium 4-High 5-Very High

Likelihood of Risk: 1-Very Low 2-Low 3-Medium 4-High 5-Very High

Likelihood of Risk: 1-Very Low 2-Low 3-Medium 4-High 5-Very High

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