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    Carbcalc Ii: Atmosphere

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    marcopasa
    The document discusses a software package called CarbCALC II that simulates heat treatment cycles to optimize the carburizing process. It allows users to input parameters like temperature, atmosphere, steel type and specifications for case depth and carbon concentration. The software then calculates boost and diffuse times to precisely control the case depth and carbon profile. It can perform real-time simulations and process monitoring to optimize cycles for consistent quality parts.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Carbcalc Ii: Atmosphere

    Uploaded by

    marcopasa
    62 views2 pages
    The document discusses a software package called CarbCALC II that simulates heat treatment cycles to optimize the carburizing process. It allows users to input parameters like temperature, atmosphere, steel type and specifications for case depth and carbon concentration. The software then calculates boost and diffuse times to precisely control the case depth and carbon profile. It can perform real-time simulations and process monitoring to optimize cycles for consistent quality parts.

    Original Description:

    Heat Treatment CarbCALCII software datasheet.

    Original Title

    DEFORM-HT

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    The document discusses a software package called CarbCALC II that simulates heat treatment cycles to optimize the carburizing process. It allows users to input parameters like temperature, atmosphere, steel type and specifications for case depth and carbon concentration. The software then calculates boost and diffuse times to precisely control the case depth and carbon profile. It can perform real-time simulations and process monitoring to optimize cycles for consistent quality parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    62 views2 pages

    Carbcalc Ii: Atmosphere

    Uploaded by

    marcopasa
    The document discusses a software package called CarbCALC II that simulates heat treatment cycles to optimize the carburizing process. It allows users to input parameters like temperature, atmosphere, steel type and specifications for case depth and carbon concentration. The software then calculates boost and diffuse times to precisely control the case depth and carbon profile. It can perform real-time simulations and process monitoring to optimize cycles for consistent quality parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    atmosphere

    CarbCALC II TM

    Heat Treat Cycle Simulation Software


    Software package designed to optimize a heat treat cycle using
    input parameters of the type of steel, temperature, atmosphere,
    and the specifications for case depth and carbon at case depth.
    Run CarbCALC II for cycle simulation, for real-time simulation
    and replay analysis. Use actual data log data to run through for
    determining the carbon profile.

    Optimize carburizing process


    Predict precise case depth
    Computer aided design of heat treatment processes
    User entered parameters
    Temperature and %C
    %C at case depth
    Alloy number (steel composition)
    Time
    Circulation
    Quickly perform process experiments
    Calculated times for boost and diffuse segments. Simulation
    Accurately predict the carbon content below the
    process with the total allotted time is displayed in the lower
    surface of the part. Input process variables for
    right-hand corner.
    simulation
    Automatic segment calculation for Boost and Diffuse
    carburizing cycles based on case depth requirements
    Diffusion and Transport in the Gas Phase Let the program provide you with the time
    for each segment based on desired results
    Modify parameters and compare results

    Converts superdata logdata into a CarbCALC %C The screen image above shows the simulation
    trend profile giving the ability to re-work free loads. real time process running.
    In order for carbon to be made available to the steel surface,
    the carburizing reactant gases ( CO, CH 4 , H 2 ) must get to
    the surface while carburizing product gases ( CO2 ,H2 0, H2 )
    are trying to escape from the surface. CarbCALC II uses a
    numerical solution to Fick’s 2nd law for carbon diffusion into Real-Time Replay Simulation
    the steel.

    Super Systems incorporated


    I NNOVA TIVE SOLU TIONS WO RLDWIDE

    A12-02201123-001
    Atmosphere Control
    CarbCALC II
    Heat Treat Cycle Simulation Software
    TM

    Simulation programs provide heat treaters with a blueprint to the end result of a cycle
    leading to precise case depth and a consistent carbon gradient delivering the best results.
    CarbCALC II allows the operators to input material type, part thickness, shape, desired
    surface carbon, case depth and total case and builds boost and diffuse time based on the
    desired temperature and carbon potential. Using the Auto Boost and Auto Diffuse segments
    the program completes these steps. Auto Boost will complete when the amount of carbon
    above the desired carbon blueprint (aka carbon gradient) is equal to the deficient carbon.
    The Auto Diffuse segment ends when the carbon above the carbon blueprint is depleted.
    This provides you the time to run each segment for these steps of the cycle.

    Additional segments can be added for heat-up and cool down or additional steps necessary
    based on equipment and part requirements. “What-if” analysis can be performed by changing
    temperatures or carbon potential to see the effects on the overall cycle. When used in control
    mode, CarbCALC II will modify the time in the boost and diffuse segments based on actual
    results. Data is gathered in real-time and if the steps require more or less time to reach the
    end of the step, adjustments are made automatically.

    CarbCALC II Features

    Benefits
    Ability to develop recipes for re-working
    Real-Time process monitoring
    Real-Time control and process replay
    “What if” analysis change to gauge impact of an existing process
    or material
    Recipe development
    Higher quality and shorter process times via process optimization
    Tools needed to empower your employees when working in heat
    treating

    Configuration
    User Defined Furnaces
    -Ability to simulate loads in multiple furnaces
    Super Systems incorporated
    -Configured communications and channel selection

    Alloy Database
    -Most common materials used in metal treating
    7205 Edington Drive -Create new material
    Cincinnati, OH 45249 -Custom profile
    513.772.0060 phone User Configured Parts
    513.772.9466 fa x Real-time / Replay Mode
    www.supersystems.com 800.666.4330

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