OS3050 OS3051: Controller For Reverse Osmosis Plants

OS3050
OS3051
Controller for reverse osmosis plants
Instruction manual
Softwareversion 3.04
Contents
Overview ............................................................................................................................................................. 1
"PRODUCTION" mode ......................................................................................................................... 1
"STANDBY" mode ................................................................................................................................ 2
"RINSE" Mode ...................................................................................................................................... 2
"MAINTENANCE" Mode ....................................................................................................................... 3
"STANDBY STOP" step ........................................................................................................................ 3
Dosage of chemicals ............................................................................................................................ 3
Measurement of Conductivity ............................................................................................................... 3
Temperature measurement and compensation .................................................................................... 4
Illustration MODEL OS 3050 / MODEL OS 3051 ............................................................................................... 5
Measurements and function display .................................................................................................................. 6

LED display .......................................................................................................................................... 6
LED control indicators........................................................................................................................... 6
LCD display .......................................................................................................................................... 7
Top line of LCD display ........................................................................................................ 7
Bottom line of LCD display................................................................................................... 7
Bottom line of LCD display in "PRODUCTION" mode ......................................................... 7
Bottom line of LCD display in "RINSE" mode ...................................................................... 7
Bottom line of LCD display in "STANDBY" mode ................................................................ 8
Bottom line of LCD display in "MAINTENANCE" mode ....................................................... 8
INFO - display ....................................................................................................................................... 9
Input states - 1 ..................................................................................................................... 9
Input states – 2 .................................................................................................................... 9
Output states ....................................................................................................................... 9
Service - telephone number / To change the telephone number ....................................... 10
Software version ................................................................................................................ 10
Alarm relays A-H ................................................................................................................ 10
Alarm relays I-P ................................................................................................................. 11
Malfunction relays A-H ....................................................................................................... 11
Malfunction relays I-P ........................................................................................................ 11
Rinse interval .................................................................................................................... 12
Concentrate rinse ............................................................................................................. 12
Cell constant ..................................................................................................................... 12
Maintenance interval .......................................................................................................... 12
Temperature display .......................................................................................................... 12
Manual Operation .......................................................................................................................................... 13

"PRODUCTION" mode ....................................................................................................................... 13
"STANDBY" mode .............................................................................................................................. 13
"MAINTENANCE" mode ..................................................................................................................... 14
Terminate "RINSE" ............................................................................................................................. 14
Start "Interval Rinse"........................................................................................................................... 14
Reset ALARM/MALFUNCTION .......................................................................................................... 14
ALARMS/MALFUNCTIONS................................................................................................................................ 15
CM 1 MIN ........................................................................................................................................... 15
CM 1 MAX .......................................................................................................................................... 15
CM 2 MIN ........................................................................................................................................... 15
CM 2 MAX .......................................................................................................................................... 15
CM % MIN .......................................................................................................................................... 16
CM % MAX ......................................................................................................................................... 16
Stop ........ ........................................................................................................................................... 16
Stop by hand ...................................................................................................................................... 16
Tank Full ........................................................................................................................................... 16
Tank Empty ........................................................................................................................................ 17
Overpressure ...................................................................................................................................... 17
Low pressure 1 ................................................................................................................................... 17
Low pressure 2 ................................................................................................................................... 17
Low pressure 3 ................................................................................................................................... 18
Concentrate 1 ..................................................................................................................................... 18
Concentrate 2 ..................................................................................................................................... 18
Concentrate 3 ..................................................................................................................................... 18
Motor safeguard switch....................................................................................................................... 19
Temperature MAX .............................................................................................................................. 19
Power Failure ..................................................................................................................................... 19
Standby stop ....................................................................................................................................... 19
Output functions................................................................................................................................................ 20
High pressure pump/three-phase regulator ........................................................................................ 20
Inlet valve ........................................................................................................................................... 20
Concentrate discharge valve .............................................................................................................. 20
Permeate discharge valve .................................................................................................................. 20
Dosing Pump ...................................................................................................................................... 21
Alarm Relay ........................................................................................................................................ 21
Malfunction Relay ............................................................................................................................... 21
Recorder Output ................................................................................................................................. 21
Input functions................................................................................................................................................... 22
STOP .................................................................................................................................................. 22
Tank full/empty ................................................................................................................................... 22
High pressure ..................................................................................................................................... 22
Low pressure ...................................................................................................................................... 23
Concentrate low flow .......................................................................................................................... 23
Alarm reset ......................................................................................................................................... 23
Motor safeguard switch....................................................................................................................... 23
Conductivity sensor 1 and 2 ............................................................................................................... 23
Temperature sensor ........................................................................................................................... 23
Display and Modification of Setpoints ............................................................................................................. 24

1. Conductivity Meter 1 ................................................................................................................ 25
2. Conductivity Meter 2 ................................................................................................................ 27
3. Display of Relative Conductivity Meter 1 ................................................................................. 29
4. Temperature measurement and temperature compensation................................................... 31
5. Conductivity - Correction Factor .............................................................................................. 32
6. Start Up Delay ......................................................................................................................... 32
7. Concentrate Flow Monitoring / Alarm reset ........................................................................... 33
8. Rinse before Standby ............................................................................................................. 34
9. "Interval" Rinse ........................................................................................................................ 34
10. Dosing Pump ........................................................................................................................... 35
11. Level Control .......................................................................................................................... 36
12. Low Pressure .......................................................................................................................... 36
13. Alarm Relay ............................................................................................................................ 37
14. Malfunction Relay .................................................................................................................... 39
15. Recorder Output ...................................................................................................................... 41
16. Maintenance ............................................................................................................................ 43
17. Permeate valve ....................................................................................................................... 44
18. Stop Hand start ....................................................................................................................... 44
Central Monitoring ........................................................................................................................................... 45

Installation instructions / start-up instructions. / "Standby stop" when put into operation ....................... 46
Time diagram ......... ........................................................................................................................................... 47
Connection terminals ........................................................................................................................................ 48
Technical specifications ................................................................................................................................... 49
Declaration of conformity ................................................................................................................................. 50
OS3050/51 Overview 1
Overview
The OS3050 (external) console and OS3051 (internal) panel-mounted controllers are used for
automatic monitoring and control of water treatment units, based on the principle of reversed osmosis.
The following description applies to a standard unit. Depending on the size of the unit, the quality of
the water which is to be treated, the usage for the desalinated water and local regulations, the actual
unit supplied may be different than that described here. Alternative designs include such types as
multi-stage units, permeate or concentrate return units. Furthermore, the permeate discharge valve is
not always included as standard. Refer to the installation notes and operation instructions specific to
your equipment.
The pre-programmed values and setpoints in the controller can be altered at any time; their storage is
non-volatile, i.e., the modified values are retained even in the event of a power failure.
The controller can be in four modes, "PRODUCTION", "STANDBY", "RINSE" and "MAINTENANCE."
"PRODUCTION" mode
The start of the PRODUCTION is depending on the programming of step 11.1 and the state of the
level switches (input FU en EM). It is possible to stop the PRODUCTION by hand with the OFF key.
There will be no production until the ON key is pressed.
When "PRODUCTION" mode commences, the inlet valve opens. After an adjustable delay of 1-999
seconds, the h.p. pump starts operation.
Alternative it is possible to program a second variant with rinsing by the concentrate discharge valve:
the concentrate discharge valve opens - delay - the inlet valve opens - delay - the h.p. pump starts -
delay - the concentrate discharge valve closes. This delay is adjustable between 1 - 999 seconds. The
water then travels via the inlet valve and h.p. pump to the reverse osmosis membrane.
From here, a stream of water with an increased salt content (concentrate) passes via the concentrate
control valve into the sewer. A stream of desalinated water (permeate) of the desired purity flows into
a storage tank. Desalinated water which does not meet the requirements flows via the permeate
discharge valve into the sewer.
During the "PRODUCTION" phase, the following values can be monitored (if the controller is
programmed for them, the optional I/O boards are installed and the required sensors are connected to
the inputs):
Conductivity 1 under lower limit Low pressure input

Conductivity 1 exceeds upper limit Overpressure input
Conductivity 2 under lower limit Concentrate flow input
Conductivity 2 exceeds upper limit Stop Production input
Relative conductivity 2 below lower limit Tank full input
Relative conductivity 2 exceeds upper limit Tank empty input
Water temperature exceeds upper limit Motor protection input
A built-in timer registers the production stage to the minute for up to 65´000 hours.
"STANDBY" mode
In "STANDBY" mode, water flow is stopped. The inlet valve and the concentrate discharge valve are
closed. Only the permeate discharge valve is open. The pump is turned off.
The following values can be monitored (if the controller is programmed to do so and the appropriate
sensors are connected to the inputs):
Tank empty input Motor protection input

Tank full input Water temperature exceeds upper limit
"RINSE" mode
There is made a discrimination between "Rinse before Standby-Mode" and "Interval Rinse". In the
steps 8.3 and 9.4 will respectively programmed, whether the rinse will be done with the high pressure
pump and whether the inlet valve and the concentrate valve will be opened.
A possibly connected permeate valve is always open.
Rinse before Standby mode

"Rinse" mode can be started after completion of "Production" mode, in order to flush concentrate from
the membrane. Besides the "Rinse" mode will be started after turning on the power. In step 8.2 it is
possible to set a rinse time of 1-9999 seconds.
Example: the inlet valve, the concentrate discharge valve and the permeate discharge valve open.
The high pressure valve can be optionally activated after an adjustable delay of 1-999 seconds. Water
flows via the inlet valve and the high pressure pump to the membrane. The main stream flows via the
concentrate discharge valve and the adjustable concentrate valve into the sewer. A small amount of
water flows via the permeate discharge valve into
the sewer. If a U-bend is included in the permeate piping (see the drawing below), no water can flow
into the storage tank.
i n ta ke hi g h t p re ssure
va l ve LP CC2 TC
pump EP revers e-os m os is m em brane E P CC1
sh ort o f wa te r
co nd u cti vi ty cel l 2
swi tch
o verp re ssu re
cell 2
conductiv ity
te m pe ratu re p ro be
swi tch
o ve rp re ssu re
swi tch
co n cen tra te
CO
DO CV PV
FU
do si ng co nce ntrate con ce ntra te p erm e ate EM P ERM E AT E

pu m p di scha rg e con tro l di sch a rge
va lve val ve va l ve
storag e tan k
Example: R.O. Plant
Interval Rinse
It is also possible to set rinse cycles to take place at regular intervals, calculated since the last
production or rinse cycle, to help prevent formation of deposits. For this purpose, it is possible to
program intervals of 1-999 hours and rinse time of 1-9999 seconds. See steps 9.2 and 9.3.
Like the procedure, "Rinse before Standby mode", can be rinsed or like an other procedure for
example without high pressure pump.
The following values can be monitored (if the controller is programmed to do so and the appropriate
sensors are connected to the inputs):
Low pressure input Tank empty input

Overpressure input Motor protection input
Water temperature exceeds upper limit Stop production input
"MAINTENANCE" mode
In "MAINTENANCE" mode, the unit can be started up and shut down in order to, for example, cleanse
the membrane with special agents. By entry of a code, it is possible to prevent unauthorized personnel
from switching the unit into this mode. A maximum period of 1-9999 minutes can be programmed. It is
also possible to set the unit to automatically report that a maintenance cycle is required (a
programmable maintenance interval of 1-65,000 hours can be set).
“STANDBY STOP” step

The high pressure pump and the cut-off valves are not driven in this position.
This message is displayed by the software the first time it is put into operation and after being updated
in order to first of all programme the basic values.
This position can also be manually called (see page 46).
Otherwise it is possible to also call this function using the fault and message relay. (Application:
depending upon the operational management the installation may not automatically come back into
operation following a power failure).
Dosage of chemicals
Dosage of chemicals can be performed in "PRODUCTION", "RINSE" or "MAINTENANCE" mode, as
desired. The dosage time can be set from 1 to 65,000 seconds or for the duration of the whole mode,
however, it cannot exceed the duration of the mode in which it is performed.
Measurement of conductivity
The standard unit includes an I/O The standard unit includes an I/O board with 1 conductivity meter for
measuring the conductivity of the permeate. Optionally, instead of the standard board, a board with 2
conductivity meters and the circuitry for water temperature measurement can be installed.
The second conductivity meter can be used to measure the conductivity of water either at the inlet or
at a further stage in the process.
If the second conductivity meter is used to measure conductivity at the water inlet, it is possible to
calculate and display the relative conductivity of the permeate as a parameter of the degree of
desalination.
The conductivity meters are capable of switching automatically between two separate ranges. The
ranges are dependent upon the sensors used and can be set from very pure water of 1 µS/cm to very
saline water to 100 mS/cm.
Calculating the ranges:
Conductivity µS/cm
rangemax = cell constant * 10 000 µS
cel - 1 10 100 1.000 10.000 100.000 rangemin = cell constant * 10 µS
0,01
constant 0,1
0,5
cm -1 1,0
10
For the function control of the conductivity measurement a lower limit can be set and for the quality
control of the water an upper limit can be programmed. If the lower limit is reached, a shutdown
YES/NO can be programmed after a fixed delay of 60 seconds. For the upper limit, a shutdown
YES/NO and a delay can be programmed if the limit is exceeded.
If the reported value is outside the programmed range, i.e., a value not between the upper and lower
limits, it can be signalled via the monitoring and/or alarm relays.
Temperature measurement and compensation

If the standard adaptor board for conductivity measurement is replaced by the optional adaptor with
facilities for two conductivity measurements and temperature measurement, then a temperature probe
can be attached to measure temperature and temperature monitoring can be programmed; in this
case, the temperature can be displayed on the LCD display.
If the standard board without temperature measurement is used, manual temperature compensation
can be performed. At a temperature of 25 °C, the correction factor is 1 and no compensation is
performed on the conductivity value.
Automatic correction is possible when the extended adaptor board is connected to a temperature
probe.
Temperature compensation
2,0
1,8
1,6
1,4
Correction factor
1,2
1,0
0,8
0,6
0,4
0,2
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Temperature °C
The correction factor for automatic or manual compensation can be obtained from the graph below.
Example:
Set/measured water temperature: T = 11 °C

Measured conductivity: C11 = 100 µS/cm
Correction factor used: K = 1.4
Displayed conductivity: C25 = 140 µS/cm
OS3050/51 Illustration 5
Illustration
Wall-mounted type OS3050
24
23
22
CM I CM II µS/cm %
1
21
2
3 20
4
5
6
STOP
7
PRODUCTION 19
Service 14:11
MT 4A
#
8
ON OFF Enter
9 10 11 12 13 14
15 16 17 18
1 Led : Standby 7 Main fuse 13 Key : Info 19 LCD display

2 Led : Production 8 Main switch 14 Key : Programming 20 LED display
3 Led : Maintenance 9 Key : ON 15 Move cursor 21 Unit %
4 Led : Rinse 10 Key : OFF 16 Next program step 22 Unit µS/cm
5 Led : Alarm 11 Key : Maintenance 17 Previous program step 23 Conductivity CM2
6 Led : Malfunction 12 Key : Reset 18 Enter numbers 24 Conductivity CM1
Panel-mounted type OS3051
CM I CM II µS/cm %
STOP
PRODUCTION
Service 14:11
ON OFF Enter
OS3050/51 Measuring values and display of functions 6
Measuring values and display of functions
LED display
CM I CM II µS/cm %
The LED display shows the value of :
Conductivity meter 1 or
Conductivity meter 2 or the
Relative conductivity
The values of Conductivity meters 1 and 2 are displayed in the unit µS/cm and the relative conductivity
is displayed in percentages (according to the formula : (Conductivity 1 / Conductivity 2) * 100% ).
If the conductivity value lies outside the measuring range, then the “OFL” (overflow) message appears
on the display.
The green LED's above the display indicate the actual conductivity meter and its related unit.
LED indicator lights
Coloured lights signal the most important modes.
Production (green)
Production Standby Standby (green)
Rinse (orange)
Maintenance (orange)
Alarm (red)
Rinse Maintenance Malfunction (red)
STOP The LCD display provides additional information.
Alarm Malfunction
LCD display
Top line of LCD display
On the top line of the LCD display, the present state of the unit is given, e.g.: "PRODUCTION",
"RINSE", "STANDBY" or "MAINTENANCE."
If the installation is switched off due to an alarm during one of the phases as mentioned above, the
following messages can be displayed in the first line of the LCD display :
“PRODUCTION ALARM”, “RINSE ALARM”, “RINSE ALARM I”, “MAINTENANCE ALRM”.
Bottom line of LCD display

On the second line of the LCD display, measurements and operating conditions of the current
condition of the unit are displayed.
NOTE: If "overflow" appears on the bottom line, then a value outside the range of the unit has been
detected.
Bottom line of LCD display in "PRODUCTION" mode
PRODUCTION
Delay 10s
On the bottom line of the LCD display, the following information is displayed during "PRODUCTION"
mode:
Initially, the delay in seconds is given. This occurs until the high pressure pump is started (example:
"Delay 10s").
Additionally, dependent upon how the unit has been programmed and the hardware configuration, the
conductivity measurements 1 and/or 2, relative conductivity and water temperature are displayed in
series. The hours of operation of the unit are given as well.
Conductivity 1 8.0 µS/cm

Relative conductivity 5.4 %
Temperature 24.5 °C
Operating time 114:14 h (hours:minutes)
Bottom line of LCD display in "RINSE" mode
RINSE I
Rinsetime 600s
On the bottom line of the LCD display, the remaining rinse time is displayed during "RINSE" mode.
If the letter “ I “ is placed in the right upper corner then a programmed automatic rinse at regular
intervals of the membrane is in progress.
Otherwise, it applies to a rinse after the unit has been placed in "STANDBY" mode.
Dependent upon how the unit has been programmed and the hardware configuration, the conductivity
measurements 1 and/or 2, relative conductivity and water temperature are displayed in series. The
hours of operation of the unit are given as well.

Produc. Man. Off Stopped by hand
Bottom line of LCD display in "STANDBY" mode
STAND BY
Service 114:14
Dependent upon how the unit has been programmed and the hardware configuration, in "STANDBY"
mode, the conductivity measurements 1 and/or 2, relative conductivity and water temperature are
displayed in series. The hours of operation of the unit are given as well.

Produc. Man. Off Stopped by hand
Bottom line of LCD display in "MAINTENANCE" mode
MAINTENANCE ON
Maint.time 120m
During "MAINTENANCE" mode, the bottom line of the LCD displays the remaining time of operation of
the high pressure pump, in minutes:
Time remaining 120m
Additionally, dependent upon how the unit has been programmed and the hardware configuration, the
conductivity measurements 1 and/or 2 and water temperature are displayed in series. The hours of
operation of the unit are given as well.

OS3050/51 Info display 9
INFO - display
By pressing the information key, information and values can be displayed. Changing values are
described, where possible, under "Display and Modification of Setpoints."
Press the information key to display the first item of information. Each press of the key then
advances to the next item of information.
Input states - 1
Input 1
ST0 FU0 EM0 EP0
The present states of inputs ST, FU, EM and EP are displayed. A "1" next to the code means that the
input is activated, a "0" that it is inactive. Input EM is normally open, i.e., it is activated when the circuit
is closed. Inputs ST, FU and EP are normally closed, i.e., are activated when the circuit is opened.
ST = stop FU = full EM = empty EP = overpressure
Input states - 2
Input 2
LP0 CO0 PS0
The present states of inputs LP, CO, and PS are displayed. A "1" next to the code means that the
input is activated, a "0" that it is inactive. Inputs LP, CO and PS are normally closed, i.e., are activated
when the circuit is opened.
LP = inlet pressure low CO = concentrate PS = motor safeguard
Output states
Output 1234567
||-----
The present states of the output relays are displayed. Each cipher is assigned to a relay (see electrical
diagram relays K1-K7).
A horizontal line ("-") under a cipher means that the relay is not activated.
A vertical line ("|") under a cipher means that the relay has been activated.
Service phone number
Service
0031 73 443755
The telephone number for requesting service is displayed.
To change the telephone number:

Select number: push key with "►" symbol
Increment number push key with "▲" symbol
Decrease number: push key with "▼" symbol
Software version
Softwareversion
OS3050 3.04.01g
Software is updated regularly in the factory. As required, changes are incorporated in order to reflect
new developments and requirements. The installed version is displayed.
Alarm relays A-H
Alarm ABCDEFGH
On/Off --||----
This displays which alarms are programmed to activate the alarm relay.
A horizontal line (dash or "-") under a letter means that the relay is not programmed to trip the alarm. A
vertical line ("|") under a letter means that the relay is programmed to trip the alarm.
A(1) = CM 1 MIN E(5) = Tank Full

B(2) = CM 1 MAX F(6) = Overpressure
C(3) = Stop G(7) = Low pressure
D(4) = Tank Empty H(8) = Concentrate
Alarm relays I-P
Alarm IJKLMNOP
On/Off --||----
This displays which alarms are programmed to activate the alarm relay.
A horizontal line ("-") under a letter means that the relay is not programmed to trip the alarm. A vertical
line ("|") under a letter means that the relay is programmed to trip the alarm.
I(9) = Motor safeguard M(13) = CM 2 MAX

J(10) = Power failure N(14) = CM % MIN
K(11) = Maintenance O(15) = CM % MAX
L(12) = CM 2 MIN P(16) = Temperature
Malfunction relays A-H
Malfunc ABCDEFGH
On/Off --||----
This displays which malfunctions are programmed to activate the malfunction relay.
A horizontal line (dash or "-") under a letter means that the relay is not programmed to trip the alarm. A
vertical line ("|") under a letter means that the relay is programmed to trip the alarm.
A(1) = CM 1 MIN E(5) = Tank Full

B(2) = CM 1 MAX F(6) = Overpressure
C(3) = Stop G(7) = Low pressure
D(4) = Tank Empty H(8) = Concentrate
Malfunction relays I-P
Alarm IJKLMNOP
On/Off |-------
This displays which malfunctions are programmed to activate the malfunction relay.
A horizontal line ("-") under a letter means that the relay is not programmed to trip the alarm. A vertical
line ("|") under a letter means that the relay is programmed to trip the alarm.
I(9) = Motor safeguard M(13) = CM 2 MAX

J(10) = Power failure N(14) = CM % MIN
K(11) = Maintenance O(15) = CM % MAX
L(12) = CM 2 MIN P(16) = Temperature
Rinse interval
Rinse interval
24h* 16h** 300s
The following is displayed:
1. Programmed rinse interval (time between rinse cycles)

2. Remaining rinse time
3. Duration of rinse cycle
If no rinse interval is programmed, "no rinse interval" is displayed.
Concentrate rinse
Concentr. rinse
600s
The duration of the concentrate rinse cycle after switching to "STANDBY" mode is displayed.
Cell constant
Celconstant
C1=0.10 C2=0.50
The display shows the cell constant for conductivity meter 1 (C1) entered in program step 1.2 and if
the plug-in card with the second conductivity meter has been installed, the cell constant (C2) entered
in program step 2.2 is shown.
Maintenance interval
Mainten.interval
500h 500h
The duration of the time between scheduled maintenance stops and the time remaining until the next
maintenance stop is displayed.
Temperature
Watertemperature
Autom. 15°C/80°C
Here the measured water temperature as well as any programmed max. threshold limit value are
displayed, in as far as a plug-in expansion card has been installed and the temperature probe has
been connected. In the other case the temperature entered in program step 4.1 is displayed ( “Man.
25°C”)
OS3050/51 Manual operation 13
Manual Operation
"PRODUCTION" mode
Usually, the unit is switched into and out of operation by the level gauges in the storage tank. If no
storage tank is present, or if the storage tank is not full, then the unit can be switched into operation
manually.
Press the "ON" key (the key marked ON ) LED marked "PRODUCTION" illuminates and production
starts.
ON
If the level gauge on the storage tank activates the "tank full" relay when an operator tries to start
manual operation, the message "Tank FULL" appears on the LCD
display, and "PRODUCTION" mode cannot be started.
ATTENTION : If the production is stopped by hand (OFF key) then the production will only start after
pressing the ON key.
"STANDBY" mode
"PRODUCTION" mode can be manually terminated by pressing the "OFF" key (the key marked OFF
).
After 4 seconds, the LED marked "OFF" illuminates and production stops.
OFF
If automatic rinse has been programmed, then, before "STANDBY" commences, the LED marked
"RINSE" is lit for the duration of the rinse cycle. If, however, the storage tank is empty, the message
"Tank EMPTY" appears on the LCD display and production cannot be stopped.
ATTENTION : If the production is stopped by hand (OFF key) then the production will only start after
pressing the ON key.
OS3050/51 Manual operation 14
"MAINTENANCE" mode
"MAINTENANCE" mode can only be entered from "STANDBY" mode, therefore, first switch the unit to
"STANDBY", and then press the "MAINTENANCE" key (the key marked ).
#
ON OFF
If no access code has been programmed for this step, after a 5 second delay, the "STANDBY" mode"
LED does not illuminate any more.
If an access code has been programmed, then first enter the code using the keys " " and "#",
keeping pressed.
Use the keys "ON" and "OFF" to start and stop the maintenance program. The program will stop
automatically after the maintenance time programmed in step 16.4.
To return to "STANDBY" mode, press the "MAINTENANCE" key (the key marked ) once again.
ATTENTION! Only trained maintenance personnel should operate the unit in "MAINTENANCE" mode.
Terminate "RINSE"
To terminate a rinse cycle before its programmed completion, press the "OFF" and "RESET" keys
( the keys marked OFF and ) simultaneously. After 5 seconds, the rinse cycle is stopped.
OFF
Start "Interval Rinse"

If in step 9.1 the function "Interval Rinse" is programmed and the installation is in the "Standby mode",
the "Interval rinse" can be started by pressing simultaneously the keys "OFF" and "RESET" (the keys
marked OFF and ) for 5 seconds. The programmed time distance will be reset.
OFF
Tip: if step 8.1 "Rinse before Standby" is programmed with "YES", the "Rinse before Standby" can be
started by activating for a moment the Production mode for a moment and next to change over to the
Standby mode.
Reset ALARM / MALFUNCTION

If an ALARM or MALFUNCTION has triggered the associated relays, they can be reset by pressing
the key with the symbol. This turns off the ALARM and/or MALFUNCTION LED's.
OS3050/51 Alarms / Malfunctions 15
Alarms / malfunctions
If an alarm and/or malfunction relay has been programmed, these can be switched off by pressing the
key . Once the cause of the message has been cleared, the message on the LCD display can be
cleared by once again pressing the key .
CM 1 MIN
Limit CM1 Min
under valued
The conductivity measured by conductivity meter 1 has fallen below the programmed minimum. A
shutdown YES/NO can be programmed (fixed delay of 60 seconds). The alarm is turned off as soon
as conductivity rises above the minimum value.
It is possible to temporarily reactivate the unit by pressing the "ON" key. Possible causes: changes in
water quality, air in sensor 1 or an interruption in power to sensor 1.
CM 1 MAX
Limit CM1 Max
exceeded
The conductivity measured by conductivity meter 1 exceeds the programmed maximum. A shutdown
YES/NO and delay can be programmed. The alarm is turned off as soon as conductivity falls below
the maximum value.
water quality, setting of sensor 1 changed, defective membrane or a short-circuit in sensor 1.
CM 2 MIN
Limit CM2 Min
under valued
The conductivity measured by conductivity meter 2 has fallen below the programmed minimum. A
shutdown YES/NO can be programmed. The alarm is turned off as soon as conductivity rises above
the minimum value.
water quality, air in sensor 1 or an interruption in power to sensor 2.
CM 2 MAX
Limit CM2 Max
exceeded
The conductivity measured by conductivity meter 2 exceeds the programmed maximum. A shutdown
YES/NO and delay can be programmed. The alarm is turned off as soon as conductivity falls below
the maximum value.
water quality, setting of sensor 1 changed, defective membrane or a short-circuit in sensor 2.
CM% MIN
Limit CM% Min
under valued
The relative conductivity measured has fallen below the programmed minimum. The alarm is turned
off as soon as the relative conductivity rises above the minimum value.
Possible causes: changes in water quality, air in sensor 1, an interruption in power to sensor 1 or
sensor 2 short-circuited.
CM% MAX
Limit CM% Max
exceeded
The relative conductivity measured exceeds the programmed maximum.
A shutdown YES/NO and delay can be programmed. The alarm is turned off as soon as the relative
conductivity falls below the maximum value.
water quality, settings of the unit changed, defective membrane or a short-circuit in sensor 1, air in
sensor 2 or an interruption in power to sensor 2.
Stop
Signal
Stop
The stop input is activated and water production is interrupted.
As soon as the stop input is deactivated, water production is continued. The message is switched off,
insofar as the message or fault relay are not activated. Then the display must be cancelled by
pressing the key.
You can quickly switch on the installation by pressing the “ON” key.
Start by hand
Handstart
Stop
The stop input is activated and water production is interrupted.
The installation can only be started when the stop input is no longer active and the “ON” key is
pressed. In so doing, the display and any programmed message and fault relay are cancelled.
Tank Full
Tank
Full
This alarm occurs when attempting to start the unit by pressing the "ON" key although the level sensor
measures "Tank Full."
Allow the storage tank to empty before reattempting to restart production.
Check the level sensor in the storage tank.
The display also appears, if you have selected "Y" at programming step 13.5 or 14.5 when the "FULL"
level switch, connected across terminals 25 and 26, gives open contact
Tank Empty
Tank
Empty
The storage tank is empty. The alarm shuts off as soon as the tank is filled.
Possible causes: Water is removed too quickly from the tank.
This alarm can only occur if only one maximum level gauge is used to measure the fill-level of the tank
and the minimum level gauge is used to measure the low level (see step 11 of basic programming).
The display also appears, if you have selected "Y" at programming step 13.4 or 14.4 when the
"EMPTY" level switch, connected across terminals 27 and 28, gives closed contact.
Overpressure
Signal
Overpressure
The "Overpressure" input is activated. The unit is shut down. The alarm is deactivated and the unit
restarted as soon as the "Overpressure" signal ends and the unit is manually restarted.
It is possible to temporarily reactivate the unit by pressing the "ON" key.

Possible causes: settings of unit changed, membrane heavily fouled or a concentrate line valve
closed.
Low pressure 1
Signal
Low pressure 1
The "Low pressure" input is activated. The unit is shut down and, after a programmed delay, the unit is
reactivated in accordance with the instructions set in steps 12.2 and 12.3 of the basic programming.
The alarm is deactivated as soon as the "low pressure" signal ends. It is possible to temporarily
reactivate the unit by pressing the "ON" key. Possible cause: no water pressure, blocked filters.
Low pressure 2
Signal
Low pressure 2
The "Low pressure" input is activated. The unit can be shut down. The alarm is deactivated and the
unit restarted as soon as the "low pressure" signal ends. If at the same time the "Alarm" or
"Malfunction" relays are tripped, then the alarm must be manually turned off.
This alarm can only occur is the value "0" is set in step 12.2 of the basic programming. It is possible to
temporarily reactivate the unit by pressing the "ON" key. Possible cause: no water pressure, blocked
filters
Low pressure 3
Signal
Low pressure 3
The "Low pressure" input is activated.
The unit is shut down. The alarm is deactivated and the unit restarted as soon as the "low pressure"
signal ends and the unit is manually restarted.
This alarm occurs when it is attempted to automatically restart the unit in spite of low pressure or if in
the value "1" is set in step 12.2 of the basic programming.
It is possible to temporarily reactivate the unit by pressing the "ON" key. Possible cause: no water
pressure, blocked filters.
Concentrate 1
Signal
Concentrate 1
The "Concentrate" input is activated.
The unit is shut down and restarted automatically in accordance with the instructions set in steps 7.2
and 7.3 of the basic programming.
The alarm is deactivated and the unit restarted as soon as the "concentrate" signal ends and the unit
is manually restarted.
It is possible to temporarily reactivate the unit by pressing the "ON" key. Possible cause: Changes to
unit settings.
Concentrate 2
Signal
Concentrate 2
The unit is shut down. The alarm is deactivated and the unit restarted as soon as the "concentrate"
signal ends. This alarm can only occur is the value "0" is set in step 7.2 of the basic programming.
unit settings.
Concentrate 3
Signal
Concentrate 3
The unit is shut down. The alarm is deactivated and the unit restarted as soon as the "concentrate"
signal ends and the unit is manually restarted.
This alarm occurs when it is attempted to automatically restart the unit in spite of a concentrate alarm.
unit settings.
Motor safeguard switch

Signal
Motorprotection
The "Motor safeguard" input is activated. The unit is shut down. The alarm is deactivated and the unit
restarted when the motor safeguard switch is reset.
Possible causes: Changes to unit settings, malfunction in the unit, motor overheating
Temperature MAX
Limit Temp. Max

exceeded
The programmed maximum limit is exceeded. The unit is not shut down. The alarm is deactivated as
soon as the temperature drops below the upper limit.
Power failure
Signal
Supply fail.
No power to the unit or the unit is shut off. The alarm is deactivated when the "RESET" key (the key
with the symbol) is pressed. This alarm only occurs if, in steps 13.10 or 14.10 of the program an
alarm or malfunction relay for power failure is activated.
NOTE: All programmed values and the values of the internal clock are stored in non-volatile memory
and are retained in the event of a power failure.
Standby stop
STAND BY
STOP
Exception: when altering the program steps 8.4, 9.5 and 17.1. The following actions can be carried
out:
1. Programming the basic values;
2. Calling the info data;
3. Switching the “MAINTENANCE” step on and off;
4. Starting production;
5. Stopping production or starting a rinse;
6. Cancelling the fault and message relay.
Once the “ON” key for production start or the “OFF” key for production stop has been pushed, the
“STANDBY STOP” function is cancelled and then when switching on the mains power switch another
time, a normal start follows, which generally starts with a rinse.
OS3050/51 Output functions 20
Output functions
High pressure pump/three-phase regulator

The high pressure pump is connected to pins "PU." The voltage at this point is the same as the
unit's main power connection. The maximum load of the controller, including solenoid valves
connected to it, may not exceed 4.0 A.
The unit can be supplied with an (optional) thermal protector.
Larger units are often fitted with pumps using three-phase motors. Power is supplied to the pumps via
a fused three-phase adaptor connected to "PU".
The adaptor must be installed outside the controller. It is recommended to use a switchbox with the
internal model (OS3051). The switchbox can be used for multiple three-phase adapters for pumps,
thermal protectors, time-delay relays, star-delta starters, alarm and signal lights, etc.
Power to the high pressure pump is started after a delay following opening of the inlet and concentrate
discharge valves in "PRODUCTION" mode and or after opening the concentrate discharge valve in
"RINSE" mode. A delay of 1-999 seconds can be set in programming step 6.1
Inlet valve
The inlet valve is connected to pins "IV." The voltage at this point is the same as the unit's main
power connection. The inlet valve opens when power is applied.
Concentrate discharge valve

The concentrate rinse valve is connected to pins "CV." The voltage at this point is the same as the
unit's main power connection. The concentrate discharge valve opens when power is applied.
Permeate valve
Dependant upon the way the valve is fitted and connected to the "PV" terminals, it can function either,
as a purge valve, or, as a permeate valve.
Normally open purge valve - connect across terminals 11 and 13.

Normally closed purge valve - connect across terminals 11 and 12.
Normally open permeate valve - connect across terminals 11 and 12.
Normally closed permeate valve - connect across terminals 11 and 13.
In the "Production" mode the purge valve will be opened and the permeate valve closed.
ATTENTION: if you have set a limit, at programming step 1.6, these valves will change over whenever
the limit is exceeded.
In the "Purge" mode the purge valve will be open, and the permeate valve closed.
The valve function in the "Standby" mode is selected at programming step 17.1 .
The valve function in the "Maintenance" mode is selected at programming step 16.5 .
OS3050/51 Output functions 21
Dosing pump
The "dosing pump" output is an ungrounded (single-edged) output marked "DO." This can be used for
an ungrounded control connection for dosing units or, with special wiring, a direct connection to a
dosing pump.
It is also possible to use this output for a return valve for concentrate or permeate.
The output can be activated during "PRODUCTION", "RINSE" or "MAINTENANCE" mode.
It is possible to limit dosing to between 1 and 65,000 seconds, however, the time may not exceed the
duration of the mode in which it occurs.
If step 10.1 is programmed at No this output will be switched parallel to the output PU.
Alarm Relay
The alarm relay output is an ungrounded (single-edged) output marked "AN." When no power is
applied, the relay is in the state: no alarm.
The sources of an alarm can be programmed.
Malfunction Relay
The malfunction relay output is an ungrounded (single-edged) output marked "MF." When no power is
applied, the relay is in the state: malfunction.
The sources of a malfunction can be programmed.
Recorder Output
In order to use this output, the unit must be supplied with an optional I/O board for connection to a
printer-recorder (oscillograph). The recorder must be capable of accepting inputs of 0-20 or 4-20 mA.
The following signals can be received via the recorder output:
Value conductivity meter 1

Value conductivity meter 2
Value relative conductivity 1
Water temperature
The measurement range can be programmed.
If more than one value is routed to the output, then each value is transmitted for a period of 2 seconds,
in cycle
OS3050/51 Input functions 22
Input functions
STOP
The connection from the „STOP“ input is marked with „ST“ and is active (closed or opened) depending
on the programming of step 18.2. In the event of a STOP message, water production is stopped after
approximately 6 seconds.
If the program step 18.1 “Stop Hand start” is set to YES, then the message follows in the LCD display:
"Signal start by hand". The installation has to be re-started again by pressing the “ON” key.
Application: e.g. an external fault, which requires a manual intervention.
If the program step 18.1 “ Stop Hand start ” is set to NO, then the message follows in the LCD display:
"Signal STOP". The installation continues its normal function, as soon as the stop signal to the input is
cancelled. The installation can also be switched on in the event of a stop signal by pressing the “ON”
key.
Application: e.g. no production during regeneration of a pre-switched water softening installation.
The stop signal can be switched on the message relay and/or the fault relay.
If no stop switch is connected, then the input must be bridged.
See also: Faults / Messages page 16
WARNING: The stop function does not interrupt the “MAINTENANCE” function.
Tank full / empty

The connections for the level switches for automatically filling the storage tank are marked "FU" (full)
and "EM" (empty). Input "FU" is active when open and input "EM" is active when closed. If both
signals are received simultaneously, only the "HIGH" signal is responded to. In other words, if the tank
is empty, both level switches are closed.
Filling the tank can be done using the "full" level switch. The "empty" level switch is then used as a
"minimum level" alarm. Alternatively, filling can be accomplished using both switches or manually (see
program step 11.1).
The "FULL" and "EMPTY" signals can be connected to the alarm and/or malfunction relays, in which
case they are also displayed on the LCD.
The inputs are polled every 4 seconds.
High pressure
The input for a pressure switch is marked "EP" and is active when open. It is polled every 4 seconds.
Multiple pressure switches can be connected in series. A signal is displayed on the LCD and can be
connected to the alarm and/or malfunction relays.
To turn the unit on again, you must press the "ON" key. If pressure is still too high, the unit is shut off
again after 4 seconds. If no pressure switch is connected, contact "EP" must be shorted
OS3050/51 Input functions 23
Low pressure
To prevent the pump running dry, a pressure switch can be used. The input for this pressure switch is
marked "LP" and is active when open. A delay of 1-999 seconds can be programmed in step 12.1.
Furthermore, it is possible to program the unit to attempt to restart from 0 to 9 times. After this series,
the unit can only be restarted by pressing the "ON" key.
A signal is displayed on the LCD and can be connected to the alarm and/or malfunction relays. If no
pressure switch is connected, contact "LP" must be shorted.
Concentrate low flow

To monitor concentrate flow, a flow sensor with an ungrounded (single-edged) input can be used. The
connection for this sensor is marked "CO" and is active when open. A delay of 1-999 seconds can be
programmed in step 7.1. Furthermore, it is possible to program the unit to attempt to restart from 0 to 9
times. After this series, the unit can only be restarted by pressing the "ON" key.
A signal is displayed on the LCD and can be connected to the alarm and/or malfunction relays. If no
flow switch is connected, contact "CO" must be shorted.
Reset alarm
To be able to remotely reset the alarms, the ‘CO’ input can be programmed for a reset function.
In program stage 7.0, the ‘RS’ function should be selected, replacing the input function for concentrate
security.
The inpiut should be short-circuited for at least 1 second, after which the reset will be executed and
the installation will automatically be switched on.
The alarm outputs and messages in the LCD display are erased as soon as the reset is executed.
However, the alarm outputs and messagesin the display will not be erased and the installation will not
Be switched on if the cause of the alarm is still present.
If the alarm has been erased manually , the ‘reset’ function will not be checked remotely until an alarm
with activated alarm output occurs again.
Motor Safeguard Switch

The input for a motor safeguard switch is marked "PS" and is active when open. It is polled every 2
seconds. Multiple switches can be installed in series.
In models operating at up to 240 V a thermal protector can be optionally supplied. The contact for the
thermal switch is connected internally in the controller.
A signal is displayed on the LCD and can be connected to the alarm and/or malfunction relays. The
thermal protector or motor safeguard switch must be manually reset, after which the unit will be
reactivated automatically. If no safeguard switch is connected, contact "PS" must be shorted.
Conductivity sensor 1 and 2

The inputs for the conductivity sensors for the conductivity meters are marked "CC1" and (optional)
"CC2." Ensure that the correct cell constant is set in program steps 1.2 and 2.2.
Temperature sensor
A PT 1000 platinum resistance thermometer must be used. The connection is marked "TC." The
temperature sensor can be built into the conductivity sensor or installed separately next to it.
If no temperature sensor is installed, then all calculations are performed using a temperature of 25 °C.
This also occurs by a closure or break in the circuit
OS3050/51 Display and modification of setpoints 24
Display and modification of setpoints

During installation, the controller of the reverse osmosis unit is programmed by setting its setpoints.
These values can be changed at any time, however, note that they are not lost in the event of a power
failure.
Changes to setpoints should only be made by authorized and trained technicians.

Record the setpoints in the empty fields in the following program diagram and place this manual
in safe keeping for use by operators and maintenance personnel.
Setpoint changes may be made at any time.
Some keys have a double function. In program mode, the keys "►", "▼", "▲" and "#" are used in
combination with the key "ENTER."
Enter
1. Press the "ENTER" key. In order to prevent inadvertent changes to the program, the key must be
held down for 4 seconds before changes to the program may be made.
Initially, the following is displayed Followed after 4 seconds by this message:

in the LCD display:
Attention! Start
Programmechange Programmechange
NOTE: To perform steps 2 and 3, the "ENTER" key must be kept pressed.
Change language
2. You may now change the language used for display in the LCD as follows:
Press "#" (and keep it held down) while using the "► " key to advance the cursor through the
selection of languages until the desired language is selected.
The "ENTER" key should only be pressed when you are ready to exit this mode.
Programming setpoints :
3. The following steps can be performed if the "▼" key is held down.
4. The controller is now in programming mode. The "ENTER" key should only be pressed when you
are ready to exit this mode. Programming mode is also automatically terminated approximately 2
minutes after the last keystroke.
5. Use the "▲" key to return to the program.
6. Use the "►" key to move the cursor. For "YES/NO" decisions, move the cursor under Y to answer
YES and to N to answer NO.
7. Press the "#" key to change numerical values, which you have marked using the cursor, within he
set range
1. Conductivity meter 1
The sensor is preferably installed in the permeate piping
Start
Step no.: 1.1
1.1
Display LCD LED LCD LED
Conductivity values can be displayed by placing the cursor either under the LCD
or the LED.
NOTE: If CM2, CM% or temperature are displayed on the same output device,
each value is displayed for 2 seconds, in cycle
1.2
Step no.: 1.2
Constant 0.10 cm-1
Depending on the conductivity values to be monitored, a sensor with a suitable

cell constant must be selected.
Conductivity µS/cm
cel - 1 10 100 1.000 10.000 100.000

0,01
constant 0,1
0,5
cm -1 1,0
10
A cell constant between 0.01 up to 10.00 cm-1 can be set here.

1.3
Step no.: 1.3 Yes No
Limit Min Y/N

This enables monitoring of conductivity values which are below a set minimum.
1.6
1.4
Step no.: 1.4
Value Min 1.0 µS / cm
An interruption in power to the sensor, electrical faults or air in the sensor can
cause measurements of extremely low conductivity to occur. A minimum value 1.5
MIN of 0.1 up to 999 µS/cm can be set.
After a fixed delay of 60 seconds, the LCD displays the message: "Limit CM1
MIN under valued."
Setting the alarm relay or malfunction relay is performed in steps 13 and 14

1.4 1.3
Step no.: 1.5

1.5
Switch off Y/N Yes No
This enables setting whether the unit should be shut down when a value less
than the setpoint for MIN is recorded.
1.6
Limit Max Y/N
This enables monitoring of conductivity values which are above a set maximum.
2.1
NOTE: If no maximum limit is set, control of the permeate valve is not dependent
upon conductivity
1.7
Step no.: 1.7
Value Max 10.0 µS / cm
Changes in the quality of the feed water for the unit can affect conductivity. A
maximum value MAX can be set of 0.2 up to 6'500.0 µS/cm.
NOTE: This value must be greater than MIN.
1.8
Switch off Y/N
This enables setting whether the unit should be shut down when a value in
excess of the setpoint for MAX is recorded.
1.9
Step no.: 1.9
Delay 180s sec
If the MAX setpoint is exceeded, after a programmed delay of between 1 and

9'999 seconds, the message "Limit CM1 MAX exceeded" is displayed on the LCD
and, if programmed, the unit is shut down.
2.1
Setting the alarm relay or malfunction relay is performed in steps 13.2 and 14.2
2. Conductivity meter 2
NOTE: This step can only be performed if the controller is fitted with a board for 1.6 / 1.9
the second conductivity meter. The sensor is installed either in the feed water line
or after an extra treatment phase
2.1
Step no.: 2.1 LCD LED
Display LCD LED
Conductivity values can be displayed by placing the cursor either under the LCD,
the LED or suppressed if the cursor is not displayed.
NOTE: If CM1, CM% or temperature are displayed on the same output device,
each value is displayed for 2 seconds, in cycle
2.2
Step no.: 2.2
Constant 0.10 cm-1
Depending on the conductivity values to be monitored, a sensor with a suitable

cell constant must be selected.
Conductivity µS/cm
cel - 1 10 100 1.000 10.000 100.000

0,01
constant 0,1
0,5
cm -1 1,0
10
A cell constant between 0.01 up to 10.00 cm-1 can be set here.

NOTE: With cell constants higher than 1.0 cm-1, conductivity values greater than
9'999 µS/cm can only be displayed in the LCD.
2.3
Limit Min Y/N
This enables monitoring of conductivity values which are below a set minimum.
2.6
2.4
Step no.: 2.4
Value Min 5.0 µS / cm
cause measurements to occur of extremely low conductivity. 2.5
A minimum value MIN can be set.
If the cell constant is up to 0,1 cm-1: 0,1 up to 999 µS/cm
and greater then 0,1 cm-1: 1 up to 65'000 µS/cm.
After a fixed delay of 60 seconds, the LCD displays the message: "Limit CM2
MIN under valued."
Setting the alarm relay or malfunction relay is performed in steps 13 and 14.
2.4 2.3
Step no.: 2.5

2.5
This enables setting whether the unit should be shut down when a value less
than the setpoint for MIN is recorded.
2.6
Limit Max Y/N
This enables monitoring of conductivity values which are above a set maximum.
3.1
NOTE: If no maximum limit is set, control of the permeate valve is not dependent
upon conductivity
2.7
Step no.: 2.7
Value Max 20.0 µS / cm
maximum value MAX can be set of 0.2 up to 6'500.0 µS/cm. With cell constants
higher than 0.1 cm-1 a maximum value MAX can be set of 10 to 199'990 µS/cm
NOTE: This value must be greater than MIN

2.8
Switch off Y/N
Step no.: 2.9 2.9
Delay 180s
sec

9'999 seconds, the message "Limit CM2 MAX exceeded" is displayed on the LCD
and, if programmed, the unit is shut down.
Setting the alarm relay or malfunction relay is performed in steps 13.13 and 14.13 3.1
3. Relative conductivity 2.6 / 2.9
NOTE: This step can only be performed if the controller is fitted with a board for
the second conductivity meter.
The value is displayed as a percentage of conductivity 2. The formula for the

calculation is as follows:
100 = display [%]

conductivity 1
conductivity 2
and is a measure of the degree of desalination. The lower the value, the lower the
salt passage through the membrane.
3.1
Step no.: 3.1 LCD LED
Display LCD LED
Conductivity values can be displayed by placing the cursor either under the LCD,
the LED or suppressed if the cursor is not displayed.
NOTE: If CM1, CM2 or temperature are displayed on the same output device,
each value is displayed for 2 seconds, in cycle.
3.2
Limit Min Y/N
This enables monitoring of relative conductivity values which are below a set
minimum. 3.4
3.3
Step no.: 3.3
Value Min 5.0 %
cause measurements of extremely low conductivity to occur. A minimum value
MIN of 0.1 up to 99.9% can be set. After a fixed delay of 60 seconds, the LCD
displays the message: "Limit CM% MIN under valued." 3.4
Setting the alarm relay or malfunction relay is performed in steps 13 and 14.
3.2 / 3.3
Step no.: 3.4
Limit Max Y/N 3.4
Yes No
This enables monitoring of relative conductivity values which are above a set
maximum.
3.1
Step no.: 3.5 3.5
Value Max 50.0

%
maximum value MAX can be set of 0.2 up to 99.9%
NOTE: This value must be greater than MIN.
Step no.: 3.6 3.6
Step no.: 3.7 3.7
Delay 180s
sec

9999 seconds, the message "Limit CM1 % MAX exceeded" is displayed on the
LCD and, if programmed, the unit is shut down.
Setting the alarm relay or malfunction relay is performed in steps 13 and 14 4.1
4. Temperature measurement 1.6 / 1.8 / 3.4 / 3.7
NOTE: If only the standard board is installed in the unit, no temperature

measurement can be performed. To perform manual temperature compensation
for conductivity, however, a temperature other than 25 °C within the range 0 to 99 CM2 board Y
+ sensor
°C can be entered in the program. connected
N
Step no.: 4.1 4.1
Temperature 25°C
°C
If the extended board with two conductivity meters and temperature

measurement capability is installed, it is possible to program temperature to be 5.1
displayed on the LCD.
4.2
Display Y/N
NOTE: If CM1, CM2 or CM% are displayed on the same output device, each
value is displayed for 2 seconds, in cycle.
Step no.: 4.3 4.3

Yes No
Limit Temp. Y/N
This enables monitoring of maximum water temperature.
5.1
Step no.: 4.4 4.4
Value Max 80°C

°C
For monitoring purposes you can here enter a threshold limit value between 1°C
and 99°C.
4.5
Yes No
Step no.: 4.5
Switch off Y/N
5.1
This enables setting whether the unit should be shut down when the temperature
has exceeded the maximum limit programmed in step 4.4. If the temperature is
under the limit value then the installation will start automatically
5. Conductivity – correction factor

4.1 / 4.3 / 4.4
Step no.: 5.1 5.1
Factor 1 1.00*
Factor
Conductivity measurement is based upon a temperature of 25 °C. At other

temperatures the conductivity measurement must be adjusted by means of a
manual correction factor, or if a temperature sensor is installed, an automatic N
correction factor. CM2 circuit
Other spurious measurements caused, for example, by polarization, or by board
resistance or capacitance in the wiring, can also be compensated for by a Y
correction factor - at least for a certain range.
A correction factor of 0.10 to 5.0 can be entered in this step for conductivity 1. 6.1
Determination of the correction factor for conductivity
Take a sample of water and measure conductivity with an accurate and calibrated
conductivity meter: reference value.
Note the conductivity registered by the controller. Calculate the correction factor
to be entered as follows :
reference value
= correction factor
measured value
5.2
Step no.: 5.2
Factor 2 1.00* Factor
A correction factor of 0.10 to 5.0 can be entered in this step for conductivity 2
6. Start up delay
6.1
Step no.: 6.1
Delay 15s sec
To prevent water hammer when production is started, in "PRODUCTION" mode,

a delay is programmed before the h.p. pump is started. A delay can be
programmed of between 1 and 999 seconds
6.2
WithConcValveY/N
Two starting programmes can be chosen for "PRODUCTION":
with concentrate discharge valve J/N: inlet valve opens - delay, h.p. pump starts.
Step "PRODUCTION" starts.
with concentrate discharge valve J/N: concentrate discharge valve opens - delay
- inlet valve opens - delay - h.p. pump starts - delay - concentrate discharge valve
closes. Step "PRODUCTION" starts.
When programmed in step no. 6.1 a delay of 15 seconds, then the production 7.1
step will have a total delay of 3 x 15 seconds.
7. Concentrate flow monitoring

6.2
7.0
Schritt Nr: 7.0 CO RS
CO RS
Select the desired input function for the ´CO´cennection on the terminal strip.
CO = Cocentrate flow (see also page 23) 8.1
RS = Reset alarm output (see also page 23)
Step no.: 7.1 7.1

Delay1 60s
Sek.
The delay for the concentrate flow monitoring switch can be programmed
between 1 and 999 seconds.
.
7.2
Step no.: 7.2
0-1 2-9
Switch on 3*
The unit can be programmed to attempt restarting production a number of times,

in the event that low concentrate flow is detected, before the unit is definitively 8.1
stopped. It is then only possible to restart the unit manually be pressing the "ON"
key.
A value between 0 and 9 can be entered here. The value 0 means that no
definitive shutdown occurs and the unit is restarted automatically as soon as
permeate can be accepted by the process and concentrate is flowing. The value
1 shuts the unit down definitively at the first detection of low concentrate flow.
With the values 2 to 9, the unit attempts 1 to 8 times to start production, in spite of
the signal that low concentrate flow has been detected.
7.3
Step no.: 7.3
Delay2 2m Minuten
If a value between 2 and 9 is set for restarting production, the delay until restart
must be programmed. The delay can be between 1 and 99 minutes.
8.1
8. Rinse before Standby

7.2 / 7.3
Before the change over from the
Step no.: 8.1 production mode to the Standby-mode
and after turn on the controller the 8.1
Rinse-StandbyY/N
membrane can be rinsed Yes No
Step no.: 8.2 This enables a rinse cycle of 1 to

9999 seconds to be programmed.
Rinsetime1 600s 9.1
8.2
Step no.: 8.3 You can program, whether the rinsing sec
process takes place with or without
PU|IV|CV|PV| the pump and whether the cut-off 8.3
valves are open or closed: PU IV CV PV
PU | = with pump PU - = without pump
IV | = input cut-off valve open IV - = input cut-off valve closed
CV | = concentrate cut-off valve open CV - = concentrate cut-off valve closed
PV | = permeate cut-off valve open PV - = permeate cut-off valve closed
8.4
Step no.: 8.4 This sets the kind of concentrate valve No Nc
you are using: "normally open" (No) or
Conc.Valve NoNc "normally closed" (Nc)
Attention: The steps 8.4 and 9.5 are identical. 9.1

Tip: Using very saline water with a closed inlet valve, herewith you have the
possibility to rinse the module by the dosing pump (DO) connection.
Programming step 10.1=Yes, 10.2=No, 10.3=Yes, 10.4=No and 10.5=0 8.1 / 8.4
9. “Interval” Rinse 9.1

Yes No
Step no.: 9.1 The lifetime of the membrane will be
extended if the module is regularly
Interval Y/N rinsed by the concentrate piping.
10.1
9.2
Step no.: 9.2 This sets how long between the
previous step or rinse and the
Distance 24h concentrate rinse. A delay of 1 to 999 hours
hours can be programmed.
9.3
Step no.: 9.3 This enables a rinse cycle of 1 to
9999 seconds to be programmed.
Rinsetime2 300s sec
9.4
Step no.: 9.4 You can program, whether the rinsing PU IV CV PV
process takes place with or without
PU|IV|CV|PV| the pump and whether the cut-off
valves are open or closed:
PU | = with pump PU - = without pump
IV | = input cut-off valve open IV - = input cut-off valve closed
CV | = concentrate cut-off valve open CV - = concentrate cut-off valve closed
PV | = permeate cut-off valve open PV - = permeate cut-off valve closed
9.5
Step no.: 9.5 This sets the kind of concentrate valve
No Nc
you are using: "normally open" (No) or
Conc.Valve NoNc "normally closed" Nc)
Attention: The steps 8.4 and 9.5 are identical. If you have programmed step no.
8.1 = Yes, this program step will not be displayed. 10.1
10. Dosing pump 9.1 / 9.5
Step no.: 10.1 10.1

Yes No
Dosing Y/N
Dosing of chemicals can be done during "PRODUCTION", "RINSE" and/or
"MAINTENANCE."
If step 10.1 is programmed at No this output will be switched parallel to the output
PU.
10.2
Dos.Product. Y/N
Dosing YES/NO during "PRODUCTION" mode
10.3
Dos.Rinse Y/N
Dosing YES/NO during "RINSE" mode.
10.4
Dos.Mainten. Y/N
Dosing YES/NO during "MAINTENANCE" mode.
10.5
Step no.: 10.5
Dosingtime 120s sec
The duration of dosing is set for each step. It is terminated, though, if the unit is
switched/switches to another step. A value of 0 to 65,000 seconds may be set.
NOTE: If the value 0 is set, the dosing pump is on for the entire duration of the
step.
10.6
Step no.: 10.6
Delay 5s sec
The dosing pump can be started with a delay of between 0 and 999 seconds
11.1
11. Level control 10.1 / 10.6
11.1
Step no.: 11.1
Level switch 2 switches
Filling of the storage tank can be controlled by means of the full level switch. In
this manner, the unit is put into operation as soon as the water level drops below
the maximum level. The empty level switch serves as a minimum level protection.
Advantage: A maximum amount is always available.
Select: Level switch = 1.
As an alternative, filling can be regulated by two level switches. In this set-up, the
unit is started when the "empty" level gauge is tripped and shut off when the "full"
level gauge is tripped.
Advantage: The unit is started and stopped less frequently.
If no level switches for a supply tank are connected, then you can only switch the
installation on and off manually.
The inputs “FULL” and “EMPTY”, however, appear in the display upon activation
and are able to activate with the message and fault relay.
ATTENTION : If the production is stopped by hand (OFF key) then the production
will only start after pressing the ON key.
12. Low pressure

12.1
Step no.: 12.1
Delay1 10s sec
The delay for the low pressure signal can be programmed between 1 and 999
seconds.
.
12.2
Step no.: 12.2 0-1 2-9
Switch on 3*
The unit can be programmed to attempt restarting production a number of times,

in the event that low pressure is detected, before the unit is definitively stopped. It 13.1
is then only possible to restart the unit manually be pressing the "ON" key.
A value between 0 and 9 can be entered here. The value 0 means that no
definitive shutdown occurs and the unit is restarted automatically as soon as
pressure rises above the minimum level. The value 1 shuts the unit down
definitively at the first detection of low pressure. With the values 2 to 9, the unit
attempts 1 to 8 times to start production, in spite of the low pressure signal.
12.3
Step no.: 12.3
Delay2 15m minutes
If a value between 2 and 9 is set for restarting production, the delay until restart
must be programmed. The delay can be between 1 and 99 minutes 13.1
13. Alarm relay

12.2 / 12.3
The occurrence of certain situations can be signalled by means of the alarm
and/or malfunction relay. In step 13 of the basic program, it is possible to set
which situations activate the alarm relay.
13.1
CM1 Min Y/N

Conductivity CM 1 MIN under the minimum value.
13.2
CM1 Max Y/N

Conductivity CM 1 MAX above the maximum value.
13.3
Stop Y/N
The "STOP" input has been activated.
13.4
Empty Y/N
The "EMPTY" input has been activated.
13.5
Full Y/N
The "FULL" input has been activated.
13.6
Overpressure Y/N
The "OVERPRESSURE" input has been activated.
13.7
Yes No
Step no.: 13.7
Low pressure Y/N
The "LOW PRESSURE" input has been activated.
13.8
13.7
Step no.: 13.8 The "CONCENTRATE" input has been 13.8
Concentrate Y/N activated.
Yes No
Step no.: 13.9 The "MOTOR SAFEGUARD" input 13.9

has been activated. Yes No
Motorprotect Y/N
13.10
Step no.: 13.10 The "POWER FAILURE" situation has S Y N
been activated.
Supplyfail.S/Y/N
S = Installation remains in the “STANDBY STOP” position until the “ON” key
is pressed, message relay active. (See installation instructions / putting
into operation page 46)
Y = Message relay active
N = Message relay not active
13.11
Yes No
Step no.: 13.11 The "MAINTENANCE INTERVAL
Maintenance Y/N REQUESTED" input has been
activated.
N
Step no.: 13.12 Conductivity CM 2 MIN under the CM2 circuit
board
CM2 Min */P/N minimum value.
Y
14.1
* = Always controlling of the conductivity minimum value
13.12
P = Controlling of the conductivity minimum value only during the
production-mode * P N
N = No controlling and activating of the alarm relay
Step no.: 13.13 Conductivity CM 2 MAX above the

CM2 Max */P/N maximum value.
13.13
* P N
production-mode
13.14
Step no.: 13.14 Percentage relative conductivity CM% Yes No
CM% Min Y/N MIN under the minimum value.
13.15
MAX above the maximum value
CM% Max Y/N
13.16
Step no.: 13.16 Temperature above the maximum Yes No
LimitTemp. Y/N value.
14.1
14. Malfunction relay

13.*
The occurrence of certain situations can be signalled by means of the alarm
and/or malfunction relay. In step 14 of the basic program, it is possible to set
which situations activate the malfunction relay.
14.1
CM1 Min Y/N

Conductivity CM 1 MIN under the minimum value.
14.2
CM1 Max Y/N

Conductivity CM 1 MAX above the maximum value.
14.3
Stop Y/N
The "STOP" input has been activated.
14.4
Empty Y/N
The "EMPTY" input has been activated.
14.5
Full Y/N
The "FULL" input has been activated.
14.6
Overpressure Y/N
The "OVERPRESSURE" input has been activated.
14.7
Yes No
Step no.: 14.7
Low pressure Y/N
The "LOW PRESSURE" input has been activated.
14.8
14.7
Step no.: 14.8 The "CONCENTRATE" input has been 14.8
Concentrate Y/N activated.
Yes No
Step no.: 14.9 The "MOTOR SAFEGUARD" input 14.9

has been activated. Yes No
Motorprotect Y/N
14.10
Step no.: 14.10 The "POWER FAILURE" situation has S Y N
been activated.
Supplyfail.S/Y/N
S = Installation remains in the “STANDBY STOP” position until the “ON” key
is pressed, message relay active. (See installation instructions / putting
into operation page 46)
Y = Message relay active
N = Message relay not active
14.11
Yes No
Step no.: 14.11 The "MAINTENANCE INTERVAL
Maintenance Y/N REQUESTED" input has been
activated.
N
Step no.: 14.12 Conductivity CM 2 MIN under the CM2 circuit
board
CM2 Min */P/N minimum value.
Y
15.1
14.12
production-mode * P N
Step no.: 14.13 Conductivity CM 2 MAX above the

CM2 Max */P/N maximum value.
14.13
* P N
production-mode
14.14
CM% Min Y/N MIN under the minimum value.
14.15
MAX above the maximum value
CM% Max Y/N
14.16
Step no.: 14.16 Temperature above the maximum Yes No
LimitTemp. Y/N value.
15.1
15. Recorder output 14.*
NOTE: The following steps can only be selected when the controller is fitted with
an interface board for a recorder.
N
Recorder
present
Step no.: 15.1
15.1 Y
0-20 mA 4-20 mA 16.1
0-20mA 4-20mA
The output current can be set to a range of either 0-20 mA or 4-20 mA.
Controller with one conductivity meter.

Both recorder outputs have the same conductivity value.
Controller with two conductivity meters.

This performance has available 4 analogous values: conductivity value 1,
conductivity value 2, relative conductivity and the temperature value. (if the probe
is connected)
The following steps allow you to programme the values of the outputs 1 and 2.
Use the key "#" to switch the number 1 respectively 2 on or off.
If one output has more values, each value will be shown in steps of 2 seconds.
Advice: use a "dot"-recorder instead of a "line"-recorder.
To optimise the display of the outputs the following steps allow you to programme
a variable division of the current 0(4) - 20mA.
Formulas :
I out = I min + ( (CM measure / CM range) * (I max - I min) )
CM measure = CM range * ( (I out - I min ) / (I max - I min) )
I out = output current CM measure = measured conductivity

I min = 0 or 4 mA (step 15.1) CM range = programmed range (e.g. step 15.3) 15.2
I max = 20 mA 1 2
For example: you have programmed 4 - 20 mA and 0 - 100 µS/cm and the
measured conductivity is 60 µS/cm. In this case the output current will be :
I out = 4 mA + ((60 µS / 100 µS) * (20 mA – 4 mA)) = 13,6 mA
15.3
Step no.: 15.2
MeasuremCM1 1-2- µS / cm
You can select on which output the value of Conductivity meter 1 must be
displayed. N
CM2 circuit
board
Step no.: 15.3 Y
Range 0- 20 16.1
The range of conductivity can be related to the current of 0(4) - 20 mA. 15.4
For example 0 - 20 mA 0 - 200 µS/cm.
One step of 1 mA corresponds with one step of 10 µS/cm.
Attention! The following steps are only available for controllers with two
conductivity meters. 15.3
15.4
Step no.: 15.4 1 2
MeasuremCM2 1-2-
displayed.
15.5
Step no.: 15.5
Range 0- 200 µS / cm
The range of conductivity can be related to the current of

0(4) - 20 mA.
For example 0 - 20 mA 0 - 2,000 µS/cm.
One step of 1 mA corresponds with one step of 100 µS/cm.
15.6
Step no.: 15.6 1 2
MeasuremCM% 1-2-
You can select on which output the value of the relative conductivity must be
displayed.
15.7
Step no.: 15.7
Range 0- 100 %
The range of relative conductivity can be related to the current of 0(4) - 20 mA.
For example 0 - 20 mA 0 - 40 %.
One step of 1 mA corresponds with one step of 2 %.
A value can be programmed between 0 and 100 %.
15.8
Step no.: 15.8 1 2
Measurem°C 1-2-
displayed.
15.9
Step no.: 15.9
Range 0- 100 °C
The range of temperature (0 - 100 °C) can be related to the current of 0(4) - 20
mA.
For example 0 - 20 mA 0 - 50 °C. 16.1
One step of 1 mA corresponds with one step of 2.5 °C.
A value can be programmed between 0 and 100 °C.
16. Maintenance
14.* / 15.*
Step no.: 16.1

Codenumber 0 N
CM2 circuit
board
If a code number has been defined to prevent unauthorized entry into
"MAINTENANCE" mode, this step is displayed. The code number must be Y
16.1
entered here, before proceeding with these steps. If the code number is not 16.2
know, it is possible to return to the previous step or to step 17.1 or to end
programming. Code number
Step no.: 16.2 16.2

Interval Y/N Yes No
If the unit is regularly maintained/rinsed, it is possible to program the interval

between maintenance cycles.
16.4
16.3
Step no.: 16.3
Interval 500h hours
An interval of between 1 and 65,000 hours can be programmed.

NOTE: The maintenance interval is automatically reset whenever the
"MAINTENANCE IN" step is manually selected.
16.4
Step no.: 16.4
Maint.time 30m minutes
The "MAINTENANCE" step is manually started and must be manually terminated.

However, the maximum operationally time of the maintenance is limited and can
be set to between 1 and 9999 minutes.
16.5
Step no.: 16.5 PU IV CV PV
PU|IV|CV|PV|
By switching from the "PRODUCTION" mode to the "MAINTENANCE" mode, the
valve outlet relays are de-energised and the H.P. pump stopped.
However the possibility exists to energise the valve relays as desired and
stop/start the H.P. pump after the maintenance is started by pushing the "ON"
button.
16.6
A horizontal line means "OFF" (de-energised) and a vertical line means "ON"
(energised).
PU = H.P. pump IV = Inlet valve
CV = Concentrate discharge PV = Permeat valve
valve
Attention! Besides the motor protection switch no input can be activated. No limits
will be controlled.
Use the" ►" key to select the pump and 3 valves. Use the "#" key to select either
"|" (active) or "-" (inactive).
16.5
Step no.: 16.6
Codenumber Y/N 16.6
Yes No
To prevent unauthorized personnel from entering "MAINTENANCE" mode or

changing the values in the program, it is possible to assign a code number.
17.1
ATTENTION: Record the code number in the documentation. After
16.7
assignment of a code number it is no longer possible to invoke this step
and change the code number.
Code number
Step no.: 16.7
Codenumber 0
17.1
In this step, the code number is entered.
16.6 / 16.7
17. Permeate valve
17.1
Step no.: 17.1 0 1
Permeate valve 0
Dependant upon the way the valve is fitted and connected to the "PV" terminals,
it can function either, as a purge valve, or, as a permeate valve.
The valve operation, either normally open or normally closed, in the "Standby"
mode is determined in this step of the programming.
"1" = purge valve opened / permeate valve closed

"0" = purge valve closed / permeate valve opened
18. Input “Stop”

18.1
Handstart Y/N
If “Stop Hand start” is set to “J” for yes, then after activating the stop input at
terminals 23 and 24, “Signal start by hand” appears in the LCD display.
The installation must be restarted again by pressing the “ON” key .
If “ Stop Hand start ” is set to “N” for no, then after activating the stop input,
“Signal STOP” appears in the LCD display.
The installation continues its normal procedure when the stop input has been
deactivated.
See also input functions: STOP on page 22

18.2
Step no.: 18.2 0 1
Input Stop 0
Choose the activation option for the STOP input.
0 = Function is activated when the contact is opened.
1 = Function is activated when the contact is closed. 1.1
OS3050/51 Central monitoring 45
Central Monitoring
For monitoring of the installation from a central monitoring station, ungrounded (single-edged) relay
contacts are available. Additional ungrounded relay contacts can be provided by external relays.
On the relay outputs AN (Alarm) and MF (Malfunction), the following signals can be assigned:
1. Conductivity 1 MIN
2. Conductivity 1 MAX
3. Reverse osmosis unit stop
4. Storage tank full
5. Storage tank empty
6. Overpressure
7. Low pressure
8. Concentrate flow low
9. Motor safeguard switch
10. Power failure
11. Maintenance requested
12. Conductivity 2 MIN
13. Conductivity 2 MAX
14. Relative Conductivity 1 MIN
15. Relative Conductivity 1 MAX
16. Temperature above maximum
On each relay, more than one signal can be assigned.
If the DO output (dosing) is not used for dosing, a signal can be generated during the steps
"PRODUCTION", "RINSE" or "MAINTENANCE." The duration of the signal is programmable.
NOTE: If the ungrounded (single-edged) contacts are required to switch valves, alarm bells, lamps or
other devices simultaneously, extra external relays must be used.
The following ungrounded (single-edged) contacts can be obtained using external relays:
PU = pump (high pressure pump is on)

IV = inlet valve (unit is in operation)
CV = concentrate valve ("RINSE" mode)
PV = permeate valve (quality of desalinated water is poor)
OS3050/51 Time diagram 46
Installation and start up instructions

[ Install unit at eye-level and position suitable for operation.
[ Do not mount under leaky piping. If necessary, use protective shielding.
[ Slide (internal) panel-mounted model into panel opening (186 x 138) and fasten using clamps
supplied.
[ Connect to mains power. Ensure that all local regulations as well as instructions and guidelines of
utility companies are obeyed.
[ Pay particular attention to proper earth connection.
[ All low-voltage connections (contacts 23-48, i.e., connections ST, FU, EM, EP, LP, CO, PS, CC1,
CC2, TC and RC) are separated from main power supply.
[ Note: The panel-mounted unit is supplied without a main power switch. Provide for an
"Emergency Off" facility, e.g., in the switch box.
[ Note: The front panel is connected to ground with a plug. This connection must not be broken
during operation.
[ Turn the controller on and using this manual and the technical specifications of the unit supplier
program the controller.
[ Start the unit in accordance with the supplier's instructions. Measure conductivity of the permeate
using a conductivity meter, compare with values displayed in the LED and correct, if necessary.
[ NOTE: Keep front cover closed during operation at all times to prevent water damage.
[ ATTENTION: Some external relays, magnetic switches, magnetic valves, etc. can cause
undesirable interference pulses when switching off. For this reason it is recommended to provide
the components mentioned, in advance, with a “RC-network”.
Inquire at the supplier of the components mentioned for the correct type of RC-network.
“STANDBY STOP” display when put into operation:

STAND BY
STOP
Exceptions: when altering the program steps 8.4, 9.5 and 17.1. The following actions can be carried
out:
1. Programming the basic values;
2. Calling the info data;
3. Switching the “MAINTENANCE” step on and off;
4. Starting production;
5. Stopping production or starting a rinse;
6. Deactivating the message or fault relay.
Once the “ON” key for production start or the “OFF” key for production stop has been pushed, the
“STANDBY STOP” function is cancelled and then when switching on the mains power switch another
time, a normal start follows, which generally starts with rinsing.
Activating the “STANDBY STOP” function.

The “STANDBY STOP” function can be re-activated:
1. Hold down the “ON” key when switching on the main switch.
2. After loading new software
3. After each power failure, if the cursor is set to “S” for stop in program step 13.10 or 14.10
(Application: depending upon the operational management the installation may not
automatically come back into operation following a power failure).
OS3050/51 Time diagram 47
Production
With exceeding of the maximum conductivity.
PV
CV
DO
PU
IV
step 6.1 step 10.6 step 10.5 step 10.5 (=0) 5 sec
Example: Starting up without concentrate valve (step 6.2 = No).

With exceeding of the maximum conductivity.
PV
CV
DO
PU
IV
step 6.1 step 6.1 step 6.1 step 10.5 step 10.5 (=0) 5 sec
step 10.6
Example: Starting up with concentrate valve (step 6.2 = Yes).
Rinse
PV
CV
DO
PU
IV
10 sec step 6.1 step 10.6 step 10.5 step 10.5 (=0) 5 sec
Example: step 8.3 : PU | IV | CV | PV |
Maintenance
PV
CV
DO
PU
IV
step 6.1 step 10.6 step 10.5 step 10.5 (=0) 5 sec
Example: step 16.5 : PU | IV | CV | PV |

OS3050/51 Wiring diagram 48
OS3050/51 Technical data 49
Technical data
Mains connection : 24V + 10% 50-60 Hz fuse 4A mT

115V + 10% 50-60 Hz fuse 4A mT
230V + 10% 50-60 Hz fuse 4A mT
Power consumption : 11VA
Voltage-carrying outputs : Output voltage is equal to supply voltage.

Max. total load capacity 4A
Potential-free outputs : Max. load capacity 250V, 4A
Inputs : Load capacity 9V, 8 mA
Protection class : IP65 (OS3050)

IP42 (OS3051)
Environmental temperature : 0 – 50 °C
Weight : Approx. 2.8 kg
Dimensions OS3050: W x H x D = 263 x 216 x 142 mm
Dimensions OS3051: DIN 43 700
Front : 192 mm x 144 mm

Overall depth : 122 mm
Panel opening : 186 mm x 138 mm
Particulars : Device is protected against zero voltage
Subject to technical changes without notice Software version 3.04

OS3050/51 Declaration of conformity 50
Declaration of conformity
Declaration of conformity of the product with the essential requirement of the EMC directive
89 / 336 / EEC.
Product description
Product name : Controller for reverse osmosis systems

Product type : OS3050, OS3051
Manufacturer : EWS Equipment for Water treatment Systems International B.V.
Australiëlaan 12
NL-5232 BB ’s-Hertogenbosch
The Netherlands
Product environment
This product is intended for use in residential en light industrial environments.
Emission standard : EN 55022, class B

Immunity standard : EN 61000-6-1
Electrical Safety : EN 60204
Low voltage directive : 2006/95/EG
Report
Report number : EWS / EMC9603
This declaration was issued by :
Date : 26-10-2017
Name : V. Naeber
Signature :
Garantiebepalingen
FIVE-YEAR CONTROLLER LIMITED WARRANTY
LIMITED WARRANTY
EWS International (hereafter EWS) warrants her products free from defects in material and
workmanship under the following terms.
In this warranty, “Products” shall be taken to mean all devices that are supplied pursuant to the
contract with exception of software.
VALIDITY OF THE WARRANTY

Labour and parts are warranted for five years from the date of the first customer purchase. This
warranty is only valid for the first purchase customer.
Notwithstanding the warranty period of five years as mentioned above - while upholding the remaining
provisions – a warranty period of three months applies to the supply of software.
COVER OF THE WARRANTY

Subject to the exceptions as laid down below, this warranty covers all defects in material or
workmanship in the EWS products. The following are not covered by the warranty:
1) Any product or part not manufactured nor distributed by EWS. EWS will pass on warranty
given by the actual manufacturer of products or parts that EWS uses in the product.
2) Any product, on which the serial number has been defaced, modified or removed.
3) Damage, deterioration or malfunction resulting from:
a) Accident, misuse, neglect, fire, water, lightning or other acts of nature.
b) Product modification or failure to follow instructions supplied by the products.
c) Repair or attempted repair by anyone not authorized by EWS.
d) Any shipment of the product (claims must be presented to the carrier)
e) Removal or installation of the product
f) Any other cause, which does not relate to a product defect.
g) Cartons, equipment enclosures, cables or accessories uses in conjunction with the product.
FINANCIAL CONSEQUENTES
EWS will only pay for labour and material expenses for covered items, proceed from repairs and
updates done by EWS at the EWS location. EWS will not pay for the following:
1) Removal or installations charges at customers and/or end user location.
2) Costs for initial technical adjustments (set-up), including adjustment of user controls or programming.
3) Shipping charges proceed from returning goods by the customer. (Shipping charges for returning goods to the
customer are for the account of EWS).
All the costs which exceed the obligations of EWS under this Warranty, such as, but not limited to, travel and accommodation
costs and costs for assembly and dismantling are for the account and risk of the customer.
WARRANTY SERVICE
In order to retain the right to have a defect remedied under this warranty, the customer is obliged to:
1) Submit complaints about immediately obvious errors related to the products delivered, in writing within eight days of
the delivery of the products and submit complaints about shortcomings relating to the products delivered, which are
not visible, within eight days of their being discovered.
2) Return defected products for account and risk of the customer. Costs for this shipment will not be reimbursed by
EWS. The products may only be returned following express, written permission from EWS. Returning the products
does not affect the obligation to pay the invoiced amounts.
Page 1 of 2
3) Present the original dated invoice (or a copy) as proof of warranty coverage, which must be included in any [of the]
return shipment of the product. Please include also in any mailing a contact name, company, address and a
description of the problem(s).
LIMITATION OF IMPLIED WARRANTIES

Except where such disclaimers and exclusions are specifically prohibited by applicable law, the
foregoing sets forth the only warranty applicable to the product, and such warranty is given expressly
and in lieu of all other warranties, express or implied, or merchantability and fitness for a particular
purpose and all such implied warranties which exceed or differ from the warranty set forth herein are
hereby disclaimed by EWS.
EXCLUSION OF DAMAGES
EWS’ liability for any defective products is limited to the repair or replacement of the product at our
option. Except where such limitations and exclusions are specifically prohibited by applicable law EWS
shall not be liable for:
1) Damage to other property caused by defects in the EWS product, damages based upon inconvenience, loss of use of
the product, loss of time, commercial loss or:
2) Any damages, whether incidental, [consequential or otherwise] special, indirect or consequential damages, injury to
persons or property, or any other loss.
Under no circumstances whatsoever shall EWS be obliged to provide compensation beyond the direct
damage incurred by customer up to an amount not exceeding the payment receivable from the insurer
of EWS in connection with the damage.
APPLICABLE LAW AND DISPUTES

1) Dutch law shall govern all offers made by EWS and all agreements concluded between EWS
and customer. This warranty explicitly excludes application of the Vienna Sales Convention
(CISG).
2) All disputes which may arise between the parties shall be dealt with exclusively by the
competent court of law in the Netherlands under whose jurisdiction EWS falls. However, EWS
reserves the right to submit any disputes to the competent court in the customer’s location.
Page 2 of 2

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OS3050

Illustration MODEL OS 3050 / MODEL OS 3051 ............................................................................................... 5

Measurements and function display .................................................................................................................. 6

Manual Operation .......................................................................................................................................... 13

Display and Modification of Setpoints ............................................................................................................. 24

Central Monitoring ........................................................................................................................................... 45

Conductivity 1 under lower limit Low pressure input

Tank empty input Motor protection input

Rinse before Standby mode

do si ng co nce ntrate con ce ntra te p erm e ate EM P ERM E AT E

Low pressure input Tank empty input

“STANDBY STOP” step

Temperature measurement and compensation

Set/measured water temperature: T = 11 °C

1 Led : Standby 7 Main fuse 13 Key : Info 19 LCD display

Panel-mounted type OS3051

Measuring values and display of functions

The LED display shows the value of :

LED indicator lights

Coloured lights signal the most important modes.

STOP The LCD display provides additional information.

Bottom line of LCD display

Bottom line of LCD display in "PRODUCTION" mode

Conductivity 1 8.0 µS/cm

Bottom line of LCD display in "RINSE" mode

Conductivity 1 8.0 µS/cm

Bottom line of LCD display in "STANDBY" mode

Conductivity 1 8.0 µS/cm

Bottom line of LCD display in "MAINTENANCE" mode

Time remaining 120m

Conductivity 1 8.0 µS/cm

ST = stop FU = full EM = empty EP = overpressure

LP = inlet pressure low CO = concentrate PS = motor safeguard

Service phone number

The telephone number for requesting service is displayed.

To change the telephone number:

Alarm relays A-H

A(1) = CM 1 MIN E(5) = Tank Full

Alarm relays I-P

I(9) = Motor safeguard M(13) = CM 2 MAX

Malfunction relays A-H

A(1) = CM 1 MIN E(5) = Tank Full

Malfunction relays I-P

I(9) = Motor safeguard M(13) = CM 2 MAX

The following is displayed:

1. Programmed rinse interval (time between rinse cycles)

If no rinse interval is programmed, "no rinse interval" is displayed.

Start "Interval Rinse"

Reset ALARM / MALFUNCTION

It is possible to temporarily reactivate the unit by pressing the "ON" key.

Motor safeguard switch

Limit Temp. Max

High pressure pump/three-phase regulator

The unit can be supplied with an (optional) thermal protector.

Concentrate discharge valve

Normally open purge valve - connect across terminals 11 and 13.

The output can be activated during "PRODUCTION", "RINSE" or "MAINTENANCE" mode.

The sources of an alarm can be programmed.