BAUER BG 26

Rotary Drilling Rig

Base Carrier BT 70

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 The BAUER Group

Experience for you!

“100 years of drilling,

4 decades of building machines,
and still down to the earth” Prof. Thomas Bauer

We could start by telling you about Sebastian Bauer, who founded a copper forge
in the German town of Schrobenhausen some 200 years ago. We could then
move on to how his workshop prospered and developed to a leading construction
company for specialist foundation engineering. The story would continue to the
mid 20th century, when innovation and the drive for perfection prompted Bauer
to develop and build their own high-quality and high-performance machinery.
And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh
generation and meanwhile a globally operating group with more than 100 branches
and subsidiaries operating in the fields of special foundation engineering (Bauer
Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and
focusing on products and services in the fields of water, energy, mineral resources
and environmental technology (Bauer Resources).
But we think what really matters about us and to our customers is this:
We are a strong partner with face and values, we are down to earth, and we are
dedicated to perfection in everything we touch.

1790 1928 1958 1976 1984

Foundation as a Well drilling in Invention of the First hydraulic rotary First diaphragm wall
copper forge in Bavaria, Germany ground anchor by drill rig BAUER BG 7 trench cutter BC 30
Schrobenhausen, Dr.-Ing. K.H. Bauer
Germany

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 BAUER Maschinen GmbH

More than machines: Competent consulting

Quality is not an act,

it is a habit.

Of the thousands of machines Bauer Maschinen has built since production started
in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation
all over the world – in Siberia as well as in the desert. State of the art technology
developed end-to-end by our inhouse engineers and full machine tests prior to
delivery are one side of the coin. Bauer Maschinen can serve any customer need
with the most comprehensive product portfolio. The other side is project-specific
consulting by highly trained experts, with a focus on your special requirements.

n Quality and experience in specialist foundation engineering

n Global operation – local contacts in over 70 countries
n Reliability in technology and service
n Customized solutions
n On-site support over entire machine service life

1980´s 2001 2006 2011

Start of international Bauer Maschinen Stock market launch Introduction of Regular showcasing
equipment sales established as of BAUER AG, BG ValueLine and of new developments
independent directed by BG PremiumLine on various exhibitions
company within the Prof. Thomas Bauer
Bauer Group

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 The BAUER BG ValueLine

The BG ValueLine

Perfection is achieved
when there is nothing left to take away.

Drilling uncased deep boreholes stabilized by drilling fluid, or drilling cased boreholes
with installing casings by the rotary drive or by a hydraulic casing oscillator. If Kelly
drilling is your task, then the BG ValueLine is our solution. The machines of the
ValueLine are specifically adapted to no other purpose than Kelly drilling – and that
perfectly.
You can expect superior Bauer performance and customary Bauer durability at
affordable costs for acquisition and operation. How we do it? By applying cutting-
edge technology, reduced to nothing less than the essentials.

BG 11 H BG 20 H BG 26
CAT BH 75 BT 70

n Long mast for more drilling depth

n Large drill axis for big diameters
n Well balanced concept for high productivity
and economic operation
n Hydraulic system for high dynamic performance
n Easy handling, easy maintenance
n Variable transport concept

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 8
The Rotary drilling rig
BG 26 ValueLine (BT 70)
9

Max. drilling diameter: 2,500 mm

Max. drilling depth: 77.0 m
Max. torque: 264 kNm
Engine: CAT C 9 – Tier 3
261 kW @ 1,800 rpm
CAT C 9.3 – Tier 4 final
261 kW @ 1,800 rpm
Max. height: 25.1 m

10

7 1 Undercarriage
2 Upper carriage
3 Main winch
6 4 Auxiliary winch
5 Kinematic system
6 Mast
7 Crowd cylinder
8 Masthead
9 Upper Kelly guide
10 Kelly bar
11 KDK Rotary drive
12 Drilling tool

11

4
5

BG 30 BG 38 3
BT 80 BS 80

2
12

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 BG 26 Spotlights

Kinematic system Winches

– Proven Bauer kinematic system with – High, measured effective line
support trestle and backstay cylinders pull and line speed
for maximum stability – Load classification M6 / L3 /
– Heavy-duty base frame optimized for T5 for heavy-duty, continuous
attachment of front-end equipment operation
– Inverted backstay cylinders for fast – Single-layer winch operation
rigging and derigging with Kelly up to
– Graduated pins simplify rigging BK 260/394/3/30 (standard
operations mast)
– A special grooving system on
the drum and a rope pressure
roller reduce wear on the wire
rope
– Pinned connection for easy
mounting and demounting of
winches on mast
– Transparent ring for easy oil
check

KDK rotary drive Undercarriage

– High dynamic performance – Solid Bauer design for 360° working radius
– Single-gear drive with strong and – Hydraulically extendable tracks
robust design and high mechanical and – Large footprint to resist high overturning moments
hydraulic efficiency
– High traction forces
– Adjustment to various soil conditions
and Kelly bars with 3 selectable modes
of operation
– Protection of the rotary drive by an
integrated Kelly damping system
– Easy assembly of rotary drive

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 Modern, ergonomic cabin HSE safety features
– FOPS compliant – Integrated service platform for easy and safe maintenance
– Bauer comfort cab meets highest work
comfort standards – Maintenance work can be carried out from ground or
– High-resolution 7" color screen platform level
– Clear layout of instruments and display – Hydraulic connections on rotary drive can be made from
screens ground level
– Excellent view of drilling position – Access ladder to upper structure
– Easy operation – Gratings on side and in front of operator’s cab
– Rear view camera, flashing warning light and audible
reverse warning system
– Variably stackable counterweight elements
– Patented inclination monitoring system
– Continuous control of inclination for operator and banksman

High-performance CAT engine

– Conforming to exhaust emission
standards Stage III A / Tier 3 or
Stage IV / Tier 4 final
– Low fuel consumption due to optimized Final inspection and test run
design of the hydraulic system
– Comprehensive Bauer test program
– Low noise emissions due to clever
sound protected installation – Optimal adjustment and calibration of all main functions
– Worldwide CAT-service partner network – Heat transfer test
– Entire exhaust gas treatment enclosed – Noise emission measurements
in upper carriage – Electromagnetic compatibility test

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 BG 26 Dimensions

5° 5° 5°

15°

22100

19805
Kelly BK 250/394/4/52 (A= 15715)

6200

10010
11510
6500

1150

4090

3510
1500

1890
Ø1650
1160

0
4510 700
5430 2980 - 4380
3400 - 3710 3800 (R 3870)

Operating weight approx. 81 t

(as shown)

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 BG 26 Technical specifications

Rotary drive KDK 260 K KDK 260 S

Torque (nominal) at 350 bar 264 264 kNm
Speed of rotation (max.) 24 54 rpm
KDK 260 K Standard mode rpm reduced MD reduced

M nom. [kNm]
264 264

174

63 63

0 0 0
Not to scale 0 7 24 rpm 0 8 0 10 24
st st st
KDK 260 S 1 gear 1 gear 1 gear 2nd gear
Standard mode rpm reduced MD reduced Standard mode
M nom. [kNm]

264 264

177
121
70 70
32
0 0 0 0
Not to scale 0 7 25 rpm 0 8 0 10 25 0 14 54

Crowd cylinder
Crowd force push / pull (effective) 200 / 270 kN
Crowd force (measured at the casing drive adapter) 260 / 210 kN
Speed (down / up) 4.0 / 5.0 m/min
Fast speed (down / up) 20 / 20 m/min
Main winch M6 / L3 / T5
Line pull (1st layer) effective / nominal 225 / 295 kN
Rope diameter 28 mm
Line speed (max.) 80 m/min
Auxiliary winch M6 / L3 / T5
Line pull (1st layer) effective / nominal 80 / 100 kN
Rope diameter 20 mm
Line speed (max.) 55 m/min
Base carrier BT 70
Engine CAT C 9 CAT C 9.3
Rated output ISO 3046-1 261 261 kW
1,800 1,800 rpm
Engine conforms to EEC 97/68 EC Stage III A Stage IV
EPA/CARB Tier 3 Tier 4 final
Diesel tank capacity 600 l
Ambient air temperature (at full power) up to 45 °C
Sound pressure level in cabin (EN 16228, Annex B) LPA 80 dB (A)
Sound power level (2000/14/EG and EN 16228, Annex B) LWA 109 dB (A)
Hydraulic power output (measured at inlet to rotary drive) 195 kW
Hydraulic pressure 350 bar
Hydraulic oil tank capacity 650 l
Undercarriage UW 65 UW 80
Crawler type B6 B7
Traction force effective / nominal 450 / 530 520 / 440 kN

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 BG 26 Technical equipment

Base carrier BG attachment

Standard Standard
– Removable counterweight elements – Bauer V-type kinematic system
7.5 t, Fig. A – Masthead for optional use with drill axis
– Engine diagnostic system 1,150 or 1,350 mm, Fig. C
– Gratings on side and in front of – Inverted crowd cylinder
operator´s cab – Crowd speed fast and slow mode
– Integrated service platform – Swivel for main rope
– Camera-System for rear area – Pivoted anchor point for main and
surveillance auxiliary rope
– Multigrade hydraulic oil – Transport supports for upper and lower
– Bauer comfort operator´s cab (FOPS mast section
compliant), Fig. B – Centering device for rapid pin handling
– On-board lighting set – Graduated pins used on all mast joints
– Air conditioning system Optional
– Radio with CD, MP3, USB and – Swivel for auxiliary rope
Bluetooth c/w hands-free kit
– Upper Kelly guide
– Transport securing lugs on crawler units
– Drill axis 1,350 mm
– On-board tool kit
– Attachment of casing oscillator up to
Optional BV 1500 HD-07 (with UW 80), Fig. D
– Counterweight variably adjustable to – Thrust rod up to 1,900 mm
max. 14.9 t
– Air compressor 1,000 l/min
– Central lubrication system
– Bauer service kit
A
– Refuelling pump for diesel tank
– Vise attachment
– Arctic kit
– Cab space heater with automatic timer
– Bio-oil for hydraulic circuit
– Protective roof guard
– Protective front windscreen guard
– Undercarriage UW 80
– Triple grouser track shoes (width 800 mm)
– Quick-release couplings for removable B
crawler side frames
– Service tool kit

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 KDK rotary drive Measuring and control equipment
Standard Standard
– Integrated Kelly damping system – Bauer extended monitor incl. integrated
– Exchangeable Kelly drive adapter diagnostic capability, Fig. F
assembly KA 500/394 – Display of fault messages as plain text
– Exchangeable Kelly drive keys – Digital display of pump pressures
– Quick-release couplers on hydraulic – Mast inclination measurement on x/y
hoses axes (digital / analog display)
– 3 selectable modes of operation – Automatic vertical alignment of mast
– Easy assembly of rotary drive – Optical mast inclination monitoring
– Wear pads exchangeable without system
removal of rotary drive – Hydraulic load sensing on auxiliary winch
– Transport supports – Speed sensing device on KDK
– Trigger plate – Hoist limit switch on main and auxiliary
– Lifting gear for rotary drive winch
Optional – Defined torque setting for KDK
– Rotary drive KDK 260 S (multi-gear) – Kelly drilling assistant
– Cardanic joint – Automatic crowd control
– Brake kit for automatic casing drive – One-directional spoil discharge
adapter, Fig. E assistant
– Kelly drive adapter assembly KA 500/419 – Bi-directional spoil discharge assistant
– Casing extraction assistant
Main winch Optional
Standard – Remote transmission of machine data
(DTR-module)
– Hydraulically controlled freewheeling
– Slewing angle display for upper
– Slack rope prevention carriage
– Automatic swivel alignment
– Depth sensing device D

– Electronic load sensing

– Overload protection device
– Winch drum with special grooving
– Pin connection
– Transparent ring for easy oil check

C E F

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 BG 26 Overview Kelly drilling

Drilling capabilities diagram (uncased)

Drill diameter (mm)
1,000 1,500 2,000 2,200 2,500 3,000
Drilling depth (m)

10

20

30

40
Upgrade 1
50 Standard
Upgrade 2

60

70

80

90

Rig configurations
Standard Upgrade 1 Upgrade 2
Drill axis 1,150 mm 1,150 mm 1,350 mm
Counterweight 7.5 t 12.5 t 14.9 t
Undercarriage UW 65 UW 65 UW 80
Overall height 22.1 m 25.1 m 25.1 m
for cased Kelly drilling
Basic model for for fluid supported
(also with casing
all-round use deep Kelly drilling
oscillator)

Data shown are valid for minimum horizontal

mast reach and using BAUER attachment.
For more information, please contact the
BAUER Sales Department.
Other configurations possible on request

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 BG 26 Application – uncased Kelly drilling

Standard configuration Upgrade 1

Drill axis 1,150 mm Drill axis 1,150 mm

25100

22100

3400 - 3710 R 3870 3400 - 3710 R 3870

Drill diameter (mm) Drill diameter (mm)

1,000

1,200

1,500

1,800

2,000

2,200

2,500

3,000

1,000

1,200

1,500

1,800

2,000

2,200

2,500

3,000
Drilling depth (m)

Drilling depth (m)

0 0

10 10

20 20

30 30

40 40
3-part Kelly 3-part Kelly
50 50

60 60 4-part Kelly
4-part Kelly

70 70

80 5-part Kelly 80 5-part Kelly

90 90

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 BG 26 Application – cased Kelly drilling

Standard configuration with rotary drive KDK Upgrade 2 with rotary drive KDK
Drill axis 1,150 mm Drill axis 1,350 mm

25100

22100

3400 - 3710 R 3870 3600 - 3910 R 3870

Length of casing section (m) Length of casing section (m)

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Max. length of Kelly bar BK 260/394/3/... (m)

Kelly bar BK 250/394/4/...

Max. length of Kelly bar BK 260/394/3/... (m)

Kelly bar BK 250/394/4/...

20 20
21 21
Ø 1,800
24 24 24 24

27 27
28 28
30 Ø 1,800 30
32 32
33 33
Ø ≤ 1,500
36 36 36 Ø ≤ 2,000 36

39 39
40 40
42 42
44 44
45 45
Ø ≤ 1,500
48 48 48 48
Ø ≤ 2,000
51 51
52 52
54 54
56 56
57 57

60 60 60 60

63 63
64 64

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 Standard configuration – with casing oscillator Upgrade 2 – with casing oscillator
Drill axis 1,150 mm Drill axis 1,350 mm

25100

22100

Applicability: Applicability:
up to up to
BV 1300 L-03 BV 1500 HD-07

3400 - 3710 R 3870 3600 - 3910 R 3870

Length of casing section (m) Length of casing section (m)

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Max. length of Kelly bar BK 260/394/3/... (m)

Kelly bar BK 250/394/4/...

Max. length of Kelly bar BK 260/394/3/... (m)

Kelly bar BK 250/394/4/...

20 20
21 21

24 24 24 24

27 Ø ≤ 1,300 27
28 28
30 30
32 32
33 33

36 36 36 Ø ≤ 1,500 36
Ø ≤ 1,300
39 39
40 40
42 42
44 44
45 45

48 48 48 48
Ø ≤ 1,500
51 51
52 52
54 54
56 56
57 57

60 60 60 60

63 63
64 64

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 BG 26 Rigging – Derigging

Health and Safety features

– All hydraulic hoses of the KDK can be
attached from ground level
– No overflow of hydraulic oil
– Applicable with all thrust rods

Rigging position for connecting

of hydraulic hoses

25360

Transport weight (without upper mast section) G = 59.5

16980

Safe and simple disassembly of inverted crowd cylinder system

– Easy disassembly by removing one pin only
– No disconnection of hydraulic lines
– No hydraulic lines in upper mast section
– Hydraulic hoses remain connected (minimized risk of leakages
developing at couplings)

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 BG 26 Transport dimensions and weights

G = Weight (t) Weights shown are approximate values;

B = Width, overall (mm) optional equipment may change the overall
weight and dimensions.

G = 52.0
3000

3400
290

700 16830
2980

G = 3.0 B = 1,560 G = 5.6

2750

2160
1210
9100 1550
Masthead tilted
G = 3 x 2.5
Telescopic transport supports B = 3,000
3380

450
8690 950

Optional G = 44.5
G = 3.5 B = 2,400

3400
2750

12100 6510

G = 15.0 B = 2,400 G = 37.0

3400
2800

11760 6380

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 Worldwide Sales Network

n Global operation and local contact

n Long-term customer care and relationship
n Flexibility in providing customized solutions
n Strong customer orientation
n Unique combination of equipment knowledge
and application competency
n Application and process consulting based on
knowledge from a variety of projects

If you need more information,

please contact us: BMA@bauer.de

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 Worldwide Service Network

n Regional organizations and contacts

n Best educated technicians to ensure a
maximum availability of equipment
n Reliable and efficient spare parts supply
n Long term on-site service & support
n Certified on-site operator´s and technician´s
training

If you need assistance, please contact us:

Service Hotline: +800 1000 1200 (toll-free number)
or: +49 8252 97 2888
or: KVT@bauer.de

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 BAUER Maschinen GmbH
BAUER-Straße 1
86529 Schrobenhausen
Germany
Tel. +49 8252 97-0
bma@bauer.de
www.bauer.de
bma.bauer.de

Design developments and process improvements may require the specification and materials to be updated and changed without prior
notice or liability. Illustrations may include optional equipment and not show all possible configurations.
These and the technical data are provided as indicative information only, with any errors and misprints reserved.

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