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    Service Bulletin Trucks: Camshaft Sensor, Replacement

    Uploaded by

    Hamilton Miranda
    1. The service bulletin provides guidelines for replacing the camshaft sensor on Mack MP7, MP8, and MP10 engines. 2. Special tools are required to remove and install the sensor, including a flywheel turning tool and sensor depth gauge. 3. The procedure involves checking sensor clearance, adding shims if needed, lubricating the sensor O-ring, installing the sensor, and clearing any codes after startup.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Service Bulletin Trucks: Camshaft Sensor, Replacement

    Uploaded by

    Hamilton Miranda
    247 views5 pages
    1. The service bulletin provides guidelines for replacing the camshaft sensor on Mack MP7, MP8, and MP10 engines. 2. Special tools are required to remove and install the sensor, including a flywheel turning tool and sensor depth gauge. 3. The procedure involves checking sensor clearance, adding shims if needed, lubricating the sensor O-ring, installing the sensor, and clearing any codes after startup.

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    Original Title

    PV776-88968446

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    1. The service bulletin provides guidelines for replacing the camshaft sensor on Mack MP7, MP8, and MP10 engines. 2. Special tools are required to remove and install the sensor, including a flywheel turning tool and sensor depth gauge. 3. The procedure involves checking sensor clearance, adding shims if needed, lubricating the sensor O-ring, installing the sensor, and clearing any codes after startup.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    247 views5 pages

    Service Bulletin Trucks: Camshaft Sensor, Replacement

    Uploaded by

    Hamilton Miranda
    1. The service bulletin provides guidelines for replacing the camshaft sensor on Mack MP7, MP8, and MP10 engines. 2. Special tools are required to remove and install the sensor, including a flywheel turning tool and sensor depth gauge. 3. The procedure involves checking sensor clearance, adding shims if needed, lubricating the sensor O-ring, installing the sensor, and clearing any codes after startup.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Service Bulletin

    Mack Trucks, Inc.


    Greensboro, NC USA Trucks
    Date Group No. Release Page

    4.2010 215 88 01 1( 5 )

    Camshaft Sensor, Replacement


    MP7
    MP8
    MP10

    Camshaft Sensor, Replacement


    This information covers guidelines for replacing the camshaft sensor on the Mack MP7,
    MP8 and MP10 engines.

    Contents
    • “Special Tools”, page 2
    • “Camshaft Sensor, Replacement”, page 3

    Note: Information is subject to change without notice.


    Illustrations are used for reference only and may differ slightly from the actual engine
    version. However, key components addressed in this information are represented as
    accurately as possible.

    PV776-88968446 USA41440
    Mack Trucks, Inc Date Group No. Release Page
    Service Bulletin 4.2010 215 88 01 2( 5 )

    Tools
    Special Tools
    The following special tools are used to replace or repair components. The tools can be
    ordered from Mack; please use the specified part number when ordering.

    T0012612 W0002268 W0001774

    88800014 88800031 9996956


    MP8 and MP10 Flywheel Turning Tool Sensor Depth Gauge MP7 Flywheel Turning Tool
    Mack Trucks, Inc Date Group No. Release Page
    Service Bulletin 4.2010 215 88 01 3( 5 )

    Service Procedures
    2154-03-02-06
    Camshaft Sensor, Replacement

    You must read and understand the precautions and


    guidelines in Service Information, group 20, "General
    Safety Practices, Engine" before performing any
    procedure. If you are not properly trained and certified
    in this procedure, ask your supervisor for training before
    you perform it.

    Special tools: 88800014, 88800031, 9996956

    Replacement
    1
    1
    Apply the parking brake and place the shift lever in
    neutral.
    2
    2
    Remove all cables from ground (negative) battery
    terminals to prevent personal injury from electrical shock.
    3
    3
    Disconnect the camshaft (engine) position sensor
    harness connector. Remove the retainer screw and
    remove the sensor from the engine.

    W2033052
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 4.2010 215 88 01 4( 5 )

    4
    4
    Install the flywheel turning tool.

    88800014, 9996956

    W0002368

    5
    5
    Check for proper camshaft position sensor clearance
    using the sensor depth gauge to determine if shims are
    required for sensor depth. The camshaft position sensor
    clearance specification is 0.7–1.5 mm (0.02–0.06 inch).
    1 Rotate the engine until a tooth of the camshaft toothed
    wheel is aligned with the sensor bore.
    2 Insert the depth gauge into the sensor bore until the
    outer part of the gauge is fully seated against the
    timing gear cover.
    3 Loosen the thumb screw of the gauge and push the
    inner part of the gauge in until it contacts a tooth of
    the toothed wheel.
    4 Tighten the thumb screw to secure the inner part of
    the gauge.
    5 Carefully remove the gauge from the camshaft sensor
    bore.
    6 Use a depth micrometer to measure the gauge from
    the bottom of the gauge collar to the end of the gauge
    shaft. Record your measurement.
    7 Determine the number of shims required using the
    table below.
    W2005068
    Shims
    Measurement Required
    Greater than 35.2 mm (1.39 inch) 0
    35.2 — 34.6 mm (1.39 — 1.36 inch) 1
    Less than 34.6 mm (1.36 inch) 2

    88800031
    Mack Trucks, Inc. Date Group No. Release Page
    Service Bulletin 4.2010 215 88 01 5( 5 )

    6
    6

    CAUTION
    Use clean motor oil to lubricate the sensor O-ring
    before installation. If the O-ring is not lubricated before
    installation, the O-ring may be damaged and an oil
    leak will result.

    Use clean motor oil to lubricate the sensor O-ring before


    installation. Install the camshaft position sensor with
    appropriate shim(s) and new lubricated O-ring. Secure
    with bolt and plug in harness connector.

    W2033052

    7
    7
    Remove flywheel turning tool.

    88800014, 9996956

    W0002368

    8
    8
    Install all previously removed cables to the ground
    (negative) battery terminals.
    9
    9
    Start the engine, check for leaks and proper operation.
    Use the diagnostic tool to clear codes.

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