Deep Sea Electronics PLC: DSE8660 MKII Operator Manual
Deep Sea Electronics PLC: DSE8660 MKII Operator Manual
Deep Sea Electronics PLC: DSE8660 MKII Operator Manual
057-259 ISSUE: 2
DSE8660 MKII Operator Manual
E-mail: sales@deepseaplc.com
Website: www.deepseaplc.com
The DSE logo and the names DSEGenset®, DSEAts® and DSEPower® are UK registered trademarks
of Deep Sea Electronics PLC.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.
TABLE OF CONTENTS
Section Page
1 INTRODUCTION .................................................................................................. 7
1.1 CLARIFICATION OF NOTATION ............................................................................................ 8
1.2 GLOSSARY OF TERMS .......................................................................................................... 8
1.3 BIBLIOGRAPHY .................................................................................................................... 10
1.3.1 INSTALLATION INSTRUCTIONS ................................................................................... 10
1.3.2 MANUALS ....................................................................................................................... 10
1.3.3 TRAINING GUIDES ........................................................................................................ 11
1.3.4 THIRD PARTY DOCUMENTS ........................................................................................ 11
2 SPECIFICATION................................................................................................ 12
2.1 OPERATING TEMPERATURE .............................................................................................. 12
2.1.1 SCREEN HEATER OPERATION (WHEN FITTED) ....................................................... 12
2.2 REQUIREMENTS FOR UL .................................................................................................... 12
2.3 TERMINAL SPECIFICATION ................................................................................................ 13
2.4 POWER SUPPLY REQUIREMENTS..................................................................................... 13
2.4.1 MODULE SUPPLY INSTRUMENTATION DISPLAY ...................................................... 13
2.5 VOLTAGE & FREQUENCY SENSING .................................................................................. 14
2.6 CURRENT SENSING ............................................................................................................. 14
2.6.1 VA RATING OF THE CTS............................................................................................... 15
2.6.2 CT POLARITY ................................................................................................................. 16
2.6.3 CT PHASING................................................................................................................... 16
2.6.4 CT CLASS ....................................................................................................................... 16
2.7 INPUTS ................................................................................................................................... 17
2.7.1 DIGITAL INPUTS ............................................................................................................ 17
2.8 OUTPUTS............................................................................................................................... 17
2.8.1 CONFIGURABLE VOLT-FREE RELAY OUTPUTS C & D ............................................. 17
2.8.2 CONFIGURABLE DC OUTPUTS E, F, G, H, I & J ......................................................... 17
2.9 COMMUNICATION PORTS ................................................................................................... 18
2.10 COMMUNICATION PORT USAGE .................................................................................... 19
2.10.1 USB SLAVE PORT (PC CONFIGURATION).................................................................. 19
2.10.2 USB HOST PORT (USB STORAGE DEVICE CONNECTION)...................................... 19
2.10.3 RS232 PORT................................................................................................................... 20
2.10.3.1 RECOMMENDED EXTERNAL MODEMS ............................................................... 20
2.10.3.2 RECOMMENDED PC RS232 SERIAL PORT ADD-ONS ....................................... 21
2.10.4 RS485 PORT................................................................................................................... 22
2.10.4.1 CABLE SPECIFICATION ......................................................................................... 22
2.10.4.2 RECOMMENDED PC RS485 SERIAL PORT ADD-ONS ....................................... 23
2.10.5 ETHERNET PORT .......................................................................................................... 24
2.10.5.1 MODBUS TCP ......................................................................................................... 24
2.10.5.2 SNMP ....................................................................................................................... 25
2.10.5.3 DIRECT PC CONNECTION..................................................................................... 26
2.10.5.4 CONNECTION TO BASIC ETHERNET ................................................................... 27
2.10.5.5 CONNECTION TO COMPANY ETHERNET INFRASTRUCTURE ......................... 28
2.10.5.6 CONNECTION TO THE INTERNET ........................................................................ 29
2.10.5.7 FIREWALL CONFIGURATION FOR INTERNET ACCESS .................................... 30
2.10.6 MSC (MULTI-SET COMMUNICATIONS) LINK .............................................................. 31
2.10.8 CAN PORT (REDUNDANT MSC) ................................................................................... 32
2.10.9 DSENET® (EXPANSION MODULES) ............................................................................. 33
2.11 SOUNDER .......................................................................................................................... 34
2.11.1 ADDING AN EXTERNAL SOUNDER ............................................................................. 34
2.12 ACCUMULATED INSTRUMENTATION ............................................................................ 34
2.13 DIMENSIONS AND MOUNTING ........................................................................................ 35
2.13.1 DIMENSIONS .................................................................................................................. 35
2.13.2 PANEL CUTOUT ............................................................................................................. 35
2.13.3 WEIGHT .......................................................................................................................... 35
2.13.4 FIXING CLIPS ................................................................................................................. 36
1 INTRODUCTION
This document details the installation and operation requirements of the DSE8660 MKII module and is
part of the DSEGenset® range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. DSE do not automatically inform on updates. Any future updates of
this document are included on the DSE website at www.deepseaplc.com
The DSE86xx MKII series is designed to provide differing levels of functionality across a common
platform. This allows the generator OEM greater flexibility in the choice of controller to use for a
specific application.
The DSE8660 MKII module is designed to provide differing levels of functionality across a common
platform. This allows the generator OEM greater flexibility in the choice of controller to use for a
specific application.
Synchronising and Load Sharing features are included within the controller, along with the necessary
protections for such a system.
The user also has the facility to view the system operating parameters via the text LCD display.
The DSE8660 MKII module has been designed to monitor the mains (utility) supply and automatically
start/stop one or more generator sets equipped with DSE8610 MKII controllers depending upon the
status of the mains (utility) supply.
The powerful ARM microprocessor contained within the module allows for incorporation of a range of
complex features:
The DSE Configuration Suite PC Software allows alteration of selected operational sequences,
timers, alarms and operational sequences. Additionally, the module’s integral front panel configuration
editor allows adjustment of this information.
Access to critical operational sequences and timers for use by qualified engineers, can be protected
by a security code. Module access can also be protected by PIN code. Selected parameters can be
changed from the module’s front panel.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.
Term Description
SIM Subscriber Identity Module.
The small card supplied by the GSM/CDMA provider that is inserted into the cell
phone, GSM modem or DSEGateway device to give GSM/GPRS connection.
SMS Short Message Service
The text messaging service of mobile/cell phones.
SPN Suspect Parameter Number
A part of DTC that indicates what the failure is, e.g. oil pressure, coolant
temperature, turbo pressure etc.
1.3 BIBLIOGRAPHY
This document refers to, and is referred by the following DSE publications which are obtained from
the DSE website: www.deepseaplc.com or by contacting DSE technical support:
support@deepseaplc.com.
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’
guide only.
1.3.2 MANUALS
Product manuals are obtained from the DSE website: www.deepseaplc.com or by contacting DSE
technical support: support@deepseaplc.com.
Training guides are provided as ‘hand-out’ sheets on specific subjects during training sessions and
contain specific information regarding to that subject.
Reference Description
IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device
ISBN 1-55937-879-4 Function Numbers and Contact Designations. Institute of Electrical and
Electronics Engineers Inc
ISBN 0-7506-1147-2 Diesel generator handbook. L.L.J. Mahon
ISBN 0-9625949-3-8 On-Site Power Generation. EGSA Education Committee.
2 SPECIFICATION
2.1 OPERATING TEMPERATURE
Module Specification
DSE86xx MKII -30 ºC +70 ºC (-22 ºF +158 ºF )
Display Heater Variants -40 ºC +70 ºC (-40 ºF +158 ºF )
WARNING!: More than one live circuit exists, refer to section entitled Typical Wiring
Diagram elsewhere in this document
Specification Description
Screw Terminal Tightening
4.5 lb-in (0.5 Nm)
Torque
Conductors Terminals suitable for connection of conductor size 13 AWG to 20
AWG (0.5 mm² to 2.5 mm²).
Conductor protection must be provided in accordance with NFPA 70,
Article 240
Low voltage circuits (35 V or less) must be supplied from the engine
starting battery or an isolated secondary circuit.
The communication, sensor, and/or battery derived circuit conductors
shall be separated and secured to maintain at least ¼” (6 mm)
separation from the generator and mains connected circuit
conductors unless all conductors are rated 600 V or greater.
Current Inputs Must be connected through UL Listed or Recognized isolating
current transformers with the secondary rating of 5 A max.
Communication Circuits Must be connected to communication circuits of UL Listed equipment
DC Output Pilot Duty 0.5 A
Mounting Suitable for flat surface mounting in Type 1 Enclosure Type rating
with surrounding air temperature -22 ºF to +122 ºF (-30 ºC to +50 ºC)
Suitable for pollution degree 3 environments when voltage sensing
inputs do not exceed 300 V. When used to monitor voltages over 300
V device to be installed in an unventilated or filtered ventilation
enclosure to maintain a pollution degree 2 environment.
Operating Temperature -22 ºF to +122 ºF (-30 ºC to +50 ºC)
Description Specification
Range 0 V to 70 V DC (Maximum continuous operating voltage of 35 V DC)
Resolution 0.1 V
Accuracy 1 % full scale (±0.35 V)
NOTE: Details for 4 mm² cables are shown for reference only. The connectors on the DSE
modules are only suitable for cables up to 2.5 mm².
The VA burden of the module on the CTs is 0.5 VA. However depending upon the type and length of
cabling between the CTs and the module, CTs with a greater VA rating than the module are required.
Example:
If 1.5 mm² cable is used and the
distance from the CT to the measuring
module is 20 m, then the burden of the
cable alone is approximately 15 VA.
As the burden of the DSE controller is
.5 VA, then a CT with a rating of at
least 15 VA + 0.5 VA = 15.5 VA must
be used. 0.5 VA, then a CT with a rating of at least 15 VA + 0.5 VA = 15.5 VA must be used. If 2.5
mm² cables are used over the same distance of 20 m, then the burden of the cable on the CT is
approximately 7 VA. CT’s required in this instance is at least 7.5 VA (7 + 0.5).
2.6.2 CT POLARITY
NOTE: Take care to ensure correct polarity of the CT primary as shown above. If in doubt,
check with the CT supplier.
Take care to ensure the correct polarity of the CTs. Incorrect CT orientation leads to negative kW
readings when the set is supplying power. Take note that paper stick-on labels on CTs that show the
orientation are often incorrectly placed on the CT. It is more reliable to use the labelling in the case
moulding as an indicator to orientation (if available).
To test orientation, run the generator in island mode (not in parallel with any other supply) and load
the generator to around 10 % of the set rating. Ensure the DSE module shows positive kW for all
three individual phase readings.
Labelled as Labelled as
p1, k or K p2, l or L
To Generator To Load
Polarity of CT Primary
2.6.3 CT PHASING
Take particular care that the CTs are connected to the correct phases. For instance, ensure that the
CT on phase 1 is connected to the terminal on the DSE module intended for connection to the CT for
phase 1.
Additionally ensure that the voltage sensing for phase 1 is actually connected to generator phase 1.
Incorrect connection of the phases as described above results in incorrect power factor (pf)
measurements, which in turn results in incorrect kW measurements.
One way to check for this is to make use of a single-phase load. Place the load on each phase in turn,
run the generator and ensure the kW value appears in the correct phase. For instance if the load is
connected to phase 3, ensure the kW figure appears in phase 3 display and not in the display for
phase 1 or 2.
2.6.4 CT CLASS
Ensure the correct CT type is chosen. For instance if the DSE module is providing over current
protection, ensure the CT is capable of measuring the overload level required to protect against, and
at the accuracy level required.
For instance, this may mean fitting a protection class CT (P15 type) to maintain high accuracy while
the CT is measuring overload currents.
Conversely, if the DSE module is using the CT for instrumentation only (current protection is disabled
or not fitted to the controller), then measurement class CTs can be used. Again, bear in mind the
accuracy required. The DSE module is accurate to better than 1% of the full-scale current reading. To
maintain this accuracy, fit a Class 0.5 or Class 1 CT.
2.7 INPUTS
Description Specification
12 configurable digital inputs
Number
(16 when Analogue Inputs are configured as digital inputs)
Arrangement Contact between terminal and ground
Low Level Threshold 2.1 V minimum
High Level Threshold 6.6 V maximum
Maximum Input Voltage +50 V DC with respect to plant supply negative
Minimum Input Voltage -24 V DC with respect to plant supply negative
Contact Wetting Current 7 mA typical
Open Circuit Voltage 12 V typical
2.8 OUTPUTS
Description Specification
Normally used for load switching control
Type Fully configurable volt-free relays.
Output C normally closed and Output D normal open.
Rating 8 A resistive at 250 V AC
Description Specification
Type Fully configurable, supplied from DC supply terminal 2.
Rating 2 A resistive at module supply.
Description Specification
Type B USB 2.0
USB Slave Port For connection to PC running DSE Configuration Suite
Max distance 5 m (16 feet)
Type A USB 2.0
USB Host Port Capability to add a maximum of 16 GB USB storage device for data
recording only
Non – isolated
Max Baud rate 115 k baud subject to configuration
RS232 Serial Port TX, RX, RTS, CTS, DSR, DTR, DCD
Male 9 way D type connector
Max distance 15 m (50 feet)
Isolated
Data connection 2 wire + common
Half Duplex
Data direction control for Transmit (by s/w protocol)
2 x RS485 Serial Ports
Max Baud Rate 115.2 kbaud subject to configuration
External termination required (120 Ω)
Max common mode offset 70 V (on board protection transorb)
Max distance 1.2 km (¾ mile)
Ethernet Auto detecting 10/100 Mbit Ethernet port.
NOTE: For additional length, the DSE124 CAN & MSC Extender
is available. For more information, refer to DSE Publication: 057-116
DSE124 Operator Manual
MSC (Multi Set
Communication) and Standard implementation of ‘Slow mode’, up to 250 kbits/s
CAN Port Data connection 2 wire + common
Isolated
External termination required (120 Ω)
Max common mode offset 70 V (on board protection transorb)
Max distance 250 m using Belden 9841 Cable or equivalent
Non-isolated
Data connection 2 wire + common
Half Duplex
DSENet® Data direction control for Transmit (by s/w protocol)
(Expansion Comms) Port Baud Rate of 115 kbaud
Internal termination fitted (120 Ω)
Max common mode offset ±5 V
Max distance 1.2 km (¾ mile)
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125.
Alternatively they are purchased from any PC or IT store.
NOTE: The DC supply must be connected to the module for configuration by PC.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
The USB port is provided to give a simple means of connection between a PC and the controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting
or stopping the engine, selecting operating modes, etc.
Additionally, the various operating parameters (such as coolant temperature, oil pressure, etc.) of the
engine are available to be viewed or changed.
USB Type A connection for an of external USB storage device of maximum 16 GB for instrumentation
data logging.
NOTE: For direct connection an RS232 null modem (crossover) cable is required. This is
rated to a maximum cable length of 15 m.
NOTE: For a single module to PC connection and distances up to 6 m (20 feet) the USB
connection method is more suitable and provides for a lower cost alternative to RS485 (which
is more suited to longer distance connections).
The RS232 port on the controller supports the MODBUS RTU protocol and is for connection to a
single MODBUS master device only.
The MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
RS232 is for short distance communication (max 15m) and is typically used to connect the controller
to a telephone or GSM modem for more remote communications.
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote
engine are viewed or changed.
Many PCs are not fitted with an internal RS232 serial port. DSE DOES NOT recommend the use of
USB to RS232 convertors but can recommend PC add-ons to provide the computer with an RS232
port.
NOTE: For GSM modems a SIM card is required, supplied by the GSM network provider:
For SMS only, a ‘normal’ voice SIM card is required. This enables the controller to send SMS
messages to designated mobile phones upon status and alarm conditions.
For a data connection to a PC running DSE Configuration Suite Software, a ‘special’ CSD
(Circuit Switched Data) SIM card is required that enables the modem to answer an incoming
data call. Many ‘pay as you go’ services do not provide a CSD (Circuit Switched Data) SIM
card.
Sierra Fastrak Xtend GSM modem kit (PSU, Antenna and modem)*
NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers
have used these products and are happy to recommend them.
NOTE: For further details of setting up the devices below, refer to the manufacture whose
details are below.
Remember to check these parts are suitable for your PC. Consult your PC supplier for further advice.
Brainboxes VX-001 Express Card RS232 (for laptops and nettops PCs)
Brainboxes PX-246 PCI Express 1 Port RS232 1 x 9 Pin (for desktop PCs)
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500
Web: http://www.brainboxes.com
Email: Sales: sales@brainboxes.com
NOTE: For a single module to PC connection and distances up to 6 m (20 feet) the USB
connection method is more suitable and provides for a lower cost alternative to RS485 (which
is more suited to longer distance connections).
The RS485 port on the controller supports the MODBUS RTU protocol and is for connection to a
single MODBUS master device only.
The DSE MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices)
and allows for connection to PCs, PLCs and Building Management Systems (to name just a few
devices).
One advantage of the RS485 interface is the large distance specification (1.2 km when using Belden
9841 (or equivalent) cable. This allows for a large distance between the module and a PC running the
DSE Configuration Suite software. The operator is then able to control the module, starting or
stopping the engine, selecting operating modes, etc.
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote
engine are viewed or changed.
Many PCs are not fitted with an internal RS485 serial port. DSE DOES NOT recommend the use of
USB to RS485 convertors but can recommend PC add-ons to provide the computer with an
RS485port.
NOTE: DSE recommend Belden 9841 (or equivalent) cable for RS485 communication. This
is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number:
016-030.
Description Specification
Cable Type Two core screened and shielded twisted pair
120 Ω impedance
Cable Characteristics
Low capacitance
Belden 9841
Recommended Cable
Belden 9271
1200 m (¾ mile) when using Belden 9841 or direct equivalent.
Maximum Cable Length
600 m (656 yards) when using Belden 9271 or direct equivalent.
RS485 Topology “Daisy Chain” Bus with no stubs (spurs)
120 Ω. Not fitted internally to module. Must be fitted externally to the ‘first’
RS485 Termination
and ‘last’ device on the RS485 link.
NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers
have used these products and are happy to recommend them.
NOTE: For further details of setting up the devices below, refer to the manufacture whose
details are below.
Remember to check these parts are suitable for your PC. Consult your PC supplier for further advice.
Brainboxes VX-023 ExpressCard 1 Port RS422/485 (for laptops and nettop PCs)
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500
Web: http://www.brainboxes.com
Email: Sales: sales@brainboxes.com
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
NOTE: For a single module to PC connection and distances up to 6 m (20 feet) the USB
connection method is more suitable and provides for a lower cost alternative to Ethernet
(which is more suited to longer distance connections).
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Ethernet is used for point-to-point cable connection of more than one device and allows for
connection to PCs, PLCs, Building Management Systems and SNMP Managers (to name just a few
devices).
One advantage of the Ethernet interface is the ability to interface into an existing LAN (Local Area
Network) connection for remote connection via an internet connection. This allows for a large distance
between the module and a PC running the DSE Configuration Suite software or any external device.
The operator is then able to control the module, starting or stopping the engine, selecting operating
modes, etc through various different means.
The Ethernet port on the controller supports the Modbus TCP protocol and is for connection for up to
five Modbus master devices. The various operating parameters (such as coolant temperature, oil
pressure, etc.) of the remote engine are viewed or changed.
The DSE MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
2.10.5.2 SNMP
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
The Ethernet port on the controller supports V2c of the Simple Network Management Protocol
(SNMP) and is able to connect to two SNMP managers. SNMP is an international standard protocol
for managing devices on IP networks. It is used to monitor network-attached devices for conditions
that warrant administrative attention.
Up to two administrative computers (SNMP managers) monitor the DSE module. Should an ‘event’
occur, the DSE module reports information via SNMP TRAP messages to the SNMP manager. The
SNMP TRAP messages that are sent are configured used the DSE Configuration Suite PC Software
by the system integrator. An example of the available SNMP TRAP messages is shown below.
Additionally, the DSE module responds to GET / SET messages from the SNMP manager to allow the
operating mode of the DSE module to be changed, or instrumentation values to be retrieved. The
SNMP manager knows how to communicate to the DSE module by using the .MIB file provided by
DSE.
Many third party SNMP managers exist. DSE do not produce or supply SNMP managers.
The DSE MIB file for the controller is available upon request from the DSE Technical Support
Department or by downloading it from the DSE website, www.deepseaplc.com.
TRAP Message
TRAP Receiver
Requirements
Network Cable
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Requirements
Ethernet
Cable
Ethernet Router
or ADSL Router
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Requirements
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Requirements
DSL or ADSL
Router Ethernet
INTERNET
Cable
The DSL/ADSL
router routes
external network
traffic
DSL or ADSL
Router
Optional ‘Local’
PC Remote From Site PC
Generator Site
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
As modem/routers differ enormously in their configuration, it is not possible for DSE to give a
complete guide to their use with the module. However it is possible to give a description of the
requirements in generic terms. For details of how to achieve the connection to your modem/router you
are referred to the supplier of your modem/router equipment.
The module makes its data available over Modbus TCP or SNMP V2c and as such communicates
over the Ethernet using a Port configured via the DSE Configuration Suite software.
You must configure your modem/router to allow inbound traffic on this port. For more information you
are referred to your WAN interface device (modem/router) manufacturer.
It is also important to note that if the port assigned is already in use on the LAN, the module cannot be
used and another port must be used.
As the module makes its user interface available to standard web browsers, all communication uses
the chosen port. It is usual for a firewall to make the same port outgoing open for communication.
Network Address and Port Translation (NAPT) allows a single device, such as the modem/router
gateway, to act as an agent between the Internet (or "public external network") and a local (or
"internal private") network. This means that only a single, unique IP address is required to represent
an entire group of computers.
For our application, this means that the WAN IP address of the modem/router is the IP address we
need to access the site from an external (internet) location.
When the requests reach the modem/router, we want this passed to a ‘virtual server’ for handling, in
our case this is the module.
Result: Traffic arriving from the WAN (internet) on port xxx is automatically sent to IP address set
within the configuration software on the LAN for handling.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: A termination resistor MUST be fitted to the first and last unit on the MSC link. For
connection details, refer to section entitled Typical Arrangement of MSC Link elsewhere in this
document.
NOTE: DSE recommend Belden 9841 (or equivalent) cable for MSC communication. This
is rated to a maximum cable length of 250 m. DSE Stock Belden 9841 cable, DSE Part Number:
016-030.
NOTE: By default the MSC link of the DSE8xxx modules are not compatible with the
DSE55xx/DSE75xx modules. For details on enabling compatibility, refer to section entitled
MSC Compatibility elsewhere in this document.
The MSC link is the interconnection cable between all DSE synchronising controllers and must not be
connected to any device other than DSE equipment designed for connection to the MSC link.
Description Specification
Cable Type Two core screened and shielded twisted pair
120 Ω
Cable Characteristics
Low capacitance
Belden 9841
Recommended Cable
Belden 9271
NOTE: For additional length, the DSE124 CAN & MSC Extender is
available. For more information, refer to DSE Publication: 057-116
Maximum Cable DSE124 Operator Manual
Length
250 m (¾ mile) when using Belden 9841 or direct equivalent.
125 m (656 yards) when using Belden 9271 or direct equivalent.
MSC Topology “Daisy Chain” Bus with no stubs (spurs)
120 Ω.
MSC Termination
Must be fitted externally to the first and last module.
Total 40 devices made up of DSE8x10 (up to 32), DSE8x60 (up to 16) and
Maximum DSE8xxx DSE8x80 (up to 16)
and DSE8xxx MKII
Modules This gives the possibility of:
• 32 generators (DSE8x10) and 8 synchronising transfers (DSE8x60)
• 32 generators (DSE8x10) and 8 generator bus couplers (DSE8x80)
• 24 generators (DSE8x10) and 16 synchronising transfers (DSE8x60)
• 24 generators (DSE8x10) and 16 generator bus couplers (DSE8x80)
• 32 generators (DSE8x10), 14 synchronising transfers (DSE8x60)
and 2 generator bus couplers (DSE8x80)
NOTE: The redundant MSC link connectivity is only available in DSE8xxx MKII modules
V3 and above. Contact DSE technical support: support@deepseaplc.com for more
information.
NOTE: A termination resistor MUST be fitted to the first and last unit on the MSC link. For
connection details, refer to section entitled Typical Arrangement of MSC Link elsewhere in this
document.
NOTE: DSE recommend Belden 9841 (or equivalent) cable for MSC communication. This
is rated to a maximum cable length of 250 m. DSE Stock Belden 9841 cable, DSE Part Number:
016-030.
The additional CAN port can be used as a redundant MSC link between the DSE8xxx MKII modules.
The MSC link is the interconnection cable between all DSE synchronising controllers and must not be
connected to any device other than DSE equipment designed for connection to the MSC link. Upon
the main MSC link failing for any reason, the user can configure the DSE8xxx MKII modules to revert
the Redundant MSC Link connection using the CAN Port connection. An example of configuring the
Redundant MSC Link connection the DSE Configuration Suite Software is shown below:
Description Specification
Cable Type Two core screened and shielded twisted pair
120 Ω impedance
Cable Characteristics
Low capacitance
Belden 9841
Recommended Cable
Belden 9271
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: As a termination resistor is internally fitted to the controller, the controller must be
the ‘first’ unit on the DSENet® link. A termination resistor MUST be fitted to the ‘last’ unit on
the DSENet® link. For connection details, refer to section entitled Typical Arrangement of
DSENet® elsewhere in this document.
NOTE: DSE recommend Belden 9841 (or equivalent) cable for DSENet® communication.
This is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part
Number: 016-030.
DSENet® is the interconnection cable between the host controller and the expansion module(s) and
must not be connected to any device other than DSE equipment designed for connection to the
DSENet®
Description Specification
Cable Type Two core screened and shielded twisted pair
120 Ω
Cable Characteristics
Low capacitance
Belden 9841
Recommended Cable
Belden 9271
1200 m (¾ mile) when using Belden 9841 or direct equivalent.
Maximum Cable Length
600 m (656 yards) when using Belden 9271 or direct equivalent.
DSENet® Topology “Daisy Chain” Bus with no stubs (spurs)
120 Ω. Fitted internally to host controller. Must be fitted externally to the
DSENet® Termination
‘last’ expansion module.
2.11 SOUNDER
The module features an internal sounder to draw attention to warning, electrical trip and shutdown
alarms.
Description Specification
Sounder Level 64 db at 1 m
Should an external alarm or indicator be required, this can be achieved by using the DSE
Configuration Suite PC software to configure an auxiliary output for Audible Alarm, and by configuring
an auxiliary input for Alarm Mute (if required).
The audible alarm output activates and de-activates at the same time as the module’s internal
sounder. The Alarm mute input and internal Lamp Test / Alarm Mute button activate ‘in parallel’
with each other. Either signal mutes both the internal sounder and audible alarm output.
Example of configuration to achieve external sounder with external alarm mute button:
Description Specification
Accumulated Power 999999 kWh / kvarh / kVAh
2.13.1 DIMENSIONS
245 mm x 184 mm x 51 mm
(9.6 ” x 7.2 ” x 2.0 ”)
220 mm x 159 mm
(8.7” x 6.3”)
2.13.3 WEIGHT
0.98 kg
(2.16 lb)
The module is held into the panel fascia using the supplied fixing clips:
• Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the
clip.
• Insert the three ‘prongs’ of the fixing clip into the slots in the side of the module case.
• Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the
clip are inside their allotted slots.
• Turn the fixing clip screws clockwise until they make contact with the panel fascia.
• Turn the screw a quarter of a turn to secure the module into the panel fascia. Care must be taken
not to over tighten the fixing clip screws.
Fixing clip
Cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally
provides strain relief to the cable loom by removing the weight of the loom from the screw connectors,
reducing the chance of future connection failures.
Care must be taken not to over tighten the cable tie (for instance with cable tie tools) to prevent the
risk of damage to the module case.
NOTE: For purchasing a silicon gasket from DSE, see the section entitled Maintenance,
Spares, Repair and Servicing elsewhere in this document.
The silicon gasket provides improved sealing between module and the panel fascia. The gasket is
fitted to the module before installation into the panel fascia. Take care to ensure the gasket is
correctly fitted to the module to maintain the integrity of the seal.
Gasket fitted
to module
Sealing gasket
Standard Description
IEEE C37.2 Continued…
(Standard Electrical
Power System Device 26 – Apparatus thermal device
Function Numbers and 27AC – AC undervoltage relay
Contact Designations) 27DC – DC undervoltage relay
29 – Isolating contactor or switch
30 – Annunciator relay
37 – Undercurrent or underpower relay (USING INTERNAL PLC EDITOR)
42 – Running circuit breaker
44 – Unit sequence relay
46 – Reverse-phase or phase-balance current relay
48 – Incomplete sequence relay
50 – Instantaneous overcurrent relay
51 – AC time overcurrent relay
52 – AC circuit breaker
55 – Power factor relay (USING INTERNAL PLC EDITOR)
59AC – AC overvoltage relay
59DC – DC overvoltage relay
62 – Time delay stopping or opening relay
71 – Level switch
74 – Alarm relay
78 – Phase-angle measuring relay
79 – Reclosing relay (USING INTERNAL PLC EDITOR)
81 – Frequency relay
83 – Automatic selective control or transfer relay
86 – Lockout relay
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change
specification without notice.
2.14.1.1 IP CLASSIFICATIONS
IP65 (Front of module when module is installed into the control panel with the optional sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
Protection against contact and ingress of solid objects Protection against ingress of water
0 No protection 0 No protection
1 Protected against ingress solid objects with a diameter 1 Protection against dripping water falling vertically. No harmful effect
of more than 50 mm. No protection against deliberate must be produced (vertically falling drops).
access, e.g. with a hand, but large surfaces of the body
are prevented from approach.
2 Protected against penetration by solid objects with a 2 Protection against dripping water falling vertically. There must be no
diameter of more than 12 mm. Fingers or similar harmful effect when the equipment (enclosure) is tilted at an angle
objects prevented from approach. up to 15° from its normal position (drops falling a t an angle).
3 Protected against ingress of solid objects with a 3 Protection against water falling at any angle up to 60° from the
diameter of more than 2.5 mm. Tools, wires etc. with a vertical. There must be no harmful effect (spray water).
thickness of more than 2.5 mm are prevented from
approach.
4 Protected against ingress of solid objects with a 4 Protection against water splashed against the equipment
diameter of more than 1 mm. Tools, wires etc. with a (enclosure) from any direction. There must be no harmful effect
thickness of more than 1 mm are prevented from (splashing water).
approach.
5 Protected against harmful dust deposits. Ingress of 5 Protection against water projected from a nozzle against the
dust is not totally prevented but the dust must not enter equipment (enclosure) from any direction. There must be no
in sufficient quantity to interface with satisfactory harmful effect (water jet).
operation of the equipment. Complete protection
against contact.
6 Protection against ingress of dust (dust tight). 6 Protection against heavy seas or powerful water jets. Water must
Complete protection against contact. not enter the equipment (enclosure) in harmful quantities (splashing
over).
NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are
approximate only.
12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (Front of module when module is installed into the control panel WITHOUT being sealed to the panel)
1 Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
IP30
2 Provides a degree of protection against limited amounts of falling water and dirt.
IP31
3 Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the enclosure.
IP64
3R Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
IP32
4 (X) Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged by the
formation of ice on the enclosure. (Resist corrosion).
IP66
12/12K Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
IP65
13 Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.
IP65
3 INSTALLATION
The module is designed to be mounted on the panel fascia. For dimension and mounting details, see
the section entitled Dimension and Mounting elsewhere in this document.
NOTE: Availability of some terminals depends upon module version. Full details are given
in the section entitled Terminal Description elsewhere in this manual.
To aid user connection, icons are used on the rear of the module to help identify terminal functions.
An example of this is shown below.
NOTE: When the module is configured for operation with an electronic engine, Fuel and
Start output requirements may be different. For further details on connection to electronic
engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
Pin Cable
Description Notes
No Size
DC Plant Supply Input 2.5 mm²
1 Connect to ground where applicable.
(Negative) AWG 13
DC Plant Supply Input 2.5 mm²
2 Supplies the module and DC Outputs E, F, G, H, I & J
(Positive) AWG 13
3 Not Connected
4 Not Connected
5 Not Connected
D+
6 Not Connected
W/L
1.0 mm²
7 DC Output E Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
1.0 mm²
8 DC Output F Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
1.0 mm²
9 DC Output G Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
1.0 mm²
10 DC Output H Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
1.0 mm²
11 DC Output I Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
1.0 mm²
12 DC Output J Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
13 Not Connected
14 Not Connected
3.2.2 CAN
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
NOTE: Screened 120 Ω impedance cable specified for use with CAN must be used for the
CAN & MSC links.
DSE stock and supply Belden cable 9841 which is a high quality 120 Ω impedance cable
suitable for CAN use (DSE part number 016-030)
Pin Cable
Description Notes
No Size
15 Not Connected
16 Not Connected
17 Not Connected
18 Not Connected
19 Not Connected
0.5 mm²
20 CAN Port H Use only 120 Ω CAN or RS485 approved cable
AWG 20
CAN 21 CAN Port L
0.5 mm²
Use only 120 Ω CAN or RS485 approved cable
AWG 20
22 CAN Port Screen Shield Use only 120 Ω CAN or RS485 approved cable
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: Screened 120 Ω impedance cable specified for use with CAN must be used for the
MSC link.
DSE stock and supply Belden cable 9841 which is a high quality 120 Ω impedance cable
suitable for CAN use (DSE part number 016-030)
NOTE: As a termination resistor is internally fitted to the controller, the controller must be
the ‘first’ unit on the DSENet® link. A termination resistor MUST be fitted to the ‘last’ unit on
the DSENet® link. For connection details, refer to section entitled Typical Wiring Diagram
elsewhere in this document.
Pin Cable
Description Notes
No Size
23 Not Connected
24 Not Connected
25 Not Connected
26 Not Connected
28 Not Connected
0.5 mm²
29 DSENet® Expansion B Use only 120 Ω CAN or RS485 approved cable
AWG 20
0.5 mm²
30 DSENet® Expansion A Use only 120 Ω CAN or RS485 approved cable
AWG 20
31 DSENet® Expansion Screen Shield Use only 120 Ω CAN or RS485 approved cable
0.5 mm²
32 MSC Port H Use only 120 Ω CAN or RS485 approved cable
AWG 20
MSC
0.5 mm²
33 MSC Port L Use only 120 Ω CAN or RS485 approved cable
AWG 20
34 MSC Port Screen Shield Use only 120 Ω CAN or RS485 approved cable
35 Not Connected
GOV
36 Not Connected
Not Connected
38 Not Connected
AVR
39 Not Connected
NOTE: The below table describes connections to a three phase, four wire supply. For
alternative wiring topologies, see the section entitled Alternate Topology Wiring Diagrams
elsewhere in this document.
Pin Cable
Description Notes
No Size
1.0mm²
40
Normally Closed Volt-Free AWG 18
Normally configured to control the mains contactor coil
Relay Output C 1.0mm²
41
AWG 18
1.0mm²
42
Normally Open Volt-Free Relay AWG 18
Normally configured to control the bus contactor coil
Output D 1.0mm²
43
AWG 18
1.0 mm² Connect to mains L1 (R) output (AC)
44 Mains L1 (R) Voltage Sensing
AWG 18 (Recommend 2 A fuse)
1.0 mm² Connect to mains L2 (S) output (AC)
45 Mains L2 (S) Voltage Sensing
AWG 18 (Recommend 2 A fuse)
V1 1.0 mm² Connect to mains L3 (T) output (AC)
46 Mains L3 (T) Voltage Sensing
AWG 18 (Recommend 2 A fuse)
1.0 mm²
47 Mains Neutral (N) Input Connect to mains Neutral terminal (AC)
AWG 18
NOTE: The below table describes connections to a three phase, four wire Bus supply. For
alternative wiring topologies, see the section entitled Alternate Topology Wiring Diagrams
elsewhere in this document.
Pin Cable
Description Notes
No Size
1.0 mm² Connect to Bus L1 (U) output (AC)
48 Bus L1 (U) Voltage Sensing
AWG 18 (Recommend 2 A fuse)
1.0 mm² Connect to Bus L2 (V) output (AC)
49 Bus L2 (V) Voltage Sensing
AWG 18 (Recommend 2 A fuse)
V2 1.0 mm² Connect to Bus L3 (W) output (AC)
50 Bus L3 (W) Voltage Sensing
AWG 18 (Recommend 2 A fuse)
1.0 mm²
51 Bus Neutral (N) Input Connect to Bus Neutral terminal (AC)
AWG 18
WARNING!: Do not disconnect this plug when the CTs are carrying current.
Disconnection will open circuit the secondary of the C.T.’s and dangerous voltages may then
develop. Always ensure the CTs are not carrying current and the CTs are short circuit
connected before making or breaking connections to the module.
NOTE: The module has a burden of 0.5 VA on the CT. Ensure the CT is rated for the
burden of the controller, the cable length being used and any other equipment sharing the CT.
If in doubt, consult your CT supplier.
NOTE: Take care to ensure correct polarity of the CT primary as shown below. If in doubt,
check with the CT supplier.
Pin Cable
Description Notes
No Size
2.5 mm²
52 CT Secondary for Mains L1 Connect to s1 secondary of L1 monitoring CT
AWG 13
2.5 mm²
53 CT Secondary for Mains L2 Connect to s1 secondary of L2 monitoring CT
AWG 13
2.5 mm²
54 CT Secondary for Mains L3 Connect to s1 secondary of L3 monitoring CT
AWG 13
55 DO NOT CONNECT
Common for CTs connected to L1,L2,L3 2.5 mm² Connect to s2 secondary of L1,L2,L3 monitoring
56
(s2) AWG 13 CTs
NOTE: The Bus/Load CT is NOT REQUIRED in a system including only one DSE8x60
controller.
Pin CABLE
Description NOTES
No SIZE
2.5 mm²
57 CT Secondary for Bus/Load CT Connect to s1 secondary of Bus/Load CT
AWG 13
2.5 mm²
58 CT Secondary for Bus/Load CT Connect to s2 secondary of Bus/Load CT
AWG 13
Advantages of Bus/Load CT
The Bus/Load CT is only required when there is more than one DSE8x60 in the same system.
When the Bus/Load CT is fitted, the DSE8x60 transfers the correct amount of load to the mains
before disconnecting the generator bus, preventing the generator(s) from being shock
loaded/unloaded.
Without the Bus/Load CT, the DSE8x60 does not know how much load to transfer to the mains when
other DSE8x60’s are still operating in island mode. Instead, the DSE8x60 would open the bus breaker
at a pre-determined load level on the mains. This may lead to there being too much load or not
enough load transferred, and the generator(s) may be shock loaded/unloaded as the bus disconnect
from the mains.
3.2.6.3 CT CONNECTIONS
s1 is the secondary of the CT that connects to the DSE Module’s input for the CT measuring
s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs
and connected to the CT common terminal of the module.
Labelled as Labelled as
p1, k or K p2, l or L
Polarity of CT Primary
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
Pin Cable
Description Notes
No Size
0.5 mm²
59 Configurable Digital Input A Switch To Negative
AWG 20
0.5 mm²
60 Configurable Digital Input B Switch To Negative
AWG 20
0.5 mm²
61 Configurable Digital Input C Switch To Negative
AWG 20
0.5 mm²
62 Configurable Digital Input D Switch To Negative
AWG 20
0.5 mm²
63 Configurable Digital Input E Switch To Negative
AWG 20
0.5 mm²
64 Configurable Digital Input F Switch To Negative
AWG 20
0.5 mm²
65 Configurable Digital Input G Switch To Negative
AWG 20
0.5 mm²
66 Configurable Digital Input H Switch To Negative
AWG 20
0.5 mm²
67 Configurable Digital Input I Switch To Negative
AWG 20
0.5 mm²
68 Configurable Digital Input J Switch To Negative
AWG 20
0.5 mm²
69 Configurable Digital Input K Switch To Negative
AWG 20
0.5 mm²
70 Configurable Digital Input L Switch To Negative
AWG 20
3.2.8 RS485
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: A 120 Ω termination resistor must be fitted across terminals A and B if the DSE
module is the first or last device on the R485 link.
NOTE: Screened 120 Ω impedance cable specified for use with RS485 must be used for
the RS485 link.
DSE stock and supply Belden cable 9841 which is a high quality 120 Ω impedance cable
suitable for CAN use (DSE part number 016-030)
Pin Cable
Description Notes
No Size
71 RS485 Port Screen Shield Use only 120 Ω CAN or RS485 approved cable
RS485 0.5 mm² Connect to RXD+ and TXD+
72 RS485 Port B (+)
1 AWG 20 Use only 120 Ω CAN or RS485 approved cable
0.5 mm² Connect to RXD- and TXD-
73 RS485 Port A (-)
AWG 20 Use only 120 Ω CAN or RS485 approved cable
74 RS485 Port Screen Shield Use only 120 Ω CAN or RS485 approved cable
0.5 mm² Connect to RXD+ and TXD+
RS485 75 RS485 Port B (+)
AWG 20 Use only 120 Ω CAN or RS485 approved cable
2 0.5 mm² Connect to RXD- and TXD-
76 RS485 Port A (-)
AWG 20 Use only 120 Ω CAN or RS485 approved cable
3.2.9 RS232
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
Description Notes
Socket for connection to a modem or
PC with DSE Configuration Suite Supports MODBUS RTU protocol or external modem
Software
PIN No Notes
1 Received Line Signal Detector (Data Carrier Detect)
2 Received Data
3 Transmit Data
4 Data Terminal Ready
5 Signal Ground
6 Data Set Ready
7 Request To Send
8 Clear To Send
9 Ring Indicator
NOTE: The USB connection cable between the PC and the module must not be extended
beyond 5 m (yards). For distances over 5 m, it is possible to use a third party USB extender.
Typically, they extend USB up to 50 m. The supply and support of this type of equipment is
outside the scope of Deep Sea Electronics PLC.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more
than the recommended number of USB devices to the PC. For further information, consult
your PC supplier.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
Cable
Description Notes
Size
Socket for connection to PC with DSE 0.5 mm² This is a standard USB type A
Configuration Suite Software AWG 20 to type B connector.
NOTE: For further details on how to add and remove a USB storage device, refer to
section entitled Data Logging Pages elsewhere in this document.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Software Manual.
Storage
Description Notes
Size
Socket for connection to USB storage Maximum USB storage device must be formatted as FAT, not
device for data logging 16 GB FAT32.
NOTE: It is recommended that the mains load switch uses DC coils/shunts for opening
control and that no UV (under voltage) coils are fitted.
As every system has different requirements, these diagrams show only a typical system and do not
intend to show a complete system.
Genset manufacturers and panel builders may use these diagrams as a starting point; however
always refer to the completed system diagram provided by the system manufacturer for complete
wiring detail.
Further wiring suggestions are available in the following DSE publications, available at
www.deepseaplc.com to website members.
NOTE: The below diagram is applicable for the following AC topologies: 3 Phase 4 Wire
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta
L2-N-L3. For further details of module configuration to suit these different topologies, refer to
DSE Publication: 057-257 DSE8660 MKII Configuration Suite Software Manual.
NOTE: The Bus/Load CT is NOT REQUIRED in a system including only one DSE8x60
controller. For further information regarding the advantages of a Bus/Load CT, refer to section
entitled Bus/Load Current Transformer elsewhere in this document, or refer to DSE
Publication: 056-007 Advantages of Bus/Load CT.
The typical wiring diagrams located within this document show connections for a negative earth
system (the battery negative connects to Earth).
When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the
following points must be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).
Where neither the battery positive nor battery negative terminals are connected to earth the following
points must to be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
NOTE: This feature is not available if the DSE86xx MKII module has been configured to
use the DSENet® port as the interface to a Cummins MODBUS GCS ECU.
NOTE: Screened 120 Ω impedance cable specified for use with CAN must be used for the
DSENet® (RS485) connection.
Ω impedance cable
DSE stock and supply Belden cable 9841 which is a high quality 120Ω
suitable for DSENet® use (DSE part number 016-030)
Twenty (20) devices can be connected to the DSENet®, made up of the following devices :
NOTE: For further information on the maximum number of module that can be connected
to the MSC link and Redundant MSC link, refer to sections entitled MSC (Multi-Set
Communications) Link and CAN Port (Redundant MSC) elsewhere in this document.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
NOTE: Screened 120 Ω impedance cable specified for use with CAN must be used for the
DSENet® (RS485) connection.
DSE stock and supply Belden cable 9841 which is a high quality 120 Ω impedance cable
suitable for DSENet® use (DSE part number 016-030)
NOTE: A termination resistor MUST be fitted to the first and last unit on the MSC link.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Software Manual.
NOTE: The Bus/Load CT is NOT REQUIRED in a system including only one DSE8x60
controller. For further information regarding the advantages of a Bus/Load CT, refer to section
entitled Bus/Load Current Transformer elsewhere in this document, or refer to DSE
Publication: 056-007 Advantages of Bus/Load CT.
The controller is factory configured to connect to a 3 Phase, 4 Wire Star connected system. This
section details connections for alternative AC topologies. Ensure to configure the controller to suit the
required topology.
NOTE: The below diagram is applicable for the following AC topologies: 3 Phase 4 Wire
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta
L2-N-L3. For further details of module configuration to suit these different topologies, refer to
DSE Publication: 057-257 DSE8660 MKII Configuration Suite Software Manual.
NOTE: The below diagram is applicable for the following AC topologies: 3 Phase 4 Wire
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta
L2-N-L3. For further details of module configuration to suit these different topologies, refer to
DSE Publication: 057-257 DSE8660 MKII Configuration Suite Software Manual.
This example shows the Bus/Load CT in the common load feed for a three phase four wire system but
the same philosophy is applicable to the other topologies
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: To use analogue loadshare lines from external Load Share Units, each DSE8x10 MKII must be fitted with a DSE123 to convert its MSC
link. It is advised that the system is controlled by an external third party Logic Controller to provide automatic start/stop facilities and protections.
For further information, refer to DSE Publication: 057-003 DSE123 Operators Manual or contact DSE technical support support@deepseaplc.com.
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: To use the DSE8x60 MKII without a bus breaker, the No Bus Breaker option in the DSE8x10 MKII and DSE8x60 MKII modules must be
enabled. For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual and
DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual, or contact DSE technical support for further information,
support@deepseaplc.com.
NOTE: When the No Bus Breaker option is enabled, only one DSE8x60 MKII unit must be used in the system
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: When the DSE8x10 MKII unit is used for exporting (base loading) power it cannot be used for synchronising back to the mains upon its
return without a DSE8x60 unit. For further details of export (base loading) power and its operation, refer to DSE Publication: 056-054 DSExx10 in
Fixed Export.
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
NOTE: When the DSE8x10 MKII unit is used for exporting (base loading) power it cannot be used for synchronising back to the mains upon its
return without a DSE8x60 unit. For further details of export (base loading) power and its operation, refer to DSE Publication: 056-054 DSExx10 in
Fixed Export.
4 DESCRIPTION OF CONTROLS
CAUTION: The module may instruct an engine start event due to external influences.
Therefore, it is possible for the engine to start at any time without warning. Prior to performing
any maintenance on the system, it is recommended that steps are taken to remove the battery
and isolate supplies.
NOTE: The following descriptions detail the sequences followed by a module containing
the standard ‘factory configuration’. Always refer to your configuration source for the exact
sequences and timers observed by any particular module in the field.
Control of the module is via push buttons mounted on the front of the module with
Stop/Reset Mode , Manual Mode , Test Mode , Auto Mode , Alarm Mute/Lamp
Test , Start , Transfer to Mains and Transfer to Generator Bus functions. For
normal operation, these are the only controls which need to be operated. Details of their operation are
provided later in this document.
Menu Module
Navigation Display
Four
configurable
status LEDs
Transfer to
Transfer to Generator
Mains Bus
(Manual (Manual
Mode Only) Mode Only)
NOTE: For further details, see section entitled Operation elsewhere in this manual.
Icon Description
Stop / Reset Mode
This button places the module into its Stop/Reset Mode . This clears any
alarm conditions for which the triggering criteria have been removed. If the
generator is running on load and the module is put into Stop/Reset Mode , the
module automatically opens the generator bus breaker (‘Close Bus’ become
inactive) and instructs the DSE8x10 module to enter the return delay. Should any
form of Remote Start Signal be present while operating in this mode, a start
request to the DSE8x10 module over the MSC Link does not occur.
Manual Mode
This button places the module into its Manual Mode . Once in
Manual Mode , the module responds to the Start button to send a start
request to the DSE8x10 module over the MSC Link. The module monitors the MSC
Link for feedback from the DSE8x10 module to confirm the generator bus is
available.
If the generator bus is running off-load in the Manual Mode and a Start Signal
becomes active, the module automatically instructs the changeover device to place
the generator bus on load (‘Close Bus’ becomes active), synchronising to the
Mains if required. Upon removal of the Start On Load Signal, the generator bus
remains on load until either the Stop/Reset Mode or Auto Mode is
selected.
Also in Manual Mode , the module responds to the Transfer to Mains and
Transfer to Generator Bus buttons after the generator bus is available.
Synchronising occurs automatically if required.
Test Mode
This button places the module into its Test Mode . Once in Test Mode ,
the module responds to the Start button to send a start request to the
DSE8x10 module over the MSC Link. The module monitors the MSC Link for
feedback from the DSE8x10 module to confirm the generator bus is available.
Once the generator bus is available, it is automatically placed on load (‘Close Bus’
becomes active), synchronising to the Mains if required. Depending upon module
configuration, the generator bus remains in constant parallel with the Mains or
proceeds to run in island operation (‘Close Mains’ becomes inactive).
The generator bus remains on load until either the Stop/Reset Mode or
Auto Mode is selected.
NOTE: For further details, see section entitled Operation elsewhere in this manual.
Icon Description
Auto Mode
This button places the module into its Auto Mode . This mode allows the
module to control the function of the system automatically. The module monitors
various Start Signals and once a start request is made, sends a start request to
the DSE8x10 module over the MSC Link. The module monitors the MSC Link for
feedback from the DSE8x10 module to confirm the generator bus is available.
This button de-activates the audible alarm on the module, the Audible Alarm output
(if configured) and illuminates all of the LEDs on the module’s facia.
Start
Pressing the Start button in Manual Mode sends a start request to the
DSE8x10 module over the MSC Link.
Navigation Keys
Used for navigating the instrumentation, event log and configuration screens.
NOTE: For further details, see section entitled ‘Operation’ elsewhere in this manual.
Icon Description
Transfer to Mains
The Transfer to Mains button control the operation of the mains load
switching and is only active in Manual Mode once the generator bus is
available.
NOTE: For further details, see section entitled ‘Operation’ elsewhere in this manual.
Icon Description
Transfer to Generator Bus
The Transfer to Generator Bus button control the operation of the mains load
switching and is only active in Manual Mode once the generator bus is
available.
Next & Previous Page buttons. To view one of the instrument pages
towards the end of the list, it may be
quicker to scroll left through the pages
rather than right!
Example
The complete order and contents of each information page are given in the following sections
Once selected, the page remains on the LCD display until the user selects a different page, or after
an extended period of inactivity (LCD Page Timer), the module reverts to the status display.
If no buttons are pressed upon entering an instrumentation page, the instruments displayed are
automatically subject to the setting of the LCD Scroll Timer.
The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or
by using the Front Panel Editor.
The screenshot shows the factory settings for the timers, taken from the DSE Configuration Suite
Software.
Alternatively, to scroll manually through all instruments on the currently selected page, press the
To re-enable ‘auto scroll’ press the Instrumentation Scroll buttons to scroll to the ‘title’ of the
instrumentation page (ie Mains). A short time later (the duration of the LCD Scroll Timer), the
instrumentation display begins to auto scroll.
When scrolling manually, the display automatically returns to the Status page if no buttons are
pressed for the duration of the configurable LCD Page Timer.
If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw
the operator’s attention to the alarm condition.
4.2.1 STATUS
NOTE: Press the Instrumentation Scroll buttons on the Status Page to view other
Configurable Status Screens if configured. For further details of module configuration, refer to
DSE Publication: 057-257 DSE8660 MKII Configuration Suite Software Manual.
This is the ‘home’ page, the page that is displayed when no other page has been selected, and the
page that is automatically displayed after a period of inactivity (LCD Page Timer) of the module
control buttons.
This page changes with the action of the controller for example when the generator bus start request
is given:
Auto Mode
Auto Mode
Status 22:31 Electrical Trip indicates that a start request cannot be given due to
Electrical Trip an active Electrical Trip alarm on the module.
Stop Mode Press the Next or Previous Page button to scroll to the
alarms pages to investigate. Press the Stop/Reset Mode button to clear the alarm, if the alarm
does not clear, the fault is still active.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Status 22:31 Waiting For Control indicates that the DSE8660 MKII is requesting
Waiting For Control to take control of the DSE8610 MKII units on the MSC but cannot
due to another DSE8660 MKII having control. The other DSE8660
Auto Mode MKII releases control of the DSE8610 MKII units when they are no
longer in parallel with the mains.
The contents of the Home Page may vary depending upon configuration by the generator
manufacturer or supplier. Below is an example of the Home Page being changed to show Mains
related information.
Example of Mains kW
being selected to be the
default Home Page.
Mains Load
L1 201 kW
L2 190 kW
L3 195 kW
4.2.2 MAINS
Contains electrical values of the mains (utility), measured or derived from the module’s (that controls
the mains (utility) switch) voltage and current inputs.
Press the Instrumentation Scroll buttons scroll through the Mains parameters.
Note: If the module display is showing the status page when the synchronising process
begins, the module automatically switches to the Synchroscope page. The ramp progress will
also be displayed on the screen once paralleling has taken place.
4.2.3 BUS
Contains electrical values of the bus, measured or derived from the module’s (that controls the
generator bus switch) voltage input and MSC link.
Press the Instrumentation Scroll buttons scroll through the Bus parameters.
NOTE: Some of the items are removed from the commissioning screens if they are not
applicable to the module configuration.
Commissioning screens are available to both aid the commissioning process and also to give
additional information about the synchronising and load sharing process.
These screens are enabled and disabled in the module’s display editor.
Commissioning Screen 1
Commissioning Screen 2
Commissioning Screen 3
Commissioning Screen 4
4.2.4 EXPANSION
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Contains measured values from various input expansion modules that are connected to the DSE
module.
Press the Instrumentation Scroll buttons scroll through the Expansion parameters if
configured.
4.2.5 CHARGER ID
NOTE: Depending upon the module’s configuration, some display screens may be
disabled. For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Contains the information and instrumentation of the DSE Intelligent Battery Chargers that are
connected to the DSE controller.
Press the Instrumentation Scroll buttons scroll through the Battery Charger parameters if
configured.
Charger ID1
Battery charger temperature instrumentation
Temperature 32 °C
screen.
89 °F
Fan 2 0 rpm
Charger Output 1
Output 26.91V
… Output voltage
Charger Output 1
Current 7.05A
Limit 10.00A …Output current, limit, and power
Power 189W
4.2.6 ALARMS
When an alarm is active, the Internal Audible Alarm sounds and the Common Alarm LED, if
configured, illuminates.
The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button.
The LCD display jumps from the ‘Information page’ to display the Alarm Page
The LCD displays multiple alarms such as “Mains Failed to Close” and “Mains Reverse Power”.
These automatically scroll in the order that they occurred.
In the event of an alarm, the LCD displays the appropriate text. If an additional alarm then occurs, the
module displays the appropriate text.
Example:
The module maintains a log of past alarms and/or selected status changes.
At the time of writing, the modules log is capable of storing the last 250 log entries.
Under default factory settings, the event log is configured to include all possible options; however,
this is configurable by the system designer using the DSE Configuration Suite software.
When the event log is full, any subsequent event overwrites the oldest entry. Hence, the event log
always contains the most recent events. The module logs the event type, along with the date and
time. If the module is configured and connected to a modem, an SMS message is sent on any logged
event.
To view the event log, repeatedly press the Next or Previous Page buttons until the LCD
screen displays the Event Log page.
1 Event Log
This is event 1
Mains Failed to Close
Warning
01 Feb 2012, 18:00:46
Press the Scroll Down button to view the next most recent event.
Continuing to press the Scroll Down button cycles through the past events after which, the
display shows the most recent alarm and the cycle begins again.
To exit the event log and return to viewing the instruments, press the Next or Previous Page
buttons to select the next instrumentation page.
4.2.8 COMMUNICATIONS
This section is included to give information about the RS232 serial port and external modem (if
connected).
The items displayed on this page change depending upon configuration of the module. Refer to the
system supplier for further details.
NOTE: Factory Default settings are for the RS232 port to be enabled with no modem
connected, operating at 115200 baud, MODBUS slave address 10.
When the module is powered up, it sends ‘initialisation strings’ to the connected modem. It is
important therefore that the modem is already powered, or is powered up at the same time as the
module. At regular intervals after power up, the modem is reset, and reinitialised, to ensure the
modem does not ‘hang up’.
If the module does not correctly communicate with the modem, “Modem initialising’ appears on the
Serial Port instrument screen as shown overleaf.
If the module is set for “incoming calls” or for “incoming and outgoing calls”, once the modem is
dialled, it answers after two rings (using the factory setting ‘initialisation strings). Once the call is
established, all data is passed between the dialling PC and the module.
If the module is set for “outgoing calls” or for “incoming and outgoing calls”, then the module dials out
whenever an alarm is generated.
NOTE: Not all alarms generate a dial out command; this is dependant upon module
configuration of the event log. Any event configured to be recorded in the event log causes the
modem to dial out to a PC.
When the module is powered up, it sends ‘initialisation strings’ to the connected modem. It is
important therefore that the modem is already powered, or is powered up at the same time as the
module. At regular intervals after power up, the modem is reset, and reinitialised, to ensure the
modem does not ‘hang up’.
If the module does not correctly communicate with the modem, “Modem initialising’ appears on the
Serial Port instrument screen as shown overleaf.
If the module is set for “incoming calls” or for “incoming and outgoing calls”, once the modem is
dialled, it answers after two rings (using the factory setting ‘initialisation strings). Once the call is
established, all data is passed between the dialling PC and the module.
If the module is set for “outgoing calls” or for “incoming and outgoing calls”, then the module dials out
whenever an alarm is generated.
NOTE: Not all alarms generate a dial out command; this is dependant upon module
configuration of the event log. Any event configured to be recorded in the event log causes the
modem to dial out to a PC.
Many GSM modems are fitted with a status LED to show operator cell status and ringing indicator.
These are a useful troubleshooting tool.
In the case of GSM connection problems, try calling the DATA number of the SIMCARD with an
ordinary telephone. There should be two rings, followed by the modem answering the call and then
‘squealing’. If this does not happen, check all modem connections and double check with the SIM
provider that it is a DATA SIM and can operate as a data modem. DATA is NOT the same as FAX or
GPRS and is often called Circuit Switched Data (CSD) by the SIM provider.
NOTE: In the case of GSM modems, it is important that a DATA ENABLED SIM is used.
This is often a different number than the ‘voice number’ and is often called Circuit Switched
Data (CSD) by the SIM provider.
If the GSM modem is not purchased from DSE, ensure that it has been correctly set to operate at
9600 baud.
In case of communication failure between the modem and module, the modem is automatically reset
and initialisation is attempted once more:
In the case of a module that is unable to communicate with the modem, the display continuously
cycles between ‘Modem Reset’ and ‘Modem Initialising’ as the module resets the modem and
attempts to communicate with it again, this continues until correct communication is established with
the modem. In this instance, check connections and verify the modem operation.
Modem Diagnostics
Modem diagnostic screens are included; press the Scroll Down button when viewing the
RS232 Serial Port instruments to cycle to the available screens. If experiencing modem
communication problems, this information aids troubleshooting.
Shows the state of the modem communication lines. These can help
Serial Port diagnose connection problems.
RTS DTR Example:
CTS DCD
DSR RTS A dark background shows the line is active.
RTS A grey background shows that the line is toggling high and low
RTS No background indicates that the line is inactive
Line Description
RTS Request to Send Flow Control
CTS Clear to Send Flow Control
DSR Data Set Ready Ready to Communicate
DTR Data Terminal Ready Ready to Communicate
DCD Data Carrier Detect Modem is Connected
Modem Commands
Rx: OK Shows the last command sent to the
Tx: AT+IPR=9600 modem and the result of the command.
Rx: OK
The modules operate as a MODBUS RTU slave device. In a MODBUS system, there is only one
Master, typically a PLC, HMI system or PC SCADA system.
This master requests for information from the MODBUS slave (The module) and may (in control
systems) also send request to change operating modes etc. Unless the Master makes a request, the
slave is ‘quiet’ on the data link.
The DSE MODBUS document containing register mappings inside the DSE module is available upon
request from support@deepseaplc.com. Email the request along with the serial number of the DSE
module to ensure the correct information is sent.
RS232 MODBUS RTU diagnostic screens are included; press the Scroll Down button when
viewing the RS232 Serial Port instruments to cycle to the available screens. If experiencing RS232
MODBUS RTU communication problems, this information aids troubleshooting.
RS232
Shows the state of the RS232 communication lines.
Link Quality 98 % These can help diagnose connection problems.
RX Rate 49
Lost Rate 1 Link Quality: The quality of the RS232 connection
RX Rate: The number of received message during the
packet timeout
Lost Rate: The number of messages that are
discarded (invalid messages)
This section is included to give information about the currently selected serial port
The items displayed on this page change depending upon configuration of the module. Refer to the
system supplier for further details.
NOTE: Factory Default settings are for the RS485 port to operate at 115200 baud,
MODBUS slave address 10.
The DSE MODBUS document containing register mappings inside the DSE module is available upon
request from support@deepseaplc.com. Email the request along with the serial number of the DSE
module to ensure the correct information is sent.
RS485 MODBUS RTU diagnostic screens are included; press the Scroll Down button when
viewing the RS485 Serial Port instruments to cycle to the available screens. If experiencing RS485
MODBUS RTU communication problems, this information aids troubleshooting.
Warning=(ReadRegister(10,0306,1) >> 11) & 1): reads (hex) 0306 and looks at bit 12 (Warning
alarm present)
ElectricalTrip=(ReadRegister(10,0306,1) >> 10) & 1): reads (hex) 0306 and looks at bit 11
(Electrical Trip alarm present)
Whilst in the Communication section, press the Scroll Down button to access more
information about the USB Slave Connection status.
USB Connection
Connected/Inactive: Indicates the connection status of the
USB Slave Connection which is normally used for module
Connected
configuration.
4.2.8.4 ETHERNET
Whilst in the Communication section, press the Scroll Down button to access more
information about the network settings.
Network settings are configured using DSE Configuration Suite PC Software. The module must be
rebooted for the changes to take effect.
Press the Scroll Down button to access more information about the network settings.
Network
Subnet Mask Subnet Mask: The configured network subnet mask of the
255.255.255.0 module.
Network
Gateway Address: The configured network gateway
Gateway Address
address of the module.
192.168.49.76
Network
DNS Address: The configured network DNS address of the
DNS Address
module.
192.168.88.99
Network
MAC Address MAC Address: The MAC address of the module, this
E8.A4.C1.0.A.C2 cannot be changed and is unique to every Ethernet device.
DSENet diagnostic screens are included; press the Scroll Down button when viewing the
Communication instrument section to cycle to the available screen. If experiencing DSENet
communication problems, this information aids troubleshooting.
MSC diagnostic screens are included; press the Scroll Down button when viewing the
Communication instrument section to cycle to the available screen. If experiencing MSC
communication problems, this information aids troubleshooting.
4.2.9 SCHEDULE
NOTE: For further details on the operation of the inbuilt scheduler feature, refer to section
entitled Scheduler in the Operation section of this document.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
The controller contains an inbuilt exercise run scheduler, capable of automatically starting and
stopping the set or inhibiting the set from starting. Up to 16 scheduled (in two banks of 8)
start/stop/inhibiting start sequences can be configured to repeat on a 7-day or 28-day cycle.
Scheduled runs may be on load or off load depending upon module configuration.
This section of the module’s display shows how exactly the scheduler (if enabled) is configured.
Under default factory settings the Schedule is not viewable. It is enabled by the system designer
using the DSE Configuration Suite software.
4.2.10 EDITOR
NOTE: Depending upon the module’s configuration, some display screens may be
disabled. For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Contains a selection of parameters selected by the system integrator that may be edited from the
facia without having to enter the module’s Front Panel Editor (no PIN required).
Press the Instrumentation Scroll buttons scroll through the Editor parameters if configured.
NOTE: Depending upon the module’s configuration, some display screens may be
disabled. For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Contains values from various elements from the module’s internal PLC editor to enable the user to
view them from the module’s facia.
Press the Instrumentation Scroll buttons scroll through the PLC Instruments parameters if
configured.
Counter Example:
Register Example:
PLC Instruments
Register 1: The name of the register as configured in
Register 1
the PLC.
58 Value: The value the register currently contains.
Store Example: Store: The name of the store as configured in the PLC.
Value: The value the store currently contains. This
PLC Instruments value can be edited from the fascia by pressing and
Store 1 holding the Tick and then using the Instrumentation
127
Scroll button to change the value.
Timer Example:
4.2.12 MISCELLANEOUS
Whilst in the ‘ABOUT’ section, press Scroll Down button to access more information about
the data logging settings.
Location of logged data. Displays either internal
module memory or external USB memory.
Data Logging
Log to internal memory
Logging active If data logging is active or inactive
No USB drive present
If external USB storage device is disconnected
Inserting a USB storage device to the USB host connector on the rear of the module displays the
following change to the page.
Data Logging
Log to USB drive If external USB storage
Logging active device is connected
Do not remove USB drive
NOTE: Removal of the USB drive MUST only be carried out using the following method.
Press and hold the Tick button until “Ok to remove USB drive” is displayed.
Data Logging
Log to USB drive
Logging active
Ok to remove USB drive
4.2.13 ABOUT
Contains important information about the module and the firmware versions. This information may be
asked for when contacting DSE Technical Support Department for advice.
Press the Scroll Down button to access more information about the module.
About
Analogue: Analogue measurements software version
Analogue V1.2.3 Auxiliary: The version of the module’s auxiliary micro
Auxiliary V2.0.12 firmware file
About
Bootstrap: Bootstrap software version
Bootstrap V3.0.23 Bootloader: Firmware Update bootloader software
Bootloader V3.0.23 version
LCD Heater
Heater Fitted/Not Fitted: Indicates if the module has a
display heater fitted to enable operation at lower
Heater Not Fitted temperatures.
Indications - Monitoring of a digital input and indicating associated functioning user’s equipment -
Such as Battery Charger On, etc.
Warnings & Electrical Trips - Specific indication of a particular warning or shutdown condition,
backed up by LCD indication - Such as Mains Reverse Power, R.O.C.O.F, etc.
Status Indications - Indication of specific functions or sequences derived from the modules operating
state - Such as System in Auto, Check Sync, Panel Locked, etc.
5 OPERATION
NOTE: The following descriptions detail the sequences followed by a module containing
the standard ‘factory configuration’. Always refer to your configuration source for the exact
sequences and timers observed by any particular module in the field.
NOTE: For further details, see the section entitled Operation elsewhere in this document.
NOTE: For further details, see the section entitled Operation elsewhere in this document.
Select Stop/Reset
mode. The
generator(s) is
request to stop.
NOTE: If a digital input configured to Panel Lock is active, changing module modes is not
possible. Viewing the instruments and event logs is NOT affected by Panel Lock.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
In Stop/Reset Mode the module removes the generator bus from load (if necessary) before
removing the start request on the MSC Link.
When in Stop/Reset Mode , it is possible to send configuration files to the module from DSE
Configuration Suite PC software and to enter the Front Panel Editor to change parameters.
Any latched alarms that have been cleared are reset when Stop/Reset Mode is entered.
A start request is not sent on the MSC Link when in Stop/Reset Mode . If start signals are given,
they are ignored until Auto Mode is entered.
If Immediate Mains Dropout is enabled and the module is in Stop/Reset Mode , the mains load
switch is opened and closed as appropriate when the mains fails or becomes available to take load.
NOTE: If a digital input configured to Panel Lock is active on either module, changing
modes on both modules is not possible. Viewing the instruments and event logs is NOT
affected by panel lock.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
A start request is sent to all the DSE8x10 modules on the MSC link. The type of start request sent
from the DSE8660 MKII is dependant upon module configuration. The type of start signal is either
Remote Start on Load or Remote Start on Load Demand. The starting sequence of the generator(s) is
then controlled by the DSE8x10s.
Once the generator(s) closes its load switch, the generator bus is seen as available and the generator
bus LED illuminates.
In Manual Mode , the generator bus load switch is not closed until a ‘loading request’ is made.
A loading request can come from a number of sources:
• Press the Transfer to Generator Bus button. The operation of this button is dependant
on module configuration, for further details see section entitled Control Push Buttons
elsewhere in this manual.
• With Manual Breaker Control disabled, the following loading requests take affect.
The generator bus is then instructed to go into continuous parallel with the mains or into island
operation, for further details see section entitled Continuous Parallel Operation and/or Island
Operation elsewhere in this manual.
Before closing the generator bus breaker, the generator bus is synchronised to the mains (if required)
and is placed on load by ramping load (if required) onto the generator bus from the mains.
Once the generator bus has been placed on load, it is not automatically removed. To instruct the
generator bus to ramp its load off and open its load switch, ensure none of the loading requests are
active or have Manual Breaker Control enabled and either:
• Press the Transfer to Mains button. The operation of this button is dependant on module
configuration, for further details see section entitled Control Push Buttons elsewhere in this
manual.
• Press the Auto Mode button to return to automatic mode. The module observes all
Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping
Sequence.
• Press the Stop/Reset Mode button to open the generator bus load switch and remove
start request on MSC link.
• Activation of an auxiliary input that has been configured to Bus Load Inhibit (no ramping
occurs)
• The Stop/Reset Mode button is pressed – The generator bus load switch opens
immediately and start request on MSC link is removed.
• The Auto Mode button is pressed. The module observes all Auto Mode start
requests and stopping timers before beginning the Auto Mode Stopping Sequence.
NOTE: If a digital input configured to Panel Lock is active on either module, changing
modes on both modules is not possible. Viewing the instruments and event logs is NOT
affected by panel lock.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
A start request is sent to all the DSE8x10 modules on the MSC link. The type of start request sent
from the DSE8660 MKII is dependant upon module configuration. The type of start signal is either
Remote Start on Load or Remote Start on Load Demand. The starting sequence of the generator(s) is
then controlled by the DSE8x10s.
Once the generator(s) closes its load switch, the generator bus is seen as available and the generator
bus LED illuminates.
In Test Mode , the generator bus load switch is closed automatically when the generator bus is
seen as available.
Before closing the generator bus breaker, the generator bus is synchronised to the mains (if required)
and is placed on load by ramping load (if required) onto the generator bus from the mains.
Depending upon module configuration, the generator bus is then instructed to go into continuous
parallel with the mains or into island operation, for further details see section entitled Continuous
Parallel Operation and/or Island Operation elsewhere in this manual.
Once the generator bus has been placed on load, it is not automatically removed. To instruct the
generator bus to ramp its load off and open its load switch, ensure none of the loading requests are
active or have Manual Breaker Control enabled and either:
• Press the Manual Mode button and then press the Transfer to Mains button. The
operation of Transfer to Mains button is dependant on module configuration, for further
details see section entitled Control Push Buttons elsewhere in this manual.
• Press the Auto Mode button to return to automatic mode. The module observes all
Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping
Sequence.
• Press the Stop/Reset Mode button to open the generator bus load switch and remove
start request on MSC link.
• Activation of an auxiliary input that has been configured to Bus Load Inhibit (no ramping
occurs)
• The Stop/Reset Mode button is pressed – The generator bus load switch opens
immediately and start request on MSC link is removed.
• The Auto Mode button is pressed. The module observes all Auto Mode start
requests and stopping timers before beginning the Auto Mode Stopping Sequence.
NOTE: If a digital input configured to Panel Lock is active on either module, changing
modes on both modules is not possible. Viewing the instruments and event logs is NOT
affected by panel lock.
Auto Mode allows the system to operate fully automatically, sending start request on the MSC
link as required with no user intervention.
To allow for ‘false’ start requests, the Start Delay timer begins.
Should all start requests be removed during the Start Delay timer, the unit returns to a stand-by state.
If a start request is still present at the end of the Start Delay timer, the start request is activate on the
MSC link.
Once the generator closes its load switch, the generator bus is seen as available and the generator
bus LED illuminates.
In Auto Mode , the generator bus load switch is closed automatically (if instructed too) when the
generator bus is seen as available. A loading request can come from a number of sources:
The generator bus is then instructed to go into continuous parallel with the mains or into island
operation, for further details see section entitled Continuous Parallel Operation and/or Island
Operation elsewhere in this manual.
Before closing the generator bus breaker, the generator bus is synchronised to the mains (if required)
and is placed on load by ramping load (if required) onto the generator bus from the mains.
To instruct the generator bus to ramp its load off and open its load switch:
• Press the Auto Mode button. The module observes all Auto Mode start requests
and stopping timers before beginning the Auto Mode Stopping Sequence.
• Press the Stop/Reset Mode button to open the generator bus load switch and remove
start request on MSC link.
• Activation of an auxiliary input that has been configured to Bus Load Inhibit (no ramping
occurs)
• With Manual Breaker Control enabled, the following unloading requests take affect.
o Press the Manual Mode button followed by the Transfer to Mains button. The
operation of Transfer to Mains button is dependant on module configuration, for
further details see section entitled Control Push Buttons elsewhere in this manual.
In Auto Mode , the Return Delay timer operates to ensure that the starting request has been
permanently removed and isn’t just a short term removal. Should another start request be made
during the Return Delay period, the timer stops.
If there are no starting requests at the end of the Return Delay timer, the generator bus load switch
opens and the start request on the MSC link is removed.
NOTE: For further details on the DSE Load Demand Scheme (the automatic
starting/stopping of generators based on load demand), refer to DSE Publication: 056-013
Load Demand Scheme.
The generator bus can be started during a mains failure or when the load level starts to exceed the
rating of the mains. The generator bus in this case must be capable of supplying the entire load
during this time. The generator bus can then be used to power the load by:
This leaves the generator bus running in Island Operation, suppling the load entirely on its own. This
is the case until the load is transferred back to the mains using a synchronising no break (close
transition) transfer, if the mains is available.
Site Load
Morning Evening
When generators are running in parallel isochronously (zero droop) with one another in Island
Operation, the amount of power they produce to the load has to be controlled to ensure it is shared
amongst them.
It is the job of the DSE8x10 to make precise changes to the amount of power supplied by each
generator to the resistive element (Active Power) and capacitive/inductive element (Reactive Power).
The Active Power (kW) sharing is achieved by controlling the engine’s governing system. This is done
to alter the amount of fuel supplied to the engine and then monitor the amount of Active Power (kW)
supplied by the generator. The Reactive Power (kvar) sharing is achieved by controlling the
alternator’s AVR. This is done to alter the amount of field excitation supplied to the alternator and then
monitor the amount of Reactive Power (kvar) supplied by the generator.
The DSE8x10 knows it is in island operation due to commands sent down the MSC link from the
DSE8x60, as it knows the status of the mains and generator bus breaker.
The DSE8x10 controllers communicate with one another using the MSC link, passing information and
instructions between themselves regarding the amount of power to produce. This information is also
used to automatically bring in or drop off other generating sets as load changes if the option for
Enable Running on Load Demand is enabled in the DSE8x60.
Whilst generators are in parallel, the DSE8x10 controllers instruct the generators to produce an equal
percentage of the generators rating. In the example below, the mains has failed so is not producing
any power to the load. One generator is twice the size of the other though both generators are
instructed to produce 80 % of their kW rating and 40 % of their kvar rating. This ensures that one
generator is not being overworked, preventing excessive wear.
Site Load:
240 kW
90 kvar
During specified times of the day, the generator bus can be started and parallel to the mains using the
Remote Start on Load input to the DSE8x60. When the DSE8x60 is set to Bus Mode, this causes the
generator bus to produce a fixed (base) level of power against the mains, synchronising to the mains
before closing the generator bus breaker.
Bus Mode
operation selected.
This leaves the generator bus running in Continuous Fixed Export (Base Load) Parallel Operation.
The fixed (base) level of power produced by the generator bus supplies the local load and any excess
is exported to the mains. This is the case until the Remote Start on Load signal is removed from the
DSE8x60 module.
Site Load
When a generator is running in parallel with the mains isochronously (zero droop) in Continuous
Parallel Operation, the amount of power they produces has to be controlled.
It is the job of the DSE8x10s to make precise changes to the amount Active Power (kW) and Reactive
Power (kvar) produced by their respective generator. The Active Power (kW) regulation is achieved by
controlling the engine’s governing system. This is done to alter the amount of fuel supplied to the
engine and then monitor the amount of Active Power (kW) produced by the generator. The Reactive
Power (kvar) regulation is achieved by controlling the alternator’s AVR. This is done to alter the
amount of field excitation supplied to the alternator and then monitor the amount of Reactive Power
(kvar) supplied by the generator.
The DSE8x10 knows it is going to parallel the generator with a mains supply due to commands sent
down the MSC link from the DSE8x60, as it knows the status of the mains and generator bus breaker.
When the generator bus is paralleled to the mains, the DSE8x60 instructs all the DSE8x10 controllers
to instruct their generator to produce the same pre-set percentage of the generators rating. This pre-
set percentage is changeable whilst the generator is running via a multitude of different interfaces. In
the example below, the generator bus is instructed to produce 80 % of its kW rating and 30 % of its
kvar rating. This results in 140 kW being exported to the Mains and the Mains only producing 10 kvar
as the local site load consumes the majority of the power produced by the generator.
Site Load:
100 kW
100 kvar
NOTE: The Frequency and Active Power Control modes and Voltage and Reactive Power
Control modes are to be used in conjunction with the following documents:
- COMMISSION REGULATION (EU) 2016/631 of 14 April 2016 establishing a network code on
requirements for grid connection of generators
- P1547 - IEEE Draft Standard for Interconnection and Interoperability of Distributed Energy
Resources with Associated Electric Power Systems Interfaces
NOTE: For further details of the configuration for the different power modes, refer to DSE
Publication: 057-257 DSE8660 MKII Configuration Suite Software Manual.
It is sometimes required that when a generator is placed in parallel with the mains, that it does not
simply produced a fixed amount of Active Power (kW) or Reactive Power (kvar). It may be required
that the generator automatically varies the amount of Active Power (kW) or Reactive Power (kvar) to
stabilise the localised Mains voltage and frequency. For these requirements, the DSE modules have
the option to change the mode of operation whilst in parallel with the Mains.
This is the default mode of exporting power to the mains (utility); where the DSE load share controller
holds the amount of active power produced at a constant level. The amount of active power produced
by the generator is irrespective of the load level or any other parameter.
The amount of power produced is defined as Maximum kW Level and is set using either the DSE
Configuration Suite PC Software, Front Panel Running Editor, in PLC Functions, or via Modbus
messages.
In this mode of exporting power to the mains (utility); the DSE load share controller varies the amount
of active power produced with regards to the Control Curve depending on the measured mains (utility)
frequency.
This mode allows the generator to support the mains (utility) frequency stability by monitoring the
frequency and changing the amount of active power produced.
In this mode of exporting power to the mains (utility); the DSE load share controller varies the amount
of active power produced with regards to the Control Curve depending on the measured mains (utility)
voltage.
This mode allows the generator to support the mains (utility) voltage stability by monitoring the voltage
and changing the amount of active power produced.
This is the default mode of exporting power to the mains (utility); where the DSE load share controller
holds the amount of reactive power produced at a constant level. The amount of reactive power
produced by the generator is irrespective of the load level or any other parameter.
The amount of reactive power produced is defined as Maximum kVAr Level and is set using either the
DSE Configuration Suite PC Software, Front Panel Running Editor, in PLC Functions, or via Modbus
messages.
The user has the option to limit the amount of reactive power the generator produces to within their
power factor depending on the amount of active power produced. Regardless of this option, the
generator does not produce more than its rated reactive power.
In this mode of exporting power to the mains (utility); the DSE load share controller varies the amount
of reactive power produced with regards to maintaining the required power factor.
This mode allows the generator to maintain a constant export power factor if so required.
The required power factor is set using either the DSE Configuration Suite PC Software, Front Panel
Running Editor, in PLC Functions, or via Modbus messages.
In this mode of exporting power to the mains (utility); the DSE load share controller varies the amount
of reactive power produced with regards to the Control Curve depending on the measured voltage.
This mode allows the generator to support the mains (utility) voltage stability by monitoring the voltage
and changing the amount of reactive power produced.
In this mode of exporting power to the mains (utility); the DSE load share controller varies the amount
of reactive power produced with regards to maintaining the required power factor. This power factor is
derived from the averaged power using the Control Curve.
This mode allows the generator to support the mains (utility) stability by varying the power factor
depending on the produced active power.
During specified times of the day, the generator bus can be started and paralleled to the mains using
the Remote Start on Load input to the DSE8x60. When the DSE8x60 is set to Mains Mode, this
causes the generator bus to only start and synchronise to the mains when the load level rises above a
pre-defined mains load level.
Mains Mode
operation selected.
Peak
Lopping/Shaving
level settings
This leaves the generator bus running in Continuous Peaking Lopping/Shaving Parallel Operation.
The amount of power produced by the generator bus whilst in parallel with the mains is constantly
varied to maintain the mains at the pre-defined load level. This is the case until the Remote Start on
Load signal is removed from the DSE8x60 module or the total site load falls below the Peak
Lopping/Shaving level settings. .
Peak Lopping/Shaving
Load Level
Site Load
When a generator is running in parallel with the mains isochronously (zero droop) in Continuous
Parallel Operation, the amount of power they produces has to be controlled.
It is the job of the DSE8x10s to make precise changes to the amount Active Power (kW) and Reactive
Power (kvar) produced by their respective generator. The Active Power (kW) regulation is achieved by
controlling the engine’s governing system. This is done to alter the amount of fuel supplied to the
engine and then monitor the amount of Active Power (kW) produced by the generator. The Reactive
Power (kvar) regulation is achieved by controlling the alternator’s AVR. This is done to alter the
amount of field excitation supplied to the alternator and then monitor the amount of Reactive Power
(kvar) supplied by the generator.
The DSE8x10 knows it is going to parallel the generator with a mains supply due to commands sent
down the MSC link from the DSE8x60, as it knows the status of the mains and generator bus breaker.
This information is also used to automatically bring in or drop off other generating sets as load
changes if the option for Enable Running on Load Demand is enabled in the DSE8x60.
When the generator bus is paralleled to the mains, the DSE8x60 instructs all the DSE8x10 controllers
to instruct their generator to produce an equal percentage of the generators rating to maintain the
mains at the pre-set percentage. This pre-set percentage is changeable whilst the generator is
running via a multitude of different interfaces. In the example below, the mains pre-set percentages
are set to 80%. The generator bus is then instructed to produce the excess requirement from the load.
As the excess is small, only one generator is required and produced 40 % of its kW rating and 40 %
of its kvar rating. This results in the mains power being maintained at 360 kW and 270 kvar whilst only
one generator produces the additional 40 kW and 30 kvar to the load.
Site Load:
400 kW
300 kvar
NOTE: At no time are the generators paralleled with more than one mains supply.
Paralleling with mains supplies is always taken in turn.
In a multiple mains system, the generator bus is controlled by more than one DSE8660 MKII mains
controller and used to provide power to load change overs.
Should one or more of the mains supplies fail, the generator bus (controlled by DSE 8x10 modules) is
started and used to supply power to the multiple load change overs. If more than one mains supply
has failed, the loads are transferred to the generator bus one by one in order of the Priority of the
DSE8660 MKII modules.
The DSE8x10 controllers share power equally on a percentage basis with the other generators in the
system.
• If one mains supply returns, the DSE8660 MKII connected to that mains supply synchronises
the generator bus with the mains and performs a no-break changeover. The generator bus
continues to supply power to the remaining loads from the other change overs.
• If more than one mains supply returns at the same time, then the DSE8660 MKII with the
highest priority takes control of the generator bus and performs a no-break changeover back
to the mains supply. The remaining DSE8660 MKIIs operate in priority order, one at a time,
providing no-break returns back to their respective mains supplies.
If the generator bus is ‘peak-lopping’ with one mains supply, and another mains supply fails,
dependent upon module configuration, the generators either:
• Continue to peak-lop as before. The load with the mains supply that has failed remains
without power.
• Cease peak-lopping and backup the failed mains supply.
Where more than one DSE8660 MKII controller is present, they determine which one is to take control
over the generator bus. The following table shows how this priority decision is made.
Priority Condition
HIGHEST
Auto mode, mains failed, bus not on load
Auto mode, mains has returned
Auto mode, mains failed, bus on load
Auto mode, mains available, requesting control over generators
Test on load mode
Manual mode, sets running or about to run (start button has been pressed)
Auto mode, mains available
Manual mode, sets not running (waiting for start button to be pressed)
Stop mode
LOWEST
Where two or more DSE8660 MKII controllers have the same conditions in the table above, the
Priority Numbers of the DSE8660 MKII comes into effect. If two or more DSE8660 MKII controllers
have the same priority number, an electrical trip alarm is generated - Priority Selection Error - and the
priority numbers must be changed before the system operates.
For typical one line diagram of a multi-mains system, see the section entitled Typical Single Line
Application Drawings elsewhere in this document.
NOTE: The Bus/Load CT is NOT REQUIRED in a system including only one DSE8x60
controller. For further information regarding the advantages of a Bus/Load CT, refer to section
entitled Bus/Load Current Transformer elsewhere in this document, or refer to DSE
Publication: 056-007 Advantages of Bus/Load CT.
The DSE8660 MKII controller incorporates an optional (but recommended) extra CT measuring the
size of the load or the load produced by the generator bus. Used in conjunction with the CTs
measuring the amount of load on the mains supply, this CT allows the DSE8x60 to determine what
portion of the load is being supplied by the generator bus.
This allows the DSE8x60 to remove the generator bus from this load when there is little or no current
passing through the generator bus breaker. For example: When the generators are ramping off load.
5.9 SCHEDULER
The controller contains an inbuilt exercise run scheduler, capable of automatically starting and
stopping the set. Up to 16 scheduled start/stop sequences can be configured to repeat on a 7-day or
28-day cycle. Scheduled runs may be island, off load or parallel depending upon module
configuration.
Example
• Scheduled runs do not occur when the module is in Manual Mode waiting for a start request.
• Activation of a Scheduled Run in Parallel or Island when the module is operating Off Load in
Manual Mode forces the generator bus to the appropriate state.
• Scheduled runs do not occur when the module is in Test Mode waiting for a start request.
• Activation of a Scheduled Run in Parallel or Island when the module is operating Off Load in Test
Mode forces the generator bus to the appropriate state.
• Scheduled runs operate only if the module is in Auto Mode with no Electrical Trip alarm
active.
• If the module is in Stop/Reset Mode or Manual Mode when a scheduled run begins, the
start request is not given. However, if the module is moved into Auto Mode during a
scheduled run, the start request is given.
• If the generator bus is running Off Load in Auto Mode and a scheduled run configured to
Parallel or Island begins, the generator bus is forced to the appropriate state for the duration of
the Schedule.
• Depending upon configuration by the system designer, an external input can be used to inhibit a
scheduled run.
NOTE: These settings enable the interface between the DSE86xx MKII controllers and the
legacy DSE55xx and DSE75xx controllers.
Parameter Description
MSC Compatibility
NOTE: The DSE5560 and DSE7560 are not compatible
with the DSE8660 MKII, only one type of DSExx60 can be
connected on the MSC at any time (DSE5560/DSE7560 OR
DSE8660 MKII).
= The DSE86xx MKII is not be able to communicate with the
DSE55xx and DSE75xx series modules on the MSC Link.
= Communication between DSE86xx MKII and
DSE55xx/DSE75xx is enabled. The maximum number of
DSExx10 controllers is reduced to 16 and the maximum number
of DSExx60 controllers is reduced to 8.
NOTE: Multiple SMS Control Commands CANNOT be sent in a single SMS message.
Control
Command
Number Module Action
1 Start the generator(s) and run off load if the controller is in the Auto Mode .
2 Start the generator(s) and run in parallel if the controller is in the Auto Mode .
3 Cancel the SMS start request leaving the module in its current operating mode.
4 Put the module into the Stop/Reset Mode .
5 Put the module into the Auto Mode .
6 Start the generator(s) and run in island mode
To send an SMS command, the user requires (if configured) the SMS Control Pin and the Control
Command Number. Only these numbers must be included in the SMS, the module does not respond
to any SMS with extra characters or missing PIN (if configured). Below is an example showing how to
start and run the generator on load by SMS message.
NOTE: There MUST be a space between the SMS PIN and the Control Command Number
SMS Message 1
0123 5 This SMS message places the module into the Auto Mode .
SMS Message 2
This SMS message will start generator and run it on load.
0123 2
SMS Message 3 This SMS message will remove the start and run command given by the
0123 3 previous SMS message and leave the module in the Auto Mode .
SMS Message 4
0123 4 This SMS message will place the module into the Stop/Reset Mode .
NOTE: For further details on Dead Bus Synchronising, refer to DSE Publication: 056-072
Dead Bus Synchronising Training Document.
Generator set specifications often contain the requirement for the set to be on load within 15 seconds
of a mains supply failure. This is easily achievable in single set applications. However in the current
era of fuel conservation, multiple sets are often used to provide the backup power solution for many
applications. This gives challenges in starting and synchronising the required sets before they can be
used to power the load.
The solution to this is a longstanding one, having being used for many decades. However modern
digital communications such as the DSE MSC link has vastly improved the control and hence safety
of the system operation. The solution is called Dead Bus Synchronising. Using Dead Bus
Synchronising, any number of generators are able to be online and in parallel potentially within 15
seconds, depending upon applications and hardware used.
5.12.3 OPERATION
Before the generator sets are started, their load switches are closed. As there is no AC supply the
load switches must be DC controlled. Next, the alternator excitation field is disabled by isolating the
supply to the AVRs. The engines are all started at the same time and allowed for the Excitation Delay
timer to reach the desired operating speed. As there is no AC supply generated, frequency cannot be
used to determine engine speed, hence the requirement for an MPU of CAN speed signal.
If the engines have attained the desired engine speed within the Excitation Delay timer, the AVR’s
power supply is reconnected, enabling the excitation field and load sharing begins. The MSC link is
used to ensure all sets excite their alternators at exactly the same time. Any generators not up to
speed before the end of the Excitation Delay timer are instructed to open their load switches. A short
time later, these sets synchronise to the bus in the traditional manner.
Status
The generator load switch is
closed, excitation is switched
Start Delay 00:00 s
off, start delay if configured.
Status
Fuel output is activated
Fuel on the DSE8610 MKII
Status
Engine is cranked on
Crank Attempt the DSE8610 MKII
Status
Excitation Delay 00:00
L-N 230 V 174 A Excitation output closed &
L-L 400 V 50 Hz voltage rises to nominal settings.
kW 100 kW 0.8 pf
Status
Once the voltage and frequency are within
On Load configurable limits the set(s) can take load.
6 PROTECTIONS
6.1 ALARMS
When an alarm is active, the Internal Audible Alarm sounds and the Common Alarm LED, if
configured, illuminates.
The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button.
The LCD display jumps from the ‘Information page’ to display the Alarm Page
The LCD displays multiple alarms such as “Mains Failed to Close” and “Mains Reverse Power”.
These automatically scroll in the order that they occurred.
In the event of an alarm, the LCD displays the appropriate text. If an additional alarm then occurs, the
module displays the appropriate text.
Example:
6.2 INDICATIONS
Indications are non-critical and often status conditions. They do not appear on the LCD of the module
as a text message. However, an output or LED indicator is configured to draw the operator’s attention
to the event.
Example
Example
1/2 Alarms
Mains Failed to Close
Warning
In the event of an alarm the LCD jumps to the appropriate module alarms page, and scrolls through all
active alarms.
By default, warning alarms are self-resetting when the fault condition is removed. However enabling
All Warnings Are Latched causes warning alarms to latch until reset manually. This is enabled using
the DSE Configuration Suite in conjunction with a compatible PC.
Fault Description
Fault Description
Fault Description
Battery Low Voltage The module detected that its DC supply voltage had fallen below the
IEEE 37.2 – 27 DC Undervoltage Plant Battery Undervolts Warning Trip level for the configured delay
Relay timer.
The module detected that a battery charger connected by DSENet®
Battery Low Voltage Output 1
had issued a Battery Low Voltage alarm on its Output 1.
The module detected that a battery charger connected by DSENet®
Battery Low Voltage Output 2
had issued a Battery Low Voltage alarm on its Output 2.
Battery Temperature Sensor The module detected that a battery charger connected by DSENet®
Fail Output 1 had issued a Battery Temperature Fail alarm on its Output 1.
Battery Temperature Sensor The module detected that a battery charger connected by DSENet®
Fail Output 2 had issued a Battery Temperature Fail alarm on its Output 2.
The module detected the bus voltage asymmetry had risen above
Bus Asymmetry High
the configurable Trip level for the configured delay timer.
The module detected the bus voltage negative sequence had risen
Bus Over Negative Sequence
above the configurable Trip level for the configured delay timer.
The module detected the bus voltage zero sequence had risen
Bus Over Zero Sequence
above the configurable Trip level for the configured delay timer.
The module detected the bus voltage positive sequence had fallen
Bus Under Positive Sequence
below the configurable Trip level for the configured delay timer.
The module detected that its internal calibration has failed. The unit
Calibration Fault must be sent back to DSE to be investigated and repaired. Contact
DSE Technical Support for more details.
The module detected that a battery charger connected by DSENet®
Charger Fan Locked
had a Charger Failure alarm.
The module detected that a battery charger connected by DSENet®
Charger High Temperature
had a High Temperature alarm.
The module detected that a battery charger connected by DSENet®
Charger Mains High Current
had a Mains High Current alarm.
Fault Description
If the module cannot synchronise within the time allowed by the
Fail To Sync Synchronising timer a warning is initiated. The LCD indicates Failed
To Sync.
If the generator bus reaches full load when they are in parallel with
Insufficient Capacity
the mains. The LCD indicates Insufficient Capacity.
The module detected the mains voltage asymmetry had risen above
Mains Asymmetry High
the configurable Trip level for the configured delay timer.
If the module detects the mains frequency increase when in parallel
Mains Decoupling
with the generator(s) more then the configure value. The LCD
High Frequency
indicates Mains Decoupling High Frequency.
If the module detects the mains voltage increase when in parallel
Mains Decoupling
with the generator(s) more then the configure value. The LCD
High Voltage
indicates Mains Decoupling High Voltage.
If the module detects the mains frequency decreases when in
Mains Decoupling
parallel with the generator(s) below the configure value. The LCD
Low Frequency
indicates Mains Decoupling Low Frequency.
If the module detects the mains voltage decreases when in parallel
Mains Decoupling
with the generator(s) below the configure value. The LCD indicates
Low Voltage
Mains Decoupling Low Voltage.
If the module detects the mains frequency changing when in parallel
Mains Decoupling ROCOF with the generator(s) more then the configure value in a time frame.
The LCD indicates Mains Decoupling ROCOF.
If the module detects the mains phase angle changing when in
Mains Decoupling
parallel with the generator(s) more then the configure value in a time
Vector Shift
frame. The LCD indicates Mains Decoupling Vector Shift.
If the mains breaker fails to close, a warning is initiated. The LCD
Mains Failed To Close
indicates Mains Failed To Close.
If the mains breaker fails to open, a warning is initiated. The LCD
Mains Failed To Open
indicates Mains Failed To Open.
Mains Over Negative The module detected the mains voltage negative sequence had
Sequence risen above the configurable Trip level for the configured delay timer.
The module detected the mains voltage zero sequence had risen
Mains Over Zero Sequence
above the configurable Trip level for the configured delay timer.
Mains Reverse Power If the module detects that the generator bus is exporting more than
IEEE C37.2 – 32 Directional Power
Relay the configured limit, the LCD indicates Mains Reverse Power
Mains Under Positive The module detected the mains voltage positive sequence had fallen
Sequence below the configurable Trip level for the configured delay timer.
The module detected that an input configured for MSC Alarms Inhibit
MSC Alarms Inhibited
had become active disabling all the MSC alarms.
That module detected that the MSC and Redudant MSC
MSC 1 and 2 Failure
communication failed, most likely caused by it being disconnected.
The module detected that data on the MSC link had become corrupt,
MSC 1 Data Error
possibly caused by incorrect wiring or faulty cabling.
That module detected that the MSC communication failed, most
MSC 1 Link Failure
likely caused by it being disconnected.
That module detected that the number of modules on the MSC was
MSC 1 Too Few Sets
less then the configured Minimum Modules on MSC Link setting.
The module detected that data on the Redundant MSC link had
MSC 2 Data Error become corrupt, possibly caused by incorrect wiring or faulty
cabling.
That module detected that the Redudant MSC communication failed,
MSC 2 Link Failure
most likely caused by it being disconnected.
That module detected that the number of modules on the Redundant
MSC 2 Too Few Sets MSC was less then the configured Minimum Modules on MSC Link
setting.
NOTE: The fault condition must be resolved before the alarm can be reset. If the fault
condition remains, it is not possible to reset the alarm (the exception to this is the Coolant
Temp High alarm and similar Active From Safety On alarms, as the coolant temperature could
be high with the engine at rest).
Electrical Trip alarms are latching and stop the generator bus but in a controlled manner. On initiation
of the Electrical Trip condition the module de-energises all the Close Bus output to remove the load
from the generator bus. Once this has occurred the module removes the start request on the MSC
link.
Example:
1/2 Alarms
Bus Failed to Close
Electrical Trip
In the event of an alarm the LCD jumps to the alarms page and scrolls through all active alarms.
Electrical Trip Alarms are latching alarms and to remove the fault, press the Stop/Reset Mode
button on the module.
Fault Description
Fault Description
Fault Description
The module detected the bus voltage positive sequence had fallen
Bus Under Positive Sequence
below the configurable Trip level for the configured delay timer.
The module detected that its internal calibration has failed. The unit
Calibration Fault must be sent back to DSE to be investigated and repaired. Contact
DSE Technical Support for more details.
Fault Description
The module detected that the mains frequency had risen above the
Mains Decoupling OF Mains Decoupling Over Frequency Trip level when the generator
was in parallel with the mains.
The module detected that the mains voltage had risen above the
Mains Decoupling OV Mains Decoupling Over Voltage Trip level when the generator was in
parallel with the mains.
The module detected that the mains frequency had fallen below the
Mains Decoupling UF Mains Decoupling Under Frequency Trip level when the generator
was in parallel with the mains.
The module detected that the mains voltage had risen above the
Mains Decoupling UV Mains Decoupling Under Voltage Trip level when the generator was
in parallel with the mains.
Mains Over Negative The module detected the mains voltage negative sequence had
Sequence risen above the configurable Trip level for the configured delay timer.
The module detected the mains voltage zero sequence had risen
Mains Over Zero Sequence
above the configurable Trip level for the configured delay timer.
Mains Phase Sequence The module detected a mains phase rotation error, an electrical trip
Wrong is initiated. The LCD indicates Mains Phase Seq Wrong.
Mains Reverse Power The module detected that the generator bus is exporting more than
IEEE C37.2 – 32 Directional Power
Relay the configured limit, the LCD indicates Mains Reverse Power
The module detected that the mains frequency had changed at a
Mains ROCOF rate larger then the Mains ROCOF Alarm Trip level when the
generator was in parallel with the mains.
Mains Under Positive The module detected the mains voltage positive sequence had fallen
Sequence below the configurable Trip level for the configured delay timer.
The module detected that the mains voltage waveform’s vector had
Mains Vector Shift shifted more then the Mains Vector Shift Alarm Trip level when the
generator was in parallel with the mains.
The module detected that another module on the MSC link had the
MSC ID Error
same GenSet MSC ID configured.
The module detected that another module on the MSC link was
incompatible. Check all the module firmware version numbers
(under About | Application Number on the modules’ displays) and
MSC Old Version Unit
ensure all are the latest version firmware. Use the DSE
Configuration Suite Software to upgrade the firmware (Tools |
Update Firmware) of the older modules.
That module detected that the MSC and Redudant MSC
MSC 1 and 2 Failure
communication failed, most likely caused by it being disconnected.
That module detected that the MSC communication failed, most
MSC 1 Link Failure
likely caused by it being disconnected.
That module detected that the number of modules on the MSC was
MSC 1 Too Few Sets
less then the configured Minimum Modules on MSC Link setting.
That module detected that the Redudant MSC communication failed,
MSC 2 Link Failure
most likely caused by it being disconnected.
That module detected that the number of modules on the Redundant
MSC 2 Too Few Sets MSC was less then the configured Minimum Modules on MSC Link
setting.
Fault Description
NOTE: These protections only operate only when the mains and generator bus are in
parallel, it is disabled at all other times.
When the mains (utility) and the generator bus supplies are in parallel, the module monitors for a
Mains failure by detecting ROCOF or Vector Shift fault which are set in the module’s configuration.
Should either of these alarms operate, the module performs an electrical trip of the common generator
bus or a mains failure. This operation must be manually reset by:
• Pressing the Stop/Reset Mode button. The generator bus load switch opens and the
generator start request is removed if it is still running and the alarm is cleared.
• Activation of a digital input configured to Clear Mains Decoupling Alarms if it has been
configured.
• Pressing the Alarm Mute/Lamp Test and Tick buttons together for a small duration.
• To clear the Mains Decoupling alarm without pressing the Stop/Reset Mode button or
activating a digital input configured for Clear Mains Decoupling Alarm.
o Press and hold the Tick button to enter the ‘running’ configuration editor.
o Press the Instrumentation Scroll buttons to cycle to the Auxiliary Mains Fail /
Out Of Sync Reset parameter.
o Press the Tick button to edit the parameter. The parameter begins to flash to
indicate that the parameter is being edited.
o Press the Tick button to stop editing the paramter. The parameter ceases flashing
to indicate that it the parameter is no longer being edited.
o Press and hold the Tick button to exit the ‘running’ configuration editor.
Should the alarms activate, the module performs an electrical trip of the mains load switch and causes
a mains failure event. This operation must be manually reset by:
• Pressing the Stop/Reset Mode button. The generator bus load switch opens and the
generator start request is removed if it is still running and the alarm is cleared.
• To clear the Out of Sync Mains alarm without pressing the Stop/Reset Mode button or
activating a digital input configured for Alarm Reset.
o Press and hold the Tick button to enter the ‘running’ configuration editor.
o Press the Instrumentation Scroll buttons to cycle to the Auxiliary Mains Fail /
Out Of Sync Reset parameter.
o Press the Tick button to edit the parameter. The parameter begins to flash to
indicate that the parameter is being edited.
o Press the Tick button to stop editing the paramter. The parameter ceases flashing
to indicate that it the parameter is no longer being edited.
o Press and hold the Tick button to exit the ‘running’ configuration editor.
Use the module’s facia buttons to traverse the menu and make value changes to the parameters:
Next Parameter /
Increase Valvue
Next
Section
Previous
Section
Previous Parameter /
Decrease Valvue Edit / Save
Parameter
• Ensure the generator bus is at rest and the module is in Stop Mode by pressing the Stop/Reset
Mode button.
• Press the Stop/Reset Mode and Tick buttons together to enter the Main
Configuration Editor.
NOTE: The PIN is not set by DSE when the module leaves the factory. If the module has a
PIN code set, the generator supplier has entered this. Contact the generator supplier if the
code is required. If the code has been ‘lost’ or ‘forgotten’, the module must be returned to the
DSE factory to have the PIN removed. A charge is made for this procedure. This procedure
cannot be performed away from the DSE factory.
NOTE: The PIN is automatically reset when the editor is exited (manually or automatically)
to ensure security.
• If a module security PIN has been set, the PIN request is then shown.
• Press the Tick button, the first ‘#’ changes to ‘0’. Press the Up or Down buttons to
adjust it to the correct value.
• Press the Right button when the first digit is correctly entered. The digit previously entered
now shows as ‘#’ for security.
• Repeat this process for the other digits of the PIN number. Press the Left button to move
back to adjust one of the previous digits.
• When the Tick button is pressed after editing the final PIN digit, the PIN is checked for
validity. If the number is not correct, the PIN must be re-entered.
• If the PIN has been successfully entered (or the module PIN has not been enabled), the editor is
displayed.
NOTE: Pressing and holding the Menu Navigation buttons provides the auto-repeat
functionality. Values can be changed quickly by holding the navigation buttons for a
prolonged period of time.
• Press the Up or Down buttons to select the parameter to view/change within the currently
selected section.
• To edit the parameter, press the Tick button to enter edit mode. The parameter begins to
flash to indicate editing.
• Press the Up or Down buttons to change the parameter to the required value.
• Press the Tick button to save the value. The parameter ceases flashing to indicate that it
has been saved.
NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security.
• Press and hold the Stop/Reset Mode button to exit the editor without saving changes.
• Press and hold the Tick button to exit the editor and save the changes.
• The ‘Running’ Configuration Editor is accessible without stopping the engine. All protections
remain active whilst using the ‘‘Running’ Configuration Editor.
• Press and hold the Tick button to access the ‘Running’ Configuration Editor.
Even if a module security PIN has been set, the PIN is not requested whilst entering the ‘Running’
Configuration Editor
NOTE: Pressing and holding the Menu Navigation buttons provides the auto-repeat
functionality. Values can be changed quickly by holding the navigation buttons for a
prolonged period of time.
• Press the Up or Down buttons to select the parameter to view/change within the currently
selected section.
• To edit the parameter, press the Tick button to enter edit mode. The parameter begins to
flash to indicate editing.
• Press the Up or Down buttons to change the parameter to the required value.
• Press the Tick button to save the value. The parameter ceases flashing to indicate that it
has been saved.
NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security.
• Press and hold the Tick button to exit the editor and save the changes.
8 COMMISSIONING
8.1 BASIC CHECKS
Before the system is started, it is recommended that the following checks are made:
The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible
with the system. Check all mechanical parts are fitted correctly and that all electrical connections
(including earths) are sound.
Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are
good. The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
Check the operation of the MSC Link. Use the DSE Configuration Suite to check this in the SCADA |
BUS | MSC Link page. Verify the number of Set On The Bus is equal to that of the number of
DSE8x10 modules.
Ensure all DSE8x10 module in the system has been fully commissioned using the DSE “Four Steps to
Successful Synchronising”. For more information, see section entitled DSE 4 Steps to Successful
Synchronising else where in this manual.
Place the DSE8660 MKII module into Stop/Reset Mode . Place the DSE8x10 into Auto Mode .
Initiate a start request by pressing the Manual Mode followed by the Start button on the
DSE8660 MKII module. The DSE8x10 module starts upon receipt of the MSC start request. The
generator bus remains off load so long as the mains supply is healthy and on load.
Place the DSE8660 MKII module into Stop/Reset Mode . The generator bus switch opens and the
MSC start request is removed from the DSE8x10.
Set the modules internal clock/calendar to ensure correct operation of the scheduler and event
logging functions. For details of this procedure, see section entitled Front Panel Configuration
If, despite repeated checking of the connections between the controller and the customer’s system,
satisfactory operation cannot be achieved, then the customer is requested to the DSE Technical
Support Department
NOTE: The DSE 4 Steps To Successful Synchronising must be performed on the load
sharing controllers. Steps 1, 2, 3 & 4 are to be performed on every DSE8x10 in the system,
whereas Steps 2, 3 & 4 are to be performed on every DSE8660 MKII controller.
Synchronising and load sharing is often considered to be a complex subject. In fact, it is very simple
when broken down into smaller steps.
After following the Commissioning section of this manual, the DSE 4 Steps must be followed before
any parallel operation is attempted.
The following information covers the DSE 4 Steps to Successful Synchronising in full detail and must
be completed on all generators in the system.
The full video presentation of the 4 Steps is available on the DSE website. www.deepseaplc.com.
Registration on the website is required. This is free of charge, along with all other downloads.
CAUTION!: Failure to perform the Control steps results in poor control over the engine
and alternator. This causes long and unstable synchronising as well as unstable kW and kvar
load sharing.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
1. Ensure that the generator is connected to a DEAD BUS BAR WITH NO LOADS connected.
2. With the generator breaker open, set the generator to run at the Nominal Frequency without the
DSE module connected to the Governor. To achieve this you will have to adjust the settings on
the governor.
3. Connect the DSE module to the Governor once completed. The DSE controller connects only to
the “-” and “IN” terminals and provides the varying DC voltage to simulate the turning of a
potentiometer. The Analogue output terminals of the DSE controller are connected as follows.
Note that the “+” terminal of the governor is left unconnected.
4. Start the generator and ensure that the breaker is left open.
5. Check the direction of drive by increasing and decreasing SW1. If the frequency increases whilst
SW1 is being decreased tick the option ‘Output Reversed’. If moving SW1 does not change the
frequency, check the wiring to the governor for faults.
6. Adjust the SW1 setting for the Governor until the generator runs at Nominal Frequency (50 Hz
or 60 Hz)
7. Stop the generator. SW1 is now complete and needs to be left alone.
8. Increase the setting of the Nominal Frequency by 2.5 Hz (52.5 Hz or 62.5 Hz)
9. Start the generator. With the breaker open the generator will run at setting of SW1 (50 Hz or 60
Hz).
10. Close the generator breaker onto a DEAD BUS BAR WITH NO LOADS connected. The
generator frequency shall start to increase towards the new Nominal Frequency setting (52.5 Hz
or 62.5 Hz) however it may not achieve this.
11. Adjust SW2 to allow the frequency to increase to the new Nominal Frequency (52.5 Hz or 62.5
Hz)
12. Keep adjusting SW2 further to ensure Governor Drive reads within 75% to 85%, the sign of the
drive (+ or - percentage) does not matter.
15. Start the generator. With the breaker open the generator will run at setting of SW1 (50 Hz or 60
Hz).
16. Close the generator breaker onto a DEAD BUS BAR WITH NO LOADS connected. The
generator frequency shall start to decrease towards the new Nominal Frequency (47.5 Hz or 57.5
Hz).
17. SW2 is then adjusted further to ensure Governor Drive reads within 75% to 85%, the sign of the
drive (+ or - percentage) does not matter. Note that any change made to the lower percentage
will be the same for the upper percentage. For example, if the lower percentages from 70% to
75%, the upper will increase from 80% to 85%.
18. Change the setting of the Nominal Frequency back to the actual Nominal Frequency (50 Hz or 60
Hz).
NOTE: Determining the settings of SW1 and SW2 for the AVR MUST only be done once
the setup for SW1 and SW2 for the governor has been complete. Changing engine speed
affects the level of voltage produced.
1. Ensure that the generator is connected to a DEAD BUS BAR WITH NO LOADS connected.
2. With the generator breaker open, set the generator to run at the Nominal Voltage without the
DSE module connected to the AVR. To achieve this you will have to adjust the settings on the
AVR.
3. Connect the DSE module to the AVR once completed. The DSE controller connects only to the “-
” and “IN” terminals and provides the varying DC voltage to simulate the turning of a
potentiometer. The Analogue output terminals of the DSE controller are connected as follows.
Note that the “+” terminal of the AVR is left unconnected.
4. Start the generator and ensure that the breaker is left open.
5. Check the direction of drive by increasing and decreasing SW1. If the voltage increases whilst
SW1 is being decreased tick the option ‘Output Reversed’. If moving SW1 does not change the
voltage, check the wiring to the AVR for faults.
6. Adjust the SW1 setting for the AVR until the generator runs at Nominal Voltage (230V for
example).
7. Stop the generator. SW1 is now complete and needs to be left alone.
8. Increase the setting of the Nominal Voltage by 10% (230 v to 253 V for example)
9. Start the generator. With the breaker open the generator will run at setting of SW1 (230V for
example).
10. Close the generator breaker onto a DEAD BUS BAR WITH NO LOADS connected. The
generator voltage shall start to increase towards the new Nominal Voltage setting (253V for
example) however it may not achieve this.
11. Adjust SW2 to allow the voltage to increase to the new Nominal Voltage setting (253V for
example)
12. Keep adjusting SW2 further to ensure AVR Drive reads within 75% to 85%, the sign of the drive
(+ or - percentage) does not matter.
15. Start the generator. With the breaker open the generator will run at setting of SW1 (230V for
example).
16. Close the generator breaker onto a DEAD BUS BAR WITH NO LOADS connected. The
generator voltage shall start to decrease towards the new Nominal Voltage (207 V for example).
17. SW2 is then adjusted further to ensure AVR Drive reads within 75% to 85%, the sign of the drive
(+ or - percentage) does not matter. Note that any change made to the lower percentage will be
the same for the upper percentage. For example, if the lower percentages from 70% to 75%, the
upper will increase from 80% to 85%.
18. Change the setting of the Nominal Voltage back to the actual Nominal Voltage (230 V for
example).
8.2.2 METERING
CAUTION!: Failure to perform the Metering steps results in incorrect power factor and kW
calculations leading to problems with kW and kvar load sharing if not corrected.
WARNING!: Steps must be taken to ensure that when a CT is open circuit, the
system/generator is in a safe state to work around.
Check to ensure that the CTs on L1, L2 & L3 are connected to their respective connection on the DSE
module.
This is tested by loading the mains with a purely resistive load (around 10% of the mains’s size)
across the three phases. If the CTs are wired correctly to the DSE module, it displays unity power
factor (1.0 pf) across all three phases. If unity power factor is not displayed the CTs have been wired
to the wrong phases on the DSE module.
NOTE: Checking that the CTs are on the right phase MUST be completed prior to checking
if the CTs are in the correct direction. CTs on the wrong phase also cause negative kWs.
Check to ensure that the CTs on L1, L2 & L3 have been mounted for the correct orientation for current
flow and that the S1 and S2 have not been swapped over.
This is tested by loading the mains with a purely resistive load (around 10% of the mains’s size)
across the three phases. If the CTs’ S1 and S2 are wired to correctly to the DSE module, it displays
positive kW. If negative kWs is displayed the CTs’ S1 and S2 have been swapped around.
8.2.3 COMMUNICATIONS
CAUTION!: Failure to perform the Communications steps results in the controllers being
unable to communicate to the other DSE controllers leading to problems during load sharing.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Check to ensure that all the modules are connected are communicating correctly on the MSC link and
Redundant MSC (if used).
This is tested by connecting the DSE module to a PC with the DSE Configuration Suite PC Software
installed and going to the SCADA | Bus | MSC Link section. The information shown in this section
changes dynamically depending on whether the MSC Link or Redundant MSC Link is in use. The
number of Sets On The Bus must be the same as the number of DSE8x10s on the link. The number
of Mains Controllers ON The Bus must be the same as the combined number of DSE8x60s and
DSE8x80s on the link.
If these numbers do not match up there is a fault on the active link. To find the module with the fault,
connect into each module individually until the Sets On The Bus or Mains Controllers On The Bus
reports 1.
If these numbers do match up, then the link which is currently in use is working correctly. To test the
other link, remove the active link connection from any module. All the modules should then alarm with
the same number link failure (MSC 1 Link Failure or MSC 2 Link Failure). If all the modules do not
have the same number link failure then at some point the MSC and CAN connections have been
crossed. If all the modules do have the same number link failure, the communication is automatically
transferred onto the other link. Check the numbers in SCADA again to ensure the other link is
operating correctly.
CAUTION!: Failure to perform the Metering steps results in in serious damage to the
system (breakers, bus bars, alternators, engines etc) caused by out of sync closures.
Check to ensure that all the module’s sensing cables have been connected to the correct phases and
that the generator bus’ load switch has been correctly connected. Failing to perform such tests may
lead to the DSE module sensing both sides of the breaker as in sync
This is tested by starting the generator bus with the DSE8x60 module and ensuring the generator bus
load switch is left open (activate an input configured for Bus Load Inhibit). Then the load section is to
be made live, this is achieved by applying mains voltage to the unit so that the mains load switch
closes. Across the open bus load switch, connect a voltage meter to measure the AC voltage when
the DSE module shows the two supplies in sync.
When the DSE module’s synchroscope shows the two supplies in sync, if the voltage meter shows a
voltage difference the breaker is wired incorrectly. This is shown in the example below.
When the DSE module’s synchroscope shows the two supplies in sync, if the voltage meter shows no
voltage difference the breaker is wired correctly. This is shown in the example below.
9 FAULT FINDING
NOTE: The below fault finding is provided as a guide check-list only. As the module can
be configured to provide a wide range of different features, always refer to the source of the
module configuration if in doubt.
9.1 STARTING
9.2 INSTRUMENTS
9.3 LOADING
9.4 COMMUNICATIONS
9.6 MISCELLANEOUS
NOTE: A maximum of twenty (20) expansion modules can be connected to the DSE8660
MKII DSENet® Port
NOTE: DSENet® utilises an RS485 connection. Using Belden 9841 (or equivalent) cable
allows for the expansion cable to be extended to a maximum of 1.2 km.
DSE Stock and supply Belden 9841 cable. DSE Part Number 016-030.
11 WARRANTY
DSE Provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, refer to the original equipment supplier (OEM)
12 DISPOSAL
12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
If you use electrical and electronic equipment you must store, collect, treat, recycle
and dispose of WEEE separately from your other waste