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    Engine Specifications: February 2001 ES-TOY07R1

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    The document provides specifications for a 1984-1988 Toyota 2L-T diesel engine, including dimensions for cylinders, pistons, crankshaft, camshaft, cylinder head, and torque specifications. It lists details like bore sizes, stroke, compression ratio, oil pressure requirements, ring gaps, journal diameters, valve dimensions, spring pressures, and torque sequences.

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    Engine Specifications: February 2001 ES-TOY07R1

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    426 views2 pages
    The document provides specifications for a 1984-1988 Toyota 2L-T diesel engine, including dimensions for cylinders, pistons, crankshaft, camshaft, cylinder head, and torque specifications. It lists details like bore sizes, stroke, compression ratio, oil pressure requirements, ring gaps, journal diameters, valve dimensions, spring pressures, and torque sequences.

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    TOYOTA 2L-T 1985

    Original Title

    2L-T

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    The document provides specifications for a 1984-1988 Toyota 2L-T diesel engine, including dimensions for cylinders, pistons, crankshaft, camshaft, cylinder head, and torque specifications. It lists details like bore sizes, stroke, compression ratio, oil pressure requirements, ring gaps, journal diameters, valve dimensions, spring pressures, and torque sequences.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    426 views2 pages

    Engine Specifications: February 2001 ES-TOY07R1

    Uploaded by

    Pencil neck
    The document provides specifications for a 1984-1988 Toyota 2L-T diesel engine, including dimensions for cylinders, pistons, crankshaft, camshaft, cylinder head, and torque specifications. It lists details like bore sizes, stroke, compression ratio, oil pressure requirements, ring gaps, journal diameters, valve dimensions, spring pressures, and torque sequences.

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    ENGINE SPECIFICATIONS

    February 2001 ES-TOY07R1

    General

    Manufacturer TOYOTA
    Model/Year 2L-T 1984 – 7/1988 Turbocharged
    L/(CID) 2,446cc DIESEL No. of Cylinders 4
    Bore & Stroke 92.0mm X 92.0mm
    Firing Order 1–3–4–2
    Compression Ratio 20.0 : 1 Idle Speed 700 rpm
    Comp. Pressure @ RPM 3.0 MPa @ 250 rpm 2.0 MPa min. <490 kPa diff.
    Oil Pressure 29 kPa min at idle Oil Capacity & Grade 6.5 ltr dry CC-CD
    Injection Timing 0.75 – 0.87 plunger stroke at T.D.C.
    Block

    Bore Diameter Standard 92.000 – 92.030 mm


    Maximum Overbore 1.00 mm
    Liner Flange Height & Fit N/A Repair liners are available.
    Crankshaft Housing Bore 66.000 – 66.020 mm
    Camshaft Housing Bore 38.015 – 38.027 mm
    Block Deck Height 0.20 mm warp limit
    Pistons & Rings

    Piston to Bore Clearance 0.05 – 0.07 mm @ 23 mm up from bottom of skirt


    Piston Protrusion 0.56 – 0.66 mm
    Gudgeon Pin Diameter 29.000 – 29.012 mm
    Gudgeon Pin Clearance 0.004 – 0.012 mm Limit: 0.05 mm
    Ring Equipment Top: 2.0 mm (½K), 2nd: 2.0 mm; Oil: 4.0 mm.
    Piston Ring End Gap Top: 0.35 – 0.62 mm; 2nd: 0.20 – 0.47 mm; Oil: 0.20 – 0.52 mm.
    Ring to Groove Clearance Top: 0.02 – 0.065 mm; 2nd: 0.04 – 0.10 mm; Oil: 0.03 – 0.07 mm.
    Connecting Rods

    Big End Bore 58.004 – 58.024 mm


    Pin End Bore 32.000 – 32.021 mm
    Centre to Centre 147 mm
    Big End Width
    Bush ID Finished 29.008 – 29.020 mm
    Rod Side Clearance 0.080 – 0.200 mm Limit: 0.30 mm
    Bend/Twist 0.05 mm/100mm bend 0.15 mm/100 mm twist
    Camshaft

    Journal Diameters 34.969 – 34.985 mm


    End Play 0.055 – 0.155 mm Limit: 0.3 mm
    Oil Clearance 0.022 – 0.074 mm Limit: 0.10 mm
    Minimum Lobe Height Inlet 46.29 mm Exhaust 47.25 mm
    Bend Limit 0.10 mm circle runout
    Crankshaft

    Main Journal Standard 61.985 – 62.000 mm


    Conrod Journal Standard 54.988 – 55.000 mm
    Harmonic Balancer Diam.
    Crank Gear Diameter
    Seal Diameter
    Thrust Thickness 2.430 – 2.480 mm
    Main Bearing Clearance 0.034 – 0.065 mm std. Limit: 0.10 mm
    Conrod Bearing Clearance 0.036 – 0.064 mm std. Limit: 0.10 mm
    Crankshaft End Play 0.040 – 0.250 mm Limit: 0.30 mm
    Journal Radius Main Undercut Conrod Undercut
    Cylinder Head

    Tappet Clearance Inlet 0.25 mm HOT Exhaust 0.36 mm HOT


    Head Height New 102 mm Warp 0.2 mm Limit
    Valve Seat Angle Inlet 45° Exhaust 45°
    Valve Seat Width Inlet 1.2 – 1.6 mm Exhaust 1.2 – 1.6 mm
    Valve Head Recess Inlet 1.1 – 1.2 mm Exhaust 1.3 – 1.4 mm
    Valve Head Margin Inlet 0.9 mm min. Exhaust 1.0 mm min.
    Valve Face Angle Inlet 44.5° Exhaust 44.5°
    Valve Length Inlet 122.95 mm Exhaust 122.75 mm
    Valve Stem Diameter Inlet 8.473 – 8.489 mm Exhaust 8.454 – 8.470 mm
    Valve Guide Height Inlet 16.3 – 16.7 mm Exhaust 16.3 – 16.7 mm
    Valve Guide Clear. Std. Inlet 0.021 – 0.057 mm Exhaust 0.040 – 0.076 mm
    Valve Guide Clear. Limit Inlet 0.10 mm Exhaust 0.12 mm
    Valve Spring Pressure Inlet 29.2 kg Exhaust 29.2 kg
    Valve Spring Free Length Inlet 47.98 mm Exhaust 47.98 mm
    Valve Spring Install. Height Inlet 39.3 mm Exhaust 39.3 mm
    Precom. Chamber Protrus. 0.01 – 0.07 mm
    Torque Specifications

    Main Bolts 10.5 kgf.m OILED


    Conrod Bolts 6.0 kgf.m OILED
    Head Bolts 12.0 kgf.m OILED
    Cam Cap Bolts 1.95 kgf.m OILED
    Manifold Bolts Inlet 2.4 kgf.m Exhaust 5.3 kgf.m
    Flywheel Bolts 12.5 kgf.m OILED
    Harmonic Balancer 14.0 kgf.m
    Torque Sequences

    18 12 10 3 1 5 7 13 15 9 5 1 3 7

    10 6 2 4 8
    16 14 8 6 2 4 9 11 17

    HEAD BOLTS CAM CAP BOLTS MAIN CAP BOLTS

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