F400-Xe Instruction For Use
F400-Xe Instruction For Use
F400-Xe Instruction For Use
MV distribution
Factory-built assemblies
at your service
User Manual
F400 cubicle
1
Contents
General description 3
Glossary 3
Cable incoming or outgoing cubicles 3
Bus coupler cubicles 4
Bus riser cubicles 5
Draw-out SF circuit-breakers 6
Draw-out bar bridge 6
Identification 7
How to read the information
on the front side 7
Symbols 8
List of optional accessories available with the switchboard 8
Operating Instructions 9
How to extract the removable part 9
How to insert the removable part 11
How to plug in the removable part
(front plate with black background) 13
How to draw out the removable part
(front plate with black background) 14
How to close the MV cable earthing isolator
(front plate with a yellow background) 15
How to open the MV cable earthing isolator
(front plate with a yellow background) 16
How to operate the adjustable voltage transformers 18
Padlocking 20
Key-locking 22
Testing 24
"Power on" on the MV cables 24
Checking phase coincidence between two cubicles 24
Testing MV cables 24
Switchboard dielectric test 25
Testing the current transformers 25
Busbar earthing truck 26
Maintenance Instructions 28
Ordering parts 28
Preventive maintenance 28
Maintenance points 28
Access to top and bottom plug-in blocks 29
Access to the voltage transformers 31
Replacing the fuses of the adjustable voltage transformers 32
Replacing the VT position auxiliary contacts 33
Replacing the "power on" Led block 33
Replacing the earthing isolator position auxiliary contacts 34
Replacing the removable part position auxiliary contacts 35
Trouble-shooting 35
Glossary LV
MV
:
:
low voltage
36 kV voltage class
VT : voltagetransformer
NVC: no-voltage check
EI : earthing isolator CT : current transformer or current sensor
Abbreviations SF : range of SF6 circuit-breakers used
in F 400
Cable incoming
or outgoing
cubicles
Front side
A : LV compartment access door
B : removable part compartment access
door
C : removable part position check view ports
D : removable part interlocking and operating
plate L1 L2 L3
E : voltage indicators O 4
5
Left-hand view
1 : LV cable routing and connection
compartment
2 : low voltage compartment
3 : busbar compartment
4 : MT and VT cable compartment
5 : removable part compartment
H : removable part
J : earthing isolator
K : earthing isolator operating mechanism
L : voltage transformer.
O 4
Left-hand view
1 : LV cable routing compartment
2 : low voltage compartment
3 : bottom busbar compartment
4 : top busbar compartment
5 : removable part compartment
F : removable part interlocking mechanism
G : removable part
H : voltage transformer.
Left-hand view
1 : LV cable routing compartment
2 : LVcompartment
3 : bottom busbar compartment
4 : top busbar compartment
D : voltage transformer.
Draw-out SF circuit-
breakers
SF1
CEI 1250 A standard
SF2
CEI 1250 A standard
SF2
CEI 2500 A standard
Identification
L1 L2 L3
O 4
Earthing isolator, A :
power-on indicator block
power on and plug-in disabling B :
earthing isolator position selector
L1 L2 L3 C :
slot for the earthing isolator lock
D :
earthing isolator operating crank insertion
opening
E : locking pull for plug-in disabling (plug-in
5
disabling selector)
4
Symbols
Plug-in disabling position
Cubicle
Operating position
Padlockable position.
Removable part
Operating position
"Plugged-in" position
"Drawn-out" position
O 4
L1 L2 L3
O 4
and
Initial statuses
Removable part
The removable part is drawn out.
b The cubicle is in disconnected position.
Operation L1 L2 L3
O 4
4
5
Open the access door to the removable part Unplug the LV auxiliary connection cord. Clip
by pulling and then rotating the handle the cable on the circuit-breaker.
rightwards.
.
1 Then extract the removable part by pulling
the handles.
threshold bar
Before closing the access door to the Inside the door, pull locking part 1 or lift part 2.
removable part, lower the panel.
The door closes but does not lock. Close the door.
How to insert the Open the access door to the removable part
by pulling and then rotating the handle
removable part rightwards.
O 4
press push-button 1.
Hold it down to move selector 2 to position
1
V .
L1 L2 L3
Connect the LV auxiliary connection cord.
5
O 4
- Insert the threshold bar A tilting it slightly, align slots B with threaded rods C then fit the
threshold bar,
- position nuts D
Before closing the access door to the Lift rod 2, topple locking part 1 over and
removable part, lift the panel and check that it release rod 2.
is properly latched at the top.
The door closes but does not lock. Close the door.
O 4
Move selector 2 to .
selector 2 to .
Move selector 2 to .
O 4
Initial statuses:
b the removable part has been drawn out or
extracted from the cubicle.
or
and
Earthing isolator.
L1 L2 L3
Check that the Leds (L1, L2, L3) are off (no
voltage).
The earthing isolator is open (4).
The locks if fitted (A and B) should allow
5
operation.
A O
4
O
4
5
4
4
O
5
4
Operation
Move selector 4 to , pulling then
L1 L2 L3
rotating it counter-clockwise.
4
O
5
4
5
4
L1 L2 L3
O
4
3 : Lift the handle. Handle A in top position, flap E open and fuse
4 : Block the assembly in position by C end apparent, indicate that the
pushing the latch to the right. transformers are out of operation.
in operation position
This device can also be used as an
additional plug-in and draw-out disabling
system.
5 5
4
O 4 O
Fitting a padlock allows you to lock the handle Fitting a padlock allows you to lock the handle
in bottom position (transformers in operation). in top position (transformers out of operation).
4
O
O
4
4
O
Recommendations for operating MALT Once plugged in, the MALT truck is
trucks considered as potentially closed.
The plug-in of a MALT truck is performed by As a result, it does not have the following
means of the propulsion mechanism used for auxiliaries:
circuit-breakers (crank). - auxiliary contacts indicating the status of the
The closing-opening operations of the main Mean Voltage main contacts
contacts are performed manually by the - electric control systems to ensure the remote
operator, with the cubicle MV door open. opening-closing controls
- low voltage cord connecting the MALT truck
The MALT truck is used in the following to the cubicle LV compartment.
conditions:
- possibility of plugging in the MALT truck with The " O - C " position mechanical indicator of
the cubicle MV door open or closed HV contacts is:
- the MALT truck only operates the bottom flap - black for OPEN
of the plug-in bells
- white for CLOSED
- the truck operates the plug-in/draw-out
contacts of the cubicle
- the positioning of closing springs is
performed manually by means of the lever
- opening-closing operations are controlled by
means of the buttons located on the front
panel of the truck
- the " O-C " buttons are padlockable
separately
- the truck can be inserted with the earthing
isolator (SMALT) closed or open
- the SMALT remains operable with the MALT
truck plugged-in
- the MALT truck is equipped with a separation
prohibiting access to energized parts when
the truck is plugged-in
Removable part compartment Extract the removable part. Caution: for electric contacts, do not use
Check and lubricate: grease ("Kluber Isoflex Topas L152") or
b pins and joints, mechanisms and sliding equivalent.
rails of flaps ("Kluber Isoflex Topas L152") Warning: prior to any application, remove
or equivalent. the old grease.
b the earthing plate ("Kluber Amblygon TA Remove dust and clean the inside of the
15/2") or equivalent. compartment and the plug-in insulating parts.
b the Smalt driving mechanism ("Kluber
Isoflex Topas L152") or equivalent.
b behaviour at the LV wiring connection
points.
MV cable compartment b check behaviour, condition and tightening b slightly lubricate the earthing isolator
of the connections of the main earth bar, blades and blocks ("Kluber Amblygon TA
earthing isolator braid and MV cables 15/2") or equivalent.
b check the condition of the earthing isolator Warning: prior to any application, remove
contacts and that it is operating correctly the old grease.
b remove dust and clean the inside of the
compartment, the cable ends and the
insulating shields
Busbar compartment b remove dust and clean the inside of the Tightening torque
compartment and the insulators The connections must be tightened
b check the behaviour, condition and by means of a torque wrench, complying
tightening of the busbars. with the following torques:
screw torque in Nm
ø 6 13
ø 8 28
ø 10 50
ø 12 75
ø 14 120
Left-hand side:
Using a screwdriver, release latch finger A.
Push to open the flap. After maintenance, close the flap by lifting it
manually until it locks, then remove the
padlock locking the top flap.
Right-hand side
Using a screwdriver, release latch finger B.
Holding latch finger B, in position, push the After maintenance, lower the flap manually
flap upwards. until it locks, then remove the padlock locking
the bottom flap.
Access
to the voltage
transformers
Caution: this operation should preferably be
performed with the cable head or busbars de-
energized, according to the type of cubicle.
Put the transformers out of operation Once the transformers are out of operation,
(see paragraph "how to put VTs out of release, without removing them, the 2 screws
operation") that secure cover F in order to lift it.
C : fuses.
D : adjustable voltage transformers.
Remove the red flap located at the top of the Slide it under cover F.
compartment.
adjustable voltage
transformers
Rotate and remove the fuse. Remove the fasteners and bayonet A from
the fuse...
... and fit it on the new fuse. Fully insert the fuse and rotate.
Replacing the VT
position auxiliary
contacts
Removal
Note: to access the auxiliary contact block,
refer to chapter "access to voltage
transformers ".
Removal
A
Extract the removable part from the cubicle. Remove the 4 M6 screws on the earthing
On the right-hand side of the circuit-breaker isolator control box side, to access auxiliary
compartment, locate the earthing isolator contacts.
control box. Remove protecting coverA.
L1 L2 L3
Mark and disconnect the wiring connector. Remove the fasteners and free the "power
on" Led block.
Replacing the L1 L2 L3
earthing isolator O 4
5
position auxiliary
contacts
Removal
A
Extract the removable part from the cubicle. Remove the 4 M6 screws on the earthing
On the right-hand side of the circuit-breaker isolator control box side, to access auxiliary
compartment, locate the earthing isolator contacts.
control box. Remove protecting coverA.
Mark and disconnect the auxiliary contact Remove the 2 screws that secure the
wiring. auxiliary contact support.
Remove the assembly.
Replacing the
removable part position
auxiliary contacts
Removal
Extract the removable part from the cubicle. Remove the three screws from the cover and
Locate the assembly on the internal right- the cover itself.
hand side of the circuit-breaker compartment.
Trouble-shooting
Symptoms Faulty devices Possible causes and solutions
Abnormal noise with power on b insulators Damp or dirty
(crackling, vibrations) b clean or dry them
b metal components Incorrectly fastened
b check fasteners
b upstream or downstream Incorrect cubicle connection
connection b check the connections
Excessive overheating at connection points b connection Connections incorrectly tightened
b retighten them, see tightening torque, contact surfaces ill
adapted or damaged
b change or clean them
Operation requiring abnormal effort Anomaly resulting from deformation
b adjust
Schneider Electric Industries SA As a result of the development of specifications and designs, always ask for confirmation of
F-38050 Grenoble cedex 9 the information given in this publication.
Tel. : +33 (0) 4 76 57 60 60
Fax : +33 (0) 1 47 51 80 20 This document has been printed on co-friendly paper.