HIGH PERFORMANCE

® HIGH FEED MACHINING

DIE & MOLD SERIES

CATALOG NO. 10021
SKS
Next-generation high feed
machining cutter

Improved insert strength of 1.5 times

compared with conventional tool.

7.5mm
Insert Thickness

• Double-sided insert (6 corners)

• New PVD coated grade “JC7560”

Max. ap=3mm fz=2mm

Possible high feed machining with
fz=2mm/t at Max. depth of cut (ap)=3mm.

DIJET INCORPORATED
www.dijetusa.com
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SKS Extreme

Product Feature

“SKS EXTREME” EXSKS type, next-generation high feed maching cutter

Possible high feed machining with fz=2mm/t at max. depth of cut (ap)=3mm.

Economical double-sided insert (6 corners).

Insert thickness of 7.5mm has improved strength of

1.5 times when compared to conventional tool. Double-sided
Stable high feed machining possible with long
reach over L/D=6.

Excellent ramping and helical interpolation, and high

efficient pocket milling.
*Max. ramping angle 3° is possible with 2 1/2” (63mm) diameter.

Insert adopting new PVD coated grade “JC7560” with improved fracture
toughness and achieving longer tool life.

7.5mm Insert

New PVD coated grade “JC7560” against thermal shock

Ti-based nitride layer with excellent welding resistance & low friction
Al-Cr-based nitride layer improved oxidation & thermal resistance
Ti-Al-based nitride layer improved wear & thermal resistance
Layer improved adhesion
Substrate improved thermal crack resistance & thermal shock resistance

In case of rough milling, JC7560 improved heat-fracture resistance &

Section impact strength, and achieved longer tool lfe.

Cutting Performance (N)

Due to wedge-shape binding on the face
6,000
of insert, only single screw needed to
Cutting force comparison 5,000 DOWN!! prevent movement and indexing easy.

4,000 Wedge-shaped

3,000
Tool Diameter: Φ63mm
Material: S50C 2,000
Vc=150m/min, fz=1.5mm/t,
1,000
ap=1.5mm, ae=40mm
0
Conventional Competitor D NEW EXSKS type

X Feed force
Y Main force
18% reduction from conventional tool, Z Back force
Resultant force 強く高剛

10% reduction from competitor D

Adopted GN surface-hardening treatment on thermal resistant high strength
steel gives high hardness of over 65HRC and secures insert pocket and
holder against thermal deformation which improves body durability and tool
life by 30% or more.
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INCH METRIC SKS Extreme

FACE MILL
High Feed cutter with double sided insert
EXSK type Fig. 1 Fig. 2 Fig. 3
Through coolant hole Through coolant hole Without coolant hole

G-Body D1 D1
d d
a a
D1
b d
e b a
e b

L L e
L

R2 R2 R2
d1
d1 d1
D D D

Specifications - Inch Set bolt built into the cutter body

CATALOG DIMENSIONS PARTS

STK FIG. INSERT Q
NUMBER D L d D1 a b e d1 Screw Wrench
EXSKS-4200-75R • 2.00 2.25 .750 1.77 .319 .196 .750 .378 1 4
EXSKS-5250-75R • 2.50 2.00 .750 2.36 .319 .196 .750 .630 2 5
EXSKS-6300-100R • 3.00 2.00 1.00 2.85 .374 .236 .750 .827 2 6
EXSKS-6300-125R • 3.00 2.50 1.25 2.85 .500 .315 1.25 1.02 2 WNMU090720ZER-PM 6 CSW-513H A-20
EXSKS-7400-150R • 4.00 2.25 1.50 3.78 .626 .393 1.50 1.19 2 7
EXSKS-8500-150R • 5.00 2.25 1.50 3.34 .626 .393 1.50 2.36 3 8
EXSKS-9600-150R • 6.00 2.25 1.50 3.93 .626 .393 1.50 2.36 3 9
Note: All cutters are supplied without inserts.

Specifications - Metric
CATALOG DIMENSIONS PARTS
STK FIG. INSERT Q
NUMBER D L d D1 a b e d1 Screw Wrench
EXSKS-4050R • 50 55 22.225 40 8.4 5 19 9.6 1 4
EXSKS-4050R-22 • 50 55 22 40 10.4 6.3 19 9.6 1 4
EXSKS-4052R-22 • 52 50 22 40 10.4 6.3 20 17 2 4
EXSKS-5063R • 63 50 22.225 48 8.4 5 20 17 2 5
EXSKS-5063R-22 • 63 50 22 48 10.4 6.3 20 17 2 5
EXSKS-5063R-27 • 63 50 27 48 12.4 7 22 20 2 5
EXSKS-5066R-27 • 66 50 27 48 12.4 7 22 20 2 5
EXSKS-6080R • 60 70 31.75 65 12.7 8 32 26 2 WNMU090720ZER-PM 6 CSW-513H A-20
EXSKS-6080R-27 • 80 55 27 65 12.4 7 22 37 3 6
EXSKS-7100R • 100 70 31.75 70 12.7 8 32 26 3 7
EXSKS-7100R-32 • 100 55 32 85 14.4 8 32 45 3 7
EXSKS-8125R • 125 63 37.1 100 15.9 10 35 60 3 8
EXSKS-8125R-40 • 125 55 40 100 16.4 9 35 60 3 8
EXSKS-9160R • 160 63 50.8 100 19 11 43 75 3 9
EXSKS-9160R-40 • 160 55 40 100 16.4 9 35 85 3 9
Note: All cutters are supplied without inserts.
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SKS Extreme INCH METRIC
Catalog PVD Coated Dimensions (mm)
Tolerance
Number JC7560 JC5118 A T B
WNMU090720ZER-PM M • 14 7.66 1.94 2
Coming Soon
Test Cutting Data
1. High feed machining on mold steel
Surface roughing
Part Name Cavity mold
Work Material Mold steel (heat-treated)
Hardness 30-34HRC
Tool No. EXSKS-7100R
Tool
Insert No. WNMU090720ZER-PM (JC7560)
n 325 (min-1)
Cutting Speed
Vc 102 (m/min)
Vf 3,980 (mm/min)
Feed Speed
Cutting fz 1.75 (mm/t)
Result
Conditions ap 2.5 (mm)
Achieved high metal removal rate (Q=756cm3/min) by ae 76 (mm)
2.4 times compared with conventional tool. Showed
normal wear after 80 min. (machining at Max. main Coolant Dry
spindle load) Machine Vertical MC (24Kw)
2. High feed machining on die structure part
Face roughing
Part Name Die structure part
Work Material FC350 GG35
Hardness -
Tool No. EXSKS-6080R
Tool
Insert No. WNMU090720ZER-PM (JC7560)
n 500 (min-1)
Cutting Speed
Vc 125 (m/min)
Overhung length: 220mm Vf 5,000 (mm/min)
Feed Speed
Cutting fz 1.66 (mm/t)
Result
Conditions ap 3 (mm)
No chatter, very smooth cutting. Achieved high metal ae 47 (mm)
removal rate by 1.9 times and longer tool life by 1.5
times compared with competitor D. Able to machine Coolant Dry
for 5 hours. Machine Double column type MC
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INCH METRIC SKS Extreme

Definition of Corner Shape for Programming

Overcut

Corner R for Over cut Remains

Rema
Programming (mm) (mm) (mm)

ins
R3.0 0 1.41
R3.5 0 1.30
Co
rne R4.0 0.025 1.19
rR
for
Pro
8.2 mm gra
mm
ing

Recommended Data for Profile Milling

• Ramping • Helical interpolation

• Calculation of tool pass dia.
ØDh
L
ØDc = ØDh - ØDc
Tool pass dia. Bore dia. Tool Dia.

• Depth of cut per one circuit should

not exceed max. depth of cut Ap
Tool dia.
ØDc

Ap • Down cutting is recommended, so

tool pass rotation should be
θ°

counterclockwise

Ødc

• In case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting table.
• In case of drilling, apply 50% or less Z axis feed from standard cutting condition table.
• Long consecutive chips may come out in case of drilling, confirm safe operating conditions.

HELICAL
RAMPING INTERPOLATION
EFFECTIVE MAX. TOTAL MAX.
CATALOG TOOL
CUTTING DEPTH OF CUTTING MIN BORE MAX BORE DRILLING
NUMBER DIA. MAX.
DIA. CUT: AP LENGTH AT DEPTH: Z
ANGLE MAX. AP: DIA.: Dh DIA.: Dh
L
EXSKS-*050 50 33.7 3 2°24’ 71.6 68 96 2
EXSKS-*052 52 35.7 3 2°24’ 71.6 72 100 2
EXSKS-*063 63 46.7 3 3° 57.3 94 122 2
METRIC

EXSKS-*066 66 49.7 3 2°42’ 63.7 100 128 2

EXSKS-*080 80 63.6 3 2°18’ 74.7 128 156 2
EXSKS-*100 100 83.6 3 1°42’ 101.1 168 196 2
EXSKS-*125 125 108.5 3 1°18’ 132.2 218 246 2
EXSKS-*160 160 143.5 3 1° 171.9 288 316 2
EXSKS-*200 2” 1.36” .12” 2°24’ 2.82” 2.74” 3.84” .08”
EXSKS-*250 2.5” 1.86” .12” 3° 2.26” 3.74” 4.84” .08”
INCH

EXSKS-*400 3” 2.36” .12” 2°18’ 2.94” 4.74” 5.84” .08”

EXSKS-*400 4” 3.35” .12” 1°42’ 3.98” 6.74” 7.84” .08”
EXSKS-*500 5” 4.35” .12” 1°18’ 5.20” 8.74” 9.84” .08”
EXSKS-*600 6” 5.35” .12” 1° 6.77” 10.74” 11.84” .08”
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SKS Extreme INCH

Recommended Cutting Conditions - Inch

Tool Diameter (inch)
Work Insert Overhung 2 2.5 3
Materials Grade Length No. of Teeth 4N No. of Teeth 5N No. of Teeth 6N
(inch) AP N Vf M.R.R. AP N Vf M.R.R. AP N Vf M.R.R.
(inch) (r.p.m.) (i.p.m.) Q(inch3/min) (inch) (r.p.m.) (i.p.m.) Q(inch3/min) (inch) (r.p.m.) (i.p.m.) Q(inch3/min)
6 .078 950 300 32.8 .078 750 300 41.0 .078 600 283 46.4
8 .059 800 189 15.6 .071 680 267 33.2 .071 540 255 38.0
Carbon Steel
10 .039 650 133 7.3 .059 600 236 24.4 .071 480 227 33.8
(C50, C55) JC7560
12 .024 650 102 3.4 .039 550 217 14.8 .059 440 208 25.8
Below 250HB
14 - - - - .024 550 217 9.1 .039 440 208 17.0
16 - - - - .016 550 217 6.1 .024 440 208 10.5
6 .078 830 260 28.4 .078 650 256 34.9 .078 520 246 40.3
8 .059 700 165 13.6 .071 580 228 28.3 .071 470 222 33.1
Mold Steel
10 .039 570 117 6.4 .059 520 205 21.2 .071 420 198 29.5
(1.2311, P20) JC7560
12 .024 570 90 3.0 .039 460 181 12.4 .059 360 170 21.1
30-36HRC
14 - - - - .024 460 181 7.6 .039 360 170 13.9
16 - - - - .016 460 181 5.1 .024 360 170 8.6
6 .078 950 300 32.8 .078 750 295 40.3 .078 600 283 46.4
8 .059 800 189 15.6 .071 680 268 33.3 .071 540 255 38.0
Die Steel
10 .039 650 133 7.3 .059 600 236 24.4 .071 480 227 33.8
(1.2344, 1.2379) JC7560
12 .024 650 102 3.4 .039 550 216 14.7 .059 440 208 25.8
Below 255HB
14 - - - - .024 550 216 9.1 .039 440 208 17.0
16 - - - - .016 550 216 6.0 .024 440 208 10.5
6 .098 950 300 41.2 .098 750 295 50.6 .098 600 284 58.4
Gray & Nodular 8 .078 800 189 20.6 .078 680 268 36.6 .078 540 255 41.8
Cast Iron 10 .059 650 133 11.0 .059 600 236 24.4 .078 480 227 37.2
JC7560
(GG, GGG) 12 .039 650 102 5.6 .039 550 216 14.7 .059 440 208 25.8
Below 300HB 14 - - - - .024 550 216 9.1 .039 440 208 17.0
16 - - - - .016 550 216 6.0 .024 440 208 10.5
AP: Depth of cut, N: Spindle speed, Vf: Speed feed, Pc: Net power consumption
Tool Diameter (inch)
Work Insert Overhung 4 5 6
Materials Grade Length No. of Teeth 7N No. of Teeth 8N No. of Teeth 9N
(inch) AP N Vf M.R.R. AP N Vf M.R.R. AP N Vf M.R.R.
(inch) (r.p.m.) (i.p.m.) Q(inch3/min) (inch) (r.p.m.) (i.p.m.) Q(inch3/min) (inch) (r.p.m.) (i.p.m.) Q(inch3/min)
6 .078 480 265 57.9 .078 380 239 65.2 .078 300 213 69.8
8 .078 430 237 51.8 .078 340 214 58.4 .078 270 191 62.6
Carbon Steel
10 .078 380 209 45.6 .078 300 189 51.6 .078 240 170 55.7
(C50, C55) JC7560
12 .059 350 193 31.9 .078 280 176 48.0 .078 220 156 51.1
Below 250HB
14 .059 350 193 31.9 .059 280 176 36.3 .078 220 156 51.1
16 .039 350 193 21.1 .059 280 176 36.3 .059 220 156 38.7
6 .078 410 226 49.4 .078 330 208 56.8 .078 260 184 60.3
8 .078 370 204 44.6 .078 300 189 51.6 .078 230 163 53.4
Mold Steel
10 .078 330 182 39.7 .078 260 164 44.8 .078 210 149 48.8
(1.2311, P20) JC7560
12 .059 280 154 25.4 .078 230 145 39.6 .078 180 128 41.9
30-36HRC
14 .059 280 154 25.4 .059 230 145 29.9 .078 180 128 41.9
16 .039 280 154 16.8 .059 230 145 29.9 .059 180 128 31.7
6 .078 480 265 57.9 .078 380 239 65.2 .078 300 213 69.8
8 .078 430 237 51.8 .078 340 214 58.4 .078 270 191 62.6
Die Steel
10 .078 380 209 45.6 .078 300 189 51.6 .078 240 170 55.7
(1.2344, 1.2379) JC7560
12 .059 350 193 31.9 .078 280 176 48.0 .078 220 156 51.1
Below 255HB
14 .059 350 193 31.9 .059 280 176 36.3 .078 220 156 51.1
16 .039 350 193 21.1 .059 280 176 36.3 .059 220 156 38.7
6 .098 480 265 72.7 .098 380 239 82.0 .098 300 213 87.7
Gray & Nodular 8 .098 430 237 65.0 .098 340 214 73.4 .098 270 191 78.6
Cast Iron 10 .078 380 209 45.6 .098 300 189 64.8 .098 240 170 70.0
JC7560
(GG, GGG) 12 .078 350 193 42.2 .078 280 176 48.0 .098 220 156 64.2
Below 300HB 14 .059 350 193 31.9 .059 280 176 36.3 .078 220 156 51.1
16 .039 350 193 21.1 .059 280 176 36.3 .059 220 156 38.7
AP: Depth of cut, N: Spindle speed, Vf: Speed feed, Pc: Net power consumption
Notes:
1. The figures should be adjusted according to the machine and work rigidity.
2. If chattering occurs, reduce the DOC (AP) or RPM by 30% and keep the feed per tooth the same.
3. If machine does not have enough power, the DOC (AP) or spindle speed should be reduced by 30%.
6 4. Use air instead of coolant.
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METRIC SKS Extreme

Recommended Cutting Conditions - Metric
Tool Diameter
Work Insert 50/52 63/66 80
Materials Grade No. of Teeth 4N No. of Teeth 5N No. of Teeth 6N
AP N Vf Pc AP N Vf Pc AP N Vf Pc
(mm) (mm) (min1) (mm/min) (kW) (mm) (mm) (min1) (mm/min) (kW) (mm) (mm) (min1) (mm/min) (kW)
150 2 950 7,600 12.4 150 2 750 7,500 15.4 150 2 600 7,200 18.7
Carbon Steel 200 1.5 800 4,800 5.9 200 1.8 680 6,800 12.5 200 1.8 540 6,480 15.2
(C50, C55) 250 1 650 3,380 2.7 250 1.5 600 6,000 9.2 250 1.8 480 5,760 13.5
(S50C, S55C0 JC7560 2,600 550 5,500 440 10.3
300 0.6 650 1.3 300 1 5.6 300 1.5 5,280
Below 250HB 350 - - - - 350 0.6 550 5,500 3.4 350 1 440 5,280 6.9
400 - - - - 400 0.4 550 5,500 2.3 400 0.6 440 5,280 4.1
150 2 830 6,640 12.3 150 2 650 6,500 15.2 150 2 520 6,240 18.5
Mold Steel 200 1.5 700 4,200 5.9 200 1.8 580 5,800 12.2 200 1.8 470 5,640 15.1
(1.2311, P20) 250 1 570 2,960 2.7 250 1.5 520 5,200 9.1 250 1.8 420 5,040 13.5
JC7560 2,280 460 4,600 360 9.6
(HPM7, PX5, P20) 300 0.6 570 1.3 300 1 5.4 300 1.5 4,320
30-36HRC 350 - - - - 350 0.6 460 4,600 3.2 350 1 360 4,320 6.4
400 - - - - 400 0.4 460 4,600 2.2 400 0.6 360 4,320 3.9
150 2 950 7,600 12.4 150 2 750 7,500 15.4 150 2 600 7,200 18.7
Die Steel 200 1.5 800 4,800 5.9 200 1.8 680 6,800 12.5 200 1.8 540 6,480 15.2
(1.2344, 1.2379) 250 1 650 3,380 2.7 250 1.5 600 6,000 9.2 250 1.8 480 5,760 13.5
(SKD61, SKD11) JC7560 2,600 550 5,500 440 10.3
300 0.6 650 1.3 300 1 5.6 300 1.5 5,280
Below 255HB 350 - - - - 350 0.6 550 5,500 3.4 350 1 440 5,280 6.9
400 - - - - 400 0.4 550 5,500 2.3 400 0.6 440 5,280 4.1
150 2.5 950 7,600 12.4 150 2.5 750 7,500 15.4 150 2.5 600 7,200 18.7
Gray & Nodular 200 2 800 4,800 6.2 200 2 680 6,800 11.1 200 2 540 6,480 13.5
Cast Iron 650 3,380 3.3 250 1.5 600 6,000 7.4 250 2 480 5,760 12.0
(GG, GGG) 250 1.5
JC7560 650 2,600 550 5,500 440 8.2
(FC, FCD) 300 1 1.7 300 1 4.5 300 1.5 5,280
Below 300HB 350 - - - - 350 0.6 550 5,500 2.7 350 1 440 5,280 5.5
400 - - - - 400 0.4 550 5,500 1.8 400 0.6 440 5,280 3.3
: Overhung length, AP: Depth of cut, N: Spindle speed, Vf: Speed feed, Pc: Net power consumption

Tool Diameter
Work Insert 100 125 160
Materials Grade No. of Teeth 7N No. of Teeth 8N No. of Teeth 9N
AP N Vf Pc AP N Vf Pc AP N Vf Pc
(mm) (mm) (min1) (mm/min) (kW) (mm) (mm) (min1) (mm/min) (kW) (mm) (mm) (min1) (mm/min) (kW)
150 2 480 6,720 21.8 150 2 380 6,080 24.7 150 2 300 5,400 28.1
Carbon Steel 200 2 430 6,020 19.6 200 2 340 5,440 22.1 200 2 270 4,860 25.3
(C50, C55) 250 2 380 5,320 17.3 250 2 300 4,800 19.5 250 2 240 4,320 22.5
(S50C, S55C0 JC7560 350 4,900 280 4,480 220 20.6
300 1.5 11.9 300 2 18.2 300 2 3,960
Below 250HB 350 1.5 350 4,900 11.9 350 1.5 280 4,480 13.7 350 2 220 3,960 20.6
400 1 350 4,900 8.0 400 1.5 280 4,480 13.7 400 1.5 220 3,960 15.4
150 2 410 5,740 21.3 150 2 330 5,280 24.5 150 2 260 4,680 27.8
Mold Steel 200 2 370 5,180 19.2 200 2 300 4,800 22.3 200 2 230 4,140 24.6
(1.2311, P20) 250 2 330 4,620 17.2 250 2 260 4,160 19.3 250 2 210 3,780 22.5
JC7560 280 3,920 230 180 19.3
(HPM7, PX5, P20) 300 1.5 10.9 300 2 3,680 17.1 300 2 3,240
30-36HRC 350 1.5 280 3,920 10.9 350 1.5 230 3,680 12.8 350 2 180 3,240 19.3
400 1 280 3,920 7.3 400 1.5 230 3,680 12.8 400 1.5 180 3,240 14.4
150 2 480 6,720 21.8 150 2 380 6,080 24.7 150 2 300 5,400 28.1
Die Steel 200 2 430 6,020 19.6 200 2 340 5,440 22.1 200 2 270 4,860 25.3
(1.2344, 1.2379) 250 2 380 5,320 17.3 250 2 300 4,800 19.5 250 2 240 4,320 22.5
(SKD61, SKD11) JC7560 350 4,900 280 220 20.6
300 1.5 11.9 300 2 4,480 18.2 300 2 3,960
Below 255HB 350 1.5 350 4,900 11.9 350 1.5 280 4,480 13.7 350 2 220 3,960 20.6
400 1 350 4,900 8.0 400 1.5 280 4,480 13.7 400 1.5 220 3,960 15.4
150 2.5 480 6,720 21.8 150 2.5 380 6,080 24.7 150 2.5 300 5,400 28.1
Gray & Nodular 200 2.5 430 6,020 19.6 200 2.5 340 5,440 22.1 200 2.5 270 4,860 25.3
Cast Iron 250 2 380 5,320 13.8 250 2.5 300 19.5 250 2.5 240 4,320 22.5
(GG, GGG) 4,800
JC7560 350 4,900 280 220 20.6
(FC, FCD) 300 2 12.7 300 2 4,480 14.6 300 2.5 3,960
Below 300HB 350 1.5 350 4,900 9.6 350 1.5 280 4,480 10.9 350 2 220 3,960 16.5
400 1 350 4,900 6.4 400 1.5 280 4,480 10.9 400 1.5 220 3,960 12.4
: Overhung length, AP: Depth of cut, N: Spindle speed, Vf: Speed feed, Pc: Net power consumption
Notes:
1. The figures should be adjusted according to the machine and work rigidity.
2. If chattering occurs, reduce the DOC (AP) or RPM by 30% and keep the feed per tooth the same.
3. If machine does not have enough power, the DOC (AP) or spindle speed should be reduced by 30%.
4. Use air instead of coolant.
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DIJET, INC.
® 45807 Helm Street, Plymouth, MI 48170
Phone: 1-800-743-4538 Fax: 1-734-454-9395
www.dijetusa.com

DIJET INDUSTRIAL CO., LTD. DIJET INDUSTRIAL CO., LTD.

2-1-18, Kami-Higashi, Hirano-ku, Immarmannstr 9
Osaka 547-0002, Japan 40210 Düsseldorf, Germany
Phone: +81-6-6794-0167 Phone: +49 (0) 211-50088820
Fax: +81-6-6793-3930 Fax: +49 (0) 211-50088823
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