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    Six Month Industrial Training Part9

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    Jangral Saab
    This document summarizes Manikjeet's six-month industrial training at Jai Beverages Pvt. Ltd. in Jammu on the production of their water treatment plant. It describes the various processes involved in treating water, including filtration through sand filters and carbon filters, softening, reverse osmosis, and ultraviolet treatment. It provides details on the water treatment systems for soft water, treated water, and Aquafina bottled water production and the quality testing performed on the water.

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    © All Rights Reserved
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    Six Month Industrial Training Part9

    Uploaded by

    Jangral Saab
    163 views20 pages
    This document summarizes Manikjeet's six-month industrial training at Jai Beverages Pvt. Ltd. in Jammu on the production of their water treatment plant. It describes the various processes involved in treating water, including filtration through sand filters and carbon filters, softening, reverse osmosis, and ultraviolet treatment. It provides details on the water treatment systems for soft water, treated water, and Aquafina bottled water production and the quality testing performed on the water.

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    industrial training at pepsi

    Original Title

    1552802546859_six Month Industrial Training Part9

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    This document summarizes Manikjeet's six-month industrial training at Jai Beverages Pvt. Ltd. in Jammu on the production of their water treatment plant. It describes the various processes involved in treating water, including filtration through sand filters and carbon filters, softening, reverse osmosis, and ultraviolet treatment. It provides details on the water treatment systems for soft water, treated water, and Aquafina bottled water production and the quality testing performed on the water.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    163 views20 pages

    Six Month Industrial Training Part9

    Uploaded by

    Jangral Saab
    This document summarizes Manikjeet's six-month industrial training at Jai Beverages Pvt. Ltd. in Jammu on the production of their water treatment plant. It describes the various processes involved in treating water, including filtration through sand filters and carbon filters, softening, reverse osmosis, and ultraviolet treatment. It provides details on the water treatment systems for soft water, treated water, and Aquafina bottled water production and the quality testing performed on the water.

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    © All Rights Reserved
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    SIX MONTH INDUSTRIAL TRAINING

    ON

    PRODUCTION OF
    WATER TREATMENT PLANT
    COMPLETED AT

    JAI BEVERAGES PVT.LTD.JAMMU

    BY

    MANIKJEET

    (UNIV ROLL NO-1501269)

    (COLL ROLL NO – 3009/15)

    DEPARTMENT OF CHEMICAL ENGINEERING

    BEANT COLLEGE OF ENGINEERING AND TECHNOLOGY, GURDASPUR


    ACKNOWLEGEMENT

    I am grateful to the staff and management for letting me pursue SIX-


    MONTH INDUSTRIAL TRAINING at the JAI BEVERAGES PVT.LTD.JAMMU.

    I grateful for the explanation given to me by the officers and the staff of
    the ACCPL and helpful me become aware of the technology in the real
    world.The training I had received here has helped me immensely in
    understanding the particles concepts of PRODUCTION OF WATER
    TREATMENT PLANT.

    I extended my heartfelt thanks to Mr. ANIL SHARMA (Quality objective)


    for always me to undertake the traning under their guidance. I thank
    him for helping and guiding me at every stage.

    This report would have been incomplete without the help of Mr.ANIL
    SHARMA who gave a complete insight of water treatment lab
    INTRODUCTION
    The Jai Beverage .Pvt. Ltd. is the franchise of operation of Pepsico
    India holdings. The Jai Puri group is the biggest bottler in country
    having around 20 plants in India. The Jai Beverage Pvt. Ltd. Jammu
    was established in April 1999. The plant is spread over 16 acres of land,
    having total employee strength of 150. Jai Beverage Pvt. Ltd. Make the
    Pepsico products like:-

     Pepsi
     Marinda Orange
     Mountain Dew
     Lehar Soda
     Nimbooz
     Nimbooz Masala Soda
     7Up
     Slice
     Aquafina
     TGP (MIRINDA, ORANGE, LEMON)
     TATA FRUSKY
    B GRADE PRODUCTS

    1. SLICE FIZZY
    2. APPLE FIZZY
    3. CLOUDY LEMON FIZZY
    4. CLEARLY LEMON FIZZY
    5. ORANGE FIZZY
    6. ZERA FIZZY

    PLANT 1

    LINE 1: CSD (GLASS BOTTLE LINE)

    LINE 2: CARBONATED LINE (PET)

    LINE 3: SLICE AMBROSIA (GLASS BOTTLE LINE)

    LINE 4: AQUAFINA

    LINE 5: SLICE TETRAPACK

    LINE 6: CARBONATED SOFT DRINK

    LINE 7: SLICE NIMBOOZ (NCP)


    LINE 8: TATA GLUCO PLUS (CUP LINE)
    3D QUALITY

    FOOD SAFETY TRADE QUALITY

    PLANT QUALITY

    FOOD SAFETY:
    1. Ingradient water
    .Physio risk parameters
    2. Finished product
    .BM Physio risk parametres
    .BM Micro risk parametres
    3. Foreign Matter
    4. Bottle washer Remediation
    5. Critical packaging Deflects
    6. AIB Audit
    PLANT QUALITY:
    1. Finished product
    2. CSD Quality Parametres
    .NCB Quality Parametres
    .BW Quality parametres
    .CAT 3 Micro quality parametres
    .BW Micro quality parametres
    3. Ingradient water
    4. Physio quality parametres
    5. Quality Audit compliance 6. Lab proficiency score
    TRADE QUALITY:
    1. Sensory
    2. Package Apperance
    3. Technical shelf life
    4. Torque
    PRODUCT DESCRIPTION :
    1. Carbonated beverages
    2. Non carbonated beverages

    Carbonated beverage are PEPSI, MOUNTAIN DEW, 7UP,


    MIRINDA ORANGE, STING, MASALA SODA

    Non- Carbonated beverage are SLICE, TRIPICANO.


    MACHINES/APPRATUS

     BOTTLE WASHER

     BLOW MOLDING MACHINES

     REFRACTOMETER

     AUTOTITRATOR

     PH METER

     TURBIDITY METER

     CONDUCTIVITY METER

     CANDLING UNIT

     TORQUE

     DEGASSER

     DIGITAL WEIGHING BALANCE

     SPECTROPHOTOMETER

     BOTTLE CUTTER

     TOP LOAD TESTER

     FILTERATION UNIT
     THICKNESS TESTER

     MAGNETIC STIRRE

    WATER TREATMENT PLANT

    Water is essential component of earth. It is used for many purposes like


    in manufacturing of various products like fruit juices ,beer ,wine ,soft
    drink and other beverages.Water is a major ingradient in carbonated soft
    drinks accounting for as much as 92% by volume is water.
    It is essential that water be as nearly chemically pure as is commercially
    feasible, since trace of impurities react with each other constituents of
    drink. The alkalinity to the beverage water must be low to prevent
    neutralization of acid used in beverage, which would after favor and
    decrease the preservative property of the beverage.
    Iron and manganese must be in low quantities to prevent reaction with
    coloring agents and flavor components.
    Turbidity and color must be low for an attractive appearance of the drink
    to achieve high water standards. Bottling plants generally condition
    water with additional treatments such as chemical precipitation of
    minerals , deionization addition of activated charcoal to remove odors,
    flavors and residual chlorine ,final paper filteration to remove traces that
    my pass the carbon filter and de- aeration to remove oxygen.
    WATER TREAMENT

    BOREWELL
    4,5,6,8

    RAW WATER TANK


    Aquafina 90 KL, Treated Water 60 Kl, Soft Water 150 Kl

    INTERMEDIATE TANK (40KL)


    (2, 4 PPM CL)
    SAND FILTER (UNIT 1 AND 2)
    (2,4PPM CL)
    ACTIVITED CORBON FILTER (3 UNITS)

    LEAD&LAG

    5 MICRON FILTER

    UV1/ UV2

    BAG FILTER

    5 MICRON FILTER

    RO PLANT

    UV4

    PRODUCT WATER STORAGE TANK (40KL)


    WATER TESTING
     HARDNESS
     CHLORINE
     ALKALINITY

    WATER TEST

    WATER HARDNESS CHLORINE ALKALINITY

    SOFT WATER 0-10 1-2 UPTO 1000

    TREATED WATER 0-10 - 20-50

    RO WATER 0-10 2-4 20-50

    RAW WATER - 4-6 -

    RECOVERY WATER - 6-8 -


    TREAT WATER SPECIFICATIONS

     CHLORINE NIL

     ALKALINITY <30

     HARDNESS 100 TO 150 PPM

     TDS <500MG/LT

     PH 6.5 TO 8.5

     IRON 0.1MG/LT

     MAGNESIUM <0.1PPM

     TURBIDITY 0.3 NTU

     TOTAL COLIFORM 0 CFU/100ML

    TREATED WATER PROCESS TESTING:

    1. CHLORINE: NIL

    2. TDS:93.7PPM

    3. PH:6.81

    4. ALKALINITY:25

    5. HARDNESS:67
    FOR SOFT WATER UNIT -1

    SOFTWATER

    150 KL (6-8 PPM CL)

    SAND FILTER (30 KL PER /HR)

    ACTIVATED CARBON FILTER 1 AND 2 (30 KL PER /HR)

    SOFTNER RESIN 1 AND 2 (30 KL PER/HR)

    (HARDNESS REMOVE)

    SOFTWATER STORAGE TANK (CAP 60 KL)


    FOR SOFT WATER UNIT -2

    SOFTWATER

    150KL (6-8PPM CL)

    SAND FILTER (20 KL PER/HR)

    ACTIVATED CARBON FILTER 1 AND 2 (20 KL PER/HR)

    SOFTENER RESIN 1 AND 2 (20 KL PER/HR)

    (HARDNESS REMOVE)

    SOFT WATER STORAGE TANK (CAP 60 KL)

    SOFTENER SAMPLE PROCESS TESTING:


    1. CHLORINE: NIL

    2. TDS:322PPM

    3. PH:7.40

    4. ALKALINITY:182

    5. HARDNESS:14
    AQUAFINA

    AQUAFINA (90 KL)

    SAND FILTER (2-4PPM) (CL)

    ACTIVATED CARBON FILTER (IstA)

    SOFTNER

    SOFTWATER STORAGE TANK


    (2-4PPM CL)

    ACTIVATED CARBON FILTER (IInd AND IIIrd)

    5 MICRON FILTER

    UV

    RO1/RO2

    1 MICRON FILTER

    PWST TANK (0.2-0.4PPM OZONE MIX.)

    FILLER

    LABEL

    COOLING

    FINAL
    TESTING
     ALKALINITY
     CHLORINE TEST
     TURBIDITY
     TDS
     HARDNESS
     OZONE
     TORQUE
     NET CONTENT

    AQUAFINA TESTING PROCESS SPECIFICATIONS:


    1. TDS LESS THAN 10PPM
    2. PH 6.0 TO 8.5
    3. OZONE 0.2 TO 0.4PPM
    4. TURBIDITY LESS THAN .2
    5. HARDNESS LESS THAN 5
    5. CHLORINE NIL
    6. ALKALINITY LESS THAN 30
    CHLORINE TESTING METRE:

    TDS TESTING METER:


    ALKALINITY TESTING EQUIPMENT:

    TURBIDITY TESTING METRE:

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