Mobile secondary crushers

MOBICONE CONE CRUSHERs MOBIFOX IMPACT CRUSHERs

 Mobile crushers:
When stationary becomes mobility.

With its tradition in stationary plant construction, The high-performance and technically advan-
Kleemann GmbH is able to draw on its extensive ced track-mounted cone crusher from the
knowledge of processing raw minerals. This be- MOBICONE series, as well as the track-moun-
comes even more important as the requirements ted impact crusher from the MOBIFOX series,
become even more demanding for the respective are specially designed for such applications.
end product, and the greater the amount to be Kleemann therefore offers a unique combina-
produced. tion of an extensive product range of primary
crushers and secondary crushers, and the
Previously only stationary plants were used design of reliable and high-performance
for complicated processes. But thanks to the interlinked plants.
technical advancements made in machine
technology, it is becoming increasingly possible
to employ mobile technology for stationary
applications.
MOBICONE / MOBIFOX MOBILE CRUSHERS

What‘s needed for the successful

implementation of high-performance
interlinked plant systems?
Plants capable of high performance
and process knowledge – two strong
points of Kleemann.

Contents overview

> Page 04 Interlinked plants

MOBICONE MOBIFOX

> Page 06 Introduction > Page 10 Introduction

> Page 07 MCO 9 / MCO 9 S > Page 11 MF 12 S

> Page 08 MCO 11 / MCO 13 > Page 12 MF 14 S

> Page 13 MF 16 S

> Page 14 Interlinked plants, Patersons Quarries LTD., Scotland

INTERLINKED PLANT COMBINATIONS

Opening up new possibilities with extremely

efficient mobile plants

Feed capacity of 500 t/h, up to seven final pro- Two, three or several plants can be combined for
ducts of which five comply with the strict stan- use in both natural stone quarrying and recycling.
dards for asphalt and concrete products - and all The potential output of such plant combinations
this is possible using a mobile plant? Using the currently ranges from 100 t/h up to 500 t/h, but
plant combination at Kelly’s of Fantane in Ireland, the upper limit has not yet been reached.
Kleemann demonstrated what can be achieved
today using mobile plant.

Mobile crushers and screen

plants are advancing more
KELLY‘S OF FANTANE, IRELAND
and more into output ranges

500 t/h
that up to a few years ago
were only possible using sta-
tionary plants. Examples such
as the plant combination in
use at Kelly‘s of Fantane in
Ireland are leading the way
for the future.
The principle could be described as follows:
Interlinked mobile plants are crushers and
screens that work in conjunction with each 1
other, and are coordinated in terms of perfor-
mance and function.

> 1. MOBICAT MC 140 Z

> 2. MOBICONE MCO 13 S
> 3. MOBICONE MCO 13 S
> 4. MOBISCREEN MS 20 D
MOBICONE CONE CRUSHER / MOBIFOX IMPACT CRUSHER 05

Why are interlinked mobile plants Requirements and

becoming more popular? expectations
> mining permits are under time constraints > thanks to modern technology, mobile plants can
> better resale value and reusability achieve final aggregate fractions which was earlier
> plants can also be used individually only possible from stationary plants
> progress made in stone quarries > production availability is on a par with stationary
> saves on cost of personnel and transport vehicles plants

What are the potential areas What does Kleemann

of application? specifically offer?
> in all quarries > long-term experience in both the mobile
> also for small deposits and stationary field
> owner has several quarries > expertise in the processing of rock and stone
> various operation sites > an entire crushing programme and screen
plants of all sizes

4
Quality end products at maximum efficiency
Mobile cone crushers - MOBICONE

Mobile cone crushers have been a part of the

extensive range of crushers from Kleemann for
many years. The MOBICONE series is specially
designed for secondary and tertiary crushing in
hard-stone applications. They are extraordinarily
efficient, diverse in application and very
economical to use.
The MCO 9 S is loaded directly from a mobile Kleemann
To meet the diverse requirements in processing jaw crusher, MOBICAT MC 120 Z model.
technology, the MOBICONE plants are available
in different sizes and configurations. Whether it’s
only a cone crusher, or in addition with a triple-
deck screen for closed loop operation, with
various size cone crushers or a double-deck
screen and oversize return conveyor, Kleemann
offers a suitable plant for almost every task.

A very important technical detail of the MCO 11

is its large feed hopper.
MOBICONE mCO 9 / mcO 9 S 07

Various applications, a diverse product range, with

various size cone crushers, and with or without
screens, MOBICONE plants cover a large range
of assignments.

MCO 9
The MCO 9 is available with („S“ version) and without a
screen unit and can be used either as a secondary or tertiary
crushing plant. Due to the low total weight, it is possible to
change locations without great difficulty using a flat-bed
trailer.

In addition, all components apart from the side discharge

conveyors can remain on the plant during transportation. This
has the added benefit of short setup times, allowing for more
flexibility when moving from site to site. The plants can be
loaded using excavators, wheel loaders or primary crushers.

The MCO 9 S produces three high-quality product sizes

in closed loop operation.

MCO 9 MCO 9 S TECHNICAL INFORMATION

Feed size: up to max. 150 mm Feed size: up to max. 150 mm
Crusher inlet opening: D = 900 mm Crusher inlet opening: D = 900 mm
Feed capacity*: up to 200 t/h Screen size: 1500 x 4500 mm
Feed capacity*: up to 220 t/h
Measurements:
Length: approx. 17000 mm Measurements:
Width: approx. 3400 mm Length: approx. 17000 mm
Feed height: approx. 4250 mm Width: approx. 3400 mm
Weight: approx. 38000 kg Feed height: approx. 4240 mm
Weight: approx. 52000 kg

All information given is based on a standard design in operating position;

subject to technical changes.
* depending on the type and consistency of the feed material, the primary
screen selected, as well as the end product to be manufactured
MCO 11 / MCO 13
The MCO 11 and the MCO 13 also are available with and In addition, it ensures that the cone crusher always has the
without screen units, similar to the MCO 9. For the MCO 11 correct filling level which is particularly important for the
S or the MCO 13 S, an extremely efficient triple-deck screen quality of the end product.
unit is used, which allows for closed-loop operation and also
produces three final products. Here the screen areas are With the so-called „SX“ versions, technology also makes it
generously chosen – for the MCO 13 S for example, 2300 possible to return the overgrain from a downstream plant.
x 6000 mm – so large material quantities can be screened These versions have a double-deck screen unit with a large
efficiently. run-off chute and can thus produce large quantities of rela-
tively smaller final grain sizes.

MCO 11 MCO 11 S TECHNICAL INFORMATION

Feed size: up to max. 250 mm Feed size: up to max. 250 mm
Crusher inlet opening: D = 1100 mm Crusher inlet opening: D = 1100 mm
Feed capacity*: up to 280 t/h Screen size: 2000 x 5000 mm
Feed capacity*: up to 280 t/h
Measurements:
Length: approx. 17000 mm Measurements:
Width: approx. 3400 mm Length: approx. 20000 mm
Feed height: approx. 4250 mm Width: approx. 3400 mm
Weight: approx. 48000 kg Feed height: approx. 3600 mm
Weight: approx. 75000 kg

All information given is based on a standard design in operating position;

subject to technical changes.
* depending on the type and consistency of the feed material, the primary
screen selected, as well as the end product to be manufactured
MOBICONE mcO 11 / mCO 13 09

The MCO 11 can also be loaded using a wheel loader. The MCO 13 S combines first-class end grain quality with
extremely high performance.

The screen areas of the „S“ versions are very

generously chosen – for the MCO 13 S for
example 2300 x 6000 mm – so that large material
quantities can be screened efficently.

MCO 13 MCO 13 S TECHNICAL INFORMATION

Feed size: up to max. 280 mm Feed size: up to max. 280 mm
Crusher inlet opening: D = 1300 mm Crusher inlet opening: D = 1300 mm
Feed capacity*: up to 400 t/h Screen size: 2350 x 6000 mm
Feed capacity*: up to 400 t/h
Measurements:
Length: approx. 19000 mm Measurements:
Width: approx. 3550 mm Length: approx. 23000 mm
Feed height: approx. 4450 mm Width: approx. 3550 mm
Weight: approx. 57000 kg Feed height: approx. 4250 mm
Weight: approx. 105000 kg

All information given is based on a standard design in operating position;

subject to technical changes.
* depending on the type and consistency of the feed material, the primary
screen selected, as well as the end product to be manufactured
Best suited for soft to medium-hard stone
Mobile impact crushers – MOBIFOX

With the mobile impact crushers from the

MOBIFOX series, Kleemann is in a position
to meet the most demanding technical
requirements.

The impact crushers from the SNH series are specially

developed for secondary crushing and guarantee maximum
end product quality.
The MOBIFOX mobile impact crushers for The special feature among the MOBIFOX
secondary crushing are, so to speak, the sister products is the impact crusher in the SNH
plants of the mobile cone crushers from the series. In comparison to other Kleemann im-
MOBICONE series. Whereas these are desig- pact crushers for primary crushing, the SHB
ned for hard-stone applications, the MOBIFOX or SHH series, the SNH crushers are equipped
is designed for soft to medium-hard stone. with a third impact apron, a so-called „grinding
Similar to the mobile cone crushers, the mobile path“. This impact apron is not responsible for
impact crushers are also available in the most crushing the material, but ensures the ever so
important technical configurations. With or important cubicity of the grain size. This way it
without screen unit, with return conveyor for is possible to obtain first-class end products,
closed material loop or with oversize return which can be used then as high-quality aggre-
feed via a downstream screen. In addition, the- gate for manufacturing concrete or asphalt.
re are crushers in three different sizes, depen-
ding on the quantity requirement and size of
the feed material.
MOBIFOX mF 12 S 11

The plants in the MOBIFOX series are available

in three different sizes depending on the quantity
requirement and size of the feed material.

MF 12 S
Similar to all Kleemann plants, which are designed for use in
quarries, the MF 12 S also has a diesel/electric drive concept.
The high degree of efficiency of this concept has the result of
very low fuel consumption. The drive is used solely for produ-
cing electricity, which in turn generates less service costs and
high availability. In addition, the diesel engine has an elaborate
noise-reduced design in order to meet today‘s environment
protection requirements.

OVERVIEW OF MF 12 S

MF 12 S TECHNICAL INFORMATION
Feed size: up to max. 200 mm
Crusher inlet opening: 1220 x 600 mm
Screen size: 2000 x 5000 mm
Feed capacity*: up to 280 t/h

Measurements:
Length: approx. 19300 mm
Width: approx. 3400 mm
Feed height: approx. 3800 mm
Weight: approx. 61000 kg

All information given is based on a standard design in operating position;

subject to technical changes.
* depending on the type and consistency of the feed material, the primary Ideally suited for quarry requirements:
screen selected, as well as the end product to be manufactured diesel-electric drive concept.
 MF 14 S
The MF 14 S is a reliable mobile secondary crushing plant
that is used in the natural stone industry. Specially designed
for the requirements in secondary or tertiary crushing stages
in natural stone, it impresses with its high economy and
availability.

The diesel-electric drive concept also proves its superiority

here. The intelligent control of the plant via PLC ensures
optimal adjustment to the complete crushing process.

MF 14 S TECHNICAL INFORMATION
Feed size: up to max. 220 mm
Crusher inlet opening: 1420 x 600 mm
Screen size: 2000 x 5000 mm
Feed capacity*: up to 300 t/h

Measurements:
Length: approx. 20000 mm
Width: approx. 3400 mm
Feed height: approx. 3600 mm
Weight: approx. 75000 kg

All information given is based on a standard design in operating position;

subject to technical changes.
* depending on the type and consistency of the feed material, the primary
screen selected, as well as the end product to be manufactured
Kleemann MOBIFOX MF 14 in use when processing limestone.
MOBIFOX mF 14 S / mF 16 S 13

The MF 16 S offers performance at the highest level –

both in relation to the processing quantity and quality
of the end product.

MF 16 S
The MOBIFOX MF 16 S is a unique machine for manufactu- Simple maintenance, convenient access by steps and opera-
ring first-class material – and also huge production. Exactly ting platforms, as well as technical auxiliary attachments, are
as with the smaller plants in the MOBIFOX series, a high level some features of this plant.
of operational safety is the underlying principle here.

MF 16 S TECHNICAL INFORMATION
Feed size: up to max. 250 mm
Crusher inlet opening: 1620 x 600 mm
Screen size: 2350 x 6000 mm
Feed capacity*: up to 400 t/h

Measurements:
Length: approx. 22300 mm
Width: approx. 4050 mm (without feeding conveyor)
Feed height: approx. 4500 mm
Weight: approx. 120000 kg

All information given is based on a standard design in operating position;

subject to technical changes.
* depending on the type and consistency of the feed material, the primary Thanks to the grinding path as a third impact apron, the crushers in
screen selected, as well as the end product to be manufactured the SNH series produce the best possible end product quality.
Mobile plant combinations from Kleemann –
a worthwhile investment.

MCO 11 / MCO 11 SX / MS 17 Z / MS 20 D Patersons Quarries Ltd., Scotland

In what situations can a mobile plant com- Furthermore, today it is generally possible
bination replace a stationary plant? In what to meet complex requirements using mobile
circumstances is the mobile solution the best plants. Kleemann is a reliable partner when it
alternative? In the following example there is comes to the professional and precise design
a list of reasons why the old stationary plants of an interlinked plant combination. It also
have been replaced with a mobile process. allows us to provide our complete range of
mobile primary and secondary crushers, as
One reason is that in the long run, mobile plant well as screens, from the one source. Together
combinations offer much greater flexibility. with the reliable service offered around the
For example, as an operator of several stone world, which Kleemann guarantees with the
quarries, the customer can use the plants, in Wirtgen Group subsidiaries and retailers, the
changing market situations, at different exca- result is a long-term successful investment.
vation sites. In addition, they can also be used
as individual machines. A further decisive
factor is that mobile plants, in general, require
a lot simpler and shorter licensing procedures.
 Brief description Paterson, Scotland

Feed position Machines used

Charged material: blasted dolorite Plant type:

Feed size: 0/600 mm Mobile jaw crusher: MOBICAT MC 120 Z

Feed capacity: approx. 220 t/h Mobile cone crusher: MOBICONE MCO 11

End products: 20/31,5 mm Mobile cone crusher: MOBICONE MCO 11 SX

14/20 mm with external
10/14 mm overgrain return feed
6/10 mm
3/6 mm
0/3 mm Double-deck screen: MOBISCREEN MS 17 Z

End product quality: i.a.w. EN Norms Triple-deck screen: MOBISCREEN MS 20 D

It also allows us to provide our complete range of

mobile primary and secondary crushers, as well as
screens, from the one source.