Manual QA450 Screener PDF

Original instructions
Operator’s Manual
qa450
qa450
© Copyright 2009 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed
without further notice. Reservation for misprints.
Document number: ID: QA450-en-11785
Issue: 20090101
Version: 1
Sandvik
Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
Conformity Section qa450
CONFORMITY SECTION
Machine Information:
Serial No: ..................................

Engine Serial No:......................
Date of build:.............................
Issued Declaration of Conformity on next page.
Copyright © Sandvik Mining and Construction 3

ID: QA450-en-11785
qa450 Conformity Section
Declaration of Conformity
We hereby declare that the machinery
Machine Nomination, Type of machine:

qa450
In built Diesel
Screener
is in conformity with the following Directives, Standards and Codes

2006/42/EC Machinery Directive
2004/108/EC ElectroMagnetic Compatibility (EMC)
EC Type-examination and Certificates

ISO21873-2
Technical file
We assure that documentation have been compiled in accordance with 2006/42/EC Annex VII
Phil Coleman, PDC Group Engineering Manager , Swadlincote

is authorized to make the technical file available on request by competent authority of the EC Member
States in accordance with 2006/42/EC. The documents will be delivered as electronic files.
Paul Colton, Operations Director, Swadlincote

confirms the manufacturing process to ensure compliance of the manufactured machinery with the
technical file.
This declaration remains valid as long as no modification is carried out without the
manufacturer’s written agreement.
Date: 01 / 01 / 2010
Phil Coleman Paul Colton

PDC Group Engineering Manager Operations Director
Manufacturer: Sandvik Mining and Construction,

COMPANY, ADDRESS
Hearthcote Road,
Swadlincote
DE11 9DU
Sandvik Mining and Construction document template: Declaration of Conformity 30 Nov 2009 - English www.sandvik.com
4 Copyright © Sandvik Mining and Construction

ID: QA450-en-11785
Contents
CERTIFICATE OF CONFORMITY 3
CONTENTS 5
SAFETY SECTION 9
Safety Essentials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Safety Signs and Labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Safety Hazards Pertaining to the Equipment - - - - - - - - - - - - - - - - - - - - - - - 10
Symbols for Mandatory Actions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
Symbols for Prohibited Actions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Hazard Symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Machine Legend Plate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Component Safety Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Features for Operator Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Environmental Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Hazardous Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Machine Disposal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Personal Protective Equipment (PPE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Entanglement Hazards- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Required Personal Protective Equipment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Measure Noise Level - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Vibration Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Organisational Safety Measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Personnel Qualifications, Requirements and Responsibilities - - - - - - - - - 18
Safety Advice Regarding Specific Operational Phases - - - - - - - - - - - - - - - 18
Standard Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Blockage or Malfunction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Special Work, Including Equipment Maintenance and Repairs During Opera-
tion, Disposal of Parts, and Hazardous Materials - - - - - - - - - - - - - - - - - - - 19
Securing the Equipment Before Performing Maintenance - - - - - - - - - - - - - - - - - - - - - 19
Maintenance Site Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Replacement & Removal of Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Climbing, Falling- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Safety Considerations During Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Safety Considerations During Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Removal of Safety Devices and Guards- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Surrounding Structures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Safety When Refueling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Specific Hazards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Electrical Energy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Copyright © Sandvik Mobie Screens and Crushersl 5

ID: QA450-en-11785
Battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Gas, Dust, Steam, Smoke and Noise - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Welding or Naked Flames - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Hydraulic Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Hazardous Substances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
TRANSPORT & TECHNICAL DATA 27

Transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Machine Transportation Dimensions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
Preparing the Machine for Transportation - - - - - - - - - - - - - - - - - - - - - - - - - 28
Transporting the Machine by Bogie - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
Machine Unhitching - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
Machine Manoeuvring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
Application & Limitations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Operation Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Key Features of the Sandvik QA450 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Common Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Machine Layout Indicating Emergency Stop Positions - - - - - - - - - - - - - - - 39
Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Sandvik QA450 Transport Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
Sandvik QA450 Operating Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
Sandvik QA450 Centre of Gravity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
PRODUCT OVERVIEW 45
QA450 Assemblies & Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45

Machine Layout Indicating Main Components - - - - - - - - - - - - - - - - - - - - - - 45
COMMISSIONING & SHUT DOWN 47
Pre Start Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

Main Control Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Electrical Control Box- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Hydraulic Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Remote Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Starting Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
Stopping the Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
Stopping Machine in an Emergency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
Preparing the QA450 For Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
Setting Up/ Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
6 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
Lifting Walkways into Position- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
Main-, Tail Conveyor and Screen Box Unfolding Procedure- - - - - - - - - - - - - - - - - - - - 53
Side Conveyor Unfolding Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
Closing Down The Machine- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
OPERATIONS 57
Starting The Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57

Screening - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Screening Without Hopper Mesh- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Material Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
Reject Grid Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
Grid Loading - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
Remote Grid Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
Timer Adjustment Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Stopping the Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
MAINTENANCE 63
Daily Maintenance Schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Weekly Maintenance Schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66
Greasing Bearings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
Machine Maintenance - Every 250 Hrs - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
Machine Maintenance - Every 500 Hrs - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
Machine Maintenance - Every 1000 Hrs - - - - - - - - - - - - - - - - - - - - - - - - - - - 73
Tensioning and Tracking of Conveyor Belts - - - - - - - - - - - - - - - - - - - - - - - 73
Tensioning of Hopper Conveyor Belt - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 73
Tensioning of Main & Side Conveyor Belts- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
Screen Box Mesh Fitting and Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Screen Box Mesh Access- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Screen Box Mesh Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Screen box Mesh Fitting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
Changing Track Oil - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
Track Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 79
Increasing The Track Tension- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
Releasing The Track Tension - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81
Magnetic Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Hydraulic Hoses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Oils And Fluids - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Maintenance and Service Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
TROUBLE SHOOTING 85
SPARE PARTS CATALOGUE 87

ID: QA450-en-11785
CONTENTS 89
Loose Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
Chassis- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
Power Pack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Main Conveyor Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
Tail Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
Side Conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
Fourth Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 143
Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 149
Extended Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 157
Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 165
Extended Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 167
Vibrating Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
Screen Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 177
Hydraulic Hoses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 187
Stickers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 197
Magnet (Optional) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201
Transportation Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 205
Triple Bogie - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 209
ELECTRICAL & HYDRAULIC INFORMATION 213
Electrical & Hydraulic Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 215
OEM DOCUMENTS & DATA SHEETS 223
OEM Manuals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 225

Hazardous Substances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 235
Heavy Component Weights - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 301

ID: QA450-en-11785
Safety Section qa450
1. SAFETY SECTION
To ensure maximum safety, ALWAYS read this section carefully BEFORE carrying out any work on
the equipment or making any adjustments.
1.1 Safety Essentials
a. Breathing or inhaling tiny silica dust particles will cause death or serious injury. ALWAYS
work with a respirator approved by the respirator manufacturer for the job you are doing.
b. This equipment is manufactured in accordance with the Machinery Directive 98/37/EC.1 The
customer should make sure that this equipment is in conformance with local and national
legislation if used outside of the EU.
c. Read this manual and familiarize yourself with any associated documentation. If in doubt
ask. Do not take personal risk.
d. Only trained personnel should be allowed to install, set, operate, maintain, and
decommission this equipment. Make sure that a copy of this manual is available for any
persons installing, using, maintaining or repairing this equipment.
e. Training should be provided to make sure that safe working practices are followed. Initial
commissioning and starting must only be undertaken by a competent person who has read
and fully understands the information provided in the manual pack. ALWAYS follow the
procedures outlined in the operating and maintenance instructions.
f. To avoid the risk of electric shock, ALWAYS isolate this equipment from the supply source
before removing any guards or covers or performing any maintenance or adjustment to the
equipment.
Note! The manufacturer declines all responsibility for injury or damage if the instructions and precautions
in this manual are not followed.
1.2 Safety Signs and Labels
a. The term "DANGER" indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
1. Directive 98/37/EC of 22.06.98 (OJ n° L 207 of 23.07.98, p.1)
Copyright © Sandvik Mobile Screens and Crushers 9

ID: QA450-en-11785
qa450 Safety Section
b. The term "WARNING" indicates a hazardous situation which, if not avoided, could result in
c. All electrical control boxes are labelled. Make sure that these labels remain in place and are
clearly visible at all times.
d. Other hazards identified within this manual may also be marked on the equipment with
safety labels. Make sure that these safety labels remain in place and are clearly visible at all
times.
1.3 Safety Hazards Pertaining to the Equipment
The following safety symbols may be posted on the equipment

or contained in the manuals. You MUST observe all safety
symbols, labels, and instructions.
a. MAKE SURE that safety instructions and safety labels attached to the equipment are
ALWAYS complete and perfectly legible.
b. Keep safety instructions and safety labels clean and visible at all times.
c. Replace any illegible or missing safety instructions and safety labels with new ones before
operating the equipment. See “Stickers” on page 197. in this manual for part numbers.
d. Make sure replacement parts include safety instructions and labels.

ID: QA450-en-11785
1.3.1 Symbols for Mandatory Actions
1: Wear Safety Gloves 2: Wear Eye Protection 3: Wear Safety Helmet
4: Wear Safety Harness 5: Wear Ear Protection 6: Wear Safety Boots
7: Wear Close Fitting Overalls 8: Wear Dust Mask 9: Wear High Visibility Vest
11: Disconnect Power Source 12: Switch Off and Lockout

10: Wear Respirator
From Supply Equipment
13: Read the Manual

ID: QA450-en-11785
1.3.2 Symbols for Prohibited Actions
14: No Climbing 15: No Smoking 16: Do Not Touch
17: No Open Flames 18: Limited or Restricted Access 19: Do Not Weld
20: Do Not Remove Safety Guard
1.3.3 Hazard Symbols
21: Crushing Hazard - Hands 22: Crushing Hazard - Feet 23: Chemical Burn Hazard
25: Electrical Shock/Electrocution

24: Electrical Hazard 26: Entanglement Hazard
Hazard

ID: QA450-en-11785
27: Entanglement Hazard 28: Falling Hazard 29: Falling Load Hazard
32: Hazardous or Poisonous

30: Flammable Hazard 31: Flying Material Hazard
Material Hazard
33: Lifting Hazard 34: Skin Injection Hazard 35: Silica or Other Dust Hazard
36: Trip Hazard 37: Magnet Hazard

ID: QA450-en-11785
1.3.4 Machine Legend Plate
1.4 Component Safety Features
a. DO NOT use this equipment if any safety guards or devices have been removed or are
installed improperly.
b. Operating this equipment with any safety guards or devices which have been removed or
installed improperly could result in death or serious injury.
1.5 Features for Operator Safety
a. Safety features associated with this equipment have been assessed in accordance with BS
EN 954-1 to Category 3.
b. Emergency Stop buttons have been installed to prevent death or serious injury. Make sure
that the Emergency Stop buttons are visible and are not obstructed in any way.
c. The Emergency Stop circuit is a 24 V DC series circuit and hard wired to remove power from
the ECU Engine management system and stop the engine. To avoid electric shock or
cutting injury, you MUST wait at least ten full seconds after activating the Emergency
Stop to allow the system to release its electrical charge.
d. You MUST study the detailed Safety Circuit diagram which is within the drawing pack as an
appendix to this manual.
e. Safety guards have been installed to prevent death or serious injury. DO NOT remove,
modify, or alter any safety guard. Make sure that all safety guards are bolted down.
f. Steps, handrails, tread plates, and fixed guards are provided where personnel are required
to climb on the machine.

ID: QA450-en-11785
g. If for any reason other areas of the machine need to be accessed, risks MUST be assessed
and appropriate safety measures taken.
1.6 Environmental Safety
To avoid unnecessary engine emissions, you MUST regularly service the machine as specified in the
machine maintenance sections contained in this manual.
1.6.1 Hazardous Materials
WARNING
• Potentially harmful waste used
on this equipment includes
items such as oil, fuel, coolant,
filters, batteries, etc.
• DO NOT store harmful waste in

food or beverage containers that
may mislead someone into
drinking from them, which could
cause death or serious injury
• Use leak proof containers when

draining fluids
• DO NOT pour waste onto the

ground, down a drain or into any
water source.
a. Diesel spillages MUST be cleaned up immediately due to fire hazard.
b. ONLY use the lubricating oils recommended in the maintenance schedule.
c. OBSERVE the COSHH information contained in the appendix to this manual.
d. Local & National regulations MUST be observed when disposing of waste.
e. Improperly disposing of waste CAN THREATEN the environment and ecology and is illegal.
f. MAKE SURE that all hazardous and replaced parts are disposed of safely and with
minimum environmental impact.
1.6.2 Machine Disposal
This equipment MUST ONLY be disposed of at a specialist machine breaker.

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1.7 Personal Protective Equipment (PPE)
1.7.1 Entanglement Hazards
DANGER
1. Loose clothing, tools, jewellery,
long hair, or body parts can get
caught in running machinery,
which will result in death or
serious injury.
2. ALWAYS wear correctly fitting
(CE approved) personal
protective equipment.
Garments must be close fitting
and no jewellery such as rings
may be worn.
3. DO NOT work close to
machinery unless it is stopped.
1.7.2 Required Personal Protective Equipment
This includes:
• Hard Hat
• Safety Glasses/Goggles
• Hearing Protection
• Dusk Mask
• Close Fitting Overalls
• Safety Boots
• Industrial Gloves
• High Visibility Vest or Jacket
• Respirator

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1.8 Measure Noise Level
Ear protection must be worn if you are within 10 meters

(approximately 33 feet) of the machine when the engine and
other parts of the machine are running.
Figure 1-1: Measured Noise Level
The above diagram indicates the measured noise levels at a measured distance; i.e. 7 m (approxi-
mately 23 feet) - 85 dB indicates that at 7 meters the sound measured was 85 decibels. The readings
were measured using a Castle GA101/701 meter with a calibration date of 20/06/06 and with all sys-
tems running situated on the factory assembly line. The product and local conditions will affect the
noise levels.
1.9 Vibration Levels
There are NO circumstances where an operator needs to be on or touching the machine when it is
running.
1.10 Organisational Safety Measures
The following safety measures MUST be observed at all times:
• Understand the service procedure before doing work. Keep area clean and dry.
• NEVER lubricate, clean, service, or adjust machinery while it is moving.
• Allow the machinery to cool before performing any maintenance or adjustments.

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• MAKE SURE that all parts are properly installed and are in good condition. Replace worn and
broken parts IMMEDIATELY.
• Remove any build up of grease, oil and debris from equipment.
• Disconnect battery ground cable before making adjustments on electrical systems or welding on
the equipment.
• During maintenance ONLY use the correct tool for the job.
• NEVER make any modifications, additions, or conversions which might affect safety without the
manufacturer's approval.
• If clothing, tools, or any body parts become entangled in machinery, IMMEDIATELY disengage
all power and operate controls to relieve pressure. Stop the engine and implement lockout
procedures.
• If the equipment exhibits any unusual movement or sound, stop the equipment, lock out
IMMEDIATELY, and report the malfunction to a competent authority or personnel.
1.11 Personnel Qualifications, Requirements and Responsibilities
a. All work involving the equipment MUST ONLY be performed by trained, reliable and
authorized personnel only. Statutory minimum age limits must be observed.
b. Work on electrical system and its equipment MUST ONLY be carried out by a skilled
electrician or by instructed persons under the supervision and guidance of a skilled
electrician and in accordance with electrical engineering rules and regulations.
c. Work on the hydraulic system MUST ONLY be carried out by personnel with special
knowledge and experience of hydraulic equipment.
1.12 Safety Advice Regarding Specific Operational Phases
1.12.1 Standard Operation
a. Take the necessary steps to make sure that the equipment is used ONLY when it is in a safe
and reliable state.
b. Operate the equipment ONLY for its designed purpose, and only if all guarding, protective,
and safety devices, emergency shut-off equipment, sound proofing elements and exhausts,
are in place and fully functional.
c. MAKE SURE that any local barriers are erected to stop unauthorized entry to the
equipment.
d. BEFORE starting the engine make sure that it is safe to do so.
1.12.2 Blockage or Malfunction

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In the event of material blockage, any malfunction or operational difficulty, stop the equipment and
lockout immediately. Repair any defects or hazardous conditions immediately.
1.12.3 Unguarded Areas
a. Limit access to the equipment and its surrounds by erecting barrier guards to reduce the risk
of other mechanical hazards, falling loads and ejected materials.
b. Switch off and lockout the equipment before removing any safety devices or guarding.
DANGER
• To avoid death or serious injury,
ALWAYS keep your hands and other
body parts away from pinch points on
the machine.
• DO NOT reach into unguarded

machinery.
1.13 Special Work, Including Equipment Maintenance and Repairs During Opera-
tion, Disposal of Parts, and Hazardous Materials
a. Observe the adjusting, maintenance, and service intervals set out in the operating
instructions, except where:
• Warning horns, lights, gauges, or indicators call for immediate action; or
• Adverse conditions require more frequent servicing.
b. ALWAYS only use Original Equipment Manufacturer's ("OEM") recommended replacement

parts and equipment.
c. Make sure that only properly trained personnel undertake these tasks.
1.13.1 Securing the Equipment Before Performing Maintenance

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When undertaking maintenance and repair work, the equipment

must first be made safe.
a. Switch off the engine using the ignition key. Switch off at isolation point and remove the
ignition key.
b. Implement lockout procedures.
c. Attach a hazard sign(s) to the equipment in appropriate positions to alert all personnel of
potential hazards.
1.13.2 Maintenance Site Conditions
Prior to starting any maintenance work, MAKE SURE the equipment is positioned on stable and level
ground and has been secured against inadvertent movement and buckling.
1.13.3 Replacement & Removal of Components
a. ALWAYS observe handling instructions itemized in this manual, the Original Equipment
Manufacturer's manuals, or the spare parts suppliers' instructions.
b. NEVER allow untrained staff to attempt to remove or replace any part of the equipment.
c. The removal of large or heavy components without adequate lifting equipment is

PROHIBITED.
d. To avoid the risk of accidents, individual parts and large assemblies being moved for
replacement purposes should be carefully attached to lifting tackle and secured. ONLY use
suitable and technically adequate lifting gear supplied or approved by Original Equipment
Manufacturer.
e. NEVER work or stand under suspended loads.
f. KEEP AWAY from the feeder hopper and product conveyor discharge, where there is risk of
serious injury or death from contact with ejected debris.
g. LIMIT ACCESS to the equipment and its surrounds by erecting barrier guards to reduce the
risk of residual mechanical hazards, falling lifted loads, and ejected materials.
1.13.4 Climbing, Falling
a. Falling from and/or onto this equipment could result in death or serious injury.
b. NEVER climb on the equipment while it is in operation or use equipment parts as a climbing
aid.
c. ALWAYS keep the area around the equipment clear of debris and trip hazards.
d. Beware of moving haulage and loading equipment in the vicinity of the equipment.

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e. For carrying out overhead assembly work, ALWAYS use specially designed or otherwise
safety-oriented ladders and working platforms.
f. ONLY use walkways/platforms provided on the equipment. ALWAYS perform work from an
approved, safe and secure platform.
g. When reaching any points 2m (approximately 6 feet) or more above the ground level,
ALWAYS use CE certified safety harness.
h. Keep all handles, steps, handrails, platforms, landing areas, and ladders free from dirt, oil,
snow and ice.
1.13.5 Safety Considerations During Maintenance
It is essential that you take the following steps to MAKE SURE

you and others are safe.
a. During maintenance, RESTRICT ACCESS to essential staff only. Where appropriate, erect
barrier guards and post warnings.
b. The fastening of loads and instructing or guiding of crane operators should be entrusted to
qualified persons only.
c. The marshal providing instructions must be within sight or sound of the operator and
positioned to have an all around view of the operation.
d. ALWAYS make sure that any safety device such as locking wedges, securing chains, bars,
or struts are utilized as indicated in these operating instructions.
e. Make sure that any part of the equipment raised for any reason is prevented from falling by
securing it in a safe reliable manner.
f. NEVER work under unsupported equipment.
g. NEVER work alone.
1.13.6 Safety Considerations During Cleaning
a. This equipment MUST be isolated prior to cleaning.
b. DO NOT direct power washers near or into control boxes and devices.
c. After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found MUST be repaired immediately.
1.13.7 Removal of Safety Devices and Guards

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a. Prior to operation, all safety devices (control devices or guards) temporarily removed for set-
up, maintenance or repair purposes MUST be refitted and checked immediately upon
completion of the maintenance and repair work.
b. To avoid serious personal injury or death, NEVER operate the equipment with safety
devices or guards removed or unsecured.
c. ALWAYS report any defects regarding guards, safety devices or control devices.
1.13.8 Surrounding Structures
a. This equipment MUST ONLY be operated in a position away from buildings, permanent
structures or high ground to eliminate the risk of persons falling onto the equipment or its
surrounds.
b. Any temporary structures erected around the equipment MUST be removed prior to
operation.
1.13.9 Safety When Refueling
WARNING
• Diesel fuel is flammable and creates a
potential hazard which could result in
• To avoid spillages use drip trays.
• ONLY refuel with diesel from approved

storage and supply equipment.
• NEVER remove the filler cap or refuel

with the engine running.
• NEVER add gasoline or any other fuels

mixed to diesel due to increased fire or
explosion risks and damage to the
engine.
• Smoking is PROHIBITED when

refuelling or handling diesel fuel.
• DO NOT carry out maintenance on the

fuel system near naked lights or
sources of sparks, such as welding
equipment.
• IMMEDIATELY clean up spilt fuel and

dispose of correctly to minimize any
environmental impact.

ID: QA450-en-11785
1.14 Specific Hazards
1.14.1 Electrical Energy
A. External Considerations and Hazards
When working with the equipment, maintain a safe distance from overhead electric lines. If overhead
cables are in the vicinity, a risk assessment MUST be completed prior to operating the equipment
DANGER
Contact with overhead electric lines will
cause death or serious injury.
If your equipment comes into contact with a

live wire, you MUST:
• Vacate the area;
• Warn others against approaching and

touching the equipment;
• Report the incident and have the live

wire shut off.
B. Machine - Electrical
1. Work on the electrical system or equipment MUST ONLY be carried out by a skilled and
qualified electrician or by specially instructed personnel under the control and supervision of
such an electrician and in accordance with applicable electrical engineering rules.
2. Before starting any maintenance or repair work, the power supply to the equipment MUST
be isolated. Check the de-energized parts to make sure they do not have any power. In
addition to insulating any adjacent parts or elements, ground or short circuit them to avoid
the risk of electrical shock.
3. The electrical equipment is to be inspected and checked at regular intervals. Defects such
as loose connections or scorched or otherwise damaged cables MUST be fixed
immediately.
4. Use ONLY original fuses with the specified current rating. Switch off the equipment
IMMEDIATELY if trouble occurs in the electrical system.
5. This equipment is wired on a negative earth. ALWAYS observe correct polarity.
1.14.2 Battery
a. ALWAYS disconnect battery leads before carrying out any maintenance to the electrical
system.

ID: QA450-en-11785
b. Recharge the battery in a well ventilated area.
c. The battery contains sulphuric acid, an electrolyte which can cause severe burns and
produce explosive gases.
d. AVOID contact with the skin, eyes or clothing.
e. Smoking is PROHIBITED when maintaining the battery.
f. ALWAYS wear appropriate personal protective equipment.
1.14.3 Gas, Dust, Steam, Smoke and Noise
a. ALWAYS operate internal combustion engines outside or in a well ventilated area.
b. If, during maintenance, the equipment must be operated in an enclosed area, MAKE SURE
that there is sufficient ventilation or provide forced ventilation.
c. Observe the regulations in force at the respective site.
d. Dust found on the equipment or produced during work on the equipment MUST NOT be
removed by blowing with compressed air.
e. Dust waste MUST ONLY be handled by authorized persons. When disposing of dust waste,
the material must be dampened, placed in a sealed container and marked to ensure proper
disposal.
f. Breathing or inhaling tiny silica dust particles will cause death or serious injury. ALWAYS
work with a respirator approved by the respirator manufacturer for the job you are doing.

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1.14.4 Welding or Naked Flames
WARNING
• Welding or naked flames on or around
the equipment creates the risk of an
explosion or fire, which could result in
• AVOID all naked flames in the vicinity of

this equipment.
• Welding, flame cutting and grinding

work on the equipment MUST ONLY be
carried out if this has been expressly
authorized, as there may be a risk of
explosion and fire.
• Before carrying out welding, flame

cutting and grinding operations, clean
the equipment and its surroundings
from dust and other flammable
substances and make sure the
premises are adequately ventilated, as
there may be a risk of explosion
• The battery MUST BE isolated.
1.14.5 Hydraulic Equipment
a. Work on hydraulic equipment must be carried out by persons having special knowledge and
experience of hydraulic systems.
WARNING
• Splashed oil creates the risk of a fire,
which could result in death or serious
injury.
• Check all lines, hoses and screwed

connections regularly for leaks or other
damage.
• Repair damaged lines, hoses, or

screwed connections IMMEDIATELY.

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b. ALWAYS relieve pressure from the hydraulic system before carrying out any kind of
maintenance or adjustment.
c. BEFORE carrying out any repair work, depressurize all system sections and pressure pipes
(i.e. hydraulic system, compressed air system, etc.) requiring removal, in accordance with
the specific instructions for the unit concerned.
d. Hydraulic and compressed air lines MUST be laid and fitted properly. Make sure that no
connections are interchanged. The fittings, lengths and quality of the hoses MUST comply
with the technical requirements.
e. ONLY fit replacement components of a type recommended by the manufacturer.
f. ALWAYS practice extreme cleanliness when servicing hydraulic components.
DANGER
• Hydraulic fluid under pressure can
penetrate the skin, which will result in
• If fluid is injected under the skin, it must

be surgically removed or gangrene will
result. GET MEDICAL HELP
IMMEDIATELY.
• ALWAYS use a piece of cardboard to

check for leaks. DO NOT USE YOUR
HAND.
1.14.6 Hazardous Substances
a. MAKE SURE that correct procedures are formulated to safely handle hazardous materials
in strict accordance with the manufacturer's instructions and all applicable regulations by
correctly identifying, labelling, storing, using and disposing of the materials.
b. A full list of Hazardous Substances associated with this equipment can be found in the
appendix of this document.

ID: QA450-en-11785
Transport & Technical Data qa450
2. TRANSPORT & TECHNICAL DATA
2.1 Transport
This machine must only be transported between sites on a suitable low loader or by utilising the op-
tional bogie where available.
The machine must be tracked onto and off the trailer. See “Machine Manoeuvring” on page 35.
Note! This equipment must never be tracked on gradients that are more than: 10 degrees Port to
Starboard or 20 degrees Front to Back. The machine must always be on flat, solid ground when
operating in its normal mode.
A bogie is available as an optional extra.
Ensure the loading/ unloading site is clear of non-essential personnel. Erect barriers around the area
and post warning signs where site conditions warrant this.
Loading/ unloading must only be carried out on firm flat ground.
The operator must be fully trained in the operation of this equipment.
When tracking, the operator must be in a position to have an all round view of the operation. A banks
man or marshal should assist where this is not possible.
The total weight of this machine is 36000 kg.
REMEMBER, THE DRIVER IS RESPONSIBLE FOR HIS LOAD & WHAT HE IS

TOWING.
Before transporting on the road, the load dimensions must be checked to ensure
that they are within the legal transport limits.
Ensure all parts of the machine are folded or closed down and locked into
transport position. Additionally ensure the side conveyors are securely clamped in place,
as well as the retaining straps fitted around the conveyor belt (as shown above). Ensure
the towing bogie is securely fitted with pins and stop plates.

ID: QA450-en-11785
qa450 Transport & Technical Data
2.2 Machine Transportation Dimensions
3' 7" ft
1130
24' 7" ft
7524
18080
59' 3" ft
12' 5" ft
3800
22' 2" ft
6756
9' 5"ft
2890
WEIGHT = 35,000 kg
3' 1" ft
942
11' 8" ft
3590
Figure 2-1: QA450 Transportation Dimensions
2.3 Preparing the Machine for Transportation

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1. Ensure that all materials have run off the conveyor belts and that the hopper is empty.
2. Folding the tail & side conveyors is a complete reversal of the instructions “Side Conveyor
Unfolding Procedure” on page 50 and “Main-, Tail Conveyor and Screen Box Unfolding
Procedure” on page 49.
DO NOT FOLD ANY CONVEYORS UNLESS MOVING PARTS ARE STOPPED.
Ensure that:
3. All belt retention straps have been fitted.

4. Side and tail conveyors have been secured with all necessary chains, links & straps as
supplied with machine.
5. Check and if necessary inflate/ deflate the tyre pressures to the tyre manufacturer’s
recommendations.
6. All loose parts have been secured.
7. The engine must be switched off.
8. Machine is cleaned off loose debris.
1: Fold down side flares into the position shown. Lock flares for transportation with nut and bolt.
Arrows indicate locking position.
(Applicable to machines fitted with a vibrating grid.)

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2: Side conveyor transportation clamp & chains. 3: Side conveyor belt retaining straps.
4: Strap side conveyor front ends together against the hopper.
5: Secure tail conveyor with strap as shown above. 6: Secure tail conveyor belt with strap.

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7: Make sure the fourth conveyor is in 8: Make sure the locking pins are 9: Make sure the support bracket is in
the correct position installed position
10: Towing bogie pivot pin & locking

11: Towing bogie locking pin 12: Towing bogie stop plates
pin
Make sure the main conveyor is Lock the main conveyor into 13: Loosen the clip and remove the
down position with the safety pin exhaust extension. Stow away safely
2.4 Transporting the Machine by Bogie
DO NOT MOVE THE MACHINE WITHOUT ALL TRANSPORTATION

FITMENTS SECURELY IN POSITION AND SAFETY PINS IN PLACE.

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1. Ensure that the towing bogie has been secured.

2. Any air pressure is released from air cylinder relief valve and handbrake released.
2: Release any air pressure from bogie

1: Release handbrake. 3: Switch tracks on.
to aid in alignment with machine.
4: Manoeuvre machine over bogie, lining up the hitches on the chassis and bogie. 5: Switch track off.
7: Retain bogie towing pin with locking 8: Insert bogie pin and retain with R-
6: Lower bogie towing pin.
pin and R-clip. clip.
11: Attach umbilical chord brake and

9: Attach bogie lift ram hoses and turn 10: Attach umbilical chord brake and
electrical connections to bogie and
lever forward. electrical connections under hopper.
secure chord to machine.

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14: Lower chassis jacking legs to raise

the front of the machine.
12: Raise bogie into place. 13: Attach bogie stops (2 off).
Note! Make sure legs are lowered
simultaneously to prevent
instability.
15: Attach air brake and lighting

16: Raise chassis jacking legs. 17: Plug in tail gate socket on bogie.
connections.
18: Secure tail gate to tail conveyor. 19: Tail gate fitted.
Check and verify the transportation fitments, brakes and electrical connections on
completion.
2.5 Machine Unhitching
• Find a level and firm piece of ground (of suitable size and location). FIRST remove the air brake
and electrical connections. See “Starting Procedure” on page 46. on how to start the engine.
• Lower the chassis jacking legs to raise fifth wheel sufficient to unhitch the machine from the
tractor unit.

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• With the tractor unit removed raise the chassis jacking legs to lower the front of the machine onto
its tracks.
• Remove the bogie stop plates then lower the towing bogie until machine is completely sat on its
tracks.
• Release pressure from lift ram hoses.
• Remove the bogie locking pin, air brake, electrical & hydraulic connections and umbilical chord.
• Raise the hydraulic pin then manoeuvre the machine away. See “Machine Manoeuvring” on
page 35.
1: Lower chassis jacking legs & retain with locking pins.

2: Remove air brake and electrical
connections. Remove tractor unit.
Note! Make sure legs are lowered simultaneously to prevent instability.
3: Raise chassis jacking legs & store locking pin as shown.

4: Remove towing bogie locking pin.
Note! Make sure both legs are fully raised before moving machine.
7: Turn lever clockwise to release

5: Remove stop plates (2 off). 6: Lower towing bogie. pressure from hoses & disconnect
bogie hoses.

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10: Disconnect umbilical chord from

8: Disconnect braking connections 9: Disconnect electrical connections
underneath hopper & remove from
from umbilical chord. from umbilical chord.
machine.
12: Remove R-clip & locking pin from

11: Disconnect tail board socket. 13: Raise bogie towing pin.
bogie towing pin.
14: Move bogie away from the machine. 15: Engage handbrake.
2.6 Machine Manoeuvring
The QA450 can now be manoeuvred by remote control, use either the remote handset or hard wire
drive to move machine to desired position.
BEFORE TRACKING THIS MACHINE IT IS IMPORTANT THAT

THE FOLLOWING IS ADHERED TO:
1. The hopper MUST be empty of material.

2. The hopper jacking legs MUST be retracted. See below
3. The chassis jacking legs MUST be retracted. See below.

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4. The towing bogie is unhitched. See “Machine Unhitching” on page 33.
1: Hopper jacking legs retracted. 2: Chassis jacking legs retracted.
tracks on disables other hydraulic functions.
Note!
1. Ensure that the electronic receiving unit, located in the power pack, is switched on and the
Track ON/OFF hydraulic lever at the rear of the machine has been activated.
2. The white remote handset is supplied with the machine and must be fully recharged at
regular intervals. Use the correct instructions for your type of controller.
3: Plug in Hard Wire

1: Remote Handset 2: Umbilical Cord 4: Hard Wire Handset
Umbilical Socket
For safety reasons, it is essential to check all around machine for obstacles or personnel which may
be endangered by moving your machine.
When moving the machine, ensure that it is only moved over firm ground suitable for carrying the
weight of the machine. It is ESSENTIAL that both tracks are in contact with firm level ground to
avoid excessive vibration or rocking of the machine. DO NOT MOVE THE MACHINE
ACROSS EXCESSIVELY SLOPING GROUND.

ID: QA450-en-11785
Note!
1. When operating the White Remote Handset, the yellow buttons are for forward movement
and the blue ones for reverse. (These correspond to direction indicator stickers on machine).
2. When operating the Hard Wire Handset, the yellow buttons are for forward movement and
the blue ones for reverse. (These correspond to direction indicator stickers on machine).
See below.
DE1007
When the machine is moved to its desired operating position, prepare the QA450 for operation by
following the procedures laid out in the following pages.
2.7 Application & Limitations
The QA450 has been designed and constructed to screen minerals such as stone, concrete and lime-
stone to a predetermined size. The QA450 must not be used for any other purpose without first con-
tacting Sandvik Screens & Crushers Ltd. technical department.
The QA450 must not be operated until the instructions supplied with the machine are read and fully
understood. The QA450 is not recommended for night operation.
2.8 Description
The QA450 is a self contained tracked machine built to withstand the rigours and conditions of oper-
ating in quarries and within the construction industry. The QA450 utilises a diesel engine to provide
the power to the hydraulic power pack and to generate electricity for the electrical systems of the ma-
chine.
The tracks, hopper, conveyors and all other working parts of the machine are all hydraulically driven.
Where possible all of the moving parts of this machine are guarded, where not, warnings are provid-
ed. The Safety Section of this manual must be read and fully understood. Any residual organisational,
personal and environmental issues must be fully addressed as detailed in the safety section.
This equipment has been manufactured and assessed to be in accordance with the Machinery Direc-
tive 98/37/EC.
2.9 Operation Description
Section 2 and 4 of this manual provides details of Transport, Commissioning and Operation this must
be read and fully understood before operating this equipment.
Material is loaded normally by excavator into the hopper where material falls onto the hopper con-
veyor. The material is then fed into the main conveyor.
The material then travels up the conveyor where at the top it transfers onto the screen box, the ma-
terial passes over a series of meshes which separates the material into 4 grades.
The larger and medium grades are separated onto the side conveyors leaving the fines to travel up
the tail conveyor. Each grade falls into separate piles around the machine.

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2.10 Key Features of the Sandvik QA450
• Diesel hydraulic power via Deutz BF4M 2012 engine - 74.9 kw (100.4 hp) - water cooled.
• Heavy duty construction - used worldwide in quarries and gravel pits.
• Hopper fitted with variable speed belt feeder.
• Main conveyor has variable speed and variable angle to facilitate the handling of the widest
range of material.
• Separate hydraulic adjustment of the screening angle of each screen box giving over twenty
different combinations of screening angle.
• Self-loading hydraulic bogie gives independent road transportation without the use of low
loaders.
• Rapid ratchet tensioners give fast mesh changes.
• Optional double deck vibrating grid. This handles the most heavy difficult material and produces
three precise grades from the screen box.
• Each screening unit of the QA450 system has a uniquely high inertia ensuring that superb
separation is carried out over the full surface of the screen deck.
• Remote control of tracking and grid tip functions.
• Steel pipe runs used in hydraulic system gives improved temperature control and extended hose
life.
• Weight - 35 tons (excluding the bogie).
• Hydraulic walkways deploy in seconds, giving low access height and safe working area for
maintenance and mesh change.
• 10000 Kg is the maximum recommended load to the hopper.
2.11 Common Applications
• Granite
• Slate
• Bricks
• Limestone
• Recycling/ Demolition
• Asphalt
This list is by no means exhaustive. Contact Sandvik Screens & Crushers Ltd for further details of
performance figures and advice on your material.

ID: QA450-en-11785
2.12 Machine Layout Indicating Emergency Stop Positions
Figure 2-2: Emergency Stops
2.13 Data
Screen size
Triple Screen box assembly:
Primary screen box 1500 x 3000 mm
Secondary screen box 1500 x 3000 mm
Conveyors
Hopper belt 1200 x 3803 mm (hydraulic drive)
Main conveyor 1000 x 12860 mm (hydraulic drive)
Tail conveyor 1200 x 8208 mm (hydraulic drive)
Side conveyors 700 x 10861 mm (hydraulic drive)
Side conveyor discharge height
Dimensions
Transport Length 18080 mm
Transport Width 2890 mm
Transport Height on Bogie 3850 mm
Working Length 18034 mm
Working Width 18374 mm
Working Height 6477 mm

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Weight 35000 kg (excluding bogie
Engine Details
Engine Deutz BF4M2012
Engine maximum power 74.9 kW @ 2200 rpm (98ps)
Fuel Tank Capacity 290 litres
Hydraulic Tank Capacity 370 litres
Fuel Consumption Guide

100% Full load, continuous 17 litres/ hour

ID: QA450-en-11785
2.14 Sandvik QA450 Transport Dimensions
3' 7" ft
1130
24' 7" ft
7524
18080
59' 3" ft
12' 5" ft
3800
22' 2" ft
6756
9' 5"ft
2890
3' 1" ft
942
11' 8" ft
3590
Figure 2-3: QA450 Machine Transport Dimensions

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2.15 Sandvik QA450 Operating Dimensions
Figure 2-4: QA450 Machine Operating Dimensions

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2.16 Sandvik QA450 Centre of Gravity
Figure 2-5: QA450 Machine Operating Dimensions

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ID: QA450-en-11785
Product Overview qa450
3. PRODUCT OVERVIEW
3.1 QA450 Assemblies & Options
The QA450 Screener has the assemblies:
• Main Conveyor
• Side Conveyors
• Tail Conveyor
• Fourth Conveyor
• Magnetic Conveyor
• Screen Box
• Power Pack
• Hopper
• Tracks
The QA450 Screener has the options:
• Main Conveyor (Short)

• Triple Transport Bogie
• Extended Hopper/Tipping Grid
• Vibrating/Tipping Grid
3.2 Machine Layout Indicating Main Components
Figure 3-1: Main Components

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qa450 Product Overview

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Commissioning & Shut Down qa450
4. COMMISSIONING & SHUT DOWN
4.1 Pre Start Instructions
Before starting this machine it is important that the instructions below are followed:
1. Ensure that this manual is read and understood. Do not attempt to start this machine until
you are aware of all aspects of its operation.
2. Remove any temporary sealing and transport straps.
3. Check that the machine is in good mechanical condition and that there is no component
damage or loss.
4. Ensure that all bolts and fixings are tight and that all guards are in place with all safety
devices operating correctly. Never start this equipment without guards and safety devices
operating correctly.
5. Ensure that the hopper, screen and conveyor belts are free of material.
6. Remove all tools and equipment from the operational area.
7. Ensure all personnel are well clear of the machine, drives, tracks and auxiliary equipment.
8. Ensure that the pre-start checks outlined in the engine manufacturer's instruction manual
are complied with.
9. Check the fluid levels in engine.
10. Check that all rollers turn freely. This must be done by hand. (Never attempt to touch the
drums or rollers whilst the machine is running.)
11. Ensure that the skirting rubbers and scrapers are in good condition and working properly.
12. Jacking legs are positioned correctly.
13. Safety pins are in appropriate positions.
14. All transit fastenings to conveyor belts undone and securely positioned away from moving
parts.
15. All personnel are positioned at a safe distance from the moving parts of the machine and
away from the conveyor discharge areas.
16. Ensure all operating levers are in an off position.

ID: QA450-en-11785
qa450 Commissioning & Shut Down
4.2 Main Control Devices
4.2.1 Electrical Control Box
5 9
6 10
5. Water Temperature
7 11 6. Water and Fuel Sensor
7. Low Water Level
8 12 8. Emergency Stop Light
9. Engine On Light
10. Battery Light
11. Oil Light
12. Remote Control Emergency Stop
14 13. Engine Rev Counter/ Hour Clock
13 14. Ignition Switch Position
Figure 4-1: Electrical Control Box
4.2.2 Hydraulic Controls
1
1. Tracks On/ Off
2 2. Chassis Jacking Legs
3. Bogie Lift/ Lower
3 4. Walkway Fold/ Unfold
5. Bogie Towing Pin Lift/ Lower (if fitted)
4
7 6. L/H Side Conveyor Fold/ Unfold
5 7. L/H Side Conveyor Speed Control
1: Rear L/H Side of Machine
8
8. Tail Conveyor Fold/ Unfold
9 9. Tail Conveyor Up/ Down
10. N/A
10 14 11. Main Conveyor Lift/ Lower
11 12. Walkway Fold/ Unfold
12 13. R/H Side Conveyor Fold/ Unfold
14. R/H Side Conveyor Speed Control
13
2: Rear R/H Side of Machine

ID: QA450-en-11785
15. Mesh Up/ Down

15 16. Hopper Jacking Legs
17. Grid Flairs (if fitted)
16 18. Grid Up/ Down
17
18
3: L/H Side of Powerpack
19. Screen Box Drive

20. Tail & Side Conveyor Drives
21. Main Conveyor Drive
22. Oversize Conveyor
23. Vibrating Grid Drive
24. Hopper Conveyor Drive
25. Main Conveyor Speed Control
19 20 21 22 23 24
26. Feeder Speed Control
25 26
4: L/H Side of Powerpack

4.2.3 Remote Control
Start Vibrating Grid
Stop Vibrating Grid
Cycle Vibrating Grid
Remote Stop Engine
No Action
No Action
Sound Track Alarm whilst held

5: Remote Control
IMPORTANT: If for any reason, the 10 amp fuse on the electronic board fails it must only be
replaced by another 10 amp fuse. Incorrect fuse replacement can cause
extensive damage to the electronic components.

ID: QA450-en-11785
The QA450 is equipped with safety shutdown control panel. With this type of system, built-in switches
set to factory preset limits, operate such that if during operation, either the oil pressure or engine tem-
perature reaches its preset limit, the system will experience a safety shutdown and turn the engine off.
If a safety shutdown occurs, the condition causing the engine to

shut down must be corrected before any attempt is made to
restart it.
4.3 Starting Procedure
1. Set throttle lever to idle position.

2. Insert ignition key into ignition switch.
3. Turn key clockwise to ’ON’ position. All lights will flash for several sec's.Then the ’ON’ light,
battery light and oil light will remain lit.
Figure 4-2: Electrical Control Box with Key
4. Turn key fully clockwise to ’START’ position. The engine will start.
5. Release key. Engine will now run at idle.
6. Pull throttle to maximum. The engine is now running at operating speed.
Note! In low temperatures the engine should be run at idle for 5 minutes.
COLD START: When starting the machine in temperatures of 0°C or below, run all systems at mini-
mum engine speed for 5 minutes then increase engine speed to maximum and run all systems for 10
minutes to allow hydraulic oil to reach working temperature. DO NOT feed material into machine
during this time.
Note! The machine MUST be level and set up on firm level ground before being operated. Failure to
comply with this or any other instructions in this manual may cause damage to the machine and may
invalidate any warranty.
4.4 Stopping the Machine
To stop the machine, it is ESSENTIAL that the following steps be followed in order to prevent damage
to the machine:

ID: QA450-en-11785
1. Stop feeding material into hopper.
2. Wait for all material to fully discharge from the tail and two side conveyor belts.
3. Switch off all drive control levers.
4. Push throttle back to low idle position and allow to run at this speed for 1 minute.
5. Turn key fully counter clockwise.
4.5 Stopping Machine in an Emergency
THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY

PRESSING THE EMERGENCY STOP BUTTONS LOCATED ON
CHASSIS SIDE AND HOPPER FRONT END.
1: Emergency stop located at hopper 2: Emergency stop located on L/H side 3: Emergency stop located on R/H side
end of machine. of chassis at tail end of machine. of chassis at tail end of machine.
Make sure all emergency stops are test daily.
ENSURE THAT ALL PERSONNEL IN THE VICINITY OF THE MACHINE ARE FULLY
AWARE OF THE LOCATION OF THE EMERGENCY STOPS.
4.6 Preparing the QA450 For Operation
4.6.1 Setting Up/ Location
Find a level and firm piece of ground (of suitable size and location). See “Machine Manoeuvring” on
page 32. Remove bogie if fitted. See “Machine Unhitching” on page 30. Lower the hopper jacking
legs to support the hopper.This may require raising the jacking legs and removing or adding hard

ID: QA450-en-11785
standing under the feet of the hopper legs. Before any loading can take place the hopper leg pins
MUST be inserted & retained with R-clip.
3: Insert leg lockout pin & retain with R-

1: Lower hopper jacking legs. 2: Hopper Jacking Legs lowered
clip.
4: Remove side conveyor 5: Remove side conveyor

transportation strap. transportation links & chains.
6: Remove tail conveyor transportation 7: Remove tail conveyor transportation

strap. strap.

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4.6.2 Lifting Walkways into Position
1: Remove frame R-clips & handrail 2: Lower hand rail frame. Re-insert pin 3: Rotate walkway to its working
retention pin. & R-clips to lock out handrail. position.
4: Pull back & drop down walkway 5: Insert handle pins & retain with R- 6: Insert top pins & retain with R-clips
locking device. clips to lock the walkway. to lock the walkway.
4.6.3 Main-, Tail Conveyor and Screen Box Unfolding Procedure
Ensure tail conveyor transportation straps, links and telescopic arms safety pins are removed. See
page 51.
1: Lower tail conveyor to the folded

2: Lower tail conveyor top section.
down position.

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3: Raise primary screen box angle to 4: Main conveyor and screen box in
5: Fit primary screen box resting pin.
the required setting. raised position.
6: Install the main conveyor support 7: Raise main-, tail conveyor and 8: Main-, tail conveyor and screen box
pins screen box to working position. fully raised.
9: Fit pin in lifting leg and secure with

R-clip.
The tail conveyor and main conveyor may be operated in the lowered and raised position
respectively should it be required. With the main conveyor in the lowered position there
is a less chance of spillage. The tail conveyor lowered will loose stockpile height.

ID: QA450-en-11785
4.6.4 Side Conveyor Unfolding Procedure
1. Ensure side conveyor transportation clamps and chains are removed. See “Side Conveyor
Unfolding Procedure” on page 55.
2. Start engine as described on page 50.
1: Unfold R/H conveyor to about 3: Rotate roller assembly into position

2: Remove belt retaining straps (2 off).
halfway and stop. & retain with catches shown.
5: Remove flair pins, raise side flairs & 6: Locate support rod to lower
4: Release tracking support rod.
refit pins. retaining bracket. Retain with pin.
7: Unfold conveyor to working 8: Unfold L/H conveyor using same

9: Conveyor working position
position. procedure as for R/H.
Note! All pins should be in place or damage may occur whilst machine is in
operation.

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11: Install the cable and bolts to the

10: Use suitable lifting equipment and install the fourth conveyor into position
fourth conveyor
12: Attach the end of the cables to the 13: Install the pin and attach the
14: Connect the hydraulic hoses
support support arm
4.7 Closing Down The Machine
1. Ensure that all materials have run off the conveyor belts and that the hopper is empty.
2. Turn off the vibrating grid if fitted.
3. Turn off hopper conveyor.
4. Turn off shredder & magnet if fitted.
5. Turn of main conveyor.
6. Turn off screen box.
7. Turn off the tail & side conveyors.
8. Reduce engine speed to idle for 1 minute.
9. Switch off engine and remove the key.

ID: QA450-en-11785
Operations qa450
5. OPERATIONS
5.1 Starting The Machine
Refer to “Starting Procedure” on page 50
5.2 Screening
There are five main variables which effect the screening capacity and efficiency of the QA450.
1. Hopper feed rate.

2. Main conveyor feed rate. (Make sure that the main conveyor is in the lowest position)
3. Screen Box Angle. Maximum feed rate can be achieved when the optimum screen angle
has been determined, adjust the screen angle with the machine running so that the grading
of the material can be established.
4. In conjunction with the secondary screen the primary screen angle can be adjusted to give
six progressive angles to obtain optimum screening.
5. Screen meshes. See “Screen Box Mesh Fitting and Removal” on page 73.
1: Hopper feed rate control 2: Main conveyor feed rate control 3: Screen box angle
4: Primary screen shown on maximum

5: Screen box with meshes
tilt

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qa450 Operations
5.2.1 Screening Without Hopper Mesh
LT
BO
N_
IO
TE
NS
N
SI
TE
O
N_
BL
O
CK
1: Hopper Mesh Clamp Set
CL
AM
P
2: Mesh Clamp inside Hopper
When operating the screener without the mesh for short periods, it is recommended that
the clamp bolts be tightened.
Tighten all the tension bolts ensuring that the mesh clamp is secure against the hopper. Repeat for
each clamp. Inspect regularly (50 hours) and ensure that all clamps remain secure.
When the mesh is not used for longer periods (200 hours) of operations, it is
recommended all tension bolts and clamps be removed.
Completely remove all tension bolts, nuts and clamps. Failure to remove the mesh clamps may result
in damage to the hopper.

ID: QA450-en-11785
Operations qa450
5.3 Material Control
1: Main conveyor feed control. 2: Hopper feeder belt control.
3: L/H side conveyor feed control. 4: R/H side conveyor feed control.
5.4 Reject Grid Operation
1: Grid tipping. 2: Adjustment leg stop.

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qa450 Operations
5.4.1 Grid Loading
1: Load from rear.
Note! The QA450 must always be loaded from the rear of the hopper from as low as height as possible,
this will ensure both speed and efficiency.
5.4.2 Remote Grid Operation
1: Remote control hand unit.
A. BY PRESSING THE YELLOW BUTTON ON THE REMOTE CONTROL
A signal is sent to the timer allowing the rams to open fully and remain open for 2/3 seconds then
close fully, thus tipping the grid and returning it back to rest.
B. BY PRESSING THE TOP GREEN BUTTON ***

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Operations qa450
A signal is sent to the unit allowing the rams to open while the button is depressed.
C. BY PRESSING THE BOTTOM GREY BUTTON ***
A signal is sent to the unit allowing the rams to lower while the button is depressed.
***quick stabbing of these buttons will give the grid a "shaking action"
D. BY PRESSING THE RED BUTTON (USE ONLY IN EMERGENCY)
A signal is sent to the unit and stops the engine from running, thus stopping all hydraulic power.
THE RED BUTTON IS ONLY TO BE USED AS AN QUICK STOP. FREQUENT USE

WILL CAUSE DAMAGE TO HYDRAULIC COMPONENTS.
5.4.3 Timer Adjustment Setting
1. The timer for operation of the grid tipping will have been pre-set at the factory.
2. It may be necessary to reset the timer during the working life of the unit, or in different
temperatures.
2: Operate grid. Ensure full stroke of

1: The timer control is located behind 3: If necessary adjust timer to achieve
ram & 2/3 sec. delay before return to
the electrical control box. previous operation.
fully closed grid.
5.5 Stopping the Machine
Refer to “Stopping the Machine” on page 50

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qa450 Operations

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Maintenance qa450
6. MAINTENANCE
Maintenance is essential for ensuring the best possible performance from your QA450 by reducing
the chances of breakdowns.
WARNING: The machine MUST be switched off and isolated with

the ignition keys removed BEFORE making any adjustments.
All adjustments must ONLY be carried out by trained personnel.
All adjustments to set screen & vibrating grid speeds, maximum engine revs or hydraulic system must
be carried out by trained Sandvik Service Engineers. When performing any maintenance on the
machine refer to engine manufacturer’s handbook for appropriate maintenance schedules.
6.1 Daily Maintenance Schedule
It is recommended that the following daily maintenance schedule is carried out:
1: Check engine oil level.

3: Check engine coolant level. Refill if
Refer to the engine manufacturer’s 2: Refill if necessary. (CN6098)
necessary. Use 50% antifreeze.
handbook for engine oil specifications.
Hot coolant can cause serious burns. To open the cooling system filler cap, stop the
engine and wait until the cooling system components are cool. Loosen the cooling
system pressure cap slowly in order to relieve the pressure.
5: If necessary refill diesel tank.

Use standard diesel as suitable for 6: Drain water from diesel in-line water
4: Check diesel fuel level.
tap. (EN7896)
the operating climate.

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qa450 Maintenance
8: Refill if necessary with hydraulic oil.

9: Check condition of screen mesh and
7: Check hydraulic oil level. (CN6070)
tension.
(See “Oils And Fluids” on page 82.)
12: Inspect the oil bath filter at least

10: Check condition of belt scrapers 11: Check condition of tyres and every ten hours. (Where fitted.) See
and adjustment. pressures. “Filter Maintenance” on page 65.
(EN7379)

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Service and Maintenance 6.4 Combustion Air Filter
Maintenance
6.4.2 Emptying Cyclone Type 6.4.3 Clean Oil Bath Air Filter
accordingly.
6 Precleaner
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© 25 886 0 © 25 887 0
● Undo wing nut 1 and remove cover 2. ● Turn engine off and wait about 10 minutes ● Clean filter housing 1 if very dirty.
● Remove collector bowl 3 from lower sec- for the oil to drain from filter housing 1. ● Inspect and replace rubber gasket 5 and 6
Figure 6-1: Filter Maintenance

tion 4 and empty. Clean leaves, straw and ● Loosen quick fasteners 2 and remove oil if necessary.
Copyright © Sandvik Mobile Screens and Crushers

other foreign matter from lower section of cup 3 with filter element 4; if necessary, ● Fill oil cup with engine oil up to the mark
pre-cleaner. loosen filter element with the aid of a (arrow) (for viscosity, see 4.1.2).
● Reposition collector bowl 3 onto lower screwdriver at the separating point. Do not ● Refit oil cup and element to filter housing
section 4, fasten cover 2 in place by damage rubber gasket 5! and secure with snap clips.
tightening wing nut 1. ● Remove dirty oil and sludge. Clean oil cup.
● Clean filter element 4 in diesel fuel and
allow to drip-dry.
Never fill collector bowl with oil. Replace Never clean filter with gasoline!
collector bowl if damaged. Dispose of old oil in accordance
The operator have to evaluate the operating conditions and clean the oil bath filter
with environmental regulations!
© 2001
65
qa450
qa450 Maintenance
13: Check tension of belts. See “Tensioning and Tracking of 14: If fitted remove pieces of metal on magnet conveyor that
Conveyor Belts” on page 73. may cause jamming around rotating parts.
REMEMBER TO MAINTAIN YOUR TRACKS
1. Check your track rollers and idler wheels for possible leakage.
2. Check the track surface of the track rollers, idler wheels, track shoes and drive sprockets for
wear and loose mounting bolts.
3. Listen for abnormal noises when the machine is moving slowly.
2 1. Idle Roller
3 2. Relief Valve
3. Track Surface
4. See “Track Adjustment” on page 79.
6.2 Weekly Maintenance Schedule

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Maintenance qa450
Every week the following maintenance must be carried out to ensure the best performance and least
possible breakdowns from your machine:
1: Check hydraulic filter 2: Check air filter indicators at

indicator. (EN1504) ingnition box (water/fuel light)
3: Open dust discharge valve. (EN7879)
If shows red whilst machine running - If shows red whilst machine running -
change filters.(HF1004) change filters. (EN9320 & EN9321)
4: Follow routine maintenance in engine handbook.
5: HOPPER SIDE SKIRTS - To adjust side skirts open all clamp plates and push wear rubbers down on
to conveyor belt by using a screwdriver or similar tool through the holes provided on top of the clamps.
When adjustment is complete re-tighten all clamps securely.
Note! Make sure bottom of clamp is no more than 10-15 mm above belt.

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qa450 Maintenance
6: MAIN CONVEYOR - To adjust wear rubbers loosen both clamps, one either side of the feed boot and
pull the wear rubber down to the conveyor belt ensuring a good seal all along the feed boot and re-
tighten the clamps securely.
7: SIDE CONVEYOR -To adjust wear rubbers loosen both clamps, one either side of the feed boot and
pull the wear rubber down to the conveyor belt ensuring a good seal all along the feed boot either side
of the chevron conveyor belt. Re-tighten clamps securely.

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Maintenance qa450
8: TAIL CONVEYOR -To adjust wear rubbers loosen the three clamps, one at rear and one either side of
the feed boot. Pull the wear rubbers down to conveyor belt ensuring a good seal is maintained along the
side of the feed boot. This may also be achieved by sliding the feed boot up or down on its support legs
as required, by loosening six nuts and six bolts, one on each leg. Adjust the boot to the height required
and re-tighten the nuts and bolts securely.
9: Adjust belt scrapers.

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qa450 Maintenance
If required, adjust belt scrapers by loosening bolts in rosta springs, adjusting scraper and re-tightening
bolts. (Both sides should be adjusted simultaneously.)
10: Remove any blockages in screen box.
11: If fitted check condition of support chains on the magnet

conveyor.
Ensure all the below areas are cleared of material.
12: Remove covers to expose main

13: Return rollers. 14: Canopy top and exhaust area.
conveyor tail drum & clear debris.

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Maintenance qa450
6.2.1 Greasing Bearings
Sandvik Screens & Crushers Ltd use SKF sealed-for-life bearings that reduce grease consumption,
lower life cycle cost, lower recycling costs and reduce pressure on the environment. The results are
dramatically increased up time for the machines and the consequent reduction in maintenance costs.
Only apply grease where otherwise indicated.
NEVER USE GREASE CONTAINING

MOLYBDENUM. DOING SO MAY CAUSE
DAMAGE TO MACHINE PARTS AND WILL
INVALIDATE ANY WARRANTY.
Using suitable equipment, the following bearings must be greased every week. See following picto-
grams for details of grease points.
15: Screen box bearings grease points.
16: Vibrating grid bearings grease points.
6.3 Machine Maintenance - Every 250 Hrs
Every 250 hours, the following maintenance must be carried out to ensure the best
performance and least possible breakdowns from your machine.
1. Follow maintenance instructions laid out in engine manufacturers handbook.
2. Inspect condition of conveyor belt and tracking.
3. Inspect and adjust belt scrapers.
4. Inspect and adjust wear rubbers.
5. Inspect condition and tension of screen mesh.
6. Inspect condition of all belt drums.
7. Check for hydraulic leaks on pipes.

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qa450 Maintenance
Every 500 hours, the following maintenance must be carried out:

2. Carry out 250 hour maintenance schedule.
3. Replace hydraulic air tank breather. (HF4003)
4. Replace hydraulic return filter. (HF1004))
5. Check hopper conveyor gearbox oil.

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Maintenance qa450
6. Refill if necessary. See “Oils And Fluids” on page 82.
Every 1000 hours, the following maintenance must be carried out:

2. Carry out 250 hour maintenance schedule.
3. Renew hydraulic oil. (CN6070)
4. Replace suction filters.
17: VIEW ON SUCTION FILTERS (HF1017)
5. Replace twist on hydraulic air tank breather. (HF4003)

6. Change oil in the tracks. See “Changing Track Oil” on page 78.
6.6 Tensioning and Tracking of Conveyor Belts
6.6.1 Tensioning of Hopper Conveyor Belt

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qa450 Maintenance
The machine MUST be switched off and ignition key removed

BEFORE making any adjustments.
1. Tensioning and tracking of hopper conveyor should be done initially with the hopper empty.
2. Open all access doors.
3. Slacken off tail drum bearing fasteners.
4. With adjusting bolts tension or track the belt.

5. Re-tighten tail drum bearing fasteners, stand clear of conveyor, start the machine and run

ID: QA450-en-11785
Maintenance qa450
the belt for a few minutes, observing the alignment of the belt.
6. If after a short time, the belt appears to be in track, stop the belt and switch off the machine.
Close and secure all doors.
7. If the conveyor is running out of track when the material is on the belt, then slacken off and
adjust the roller carrier angles forward or back to achieve correct tracking.
8. Start the engine and run the machine with material on the belt, observing the tracking of the
belt. If the belt is still running out of track, repeat No.7.
6.6.2 Tensioning of Main & Side Conveyor Belts
Remove the safety guards, loosen the tail drum bearing fasteners bolts and follow the same proce-
dure as for the tail conveyor. Re-tighten the bearing fasteners, adjust the scraper and REPLACE
SAFETY GUARDS CORRECTLY.
2: Slacken off tail drum bearing

1: Remove tail end guards. 3: Slacken off scraper fasteners.
fasteners.
4: Slacken off head drum bearing 5: With adjusting bolts tension or track 6: With adjusting bolts tension or track
fasteners. the belt. the belt.
8: Start the machine, run the belt and stand well clear,
7: Re-tighten bearing fasteners, adjust scraper, close and re-
observing the alignment of the belt. If further adjustment is
bolt the doors.
required, repeat the above procedure.

ID: QA450-en-11785
qa450 Maintenance
6.7 Screen Box Mesh Fitting and Removal

6.7.1 Screen Box Mesh Access
To aid in changing the screen box mesh & clearing any blockages, the main conveyor & tail conveyor
can be raised and lowered independently.
1: Remove tail conveyor 3: Lower tail conveyor to position

2: Lower tail conveyor.
telescopic leg safety pin. shown.
4: Raise main conveyor clear of the 5: Insert main conveyor telescopic leg 6: Main conveyor raised and tail
screen box. safety pin. conveyor lowered.
7: Remove locking pins on both sides 8: Push primary screen box forward to
9: Primary screen box moved forward.
of the screen box sub frame. assist in removing the mesh.
6.7.2 Screen Box Mesh Removal

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Maintenance qa450
Using the ratchet's on either side of screen box retract the tension spring bar back to the end of the
side plate slots. The existing mesh can now be removed by lifting and unhooking from the front mesh
hook.
1: Screen mesh tensioning ratchet.
6.7.3 Screen box Mesh Fitting
Before changing screen mesh ENSURE the capping rubber is in good condition.
Insert mesh into the box on the required level and anchor one end around the front mesh hook. Rest
the screen mesh on the cross supports and using the ratchet's either side of the screen box extend
the tension spring bar along the side plate slots until the correct tension is achieved. Restart the ma-
chine and run the screen box motor's, if the meshes rattle or make any noise, stop the machine and
apply further tension.
FRONT MESH HOOK
TENSION SPRING BAR
RUBBER CAPPING
MESH RATCHET

ID: QA450-en-11785
qa450 Maintenance
2: Remove telescopic leg safety pin. 3: Install the safety pin after the
Lower the main conveyor conveyor is in operating position
6.8 Changing Track Oil

To drain oil from the track gearbox, drive the machine until the oil drain plug is at the bottom of the
gearbox. Remove both plugs and the oil will drain out. Use a suitable container to collect waste oil.
Replace drain plug.
Disposing of waste oil must be done in a manner that complies with

current environmental legislation.
To refill track gearbox with oil, drive the machine until the gearbox is in the correct position. See below.
Note! This will only be 1/3 turn of the track gearbox.
DO NOT drive machine any further until oil has been replaced in tracks. Remove the oil level plug
as shown in the photographs below. Fill with oil until it starts to come out of the plug hole. Replace oil
level plug BEFORE driving the machine. Each track gearbox will have to be maintained separately..
TOP
OIL FILL
LEVEL
OIL DRAIN
1: Track gearbox in correct position to refill with oil.

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Maintenance qa450
When changing oil in the tracks, use Exol
M10 Ethena EP90 Gear Oil.
2: Remove oil level plug.
6.9 Track Adjustment
WARNING!
Grease under pressure can cause serious injury. Never unscrew a track adjuster valve
by more than a ½ turn, when the track is under tension.
After maintenance or over time the track will become slack and will have to be adjusted. The adjust-
ment of the tracks operates through a tensioning cylinder (C). When the cylinder is filled with grease
it extends and pushes the spring tension unit (B), and the idler (A), forward. The grease is filled
through the track adjuster grease valve (D).
D
1: Track Adjustment
In order to establish if the track requires tensioning, move the Host machine a few metres forwards
and backwards on level ground. This allows the tracks to adopt their natural degree of tension.
Note! Do not slew the machine.

Using a straight edge and a measuring tape, measure the droop of the track group as shown at (E).
For this particular track set, the droop should not exceed 30 mm.

ID: QA450-en-11785
qa450 Maintenance
Note! It is also important that the track is not tensioned too tightly as this places excessive loads on the
gearbox and idler bearings. It will also lead to accelerated wear and premature failures.
30 mm
2: Track Adjustment Settings
6.9.1 Increasing The Track Tension
To increase the tension of the track:
1. Remove the inspection cover on the side of the track frame as shown at (F).
2. Ensure that the track adjuster valve (H), is tight.
3. Attach the special grease gun connector (G), to a grease gun and fit it onto the track adjuster
valve (H).
4. Pump grease into the valve until the droop of the track is correct.
5. Move the Host machine backwards and forwards a few times more and then re-check the
droop. Add more grease if required.
6. Check for any escaping grease around the tensioning unit and finally close the inspection
cover when finished.

ID: QA450-en-11785
Maintenance qa450
Important: Ensure that the correct grease is used.
3: Increasing The Track Tension
6.9.2 Releasing The Track Tension
To the release the tension on the tracks:
1. Remove the inspection cover on the side of the track frame as shown at (F).
2. Loosen the track adjuster valve (H), by turning it one half turn anticlockwise.
3. Grease should now escape slowly from the track tensioning cylinder and the track should
slacken.
4. If the track fails to loosen, apply a little pressure to the idler end of the track to push the idler
group in.
5. Replace the inspection cover when completed.
4: Releasing The Track Tension

ID: QA450-en-11785
qa450 Maintenance
6.10 Magnetic Conveyor

Follow maintenance instructions laid out in the magnet manufacturer’s handbook. See “ERIEZ MAG-
NET MODELS CP & OP INSTRUCTIONS IM-108GB-(F.01)” on page 221.
6.11 Hydraulic Hoses
Sandvik recommend that the hydraulic hoses are replaced after 5 years.
6.12 Oils And Fluids
A full list of Substances Hazardous to Health associated with this equipment can be found in the ap-
pendix of this document.
Lub/ Oil and Max Manufacturers Sandvik

Temperatur
Grease . Viscosity Equivalent Part
e
Points Vol. Specifications Number
Anti Freeze Shell Safe Anti Freeze Concentrate
Diesel 290Lt Shell Agricultural Gas Oil CN6004
Engine Oil 10Lt Shell Diesel Engine Oil Rimula CN6098

15W-40
10Lt Cold Weather Shell Diesel Engine Oil Rimula 5W-

30
Engine Oil - 10Lt See Manufacturer’s Handbook

Alternative
Hydraulic System 570Lt ISO VG 32 Shell Tellus Arctic 32
570Lt ISO VG 46 Shell Tellus Oil 46 CN6070
570Lt ISO VG 68 Shell Tellus Oil 68
570Lt ISO VG 100
570Lt Environmentally Shell Naturelle HF-E 46

friendly
General Shell Albida Grease EP2

Lubrication Points
Arctic Shell Aeroshell 33
Screen Box Exxon Unirex N 3 Grease
Tracks 5Lt Exol Ethena EP90 Gear Oil
Tracks - 5Lt Shell SPIRAX GSX75W-80

Alternative

ID: QA450-en-11785
Maintenance qa450
6.13 Maintenance and Service Parts
For 500 hours the required items are:
Part No. Part Description Quantity
1. CN6098 SHELL RIMULA ULTRA OIL 10W40 10
2. EN1338 FUEL FILTER ELEMENT 2
3. EN9320 OUTER AIR FILTER ELEMENT 1
4. EN9321 INNER AIR FILTER ELEMENT 1
5. EN1504 VISUAL POP UP INDICATOR - SUITS MP1002 1
6. EN1601 FILTER UNIT 1
7. EN5000 VORTEX PRE-CLEANER 1
8. EN7379 OIL BATH FILTER 1
9. EN9322 SERVICE INDICATOR 1
10. EN7896 FUEL PRE-FILTER COMPLETE 1
11. EN7897 FUEL PRE-FILTER ELEMENT 1
12. EN7898 FUEL PRE-FILTER GASKET KIT 1
13. HF1004 FILTER ELEMENT 1
14. HF1018 FILTER TANK TOP RETURN LINE 1
15. HF4003 SPIN ON AIR BREATHER 1
For 1000 hours add the items:
16. CN6070 HYDRAULIC OIL HM46 [ TELLUS OIL 46 ] 570
17. HF1017 FILTER SUCTION STR1004SG1M90-2 5

ID: QA450-en-11785
qa450 Maintenance

ID: QA450-en-11785
Trouble Shooting qa450
7. TROUBLE SHOOTING
Below is a list of some of the common problems that might occur on your machine.
If these problems arise, carry out the checks listed.
PROBLEM SOLUTION
Engine losing power or hard to Check air filter is not blocked.
start. Check diesel filter and sediment bowl.
Engine will not start or keeps Check that emergency stops are not pushed in.
shutting off. Check water level in radiator.
Check fuel level.
Check that batteries are charged and terminals are tight.
Check oil pressure, temperature and battery lights on control
panel.
One or all of the conveyor belts Check belt tension.

is/ are not moving, or running Check that there is no build up of material underneath the
at the correct speed. conveyors.
Check for blockages in hydraulic return and suction filters.
Screen box has excessive Check that screen box meshes are tight.
vibration. Check meshes for pegging i.e. trapped material.
Check machine is running at maximum set operating speed.
Machine "rocking" excessively. Check ground conditions are firm and level.
Check tracks are not slack. If they are see “Track Adjustment”
on page 76 for adjustment.
Machine not tracking. Check that track lever is in the ON position.

Check oil level in the hydraulic tank.
Check remote handset is fully charged - plug in Hard Wire Drive
and try to move machine.
Chassis jacking legs not Raise jacking legs fully, hold lever open making sure both legs
lowering simultaneously. are fully retracted.
Note! This may take a few minutes.

Lower jacking legs and check if lowering simultaneously - if not
repeat above procedure.
IF ANY PROBLEM PERSISTS AFTER CARRYING OUT THE RECOMMENDED

SOLUTION, OR A PROBLEM ARISES THAT IS NOT ON THIS LIST, CONTACT
Sandvik SERVICE DEPARTMENT FOR FURTHER ASSISTANCE.

ID: QA450-en-11785
qa450 Trouble Shooting

ID: QA450-en-11785
Spare Parts Catalogue
qa450
qa450
Issue: 20090101
Version: 1
Sandvik
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
Contents
Loose Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
Chassis- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
Power Pack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Main Conveyor Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
Tail Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
Side Conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
Fourth Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 143
Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 149
Extended Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 157
Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 165
Extended Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 167
Vibrating Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
Screen Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 177
Hydraulic Hoses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 187
Stickers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 197
Magnet (Optional) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201
Transportation Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 205
Triple Bogie - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 209

ID: QA450-en-11785

ID: QA450-en-11785
1. Loose Items qa450
1. LOOSE ITEMS
12
2
7-10
6 5 11
4
18 17
15 16 3
14
13
1: LOOSE ITEMS
1. B0290000 SIDE CONVEYOR SPANNER 1
2. C7880000 HOPPER SIDE DOOR BRACE 2
3. C7960000 HOPPER MOUTH REDUCING PLATE 1
4. D9860000 CROSS BEAM 2
5. EL2069 MANUAL HANDSET 1

ID: QA450-en-11785
qa450 1. Loose Items
6. EL2070 UMBILICAL CHORD (7 m) 1
7. EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1
8. EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1
9. EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1
10. EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1
11. EL4418 REMOTE CONTROL HANDSET (433 MHz) 1
12. EN4420 FEEDER REMOTE CONTROL (433 MHz) 1
13. G8190000 ALUMINIUM LADDER 2
14. HHGR33 GREASE NIPPLE ADAPTER HOSE 1
15. H1340000 HEIGHT ADJUSTING STOOL (TIPPING GRID) 2
16. H6360000 HEIGHT ADJUSTING STOOL (VIBRATING GRID) 2
17. PY1021 HOCK ABSORBER 4
18. RU1145 HANGING RUBBER 2
19. UC4003 GREASE NIPPLE ADAPTOR (TRACKS) 1

ID: QA450-en-11785
2. Chassis qa450
2. CHASSIS
11
1: CHASSIS ASSEMBLY
10
2: CHASSIS DETAIL VIEW

ID: QA450-en-11785
qa450 2. Chassis
29 17
16
15
21
Hidden
12
14
13
3: VIEW ON CHASSIS REAR
22
33
4: VIEW ON CHASSIS R/H REAR SIDE

ID: QA450-en-11785
2. Chassis qa450
32
23
5: VIEW ON CHASSIS L/H REAR SIDE
30
Hidden
2
1
6: JACKING LEG

ID: QA450-en-11785
qa450 2. Chassis
19
20 7
18
7: DIESEL TANK
28
35
8: DIESEL TANK FILLER NECK

ID: QA450-en-11785
2. Chassis qa450
31
9
Hidden 34
9: FUEL GAUGE 10: BOGIE HOSE CONNNECTORS
1. A11020000 FRONT JACK LEG 1
2. A11030000 FRONT JACK LEG 1
3. A11040000 CHASSIS JACK LEG INNER 2
4. A11050000 CHASSIS JACK LEG FOOT 2
5. A11110000 FILLER NECK TUBE INC 1
6. A11310000 CHASSIS JACK LEG COVER 2
7. A11320000 DIESEL TANK 1
8. A11620000 BOGIE RAM COVER 1
9. A11750000 FUEL GAUGE BACKING PLATE 1
10. A13930000 TRACK LOCATION DOWEL 4
11. A17000000 CHASSIS ASSEMBLY 1
12. A17010000 REAR SUPPORT BEAM L/H COVER 1
13. A17020000 REAR SUPPORT BEAM R/H COVER 1
14. A17030000 LID 1
15. A17040000 COVER PLATE 2
16. A17050000 OVERSPILL PLATE 1
17. A17060000 OVERSPILL PLATE 1
18. A17070000 BASE PLATE 1
19. A17080000 FUEL TANK BRACE 1
20. A17090000 FUEL TANK GUARD 1
21. B5760000 FRONT RETURN MANIFOLD 1
22. B5780000 6 LEVER SPOOL BRKT 1

ID: QA450-en-11785
qa450 2. Chassis
23. B5970000 SPOOL LEVER BRACKET RH 1
24. B6540000 S5 STEEL TRACK PIPE 1
28. EN1609 80MM LOCKABLE FILLER CAP 1
29. F3000000 BRACKET 2
30. HR1069 HYDRAULIC RAM 2
31. HG1005 10" SIGHT GAUGE 1
32. HV1040 6 LEVER SPOOL VALVE 1
34. HV3533 BALL VALVE 1
35. RU6043 80MM RADIATOR HOSE 1

ID: QA450-en-11785
3. Power Pack qa450
3. POWER PACK
40
41
54
81
82
83
55
1: VIEW ON FUEL FILTER
93
92
97
2: VIEW ON AIR CLEANER

ID: QA450-en-11785
qa450 3. Power Pack
73 96 93 80
166
91
62
63
95
3: VIEW ON AIR CLEANER COMPONENTS 4: VIEW ON OIL BATH FILTER (WHERE FITTED)
140 56 7 152
19
138
22
158
141
167 160
88
23
58
87
5: VIEW ON HYDRAULIC FILTER 6: VIEW ON TRACK VALVE
53
85 14
50
90
86
37
68
20
18
7: VIEW OF IGNITION CONTROL BOX 8: VIEW ON EXHAUST SILENCER

ID: QA450-en-11785
3. Power Pack qa450
45 34
Hidden
44
61 5
13
84
130
129
9: VIEW ON EXHAUST STACK 10: R/H VIEW OF POWER PACK
16 15 30
48 33
32
31
38
11: VIEW ON TOP PANELS 12: L/H VIEW OF POWER PACK
60
166
143 Hidden
13: FUEL FILLER NECK 14: FUEL GAUGE

ID: QA450-en-11785
qa450 3. Power Pack
126 6 Hidden
46
125
128
142
127
47
8 52 Hidden
15: VIEW ON BATTERIES 16: ACCESS DOOR STRUT
25 145
137
51
17: VIEW ON ISOLATION SWITCH 18: VIEW ON TANDEM PUMP
139 134
Hidden
78
131
70 135
161
162
131 133 132 131
19: VIEW ON RADIATOR 20: VIEW ON HYDRAULIC TANK BALL VAVLES

ID: QA450-en-11785
3. Power Pack qa450
57
67 71
170
24
148
42
146
144
149 147
21: VIEW ON ENGINE SIDE
29
21
28
36
164
20
22: VIEW ON HYDRAULIC TANK

ID: QA450-en-11785
qa450 3. Power Pack
35
153
154
163
159 136
27
23: VIEW ON BALL VALVES AND LEVERS 24: VIEW ON HYDRAULIC ’T’
89
65
64
72
9 77
66
25: DETAILED VIEW OF BELL HOUSING 26: VIEW ON ENGINE
76
75
79
94
74
59
27: VIEW ON PULLEY BELTS 28: DETAILED VIEW ON FAN

ID: QA450-en-11785
3. Power Pack qa450
12
151
155
155
150 11
29: RH SPOOL VALVE 30: LH SPOOL VALVE
10
154
155
31: RETURN MANIFOLD 32: LH SPOOL VALVE
156
165
33: EQUALISING VALVE UNDER CANOPY 34: VALVE PLATE TIE BAR

ID: QA450-en-11785
qa450 3. Power Pack
157
35: VIEW ON RELIEF VALVE
103 101 99
120 119 123
105
104
102
121 122 104 124 118 100
36: RADIATOR - COVER 37: RADIATOR - GUARDS

ID: QA450-en-11785
3. Power Pack qa450
115 116 110 113 114 104
69
117
106
111
112 110 107 108 109

38: RADIATOR - MOUNT
1. A11110000 FILLER NECK TUBE INC 1
2. A11330000 STEEL FUEL TANK 1
3. A11750000 FUEL GAUGE BACKING plate 1
4. B0270000 TURBO ENGINE CABLE BRACKET 1
5. B0950000 UMBILICAL CORD BRACKET 1
6. B2160000 BATTERY LOCATION ANGLE 1
7. B5540000 HYDRAULIC PIPE ASSY 1
8. B5580000 BATTERY MOUNTING 1
9. B5730000 PUMP MOUNTING PLATE 1
10. B5760000 CHASSIS FRONT MANIFOLD 1
11. B5770000 6 WAY SPOOL MVV BRACKET 1
12. B5780000 6 WAY SPOOL VALVE BRACKET 1
13. B5890000 EXHAUST EXTENSION TUBE 1
14. B6300000 SILENCER BOX 1
15. B6390000 RH DOOR SPOOL 1
16. B6400000 WATER AND OIL INSPECTION 1

ID: QA450-en-11785
qa450 3. Power Pack
17. B6470000 REAR BULKHEAD PLATE 1
18. B6480000 REAR MANIFOLD 1
19. B6490000 TRACK VALVE PLATE 1
20. B6500000 THROTTLE & IGNITION BOX BRACKET 1
21. B6510000 HYDRAULIC TANK 1
22. B6520000 HYDRAULIC TANK LID 1
23. B6530000 TANK STRAP 2
24. B6620000 DIPSTICK TUBE 1
25. B7410000 ISOLATOR SWITCH GUARD 1
26. B7930000 CAPPING PLATE 1
27. B7840000 6 SPOOL BRACKET 1
28. B8860000 POWER PACK BASE PLATE 1
29. B8870000 BACK PANEL 1
30. B8880000 POWER PACK SIDE PANEL 1
31. B8900000 ROOF 1
32. B8910000 SLOPING ROOF 1
33. B9450000 PUMP BAY DOOR 1
34. B8930000 RAD BAY DOOR 1
35. B8940000 SPOOL VLV MTG PLATE 1
36. B8950000 IGNITION BOX MTG PLATE 1
37. B8980000 FLEXIBLE EXHAUST 1
38. B9010000 INSPECTION TANK COVER 1
39. B9130000 COVER PLATE 1
40. B9140000 FILTER MTG PLATE 1
41. B9150000 FILTER MTG PLATE 1
42. B9160000 TURBO GUARD 1
43. B9460000 OIL BATH PIPE 1
44. B9570000 POWER PACK SIDE PANEL 1
45. B9580000 IGNITION DOOR 1
46. B9600000 RAD SEAL PLATE - TOP 1
47. B9610000 RAD SEAL PLATE - BOTTOM 1
48. B9640000 BULKHEAD PLATE - TOP PANEL 1
49. EL2041 EMERGENCY STOP SYSTEM 1
50. EL2102 AERIAL 1
51. EL2143 BATTERY ISOLATING SWITCH 1

ID: QA450-en-11785
3. Power Pack qa450
52. EL3001 BATTERY 1
53. EL9539 S SERIES ELECTRICAL KIT 1
54. EN1218 FUEL FILTER 1
55. EN1338 FUEL FILTER ELEMENT 1
56. EN1504 VISUAL INDICATOR SUITS 1
57. EN1522 OIL FILLER CAP 1
58. EN1601 LOCKABLE FILLER CAP 1
59. EN1603 OIL CAP 1
60. EN1609 80MM LOCKABLE FILLER CAP 1
61. EN2006 3" COUNTER BALANCED RAIN CAP 1
62. EN7381 ELEMENT 1
63. EN7382 GASKET 1
64. EN7442 PLASTIC FLANGE 1
65. EN7443 HUB 1
66. EN7610 ENGINE MOUNT 4
67. EN7628 2012 DIPSTICK 1
68. EN7713 IGNITION KEY 1
69. EN7754 HEXAGON BOLT 2
70. EN7834 RADIATOR CAP 1
71. EN7872 RUN START SOLENOID 1
72. EN7878 ENGINE MOUNT 4
73. EN7879 AIR FILTER DUST OUTLET 1
74. EN7882 ALTERNATOR 1
75. ALTERNATOR BELT 1
76. FAN/ LIFT PUMP DRIVE BELT 1
77. EN7886 STARTER MOTOR 1
78. EN7887 TEMPERATURE SENSOR 1
79. FAN ASSEMBLY 1
80. EN7889 AIR FILTER CONNECTION RING 1
81. EN7896 FUEL PRE-FILTER COMPLETE 1
82. EN7897 PRE-FILTER ELEMENT 1
83. EN7898 FUEL FILTER GASKET KIT 1
84. EN7915 SILENCER CLAMP 3
85. EN7916 IGNITION CONTROL BOX (COMPLETE) 1
86. EN7932 THROTTLE CABLE 1

ID: QA450-en-11785
qa450 3. Power Pack
87. EN8611 BRASS SCREW 7
88. EN8613 GASKET 7
89. EN9275 DEUTZ ENGINE KIT 1
90. EN9286 VORTEX PRE CLEANER 1
91. EN9294 OIL BATH 1
92. EN9296 INDUCTION HOSE 1
93. EN9298 AIR FILTER 1
94. EN9319 DEUTZ ENGINE OIL FILTER 1
95. EN9320 PRIMARY AIR FILTER 1
96. EN9321 SECONDARY AIR FILTER 1
97. EN9322 AIR FILTER ELECTRICAL SWITCH 1
98. EN9380 COMPLETE RADIATOR ASSEMBLY 1
99. EN9381 GRILLE/GRID 1
105. EN9387 RUBBER GROMMET 1
106. EN9388 BRACKET 1
107. EN9389 SILENTBLOC 2
108. EN9390 PLAIN WASHER 2
111. EN9393 PLAIN WASHER 10
112. EN9394 HEXAGON NUT 8
113. EN9395 MOUNT 2
114. EN9396 BRACKET 1
115. EN9397 RETAINING PLATE 1
116. EN9398 RADIATOR BRACE 1
117. EN9399 SHIM 6
118. EN9400 COOLING SYSTEM 1
119. EN9401 EXPANSION TANK 1
120. EN9402 COVER 1
121. EN9403 COMPENSATING LINE 1

ID: QA450-en-11785
3. Power Pack qa450
122. EN9404 DISCH./DRAIN PIPE 1
123. EN9405 FAN COWLING 1
124. EN9406 SEALING SECTION 1,500 MM
125. FAB06X300H BATTERY HOOK BOLT 2
126. FAW06W WING NUT 2
127. FD1004 GAS STRUT 6
128. FD1505 FORK END GAS STRUT 8MM TAPPED 6
129. FD2005 HANDLE BLACK PLASTIC PULL TYPE 5
130. FD2105 HINGE 3+2 HOLE 12
131. HA1000004 1¼" BSP M-M ADA PTER 3
132. HA1000017 1½" BSP M-M ADA PTER 1
133. HA1000026 1" - 1¼" BSP M-M ADA PTER 1
134. HA1014007 1¼" BSP M-F SWIVEL ADAPTER 4
135. HA1120004 1½" BSP M-F SWIVEL ADAPTER 1
136. HA1120005 1½" M/M/M TEE
137. HAB200001 2" BSP SAE3000 FLANGE + BOLTS 1
138. HF1004 FILTER ELEMENT 1
139. HF1017 FILTER SUCTION 5
140. HF1018 FILTER TANK TOP RETURN LINE 1
141. HF4003 SPIN ON BREATHER 1
142. HG1002 5" TEMP/LEVEL GAUGE 1
143. HG1005 10" SIGHT GAUGE 1
144. HP1010 PUMP 1
145. HP1060 X1A 5029 5029/149905/1C 1
146. HP1040 18CC REAR PORTED GEAR PUMP 1
147. HP1044 TANDEM PUMP 1
148. HP6012 INLET ELBOW 1
149. HP6013 OUTLET ELBOW 1
152. HV1045 6 SINGLE SPOOL DIR 2
154. HV1502 SPOOL VALVE HANDLE ONLY 14
155. HV2006 FLOW CONTROL VALVE 2
156. HV2012 EQUALISING VALVE 1

ID: QA450-en-11785
qa450 3. Power Pack
157. HV2017 REMOTE RELIEF VALVE 1
158. HV3008 RFEXT1432/12V PILOT OPERATED 1
159. HV3041 6 STATION BLOCK 1
160. HV5004 3/4" (6 BAR) CHECK VALVE 2
161. HV8008 1 1/4" L/P BALL VALVE 4
162. HV8009 1 1/2" L/P BALL VALVE 1
163. HV8501 1/4" BSP PRESSURE TEST POINT 10
164. RU1012 S/A SORBO 100MMX15MMX10MM 0.25
165. PN1151 TIE BAR 1
166. RU1179 102mm I/D RAD HOSE (1M LENGTHS) 1/4 M
167. RU5201 FOAM RUBBER SEAL STRIP 40MMX6M 0.25
168. RU5202 EDGING TRIM 0.5
169. RU5208 S/A FOAM RUBBER SEAL STRIP 3
170. RU6044 3/8" BSAU108 (10MM) 0.15

ID: QA450-en-11785
4. Main Conveyor Assembly qa450
4. MAIN CONVEYOR ASSEMBLY
94
109
52 112
51
1: VIEW ON TOP END CROSS BEAM
48
50
111
47
49
86
98
2: VIEW ON SPREADER PLATE

ID: QA450-en-11785
qa450 4. Main Conveyor Assembly
17
100 27 44 2 95
3: VIEW ON HEAD DRUM BEARING
19
18
101 103 29 2 4 6 5 6 3
108
20
4: VIEW ON MOTOR & COUPLING

ID: QA450-en-11785
118 30 31 115 21
5: VIEW ON SCRAPER CROSS BEAM
34 33
54
93
32
53
92
6: VIEW ON UPPER FLAIR PANELS

ID: QA450-en-11785
9
22
11
8
10
97
14
15
7: VIEW ON FRONT CARRYING ROLLERS
70
69
68
60
60
59
8: VIEW ON UPPER HANGING RUBBER BRACKETS

ID: QA450-en-11785
56 66 32 37
36
93
38
55
67
37
35
92
9: VIEW ON FLAIR INFIL PANEL
46 45 75 76
73
74
10: VIEW ON FEED BOOT

ID: QA450-en-11785
74
78 79 80
11: VIEW ON TAIL DRUM GUARD
114
116
77
116
12: VIEW ON SCRAPERS

ID: QA450-en-11785
81 102 40 43 104 105 42 89
13: VIEW ON OUTER CENTRE JOINT L/H
88 41 39 43 82
14: VIEW ON OUTER CENTRE JOINT R/H

ID: QA450-en-11785
87 90
89
15: VIEW ON L/H JOINT
91 87
88
16: VIEW ON R/H JOINT

ID: QA450-en-11785
13
24
12
23
25
28
26
17: LOWER ROLLER GROUP
10
11
18: 2nd & 3rd ROLLER GROUP

ID: QA450-en-11785
113
74
16 110 83 99 1
19: VIEW ON TAIL DRUM
64
65
96
62
63
20: VIEW ON STEEL HOSE ASSEMBLY

ID: QA450-en-11785
61
57
58
85
106
84
107
21: VIEW ON MAIN CONVEYOR SUPPORT LEGS
1. BT1010 PLUMMER BEARING 2
2. BT2010 BEARING FLANGE 2
3. BT5009 TAPER LOCK BUSH 1
4. BT5010 50 mm TAPER LOCK 1
5. BT6516 SPIDER INSERT 1
6. BT6517 DRIVE COUPLING (SET) 1
7. CB256501000 CONVEYOR BELT 1
8. CR1003 WING ROLLER 22
9. CR1004 30° ROLLER BRACKET 4
11. CR1017 BED ROLLER 11
12. CR1021 BOTTOM SECTION ROLLER 6
13. CR1022 BOTTOM SECTION BED ROLLER 3
14. CR1024 TRACKING ROLLER 4
15. CR1041 DISC ROLLER 3

ID: QA450-en-11785
16. D0100000 TAIL DRUM 1
17. D0140000 HEAD DRUM 1
18. D0180000 MOTOR MOUNTING BRACKET 1
20. D0200000 MOTOR MOUNTING BRACKET BOTTOM 1
21. D2510000 SCRAPER CROSS BAR 1
22. D3200000 ROLLER CROSS BEAM 11
23. D3570000 CENTRE ROLLING MOUNTING BRACKET 3
24. D3580000 SIDE ROLLING MOUTING BRACKET 2
27. D3780000 HEAD DRUM BEARING ADJUSTER BRACKET 1
28. D4060000 ROLLER CROSS BEAM 3
29. D4070000 BEARING PACKER 1
30. D4080000 ROSTA BRACKET 2
31. D4090000 ROSTA SCRAPER CROSS BEAMS 1
32. D4240000 PANEL CROSS BRACE 3
33. D8140000 FLAIR CAP 1
34. D8150000 FLAIR CAP 1
35. D8240000 INFILL PANEL 1
36. D8250000 INFILL PANEL 1
37. D8260000 INFILL SPACER 2
38. D8570000 SCREEN BRACKET 1
39. D8940000 HINGE PLATE 1
44. D9010000 BEARING SPACER 1
45. D9090000 FEED BOOT BACK 1
46. D9130000 FEED BOOT BACK 1
47. D9150000 SPREADER PLATE 1

ID: QA450-en-11785
51. G9460000 TELE LEG INNER 2
52. G9450000 TELE LEG OUTER 2
53. D14890000 TOP FLAIR 1
54. D14900000 TOP FLAIR 1
55. D9300000 FLAIR PANEL EXTENSION 1
56. D9310000 FLAIR PANEL EXTENSION 1
57. A17650000 R/H MAIN LEG SUPPORT 1
58. A14660000 L/H MAIN LEG SUPPORT 1
59. D9410000 RUBBER CLAMP 2
60. D9440000 RUBBER CLAMP 2
61. D9460000 SUPPORT LEG BRIDGING 1
62. D9470000 STEEL PIPE DETAIL 1
66. D9550000 LOWER FLAIR 1
67. D9560000 FLAIR PANEL 1
68. D9630000 HANGING RUBBER FIX 8
69. D9650000 TOP RUBBER BRACKET 1
70. D9660000 TOP RUBBER BRACKET 1
71. D9860000 HANGING RUBBER BRACKET 2
72. D10120000 BELT PLOUGH SCRAPER 1
73. D11510000 L/H UNDERSLUNG SECTION 1
74. D11520000 R/H UNDERSLUNG SECTION 1
75. D11530000 L/H FEED BOOT 1
76. D11540000 R/H FEED BOOT 1
77. D11550000 TAIL DRUM SCRAPER 1
78. D11570000 TAIL GUARD 1
79. D11580000 R/H SIDE GUARD 1
80. D11590000 R/H SIDE GUARD 1
81. D11620000 L/H BOTTOM SECTION 1
82. D11630000 R/H BOTTOM SECTION 1
83. D11670000 BEARING ADJUSTER 2
84. D11790000 LOCKOUT HATCH 1
85. D11800000 LOCKOUT COVER 1

ID: QA450-en-11785
86. D12940000 SPREADER PLATE CLAMP 2
87. D14000000 SIDE PANEL JOINT 4
88. D14820000 TOP SECTION SIDE PANEL 1
89. D14830000 TOP SECTION 1
90. D14860000 TOP SECTION 1
91. D14850000 TOPSECTION
92. D14870000 UPPER FLAIR 1
93. D14880000 UPPER FLAIR 1
94. D14070000 SUPPORT BEAM 1
95. D14080000 SIDE COVER PLATE 1
96. E2910000 PIPE CLAMP 6
97. FAB1004 U BOLT 8
98. FAHC1025 COTTERS, HAIRPIN 2
99. FAN24 M24 HEX NUT 2
100. FAS12X90 HEX HEAD BOLT 1
105. FAW30A BRIGHT WASHER 2
106. FD2105 HINGE 3+2 HOLE 1
107. FD3114 ANTI LOOSE FASTNER 1
108. HM1016 HYDRAULIC MOTOR 1
109. HR2523 RAM 2
110. PN1031 M24 X 380 ADJUSTER BOLT 2
111. PN1078 PIVOT PIN 2
112. PN1112 PIN 2
113. PN1163 MOUNTING PIN 2
114. PY1002 SEALING RUBBER 1
115. PY1009 1060X80X8 mm POLY SCRAPER 1
116. PY1017 1200X70X8 mm POLY SCRAPER 1
117. RU1003 RUBBER BIR 3440 X 90 X 10 1
118. RU5501 SE27 TENSIONING ELEMENT 2

ID: QA450-en-11785
5. Tail Conveyor qa450
5. TAIL CONVEYOR
51 36 41 48
45
40
42
43
46 44 49
38 47 Hidden
39
1: FEED BOOT ASSEMBLY
52
13
23
7 55
24 22
23 1
2: VIEW OF TAIL DRUM

ID: QA450-en-11785
qa450 5. Tail Conveyor
10 11
12
29
14
50
30
20
3: VIEW ON CONVEYOR TOP SECTION
18
21
54
2
4
6
5
3 6
19
4: DRIVE COUPLING

ID: QA450-en-11785
17
28
37 17
57
56
8
Hidden
16 53
5: VIEW ON MID SECTION OF CONVEYOR
32
31 33 57
8 56
15
6: VIEW ON HEAD DRUM SCRAPER

ID: QA450-en-11785
34
25 35
7: TAIL DRUM SCRAPER
26
27
8: RETURN ROLLER SCRAPER

ID: QA450-en-11785
1. BT1009 BEARING PLUMMER SY55TR 2
2. BT2003 HEAD DRUM BEARING 2
3. BT5005 2012/32 TAPER LOCK BUSH 1
4. BT5006 2012/50 TAPER LOCK BUSH 1
5. BT6514 SPIDER INSERT 1
6. BT6515 COUPLING INCLUDES 3, 4, 5 1
7. C0090000 TAIL DRUM 1
8. C2870000 HOPPER SCRAPER CLAMP 1
9. CB166501200 CONVEYOR BELT 1
10. CR1002 CENTRE ROLLER 3
13. CR1005 RETURN ROLLER 2
15. CR1024 BELT TRACKING ROLLER 2
16. CR1040 CONV DISC ROLLER 2
17. D4080000 SCRAPER BRACKET 2
18. E0240000 MOTOR MOUNTING BRACKET TOP 1
19. E0250000 MOTOR MOUNTING BRACKET BOTTOM COVER 1
20. F0260000 HEAD DRUM 1
21. F0320000 BRACKET 1
22. F0360000 ADJUSTER BLOCK 2
23. F2340000 PIVOT ARM 2
24. F2430000 GUARD 1
25. F2470000 BRACKET 2
26. F2730000 RE-CIRC FINES CONV RETURN ROLLER GUARD 1
27. F3170000 CROSS BEAM 3
29. F3420000 NIP GUARD 1
30. F3430000 NIP GUARD 1
32. F3570000 NIP GUARD 1
33. F3580000 NIP GUARD 1
34. F3720000 NIP GUARD 1

ID: QA450-en-11785
35. F3730000 SCRAPER 1
36. F3740000 FEED BOOT BACK 1
37. F4230000 SCRAPER BLADE 1
38. F4550000 BOTTOM SECTION L/H SIDE FRAME 1
39. F4560000 BOTTOM SECTION R/H SIDE FRAME 1
40. F5050000 L/H FEEDBOOT BOTTOM SIDE PLATE 1
41. F5060000 R/H FEEDBOOT BOTTOM SIDE PLATE 1
42. F4590000 L/H FEEDBOOT BOTTOM SIDE PLATE SUPPORT 1
43. F4600000 R/H FEEDBOOT BOTTOM SIDE PLATE SUPPORT 1
44. F5030000 L/H FEEDBOOT TOP SIDE PLATE 1
45. F5040000 R/H FEEDBOOT TOP SIDE PLATE 1
46. F5010000 L/H FEEDBOOT TOP SIDE PLATE SUPPORT 1
47. F5020000 R/H FEEDBOOT TOP SIDE PLATE SUPPORT 1
48. F5070000 FEEDBOOT OVER LAP PLATE 2
49. F4660000 FEEDBOOT SUPPORT BRACE 6
50. F4670000 TAIL CONV HEAD SECTION 1
51. F4700000 LH BOTTOM DRUM GUARD 1
52. F5000000 RH BOTTOM DRUM GUARD 1
53. F5160000 SUPPORT MEMBER 1
54. HM1006 CHARLYNN 2K395 BAA MOTOR 1
55. PN1031 ADJUSTER BOLT 2
56. PY1015 POLY SCRAPER 1
57. RU5501 ROSTA SUPPORT SE27 2

ID: QA450-en-11785
6. Side Conveyors qa450
6. SIDE CONVEYORS
44 51 47 97
73
45
52
98
66
60
68 81
67
1: VIEW ON L/H FEED BOOT
99 75
48 74
46
101
100
76
41
42 49 50 38
40
2: VIEW ON R/H FEED BOOT

ID: QA450-en-11785
qa450 6. Side Conveyors
77 16 11 12
37
71 15 23 15
3: VIEW ON CONVEYOR ROLLERS
79
70
92
85
80
84
69
72
39 43 91 19 60
4: VIEW ON R/H SIDE CONVEYOR SUPPORTS

ID: QA450-en-11785
43
78
86
91 5 19 60
5: VIEW ON R/H CONVEYOR HINGES
20
91
87 77
6: SPINE SPIVOT POINT

ID: QA450-en-11785
35
9 56 94
36
10
33
77
90 14 32
7: CONVEYOR TOP SECTION
18 95
27
8 29
1
89 22
8: VIEW ON TAIL DRUM

ID: QA450-en-11785
55
13
34
88
54
30
37 70
9: VIEW ON CONVEYOR MID SECTION
4 2
7
6 7 8
7
25 3
24
83
17
26
10: DRIVE COUPLING

ID: QA450-en-11785
53
62
63
59 59 58 57 53 59
11: VIEW OF L/H SIDE CONVEYOR PIPING 12: VIEW OF R/H SIDE CONVEYOR PIPING
1. BT1009 PLUMBER BEARING 2
2. BT2009 BEARING 2
3. BT5005 2012/32 T LOCK 2
4. BT5006 2012/50 TAPERLOCK 2
5. BT5501 HP2 1/8" BSP STRAIGHT GREASE NIPPLE (C12) 2
6. BT6514 HRC150 INSERT 2
7. BT6515 SPIDERFLEX COUPLING 2
8. BT8000 GREASE HOLE PLUG 8
9. CB218000700CH CHEVRON BELT 2
10. CR1004 30° ROLLER BRACKET 44XT 20
11. CR1006 40° ROLLER BRACKET 44XV 26
13. CR1012 S/CONV WING ROLLER 2
14. CR1014 CR1014 4
15. CR1015 SIDE CONVEYOR RETURN ROLLER (UNBALANCED SHAFT) 2
16. CR1016 SIDE CONV CENTRE ROLLER 22
17. E0070000 DRIVE DRUM ASSEMBLY 2
18. E0080000 END DRUM ASSEMBLY 2
19. E0090000 LEG PIVOT BLOCK 4
20. E0100000 SPINE PIVOT BLOCK 2
21. E0110000 CLEVIS PIN 2

ID: QA450-en-11785
22. E0150000 TAILDRUM BEARING SLIDER 4
23. E0190000 RETURN ROLLER BRACKET 2
24. E0230000 MOTOR MOUNTING BRACKET 2
25. E0240000 MOTOR MOUNTING PLATES 2
26. E0250000 MOTOR COVER A/R
27. E0330000 PLOUGH SCRAPER FIXING STR 2
28. E0380000 SLAPPER ROLLER 2
29. E0390000 PLOUGH SCRAPER 2
30. E0860000 BOTTOM SECT SIDE FLAIR PIVO 12
31. E2380000 FEED BOOT RUBBER CLAMP 3
33. E2630000 ROLLER PIVOT BRACKET 2
34. E2650000 GREEDY BOARD STOP 6
35. E2660000 NIP GD 2
36. E2670000 NIP GD 2
38. E2700000 A - FRAME 2
39. E2720000 RIGID LEG 2
40. E2780000 TAILDRUM GD 2
41. E2790000 TAILDRUM GD 2
42. E2800000 TAILDRUM CENTRE 2
43. E2810000 PIN 2
44. E5360000 L/H SIDE CONVEYOR FEED BOOT BACK 1
45. E5380000 R/H FEED BOOT SIDES 1
46. E5460000 R/H FEED BOOT SIDE 1
47. E5370000 L/H FEED BOOT SIDE 1
48. E5450000 L/H FEED BOOT SIDE 1
49. E2870000 FEED BOOT SUPPORT 1
51. E5400000 FEED BOOT CLAMP 1
53. E2910000 PIPE CLAMP 12
54. E2920000 BOTTOM SECT SIDE FLAIR 2
55. E2930000 BOTTOM SECT SIDE FLAIR 2
56. E2940000 TRAVEL BRACKET 2

ID: QA450-en-11785
57. E5150000 PIPE 1
58. E5160000 PIPE 1
59. E2980000 PIPE 4
60. E2990000 CROSS BEAM 1
61. E3000000 CROSS BEAM 1
62. E5170000 STEEL PIPE 1
63. E5180000 STEEL PIPE 1
64. E3030000 REMOVABLE BRK 1
65. E3040000 REMOVABLE BRK 1
66. E3060000 TOOL BOX 1
67. E3070000 TIE BAR LID 1
68. E3080000 TOOLBOX HINGE SPACER 2
69. E6680000 TELELEG INNER 2
70. E6690000 TELELEG OUTER 2
71. E3850000 RETURN ROLLER GUARD 2
73. E4820000 SIDE FLAIR 1
76. E5440000 R/H SIDE CONVEYOR L/H FEED BOOT BACK 1
77. E4970000 SPINE ASSY 2
78. FAN36N M36 NYLOC NUT 2
79. FAN48 M48 PLAIN NUT 2
80. FAS20X120 M20x120 SET SCREW 2
81. FD2105 HINGE 2
82. FD3113 SPRING BOLT 4
83. HM1006 CHARLYNN 2K395 BAA MOTOR 2
85. PN1011 TELE-LEG ADJUSTER ROD PIN 2
86. PN1012 SUPPORT PIN BOTTOM OF LEGS 4
87. PN1013 SUPPORT PIN SPINE 2
88. PN1014 PIN 24
89. PN1031 M24 X 380 ADJUSTER BOLT 4
90. PN1039 SUPPORT PIN TOP OF LEGS 4
91. PN1060 M48 x 320 BOLT & CASTLE NUT 6

ID: QA450-en-11785
92. PN1066 LOCK OUT RODS 2
93. PN1108 TRANSPORT LINK PIN 4
94. PN1128 ADJUSTER PIN 2
96. RU1006 BIR 1500 X 100 X 10 4
97. E5340000 REAR SUPPORT FRAME 1
98. E5330000 LH A-FRAME 1
99. E5410000 TAIL DRUM GUARD RH SIDE 1
100. E5420000 TAIL DRUM GUARD LH SIDE 1
101. E5430000 TAIL DRUM GUARD COVER 1

ID: QA450-en-11785

ID: QA450-en-11785
7. Fourth Conveyor qa450
7. FOURTH CONVEYOR
32 4
25
26
28
29
32
21
28
29
23
22
24
1: VIEW ON L/H FEED BOOT
5 8
15
20 14
1
2: VIEW ON L/H TAIL DRUM

ID: QA450-en-11785
qa450 7. Fourth Conveyor
17
48
12
33
16
34
3: VIEW ON L/H DRIVE SECTION
7
8
5
31 3
11
51
30 13
2
19
4: VIEW ON L/H DRIVE DURM

ID: QA450-en-11785
18
27
6 9
5: VIEW ON ROLLER GUARD
30
31
10
6: VIEW ON DRIVE SECTION RETURN ROLLER

ID: QA450-en-11785
43
42
49
44
40 41
7: VIEW ON FOURTH CONVEYOR SUPPORT
39 Not Shown
47 38
35
50
37 Hidden
36 Hidden
45
Not Shown 46
8: VIEW ON FOURTH CONVEYOR SUPPORT

ID: QA450-en-11785
Part No Parts Description Quantity
1. BT1003 PLUMBER BLOCK BEARING 2
2. BT2003 BEARING 2
3. BT6515 SPIDERFLEX COUPLING 1
4. CB150000650CH CONVEYOR BELT 1
8. CR1029 CENTRE ROLLER 6
12. E0240000 MOTOR MOUNTING PLATE 1
13. E0250000 MOTOR MOUNTING BOTTOM COVER 1
14. E3350000 TRACKING ADJUSTER 1
15. E3360000 TRACKING ADJUSTER 1
16. E3380000 DRUM SLIDER 1
17. E3390000 DRUM SLIDER 1
19. E4580000 DRIVE DRUM 1
20. E4590000 TAIL DRUM 1
21. E5480000 CONVEYOR FRAME ASSEMBLY 1
22. E5490000 PIVOT SUPPORT BEAM 1
23. E5500000 SUPPORT FRAME 1
24. E5510000 FEEDBOOT BACK 1
25. E5520000 FEEDBOOT LH SIDE PLATE 1
26. E5530000 FEEDBOOT RH SIDE PLATE 1
28. E5550000 FEEDBOOT SUPPORT 2
29. E5560000 FEEDBOOT SUPPORT COVER 2
30. E5570000 ROLLER LH SIDE GUARD 1
31. E5580000 ROLLER RH SIDE GUARD 1
32. E5590000 FLAIR ASSEMBLY 2
33. E5600000 LH HEAD FLAIR 1
34. E5610000 RH HEAD FLAIR 1

ID: QA450-en-11785
Part No Parts Description Quantity
35. E5640000 MAIN SUPPORT FRAME 1
36. E5650000 SIDE CROSS BRACE 2
37. E5660000 TOP CROSS BRACE 1
38. E5670000 SUPPORT ROPE PIVOT 1
39. E5680000 TRANSPORT BRACE 1
40. E5700000 SLEW ANGLE LEG BRACE BRACKET 1
41. E5710000 SLEW ANGLE TELESCOPIC OUTER LEG 1
42. E5720000 SLEW CROSS BRACE 1
43. E5730000 SLEW CROSS BRACE CLEVIS 1
44. E5740000 SLEW ANGLE TELESCOPIC INNNER LEG 1
45. E6240000 CONVEYOR FEED CHUTE 1
46. E6250000 CHUTE EXTENSION 1
47. FD7020 WIRE ROPE KIT 1
49. PN1138 PIVOT LOCK PIN 4
50. PN1203 30X65MM PIN 1
51. T6130000 ADJUSTER BOLT ASSEMBLY 2

ID: QA450-en-11785
8. Hopper qa450
8. HOPPER
9
10
67
12
13
19
12
8
1: CONVEYOR
34
7
70
72
6
34
69
2: RETURN ROLLERS

ID: QA450-en-11785
qa450 8. Hopper
15 20
71 79
8 14
1
11
77
3: DETAILED VIEW OF TAIL DRUM
68
16
75
3 17
4: VIEW ON HEAD DRUM

ID: QA450-en-11785
8. Hopper qa450
44
43
73
31
30 28
76
29
5: HOPPER REAR
27 22
46 62
61
42 63
6: VIEW ON HOPPER SIDE

ID: QA450-en-11785
qa450 8. Hopper
26
25
18
32 33
7: HOPPER FRONT
40 57 23 56 66 39 47 48 24
41
52
54 55 53 64
26 21 65
51
25
18
33 18
8: HOPPER FEED BOOT

ID: QA450-en-11785
8. Hopper qa450
82
58
59 45
60
78
35
49
50
9: HOPPER UNDERSIDE
36
38
37
10: DISCHARGE CHUTE

ID: QA450-en-11785
qa450 8. Hopper
1. BT1009 BEARING PLUMMER SY55TR 2
2. BT1011 BEARING PLUMMER SY65TF 2
3. BT6528 WORM DRIVE GEARBOX 1
4. C0080000 DRIVE DRUM 1
5. C0090000 TAIL DRUM 1
6. C0140000 TRACKING ROLLER BRACKET 1
7. C0150000 TRACKING ROLLER BRACKET 1
8. C0170000 CROSS BRACE 1
9. C0180000 FRONT ROLLER GUIDE 1
10. C0190000 ROLL GUIDE 1
11. C0920000 BEARING ADJUSTER 2
12. C1940000 BED ROLL BRACKET 2
13. C1950000 BED ROLL BRACKET 1
14. C4090000 SLIDER ASSY 1
15. C4100000 SLIDER ASSY 1
16. C4110000 CROSS BEAM BOLT UP 4
17. C4440000 MOUNTING PLATE 1
18. C6520000 DRUM SEAL SUPPORT 2
19. C6540000 L/H SIDE FRAME 1
20. C6550000 R/H SIDE FRAME 1
21. C6640000 RUBBER CLAMP 6
22. C7410000 MOTOR DOOR 1
23. C7420000 FRONT PANEL 1
24. C7430000 HOPPER BIN 1
25. C7460000 BIN GUSSET 1
26. C7470000 BIN GUSSET 1
27. C7510000 HOPPER DOOR 2
28. C7520000 HOPPER DOOR 2
29. C7530000 HOPPER TELELEG 1
30. C7540000 HOPPER TELELEG 1
31. C7550000 RUBBER CLAMP 1
32. C7560000 DRUM SEAL PLATE 1
33. C7570000 DRUM SEAL PLATE 1
34. C7580000 RETURN ROLLER BRACKET 2

ID: QA450-en-11785
8. Hopper qa450
35. C7590000 SCRAPER CLAMP 1
36. C7610000 DISCHARGE CHUTE 1
37. C7620000 DISCHARGE CHUTE 1
38. C7640000 DISCHARGE BRACKET 2
39. C7650000 PIPE COVER 1
40. C7660000 PIPE COVER 1
41. C7670000 CAT FLAP ASSY 1
42. C7680000 CASSETTE SUPPORTS 4
43. C7690000 BACK DOOR 1
44. C7700000 CROSSBEAM 1
45. C7730000 SCRAPER CLAMP 1
46. C7930000 HOPPER CASS SUPPT 2
47. C7950000 HOPPER MOUTH REDUCER 1
48. C7960000 HOPPER MOUTH REDUCER 1
49. C8080000 BELLY GUIDE 1
50. C8090000 BELLY GUIDE 1
51. C9000000 SEALING PLATE 1
53. C9020000 SEALING BRACKET 1
58. C10640000 UNDER GUARD 1
59. C10650000 UNDER GUARD 1
60. C10850000 ROLLER GUARD DETAIL 1
61. C11430000 FRAME ASSY 1
62. C11440000 FRAME CENTRE PANEL 1
63. C11450000 FRAME CENTRE PANEL 1
64. C11460000 BIN CENTRE SUPPORT BRACKET 2
65. C11470000 BIN SIDE ASSY 1
66. C11480000 BIN SIDE ASSY 1
67. CBHD79001200 HEAVY DUTY BELT 1
69. CR1004 TRACKING ROLLER 2

ID: QA450-en-11785
qa450 8. Hopper
71. D11490000 TAIL DRUM SCRAPER 1
72. FAB1004 U BOLT 2
73. FD1005 GAS STRUTS 2
74. FD2105 HINGE 3+2 HOLE 10
76. PN1008 PIN 2
77. PN1031 ADJUSTER BOLT M24X360 2
78. PY1007 POLYURETHANE SCRAPER 1
80. RU1023 BIR 4000 X 90 X 10 2
81. RU1024 BIR 1000 X 90 X 10 1
82. RU5501 TENSIONING ELEMENT 2

ID: QA450-en-11785
9. Extended Hopper qa450
9. EXTENDED HOPPER
12
11
68
14
15
61
15
10
1: CONVEYOR
71
9
63
66
29 67 29
2: RETURN ROLLERS

ID: QA450-en-11785
qa450 9. Extended Hopper
6 17 62
85
69
16
10
83 13 1
3: DETAILED VIEW OF TAIL DRUM
65 2
18
80 4 64 2 7
4: VIEW ON HEAD DRUM

ID: QA450-en-11785
38
37
79
26
25 24 82 51
5: VIEW ON HOPPER REAR
54
40 56 58 55 20
6: VIEW ON HOPPER SIDE

ID: QA450-en-11785
23 19 27 28 22
7: VIEW ON HOPPER FRONT
35 50 21 49 53 34 41 60
36
45
23
19 47 48 46 44 28 19 22 59 52 57
8: VIEW ON FEED BOOT

ID: QA450-en-11785
89
39
86
30
42 43
9: VIEW ON HOPPER UNDERSIDE
33
32 31
10: VIEW ON DISCHARGE CHUTE

ID: QA450-en-11785
1. BT1003 TAIL DRUM PLUMMER BEARING 2
2. BT1005 HEAD DRUM PLUMMER BEARING 2
3. BT1011 <NO DESCRIPTION> 2
4. BT6550 SCWO160 [ 20 : 1 ]WORM DRIVE G/BOX 1-7310 REV A 1
5. BT8000 GREASE NIPPLE 4
6. C0090000 HOPPER CASSETTE TAIL DRUM 1
7. C0080000 <NO DESCRIPTION> 1
8. C0140000 CASSETTE L/H TRACKING ROLLER BRACKET 1
9. C0150000 CASSETTE R/H TRACKING ROLLER BRACKET 1
10. C0170000 CASSETTE TAIL DRUM BEARING SUPPORT 1
11. C0180000 CASSETTE L/H FRONT BED ROLLER GUARD 1
12. C0190000 CASSETTE R/H FRONT BED ROLLER GUARD 1
13. C0920000 <NO DESCRIPTION> 2
14. C1940000 HOPPER CASSETTE FRONT BED ROLLER SUPT '2
15. C1950000 HOPPER CASSETTE BED ROLLER SUPT' (UNIVERSAL) 1
16. C4090000 LARGE HOPPER CASSETTE SLIDER ASSEMBLY DETAIL AS SHOWN 1
17. C4100000 LARGE HOPPER CASSETTE SLIDER ASSEMBLY DETAIL OP HAND 1
18. C4110000 HOPPER CASSETTE BOLT-IN CROSS BEAM 4
19. C6520000 TURBO 5000 HOPPER DRUM SEAL PLATE SUPPORT 2
20. C7410000 DS FULLTRAC MOTOR DOOR 1
21. C7420000 DS FULLTRAC HOPPER FRONT PANEL 1
22. C7460000 DS FULLTRAC HOPPER BIN SUPPORT BRACKETS 1
23. C7470000 DS FULLTRAC HOPPER BIN SUPPORT BRACKETS 1
24. C7530000 DS FULLTRAC HOPPER TELESCOPIC LEG 1
25. C7540000 DS FULLTRAC HOPPER TELESCOPIC LEG 1
26. C7550000 DS FULLTRAC HOPPER REAR RUBBER CLAMP 1
27. C7560000 DS FULLTRAC HOPPER DRUM SEAL PLATE 1
28. C7570000 DS FULLTRAC HOPPER DRUM SEAL PLATE 1
29. C7580000 DS FULLTRAC HOPPER RETURN ROLLER BRACKET 2
30. C7590000 DS FULLTRAC HOPPER HEAD DRUM SCRAPER CLAMP 1
31. C7610000 DISCHARGE PLATE 1
32. C7620000 DISCHARGE PLATE 1
33. C7640000 DISCHARGE BRACKET 1
34. C7650000 DS FULLTRAC HOPPER PIPE COVER 1

ID: QA450-en-11785
35. C7660000 DS FULLTRAC HOPPER PIPE COVER 1
36. C7670000 DS FULLTRAC CAT FLAP ASSY 1
37. C7690000 DS FULLTRAC HOPPER BACK DOOR 1
38. C7700000 DS FULLTRAC HOPPER FRAME END PANEL 1
39. C7730000 DS FULLTAC HOPPER SCRAPER BRACKET 1
40. C7930000 DS FULLTRAC HOPPER CASSETTE SUPPORT - CENTRE 6
41. C7950000 DS FULLTRAC HOPPER MOUTH REDUCER 150MM 1
C7960000 DS FULLTRAC HOPPER MOUTH REDUCER 250MM 1
42. C8080000 DS FULLTRAC UNDER BELLY GUARD - R/H 1
43. C8090000 DS FULLTRAC UNDER BELLY GUARD - L/H 1
44. C9000000 S5 ADDITIONAL SHREADER TO HOPPER BIN SEAL LH 1
45. C9010000 S5 ADDITIONAL SHREADER TO HOPPER BIN SEAL RH 1
46. C9020000 LH CATFLAP SEAL 1
47. C9030000 RH CATFLAP SEAL 1
48. C9040000 CENTRE CATFLAP SEAL 1
49. C9840000 LH SEALING PLATE 1
50. C9850000 RH SEALING PLATE 1
51. C13840000 S5/6/7 15' HOPPER FRAME ASSY 1
52. C13850000 S5/6/7 15' HOPPER BIN SIDE ASSY 1
53. C13860000 S5/6/7 15' HOPPER BIN SIDE ASSY (OPP-HAND) 1
54. C13870000 S5/6/7 15' HOPPER FRAME CTR PNL 1
55. C13880000 15' HOPPER SIDE DOOR, , 2
56. C13890000 S5 HOPPER SIDE DOOR 2
57. C13900000 15' HOPPER BIN CENTRE SUPPORT BRKT 2
58. C13910000 15' HOPPER FRAME CTR PNL R/H 1
59. C13920000 15' HOPPER BIN SIDE RUBBER CLAMP 6
60. C13930000 15' HOPPER REAR BIN 1
61. C13940000 S5/6/7 15' HOPPER L/H CASSETTE FRAME DTL 1
62. C13950000 S5/6/7 15' HOPPER R/H CASSETTE FRAME DTL 1
63. C14060000 15' HOPPER CONV RETURN ROLLER GUARD 1
64. C14350000 HOPPER GEARBOX MOUNTING ASSY, , 1
65. CR1001 HOPPER BED ROLLER19EYBG1XYT 27MM*1300MM 17
66. CR1024 BELT TRACKING ROLLER 2
67. CR1052 HOPPER DISC RETURN ROLLER ASSY 1
68. CBHD87001200 CONVEYOR BELT 1

ID: QA450-en-11785
69. D11490000 E7 FINES CONVEYOR TAIL DRUM SCRAPER 1
70. E2910000 DS FULLTRAC SIDE CONVEYOR 22MM PIPE CLAMP 1
71. FAB1004 ’U’ BOLT 2
75. FAS10X45 HEX-HEAD BOLT 2
76. FAS10X60 M10 X 60 LG SET SCREW 22
77. FAST10X60 SCREW 3
78. FD2105 HINGE 10
79. FD1005 GAS STRUT 2
80. HM1005 CHARLYNN 2K155 BAA MOTOR(104-1387-006), , 1
82. PN1008 PIN 4
83. PN1031 ADJUSTER BOLT 2
84. PN1049 PIN 3
85. PY1012 SCRAPPER 1
86. PY1016 SCRAPPER 1
87. RU1023 RUBBER 2
88. RU1024 RUBBER 1
89. RU5501 ROSTA SUPPORT SE27 2

ID: QA450-en-11785
10. Tipping Grid qa450
10. TIPPING GRID
12
13 11 9
1: TIPPING GRID
14 20 7
10 16 6
19 2
8
4 15
17 18
2: TIPPING GRID RAISED

ID: QA450-en-11785
qa450 10. Tipping Grid
1. C0840003 TIPPING GRID ASSY 3
2. C0850000 TIPPING GRID TELELEG 2
3. C3300000 TIPPING GRID SIDE FRAME 1
4. C3310000 TIPPING GRID SIDE FRAME 1
5. C3320000 TIPPING GRID ARM 1
6. C3330000 TIPPING GRID ARM 1
7. C3340000 TIPPING FRAME 1
8. C3350000 TIPPING GRID REAR PANEL 1
9. C3360000 TIPPING GRID FRONT BUFFER BAR 1
10. C12170000 SIDE WING BOTTOM PANEL 1
11. C12180000 SIDE WING TOP PANEL 1
12. C12190000 SIDE WING 1
13. C12200000 SIDE WING 1
14. C12210000 SIDE WING HINGE 4
16. PN1005 PIN 2
17. PN1006 PIN 4
18. PN1012 PIN 2
19. PN1056 PIN 2
20. PY1021 POLY SHOCK ABSORBER 2

ID: QA450-en-11785
11. Extended Tipping Grid qa450
11. EXTENDED TIPPING GRID
13
6 11
8
1: TIPPING GRID
5 9 19 12
4
15
18 1
10
3 14
16 17
2: TIPPING GRID RAISED

ID: QA450-en-11785
qa450 11. Extended Tipping Grid
1. C0850000 HOPPER REJECT GRID : TELESCOPIC LEG 2
2. C3300000 TIPPING GRID SIDE PLATE L/H 1
3. C3310000 TIPPING GRID SIDE PLATE R/H 1
4. C3320000 TIPPING GRID SWING ARM 1
5. C12170000 TIPPING GRID SIDE FLAIR BTM PNL 1
6. C12180000 TIPPING GRID SIDE FLAIR BTM PNL 1
7. C12190000 TIPPING GRID SIDE FLAIR TOP PNL 1
8. C12200000 TIPPING GRID SIDE FLAIR TOP PNL 1
9. C12210000 TIPPING GRID SIDE FLAIR HINGE PLT 4
10. C13960000 15' TIPPING GRID REAR PANEL ASSY 1
11. C13970000 15' TIPPING GRID FRONT BUFFER BEAM 1
12. C13980000 15' TIPPING GRID FRAME CROSS BEAM 1
13. C13990000 15' TIP GRID 5" GRID BAR ASSY 3
14. HR1023 5000 REJECT GRID RAM 2
15. PN1005 5000/6000 HOPPER: TIPPING GRID: SIDE WING PIN 2
16. PN1006 5000/6000 HOPPER TIPPING GRID: RAM TO BASE PIN 4
17. PN1012 SIDE CONVEYOR SUPPORT ARM BASE PIN 2
18. PN1056 5000 10X5 SCREENBOX SUBFRAME PIVOT PIN 2
19. PY1021 POLY SHOCK ABSORBER 2

ID: QA450-en-11785
12. Vibrating Grid qa450
12. VIBRATING GRID
49
47
58
27
60 48
28
49
1: VIEW ON VIBRATING GRID
31
69
30
31
68 32 20
66
70
21
34
21 20
2: VIEW ON FRONT OF VIBRATING GRID

ID: QA450-en-11785
qa450 12. Vibrating Grid
64 11 15 16 67
3: INSIDE FRONT VIEW
16
11
65 33
25
76
4: INSIDE REAR VIEW

ID: QA450-en-11785
46
11
17
26
22 13 12 14
24 23
5: VIEW ON REAR OF VIBRATING GRID
24
23
40
35
42
41
6: VIEW ON A SECTION OF VIBRATING GRID

ID: QA450-en-11785
39 44 43 37
38
45
59
73
72
61
77 74 9 10 57 7
7: VIEW ON DRIVE END
36 43 44 38
39
45
73
6 56 74
8: VIEW ON NON-DRIVE END

ID: QA450-en-11785
29 50 2 19 3 18 53 5 4 5 54 71
9: DRIVE COUPLING
58
9
55
9 60
49
10: VIEW ON NON-DRIVE SIDE

ID: QA450-en-11785
51
8
52 62 63
11: VIEW ON NON-DRIVE SIDE PIPE 12: VIEW ON DRIVE SIDE PIPES
1. BG270000 SPRINGS 12
2. BT3508 BEARING 2
3. BT8014 O-RING 2
4. BT8504 COUPLING INSERT GREEN 1
5. BT8507 DRIVE COUPLING COMPLETE 1
6. C3180000 SUBFRAME 1
7. C3220000 SUBFRAME 1
8. E2910000 PIPE CLAMP 2
9. H0610000 SMALL SPRING LOCATION BUSH 8
10. H0620000 LARGE SPRING LOCATION BUSH 4
11. H1640000 MESH TENSIONING INNER ASSEMBLE 3
12. H1650000 MESH TENSIONING OUTER ASSEMBLE 9
13. H1660000 MESH TENSIONING BLOCK 9
14. H1670000 MESH TENSIONING BOLT 9
15. H1680000 MESH BED CROSS MEMBER 6
16. H1700000 MESH BED SIDE ANGLE 2
17. H3040000 REAR I BEAM SIDE SUPPORT 2
18. H3060300 BEARING HOUSING 2
19. H3070000 LOCKING RING 1
20. H3300000 FRONT I BEAM BOTTOM 2
21. H3310000 FRONT I BEAM SIDE SUPPORT 4

ID: QA450-en-11785
22. H4510000 REAR BEAM 1
23. H4560000 BEAM SUPPORT 2
26. H6000000 REAR BEAM TOP CANNEL 1
27. H6040000 CENTER SUPPORT 2
28. H6050000 FRONT BOTTOM I-BEAM 1
29. H6100000 TUBE ASSEMBLY 1
30. H6110000 FRONT TOP I-BEAM 1
31. H6120000 FRONT BEAM TOP 2
32. H6150000 MESH CROSS MEMBER 2
33. H6200000 SIDE PLATE BOTTOM 2
34. H6210000 FRONT DEFLECTOR 1
35. H6240000 SUBFRAME REAR CROSSMEMBER ASSY 1
36. H6250000 L/H SIDE WING 1
37. H6260000 R/H SIDE WING 1
38. H6270000 SUBFRAME L/H WING 4
39. H6280000 SUBFRAME R/H WING 4
40. H6290000 SUBFRAME REAR BEAM 1
41. H6300000 SUBFRAME REAR BEAM RUBBER CLAMP 1
42. H6310000 SUBFRAME REAR BEAM SIDE RUBBER CLAMP 2
43. H6320000 SIDE PLATE RUBBER 2
44. H6330000 WING RAM BRACKET 2
45. H6340000 WING STOP 8
46. H6370000 REAR SPILL PLATE 1
47. H6380000 L/H TAPER GRID 1
48. H6390000 R/H TAPER GRID 1
49. H6410000 SIDE PLATE 2
50. H6440000 ECCENTRIC SHAFT 1
51. H6510000 GRID PIPE 1
52. H6520000 GRID PIPE 1
53. H6580000 DRIVE HOUSING 1
54. H6590000 MOTOR MOUNTING 1
55. H6600000 NON-DRIVE SIDE END COVER 1
56. H6610000 SUBFRAME L/H SIDE FRAME 1

ID: QA450-en-11785
57. H6620000 SUBFRAME R/H SIDE FRAME 1
58. H6630000 L/H REAR SUSPENSION MOUNT 1
59. H6640000 R/H REAR SUSPENSION MOUNT 1
60. H6650000 L/H FRONT SUSPENSION MOUNT 1
61. H6660000 R/H FRONT SUSPENSION MOUNT 1
62. H6670000 STEEL PIPE 1
63. H6680000 STEEL PIPE 1
64. H6690000 CENTER BEAM SIDE DEFLECTOR 8
65. H6890000 BACKING PLATE 9
66. H6960000 VSIDE CHANNEL 1
67. H6970000 SIDE CHANNEL 1
68. H6980000 SUPPORT ANGLE 1
69. H6990000 SUPPORT ANGLE 1
70. H7940000 BEAM DEFLECTOR 1
74. PN1084 PIN 2
75. RU1027 SUPER RED RUBBER 10MM X 110MM 1
76. RU5328 CAPPING RUBBER 6
77. RU5504 ROSTA SPRING 4

ID: QA450-en-11785
13. Screen Box qa450
13. SCREEN BOX
40
38
41
39
35
36
37
44
1: SCREEN BOX ASSEMBLY AND WALKWAYS
57
24
54
2: WALKWAY DETAIL VIEW FROM UNDERNEATH

ID: QA450-en-11785
qa450 13. Screen Box
29
43 60
42
3: SCREEN BOX SUB FRAME DETAIL VIEW
55
25
26
52
56
51
4: SCREEN BOX SUPPORT LEGS

ID: QA450-en-11785
59
5: SPRING DETAILED VIEW
45 32 31
47
19
46
13 19
6: PRIMARY SCREEN BOX R/H VIEW

ID: QA450-en-11785
19
28
19
14
33
6
16
30 33
7: PRIMARY SCREEN BOX L/H VIEW
15
27
8: PRIMARY SCREEN BOX TOP END

ID: QA450-en-11785
12 10
2
63
64
66
34
61 23
62
53
65
22 3
9: DRIVE COUPLING EXPLODED
34
10
63
64
12
62 11
67
68
65
10: NON-DRIVE SIDE EXPLODED VIEW

ID: QA450-en-11785
48
30
69
20
21
4
27
50
20 49
11: SECONDARY SCREEN BOX
69
9
50
13
12: SECONDARY BOX DISCHARGE END

ID: QA450-en-11785
9 17
18
13: SECONDARY BOX DISCHARGE END (INSIDE VIEW)
1. A0370000 HANGING RUBBER FIXING BRKT 4
2. BT3031 BEARING 2
3. BT8507 COUPLING 2
4. FD4106 RATCHET + HANDLE 8
5. G7050000 SPRING SUPPORT 32
6. G4030000 REAR CROSS MEMBER 4
7. G4050000 MESH RETAINER 4
8. G4070000 FRONT END CROSS BEAM 2
9. G4080000 FRONT MESH HOOK 4
10. G6850000 BEARING HOUSING 2
11. G9590000 BEARING HOUSING COVER 1
12. G9260000 CENTRE TUBE 1
13. G4170000 FRONT L/H MESH 4
14. G4180000 FRONT R/H MESH 4
15. G4320000 MESH TENSIONING SPRING 8

ID: QA450-en-11785
16. G4450000 RUBBER CLAMP 4
17. G4840000 FRONT MESH HOOK L/H SEAL 4
18. G4850000 FRONT MESH HOOK R/H SEAL 4
19. G9630000 SPRING MOUNTING 2
22. G9560000 BEARING HOUSING 1
23. G9570000 BEARING HOUSING COVER 1
24. G5360000 RAM STOP BLOCK 2
25. G5390000 SUBFRAME TO TAIL CON LINK OUTER 2
26. G5400000 SUBFRAME TO TAIL CON LINK INNER 2
27. G5640000 RATCHET LINK BASE BRACKET 4
28. G5650000 RATCHET LINK BASE BRACKET 4
29. G5750000 SUBFRAME REAR BEAM 1
30. G8850000 TUBULAR CROSS MEMBER 16
31. G8860000 IMPACT FRAME 1
32. G8870000 FEED IMPACT PLT 1
33. G9670000 SIDE HANGING RUBBER ANGLE 2
34. G9520000 ECCENTRIC SHAFT 1
35. G9470000 L/H BASE ASSEMBLY 1
36. G9480000 R/H BASE ASSEMBLY 1
37. G8940000 HANDRAIL L/H UNIT 1
38. G8950000 HANDRAIL R/H UNIT 1
39. G9500000 CATWALK L/H TOP SIDE RAIL 1
40. G9510000 CATWALK R/H TOP SIDE RAIL 1
41. G9490000 WALKWAY SIDE GATE 2
42. G9780000 SUBFRAME L/H SIDE FRAME 1
43. G9790000 SUBFRAME R/H SIDE FRAME 1
44. E5620000 CHUTE ASSEMBLY 1
45. G9600000 L/H SIDE PLT 1
46. G9610000 R/H SIDE PLT 1
47. G9620000 TOP NOSE CONE ASSY 1
48. G9680000 L/H SIDE PLT 1
49. G9690000 R/H SIDE PLT 1
50. G9730000 BOTTOM NOSE ASSEMBLY 1

ID: QA450-en-11785
51. G9430000 LIFT LEG INNER 2
52. G9420000 LIFT LEG OUTER 2
54. HR1001 WALKWAY RAM 2
57. PN1065 LOCKOUT PIN 10
58. PN1072 PIN 8
59. SC5006 SPRING 16
60. PN1114 PIN 2
61. G6900000 LOCKING COLLAR 2
62. G6890000 BEARING SPACER 2
63. G9550000 MOUNTING PLATE 2
64. G9530000 COUNTER WEIGHT 2
65. G9540000 BOLT ON COUNTER WEIGHT 4
66. G6980000 GUARD INSPECTION PLATE 2
67. G4870000 DUST PLATE 2
68. G9580000 NON DRIVE SIDE HOUSING 2
69. G9720000 TOP NOSE ASSEMBLY 1

ID: QA450-en-11785

ID: QA450-en-11785
14. Hydraulic Hoses qa450
14. HYDRAULIC HOSES
When ordering hydraulic hoses, please quote the number stamped on the end of the hose.
The number is in the format HH****.
Complete Hydraulic Hose Kits
1. HHQA45002 REAR CHASSIS KIT 1
2. HHQA45001 FRONT CHASSIS KIT 1
3. HHSC01 HOPPER KIT A 1
4. HHSC02 HOPPER KIT B 1
5. HHQA450D01 MAIN CONVEYOR HYDRAULIC HOSE KIT 1
6. HHSE01 SIDE CONVEYOR HYDRAULIC HOSES KIT 1
7. HHS6F01 TAIL CONVEYOR KIT 1
8. HHQA450G01 SCREEN BOX/ SUB FRAME KIT 1
9. HHS6K01 POWER PACK KIT 1 1
10. HHS6K02 POWER PACK KIT 2 1
11. HHSK03 ENGINE BAY JACKING LEG KIT 1
Rear Chassis Kit

Kit Number: HHQA45002
Revision: Rev 2
Date: 29/06/2007
Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)
HH60048 3/4"R2T 2.400 F 90S [M30 M/C REAR BULKHEAD TO M/C BULKHEAD,
X 2] PRESSURE
HH60049 3/4"R2T 1.270 F 90S [M30 M/C REAR BULKHEAD TO REAR MANIFOLD
X 2]
HH60050 3/4"R2T 2.340 F F V/G BULKHEAD TO STEEL, PRESSURE
HH60051 3/4"R2T 1.570 F 90S V/G RETURN, STEEL TO MANIFOLD
HH60052 3/4"R2T 4.490 F F HOPPER REAR BULKHEAD TO HOPPER MOTOR,

PRESSURE
HH60053 3/4"R2T 3.010 F 90S HOPPER MOTOR TO REAR MANIFOLD, RETURN
HH60054 1/4"R2T 6.950 F F HOPPER LANDING LEG (BULKHEAD) RETURN TO

TEE
HH60055 1/4"R2T 7.010 F F HOPPER LANDING LEG (BULKHEAD) PRESSURE

TO TEE

ID: QA450-en-11785
qa450 14. Hydraulic Hoses

Pipe LOCATION
No (m) (A) (B)
HH60056 1/4"R2T 2.420 F F GRID TIP (REAR BULKHEAD) TO TEE, RETURN
HH60057 1/4"R2T 2.420 F F GRID TIP (REAR BULKHEAD) TO TEE, PRESSURE
HH60058 1/4"R2T 2.390 F 90C MESH CHANGE REAR BULKHEAD TO M/C

BULKHEAD
HH60059 1/4"R2T 3.720 F F GRID FLAIRS (BULKHEAD) TO TEE
HH60060 1/4"R2T 5.720 F 90C V/G MOTOR DRAIN TO BULKHEAD
HH60061 3/4"R2T 4.120 F F SPARE PRESSURE
HH60062 3/4"R2T 2.790 F 90S SPARE RETURN
HH60065 3/8" R2T 0.665 F 90C L/H JACKLEG RAM RETURN TO TEE
HH60066 3/8" R2T 0.565 F 90C L/H JACKLEG RAM PRESSURE TO BALANCING
VALVE
HH60067 3/8" R2T 0.665 F 90C R/H JACKLEG RAM RETURN TO TEE
HH60068 3/8" R2T 0.565 F 90C R/H JACKLEG RAM PRESSURE TO BALANCING
VALVE
H10662 3/4"R2T 7.500 F 135S PRESSURE/RETURN QA450 4th CONVEYOR PIPE
H10663 1/2"R2T 1.400 F F QA450 4th CON WEBTEC
H10665 3/4"R2T 0.900 F F PRESSURE/RETURN QA450 CHASSIS - OVERSIZE
H10667 3/4"R2T 0.720 90S F QA450 P/P - OVERSIZE CON WEBTEC
H10668 3/4"R2T 5.600 F F QA450 M/C SUPPORT - F/CHASSIS RETURN

MANIFOLD
H10672 3/4"R2T 7.500 F 135S PRESSURE/RETURN QA450 4th CONVEYOR PIPE
Front Chassis Kit

Kit Number: HHQA45001
Revision: Rev 2
Date: 07/08/2007

Pipe LOCATION
No (m) (A) (B)
HH60001 1/4"R2T 1.110 F 90C
HH60002 1/4"R2T 1.000 F 90S
HH60003 3/4"R2T 4.000 F 90S [M30 T/C BULKHEAD, RETURN, TO TEE (TO R/H S/C)
X 2]
HH60004 3/4"R2T 2.380 F 90S [M30 TEE (FROM T/C) TO R/H S/C, PRESSURE
X 2]
HH60005 3/4"R2T 2.850 F F R/H S/C TO TEE (ON R/H S/C WEBTEC)
HH60006 3/4"R2T 2.800 F F TEE (ON R/H S/C WEBTEC) TO L/H S/C
HH60007 3/4"R2T 5.150 F F TEE (ON R/H S/C WEBTEC) TO L/H S/C

ID: QA450-en-11785
Pipe LOCATION
No (m) (A) (B)
HH60008 3/4"R2T 4.520 F F L/H S/C TO FRONT MANIFOLD
HH60009 1/2" R2T 0.670 F 90S L/H S/CONV WEBTEC TO MANIFOLD
HH60010 3/4"R2T 4.000 F F S/BOX SUBFRAME PIPE TO P/P BULKHEAD,

PRESSURE
HH60011 3/4"R2T 1.900 F F S/BOX SUBFRAME PIPE TO FRONT MANIFOLD
HH60012 1/4"R2T 5.560 F F SCREENBOX DRAIN TEE TO FRONT BULKHEAD
HH60013 3/8" R2T 3.310 F 90S JACKLEG SPOOL (A) TO P/P BULKHEAD,
PRESSURE
HH60014 3/8" R2T 3.310 F 90S JACKLEG SPOOL (B) TO P/P BULKHEAD, RETURN
HH60015 1/4"R2T 1.850 F 90S BOGIE LIFT SPOOL, RETURN TO QC COUPLING
HH60016 1/4"R2T 1.600 F 90S WALKWAYS SPOOL TO TEE, PRESSURE
HH60017 1/4"R2T 3.600 F 90S WALKWAYS SPOOL TO TEE, PRESSURE
HH60018 1/4"R2T 2.510 F 90S R/H S/C FOLD SPOOL PRESSURE (A) TO INBOARD
RAM ROD END
HH60019 1/4"R2T 2.490 F 90S R/H S/C FOLD SPOOL RETURN (B) TO INBOARD
RAM CYL END (TEE)
HH60020 1/4"R2T 1.840 F 90C R/H S/C INBOARD CYL TEE TO OUTBOARD RAM
CYL END
HH60021 1/4"R2T 3.120 F 90S L/H S/C FOLD SPOOL PRESSURE (A) TO INBOARD
RAM ROD END
HH60022 1/4"R2T 3.120 F 90S L/H S/C FOLD SPOOL RETURN (B) TO INBOARD
RAM CYL END (TEE)
HH60023 1/4"R2T 1.840 F 90C L/H S/C INBOARD CYL TEE TO OUTBOARD RAM
CYL END
HH60024 1/4"R2T 2.200 F F M/C LIFT (TEE ON SPOOL) TO L/H RAM,

PRESSURE
HH60025 1/4"R2T 3.300 F F M/C LIFT (TEE) TO L/H RAM, RETURN
HH60028 1/2" R2T 3.010 F S90F
HH60031 1/4"R2T 8.100 F F TEE ON T/C FOLD SPOOL TO TEE ON 1ST R/H
RAM, RETURN
HH60032 1/4"R2T 6.500 F F TEE ON T/C FOLD SPOOL TO TEE ON 1ST R/H
RAM, RETURN
HH60033 1/2"R2T 0.750 F 90S R/H SPOOL TANK PORT TO MANIFOLD
HH60034 1/2"R2T 3.010 F 90S TRACK SPOOL (B) TO BULKHEAD
HH60035 1/2"R2T 3.030 F 90S L/H SPOOL VALVE (TRACK) PRESSURE TO P/P
BULKHEAD
HH60036 1/2"R2T 1.690 F 90S FRONT L/H SPOOL C/O TO FRONT R/H SPOOL
PRESSURE
HH60037 1/2"R2T 0.560 F 90S FRONT L/H SPOOL RETURN TO MANIFOLD

ID: QA450-en-11785

Pipe LOCATION
No (m) (A) (B)
HH60038 1/2"R2T 4.340 F 90S R/H SPOOL C/O TO P/P BULKHEAD
HH60039 1/2" R2T 1.110 F 90S TEE TO POWERPACK BULKHEAD
HH60040 1"R1T 1.250 F F
HH60041 1"R1T 1.420 F F
HH60042 1/4"R2T 3.300 F 90S BOGIE LOCKING PIN SPOOL PORT "A" TO RAM
PRESSURE
HH60043 1/2"R2T 1.040 F 90S
HH60044 1/2"R2T 1.200 F 90S
HH60045 1/2" R2T 0.750 90S 90S FUEL TANK HOSES
HH10664 1/2"R2T 0.194 F 90S TRACK DRAIN
Hopper Kit A
Kit Number: HHSC01
Revision:
Date:

Pipe LOCATION
No (m) (A) (B)
H2704 ¼" R2T 1.430 F F HOPPER LANDING LEG R/H RETURN (TEE) TO HOSE
H2708
H2706 ¼" R2T 1.430 F F HOPPER LANDING LEG R/H PRESSURE (TEE) TO
HOSE H2709
H2710 ¼" R2T 5.330 F S90F GRID TIP RETURN (TEE) TO HOSE H2714
H2711 ¼" R2T 2.130 F F GRID TIP (TEE) TO REAR RAM, RETURN
H2712 ¼" R2T 5.270 F S90F GRID TIP PRESSURE (TEE) TO HOSE H2711
H2713 ¼" R2T 2.100 F F GRID TIP (TEE) TO REAR RAM, PRESSURE
H2714 ¼" R2T 0.820 F S90F GRID TIP HOSE H2710 TO FRONT RAM, RETURN
H2715 ¼" R2T 0.660 F S90F GRID TIP HOSE H2712 TO FRONT RAM, PRESSURE
H2716 ¼" R2T 2.160 F F R/H GRID FLAIR RAM (RETURN) TO TEE
H2717 ¼" R2T 4.970 F F GRID FLAIRS, TEE TO HOSE H2718

ID: QA450-en-11785
Hopper Kit B
Kit Number: HHSC02
Revision:
Date: 30/01/2003

Pipe LOCATION
No (m) (A) (B)
H2705 ¼" R2T 0.440 F F HOPPER LANDING LEG L/H RAM (RETURN) TO TEE
H2707 ¼" R2T 0.440 F F HOPPER LANDING LEG L/H RAM (RETURN) TO TEE
H2708 ¼" R2T 0.440 F F HOPPER LANDING LEG R/H RAM (RETURN) TO HOSE
H2704
H2709 ¼" R2T 0.440 F S90F HOPPER LANDING LEG R/H RAM (PRESSURE) TO
HOSE H2706
Main Conveyor Hydraulic Kit

Kit Number: HHQA450D01
Revision:
Date: 07/08/2007

Pipe LOCATION
No (m) (A) (B)
H10670 3/4"R2T 1.150 F F M/C PIPE LINK HOSE, PRESSURE
H10419 3/4"R2T 0.650 F F [M30 X M/C PIPE TO MOTOR, PRESSURE

2]
H10420 3/4"R2T 0.570 F F [M30 X M/C PIPE TO MOTOR, RETURN

2]
H10671 3/4"R2T 1.150 F F M/C PIPE LINK HOSE, RETURN
H10669 3/8"R2T 13.955 90S 90S MESH CHANGE M/C BULKHEAD TO HOSE H2672
H10423 1/4"R2T 1.850 F 90S MESH CHANGE HOSE H2671 TO TEE
H10424 1/4"R2T 1.250 F F MESH CHANGE, TEE TO L/H RAM PRESSURE
H10425 1/4"R2T 1.250 F F MESH CHANGE, TEE TO R/H RAM PRESSURE

ID: QA450-en-11785
Side Conveyor Hydraulic Hoses

Kit Number: HHSE01
Revision:
Date: 04/04/2006

Pipe LOCATION
No (m) (A) (B)
H2607 ¾" R2T 0.480 F F R/H S/C PIPE LINK HOSE, PRESSURE
H2608 ¾" R2T 0.525 F F R/H S/C PIPE TO MOTOR, PRESSURE
H2609 ¾" R2T 0.490 F F R/H S/C PIPE TO MOTOR RETURN
H2610 ¾" R2T 0.480 F F R/H S/C PIPE LINK HOSE, RETURN
H2613 ¾" R2T 0.595 F F L/H S/C PIPE LINK HOSE, PRESSURE
H2614 ¾" R2T 0.420 F F L/H S/C PIPE TO MOTOR, PRESSURE
H2615 ¾" R2T 0.460 F F L/H S/C PIPE TO MOTOR RETURN
H2616 ¾" R2T 0.530 F F L/H S/C PIPE LINK HOSE, RETURN
Tail Conveyor Kit

Kit Number: HHS6F01
Revision:
Date: 19/04/2007
Length Fitting Fitting

Hose No Pipe LOCATION
(m) (A) (B)
HH10390 3/4"R2T 0.820 F F T/C PIPE LINK HOSE, PRESSURE
HH10391 3/4"R2T 0.670 F 90S T/C MOTOR TO BULKHEAD, PRESSURE

[M30 X
2]
HH10392 3/4"R2T 0.590 F 90S T/C MOTOR TO BULKHEAD, RETURN

[M30 X
2]
HH10393 3/4"R2T 0.820 F F T/C PIPE LINK HOSE, RETURN
HH10394 1/4" R2T 2.170 F F TEE TO RH FOLD RAM
HH10395 1/4" R2T 0.650 F F TEE TO LH FOLD RAM
HH10396 1/4" R2T 4.250 F F BULKHEAD TO TEE

ID: QA450-en-11785
Screen Box/Sub Frame Kit
Kit Number: HHQA450G01
Revision:
Date: 25/06/2007

Pipe LOCATION
No (m) (A) (B)
H10652 3/4"R2T 1.400 F 90S S/BOX SUBFRAME PIPE TO PRIMARY S/BOX,

PRESSURE
H10653 3/4"R2T 1.400 F 90S S/BOX SUBFRAME PIPE TO PRIMARY S/BOX,

RETURN
H10654 3/4"R2T 1.300 F 90S S/BOX SUBFRAME PIPE TO SECONDARY S/BOX,

PRESSURE
H10655 3/4"R2T 1.300 F 90S S/BOX SUBFRAME PIPE TO SECONDARY S/BOX,

RETURN
H10656 1/4"R2T 0.435 F F WALKWAY LIFT RAM TEE TO STEEL PIPE, L/H
PRESSURE
H10657 1/4"R2T 0.550 F 90C WALKWAY LIFT RAM TO STEEL PIPE, R/H
PRESSURE
H10658 1/4"R2T 1.200 F 90C T/C LIFT SPOOL (TEE) TO L/H LIFT RAM
H10659 1/4"R2T 1.200 F 90C T/C LIFT SPOOL (TEE) TO R/H LIFT RAM
H10660 1/4 "5.070 90C F PRIMARY DRAIN
H10661 1/4 "1.330 90C F SECONDARY DRAIN
Power Pack Kit 1

Kit Number: HHS6K01
Revision:
Date: 19/04/2007

Pipe LOCATION
No (m) (A) (B)
HH3842 1 1/2" R1T 1.480 135 135
HH3844 1 1/2" R1T 0.380 F F
HH3845 1 1/2" R1T 0.840 F 90S
HH3840 1 1/4" R1T 0.920 90S 90S
HH3841 1 1/4" R1T 1.680 90S 135
HH3558 1"R1T 1.270 F 90S
HH3559 1"R1T 0.900 F 90S
HH3843 1"R1T 1.570 135 90S
HH3593 1"R2T 0.890 F F
HH3545 1/2"R2T 2.130 F 90S

ID: QA450-en-11785

Pipe LOCATION
No (m) (A) (B)
HH3549 1/2"R2T 0.820 F 90S
HH3538 1/2"R2T 0.800 F 90S
HH3589 1/2"R2T 2.130 F 90S
HH3590 1/2"R2T 2.180 F 135
HH3573 1/4"R2T 0.440 F 135
HH3574 1/4"R2T 0.445 F 135
HH3575 1/4"R2T 0.510 F 135
HH3576 1/4"R2T 0.510 F 135
HH3577 1/4"R2T 0.500 F 135
HH3582 1/4"R2T 2.470 F 90S
HH3719 1/4"R2T 1.290 F 90S
HH3588 1/4"R2T 0.670 F 90S
HH3583 3/4"4WMS 2.500 F F
HH3584 3/4"4WMS 2.700 F F
HH3540 3/4"R2T 0.980 F 135 TANDEM - P6(S/B) used as s5 shedder pipe
HH3541 3/4"R2T 1.165 F 90S
HH3542 3/4"R2T 0.835 F 90S
HH3543 3/4"R2T 0.740 F 90S
HH3560 3/4"R2T 1.130 F 135
HH3561 3/4"R2T 1.260 F F
HH3564 3/4"R2T 0.900 F 90S
HH3566 3/4"R2T 1.240 F 135
HH3567 3/4"R2T 1.100 F 135
HH3568 3/4"R2T 0.960 F 135
HH3591 3/8 "R2T 2.180 F 135

ID: QA450-en-11785
Power Pack Kit 2
Kit Number: HHS6K02
Revision:
Date: 19/04/2007

Pipe LOCATION
No (m) (A) (B)
HH3544 3/4"R2T 0.790 F S90F LHS TRACK VALVE TANK PORT (CHECK VALVE) TO
MANIFOLD
HH3546 1/2"R2T 1.600 F F CETOP P1 TO P/P BULKHEAD (TRACK SPOOL)
HH3547 1/2"R2T 2.300 F S90F CETOP P3 TO P/P SPOOL VALVE, PRESSURE
HH3550 1/2"R2T 0.465 F S90F CETOP CH TO TEE ON LHS TRACK VALVE GALLERY
PORT
HH3551 1/2"R2T 0.490 F F CETOP T TO MANIFOLD
HH3552 1/2"R2T 2.300 F 90S CETOP P2 TO P/P BULKHEAD
HH3553 1/4"R2T 0.945 F 90S CETOP A2 TO RHS TRACK VALVE P1 (TOP)
HH3554 1/4"R2T 0.860 F 90S CETOP A1 TO LHS TRACK VALVE P1(TOP)
HH3555 1/4"R2T 0.295 F 90S CETOP B1 TO LHS TRACK VALVE P2 (BOTTOM)
HH3556 1/4"R2T 0.535 F 90S CETOP B2 TO RHS TRACK VALVE P2 (BOTTOM)
HH3557 3/4"R2T 1.070 F S90F TRACK SPOOL VALVE TANK PORT TO TEE ON
CHECK VALVE
HH3570 1/4"R2T 1.740 F 90S GRID TIP SPOOL (B) TEE TO CETOP MANIFOLD B3
HH3571 1/4"R2T 1.760 F 90S GRID TIP SPOOL (A) TEE TO CETOP MANIFOLD A3
HH3594 3/4"4WMS 0.660 F [ M30 S90F

X2]
HH3595 3/4"4WMS 0.545 F [ M30 S90F

X2]
HH3596 3/4"4WMS 0.760 F [ M30 S90F

X2]
HH3597 3/4"4WMS 0.625 F [ M30 S90F

X2]
HH1041 1/2"R2T 1.350 F F SPOOL HPCO - P3 (SPARE)

3
HH1041 3/4"R2T 1.220 F F TANDEM 1ST - P1 RV (HOPPER)

4
HH1041 1/2"R2T 1.280 F F PTO - BULKHEAD (SPOOLS)

5
HH1041 1/2"R2T 1.720 F F HOPPER R/V - MANIFOLD (RETURN)

6

ID: QA450-en-11785

Pipe LOCATION
No (m) (A) (B)
HH1041 1/4"R2T 2.850 F F SPOOL - BULKHEAD (MESH SLIDE)

7
Engine Bay Jacking Leg Kit

Kit Number: HHSK03
Revision:
Date: 14/01/2004

Pipe LOCATION
No (m) (A) (B)
H2580 3/8" R2T 3.370 F F JACK LEGS RETURN, FRONT BULKHEAD TO TEE
H2581 3/8" R2T 3.010 F F JACK LEGS PRESSURE, FRONT BULKHEAD TO

FLOW BALANCING VALVE

ID: QA450-en-11785
15. Stickers qa450
15. STICKERS
16 18
22 6
21 24
27 28
7 10

ID: QA450-en-11785
qa450 15. Stickers
8 9
23 25
26
13 14

ID: QA450-en-11785
15. Stickers qa450
1 2
3 17
15 5
11 12
19

ID: QA450-en-11785
qa450 15. Stickers
1. DE0025 DANGER DRIVE GUARDS 4
2. DE0027 EMERGENCY STOP 100X90 MM 4
3. DE0038 WARNING - HOPPER MUST BE EMPTY 2
4. DE0035 MAX TOW SPEED 1
5. DE0045 IMPORTANT WARNING - VIBRATING GRID SPEED 2
6. DE0051 DANGER - HEAD, EAR, EYE PROTECTION 4
7. DE0054 DANGER STAND CLEAR 4
8. DE0055 DANGER STOP EQUIPMENT 4
9. DE0056 DANGER - SUSPENSION U BOLTS 2
10. DE0057 MULTIVIS 46 OIL DECAL 2
11. DE0059 DANGER - LOWER GRID FLARES 1
12. DE1003 GRID SERVICE DATA 1
13. DE1005 CE YEAR DATE DECAL 1
14. DE1007 FORWARD/REVERSE DECAL BLUE YELLOW DOTS 2
15. DE1012 VIBRATING GRID GREASE 2
16. DE1041 POOL AND GREASE DECALS 1
17. DE1043 BATTERY ISOLATION SWITCH 1
18. DE5001 DANGER - FALLING MATERIAL HAZARD (HARD HAT) 2
19. DE5023 DANGER - FALLING HAZARD/ SWITCH OFF, LOCKOUT & TAGOUT 2
20. DE5008 DANGER - CRUSHING HAZARD 2
21. DE5010 DANGER - ENTANGLEMENT HAZARD SWITCH OFF, LOCKOUT 2
22. DE5011 DANGER - SKIN INJECTION HAZARD DO NOT USE HANDS 1
23. DE5012 DANGER - SKIN INJECTION HAZARD 1
24. DE5013 DANGER - IMPACT HAZARD 2
25. DE5014 DANGER - LOOSE OR BAGGY CLOTHING 2
26. DE5016 DANGER - PRIOR TO TRANSPORT 1
27. DE5019 DANGER - LOCKOUT PROCEDURE 1
28. DE5022 DANGER - STOP & LOCKOUT PLANTBEFORE MAINTENANCE 1

ID: QA450-en-11785
16. Magnet (Optional) qa450
16. MAGNET (OPTIONAL)
3 Hidden 2 30 34
26 22
25
29 28 35
20
1: VIEW ON DRIVE-END OF MAGNET 2: VIEW ON THE MAGNET MOTOR
4 21 23 37
1 32
24
27 Hidden
4
22 33
38
3: VIEW ON THE MAGNET STRUCTURE FRAME 4: VIEW ON THE MAGNET NON-DRIVE BEARING
12
31 9
13
36
38 10
5: VIEW ON THE MAGNET DRIVE BEARING 6: VIEW ON THE DISCHARGE CHUTE

ID: QA450-en-11785
qa450 16. Magnet (Optional)
10 17
18
19
5
9
16
11
7: VIEW ON THE BOTTOM OF THE DISCHARGE CHUTE 8: VIEW ON THE CONVEYOR ROLLERS
1. C7890000 LH SUPPORT ARM 1
2. C7900000 RH SUPPORT ARM 1
3. C7910000 SUPPORT LOWER CROSS BRACE 1
4. C7920000 SUPPORT UPPER CROSS BEAM 2
5. D3200000 MAIN CONVEYOR X-BEAM 2
6. D5490000 MAIN CONVEYOR WING BAR 1
7. D6890000 BASE IMPACT BAR 1
8. D6900000 CONVEYOR WING BAR 1
9. D12050000 ALUMINIUM DISCHARGE CHUTE 1
10. D12060000 MAIN CONVEYOR MAGNET DISCHARGE CHUTE ASSEMBLY 1
11. D12070000 ALUMINIUM CHUTE SUPPORT 2
12. D12080000 DISCHARGE CHUTE SMALL FLAIR 1
13. D12100000 DISCHARGE CHUTE LARGE FLAIR 1
14. D12130000 OPTIONAL GREEDY BOARD 1
15. D12140000 OPTIONAL GREEDY BOARD 1
16. CR1006 40" ROLLER BRACKET 4
17. CR1012 WING ROLLER 102mm X 150mm 2
19. CR1021 BTM SECTION ROLLER 2
21. MA1001 SHACKLE CONNECTOR 4

ID: QA450-en-11785
16. Magnet (Optional) qa450
22. DIN582 M24 LIFTING EYE 4
23. MA1060 10 LINK CHAIN 2
24. MA1065 16 LINK CHAIN 2
25. MA1054 MAGNET BELT 1
26. MA1050 MAGNET ASSEMBLY 1
27. MA1050_01 MAGNET BOX 1
28. MA1050_02 MAGNET DRIVE SIDE FLAIR 1
29. MA1050_03 MAGNET NON DRIVE SIDE FLAIR 1
30. MA1050_04 MAGNET CONVEYOR FRAME 1
31. MA1050_05 DRIVE BEARING MOUNTING PLATE 2
32. MA1050_06 NON DRIVE BEARING MOUNTING PLATE 2
33. MA1050_07 BEARING ADJUSTER 2
34. MA1050_08 MOTOR MOUNTING PLATE 1
35. MA1050_09 DRIVE COUPLING COVER 1
36. MA1051 MAGNET DRIVE DRUM 1
37. MA1052 MAGNET TAIL DRUM 1
38. BT1008 BEARING 4

ID: QA450-en-11785
qa450 16. Magnet (Optional)

ID: QA450-en-11785
17. Transportation Parts qa450
17. TRANSPORTATION PARTS
7 Opp. side
28
6
31
35
30
29 Hidden
1: VIEW ON SIDE CONVEYOR RETAINERS 2: VIEW ON TAIL CONVEYOR RETAINERS
22
19
18
21
32 33 23
3: VIEW ON TRACTOR UNIT CONNECTIONS 4: VIEW ON FRONT LIGHTING
4
14
15
5: VIEW ON CENTRE MUD GUARD BRACKET 6: VIEW ON BOGIE ABS SYSTEM

ID: QA450-en-11785
qa450 17. Transportation Parts
19
16
34
2
3 Opp. side
3
2 Opp. side
7: VIEW ON REAR OF BOGIE 8: VIEW ON MUDFLAPS
11 10
9
12
24 13
25
27
26 8
20
9: VIEW REAR LIGHTING BOARD
1. A10930000 AIR CYLINDER MOUNTING PLATE 1
2. A11370000 MUD GUARD MOUNTING BRACKET (TUV ONLY) 2
3. A11380000 MUD GUARD MOUNTING BRACKET (TUV ONLY) 1
4. A12290000 TUV CENTRE MUD GUARD MOUNTING BRACKET 2
5. C5190000 HAZARD WARNING MOUNTING PLATE (TUV FRONT ONLY) 2
6. E3030000 LH SIDE CONVEYOR TRANSPORT BRACKET 1
7. E3040000 RH SIDE CONVEYOR TRANSPORT BRACKET 1
8. F0460000 LIGHTING BOARD ASSEMBLY 1
9. F0500000 LIGHTING BOARD RH STAY 1
10. F0510000 LIGHTING BOARD LH STAY 1

ID: QA450-en-11785
17. Transportation Parts qa450
11. F0520000 HAZARD WARNING MOUNTING PLATE (TUV REAR ONLY) 2
12. F2580000 LIGHTING BOARD MOUNTING BRACKET 2
13. F3310000 LIGHTING BOARD LOWERING BRACKET (TUV ONLY) 2
14. ABS ECU MODULATOR (TUV ONLY) 1
15. ABS RELAY EMERGENCY VALVE (TUV ONLY) 1
16. MUD GUARD JT610 (TUV ONLY) 2
17. CN4510 NON ADHESIVE REFLECTOR PLATE 2
18. CN4511 WIDE VEHICLE LIGHTING (FRONT) 2
19. CN4512 CONNECTION BOX 2
20. CN4514 WIDE VEHICLE LIGHTING (REAR) 2
21. CN4530 SELF ADHESIVE REFLECTOR PLATE (TUV ONLY) 10
22. CN4543 ABS WARNING LIGHT (TUV ONLY) 1
23. ABS CONNECTION SOCKET 1
24. LIGHTING BOARD LOOM 1
25. NUMBER PLATE LIGHT 1
26. REAR LIGHT CLUSTER 2
27. WARNING PLATE (LONG VEHICLE) 2
28. FACL1005 SIDE CONVEYOR RETAINING CHAIN 1
29. FADL1002 CHAIN RETAINING SHACKLE 2
30. FD4105 TAIL CONVEYOR RETAINING STRAP 1
31. FD4108 SIDE CONVEYOR TRANSPORT LINK 2
32. UC5019 AIR BRAKE CONNECTOR (RED) 1
33. UC5020 AIR BRAKE CONNECTOR (YELLOW) 1
34. UC5503 WHEEL CHOCK & MOUNTING ASSEMBLY (TUV ONLY) 2
35. PN1108 SIDE CONVEYOR TRANSPORT LINK PIN 4

ID: QA450-en-11785
qa450 17. Transportation Parts

ID: QA450-en-11785
18. Triple Bogie qa450
18. TRIPLE BOGIE
1 7
3
30
2
43
1: TRIPLE BOGIE ASSEMBLY
15
14
35 39
12
10
36
6
2: VIEW ON SLIDE PLATES 3: VIEW ON BOGIE PIVOT PIN
8 9
37
37
11
13
11 13
4: VIEW ON LH SLIDE RAM 5: VIEW ON RH SLIDE RAM

ID: QA450-en-11785
qa450 18. Triple Bogie
26
25
40
27
28
34 Not shown
4
24
22
6: VIEW ON SUSPENSION ROCKER 7: VIEW ON SUSPENSION
33
23
5
8: VIEW ON BRAKE CHAMBER 9: VIEW ON AIR BRAKE CYLINDER
21
32
31
10: VIEW ON HANDBRAKE BRACKETS 11: VIEW ON HANDBRAKE

ID: QA450-en-11785
18. Triple Bogie qa450
19 42
41
18
38
12: VIEW ON HYDRAULIC LOCKING PIN 13: VIEW ON SECONDARY LOCKING PIN
17 20 16
29
14: VIEW ON MUD FLAPS
1. A10980000 LH TILT ARM ASSEMBLY 1
2. A10990000 RH TILT ARM ASSEMBLY 1
3. A11150000 TRIAXLE BOGIE ASSEMBLY 1
4. A11160000 ROCKER ASSEMBLY 2
5. A11170000 AIR CYLINDER MOUNTING BRACKET 1
6. A11210000 BOGIE SLIDER ASSEMBLY 1
7. A11220000 BOGIE PICK UP ARM ASSEMBLY 1
8. A11230000 RH HYDRAULIC RAM BRACKET 1
9. A11240000 LH HYDRAULIC RAM BRACKET 1
10. A11250000 3mm THICK BOGIE PACKING SHIM (OUTER) AS REQ.

ID: QA450-en-11785
qa450 18. Triple Bogie
11. A11260000 3mm THICK BOGIE PACKING SHIM (INNER) AS REQ.
12. A11270000 10mm THICK BOGIE PACKING SHIM (OUTER) 2
13. A11280000 10mm THICK BOGIE PACKING SHIM (INNER) 2
14. A11290000 BOGIE CLAMP PLATE (OUTER) 2
15. A11300000 BOGIE SLIDER LOCKING PIN 2
16. A11370000 REAR LH MUDGUARD BRACKET 1
17. A11380000 REAR RH MUDGUARD BRACKET 1
18. A11610000 BOGIE PRIMARY LOCKING PIN 1
19. A11620000 LOCKING PIN RAM COVER 1
20. A11910000 MUDGUARD SUPPORT PLATE 4
21. A11920000 HANDBRAKE BRACKET 2
22. AX1008 100 x 1900 Lg AXLE ASSEMBLY 3
23. AX1210 TY PE 30 BRAKE CHAMBER 4
24. AX2001 7/8" UNF U-BOLT 12
25. AX2002 7/8" UNF NY LOCKNUT (214200) 24
26. AX2003 100mm CLAMP PLATE (210860) 6
27. AX2005 7/8" UNF WASHER (214201) 24
28. AX2302 5 LEAF SUSPENSION SPRING (210135) 6
29. AX3503 MUD FLAP 2
30. AX3704 UMBILICAL CHORD 1
31. HANDBRAKE CABLE 1
32. HANDBRAKE ASSEMBLY (A 0381) 1
33. AIR BRAKE CYLINDER (8PA180IMP) 1
34. BT5501 1/8" BSP GREASE NIPPLE 2
35. FACL1004 ATTACHMENT CHAIN 2
36. FAHC1012 CARBINE CLIP 2
37. HR1068 BOGIE LIFT RAM 2
38. HR1070 BOGIE RETAINING RAM 1
39. PN1115 BOGIE PIVOT PIN 2
40. PN1122 ROCKER PIVOT PIN 2
41. PN1123 SECONDARY LOCKING PIN 1
42. PN1137 BOGIE LOCKOUT PIN 1
43. WT1010 ROAD WHEEL & TYRE ASSEMBLY 12

ID: QA450-en-11785
Electrical & Hydraulic
qa450
Information
qa450
Issue: 20090101
Version: 1
Sandvik
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
1. Electrical & Hydraulic Diagrams qa450
1. ELECTRICAL & HYDRAULIC DIAGRAMS
Drawing Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Title Issue No Date

1. S SERIES CONTROL PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - TED8300sht1 26/04/04
2. CONTROL PANEL TO ENGINE LOOM - - - - - - - - - - - - - - - - - - - - - - TED8300sht2 26/04/04
3. S SERIES RECEIVER & LOOM - - - - - - - - - - - - - - - - - - - - - - - - - - - - TED8300sht3 26/04/04
4. QA450 HYDRAULIC BLOCK DIAGRAM
5. QA450 HYDRAULIC DIAGRAM

ID: QA450-en-11785
qa450 1. Electrical & Hydraulic Diagrams
Figure B-1: S SERIES CONTROL PANEL

ID: QA450-en-11785
1. Electrical & Hydraulic Diagrams qa450
Figure B-2: CONTROL PANEL TO ENGINE LOOM

ID: QA450-en-11785
Figure B-3: ENGINE SCHEMATIC

ID: QA450-en-11785
Single Pump
Tandem
Pump
Track Valve
Jack Legs
Bogie Lift
Single Pump
Walkway
Spool Valve
Bogie Pin
Tandem
L/H S/C Fold
Pump
Spool Valve Spool Valve
R/H S/C Fold
1. Electrical & Hydraulic Diagrams
Walkway
M/Con Lift Spool Valve
T/Con Legs
T/Con Fold Track Track
ID: QA450-en-11785
Motor Motor
L/H Track
Tip Grid +
R/H Track S/Box S/Box
Pilot Block

Tip Grid Six Station Control Block Motor Motor
Figure B-4: QA450 BLOCK DIAGRAM

Hopper
M/C Mesh
Front Hopper Legs Vib/Grid
Spool Valve
Grid Flares Motor
Vib Grid
Oversize Side/Tail Main
Conveyor Conveyor Conveyor
219
qa450

ID: QA450-en-11785
ELECTRICAL & HYDRAULIC INFORMATION qa450

ID: QA450-en-11785 221
ELECTRICAL & HYDRAULIC INFORMATION qa450

ID: QA450-en-11785 222
OEM Documents & Data
qa450
Sheets
qa450
Issue: 20090101
Version: 1
Sandvik
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
1. OEM Manuals qa450
1. OEM MANUALS
Title - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Issue No Date

1. DEUTZ 2012 ENGINE MANUAL
2. ERIEZ MAGNET MODELS CP & OP INSTRUCTIONS - - - - - - - - - - - - - - - - IM-108GB-(F.01)

ID: QA450-en-11785
qa450 1. OEM Manuals

ID: QA450-en-11785
INSTALLATION, OPERATION
AND
MAINTENANCE INSTRUCTIONS
SUSPENDED PERMANENT MAGNETIC

SEPARATORS
MODELS CP & OP
ERIEZ MAGNETICS EUROPE LIMITED

Bedwas House Industrial Estate,
Bedwas,
Caerphilly. CF83 8YG
United Kingdom
Tel: 029 20 868501 Int +44 29 20 868501

Fax: 029 20 851314 Intl +44 29 20 851314
e-mail eriez@eriezeurope.co.uk
1 IM – 108GB – (F. 01)

ID: QA450-en-11785
SUSPENDED PERMANENT MAGNETIC SEPARATORS
MODELS CP & OP
INTRODUCTION
Suspended, permanent magnet heavy-duty separators are designed for use over a moving bed of material from
which iron is to be removed. Basically, they are box-shaped units containing blocks of permanent magnet
material, arranged to produce a powerful magnetic field. The block arrangement determines the magnetic
circuit configuration, designated CP or OP.
Two simple methods of cleaning the extracted ferrous material from the surface of the magnet are available;
manual cleaning (Fig. 1) or self cleaning (Fig. 2). There is a wide range of sizes available for either style and
separators can be mounted in-line with the conveyor belt (Position 1) or across the conveyor belt (Position 2)
to suit customer requirements.
Manual cleaned magnets are designed for use when tramp iron contamination levels are small. Periodically, it
is necessary to remove the accumulation of tramp iron, either by hand or with a moveable stripper plate.
Where large amounts of tramp iron require separation, self-cleaning magnets are more practical. The
construction of the magnet box is the same as for the manual cleaning magnet, with the addition of a short belt
conveyor built around the assembly to provide an automatic discharge for the tramp iron.
WARNING
THIS EQUIPMENT CONTAINS MAGNETISED MATERIAL AND MUST BE TREATED WITH UTMOST
CAUTION TO SAFEGUARD AGAINST INJURY.
x Do not allow the pole faces to face each other. Opposite polarity poles will come together with
considerable force.
x Before handling this equipment personnel with pacemakers should

confirm that their pacemaker is not affected by magnetism.
x Take care when using ferrous tools or ferrous parts near the pole faces.
x Do not place pre-recorded tapes, computer disks, or credit cards near the
magnet box since this could cause erasure.
x Keep all delicate mechanisms, such as mechanical watches, away from the
magnet.
x Do not drill or weld near the magnetic unit without first seeking the advice
of: ERIEZ MAGNETICS EUROPE LIMITED
2 IM – 108GB – (F. 01)

ID: QA450-en-11785
INSTALLATION
General
When unpacking, take care to avoid damage to the equipment and possible personnel injury - the magnet
assembly is very powerful and permanently charged. Remove loose ferrous material closer than 600 mm to
the magnet box. Spanners and other tools within the vicinity where the equipment is to be installed could
become magnetically induced and be attracted to the magnet box with considerable force. Also, when installing
OP magnets check that the unit is in the correct orientation, with the heavy steel end poles at right angles to the
direction of material flow.
Magnet Position
Position 1 (In-Line installation)

The preferred installation of a suspended magnet is over the trajectory of the product material where it
discharges from the belt conveyor. This position is referred to as Position 1, (Figs. 1 and 2). For optimum
separation in Position 1 there must be provision to adjust the location of the magnet in relation to the material
trajectory.
x For low feed conveyor belt speeds, typically less

than 100m/min, greater separation efficiency will be
achieved by using a non-magnetic head pulley.
Note: It is preferable if a non-magnetic head
pulley is installed, regardless of the speed of the
conveyor
x When installing a self-cleaning unit, examine

the area to ensure there is adequate clearance for the
belt to run and that provision has been made to
collect discharged tramp iron. A hinged non-
magnetic splitter, adjustable in length, will be
required to prevent extracted tramp from re-entering
the non-magnetics.
Figure 1
x At the working suspension height the centreline
of the magnet should be approximately
perpendicular to the trajectory of the material and
Figure 2
3 IM – 108GB – (F. 01)

ID: QA450-en-11785
Position 2 (Cross Belt installation)
A separator mounted over a moving bed of material at right angles to the conveyor is referred to as Position 2
(Figs. 3 and 4). This installation usually requires a stronger magnet than Position 1 since tramp iron at the
bottom of the burden is more difficult to extract.
x The efficiency of magnetic separators in Position 2 is dependent upon the speed of the conveyor
carrying the feed. As conveyor speed increases above 100m/min separation efficiency may fall.
x Conveyor idlers beneath the separator in Position 2 must be non-magnetic.
x Manually cleaning suspended magnets should be installed on the centreline of the material conveyor,
Fig. 3. Self-cleaning suspended magnets should be installed with the trailing edge of the magnet box
immediately above the outer edge of the conveyor idler. Refer to Fig. 4.
Figure 3 Figure 4
Suspension Height
The magnetic strength and configuration of an OP/CP separator is selected for a specific suspension height
and application. The suspension height quoted should be considered a maximum.
When setting the suspension height, Fig. 5, lower the magnet as close as possible to the top of the burden,
without interfering with the material flow. If the unit is self-cleaning, ensure that the separator belt is clear to
operate freely whilst carrying tramp iron. Failing to do this could result in tramp iron being knocked back into
the non-magnetics.
A clearance of 75 mm between the magnet face and the top of the product burden / trajectory should be
maintained for self-cleaning units; this clearance can be reduced to 50 mm for manually cleaned units.
WARNING: Do not over-tighten the self-cleaning belt as this could damage the bearings. The equipment
is designed to operate with belt sag of approximately 25 mm.
Figure 5
4 IM – 108GB – (F. 01)

ID: QA450-en-11785
Burden Depth
One factor in achieving optimum separator performance is to control the burden depth.
x Position 1 installation. The installation location is calculated on product throughput. Any variation
from this will change the trajectory of the product material with respect to the working surface of the
magnet and could result in poor separation.
x Position 2 installation. A plough or leveller installed before the magnet will remove high spots or
surges in material flow.
5 IM – 108GB – (F. 01)

ID: QA450-en-11785
COMMISSIONING
Self-Cleaning Separators
After installation, examine for any obvious visual damage; in particular check that the frame is square and has
not been twisted.
Momentarily close the power supply switch to the belt drive and check that the belt is tracking properly and is
not wandering laterally. Never start the belt drive and allow it to run continuously until the belt is properly
trained. If the belt wanders, note the direction and adjust as follows:
Self-cleaning magnet belts run on two pulleys, one fixed and the other adjustable. The adjustable tail pulley has
approximately 10 mm of take up available for both belt stretch and tracking. To track the belt, the tail pulley
should be adjusted to tighten the belt on the same side to which the belt is seen to wanders.
MAINTENANCE
Manual Cleaning Separators No maintenance is required.
Self-Cleaning Separators
x Belt tracking should be checked frequently and adjusted as necessary. Refer to COMMISSIONING
x Lubricate the bearings on a schedule consistent with other equipment in use at the site for the product
and environment.
x If the unit is installed within a separate enclosure, provision must be made to the construction of the
enclosure to gain easy access to moving parts.
x Check the self-cleaning belt for damage and, if necessary, replace as follows:
Vulcanised Belt
Replacing a vulcanised belt requires the self-cleaning gear to be dismantled after the separator has been
removed from its installation. This is a major operation and is not always practical. An alternative method is to
replace the belt in situ.
x Slacken the bolts securing the non-drive pulley.
x Slacken the belt tensioning screws.
x Cut through the damaged belt and remove it.
x Wrap the new belt and vulcanise.
x Re-tension the belt; allowing for belt sag, refer to INSTALLATION.
x Re-track; refer to COMMISSIONING.
x Tighten the bearing securing bolts.
6 IM – 108GB – (F. 01)

ID: QA450-en-11785
Laced Belt
To replace a laced belt proceed as follows:
x Slacken the bolts securing the non-drive pulley.
x Slacken the belt tensioning screws.
x Remove the braided stainless steel wire.
x Re-tension the belt, allowing for belt sag; refer to INSTALLATION.
x Re-track; refer to COMMISSIONING.
x Tighten the bearing securing bolts.
7 IM – 108GB – (F. 01)

ID: QA450-en-11785
TROUBLE SHOOTING & RECOMMENDED SPARES
Manual Cleaning Units
PROBLEM PROBABLE CAUSE SOLUTION
a) Magnet face is overloaded a) Examine the face of the magnet for excessive quantities of
with extracted iron. extracted tramp iron. Discharge more frequently as required.
b) Magnet set too far from the b) Check the clearance between the magnet face and the burden.
1. Magnet will not
burden. Refer to SUSPENSION HEIGHT and set accordingly.
attract iron
c) Magnet set too close to the c). If the magnet is set too close, material surges can act as a
burden. wiper and remove iron from the magnet surface. Check
clearance and adjust. Refer to SUSPENSION HEIGHT.
Self Cleaning Units
PROBLEM PROBABLE CAUSE SOLUTION
a) Not sufficient clearance for a) Position 2 installation: Check the clearance between the
the iron to be discharged. bottom of the magnet box and the edge of the conveyor belt
1. Tramp iron for maximum iron size to clear. Adjust as necessary.
entering the
product
b) Splitter improperly b) Position 1 installations: Adjust the splitter angle and length
positioned. to suit.
Recommended Spares
x 1 set Bearings
x 1 Drive motor and gearbox
x 1 Belt
8 IM – 108GB – (F. 01)

ID: QA450-en-11785
2. Hazardous Substances qa450
2. HAZARDOUS SUBSTANCES
Title - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - COSHH Sheet Reference

1. Exxon Unirex N 3 Grease- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 570317-00 UNIREX N 3
2. Shell Albida Grease EP2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - ACIYK GB/eng/C 19/03/2005
3. Shell Rimula Super 15W-40 - - - - - - - - - - - - - - - - - - - - - - - - - - ACK9D GB/eng/C 26/11/2003
4. Shell Tellus Oil 46 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ACKQ6 GB/eng/C 29/04/2004
5. Shell Omala 220 Gear Oil- - - - - - - - - - - - - - - - - - - - - - - - - - - - ACH75 GB/eng/C 29/01/2003
6. Shell Safe Anti Freeze - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - L84042 Revision 23 08 2004
7. Shell Agricultural Gas Oil - - - - - - - - - - - - - - - - - - - - - - - - - - - - -F32002 Revision 02 10 2002
8. Exol Ethena EP90 Gear Oil - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2nd October 2002

ID: QA450-en-11785
qa450 2. Hazardous Substances

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785

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ID: QA450-en-11785

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ID: QA450-en-11785

ID: QA450-en-11785

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ID: QA450-en-11785

ID: QA450-en-11785

ID: QA450-en-11785
3. Heavy Component Weights qa450
3. HEAVY COMPONENT WEIGHTS
Part Number & Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Weight

1. Fourth Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1500Kg

ID: QA450-en-11785
qa450 3. Heavy Component Weights

ID: QA450-en-11785

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Serial No: ..................................

Issued Declaration of Conformity on next page.

Copyright © Sandvik Mining and Construction 3

We hereby declare that the machinery

Machine Nomination, Type of machine:

is in conformity with the following Directives, Standards and Codes

EC Type-examination and Certificates

Phil Coleman, PDC Group Engineering Manager , Swadlincote

Paul Colton, Operations Director, Swadlincote

Phil Coleman Paul Colton

Manufacturer: Sandvik Mining and Construction,

4 Copyright © Sandvik Mining and Construction

Copyright © Sandvik Mobie Screens and Crushersl 5

TRANSPORT & TECHNICAL DATA 27

Application & Limitations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

QA450 Assemblies & Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45

COMMISSIONING & SHUT DOWN 47

Pre Start Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

6 Copyright © Sandvik Mobile Screens and Crushers

Starting The Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57

SPARE PARTS CATALOGUE 87

Copyright © Sandvik Mobie Screens and Crushersl 7

ELECTRICAL & HYDRAULIC INFORMATION 213

Electrical & Hydraulic Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 215

OEM DOCUMENTS & DATA SHEETS 223

OEM Manuals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 225

8 Copyright © Sandvik Mobile Screens and Crushers

1.1 Safety Essentials

1.2 Safety Signs and Labels

1. Directive 98/37/EC of 22.06.98 (OJ n° L 207 of 23.07.98, p.1)

Copyright © Sandvik Mobile Screens and Crushers 9

1.3 Safety Hazards Pertaining to the Equipment

The following safety symbols may be posted on the equipment

d. Make sure replacement parts include safety instructions and labels.

10 Copyright © Sandvik Mobile Screens and Crushers

1: Wear Safety Gloves 2: Wear Eye Protection 3: Wear Safety Helmet

4: Wear Safety Harness 5: Wear Ear Protection 6: Wear Safety Boots

11: Disconnect Power Source 12: Switch Off and Lockout

13: Read the Manual

Copyright © Sandvik Mobile Screens and Crushers 11

1.3.2 Symbols for Prohibited Actions

14: No Climbing 15: No Smoking 16: Do Not Touch

20: Do Not Remove Safety Guard

1.3.3 Hazard Symbols

25: Electrical Shock/Electrocution

12 Copyright © Sandvik Mobile Screens and Crushers

32: Hazardous or Poisonous

36: Trip Hazard 37: Magnet Hazard

Copyright © Sandvik Mobile Screens and Crushers 13

1.3.4 Machine Legend Plate

1.4 Component Safety Features

1.5 Features for Operator Safety

14 Copyright © Sandvik Mobile Screens and Crushers

1.6 Environmental Safety

1.6.1 Hazardous Materials

• DO NOT store harmful waste in

• Use leak proof containers when

• DO NOT pour waste onto the